BASIL AUTOMACHINE

CUSTOMER NAME : THERMOTECH SYSTEMS LTD, AHMEDABAD.

PROJECT TITLE : 3 AXIS PIPE BENDING MACHINE
PROJECT NO :
CAD DRAWING : YOGI PATEL
APPROVAL :
PANEL SR. NO :

MFG. BY

BASIL AUTOMACHINE
PLOT NO. 1009, SECTOR 28 GIDC,
SECTOR 28, GANDHINAGAR,
GUJARAT, INDIA-382041
MO. +91 9825177830
E-MAIL: BASIL.AUTOMACHINE@GMAIL.COM

Project no. : Page Rev : 00

BASIL AUTOMACHINE
PLOT NO. 1009, SECTOR 28 GIDC, Project Date : Date :
SECTOR 28, GANDHINAGAR, Page Name : Front Page Scale :
GUJARAT, INDIA-382041
MO. +91 9825177830 Drawing No..: 1 Page : 1 OF 10
E-MAIL: BASIL.AUTOMACHINE@GMAIL.COM Rev.: 10
Used Pages :
Date :
 INDEX

Sr.No PAGE DESCRIPTION PAGE NO. REV.NO. REV.DATE

1 POWER & CONTROL DIAGRAM 3 00

2 SERVO DRIVE POWER DIAGRAM 4 00
3 RELAY CARD-1 DIAGRAM 5 00
4 RELAY CARD - 2 DIAGRAM 6 00
5 PLC INPUT WIRING DIAGRAM 7 00
6 PLC OUTPUT WIRING DIAGRAM 8 00
7 LAMP & TEMP METER DIAGRAM 9 00
8 OPERATING PANEL DIAGRAM 10 00

Project no. : Page Rev : 00

BASIL AUTOMACHINE Project Date : Date :
PLOT NO. 1009, SECTOR 28 GIDC,
SECTOR 28, GANDHINAGAR, Page Name : Index Scale :
GUJARAT, INDIA-382041 Drawing No..: 1 Page : 2 OF 10
MO. +91 9825177830
E-MAIL: BASIL.AUTOMACHINE@GMAIL.COM
Rev.: Used Pages : 10
Date :
 011 012 013 014 015 016 017 018 019 020

R R0
1
Y Y0
2
B B0

Main Power
3
N N0
4

M
A
I
R

M
EA
R0 N0

NC4
PB OP
O6 L
W3 E
6A DP
MCB

R0 Y0 B0 N0 R0 Y0 B0 N0 R0 Y0 B0
N
3

R
3
N
0

R
1

A2 3 A2
3 A1
A1

.
R
N
1
0

HC
YO
DN
MA
TT
OO
RR
3

HC
YO
DN
MA
TT
OO
RR
COM COM L N

T1
S

2
OC A
P
P

T3
2
OC A
2
NO NO S/W BOARD
U V W U V W
S
M
P
S

FAN
6
A
/
2
4
V
D
C

L NO NO T1 L NO NO T1
16A to 24A 7A to 10A L B0
OLR OLR
4
0
V

NC NC NC NC T0
+
2 +
V -

U1
V1

U0
V0
W1
T

W0
6A SP
M MCB DC
M
+

POWERPACK POWERPACK
MOTOR 15 HP MOTOR 5 HP

Customer name : THERMOTECH SYSTEMS LTD. Drawing no. : Page rev. :

BASIL AUTOMACHINE
PLOT NO. 1009, SECTOR 28 GIDC,
Project title : 3 AXIS PIPE BENDING MACHINE Rev. : Date :
SECTOR 28, GANDHINAGAR, Page title : Power & Control Wiring Diagram Date : Scale :
GUJARAT, INDIA-382041
MO. +91 9825177830 Project no : 1 Designer : YOGI PATEL Page : 3 OF 10
E-MAIL: BASIL.AUTOMACHINE@GMAIL.COM Project date : Appr. : Used pages : 10
 011 012 013 014 015 016 017 018 019 020

R R0
1
Y Y0
2
B B0

Main Power
3
N N0

M
I
N
R
4

AM
EA

C4
P
P BO
O 6L
W 3E
10A TP 10A TP
MCB MCB

R1 Y1 B1 R2 Y2 B2

R S T R S T

I
S
.

D
MR
AVI
NE
E(
R3
VK
OW
)
D
RIR
OV
TE
S(
E.2
R5
VK
OW
)
POWER ENCODER POWER ENCODER
CABLE CABLE CABLE CABLE

M M
MAIN SERVO ROT. SERVO
MOTOR 3KW MOTOR 2.5KW

Customer name : THERMOTECH SYSTEMS LTD. Drawing no. : Page rev. :

BASIL AUTOMACHINE
PLOT NO. 1009, SECTOR 28 GIDC,
Project title : 3 AXIS PIPE BENDING MACHINE Rev. : Date :
SECTOR 28, GANDHINAGAR, Page title : SERVO DRIVE Wiring Diagram Date : Scale :
GUJARAT, INDIA-382041
MO. +91 9825177830 Project no : 1 Designer : YOGI PATEL Page : 4 OF 10
E-MAIL: BASIL.AUTOMACHINE@GMAIL.COM Project date : Appr. : Used pages : 10
 021 022 023 024 025 026 027 028 029 030

+ Y6 + Y7 + Y8 + Y9 + Y10 + Y11 + Y12 + Y13

+1 -1 +2 -2 +3 -3 +4 -4 +5 -5 +6 -6 +7 -7 +8 -8

R1 R2 R3 R4 R5 R6 R7 R8

1P 1O 2P 2O 3P 3O 4P 4O 5P 5O 6P 6O 7P 7O 8P 8O

3 Y6 3 Y7 3 Y8 3 Y9 3 Y10 3 Y11 3 Y12 3 Y13

MAIN REV VALVE

M.D REV VALVE

MAIN FWD VALVE

M.D FWD VALVE

G.C REV VALVE

G.C FWD VALVE

Common for relay

ARM REV VALVE

ARM FWD VALVE

43 44 45 46 47 48 49 50

RELAY CARD-1

BASIL AUTOMACHINE Customer name : THERMOTECH SYSTEMS LTD. Drawing no. : Page rev. : 00
PLOT NO. 1009, SECTOR 28 GIDC, Project title : 3 AXIS PIPE BENDING MACHINE Rev. : 00 Date :
SECTOR 28, GANDHINAGAR,
GUJARAT, INDIA-382041
Page title : RELAY CARD-1 WIRING DIAGRAM Date : Scale :
MO. +91 9825177830 Project no : 1 Designer : YOGI PATEL Page : 5 OF 10
E-MAIL: BASIL.AUTOMACHINE@GMAIL.COM
Project date : Appr. : Used pages : 10
 021 022 023 024 025 026 027 028 029 030

+ Y14 + Y15 + Y16 + Y17 + Y18 + Y19 + Y20 + Y21

+1 -1 +2 -2 +3 -3 +4 -4 +5 -5 +6 -6 +7 -7 +8 -8

R9 R10 R11 R12 R13 R14 R15 R16

1P 1O 2P 2O 3P 3O 4P 4O 5P 5O 6P 6O 7P 7O 8P 8O

3 Y14 3 Y15 3 Y16 3 Y17 3 Y18 3 Y19 3 Y20 3 Y21

2B2 BIG
2B2 SMALL

P.C REV VALVE

P.C FWD VALVE

G.S REV VALVE

G.S FWD VALVE

Common for relay

M.D CENTER REV VALVE

M.D CENTER FWD VALVE

51 52 53 54 55 56 57 58

RELAY CARD-2

BASIL AUTOMACHINE Customer name : THERMOTECH SYSTEMS LTD. Drawing no. : Page rev. : 00
PLOT NO. 1009, SECTOR 28 GIDC, Project title : 3 AXIS PIPE BENDING MACHINE Rev. : 00 Date :
SECTOR 28, GANDHINAGAR,
GUJARAT, INDIA-382041 Page title : RELAY CARD-2 WIRING DIAGRAM Date : Scale :
MO. +91 9825177830 Project no : 1 Designer : YOGI PATEL Page : 6 OF 10
E-MAIL: BASIL.AUTOMACHINE@GMAIL.COM
Project date : Appr. : Used pages : 10
 041 042 043 044 045 046 047 048 049 050

PLC 60MCT D24

INPUT TERMINAL

S/S X0 X1 X2 X3 X4 X5 X6 X7 ............. X21 X22 X23 X24 X25 X26 X27 X28 X29

14 15 79 80 82 17 35 36 37 39 40 84 86

TO CONNECTORS TO CONNECTORS

-
BASIL AUTOMACHINE Customer name : THERMOTECH SYSTEMS LTD. Drawing no. : Page rev. : 00
PLOT NO. 1009, SECTOR 28 GIDC, Project title : 3 AXIS PIPE BENDING MACHINE Rev. : 00 Date :
SECTOR 28, GANDHINAGAR, Page title : PLC INPUT WIRING DIAGRAM
GUJARAT, INDIA-382041
Date : Scale :
MO. +91 9825177830 Project no : 1 Designer : YOGI PATEL Page : 7 OF 10
E-MAIL: BASIL.AUTOMACHINE@GMAIL.COM Project date : Appr. : Used pages : 10
 031 032 033 034 035 036 037 038 039 040

PLC 60MCT D24

PLC OUTPUT TERMINAL
POWER
+ - C0 Y0 Y1 C2 Y2 Y3 Y4 Y5 C4 Y6 Y7 Y8 Y9 ...................... Y21

SERVO I/O CABLE TO RELAY CARD

SERVO I/O CABLE INPUT
CONNECTOR CONNECTOR

-
BASIL AUTOMACHINE Customer name : THERMOTECH SYSTEMS LTD. Drawing no. : Page rev. : 00
PLOT NO. 1009, SECTOR 28 GIDC, Project title : 3 AXIS PIPE BENDING MACHINE Rev. : 00 Date :
SECTOR 28, GANDHINAGAR, Page title : PLC OUTPUT WIRING DIAGRAM Date : Scale :
GUJARAT, INDIA-382041
MO. +91 9825177830 Project no : 1 Designer : YOGI PATEL Page : 8 OF 10
E-MAIL: BASIL.AUTOMACHINE@GMAIL.COM Project date : Appr. : Used pages : 10
 021 022 023 024 025 026 027 028 029 030

R0 Y0 B0

RED YELLOW BLUE

LAMP LAMP LAMP
TC+
TEMP
TEMP. METER SENSOR
TC-

N0

L N C NO NC

RED RED RED

LAMP LAMP LAMP

L N0 T 1 T0
3 T1 T0 FROM CONNECTOR

LAMP & TEMP. METER

BASIL AUTOMACHINE Customer name : THERMOTECH SYSTEMS LTD. Drawing no. : Page rev. : 00
PLOT NO. 1009, SECTOR 28 GIDC, Project title : 3 AXIS PIPE BENDING MACHINE Rev. : 00 Date :
SECTOR 28, GANDHINAGAR,
GUJARAT, INDIA-382041 Page title : LAMP & TEMP. METER WIRING DIAGRAM Date : Scale :
MO. +91 9825177830 Project no : 1 Designer : YOGI PATEL Page : 9 OF 10
E-MAIL: BASIL.AUTOMACHINE@GMAIL.COM
Project date : Appr. : Used pages : 10
 021 022 023 024 025 026 027 028 029 030

EMERGENCY
NC
HMI
NC NO
+ -
NC HYD. OFF PB HYD. ON PB
SELECTOR S/W

NO

PRE START P.B

NO

START P.B
NO

ARM RET. P.B

NO

8 10 9 7 1 2 3 6
4 5

16 PIN MALE / FEMALE CONNECTOR

OPERATING PANEL

BASIL AUTOMACHINE Customer name : THERMOTECH SYSTEMS LTD. Drawing no. : Page rev. : 00
PLOT NO. 1009, SECTOR 28 GIDC, Project title : 3 AXIS PIPE BENDING MACHINE Rev. : 00 Date :
SECTOR 28, GANDHINAGAR,
GUJARAT, INDIA-382041 Page title : OPERATING PANEL WIRING DIAGRAM Date : Scale :
MO. +91 9825177830 Project no : 1 Designer : YOGI PATEL Page : 10 OF 10
E-MAIL: BASIL.AUTOMACHINE@GMAIL.COM
Project date : Appr. : Used pages : 10