ILLUSTRATIONS

LIST OF ILLUSTRATIONS
Section 1.00 -- Warning Tags And Decal Figure 1.00-22. Caution Label --
P/N 211920H--Do Not Pressure Wash . . 1.00 -- 12
Locations
Figure 1.00-1. VHP 6 Cylinder Safety Section 1.10 -- Rigging And Lifting
Label Locations . . . . . . . . . . . . . . . . . . . . . . 1.00 -- 2 Engines
Figure 1.00-2. VHP 12 Cylinder Safety Figure 1.10-1. Typical Lifting Shackle . . . . . . . 1.10 -- 1
Label Locations . . . . . . . . . . . . . . . . . . . . . . 1.00 -- 4
Figure 1.10-2. Correct Method Of Lifting
Figure 1.00-3. VHP 12 Cylinder Safety Engine -- 6 Cylinder -- Side Views . . . . . . . 1.10 -- 2
Label Locations . . . . . . . . . . . . . . . . . . . . . . 1.00 -- 5
Figure 1.10-3. Correct Method Of Lifting
Figure 1.00-4. VHP 16 Cylinder Safety Engine -- 6 Cylinder -- Rear View . . . . . . . 1.10 -- 3
Label Locations . . . . . . . . . . . . . . . . . . . . . . 1.00 -- 6
Figure 1.10-4. Correct Method Of Lifting
Figure 1.00-5. VHP 16 Cylinder Safety 12 And 16 Cylinder Engines -- 12 Cylinder
Label Locations . . . . . . . . . . . . . . . . . . . . . . 1.00 -- 7 Rear View Shown . . . . . . . . . . . . . . . . . . . . 1.10 -- 3
Figure 1.00-6. Warning Label -- Figure 1.10-5. Correct Method Of Lifting 12
P/N 211910A -- Safety Guard . . . . . . . . . . . 1.00 -- 8 And 16 Cylinder Engines --
Figure 1.00-7. Warning Label -- 12 Cylinder Side Views Shown . . . . . . . . . 1.10 -- 3
P/N 211910E P/N211910W--
Gas Venting . . . . . . . . . . . . . . . . . . . . . . . . . 1.00 -- 8 Section 1.15 -- General Information
Figure 1.00-8. Warning Label -- Figure 1.15-1. Optional Remote Instrument
P/N 211910J -- Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.15 -- 3
Safety Guard . . . . . . . . . . . . . . . . . . . . . . . . 1.00 -- 8 Figure 1.15-2. Waukesha Engine Nameplate --
Figure 1.00-9. Warning Label -- 12 Cylinder Shown . . . . . . . . . . . . . . . . . . . 1.15 -- 4
P/N 211910K -- Figure 1.15-3. Right Side View -- 6 Cylinder
Safety Guard . . . . . . . . . . . . . . . . . . . . . . . . 1.00 -- 8 VHP GL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.15 -- 5
Figure 1.00-10. Warning Label -- Figure 1.15-4. Left Side View -- 6 Cylinder
P/N 211910M -- VHP GL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.15 -- 6
Safety Guard . . . . . . . . . . . . . . . . . . . . . . . . 1.00 -- 9
Figure 1.15-5. Rear View -- 6 Cylinder
Figure 1.00-11. Warning Label -- VHP GL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.15 -- 7
P/N 211910N -- Maximum Gas
Figure 1.15-6. Right Side View -- 12 Cylinder
Regulator Pressure . . . . . . . . . . . . . . . . . . . 1.00 -- 9
VHP GSI . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.15 -- 8
Figure 1.00-12. Warning Label -- Figure 1.15-7. Left Side View -- 12 Cylinder
P/N 211910S -- Vent Flammable Gas . . . . 1.00 -- 9 VHP GSI . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.15 -- 9
Figure 1.00-13. Warning Label -- Figure 1.15-8. Right Side View -- 12 Cylinder
P/N 211911 -- Maximum Air Prelube VHP GL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.15 -- 10
Motor Pressure . . . . . . . . . . . . . . . . . . . . . . . 1.00 -- 9
Figure 1.15-9. Left Side View -- 12 Cylinder
Figure 1.00-14. Warning Label -- VHP GL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.15 -- 11
P/N 211910W -- Gas Venting . . . . . . . . . . . 1.00 -- 9
Figure 1.15-10. Rear View -- 12 Cylinder . . . . 1.15 -- 12
Figure 1.00-15. Warning Label --
P/N 211911B -- Built Without Figure 1.15-11. Right Side View -- 16 Cylinder
Engine Protection . . . . . . . . . . . . . . . . . . . 1.00 -- 10 VHP GL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.15 -- 13
Figure 1.15-12. Front View -- 16 Cylinder
Figure 1.00-16. Warning Label --
VHP GL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.15 -- 14
P/N 211911C -- Barring Device . . . . . . . . 1.00 -- 10
Figure 1.15-13. Rear View -- 16 Cylinder
Figure 1.00-17. Warning Label --
VHP GL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.15 -- 15
P/N 211911E --
150 psi Gas Inlet Pressure . . . . . . . . . . . . 1.00 -- 11 Figure 1.15-14. Rear View -- 6 Cylinder . . . . . 1.15 -- 21
Figure 1.00-18. Caution Label -- Figure 1.15-15. Right And Left Side Views --
P/N 211920D -- 6 Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . 1.15 -- 22
Hot Surface . . . . . . . . . . . . . . . . . . . . . . . . . 1.00 -- 11 Figure 1.15-16. Right And Left Side Views --
Figure 1.00-19. Caution Label -- 12 Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . 1.15 -- 23
P/N 211920E -- Hot Components . . . . . . 1.00 -- 11 Figure 1.15-17. Rear View -- 12 Cylinder . . . . 1.15 -- 24
Figure 1.00-20. Caution Label -- Figure 1.15-18. Right And Left Side View --
P/N 211920F -- Eye/Ear Protection . . . . . 1.00 -- 11 16 Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . 1.15 -- 25
Figure 1.00-21. Safety Instructions -- Figure 1.15-19. Front And Rear Views --
P/N 211930A -- Lifting Instructions . . . . . 1.00 -- 12 16 Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . 1.15 -- 26

Form 6277 Second Edition vii

ILLUSTRATIONS
Section 2.00 -- Speed Governing System
Figure 2.00-1. Woodwardä UG-8L Governor . 2.00 -- 1
Figure 2.00-2. Woodwardä UG-8 Dial
Governor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.00 -- 2
Figure 2.00-3. EG-3P Actuator- 6 Cylinder
Shown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.00 -- 2
Figure 2.00-4. Overspeed Pressure Switch . . . 2.00 -- 2
Figure 2.00-5. Governor Speed Control Lever 2.00 -- 3
Figure 2.00-6. Manual Speed Control Lever . . 2.00 -- 3
Figure 2.00-7. Governor Magnetic Pickup . . . . 2.00 -- 3
Figure 2.00-8. Governor Mounted
Air Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . 2.00 -- 3
Figure 2.00-9. 2301A Load Sharing And
Speed Control . . . . . . . . . . . . . . . . . . . . . . . 2.00 -- 4
Figure 2.00-10. 2301A Speed Control . . . . . . . 2.00 -- 4
Section 2.05 -- Fuel System Description
Figure 2.05-1. 12 Cylinder Right Side
Engine View . . . . . . . . . . . . . . . . . . . . . . . . . 2.05 -- 1
Figure 2.05-2. Fisherä 99 Main Fuel Gas
Pressure Regulator -- 12 Cylinder GSI . . . 2.05 -- 1
Figure 2.05-3. Carburetor --
Right Side View . . . . . . . . . . . . . . . . . . . . . . 2.05 -- 2
Figure 2.05-4. Prechamber Regulator -- GL . . 2.05 -- 2
Figure 2.05-5. Prechamber Gas Valve --
6 Cylinder GL Engine Shown . . . . . . . . . . . 2.05 -- 2
Figure 2.05-6. Prechamber Gas Safety
Shutdown Valve -- 6 Cylinder Engine
GL Shown . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.05 -- 3
Figure 2.05-7. GL Admission Valve . . . . . . . . . 2.05 -- 3
Figure 2.05-8. Prechamber/Spark Plug
Carrier Assembly GL Engines . . . . . . . . . . 2.05 -- 3
Figure 2.05-9. Air/Fuel Module Front Panel . . 2.05 -- 4
Figure 2.05-10. AFM Actuator -
6 Cylinder Engine Shown . . . . . . . . . . . . . . 2.05 -- 4
Figure 2.05-11. Low Fuel Pressure System --
6 Cylinder Engine Shown . . . . . . . . . . . . . . 2.05 -- 5
Figure 2.05-12. Low Fuel Pressure System --
12 Cylinder Engine . . . . . . . . . . . . . . . . . . . 2.05 -- 5
Figure 2.05-13. Low Fuel Pressure System --
6 Cylinder Engine Shown . . . . . . . . . . . . . . 2.05 -- 5
Figure 2.05-14. Low Fuel Pressure System --
12 Cylinder Engine Shown . . . . . . . . . . . . . 2.05 -- 5
Section 2.10 -- Ignition System
Figure 2.10-1. Spark Plug Carriers . . . . . . . . . . 2.10 -- 1
Figure 2.10-2. Spark Plug Carrier And
Prechamber Design -- GL Cylinder
Head Cutaway View . . . . . . . . . . . . . . . . . . 2.10 -- 2
Figure 2.10-3. Spark Plug, Connector, And
Ignition Coil -- Standard Ignition . . . . . . . . 2.10 -- 2
Figure 2.10-4. IM Diagnostic LEDs . . . . . . . . . . 2.10 -- 2
Figure 2.10-5. CEC Timing Disc . . . . . . . . . . . . 2.10 -- 3
Figure 2.10-6. Hall-effect Pickup Location --
P9390 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.10 -- 3
viii
Figure 2.10-7. Hall-effect Pickup Location --
6 And 12 Cylinder Engines --
12 Cylinder Shown . . . . . . . . . . . . . . . . . . . 2.10 -- 3
Figure 2.10-8. Magneto . . . . . . . . . . . . . . . . . . . 2.10 -- 4
Figure 2.10-9. CSA Spark Adapter And Coil --
G, GSI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.10 -- 4
Figure 2.10-10. CSA Ignition -- GL Engines --
6 Cylinder Shown . . . . . . . . . . . . . . . . . . . . . 2.10 -- 4
Figure 2.10-11. Detonation Sensing
Module System . . . . . . . . . . . . . . . . . . . . . . 2.10 -- 5
Figure 2.10-12. Detonation Sensing
Module System . . . . . . . . . . . . . . . . . . . . . . 2.10 -- 5
Section 2.15 -- Air Intake System
Figure 2.15-1. 6 Cylinder Carburetor
And Intake Manifold . . . . . . . . . . . . . . . . . . . 2.15 -- 1
Figure 2.15-2. 12 Cylinder Carburetor
And Intake Manifold -- Right Bank . . . . . . . 2.15 -- 1
Figure 2.15-3. 16 Cylinder Carburetor
And Intake Manifold -- Right Bank . . . . . . . 2.15 -- 1
Figure 2.15-4. 6 Cylinder GSI -- Rear View . . . 2.15 -- 2
Figure 2.15-5. 12 Cylinder GL -- Rear View . . . 2.15 -- 2
Figure 2.15-6. 16 Cylinder GSI --
Right Bank . . . . . . . . . . . . . . . . . . . . . . . . . . 2.15 -- 2
Section 2.20 -- Turbocharger System
Figure 2.20-1. Turbocharger --
6 Cylinder Rear View . . . . . . . . . . . . . . . . . . 2.20 -- 1
Figure 2.20-2. Turbochargers --
12 Cylinder GL Rear View . . . . . . . . . . . . . 2.20 -- 1
Figure 2.20-3. Turbochargers --
16 Cylinder GSI Side View . . . . . . . . . . . . . 2.20 -- 1
Section 2.25 -- Cooling System
Figure 2.25-1. Water Outlet Elbows . . . . . . . . . 2.25 -- 1
Figure 2.25-2. 6 Cylinder Engine
Cooling Components . . . . . . . . . . . . . . . . . . 2.25 -- 2
Figure 2.25-3. 12 Cylinder Engine
Cooling Components . . . . . . . . . . . . . . . . . . 2.25 -- 2
Figure 2.25-4. 16 Cylinder Engine
Cooling Components . . . . . . . . . . . . . . . . . . 2.25 -- 2
Figure 2.25-5. Surge Tank (Optional) . . . . . . . . 2.25 -- 3
Figure 2.25-6. Intercoolers --
12 Cylinder Engine . . . . . . . . . . . . . . . . . . . 2.25 -- 3
Figure 2.25-7. Intercoolers --
16 Cylinder Engine . . . . . . . . . . . . . . . . . . . 2.25 -- 3
Figure 2.25-8. Oil Cooler --
6 Cylinder Engine . . . . . . . . . . . . . . . . . . . . 2.25 -- 4
Figure 2.25-9. Oil Cooler --
12 Cylinder Engine Mounted Shown . . . . 2.25 -- 4
Section 2.30 -- Lubrication System
Figure 2.30-1. Internal Oil Flow System . . . . . . 2.30 -- 2
Figure 2.30-2. External Oil System
Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.30 -- 3
Figure 2.30-3. 6 Cylinder Engine Oil Pan
And Pickup Screen Assembly . . . . . . . . . . 2.30 -- 4
Form 6277 Second Edition

Figure 2.30-4. 6 And 12 Cylinder Engine
Oil Pump -- 12 Cylinder Shown . . . . . . . . . 2.30 -- 4
Figure 2.30-5. 16 Cylinder Engine Oil Pump . . 2.30 -- 4
Section 2.45 -- Prelube And Starting
Figure 2.30-6. Oil Cooler --
6 Cylinder Engine . . . . . . . . . . . . . . . . . . . . 2.30 -- 5
Figure 2.30-7. Oil Cooler --
12 Cylinder Engine . . . . . . . . . . . . . . . . . . . 2.30 -- 5
Figure 2.30-8. Lube Oil Strainer . . . . . . . . . . . . 2.30 -- 5
Figure 2.30-9. Microspin Centrifuge
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.30 -- 6
Figure 2.30-10. Cleanable Oil Filter
Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.30 -- 6
Figure 2.30-11. Engine Mounted
Microspin Centrifuge Option . . . . . . . . . . . . 2.30 -- 6
Figure 2.30-12. Prelube Pushbutton Valve . . . 2.30 -- 7
Figure 2.30-13. Prelube Motor/Pump
Section 2.50 -- Engine Protection
Assembly -- Similar All Engines . . . . . . . . . 2.30 -- 7
Figure 2.30-14. Prelube Valve --
6 Cylinder Engine Shown . . . . . . . . . . . . . . 2.30 -- 7
Figure 2.30-15. In-line Lubricator . . . . . . . . . . . 2.30 -- 8
Figure 2.30-16. Lube Oil Level Regulator . . . . 2.30 -- 8
Figure 2.30-17. Lube Oil Level Regulator . . . . 2.30 -- 8
Section 2.35 -- Exhaust System
Figure 2.35-1. Exhaust System Components . 2.35 -- 1
Figure 2.35-2. Water Outlet Elbows . . . . . . . . . 2.35 -- 1
Figure 2.35-3. Turbocharger and Wastegate --
6 Cylinder Engine Shown . . . . . . . . . . . . . . 2.35 -- 2
Section 2.40 -- Crankcase Breather
System
Figure 2.40-1. Crankcase Separator Screen --
6 Cylinder Engine Shown . . . . . . . . . . . . . . 2.40 -- 1
Figure 2.40-2. Crankcase Separator Screen --
12 Cylinder Engine Shown . . . . . . . . . . . . . 2.40 -- 1
Figure 2.40-3. Oil Separator Assembly --
6 Cylinder Engine Shown . . . . . . . . . . . . . . 2.40 -- 2
Figure 2.40-4. Oil Separator Assembly --
Right Rear, 12 Cylinder Engine Shown . . 2.40 -- 2
Figure 2.40-5. Oil Separator Assembly --
Left Front,12 Cylinder Engine Shown . . . . 2.40 -- 2
Figure 2.40-6. Oil Separator Assembly --
16 Cylinder Engine Shown . . . . . . . . . . . . . 2.40 -- 2
Figure 2.40-7. Oil Separator --
6 And 12 Cylinder Engine . . . . . . . . . . . . . . 2.40 -- 3
Figure 2.40-8. Venturi/Adjusting Screw
Section 3.00 -- Engine Startup And
Assembly -- 6 Cylinder GSI Shown . . . . . . 2.40 -- 3
Figure 2.40-9. Ejector Breather/Adjusting
Valve Assembly -- 6 Cylinder Shown . . . . 2.40 -- 3
Figure 2.40-10. Vacuum Valve Assembly . . . . 2.40 -- 4
Figure 2.40-11. Vacuum Valve Assembly . . . . . 2.40 -- 4
Figure 2.40-12. Venturi Extractor/Choke
Valve Assembly --
12 Cylinder GL Shown . . . . . . . . . . . . . . . . 2.40 -- 4
Figure 2.40-13. Breather Regulator . . . . . . . . . 2.40 -- 4
Form 6277 Second Edition
ILLUSTRATIONS
Figure 2.40-14. Crankcase Pressure
Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . 2.40 -- 5
System
Figure 2.45-1. Start And Prelube
Pushbutton Valves . . . . . . . . . . . . . . . . . . . . 2.45 -- 1
Figure 2.45-2. Prelube Pump And Motor . . . . . 2.45 -- 1
Figure 2.45-3. In-line Lubricator, Prelube
Pump And Motor --
12 Cylinder Engine Shown . . . . . . . . . . . . . 2.45 -- 1
Figure 2.45-4. In-line Lubricator . . . . . . . . . . . . 2.45 -- 2
Figure 2.45-5. Air/Gas Starter . . . . . . . . . . . . . . 2.45 -- 2
Figure 2.45-6. Electric Starter . . . . . . . . . . . . . . 2.45 -- 2
Shutdown System
Figure 2.50-1. Lube Oil Inlet
Temperature Sensor -- 12 Cylinder
Engine Shown . . . . . . . . . . . . . . . . . . . . . . . 2.50 -- 1
Figure 2.50-2. Jacket Water
Temperature Sensor -- 12 Cylinder
Engine Shown . . . . . . . . . . . . . . . . . . . . . . . 2.50 -- 1
Figure 2.50-3. Exhaust Thermocouples
Arrangement -- 12 Cylinder Engine . . . . . . 2.50 -- 2
Figure 2.50-4. Intake Manifold Temperature
Sensor -- 12 Cylinder Engine Shown . . . . 2.50 -- 2
Figure 2.50-5. Exhaust Thermocouple --
12 Cylinder Engine Rear Left . . . . . . . . . . . 2.50 -- 2
Figure 2.50-6. Main Bearing Temperature
Thermocouples -- 12 Cylinder Engine . . . 2.50 -- 3
Figure 2.50-7. Thermocouple Junction Box
And Governor Speed Control Lever . . . . . 2.50 -- 3
Figure 2.50-8. Manual Shutdown Lever . . . . . . 2.50 -- 3
Figure 2.50-9. Control Panel -- Left Side . . . . . 2.50 -- 4
Figure 2.50-10. 16 Cylinder Control Panel . . . 2.50 -- 4
Figure 2.50-11. Optional Remote
Instrument Panel . . . . . . . . . . . . . . . . . . . . . 2.50 -- 4
Figure 2.50-12. CEC IM and DSM . . . . . . . . . . 2.50 -- 5
Figure 2.50-13. Detonation Sensing Module Front Panel
2.50 -- 5
Figure 2.50-14. Detonation Sensing Module
LCD Display . . . . . . . . . . . . . . . . . . . . . . . . . 2.50 -- 5
Figure 2.50-15. Detonation Sensors . . . . . . . . . 2.50 -- 6
Shutdown
Figure 3.00-1. Engine Guards --
12 Cylinder Engine Shown . . . . . . . . . . . . . 3.00 -- 1
Figure 3.00-2. Air Restriction Indicator/Filter --
6 Cylinder Engine Shown . . . . . . . . . . . . . . 3.00 -- 1
Figure 3.00-3. Engine Barring Device --
12 Cylinder Engine . . . . . . . . . . . . . . . . . . . 3.00 -- 2
Figure 3.00-4. Dipstick . . . . . . . . . . . . . . . . . . . . 3.00 -- 2
Figure 3.00-5. Woodwardä UG-8L Governor . 3.00 -- 2
ix
ILLUSTRATIONS

Figure 3.00-6. Control Panel -- Figure 4.05-4. Admission Valve . . . . . . . . . . . . . 4.05 -- 3

12 Cylinder Engine . . . . . . . . . . . . . . . . . . . 3.00 -- 3 Figure 4.05-5. Admission Valve Assembly . . . 4.05 -- 3
Figure 3.00-7. Control Panel -- Figure 4.05-6. Current Dimension . . . . . . . . . . . 4.05 -- 4
16 Cylinder Engine . . . . . . . . . . . . . . . . . . . 3.00 -- 3
Figure 4.05-7. Spring Depth In Cold Poppet . . 4.05 -- 4
Figure 3.00-8. Manual Speed Control Lever --
Figure 4.05-8. Spring Seats In Cold Poppets . 4.05 -- 5
6 Cylinder GSI Engine . . . . . . . . . . . . . . . . 3.00 -- 3
Figure 4.05-9. Install Stainless Steel Washer
Figure 3.00-9. Manual Speed Control Lever -- In Cylinder Head . . . . . . . . . . . . . . . . . . . . . 4.05 -- 6
12 Cylinder GL Engine . . . . . . . . . . . . . . . . 3.00 -- 3
Figure 4.05-10. Exhaust Gas Analyzer Tool
Figure 3.00-10. Manual Speed Control Lever -- Kit Plumbing Schematic . . . . . . . . . . . . . . . 4.05 -- 7
16 Cylinder GSI Engine . . . . . . . . . . . . . . . 3.00 -- 3
Figure 4.05-11. Air/Fuel Ratio Settings . . . . . . 4.05 -- 8
Figure 3.00-11. Governor Speed Control Lever --
Figure 4.05-12. Standard Natural Gas Oxygen
12 Cylinder Engine . . . . . . . . . . . . . . . . . . . 3.00 -- 4
And Carbon Monoxide . . . . . . . . . . . . . . . . 4.05 -- 9
Figure 3.00-12. Governor Speed Control Lever --
Figure 4.05-13. Main Fuel Gas Pressure
16 Cylinder Engine . . . . . . . . . . . . . . . . . . . 3.00 -- 4
Regulators, External Adjustment . . . . . . . . 4.05 -- 9
Figure 3.00-13. Fuel Shutoff Valve --
Figure 4.05-14. Water Manometer
Customer Supplied . . . . . . . . . . . . . . . . . . . 3.00 -- 4
Connections -- Right Bank . . . . . . . . . . . . 4.05 -- 10
Figure 3.00-14. Control Panel --
Figure 4.05-15. Water Manometer
16 Cylinder Engine . . . . . . . . . . . . . . . . . . . 3.00 -- 5
Connections -- Left Bank . . . . . . . . . . . . . 4.05 -- 10
Figure 3.00-15. Optional Remote
Figure 4.05-16. Turbocharger Exhaust
Instrument Panel . . . . . . . . . . . . . . . . . . . . . 3.00 -- 5
Inlet Elbow -- Right Bank . . . . . . . . . . . . . 4.05 -- 10
Figure 3.00-16. Air Restriction Indicator -- Figure 4.05-17. Exhaust Oxygen Vs.
12 Cylinder Engine . . . . . . . . . . . . . . . . . . . 3.00 -- 5 Fuel Saturated Low Heat Value . . . . . . . . 4.05 -- 33
Figure 3.00-17. Air Restriction Indicator -- Figure 4.05-18. Gas/Air Setting Vs.
16 Cylinder Engine . . . . . . . . . . . . . . . . . . . 3.00 -- 5 Fuel Saturated Low Heat Value . . . . . . . . 4.05 -- 37
Figure 3.00-18. Detonation Sensing Module -- Figure 4.05-19. Exhaust Oxygen Vs.
Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . 3.00 -- 6 Fuel Saturated Low Heat Value . . . . . . . . 4.05 -- 37
Figure 3.00-19. IM Diagnostic LEDs . . . . . . . . . 3.00 -- 6 Figure 4.05-20. Exhaust Oxygen Vs.
Figure 3.00-20. Control Panel -- Fuel Saturated Low Heat Value . . . . . . . . 4.05 -- 43
12 Cylinder Engine Right Side . . . . . . . . . . 3.00 -- 7
Figure 3.00-21. Control Panel -- Section 4.10 -- Ignition System
12 Cylinder Engine Left Side . . . . . . . . . . . 3.00 -- 7 Maintenance
Figure 3.00-22. CSA Control Panel -- Figure 4.10-1. Install Spark Plug/Connections
6 Cylinder Engine Right Side . . . . . . . . . . . 3.00 -- 8 P/N 211357H Extension . . . . . . . . . . . . . . . 4.10 -- 2
Figure 3.00-23. Control Panel -- Figure 4.10-2. Spark Plug Carriers . . . . . . . . . . 4.10 -- 2
16 Cylinder Engine . . . . . . . . . . . . . . . . . . . 3.00 -- 8 Figure 4.10-3. Apply KRYTOX)
Figure 3.00-24. Manual Speed Control Lever -- GPL-206 Grease . . . . . . . . . . . . . . . . . . . . . 4.10 -- 3
6 Cylinder GSI Engine . . . . . . . . . . . . . . . . 3.00 -- 8 Figure 4.10-4. VHP Spark Plug
Figure 3.00-25. Manual Speed Control Lever -- Recess Cover . . . . . . . . . . . . . . . . . . . . . . . . 4.10 -- 3
12 Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . 3.00 -- 9 Figure 4.10-5. VHP Spark Plug
Figure 3.00-26. Manual Speed Control Lever -- Recess Cover Vent Cap . . . . . . . . . . . . . . . 4.10 -- 4
16 Cylinder GSI Engine . . . . . . . . . . . . . . . 3.00 -- 9 Figure 4.10-6. CSA Spark Adapter
Figure 3.00-27. Governor Speed Control Lever -- And Coil -- G, GSI . . . . . . . . . . . . . . . . . . . . 4.10 -- 4
12 Cylinder Engine . . . . . . . . . . . . . . . . . . . 3.00 -- 9 Figure 4.10-7. CSA Spark Adapter
And Coil -- G, GSI . . . . . . . . . . . . . . . . . . . . 4.10 -- 4
Section 4.00 -- Speed Governing System Figure 4.10-8. CSA Spark Plug -- G, GSI . . . . . 4.10 -- 5
Maintenance Figure 4.10-9. CSA GL Spark Plug
Figure 4.00-1. Governor Oil Level Sight Glass 4.00 -- 1 Extension And Coil Assembly . . . . . . . . . . 4.10 -- 6
Figure 4.00-2. Woodwardä UG-8L Governor . 4.00 -- 1 Figure 4.10-10. Apply KRYTOX)
Figure 4.00-3. Governor Rod Assembly . . . . . . 4.00 -- 2 GPL-206 Grease . . . . . . . . . . . . . . . . . . . . . 4.10 -- 7
Figure 4.10-11. Spark Plug Extension . . . . . . . 4.10 -- 7
Section 4.05 -- Fuel System Figure 4.10-12. Typical Nameplate
Figure 4.05-1. Fisherä 99 Regulator Fuel Location -- 12 Cylinder Shown . . . . . . . . . . 4.10 -- 8
Gas Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.05 -- 1 Figure 4.10-13. Timing Pointer -- Rear Right . . 4.10 -- 8
Figure 4.05-2. Fisherä 99 Regulator Filter . . . 4.05 -- 2 Figure 4.10-14. Magneto/Magneto
Figure 4.05-3. GL Admission Valve Adapter Flange . . . . . . . . . . . . . . . . . . . . . . . 4.10 -- 8
Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.05 -- 2 Figure 4.10-15. Timing Tapes . . . . . . . . . . . . . . 4.10 -- 9
x Form 6277 Second Edition

Figure 4.10-16. Timing Switches
“A” And “B” . . . . . . . . . . . . . . . . . . . . . . . . . 4.10 -- 10
Figure 4.10-17. Flywheel Timing Opening . . . 4.10 -- 10
Figure 4.10-18. Shielded Ignition
Wiring Harness . . . . . . . . . . . . . . . . . . . . . . 4.10 -- 11
Figure 4.10-19. No. 1 Cylinder
Junction Box . . . . . . . . . . . . . . . . . . . . . . . . 4.10 -- 11
Section 4.15 -- Air Intake System
Maintenance
Figure 4.15-1. Air Cleaner Assembly --
6 And 12 Cylinder Engines . . . . . . . . . . . . . 4.15 -- 1
Figure 4.15-2. Air Cleaner Assembly --
6 And 12 Cylinder Engines . . . . . . . . . . . . . 4.15 -- 2
Figure 4.15-3. Air Cleaner Assembly --
6 Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.15 -- 3
Figure 4.15-4. Air Cleaner Assembly --
16 Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . 4.15 -- 4
Figure 4.15-5. Prefilter Pad -- 16 Cylinder . . . . 4.15 -- 4
Figure 4.15-6. Air Cleaner Assembly --
16 Cylinder Engines . . . . . . . . . . . . . . . . . . 4.15 -- 5
Section 4.30 -- Lubrication System
Section 4.20 -- Turbocharger System
Maintenance
Figure 4.20-1. Turbochargers --
12 Cylinder Rear View . . . . . . . . . . . . . . . . 4.20 -- 1
Figure 4.20-2. Turbochargers --
16 Cylinder Side View . . . . . . . . . . . . . . . . . 4.20 -- 1
Figure 4.20-3. Turbocharger Oil Drain Tubes --
12 Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . 4.20 -- 2
Figure 4.20-4. Turbocharger Prelube
Check Valve -- 6 Cylinder . . . . . . . . . . . . . . 4.20 -- 3
Figure 4.20-5. Turbocharger Prelube
Check Valve -- 12 Cylinder . . . . . . . . . . . . . 4.20 -- 3
Section 4.25 -- Cooling System
Maintenance
Figure 4.25-1. Optional Ball Valve --
12 Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . 4.25 -- 3
Figure 4.25-2. Idler Pulley Bearing Lube --
12 Cylinder Shown . . . . . . . . . . . . . . . . . . . 4.25 -- 8
Figure 4.25-3. Idler Pulley Bearing Lube --
16 Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . 4.25 -- 8
Figure 4.25-4. Auxiliary Water Pump Lube --
6 Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.25 -- 8
Figure 4.25-5. Auxiliary Water Pump Lube --
12 Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . 4.25 -- 9
Figure 4.25-6. Auxiliary Water Pump Lube --
16 Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . 4.25 -- 9
Figure 4.25-7. Adjusting/Idler Lever
Assembly -- 12 Cylinder Shown . . . . . . . . 4.25 -- 10
Figure 4.25-8. Adjusting/Idler Lever
Assembly -- 6 Cylinder Shown . . . . . . . . . 4.25 -- 10
Figure 4.25-9. Tighten Idler Pulley
Bracket Bolts --
12 Cylinder Shown . . . . . . . . . . . . . . . . . . 4.25 -- 10
Form 6277 Second Edition
ILLUSTRATIONS
Figure 4.25-10. Drive Belt Tension Tester . . . 4.25 -- 11
Figure 4.25-11. Jacket Water Pump
Drive Belt Tensioning --
12 Cylinder Shown . . . . . . . . . . . . . . . . . . 4.25 -- 12
Figure 4.25-12. Jacket Water Pump Drive
Belt Tension -- 12 Cylinder Shown . . . . . . . . . 4.25 -- 12
Figure 4.25-13. Adjusting/Idler Lever
Assembly -- 6 Cylinder Shown . . . . . . . . . 4.25 -- 13
Figure 4.25-14. Adjusting/Idler Lever
Assembly -- 12 Cylinder . . . . . . . . . . . . . . 4.25 -- 13
Figure 4.25-15. Auxiliary Water Pump Belts --
12 Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . 4.25 -- 13
Figure 4.25-16. Jacket And Auxiliary Water
Pump Belts -- 12 Cylinder . . . . . . . . . . . . . 4.25 -- 14
Figure 4.25-17. Drive Belt Tension Tester . . . 4.25 -- 15
Figure 4.25-18. Jacket Water Pump
“Weep” Hole -- Water Pump
Shown Removed . . . . . . . . . . . . . . . . . . . . 4.25 -- 16
Figure 4.25-19. Auxiliary Water Pump . . . . . . 4.25 -- 16
Maintenance
Figure 4.30-1. Oil Filler Pipe . . . . . . . . . . . . . . . 4.30 -- 1
Figure 4.30-2. Dipstick . . . . . . . . . . . . . . . . . . . . 4.30 -- 1
Figure 4.30-3. Oil Pan Door Assembly --
Standard VHP Production . . . . . . . . . . . . . 4.30 -- 3
Figure 4.30-4. Oil Pickup Screen Assembly --
6 Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.30 -- 4
Figure 4.30-5. Oil Pickup Screen Assembly --
12 Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . 4.30 -- 5
Figure 4.30-6. Ferry Head Capscrew --
16 Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . 4.30 -- 6
Figure 4.30-7. Oil Pickup Screen Assembly --
16 Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . 4.30 -- 7
Figure 4.30-8. Lube Oil Filter . . . . . . . . . . . . . . . 4.30 -- 8
Figure 4.30-9. Full-Flow Lube Oil Filter . . . . . . 4.30 -- 9
Figure 4.30-10. Filter Element/Relief
Valve Configuration -- 6 Cylinder . . . . . . . . 4.30 -- 9
Figure 4.30-11. Filter Element/Relief
Valve Configuration -- 12 Cylinder . . . . . . . 4.30 -- 9
Figure 4.30-12. Filter Element/Relief
Valve Configuration -- 16 Cylinder . . . . . . . 4.30 -- 9
Figure 4.30-13. Lube Oil Filter Relief Valve
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.30 -- 10
Figure 4.30-14. Lube Oil Strainer Assembly . 4.30 -- 11
Figure 4.30-15. Turbocharger Oil Supply
Magnetic Plug -- 12 Cylinder Shown . . . . 4.30 -- 12
Figure 4.30-16. Cylinder Head Oil Supply
Rear Magnetic Plug --
12 Cylinder Shown . . . . . . . . . . . . . . . . . . 4.30 -- 12
Figure 4.30-17. Cylinder Head Oil Supply
Rear Magnetic Plug --
12 Cylinder Shown . . . . . . . . . . . . . . . . . . 4.30 -- 12
Figure 4.30-18. Lube Oil Pressure
Control Valve -- Engine Mounted
Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . 4.30 -- 12
xi
ILLUSTRATIONS
Figure 4.30-19. Lube Oil Pressure
Control Valve -- Remote Oil Cooler . . . . . 4.30 -- 13
Figure 4.30-20. Y-Strainer -- 12 Cylinder . . . . 4.30 -- 13
Figure 4.30-21. Prelube Y-Strainer . . . . . . . . . 4.30 -- 13
Figure 4.30-22. VHP Cleanable Oil
Filter Elements . . . . . . . . . . . . . . . . . . . . . . 4.30 -- 14
Figure 4.30-23. Service And Cleaning Of
Microspin P/N 489189 And P/N 214105
Centrifuge . . . . . . . . . . . . . . . . . . . . . . . . . . 4.30 -- 15
Figure 4.30-24. Can Nut -- Side View . . . . . . . 4.30 -- 15
Section 4.40 -- Crankcase Breather
System Maintenance
Figure 4.40-1. Crankcase Separator Screen --
6 Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.40 -- 1
Figure 4.40-2. Crankcase Separator Screen --
6 Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.40 -- 1
Figure 4.40-3. Crankcase -- Rear Right . . . . . . 4.40 -- 2
Figure 4.40-4. Crankcase Separator Screen
Assembly -- 12 Cylinder Shown . . . . . . . . . 4.40 -- 2
Figure 4.40-5. Oil Separator 6 And 12
Cylinder Engines . . . . . . . . . . . . . . . . . . . . . 4.40 -- 3
Figure 4.40-6. Oil Separator Assembly --
Rear Right . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.40 -- 3
Figure 4.40-7. Pry Screen From Cover . . . . . . 4.40 -- 3
Figure 4.40-8. Wring Foam Dry . . . . . . . . . . . . . 4.40 -- 4
Figure 4.40-9. Install Foam In Screen . . . . . . . 4.40 -- 4
Figure 4.40-10. Press Screen Into Cover . . . . 4.40 -- 4
Figure 4.40-11. Wash Separator
With Solvent . . . . . . . . . . . . . . . . . . . . . . . . . 4.40 -- 4
Figure 4.40-12. Oil Separator --
16 Cylinder Engine . . . . . . . . . . . . . . . . . . . 4.40 -- 5
Figure 4.40-13. Oil Separator --
16 Cylinder Engine . . . . . . . . . . . . . . . . . . . 4.40 -- 5
Figure 4.40-14. Install Water
Manometer Tube Connector . . . . . . . . . . . 4.40 -- 5
Figure 4.40-15. Water Manometer . . . . . . . . . . 4.40 -- 6
Figure 4.40-16. Venturi/Adjusting Screw
Assembly -- 6 Cylinder GSI Shown . . . . . . 4.40 -- 6
Figure 4.40-17. Ejector Breather/Adjusting
Valve Assembly -- 6 Cylinder Shown . . . . 4.40 -- 6
Figure 4.40-18. Vacuum Valve Assembly . . . . 4.40 -- 6
Figure 4.40-19. Vacuum Valve Assembly . . . . 4.40 -- 6
Figure 4.40-20. Venturi Extractor/Choke
Valve Assembly -- 12 Cylinder
GL Shown . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.40 -- 7
Figure 4.40-21. Breather Regulator . . . . . . . . . 4.40 -- 7
Figure 4.40-22. Breather Regulator
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.40 -- 8
Figure 4.40-23. Crankcase Pressure
Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . 4.40 -- 8
Section 4.45 -- Prelube And Starting
System Maintenance
Figure 4.45-1. Electric Starter . . . . . . . . . . . . . . 4.45 -- 1
xii
Figure 4.45-2. Air/Gas Starter . . . . . . . . . . . . . . 4.45 -- 1
Figure 4.45-3. Air/Gas Starter Reservoir . . . . . 4.45 -- 2
Figure 4.45-4. In-line Lubricator And
Prelube Motor/Pump Assembly . . . . . . . . . 4.45 -- 2
Figure 4.45-5. In-line Lubricator . . . . . . . . . . . . 4.45 -- 3
Figure 4.45-6. Jackshaft Driven Alternator
And Guards . . . . . . . . . . . . . . . . . . . . . . . . . . 4.45 -- 4
Figure 4.45-7. Crankshaft Driven Alternator . . 4.45 -- 4
Figure 4.45-8. Alternator Belt
Adjustment Pivot . . . . . . . . . . . . . . . . . . . . . 4.45 -- 5
Figure 4.45-9. Alternator Belt
Adjustment Bolt . . . . . . . . . . . . . . . . . . . . . . 4.45 -- 5
Figure 4.45-10. Alternator Belt Adjustment . . . 4.45 -- 5
Section 4.50 -- Engine Protection System
Maintenance
Figure 4.50-1. Jacket Water
Temperature Sensor . . . . . . . . . . . . . . . . . . 4.50 -- 1
Figure 4.50-2. Oil Strainer And
Temperature Sensor . . . . . . . . . . . . . . . . . . 4.50 -- 1
Figure 4.50-3. Exhaust Thermocouples . . . . . . 4.50 -- 1
Figure 4.50-4. Main Bearing Temperature
Thermocouples . . . . . . . . . . . . . . . . . . . . . . 4.50 -- 2
Figure 4.50-5. Oxygen Sensor -- GSI . . . . . . . . 4.50 -- 2
Figure 4.50-6. Lean Burn Oxygen Sensing
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.50 -- 2
Figure 4.50-7. Manual Shutdown Lever --
12 Cylinder VHP GL Shown . . . . . . . . . . . . 4.50 -- 2
Figure 4.50-8. Detonation Sensor . . . . . . . . . . . 4.50 -- 3
Section 4.55 -- Valve Adjustment
Figure 4.55-1. Engine Barring Device . . . . . . . 4.55 -- 1
Figure 4.55-2. Nameplate -- Current
Production . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.55 -- 2
Figure 4.55-3. Engine Firing Order
And Direction Of Rotation --
6, 12 And 16 Cylinder Engine . . . . . . . . . . 4.55 -- 3
Figure 4.55-4. Rocker Arms . . . . . . . . . . . . . . . . 4.55 -- 4
Figure 4.55-5. Previous Rocker Arm
Adjusting Screws . . . . . . . . . . . . . . . . . . . . . 4.55 -- 4
Figure 4.55-6. Current Rocker Arm
Adjusting Screws . . . . . . . . . . . . . . . . . . . . . 4.55 -- 4
Figure 4.55-7. Hydraulic Lifter . . . . . . . . . . . . . . 4.55 -- 4
Figure 4.55-8. Valve Adjusting Wrench . . . . . . 4.55 -- 5
Form 6277 Second Edition