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2. A 'House of Quality' is achieved when no department in a single location has more than 15%
rejects.
3. One of the main advantages of standardization is that it increases the potential variety of
products.
4. A disadvantage of standardization is the possibility of standardizing designs too early, may make
it difficult to modify in the future.
5. Reducing consumer choices makes service more efficient.
6. Product failures can be easier to remedy with modular design.
7. One motivation for an organization to redesign its product or service is to avoid the alternative of
downsizing the organization.
8. Most of the time what is called product or service design is actually a redesign of an existing
product or service.
9. A service blueprint is quite similar to an architectural drawing.
10. The process of dismantling and inspecting a competitor's product to discover product
improvement is called benchmarking.
11. To save money, it is essential that designers revise the production capabilities to meet the
requirements of the new products.
12. Basic research is done with the expectation that discoveries will have near-term commercial
application.
13. "Design for operations" takes into account the capabilities of the organization to produce or
deliver a given product or service. PRODUCTION
14. Consumers tend to resist purchasing products containing recycled materials.
15. One approach to extending a products life cycle is to promote alternate uses of the product.
16. "Quality Function Deployment" is a structured approach that guarantees that the highest quality
product or service will be designed.
17. Product liability means that a manufacturer is liable for any injuries and damages caused by a
faulty product because of poor workmanship or design.
18. Standardization refers to the extent to which there is absence of variety in a product, service, or
process.
19. The demand for a product and the rate of technological change have significant impact on the
length of a given phase of the product life cycle.
1) Forecasting techniques generally assume an existing causal system that will continue to exist in
the future.
2) Forecasts for groups of items tend to be less accurate than forecasts for individual items because
forecasts for individual items don't include as many influencing factors.
3) Forecasts help managers plan both the system itself and provide valuable information for using
the system.
4) Organizations that are capable of responding quickly to changing requirements can use a shorter
forecast horizon and therefore benefit from more accurate forecasts.
5) Forecasts based on time series (historical) data are referred to as associative forecasts.
6) Time series techniques involve identification of explanatory variables that can be used to predict
future demand.
7) A consumer survey is an easy and sure way to obtain accurate input from future customers since
most people enjoy participating in surveys.
8) The Delphi approach involves the use of a series of questionnaires to achieve a consensus forecast.
9) The shorter the forecast period, the more accurately the forecasts tend to track what actually
happens.
10) Forecasting techniques that are based on time series data assume that future values of the series
will duplicate past values.
11) Forecasts based on an average tend to exhibit less variability than the original data.
12) The naive approach to forecasting requires a linear trend line.
13) In order to update a moving average forecast, the values of each data point in the average must be
known.
14) Forecasts of future demand are used by operations people to plan capacity.
15) An advantage of a weighted moving average is that recent actual results can be given more
importance than what occurred a while ago.
1. MRP works best if the inventory items have dependent demand.
2. Independent demand tends to be more 'lumpy' than dependent demand meaning that we need
large quantities followed by periods of no demand.
3. Lumpy demand for components results primarily from the periodic scheduling of batch
production.
4. The master production schedule states which end items are to be produced both when and how
many.
5. Net requirements equal gross requirements minus safety stock.
6. The master schedule needs to be for a period long enough to cover the stacked or cumulative lead
time necessary to produce the end items.
7. MRP, considering inventory position, bills of material, open purchase orders and lead times
guarantees a feasible production plan if the inputs to MRP are accurate.
8. The bill of materials indicates how much material will be needed to produce the quantities on a
given master production schedule.
9. A bill of materials contains a listing of all the assemblies, parts, and materials needed to produce
one unit of an end item.
10. The inventory records contain information on the status of each item by time period.
11. An assembly-time chart indicates gross and net requirements taking into account the current
available inventory.
12. Gross requirements for any given component is equal to the net requirements of that component's
immediate parent multiplied by the quantity per parent.
13. The term pegging refers to identifying the parent items that have generated a given set of material
requirement for a part or sub assembly.
14. One reason that accurate bills of material are important is that errors at one level become
magnified at lower levels because of the multiplication process used by MRP.
15. One of the primary output reports of MRP concerns changes to planned orders.
The goal of value analysis is to find ways of _______.
I. Reducing the cost of parts and materials
II. Improving the performance of the product or service
III. Incorporating multiple cultural values in global system design
a) Both I and III
b) Both I and II
Mobile phones have evolved from devices intended to place and receive phone calls into handheld
multimedia communications devices, but in the eyes of some customers these new features make the
phones less desirable. This is an example of _________.
A. robust design
B. creeping featurism
C. sustainable design
D. quality function deployment
E. component commonality
The research and development activity which starts after positive research results are available and
attempts to turn these results into useful commercial applications is:
A. basic research
B. applied research
C. development
The advantages of standardization include which of the following?
(I.) The opportunity to freeze design at a very early stage
(II.) Fewer parts to deal with in inventory
(III.) Reduced training cost and time
(IV.) Purchasing is more routine
A. I, II
B. I, IV
C. I, II, III
D. II, III, IV
E. I, II, III, IV
Products or services with a high degree of similarity of features and components are called:
A. generic
B. copy-cat
C. rip-offs
D. product families
E. product/service matrix
"Must have", "expected" and "excitement" characteristics are categories in the ____ model.
A. Bi-polar
B. Kano
C. Pareto
D. Quality
E. Service Matrix
Which one of the following is not a factor of successful product and service design?
A. be aware of what the competitors are doing
B. be aware of what customers want
C. know what government regulations are
D. use computerized design techniques
E. know what new technologies are available
The structural approach for integrating customer requirements into every aspect of product development
is known as:
A. total quality management
B. customer satisfaction
C. quality function deployment
D. customer integration
E. a product development team
Which of the following is an issue that designers must take into account in product and service design?
A. legal, environmental, and ethical issues
B. reliability
C. standardization
D. range of operating conditions
E. all of the above
Which of the following is not one of the phases of product design and development?
A. specify product specifications
B. conduct market test
C. specify process specifications
D. conduct design review
E. performance applied research
The forecasting method which uses anonymous questionnaires to achieve a consensus forecast is:
A. sales force opinions
B. consumer surveys
C. the Delphi method
D. time series analysis
E. executive opinions
Using the latest observation in a sequence of data to forecast the next period is:
A. a moving average forecast
B. a naive forecast
C. an exponentially smoothed forecast
D. an associative forecast
E. regression analysis
In order to increase the responsiveness of a forecast made using the moving average technique, the
number of data points in the average should be:
A. decreased
B. increased
C. multiplied by a larger alpha
D. multiplied by a smaller alpha
E. eliminated if the MAD is greater than the MSE
Which of the following corresponds to the predictor variable in simple linear regression?
A. regression coefficient
B. dependent variable
C. independent variable
D. predicted variable
E. demand coefficient