Professional Documents
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PLANO
PLANO
Alarm - Fault D-8 C Switch - Backup Alarm E-6 13 108 BU AUX CKT 415 GN OPR MON TEST SW
6 Alternator B-1 2 Switch - Blower A/C B-3 A 109 OR ALT OUTPUT (+)TERM. 424 GY OPR MON POWER TRAIN TEMP
Batteries F-4 3 Switch - Blower Heater A-3 A 112 PU MAIN POWER RELAY OUTPUT 426 BR OPR MON POWER TRAIN OIL FILTER
Breaker - Alternator E-7 E Switch - Disconnect F-4 14 113 OR OPR MON PANEL VMIS B+ SWITCHED 441 OR ENG COOLANT TEMP GAGE
3 F-6 E A-7 D 114 GN WARNING HORN (FORWARD) 442 GY HYD SYSTEM TEMP GAGE
Breaker - Blower Motor Switch - Dome Lamp
14
Gauge - Engine Coolant Temp B-4 A Switch - Engine Coolant Temp (EMS) C-2 15 116 BR AUX CKT 443 YL POWER TRAIN TEMP GAGE
Gauge - Hydraulic Oil Temp A-4 A Switch - Engine Coolant Temp (S Aid) D-2 16 121 YL BACKUP ALARM TO LAMP Accessory Circuits
E Gauge - Power Train Temp B-4 A Switch - Engine Oil Pressure (EMS) C-2 17 123 WH AUX CKT 500 BR WIPER - FRONT (PARK)
Horns - Forward F-1 4 Switch - Engine Oil Pressure (S Aid) C-2 18 124 GN A/C 501 GN WIPER - FRONT (LO)
Meter - Service B-5 A Switch - Flood Lamp B-6 A Ground Circuits 502 OR WIPER - FRONT (HI)
C 14 200 BK MAIN CHASSIS 503 BR WIPER - REAR (PARK)
1 Monitor - Operator (EMS) D-4 A Switch - Forward Horn B-5 B
Motor - Blower A-2 A Switch - Front & Dash Lamp B-6 A 201 BK OPR MON PANEL VMIS CMS 504 YL WIPER - REAR (LO)
26 12
21 13 Motor - Front Wiper C-4 D Switch - Front Wiper B-7 D 203 BK CHASSIS DIAGNOSTIC 505 BU WIPER - REAR (HI)
Motor - Left Wiper D-8 D Switch - Fuel Pressure (EMS) C-2 19 207 BK STARTER DIAGNOSTIC 510 YL WASHER - PRIMER
17 18 8 4 C-8 D A-6 20 Basic Machine Circuits 513 OR A/C COMPRESSOR/REFRIGERANT PRESS. SW
Motor - Rear Wiper Switch - Hydraulic Oil Temp (EMS)
7 6
Motor - Right Wiper B-6 D Switch - Key Start C-5 A 301 BU STARTER NO.1 SOL 515 GY BLOWER MOTOR (HI)
15 16
Motor - Starter A-2 5 Switch - Left Wiper B-7 D 302 OR STARTER NO.1 RESISTOR TO DIAGNOSTIC 516 GN BLOWER MOTOR (MEDIUM)
22
Motor - Washer A-8 6 Switch - Neutral/Start Diff Steer D-7 21 304 WH STARTER RELAY NO.1 OUTPUT 517 BU BLOWER MOTOR (LO)
Electrical System
F-6 E A-6 23 308 YL MAIN POWER RELAY COIL 522 WH A/C CLUTCH TO THERMOSTAT SW
Relay - Start Switch - Power Train Filter Pressure
2 4 310 PU START AID SW TO START AID SOL 523 BR WIPER - LEFT (PARK)
Resistor - Blower Motor Speed A/C A-3 A Switch - Power Train Filter Temp (EMS) C-2 24
8 Resistor - Blower Motor Speed Heater A-2 A Switch - Power Train Oil Temp (EMS) B-2 25 311 WH START AID SOL TO TEMP SW 524 BU WIPER - LEFT (LO)
10
24 Resistor - Starter To Diagnostic Conn A-2 7 Switch - Rear Wiper B-8 D 321 BR BCKP ALARM LAMP TRAVEL ALARM 525 GY WIPER - LEFT (HI)
10 Sender - Engine Coolant Temp B-2 8 Switch - Refrigerant A/C F-2 26 322 GY WARNING HORN (FORWARD) 526 YL WIPER - RIGHT (PARK)
25 5 11 Sender - Hydraulic Oil Temp A-6 9 Switch - Right Wiper B-8 D 4RC2445-5499 5HF1-5499 Monitoring Circuits 527 GN WIPER - RIGHT (LO)
7
B 5 3
19
Sender - Power Train Oil Temp B-2 10 Switch - Start Aid C-6 A 6FC692-5499 6CF1-5499 400
403
GN
GN
SERVICE METER SW
ALTERNATOR (R)TERM.
528 PK WIPER - RIGHT (HI)
Lighting Circuits
2 B-2 11 B-3 A
8FC4000-5499 2TG525-5499
16 Solenoid - A/C Clutch Switch - Thermostat A/C
1 404 YL OPR MON HYD OIL TEMP 600 BR DASH LAMP BASIC
9 15
1KD4000-5499 3YG1-5499 405 GY OPR MON OIL PRESS. (LO SETTING) 608 GN FLOOD LAMP - REAR
7T0988
Engine Oil Pressure (EMS)
Engine Oil Pressure (S. Meter)
62 ± 21 kPa
(9.0 ± 3.0 psi)
38 ± 21 kPa
(5.0 ± 3.0 psi)
N.O. For D6H Series II, see the included additional illustrations
93 ± 21kPa 69 ± 21kPa
9W3187 Fuel Pressure (EMS)
(13.5 ± 3.0 psi) (10.0 ± 3.0 psi)
N.C. ©1993 Caterpillar Printed in U.S.A.
N.O. = NORMALLY OPEN NC. = NORMALLY CLOSED
All Rights Reserved
5 3 13
16
306-GN
306-GN
REAR OF TRANSMISSION
1 A - 5G9497 F-7 A
Diagnostic Connector BK/PK 1 200-BK TO FRAME GROUND
20 CONTACTS BK/PK 321-BR
A A 2
2 A - 5G9497
1
2
1
2
D-4 TO BACK UP ALARM
Operator Monitor (EMS) RR RR
12 11
TO KEY START SWITCH
G - 7T9222 BACK UP
14 15
2 4
10 CONTACTS 3 B-7 ALARM SW
H - 7T9218 7T8744
8 10 TO START RELAY
A - 5G9497
9 CONTACTS 4 D-6 RR NEUTRAL
20 C - 7T8326 306-GN START SW
306-GN
306-GN
9W1581
G - 7T9222
9
4
8 CONTACTS 5 B-8
1 14 H - 7T9218
3 13 306-GN
6
W A
21 6 A - 5G9497 D-3 A A
1
2
1
2
9 23 B - 6T6074 200-BK 1 200-BK TO FRAME GROUND
7 CONTACTS UU UU WW WW 321-BR 2 321-BR
321-BR
A - 5G9497
7 E-3 TO BACK UP ALARM
B - 6T6074
BACKUP
ALARM SW
22 8 A - 5G9497 D-5
REAR OF TRANSMISSION LEFT CONSOLE
9N1750
2 C - 7T8326
307-OR
306-GN
1 15
C50911P1 WW WW
A - 5G9497
7 6 16 9 A-6 307-OR
8 E - 3W4902
306-GN
19 10 A - 5G9497 B-4 D6H Series II With Power Shift And Clutch/Brake Steering NEUTRAL
START SW
M - 3T7147 Harness A is Part No. 8E0841. 9N1750
1
Harness RR is Part No. 3W9383. 2 306-GN
A - 5G9497
11 C-3
N - 9W1816 UU WW
24
10 A - 5G9497
4 CONTACTS 12 B-3 DIFF STEER
25 W - 6Y3416 TILLER
C509910P1 CONTROL
G - 7T9222
13 Front Wiper Motor
C-4
TO KEY START SWITCH
D6H Series II With Power Shift And Differential Steering
12 Harness A is Part No. 8E0841.
17 18
14 G - 7T9222 D-7 Harness UU is Part No. 8E3007.
Left Wiper Motor TO START RELAY Harness WW is Part No. 8E1538.
7 5 26 11
G - 7T9222
15 B-6
307-OR
306-GN
Right Wiper Motor
J - 3T6373
16 Rear Wiper Motor
C-8
A A
1
2
1
2
A
T T BK/PK 1 200-BK TO FRAME GROUND
BK/PK 2 321-BR
TO BACK UP ALARM
NEUTRAL
START SW BACKUP
9P9520 ALARM SW
7T8744
306-GN 306-GN
T
C50910P1
109-OR-6 RD-OO
AA BK-OO BB BK-OO
CC
POS NEG POS NEG
DISCONNECT SW
7N0718
203-BK
12V BATTERY 12V BATTERY
RELAY PANEL
3T5760 STD 3T5760 STD
WIRES THAT HAVE VOLTAGE WHEN
9G4247 ATCH 9G4247 ATCH
BK-OO
THE DISCONNECT SWITCH IS ON AND
THE KEY SWITCH IS OFF.
304-WH
WIRES THAT HAVE VOLTAGE WHEN DD
THE DISCONNECT SWITCH IS ON AND 12 112-PU 112-PU-14 124-GN-14 203-BK
20A REFRIGERANT SW
THE KEY SWITCH IS OFF- 8 308-YL BLOWER MOTOR 311-WH
109-OR-6 (NOTE A)
ATTACHMENT. 3 203-BK 304-WH-8 310-PU TO
START RELAY BREAKER 9D6888
11 311-WH 124-GN-14 FRAME
3T8728
DIAGNOSTIC CONNECTOR
WIRES THAT HAVE VOLTAGE WHEN 10 310-PU 9F3099 306-GN 306-GN
THE KEY SWITCH IS ON. 2 302-OR 308-YL-14
7 207-BK 200-BK
308-YL-14 105-BR-14 FORWARD
WIRES THAT HAVE VOLTAGE WHEN 4 304-WH 102-BU-14 HEAD LAMP
322-GY
THE KEY SWITCH IS ON- 20 HORN
513-OR-14
8C5512
521-YL-14
FLOOD LAMP ATTACHMENT. 19 7T0970 2S4788
302-OR
610-OR-14
18 (OROPS ONLY)
8C5582 STARTING CIRCUIT. 207-BK
6 306-GN 304-WH-8
1M1882 112-PU-14 5 105-BR 105-BR-14
(OROPS ONLY) GAUGE CIRCUIT. 101-RD-6
17
16 KEY 109-OR-6 START AID
112-PU 109-OR-6
GAUGE CIIRCUIT - ATTACHMENT. 15 FUSE SOLENOID
109-OR-6 14 9G4365 NN
EMS CIRCUIT - INPUTS. 308-YL 200-BK 3K8782 FORWARD
10A
13
102-BU-14
200-BK
1
2
308-YL 1 101-RD 200-BK HORN
EMS CIRCUIT - OUTPUTS 9 200-BK-14 200-BK-14 7T0969 D
MAIN RELAY
WIRES THAT HAVE VOLTAGE WITH 3T0376
112-PU-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14 FORWARD HORN 114-GN 114-GN
112-PU-14
10A
THE RUNNING LAMP SWITCH IN THE (REPLACES TERMINAL
BK-18
BK-18
ALT 121-YL
101-RD-14
PANEL LAMP POSITION. BLOCK AT F-6 WHEN FRONT
109-OR
BREAKER DASH 116-BR-14
LOAD CURRENT EXCEEDS 112-PU-14 10A BACK-UP ALARM 121-YL
10A
WIRES THAT HAVE VOLTAGE WITH 9S0173 113-OR
10 AMPS) DOME
THE RUNNING LAMP SWITCH IN THE 123-WH NOTE D
FUSE
608-GN-14
1
2
PANEL LAMP POSITION - 3K8782 410-WH
ATTACHMENT. B
101-RD-14 OPERATOR MONITOR 113-OR 201-BK
60A 112-PU-14 10A
610-OR-14
321-BR
WIPER/WASHER CIRCUIT -
311-WH
310-PU
101-RD-6
322-GY
200-BK
ATTACHMENT. 112-PU-14 10A GAGES & SERVICE METER 123-WH
113-OR
410-WH
201-BK
123-WH
200-BK-14
AIR CONDITIONER CIRCUIT. 109-OR-6
108-BU-14
116-BR-14
114-GN
121-YL
321-BR
112-PU-14 15A WIPER MOTORS 108-BU-14 D
RELAY PANEL
AIR CONDITIONER CIRCUIT - FUSE HOLDER FUSE
1
2
3
ATTACHMENT. 4K5122 NOTE C
B
GROUND
GROUND - ATTACHMENT
521-YL-14
RELAY PANEL 108-BU-14 322-GY
116-BR-14 306-GN 610-OR-14
102-BU-14 102-BU-14
105-BR-14 105-BR-14
308-YL-14 308-YL-14
306-GN 124-GN-14
310-PU 310-PU
610-OR-14 311-WH
608-GN-14
A B
OPERATOR STATION 200-BK 6
KK A OPERATOR STATION 311-WH 2
BK-14 2 310-PU 3
NEUTRAL/
BK/PK-14 1 610-OR-14 7
START SW A 521-YL-14 1
BACKUP ALARM 201-BK
(DIFF STEER ONLY) A 522-WH-14 4
321-BR
121-YL
L + BATTERY 1
201-BK
H 16
MOTOR
20
G BACK UP 9
A
GN 1 ALARM SW 201-BK
12
1
2
GY 3 7T8744
14 201-BK
BR 4
GROUND 2 201-BK
522-WH-14
306-GN
306-GN
513-OR-14
610-OR-14
OPERATOR STATION
OR 2 OPERATOR
RD
BK
G A MONITOR 8 201-BK
LEFT 1 102-BU-14 3T9100 18 201-BK
WIPER 2 108-BU-14 108-BU-14
FAULT 19 201-BK
102-BU-14 1 102-BU-14
525-GN-14
6T5856
523-BR-14
108-BU-14
524-BU-14
ALARM 116-BR-14 8 116-BR-14 PWR TN FLTR 17 426-BR
9G9813 610-OR-14 4 610-OR-14 COOL TEMP 6 406-PU
608-GN-14 5 608-GN-14
609-YL-14 9 ENG OIL PR 5 405-GY
105-BR 2 105-BR-14 FUEL PR 13 413-BR
6
RD-OO
306-GN 306-GN
ALTERNATOR 3 403-GN
308-YL 3 308-YL-14
310-PU 7 310-PU HYD TEMP 4 404-YL
200-BK
608-GN-14
200-BK-14
C A PWR TN TEMP 7 424-GY
306-GN
442-GY
322-GY
114-GN
426-BR
321-BR
201-BK
404-YL
121-YL
LAMP 11 411-PK
TEST 15 415-GN
201-BK 415-GN
415-GN
311-WH
311-WH
201-BK
200-BK
400-GN
441-OR
403-GN
405-GY
411-PK
406-PU
413-BR
201-BK
413-BR 7
7N8001
200-BK
200-BK 406-PU 6
201-BK
400-GN 3
441-OR 5
A COOLANT SW
201-BK 1
MASTER 8N1693
1
4
3
2
200-BK-8 A B
FAULT
BASE LAMP C 200-BK 200-BK-14
3T0304 7N1996
MODULE
GROUND
411-PK
201-BK
A B
123-WH 109-OR-6
442-GY 101-OR-6 ABBREV COLOR
400-GN 302-OR
START AID SW
OPERATOR STATION
441-OR 207-BK
MM 3T3453 443-YL 304-WH-8
RD RED
310-PU 308-YL
1
2
A WH WHITE
R ENGINE
308-YL OR ORANGE
OIL SW
7T0988 YL YELLOW
C OFF PK PINK
S ON
304-WH-8
BK BLACK
608-GN-14
200-BK-8
200-BK
306-GN
302-OR
207-BK
B ST
105-BR GY GRAY
321-BR
PU PURPLE
121-YL KEY START SW
102-BU-14
108-BU-14
ENGINE BR BROWN
608-GN-14 9G7641 OIL SW GN GREEN
L
7T0988 BU BLUE
200-BK-14
MOTOR
306-GN
A
RD-00
1
2
4
3
306-GN 201-BK
501-GN-14 1 GN
N SYMBOL DESCRIPTION
108-BU-14 3 GY
610-OR-14
441-OR
403-GN
413-BR
201-BK
522-WH-14
500-BR-14 4 BR
513-OR-14
L
608-GN-14
200-BK-14
COOLANT SW
124-GN-14
522-WH-14
502-OR-14 2 OR
OPERATOR STATION
200-BK-14
521-YL-14
H PANEL LAMP
7N9785
WITH POWER SHIFT MOTOR G BLADE, SPADE, RING,
7N9967 FRONT OR SCREW TERMINAL
CONNECT PLUG A TO WIPER A A
RECEPTACLE A. J 6T6216
FUEL SW
1
2
3
9W3187
2
CIRCUIT CONNECTED
GN 1
GY 3 F P
BASE
A WITH DIRECT DRIVE BR 4 CIRCUIT NOT CONNECTED
7G9730
600-BR
200-BK
OR 2
1
2
424-GY
CONNECT WIRE AS. T
201-BK
443-YL
U
426-BR
201-BK
102-BU-14
TO HARNESS AS. A 600-BR M ELECTRICAL CONNECTION
REAR
102-BU-14 2 1 TO VEHICLE STRUCTURE
C
WITH DIFF STEER WIPER
CONNECT WIRE AS. RR 6T6216 POWERTRAIN COOLANT SENDER INTERNAL ELECTRICAL
505-BU-14
503-BR-14
108-BU-14
504-YL-14
DASH PANEL
BK-14
123-WH
441-OR
400-GN
442-GY
LAMP SW
443-YL
MOUNTING ATCH WIRE. CABLE.
POWERTRAIN
1
7N805
2
RR T T RR
610-OR
9G8697 3T5825
200-BK-14 IDENT PART NO. CHG LOC
306-GN
306-GN
306-GN
306-GN
201-BK
600-BR
200-BK
HARNESS AS.
G G AIR A
A 5G9497 01 E-4
WH/RD-14 CONDITIONER
10
1
B
6
4
7
8
3
5
6T6074 07 D-3
7
6
5
4
3
2
1
9
8
H CLUTCH
1
4
2
3
H 608-GN-14 C 7T8326 02 D-5
M THERMOSTAT SW
424-GY SOLENOID
PANEL LAMP D 5G9496 00 E-1
609-YL-14 POWERTRAIN 9P3498 7N4287 ALT
7N9967
1
E
2
K FLOOD POWERTRAIN 3W4902 02 A-5
501-GN-14
NEUTRAL/
108-BU-14
108-BU-14
502-OR-14
500-BR-14
TEMP GAGE
523-BR-14
527-GN-14
524-BU-14
525-GY-14
108-BU-14
102-BU-14
108-BU-14
+
528-PK-14
R
526-YL-14
4W0485 ALTERNATOR
7N8000 7G9730 G
443-YL
9P9520 NOTE D 8N3844 7T9222 00 D-6
610-OR
200-BK-14
116-BR-14
H 5S9088 STD
124-GN-14
H
521-YL-14
610-OR 443-YL 7T9218 00 B-7
200-BK-14 D J
306-GN C Q IGN BLOWER SW HH 3T6373 01 B-8
515-GY-14 BK-6
304-WH-8
Q L
1
7T0303 02 B-7
306-GN
302-OR
2
200-BK-8
207-BK
306-GN SEND 6P3236
N NN M 3T7147 02 B-4
N 9W1816 02 C-3
NOTE D
1
2
LAMP
GRD P 6T2934 01 C-2
610-OR-14
SERVICE METER
5D0019 109-OR-6
510-YL-14
510-YL-14
441-OR
RED X 7X2041 00 A-3
WIPER
610-OR
L H L H L H L H TEMP GAGE 2
6T5855 4W0483 BLK BLOWER WIRE AS.
MOTOR
IGN 5 9G8693
P P P P
123-WH Q BLU K 3T7983 03 B-8
B SEND 4
B B B Q 9W3623 00 C-5
527-GN-14
108-BU-14
528-PK-14
GRN
526-YL-14
W B W B W B W B T 3T8636
L 03 C-8
200-BK
LAMP OR BK-14 OROPS
GRD 3 GG 9G7285 01 B-7
H 5D0019 HEATER HH 4D6565
K MOTOR 01 B-2
G JJ 9F4337 07 A-2
101-RD-6
516-GN-14
REAR WIPER SW RIGHT WIPER SW LEFT WIPER SW FRONT WIPER SW
517-BU-14
515-GY-14
515-GY-14
1
2
302-OR
3T6655 3T6655 3T6655 3T6655 1 GN RESISTOR
L
123-WH
LAMP
123-WH
FORWARD HORN SW MM5G9493
442-GY
A 6T2217 00 C-9
3 GY A 8C5511
3T2357 NN 5G9492 01 B-1
BK-14
4
4
3
BR HYDRAULIC 1 2S4787 RR 3W9383
W
00 B-9
2 OR TEMP GAGE BLOWER 2 (OROPS ONLY)
108-BU-14 108-BU-14 108-BU-14
123-WH
610-OR
108-BU-14 DOME LAMP 4W0484 MOTOR 9G8697
301-BU
510-YL-14 510-YL-14 510-YL-14 CABLE AS.
124-GN-14
7X6398
200-BK-14
510-YL-14 IGN RESISTOR
Q AA 5G8921 01 F-4
304-WH-8
322-GY
114-GN
SEND
GG 9G1950 BB 9V2098 01 F-4 STD
LAMP WH/RD-14
102-BU-14 102-BU-14 5D0019 BB 3P2179 03 F-4 ATCH
GRD CC 8S1078 01 F-4
DOME LAMP SW
RD-OO
DD 3P2182 03 F-4
7N8000 EE 7P6682 01 A-2
W
2
1
G S
1
2
X
OPERATOR STATION OPERATOR STATION X
MTR BAT
200-BK-14
STARTER
510-YL-14
4N3181 STD MOTOR
515-GY-14
3T8946 ATCH
MOTOR
200-BK-14 - +
322-GY
114-GN
124-GN-14
200-BK-14 RESISTOR
BLOWER SW
608-GN-14 2G4013
1V6652
WASHER 306-GN
BK-OO
200-BK-14
7T8891 321-BR
BK-6
608-GN-14