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    Machine Condition Report 33

    Uploaded by

    Saras Najiha
    The machine condition report summarizes the inspection of a heavy equipment unit. It lists 9 items that were checked, including the engine speed, oil pressure, blow by pressure, main pump pressures, self-reducing valve, work equipment speeds, and travel speeds. Issues were found with the engine making noise, low oil pressure, turbocharger noise, low engine RPM, leaks in the main pump and control valve, noise in the final drive, a sprocket needing replacement, and the swing cycle bearing. The overall judgment is that the engine needs an overhaul and various components need testing, adjusting, repairing, resealing or replacing.

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    Machine Condition Report 33

    Uploaded by

    Saras Najiha
    11 views3 pages
    The machine condition report summarizes the inspection of a heavy equipment unit. It lists 9 items that were checked, including the engine speed, oil pressure, blow by pressure, main pump pressures, self-reducing valve, work equipment speeds, and travel speeds. Issues were found with the engine making noise, low oil pressure, turbocharger noise, low engine RPM, leaks in the main pump and control valve, noise in the final drive, a sprocket needing replacement, and the swing cycle bearing. The overall judgment is that the engine needs an overhaul and various components need testing, adjusting, repairing, resealing or replacing.

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    The machine condition report summarizes the inspection of a heavy equipment unit. It lists 9 items that were checked, including the engine speed, oil pressure, blow by pressure, main pump pressures, self-reducing valve, work equipment speeds, and travel speeds. Issues were found with the engine making noise, low oil pressure, turbocharger noise, low engine RPM, leaks in the main pump and control valve, noise in the final drive, a sprocket needing replacement, and the swing cycle bearing. The overall judgment is that the engine needs an overhaul and various components need testing, adjusting, repairing, resealing or replacing.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as pdf or txt
    11 views3 pages

    Machine Condition Report 33

    Uploaded by

    Saras Najiha
    The machine condition report summarizes the inspection of a heavy equipment unit. It lists 9 items that were checked, including the engine speed, oil pressure, blow by pressure, main pump pressures, self-reducing valve, work equipment speeds, and travel speeds. Issues were found with the engine making noise, low oil pressure, turbocharger noise, low engine RPM, leaks in the main pump and control valve, noise in the final drive, a sprocket needing replacement, and the swing cycle bearing. The overall judgment is that the engine needs an overhaul and various components need testing, adjusting, repairing, resealing or replacing.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    of 3

    Machine Condition Report

    Inspect by: ANGGI


    Freelance Heavy Equipment Mechanic
    082350695199
    Samarinda – KALTIM

    Customer : Date Work :


    Unit/Model : Location :
    S/N : Job :

    No. Check Item Check Condition Unit STD For Measured Value Judgement & Remarks
    Machine
    AUTO DECEL LO 975 – 1.025
    1. Engine Speed OFF HI 1.880 – 1.980
    P MODE LOAD 1.730 – 1.930
    RPM
    AUTO DECEL LO 975 – 1.025
    ON HI 1.200 – 1.400
    P MODE LOAD 1.730 – 1.930
    LO IDLE Min 1,5
    2. Oil Pressure E/G HI IDLE Kg/Cm2 Max 5

    LO IDLE
    3. Blow by Pressure HI IDLE NEUTRAL Max 1,18
    Kpa/mm/ Max 120 mm
    LOAD
    H2O

    ATT NEUTRAL LOW IDLE 26 – 46


    4. Main Pump F ARM DUMPING RELIEF Kg/Cm2 340 – 400
    HI IDLE
    5. ATT NEUTRAL LOW IDLE
    ARM DUMPING RELIEF Kg/Cm2 26 – 46
    Main Pump R
    HI IDLE 340 – 400
    BUCKET RELIEF Kg/Cm2
    6. Self Reducing Valve CURL 28 - 35
    ARM HI IDLE
    DIGGING
    BUCKET CURL 3,2 – 4,0
    7. Work Equipment BUCKET DUMP 3,2 – 4,0
    Speed P Mode ARM DIGGING 3,9 – 4,7
    HI Idle ARM DUMPING 3,2 – 4,0
    SWING TURN RH SEC 29,7 – 36,3
    (3 TURN) Max 38
    LH

    BOOM RAISE
    3,6 – 4,4
    TRAVEL RH LO
    50,6 – 80,8
    (5 TURN) MI 38,3 – 55,3
    HI 31,0 – 40,3
    TRAVEL LH LO 50,6 – 80,8
    (5 TURN) MI 38,3 – 55,3
    31,0 – 40,3
    HI
    Note:

    1.Engine noise saat running Lo&Hi idle posisi netral,suara terdengar


    dibagian tengah/block engine.
    Analisa : suara ditimbulkan dari keausan metal jalan dan metal duduk
    , atau component lainnya. Mengingat jam kerja unit yg sudah masuk
    GOH yaitu 19.000up dan hystory component unit belum pernah di
    Reman/OVH.
    2.Hose breather : keluar asap& rembesan oli
    Tube stick : keluar asap
    Cap refiill oil : keluar asap
    Analisa : Ring piston aus / Cylinder liner aus & scrat.
    JUDGEMENT : Engine overhoul

    3.Turbocharge noise / ada suara melengking saat engine posisi Hi


    idle.
    JUDGEMENT : Replace

    3. RPM engine low saat mode "P" aktif. Kondisi saat ini posisi Hi
    hanya mencapai 1.760 RPM.
    Analisa : Filter kotor atau Cyrcuit fuel system sumbat, karena
    sempat kehabisan bahan bakar.
    4.Main Pump
    - Pressure : Testing & Adjusting
    -Cyrcuit PLS dan Pilot valve bocor. Re-oring
    5.Control Valve
    - ada kebocoran pada hose. Re-oring
    - Pressure reducing tercapai,tetapi speed low.
    Judgement : Testing & Adjusting / Reseal control Valve
    6.Final drive LH noise
    JUDGEMENT : Check/Repair
    7.sprocket RH Replace
    8. Track link, top roller, carrier roller perlu pengecekan lebih lanjut
    karena kondisi penuh dengan tanah.
    9.Swing cyrcle oblak/gocak.
    Judgement :Replace bearing cyrcle.

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