5- 234 1/1 H P Road Hyderabad; 040-23711778, Email: info@insmartsystems.

in

Ref:I/IEPL-Gurgaon/UD/KBP/03/20-21/MIN-215 Date:11/03/2021
ANNEXURE-96
QUOTATION FOR INSMART MAKE TUMBLER DRUM

AS PER – “ISO 3271-2015 & IS 6495-1984”

Item Code : 9611002000

Application : The Tumbler test is for the determination of resistance

of Iron oxide, Lumps ore, Sinters and pellets to
degradation by impact and abrasion.
The test consists of placing the test sample in a
standard Tumbler Drum and rotating it after tightly
closing the door. After the specified number of
revolutions, the sample is removed and screened by
means of standard sieves. The individual size and
fractions are weighed. From the masses of the
different size fractions obtained after sieving the
Tumbler and abrasion indices are calculated.

Test Sieves : Test sieves required for determination of

Tumbler/abrasion Indices: 40mm, 25mm, 16mm,
10mm, 9mm, 6.3 mm & 500 micron

1
5- 234 1/1 H P Road Hyderabad; 040-23711778, Email: info@insmartsystems.in

Technical Specifications: -

Size of the DRUM : W 500 x L 1000 mm

(Confirming to 3271-2015 & IS 6495-
1984
Indian standard)

Material of construction of Drum : St -42 grade Hot Rolled Mild Steel 6 mm

Material of construction of Lifter thick Plate and 50x50x5mm, Equal sided
and fabricated structure L shaped Rolled steel angle (BIS IS
2062 equivalent to ASME SA36 Steel.

Rolled Steel Equal Angles and C

shaped channels (BIS IS 2062 )

Motor : 3HP (2.2 Kw) , 3Ph 50/60Hz,440 volts

A.C.
Induction Geared Motor

Drive A.C. Variable Frequency Drive, 3 phase

input, 3 phase output

Gear Box : HELICAL Gears with 1 : 60 Ratio

Drum and Plate Thickness : Side portion of 10 mm and 6 mm

for drum periphery

Shaft material of construction : ASME SA 4340 (En-24)

Control Panel : I.P. wired panel with Digital display

Screen, PLC and switch gear items.

Programmer GOC/Microprocessor based

Drum Rotational Speed : 25 rpm.

Steel angle Lifter : 50 X 50 X 5 mm

Height of drum axis : 700 mm.

Overall size of Machine : 2300 X 1810 X 1850 mm.

2
5- 234 1/1 H P Road Hyderabad; 040-23711778, Email: info@insmartsystems.in

Electrical Power requirement : 4 Pole, 16 Amp MCB 3 Phase/ with

earthing) A.C. 50/60 Hz, 415 Volts,
Motor-2.2 Kw (3 H.P.)

Operating Procedure (Sample Preparation for Test work):

a) Collect a gross sample, sufficient to provide about 100 ± 0.5 Kg of Iron ore for each of
the test, so that, the gross sample should dried at oven 105 ± 50C. The sample shall
be allowed to cool to room temperature before performing the tests. The Iron ore
sample shall be pass a 40mm sieve and be retained 10mm sieve, the reduced
sample shall be separated into 3 fractions by screening to 25mm, 16mm & 10mm
sieves. From the material on 3 sieves, the final sample of 15 ± 0.15kg shall be
prepared by tacking proportionate weight of material from each sieve, the weight of
the different fractions shall be recorded.
Test Procedure:
1. The machine should be kept on the leveled surface.

2. Give the power supply of 3-Phase with neutral to the machine (i.e. 4 pole 16 Amp
MCB, 415 Volts, 50/60 Hz, A.C. Power Supply with Earth).

3. Ensure that proper earthing is given. Avoid loose connection should be in the line.

4. Carefully place 15 Kg of the air dried iron ore in the drum, avoiding any breakage
of the ore.

5. Close the door and tighten the clamps.

6. Simultaneously Timer/Counter will get switched ON and will show the display.

7. Set the required time in the Timer accordingly (since the Timer is Delay on Timer)
using the thumbwheel switch.

8. Now press the ENTER key to save the count.

9. Set the required count in the counter using Display Screen.

10. Now press the ENTER KEY to save the count.

3
5- 234 1/1 H P Road Hyderabad; 040-23711778, Email: info@insmartsystems.in

11. Press the START push button, simultaneously the Timer, Motor and Counter will
get ON.

12. Process will start, once the Time and Counter reaches the SET TIME and count.
Automatically it will get switched OFF, it means the process is completed.

13. Arrange a test sieve of square aperture of 40 mm, 25 mm, 16 mm, 10mm, 9 mm,
6.3mm and 500micron apertures with the sieve of the largest aperture on the top.

14. The drum shall be rotated 25 ± 1rpm for a total of 200 revolutions. All the materials
shall be genteelly the removed from the drum by slowly opening door and sieved on
6.3mm and 500 micron sieves and the weight of the fraction retained on 6.3mm
sieve and that retained on passing through 500 micron sieves shall be determined.
Record:
The sieve analysis after the test shall be reported to the nearest 0.1% is the percentage
retained on the 6.3mm sieve and the percent retained on and the percent passing through
500 micron sieve.
Calculation:
The tumbler index (T) and the abrasion index (A) shall be calculated to the first decimal by
rounding off the second decimal in accordance with the following
formula:

T = m1 x100
m

A = m- (m1+m2) x 100
m
Where
m = weight of the sample before test

m1 = weight of the sample retained on 6.3 mm sieve after the test

m2 = weight of the sample passing through 6.3 mm and retained on 500 micron
sieves after the test.
Scope of Supply:

S. No Item Description Qty UOM

1 Tumbler Drum (Confirming to 3271-2015 & IS 1 No

6495-1984 Indian standard ) without Test
Sieves

4
 5- 234 1/1 H P Road Hyderabad; 040-23711778, Email: info@insmartsystems.in

COMMERCIAL:-

Total
S. UO Quantit Unit Price
HSN Code Item Description Amount
No M y (Rs)
(Rs)
1 84742090 Basic price for Tumbler Drum No. 1 4,43,896 4,43,896/-
without Test Sieves
General Terms & Conditions:

S.No Item Description

1 Export worthy Packing Extra @2% on Total Basic Price
Charges
2 Transportation Charges To pay basis
3 Transit Insurance Extra @ 0.5% on Total Basic Price
4 Tax & Duties IGST@18% on Total Basic price + Packing Charges +
Transportation charges
5 Delivery Period: 6 – 8 Weeks from the date of receipt of Purchase order
6 Warranty: 12 months from the date of installation or 18 months from
the date of supply whichever is earlier
7 Payment Terms: 100% payment against PI
8 Quotation Validity: 30 days (as desired by SGS)
9 Inspection: We offer Comprehensive inspection and full scale trials at
our works at Hyderabad
10 Installation & Free of cost (in India)
Commissioning Charges:
11 After sales Service We depute our service personnel within 3 days on demand
from the user
12 GST ID 36ACXPB3806C1ZS

Thanks & Regards,

For Insmart Systems

Uma
Asst. Manager
7995566656