Clic Acc Eng

We are leaders in the creation of innovative air conditioning solutions using state of the art technology and world
class product design

Code: DYD-M009 Version: 0 Date:
COMFORT FLEX|TECHNOLOGIES
This technology may or may not be included in the unit depending on the model

USER MANUAL
CONTENTS 1 DESIGN PARAMETERS 16
Dimensional Data
LANGUAJE CONFIGURATION 2 Power Connection
Water Connection
NOMENCLATURE 3
CONTROL 33
SECURITY INSTRUCTIONS 4 PCO Sistema
Communication Protocol
FEATURES / BENEFITS 5
Design
Reliability CONNECTIVITY 68
Efficiency Ethernet
Flexibility
Communication
Installation ELECTRICAL INFORMATION 75
Maintenance Control Diagrams
Factory test Electrical Diagrams
GENERAL DESCRIPTION 7
General Description INSTALLATION 85
CONTENTS
Components Location
Control Installation
Corrosion Protection Refrigerant Charge
Connectivity
MAINTENANCE 99
MAPPING TABLES 14
Analogue Points TROUBLESHOOTING 105
Digital Points
WARRANTY 110

1
• Step 1 • Step 2 • Step 3
From the main screen click con MENU From the MENU screen click on LANGUAGE From the LANGUAGE screen select the
language you desire
LANGUAGE CONFIGURATION
Note: Dear customer, if you require an atypical installation or an installation

with special automation (for example variable external pumping, integration to
an external monitoring system, etc.) or if you have any issues during installation
we are at your service, you can communicate with us at service@clima-flex.com
NOTE or US Toll Free 1 800 201 48 16 if you are in Mexico call to 01 800 890 59 17.
2 Code: DYD-M009 Version: 0 Date:

CONDENSATION TYPE OPERATION CONDENSER SCROLL HEAT RECOVERY PUMPS ELECTRIC CONNECTION
FAN TYPE COMPRESSOR TYPE OPTIONS OPTIONS
AC Air Cooled C Cooling Only 0 No Pump
A Axial F Fixed H Heat Recovery S Single point
WC Water Cooled H Heat Pump
E EC Axial V Variable (Inverter) N None 1 1 Pump M Multi point
N None T Tandem 2 2 Pumps
CLIC
SERIES AC C 300 A C 3 V M N 0 M
NOMENCLATURE
NOMINAL CAPACITY CORROSION PROTECTION UNIT CONFIGURATION
VOLTAGE
TYPE
Standalone Capacity Tandem Capacities 1500 1,500,000 BTU’s E ADSIL+Condenser + Internal
External Parts 2 420-460v/3/60Hz M Mother
300 300,000 BTU’s 600 600,000 BTU’s 1800 1,800,000 BTU’s ADSIL Condenser +
I Internal Parts
3 208-230v/3/60Hz S Son
900 900,000 BTU’s 2100 2,100,000 BTU’s C ADSIL for Condenser
5 546-605v/3/60Hz T Tandem
1200 1,200,000 BTU’s 2400 2,400,000 BTU’s 0 None

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WARNING - CAUTION - NOTE IMPORTANT SAFETY INSTRUCTIONS
This manual contains important safety instructions that should be followed during the installation and maintenance of the unit. Read this manual
thoroughly before attempting to install or operate this unit.
Only qualified personnel should service this equipment. Adhere to all warnings, cautions, operating and safety instructions on the unit placards and in
this manual. Follow all operating and user instructions during and after installation.
Installer should pay particular attention to the words: NOTE, CAUTION and WARNING. Notes are intended to clarify or make the installation easier.
Cautions are given to prevent equipment damage. Warnings are given to alert installer that personal injury and/or equipment damage may result if
installation procedure is not handled properly.
Improper installation may create a condition where the operation of the product could cause personal injury or property damage.
Improper installation, adjustment, alteration, service, or maintenance can cause injury or property damage. Refer to this manual
SAFETY INSTRUCTIONS
for assistance or additional information, consult a qualified installer or service agency.

Electrical shock hazard. Disconnect voltage at main panel or power source before opening any cover. Failure to comply may result
in injury or death.
To minimize the hazard of electrical shock and personal injury, this component must be effectively grounded. Refer to installation
WARNING guidelines for further information.
This product must be installed in strict compliance with the enclosed installation instructions and any applicable local, state, and
national codes including but not limited to, building, electrical and mechanical codes.
Risk of sharp edges, splinters, and exposed fasteners. Can cause injury.
Only properly trained and qualified personnel wearing apropriate safety headgear, gloves, shoes and glasses should attempt to
move the unit, lift it, remove packaging or prepare the unit for installation.
Risk of contact with hot surfaces. Can cause injury.
WARNING The compressors, fan motors, refrigerant discharge lines and reheats are xtremely hot during unit operation. Allow sufficient time
for them to cool before working within the unit cabinet.
Periodically inspect all valves, fittings, and piping for corrosion, rust, leaks, or damage.
This unit uses a microprocessor-based electronic control system. Do not use jumpers or other tools to short out components, or to
bypass or otherwise depart from recommended procedures. Any short-ground of the control board or accompanyng wiring may
destroy the electronic modules or electrical components.
Risk of clogged or leaking drain lines. Can cause equipment and building damage. This unit requires a water drain
connection. Drain lines must be inspected regularly and maintenance must be performed to ensure that drain water
runs freely through the drain system and that lines are clear and free of obstructions and in good condition with no
visible sign of damage or leaks.
This unit may also require an external water supply to operate.
Improper installation, application and service practices can result in water leakage from the unit. Water leakage can
4
NOTE result in severe property damage and loss of critical equipment. Do not locate unit directly above any equipment that
could sustain water damage.

• Efficiency • Reliability • Design
Our units are designed to meet the needs All structures are made of galvanized steel Research conducted by the Engineering
of any project. Our featured intelligent process sheet, coated with electrostatic baked paint to Department have resulted in units with a high
controllers and smart temperature sensors ensure long durability and no corrosion in any design efficiency and optimum performance. The
provide maximum performance while saving weather, such as prolonged direct sunlight, rain selection of prime components and our quality
energy. and wind. and control system ensures performance and
reliability. All main components are rigorously
The system automatically modifies the All units are designed to fit a reduced tested and qualified before being installed. Each
operation mode to maintain optimal conditions, installation space, eliminating thus large unit design has gone through long hours of
making it very easy to operate. installation areas. We only use high quality rigorous testing to ensure reliability, durability
components to ensure durability and reliability and quality of the entire system.
All temperature sensors are calibrated and set even under harsh environmental conditions.
at the factory before shipment. Start up has to be All external paint has been tested in a saline
performed by a qualified technician, during the NOTE: For applications in tropical climates chamber and is rated at 1,500 hours proof.
initial startup steps the unit will be set to local our units are coated inside and outside with Compressors and heat exchangers ensure high
conditions and all points of operation will be Corrosion Protection. equipment efficiency capacity. The water pump
FEATURES / BENEFITS
reviewed. Our products have efficiency certifications is specially designed to work properly and with
from AHRI and electrical certifications from ETL, minimal vibration and noise.
Once the unit is set, operation is a matter of we also comply with all industry safety standards.
pressing the start and stop button and making We are members of the American Society of All units have a compact and sturdy structure
sure that the unit operates properly, after this Air Conditioning, Refrigeration and Heating while maintaining a slim profile.
the unit will operate automatically, starting itself Engineers (ASHRAE). To support our commitment
according to the demand of the cooling system to customers and our stakeholders our units have
and local conditions. a 1 year mayor warranty after start up, .
• Flexibility
Our units use R410A refrigerant, which is
harmless to the ozone layer and is not toxic or
flammable, even in case of leakage.
The units have smart processors and sensors Finally, the heat exchanger efficiency and
to automatically control the temperature at modular design allow for an easy and quick
optimum operating conditions. installation.
The units were designed to mate with each

other and be combined to meet different load
variations (tandem installation). You can combine
up to 8 modules; these combinations may be
done with chillers of different capacities ranging
from 3 to 200 tons. Capacity varies depending on
the number and type of units.

5
• Communication • Installation • Factory Testing
The units can be controlled independently as The units have been designed for a field- Each unit is pressure and vaccum tested,
a single unit (individual mode), or they can be friendly installation. Screw type connections then charged with the refrigerant required for
connected to a central control unit (“Tandem provide easy installation of the water pipes, said proper operation based on the client installation
Mode”). Operation and user input is done via a connections are located on both sides of the unit, conditions.
color 7" touch screen. so that the pipes can be connected on either side
of the equipment. The units are then evaluated at full load
Our units can handle different communication operation with water flow, thermal load and line
protocols; such as Modbus and Bacnet, the most The individual assembly of the units reduces voltage set to the actual conditions in which
commonly used protocols in the HVAC industry. installation costs on site, the units have a rigid the equipment will operate. Finally the units are
base which bears the weight of the unit and performance tested at application temperatures
Our units keep track of all the programming allows an easy installation. ranging from -10 °C to 45+ °C.
variables in real time, as well as monitoring
performance and specific alarms in the
• Maintenance
NOTE: The warranty policy requires that the
refrigeration cycle, the electrical system as well as
start up be made by qualified and authorized
external factors such as fire and flood detection
FEATURES / BENEFITS
personnel.
(optional sensors).
The simplicity in the design of each unit
allows maximum ease in maintenance. All mayor
The control and monitoring system ensures
components are available to maintenance
the proper operation of the unit by monitoring
personnel by opening the service panel. If an
in real time the health of all mayor components
emergency stop occurs, the control section will
(high and low refrigerant pressure, compressors
indicate the detailed cause of the failure, helping
and fan motors health, etc).
to accelerate and facilitate the solution process.
In case of a malfunction the event will be
recorded for later analysis, facilitating the location
of the possible failure and its solution.

• Evaporator • Filter-Drier
Units are built with control and design The plate heat exchanger is made of The dehydrator filter is designed to keep
in mind, assembled with technically stainless steel plates welded together closely to the circuit clean and remove residual moisture
specialized control software. Some of ensure high efficiency heat exchange. The heat from the refrigerant circuit and avoid affecting
our features are in house production exchanger is insulated with a flexible elastomer of the operation of the unit by acidification of
of all piping and wiring, scroll type a minimum thickness of 1/2" to provide optimal the oil, which causes slow disintegration of the
compressors, new generation evaporators, thermal insulation. varnish that protects the motor windings in the
air cooled condensers, optional hydraulic The microchannel technology allows to compressor.
components, and several safety and optimize the use of refrigerant, both in the
security protections. Our units are
ecofriendly and operate with R-410A
condenser and throughout the cooling cycle. This • Fan
is a series of flat tubes (microchannels), through
refrigerant. which the refrigerant circulates. Heat transfer To carry out air injection the units have axial
is maximized by these extremely thin tubes, and centrifugal type fans, which are directly
optimizing the system, providing significant driven by single-phase and/or three-phase
GENERAL DESCRIPTION
savings in the use of refrigerant gas. motors. The fans are weatherproof to ensure
• Compressor continuous operation.
• Thermostatic Expansion
Our two-stage, fixed scroll, digital and
Valve • Expansion Tank
variable compressors have better liquid handling
properties. Because of its axial and radial shape, Used in the system to handle the volume
it allows parts of the scroll to be separated in The Thermostatic Expansion Valve (TEV) variations of the liquid contained in the pipe
the presence of coolant, thus offering protection keeps the evaporator stocked with sufficient system due to temperature changes.
against liquid damage. refrigerant to meet load conditions. It has no way
to turn on or off the compressor, but keeps the
They are more efficient over the full operating superheated refrigerant itself in the suction line • FlowCon Valve
range, operating at sound levels and lower of the compressor. The thermostatic expansion
valve installed in each circuit has been selected This balancing valve is placed in the unit in
vibration than traditional compressors, it has 70%
for a range of specific operation conditions. order to control and maintain a constant water
fewer moving parts, startability under any load
flow in the circuit, with the special feature that
on the system, without removing components,
the flow can be adjusted anytime as needed.
easy service and maintenance due to its compact
size and lightweight and simple design, built
to achieve optimum performance with current
refrigerants without chlorine, without complex
• Temperature Sensor
internal suction valves and discharge for quieter Through digital signals generated by these
operation and increased reliability. devices the temperature is measured accurately
and in real time.

7
COMPONENTS HYDRAULIC COMPONENTS (OPTIONAL)
• Refrigeration controls • Water pump
The units are equipped with solenoid valves, The drive in the water pump is TEFC (Totally Enclosed Fan Cooled) and has anti-corrosive coating
expansion valves, dehydrator, and service valves. on the housing.
• Electrical components CONTROL

All units are equipped with a control panel, The control unit allows the connection of the unit to the INTERNET, and allows the user to visualize
security anti-theft devices, internal and external all the unit’s operating information, such as variable graphics, tendencies cycle time, diagnosis of
overheating protection, compressor drive components, alarms, etc. Access to this information renders a more efficient operation and system
protection, flow protection, freezing protection control.
GENERAL DESCRIPTION
and electrical failure protection. The control panel

has LED operation indicating lights. Depending
on the model some other indicators may be
installed. CONNECTIVITY
The connectivity via internet enables our units to operate remotely, to check the status of their
maintenance cycle and remedy any situation quickly and efficiently.
VRW
This units are pioneers in the VRW technology. The most important advantages are no loss of
performance tonnes over distance, uses water as heat medium, requires no special installation, far
better performance at a lower cost.

CORROSION PROTECTION (OPTIONAL)
The inorganic film on the surface is ultra thin and is formed by an
inert ceramic glass layer that is obtained at ambient temperatures. This
innovative technology provides:
• UV resistance
• A crystalline finished, non-yellowing
• Positively charged coating to repel H2O
• Magnificent luster and depth of image retention
• Outstanding resistance to solvents and chemicals
• Exceptional abrasion resistance
GENERAL DESCRIPTION
• Energy Efficient
With Corrosion Protection you save energy between 9% to 15%. Its
sealant layer of only 3-5 microns allows heat transfer be more efficient.
• Extends the life of the equipment

Corrosion Protection extends the life of your air conditioner units,
refrigerators or cooling towers, because it protects up to for 5 years,
preserving its appearance and function.
Corrosion Protection is applied to cabinets, capacitors, grids and coils,

achieving great benefits and durability that can not be obtained with
conventional protections.

9
GENERAL DESCRIPTION PRINCIPAL COMPONENTS OF THE EQUIPMENT (MOTHER UNIT)

PRINCIPAL COMPONENTS OF THE EQUIPMENT (SON UNIT)
GENERAL DESCRIPTION
11
Model no. E-JUST2.Y.G Pressure range ΔP: 20-400 kPaD 2.9-58 psid
l/sec l/hr GPM Flowcon Setting Model no. E-JUST3.G.B
0.149 535 2.36 1.0 l/sec l/hr GPM Flowcon Setting
0.220 793 3.49 1.1 0.883 3180 14.0 1.0
0.289 1040 4.58 1.2 1.140 4100 18.0 1.1
0.355 1280 5.63 1.3 1.700 4940 21.7 1.2
3 TR. 0.418 1510 6.63 1.4 1.590 5710 25.1 1.3
0.479 1730 7.60 1.5 1.780 6420 28.3 1.4
0.538 1940 8.52 1.6 12.5 TR. 1.960 7070 31.1 1.5
0.594 2140 9.41 1.7 2.130 7660 33.7 1.6
0.647 2330 10.30 1.8 2.280 8200 36.1 1.7
0.699 2520 11.10 1.9 2.410 8700 38.3 1.8
5 TR. 0.748 2690 11.90 2.0 2.540 9150 40.3 1.9
0.795 2860 12.60 2.1 2.660 9570 42.1 2.0
0.841 3030 13.30 2.2 2.770 9960 43.8 2.1
GENERAL DESCRIPTION
Nominal flow rate
0.884 3180 14.00 2.3 2.860 10300 45.4 2.2

0.925 3330 14.70 2.4 2.950 10600 46.8 2.3
0.965 3470 15.30 2.5 3.040 10900 48.2 2.4
1.000 3610 15.90 2.6 3.120 11200 49.4 2.5
1.040 3740 16.50 2.7
Nominalflow rate
3.190 11500 50.6 2.6
1.070 3870 17.00 2.8 3.260 11700 51.7 2.7
1.110 3990 17.60 2.9 3.320 12000 52.7 2.8
7.5 TR. 1.140 4100 18.10 3.0 3.390 12200 53.7 2.9
1.170 4220 18.60 3.1 3.450 12400 54.6 3.0
1.200 1320 19.00 3.2 3.510 12600 55.6 3.1
1.230 4420 19.50 3.3 3.560 12800 56.5 3.2
1.260 4520 19.90 3.4 3.620 13000 57.3 3.3
1.280 4620 20.30 3.5 3.670 13200 58.2 3.4
1.310 4710 20.70 3.6 3.730 13400 59.1 3.5
1.330 4800 21.10 3.7 3.780 13600 59.9 3.6
1.360 4890 21.50 3.8 25 TR. 3.830 13800 60.8 3.7
1.380 4970 21.90 3.9 3.890 14000 61.6 3.8
1.400 5050 22.30 4.0 3.940 14200 62.4 3.9
1.430 5130 22.60 4.1 3.990 14400 63.3 4.0
1.450 5210 23.00 4.2 4.050 14600 64.1 4.1
1.470 5290 23.30 4.3 4.100 14800 65.0 4.2
1.490 5370 23.60 4.4 4.150 14900 65.8 4.3
10 TR. 1.510 5440 24.00 4.5 4.200 15100 66.6 4.4
1.530 5520 24.30 4.6 4.250 15300 67.4 4.5
4.300 15500 68.2 4.6
4.350 15700 68.9 4.7

DIMENSIONS AND WEIGHTS (NOMINAL) (measured in mm unless noted)
Model no. Valve size Cartridge size L H1 H2 H3 Weight (lbs.) Cv1 (GPM)
½" 3.23 1.1
AB ¾" ¾" 3.70 2.60 1.22 3.07 1.2 3
1" 4.02 1.4
1" 4.5
1 ½" 5.04 3.27 1.85 3.93 14.5
1 ¼" 4.0
AB
1 ½" 8.9
2 6.65 N/A 2.15 4.61 26.7
2" 7.8
GENERAL DESCRIPTION
H1 H3
Calibration
H2 H2
L L
Model Calibration
Clic 25 TR. 3.7
Flow direction

13
MODBUS FUNCTION MODBUS FUNCTION
CODE BMS MODBUS ADDRESS CODE BMS MODBUS ADDRESS
TYPE READ TYPE READ
Temp_Cabezal_out 56 AnalogInput L_AP_CompE1 5074 AnalogInput
Temp_Cabezal_in 55 AnalogInput H_Horas_BombaE1 5077 AnalogInput
Temp_iny_Maestro 52 AnalogInput L_Horas_BombaE1 5078 AnalogInput
Temp_ret_Maestro 53 AnalogInput H_Arranques_BombaE1 5079 AnalogInput
Temp_cong_Maestro 54 AnalogInput L_Arranques_BombaE1 5080 AnalogInput
Temp_Conden_M 57 AnalogInput H_Horas_CompE2 5081 AnalogInput
Temp_iny_E1 65 AnalogInput L_Horas_CompE2 5082 AnalogInput
Temp_ret_E1 66 AnalogInput H_Arranques_CompE2 5083 AnalogInput
Temp_cong_E1 67 AnalogInput L_Arranques_CompE2 5084 AnalogInput
Temp_Conden_E1 68 AnalogInput H_BP_CompE2 5087 AnalogInput
Temp_iny_E2 70 AnalogInput L_BP_CompE2 5088 AnalogInput
Temp_ret_E2 71 AnalogInput H_AP_CompE2 5085 AnalogInput
Temp_cong_E2 72 AnalogInput L_AP_CompE2 5086 AnalogInput
Temp_Conden_E2 73 AnalogInput H_Horas_BombaE2 5089 AnalogInput
Temp_iny_E3 75 AnalogInput L_Horas_BombaE2 5090 AnalogInput
Temp_ret_E3 76 AnalogInput H_Arranques_BombaE2 5091 AnalogInput
Temp_cong_E3 77 AnalogInput L_Arranques_BombaE2 5092 AnalogInput
Temp_Conden_E3 78 AnalogInput H_Horas_CompE3 5093 AnalogInput
Temp_iny_E4 80 AnalogInput L_Horas_CompE3 5094 AnalogInput
Temp_ret_E4 81 AnalogInput H_Arranques_CompE3 5095 AnalogInput
Temp_cong_E4 82 AnalogInput L_Arranques_CompE3 5096 AnalogInput
MAPPING TABLES
Temp_Conden_E4 83 AnalogInput H_BP_CompE3 5099 AnalogInput

Modulate_Power_Req 89 AnalogInput L_BP_CompE3 5100 AnalogInput
Variador 64 AnalogInput H_AP_CompE3 5097 AnalogInput
H_Horas_CompM 5057 AnalogInput L_AP_CompE3 5098 AnalogInput
L_Horas_CompM 5058 AnalogInput H_Horas_BombaE3 5101 AnalogInput
H_Arranques_CompM 5059 AnalogInput L_Horas_BombaE3 5102 AnalogInput
L_Arranques_CompM 5060 AnalogInput H_Arranques_BombaE3 5103 AnalogInput
H_BP_CompM 5063 AnalogInput L_Arranques_BombaE3 5104 AnalogInput
L_BP_CompM 5064 AnalogInput H_Horas_CompE4 5105 AnalogInput
H_AP_CompM 5061 AnalogInput L_Horas_CompE4 5106 AnalogInput
L_AP_CompM 5062 AnalogInput H_Arranques_CompE4 5107 AnalogInput
H_Horas_BombaM 5065 AnalogInput L_Arranques_CompE4 5108 AnalogInput
L_Horas_BombaM 5066 AnalogInput H_BP_CompE4 5111 AnalogInput
H_Arranques_BombaM 5067 AnalogInput L_BP_CompE4 5112 AnalogInput
L_Arranques_BombaM 5068 AnalogInput H_AP_CompE4 5109 AnalogInput
H_Horas_CompE1 5069 AnalogInput L_AP_CompE4 5110 AnalogInput
L_Horas_CompE1 5070 AnalogInput H_Arranques_BombaE4 5115 AnalogInput
H_Arranques_CompE1 5071 AnalogInput L_Arranques_BombaE4 5116 AnalogInput
L_Arranques_CompE1 5072 AnalogInput H_Horas_BombaE4 5113 AnalogInput
H_BP_CompE1 5075 AnalogInput L_Horas_BombaE4 5114 AnalogInput
L_BP_CompE1 5076 AnalogInput Inverter_Power_Min 19 Holding
H_AP_CompE1 5073 AnalogInput Setpoint_enf 10 Holding
Setpoint_cal 92 Holding
ANALOGUE POINTS
BMS MODBUS MODBUS FUNCTION BMS MODBUS MODBUS FUNCTION
CODE BACNET ADRESS CODE BACNET ADRESS
ADRESS TYPE READ ADRESS TYPE READ
Al_Fases_M 3 0 Coil ED_AP_E2 197 51 DigitalInput
Al_Baja_pres_CM 4 1 Coil ED_Baja_Pres_E2 198 52 DigitalInput
Al_Alta_pres_CM 5 3 Coil ED_Monitor_Fases_E2 199 53 DigitalInput
Al_congelamiento_M 6 4 Coil ED_sensor_flujo_E2 200 54 DigitalInput
Al_flujoM 9 5 Coil ED_AP_E3 202 55 DigitalInput
Al_Fases_E1 26 6 Coil ED_Baja_Pres_E3 203 56 DigitalInput
Al_Baja_pres_E1 27 7 Coil ED_Monitor_Fases_E3 204 57 DigitalInput
Al_Alta_pres_E1 28 8 Coil ED_sensor_flujo_E3 205 58 DigitalInput
Al_congelamiento_E1 29 9 Coil ED_AP_E4 207 59 DigitalInput
Al_flujoE1 32 10 Coil ED_Baja_Pres_E4 208 60 DigitalInput
Al_Fases_E2 41 11 Coil ED_Monitor_Fases_E4 209 61 DigitalInput
Al_Baja_pres_E2 42 12 Coil ED_sensor_flujo_E4 210 62 DigitalInput
Al_Alta_pres_E2 43 13 Coil CompMaes 212 63 DigitalInput
Al_congelamiento_E2 44 14 Coil BombaM 214 64 DigitalInput
Al_flujoE2 47 15 Coil Ventilador_M 215 65 DigitalInput
Al_flujo_Cond_E2 48 16 Coil Comp_E1 216 66 DigitalInput
Al_Fases_E3 56 17 Coil Ventilador_E1 218 67 DigitalInput
Al_Baja_pres_E3 57 18 Coil Valv_rev_M 219 68 DigitalInput
Al_Alta_pres_E3 58 19 Coil BombaE2 221 69 DigitalInput
Al_congelamiento_E3 59 20 Coil Ventilador_E2 222 70 DigitalInput
Al_flujoE3 62 21 Coil Comp_E3 223 71 DigitalInput
Al_Fases_E4 71 22 Coil Ventilador_E3 225 72 DigitalInput
Al_Baja_pres_E4 72 23 Coil Comp_E4 226 73 DigitalInput
Al_Alta_pres_E4 73 24 Coil Ventilador_E4 228 74 DigitalInput
MAPPING TABLES
Al_congelamiento_E4 74 25 Coil Modo_B_C 236 75 Coil
Al_flujoE4 77 26 Coil Al_Agua_Helada_M 238 76 Coil
Al_E1_Offline 80 27 Coil Al_Agua_Helada_E1 239 77 Coil
Al_EAux1_Offline 84 31 Coil Falla_Cont_Cong_M 247 81 Coil
on_off2 85 32 Coil Falla_Cont_Cong_E1 248 82 Coil
Al_Sens_Flujo_M 94 33 Coil Falla_Cont_Cong_E2 249 83 Coil
Al_EAux2_Offline 100 34 Coil Falla_Cont_Cong_E3 250 84 Coil
Reset_Als 112 35 Coil Falla_Cont_Cong_E4 251 85 Coil
Al_Sens_Flujo_E1 126 36 Coil Term_Ch_BC 253 86 Coil
Al_Sens_Flujo_E2 127 37 Coil ED_Humo 261 87 Coil
Al_Sens_Flujo_E3 131 38 Coil ED_Incendio 262 88 Coil
Al_Sens_Flujo_E4 132 39 Coil ED_Inundacion 263 89 Coil
ON_OFF (estado) 143 40 DigitalInput Alarma_Humo 268 90 Coil
ED_sensor_flujo_Maestro 164 41 DigitalInput Alarma_Incendio 269 91 Coil
ED_Monitor_Fases_Maestro 165 42 DigitalInput Alarma_Inundacion 270 92 Coil
ED_Baja_Pres_Maestro 166 43 DigitalInput Al_EAux3_Offline 303 93 Coil
ED_AP_Maestro 167 44 DigitalInput AlarmMantCM 304 94 Coil
on_off3 ( entrada) 168 45 DigitalInput AlarmMantBM 305 95 Coil
ED_selector 169 46 DigitalInput AlarmMantCE1 306 96 Coil
ED_AP_E1 192 47 DigitalInput AlarmMantBE1 307 97 Coil
ED_Baja_Pres_E1 193 48 DigitalInput AlarmMantCE2 308 98 Coil
ED_Monitor_Fases_E1 194 49 DigitalInput AlarmMantBE2 309 99 Coil
ED_sensor_flujo_E1 195 50 DigitalInput
DIGITAL POINTS
15
SINGLE UNIT CONFIGURATION DIMENSIONS
SUPERIOR VIEW
W
DESIGN PARAMETERS
ISOMETRIC VIEW
FRONT VIEW
SIDE VIEW
L2 W 86 3/4"
D 32 1/4"
H 83 1/4"
L1 72 3/4"
L2 10 1/2"
H
L1
D 4" VITAULIC CONNECTIONS
16
Note: Visually and physically identify the water injection and water return connections in the equipment through the placards “Water In” and “Water Out”.Due to design changes, your equipment may have a different layout
than the one shown on this manual.

TWO UNITS CONFIGURATION DIMENSIONS
TOP VIEW
DESIGN PARAMETERS
ISOMÉTRIC VIEW
FRONT VIEW SIDE VIEW
W 86 3/4"
L2
D 64 1/2"
H 83 1/4"
L1 72 3/4"
L2 10 1/2"
L1 H
D
4" VITAULIC CONNECTIONS
17

THREE UNITS CONFIGURATION DIMENSIONS
TOP VIEW
W
DESIGN PARAMETERS
ISOMETRIC VIEW
L2
W 86 3/4"
D 116 7/16"
H 83 1/4"
L1 72 3/4"
H L2 10 1/2"
L1
18

FOUR UNITS CONFIGURATION DIMENSIONS
TOP VIEW
DESIGN PARAMETERS
ISOMETRIC VIEW
L2
W 86 3/4"
D 148 11/16"
H 83 1/4"
L1 72 3/4"
H L2 10 1/2"
L1
19

FIVE UNITS CONFIGURATION DIMENSIONS
ISOMETRIC VIEW
TOP VIEW
W
DESIGN PARAMETERS
L2 W 86 3/4"
D 200 5/8"
H 83 1/4"
L1 72 3/4"
H
L1 L2 10 1/2"
20

SIX UNITS CONFIGURATION DIMENSIONS
ISOMETRIC VIEW
TOP VIEW
DESIGN PARAMETERS
W 86 3/4"
L2
D 284 3/4"
H 83 1/4"
L1 72 3/4"
H
L1 L2 10 1/2"
L3 19 5/8"

D
21

SEVEN UNITS CONFIGURATION DIMENSIONS
ISOMETRIC VIEW
TOP VIEW
DESIGN PARAMETERS

W 86 3/4"
L2
D 284 3/4"
H 83 1/4"
L1 72 3/4"
H
L1 L2 10 1/2"
L3 19 5/8"

D
22

EIGHT UNITS CONFIGURATION DIMENSIONS
ISOMETRIC VIEW
TOP VIEW
DESIGN PARAMETERS
W
FRONT VIEW SIDE VIEW W 86 3/4"

L2
D 317"
H 83 1/4"
L1 72 3/4"
L1
H L2 10 1/2"

D
23

DESIGN PARAMETERS
B C
CONNECTION INPUT CONDUIT NIPPLE AND

CONNECTOR FITTING
CONDUIT
MONITOR
DETAIL FOR ELECTRIC DETAIL C

CONNECTION SCALE .22
COPPLE Ø1"
Nota: The materials for the interconnection are NOT included

Ingle Unit - Multipoint connection
CONFIGURATION MOP MCA
208-230/3/60
CLIC-ACC-300-A-0-3-F-S-N-0-S S 189.9 113.3
CLIC-ACC-300-A-0-3-V-M-N-0-S M 155.6 94.2
Ingle Unit - Multipoint connection

460/3/60
CLIC-ACC-300-A-0-2-F-S-N-0-S S 85.0 51.1
CLIC-ACC-300-A-0-2-V-M-N-0-S M 86.7 52.1
Tandem Unit - Single point connection 460/3/60 CONFIGURATION MOP MCA

CLIC-ACC-600-A-0-2-T-T-N-0-S M S 127.6 103.2
CLIC-ACC-900-A-0-2-T-T-N-0-S M S S 168.5 154.3
CLIC-ACC-1200-A-0-2-T-T-N-0-S M S S S 209.4 205.5
CLIC-ACC-1500-A-0-2-T-T-N-0-S M S S S S 250.3 256.6
DESIGN PARAMETERS
CLIC-ACC-1800-A-0-2-T-T-N-0-S M S S S S S 291.2 307.7
CLIC-ACC-2100-A-0-2-T-T-N-0-S M S S S S S S 332.1 358.8
CLIC-ACC-2400-A-0-2-T-T-N-0-S M S S S S S S S 373.0 410.0
CLIC-ACC-2700-A-0-2-T-T-N-0-S M S S S S S S S S 413.9 461.1
CLIC-ACC-3000-A-0-2-T-T-N-0-S M S S S S S S S S S 454.8 512.2
CLIC-ACC-3300-A-0-2-T-T-N-0-S M S S S S S S S S S S 495.7 563.3
CLIC-ACC-3600-A-0-2-T-T-N-0-S M S S S S S S S S S S S 536.6 614.5
Tandem Unit - Single point connection

208-230/3/60
CLIC-ACC-600-A-0-3-T-T-N-0-S M S 265.3 207.5
CLIC-ACC-900-A-0-3-T-T-N-0-S M S S 355.9 320.8
CLIC-ACC-1200-A-0-3-T-T-N-0-S M S S S 446.5 434.0
CLIC-ACC-1500-A-0-3-T-T-N-0-S M S S S S 537.1 547.3
CLIC-ACC-1800-A-0-3-T-T-N-0-S M S S S S S 627.7 660.5
CLIC-ACC-2100-A-0-3-T-T-N-0-S M S S S S S S 718.3 773.8
CLIC-ACC-2400-A-0-3-T-T-N-0-S M S S S S S S S 808.9 887.1
CLIC-ACC-2700-A-0-3-T-T-N-0-S M S S S S S S S S 899.5 1000.3
CLIC-ACC-3000-A-0-3-T-T-N-0-S M S S S S S S S S S 990.1 1113.6
CLIC-ACC-3300-A-0-3-T-T-N-0-S M S S S S S S S S S S 1080.7 1226.9
CLIC-ACC-3600-A-0-3-T-T-N-0-S M S S S S S S S S S S S 1171.4 1340.1
M= Mother Unit, S= Son Unit Note: All calculations were performed under conditions of 95° F

25
DESIGN PARAMETERS SINGLE UNIT POWER CONNECTION (MULTIPOINT CONNECTION)

TWO UNITS POWER CONNECTION (MULTI POINT CONNECTION)
DESIGN PARAMETERS
27
THREE UNITS POWER CONNECTION (MULTI POINT CONNECTION)
CONTROL PANEL CONTROL PANEL CONTROL PANEL

CONNECTION BETWEEN EQUIPMENTS (ARMORED)
DESIGN PARAMETERS
FOUR UNITS POWER CONNECTION (MULTI POINT CONNECTION)
CONTROL PANEL CONTROL PANEL CONTROL PANEL CONTROL PANEL

FIVE UNITS POWER CONNECTION (MULTI POINT CONNECTION)
CONTROL PANEL CONTROL PANEL CONTROL PANEL CONTROL PANEL CONTROL PANEL
DESIGN PARAMETERS
SIX UNITS POWER CONNECTION (MULTI POINT CONNECTION)
CONTROL PANEL CONTROL PANEL CONTROL PANEL CONTROL PANEL CONTROL PANEL CONTROL PANEL

29
SEVEN UNITS POWER CONNECTION (MULTI POINT CONNECTION)
CONTROL PANEL CONTROL PANEL CONTROL PANEL CONTROL PANEL CONTROL PANEL CONTROL PANEL CONTROL PANEL
DESIGN PARAMETERS
EIGHT UNITS POWER CONNECTION (MULTI POINT CONNECTION)
CONTROL PANEL CONTROL PANEL CONTROL PANEL CONTROL PANEL CONTROL PANEL CONTROL PANEL CONTROL PANEL CONTROL PANEL

Connection Options
Final Nipple
Flange
Threaded Nipple
Grooved Nipple
DESIGN PARAMETERS
Ø4"
Chilled Chilled Space between units

water IN water OUT 19.685"

31
DESIGN PARAMETERS
Equipment Capacity # Modules GPM φ Vitaulic CDP ft w.g. (Mother) Val. Reg. Val. Sec CPD Tub+Acc CPD Total
M 25 1 60 4 16.01 6.93 0.47 0.05 24.63
M+E 50 2 120 4 16.01 6.93 0.47 0.36 24.96
M+(E*2) 75 3 180 4 16.01 6.93 0.47 1.16 25.80
M+(E*3) 100 4 240 4 16.01 6.93 0.47 2.64 27.36
M+(E*4) 125 5 300 4 16.01 6.93 0.47 5.04 29.88
M+(E*5) 150 6 360 4 16.01 6.93 0.47 8.56 33.58
M+(E*6) 175 7 420 6 16.01 6.93 0.47 2.39 27.09
M+(E*7) 200 8 480 6 16.01 6.93 0.47 3.50 28.26
M+(E*8) 225 9 540 6 16.01 6.93 0.47 4.93 29.76
M+(E*9) 250 10 600 6 16.01 6.93 0.47 6.69 31.61

PCO SYSTEM
• INTRODUCTION
Welcome to CFs operation manual to control one or several water chillers
jointly by using the head temperature sensors, or control independent
units by using the injection temperature sensors in each unit. The system is
designed to control a unit with capacity control by an inverter or a typical
unloader valve in a Digital scroll compressor, this is a "Mother" unit, and
up to four additional units without capacity control, called "Sons" may be
added.
• USED HARDWARE
The "Mother" unit is directly controlled by the main controller, the pCO.
Each "Son" unit is controlled by an expansion module PCOE. If the units are
cooled by water, it requires an extra expansion module for every four “Son”
units.
Each master unit has a 7 inches pGD Touch Tactile Terminal.
CONTROL
33
PCO (CONTROL)
Optional Equipment REF. DESCRIPTION
The pCOOEM+ is a microprocessor-based, programmable electronic 1 POWER CONNEC TOR [G(+), G0(-)]
controller that is fully compatible (hardware and software) with the pCO
System family of devices, which includes programmable controllers, user 2 Button for setting pLAN address and secondary display, LEDs
terminals, gateways, communication devices and remote management
devices. These devices represent a powerful control system that can be 3 Universal inputs/outputs
easily interfaced with most Building Management Systems (BMS) available +Vdc: power to active probes
on the market. 4
+5 VR power to ratiometric probes
5 Analogue outputs
6 DI: voltage free contact digital inputs
7 Fieldbus1 connector
8 BMS2 connector
9 Unipolar Valves connectors
10 pLAN plug-in connector
pLAN telephone connector for terminal / downloading application

11
program
12 Relay digital outputs
13 Powered-on relay digital outputs

CONTROL
14 Power supply for "powered-on relay digital outputs"

PGD TOUCH (HMI)
Optional Equipment 1 SD card connector
The pDG Touch 7 inch graphic terminal belongs to the family of touch screen terminals designed
2 Preset for membrane keypad
to make user interface with controllers in the pCO system family easy and intuitive. The electronic
technology used and the new 64K colors display allows high quality images and advanced functionality 3 RS485 port optically-isollated
to obtain a high aesthetic standard. The touch screen panel also facilitates human-machine interaction
making it easier to navigate between the various screens. 4 Ethernet Port 1 (internal switch)
5 Ethernet Port 2 (internal switch)
6 USB Host Port

1 8 1 8
G G0
7 RS485 port not optically-isolated
2 1 3 4 5 6 7 8 9
8 Power supply
9 Plug-in connector (on rear)
EXPANSION BOARD
8 1 POWER CONNECTOR [G(+), G0(-)]
2 Optically-isolated analogue output, 0 to 10 V

NO1
C1
NC1
NO2
C2
NC2
NO3
C3
NC3
NO4
C4
NC4
J5 J6 J7 J8
CONTROL
RS485 network connector (GND, T+, T-) or
B1
B2
GND
+5V Ref
+Vdc
B3
B4
GND
+5V Ref
+Vdc
7 J9 J10
3
tLAN (GND)
Optically-isolated digital inputs, at 24 Vac/
4
Vdc
expansion board
5 Yellow power LED and 3 indicator
4 J4 Serial
6 Serial address
Address
6
IDC1
ID1
ID2
ID3
ID4
1 2 3 4
J1 24Vac J2 J3
tLAN 7 Analogue inputs and power to
GND
VG0
VG
G0
Y1
T+
G
T-
1 2 5 3 8 Relay digital outputs

35
MOTOR SAVER FLOW SWITCH SENSOR
Is designed to protect 3-phase loads from The flow switch comprises of a unique paddle
damaging power conditions. system, the one piece design has a paddle at the
flow end which is centrally pivoted and a magnet
• Loss of any phase • Voltage unbalance at the opposing end. Above this magnet is a reed
switch contact, isolated outside the flow chamber.
• Low voltage • Phase reversal A second magnet creates the force necessary to
• High voltage • Rapid cycling reset the paddle back to the zero flow position.
TEMPERATURE SENSOR
DIAGNOSIS INDICATING LIGHTS PT10K NTC temperature sensor, resistive to
(LED STATUS) the sensor response to temperature changes,
the relationship of the curve is at a higher
NORMAL OPERATION CONSTANT GREEN
temperature, the less resistance and vice versa.
START DELAY INTEMITENT GREEN
INVERTED PHASE INTERMITENT RED
PHASE UNBALANCED RED ON LAPSES
HIGH/ LOW VOLTAGE CONSTANT RED
DIGITAL INPUT HIGH, LOW PRESSURE CONTROL

(ON/OFF REMOTE,
ACB / LCB is a small disc type pressure control
CONTROL
for use in refrigeration and air conditioning

systems. As standard, it is equipped with a 6A
MODE OPERATION; COOL, HEAT) contact system having automatic or manual reset.
The control is robust and reliable in operation in
Electrical component that can break an many types of units.
electrical circuit, interrupting the current or The small size, lightness and high degree of protection means that it can
diverting it from one conductor to another. be mounted directly on the refrigeration systems where pressure regulation
is required.
The control is available with different pressure settings and pressure
connections to suit customer requirements.
All these features reduce installation costs and save space.

INPUTS AND OUTPUTS
• pC0 Analog Inputs (Mother Unit)
The configuration of inputs and outputs
depends on the initial system configuration.
The tables in this section show the inputs and
All analog inputs of this system consist of temperature measurements by NTC sensors. outputs assigned to each type of configuration
as well as the port used for the "Mother Unit"
Port CO Air HP Air CO Water HP Water Type (whose capacity is regulated by an inverter or an
U1 Injection Injection - - NTC unloader) and the "Son" units
U2 Return Return - - NTC
Key: CO is cool only. HP is Heat Pump.
U3 Freezing Freezing - - NTC
U4 Head Return Head Return - - NTC
U5 Head Injection Head Injection - - NTC
U6 Tem. Cond Tem. Cond - - NTC
U7 - - - - NTC
• pC0 Digital Inputs (Mother Unit)
Port CO Air HP Air CO Water HP Water

U9 - Selector - -
ID1 High Pressure High Pressure - -
ID2 Low Pressure Low Pressure - -
ID3 Remote Start Remote Start - -
ID4 MotorSaver MotorSaver - -
CONTROL
• pCO Digital Outputs (Mother Unit)
Port CO Air HP Air CO Water HP Water

NO1 Comp. Stage 1/Fan Comp. Stage 1/Fan - -
NO6 Pump Pump - -
NO7 Second Stage Second Stage - -
NO8 Reversible Valve - -

37
• pCO Analog Outputs (Mother Unit)
Port CO Air HP Air CO Water HP Water Type
Y1 Inverter/SSR Inverter/SSR - - 0-10 V
Y2 Inverter Fan Inverter Fan - - 0-10 V
• pCOe Analog Input (Son Expansion Module)

Port CO Air HP Air CO Water HP Water Type
B1 Injection Injection - - NTC
B2 Return Return - - NTC
B3 Freezing Freezing - - NTC
B4 Condenser Condenser - - NTC
• pCOe Digital Inputs (Son Expansion Module)

Note*: The digital inputs MotorSaver in Port CO Air HP Air CO Water HP Water
“Son” units is optional and it´s consideration
DI1 High Pressure High Pressure - -
depends on the initial system configuration,
the MotorSaver entry in the "Mother" unit is DI2 Low Pressure Low Pressure - -
indispensable. DI3 Evaporation Flow Evaporation Flow - -
DI4 *Motor Saver *Motor Saver - -
• pCOe Digital Outputs (Son expansion module)

CONTROL
Note**: The digital output pump in “Son” Port CO Air HP Air CO Water HP Water
units depends on the initial configuration of
NO1 Comp.1stage/Fan Comp.1stage/Fan - -
the system. It will not be used if the system is
configured with a single Mother pump (pCO NO2 **Pump **Pump - -
unit). NO3 Second Stage Second Stage - -
NO4 Reversible Valve - -

START UP
• 24 V 24V
Place the control switch (Fig. 1) in the on position to energize the 24 VAC control.
After the controller is energized it will take 2 minutes for the machine to be online.
(Fig. 1)
• COMPRESSOR COMPRESOR
Set the switch to the ON position (Figure 2), this will allow the compressor to turn ON and OFF according to the status.
NOTE: Once the pump is turned on it starts a delay of a few seconds until a uniform water flow is detected, at the end of
this delay, the flow switch is monitored, if the switch is open it commands the pump to shutdown (5 tries within a space of 10
seconds), if a uniform water flow is detected the unit starts its operation.
Under normal conditions, the equipment will operate turning on and off the cooling circuit of the unit, according to the
cooling demand. When alarms are presented in the system it will always be indicated on the user interface. (Fig. 2)
The digital control will begin the operation of the compressors according to the logic set on the control.
• ON/OFF (RESET) RESET

The sequence of operation begins with a review of all points of pre programmed computer control security, if the necessary
conditions are met the unit is ready to start its operation. To start the operation of the equipment set the ON / OFF switch to
CONTROL
"ON" (Fig. 3) position.
After a few seconds the computer will command the power of the water pump. If the computer detects water flow it will
command the start of the internal control sequence of this unit.
(Fig. 3)

39
CONTROL LOGIC PUMP STARTUP
When the unit is turned on, if all security and safety measures are ok (vacuum pressure, discharge, phase
monitor), the pumps from all the enabled units will be turned on.
Fig. 4 shows the pump start flow diagram.
YES
Unit Ready
to Start
Wait time for
Pump Flow
digital input flow
Starts detected?
detection
NO
Wait time Shut

beetween tries Pump
CONTROL
Fig.4
Pumps startup control flowchart (applies for any unit).If the number of tries for pump start is exceeded, the general flow alarm
will be tripped, this will halt all further operations in that unit until the alarm is reset.

PUMP STARTUP
The pumps in the units are always working independent of the thermal demand; flow detection as well is always being monitored.
If after the timeout flow detection, digital input status change is detected, the unit start is enabled by demand for the unit in question. Fig. 5 shows
an example of this case.
If the flow detection fails after the elapsed time for digital input detection, it is necessary to turn off the pump and back on to make an attempt to
start after the waiting time between attempts has elapsed. If after a certain number of attempts flow is still undetected, the flow alarm is triggered and
the operation of the unit in question is disabled, as illustrated by Fig. 6.
Flow Alarm
Flow Alarm
Bomb
Bomb
Time
Time Detection Time
Time Detection Time between attempts
Time between attempts
Digital Imput Flow Digital Imput Flow
Fig. 5 Fig. 6
Example of a pump startup routine where flow is detected in the second attempt. Example of a pump startup routine where flow is not detected, after 3 attempts the
flow alarm is tripped.
CONTROL
Note: If the system has an ultrasonic water flow sensor, the digital input
for this value is a virtual input, with a value of “1” or “ok” if the water flow
is the acceptable.

41
REGULATION
The temperature control can be performed in different ways depending on the system configuration. If there are Son units present, the temperature
can be set in "Tandem" mode (all the units are coordinated by the Mother unit from the calculation of aggregate demand) or each unit can work in
"standalone mode", where each unit calculates the local demand from its respective injection temperature sensor (in case of failure of the injection head
sensor).
In "Tandem" mode, the control temperature is the reading from the main head sensor. From this reading the global demand is calculated. Fig. 7 shows
an example of calculating demand when the control is set to "Proportional". If the units are in "independent mode", each unit calculates its local demand
from its injection temperature sensor. Local demand for the Mother unit is generated by the same PID control equations, while the demand for Son units
is a starting and stopping cycle with hysteresis, as Fig. 8 shows.
The choice between heating and cooling (when the system was configured as a heat pump) can be performed by the digital input "selector" or by the
user terminal. All units in a tandem always work in the same mode.
Demand (%)
Demand (%)
Temperature Temperature
Neutral Neutral Neutral Neutral

DiferentialD iferential
DiferentialD Zone Zone iferential Zone Zone
Heating Setpoint Cooling Setpoint

Heating Setpoint Cooling Setpoint
CONTROL
Fig. 7 Fig. 8
Example of proportional control routine in the case of global demand Example of a proportional control routine for the case of local demand for each son
or demand for mother unit. unit.

UNIT ROTATION Master unit capacity
Capacity provided by auxiliary
Total capacity delivered
When the system is operating in “Tandem Mode”, global demand is 30
Cooling Demand
calculated as mentioned in the previous section, depending on how many
Tons of Refrigeration
units are operating, the system will request the start or stop of units to meet 20
demand. In any configuration, the mother compressor (whose capacity is
controlled by a variator or flow valve) is the first to start and the last to stop.
Fig. 9 shows an example of the management of the global demand starting 10
and stopping units.

Inverter min
When because of demand the startup or shutdown of the units is 0
requested, and the system is working in “Tandem Mode”, the system can
perform the rotation of units for better wear balance between the units. The
Fig. 9
types of rotation that may be performed include: Example of managed delivered capacity according to demand, for a mother unit and
two son units of 10T cooling each.
• FIFO. The first unit to start is the first unit to stop.
FAN CONTROL
• LIFO. The first unit to start is the last unit to stop.
• Cumulative operation time. Always starts first the unit with fewer hours
of accumulated work, and the first unit turned off is the one with the most For air-cooled units, the startup routine of the condensing unit is
accomplished in two parts: the fan start and a timeout after the compressor
cumulative hours. start. When the stop of the unit is requested we proceed in the same way,
• Custom. You assign priorities to start and stop each unit. the compressor stops and a scheduled time later the fan stops.
Note: Regardless of the type of unit rotation set, the unit with frequency Procedures for starting and stopping the condensing unit of an air
variator or discharger remains the first to start and the last to stop. cooled machine is shown in Fig. 10.
Note: If a unit is working and stops for any situation (like an alarm), it
will be replaced by the next available unit in the rotation algorithm.
CONTROL
Fan
• DEICE ROUTINE Compressor
Only air-cooled machines that function as a heat pump can program

a deice routine in the condensing unit. This icing is done every so often
Delay fan stop
and can be done in two ways: by reversing the operating mode (heating / Delay the compressor start
cooling) or stopping the compressor without stopping the fan. This deicing
is performed simultaneously in all units enabled in the system. You can set Fig. 10
the frequency, mode of work, its duration, and the duration of the drip. This Procedure for starting and stopping of air cooled condensing units.
deice routine can be disabled by the user.

43
COMMUNICATION PROTOCOL
The pCO has four independent communication
ports configured as follows:
• pLAN: communication with the pGD Touch

terminal using the Modbus RTU Slave protocol.
• Fieldbus 1: communication with the expansion

modules (in son units) by Modbus Mother
Protocol.
• BMS1: communication with a supervision

system using BACnet* Protocol.
• BMS2: Communication with an external

supervision system such as the PlantWatch Pro
using Modbus RTU Slave Protocol.
CONTROL
Note*: the BMS1 port requires a communications card (pCOnet to BACnet MS/TP or
pCOweb for BACnet IP). Programming of the logical package in the alternate protocol is
also needed.
NOTE Also can be connected a FLG- Modbus to connect a bacnet MS/TP.

ALARMS
The alarms that may occur, depending on the initial configuration are:
• Sensor Failures Alarms: If a sensor is detected as disconnected or broken, the algorithm which is used will be disabled. If the sensor is the head injection
sensor, the units will work in standalone mode automatically
• Phase Failure Alarm: activated by a digital input. The MotorSaver alarm is a high priority situation and stops all machine functions. It is manually reset.
• No Flow Alarm: The No Flow Alarm is a high priority alarm and must be manually reset. This alarm stops all machine functions.
• Freezing Alarm: If the freezing temperature sensor is below a programmed threshold, the freeze alarm is triggered. This condition stops all functions of
the equipment in question. This alarm is automatically restored when the temperature exceeds a value of restitution and keeping the unit in reset mode
(no power to operate) for the scheduled time.
• Freezing Water Alarm: Same case as the freezing alarm, but in this alarm the reading from the injection sensor is considered.
• High Pressure Alarm: It is activated through a digital input. This alarm is a high priority event and stops compressor operation; but it does not stop the
pump. It is a manually reset alarm. If the unit is cooled by air a command is sent to start the fan of the condenser unit. To restore keep the unit in high
return, the compressor will not start until the scheduled time has elapsed.
• Low Pressure Alarm: It is activated through a digital input. This alarm stops the compressor of the unit in question. It is automatically restored but
keeps the unit in a low return mode.
• Disconnection Alarm: If the system was setup with any “Son” units and any of these units disconnects this alarm will be trigged.
CONTROL
• Condenser High Temperature Alarm: This alarm is enabled only when the unit is air-cooled. The alarm is activated when the reading from the
condenser temperature sensor exceeds its limit. No control action is taken.
• Condensate Flow Alarm: the condensate flow alarm functions like the main flow alarm; the alarm routine is activated only when the system is cooled
by water.
• Lack of Refrigerant Alarm: this alarm is activated when a start command is sent because of cooling demand, and after a while no temperature change
is detected in the injection temperature sensor. This alarm takes no action control and can be disabled by the user.

45
USER INTERFACE
• Navigaton Bar
Fig. 11. Navigation bar display tab. / Fig. 12. Example of navigation bar in the main screen.
The navigation bar is found on every screen of
the system. The bar hides and unhides automatic
by pressing the tab at the bottom as shown in The navigation menu changes its access icons depending on the context where user is located
Fig. 11. When the tab is pressed the navigation inside the system. Potential navigation buttons are shown below.
menu is displayed, as in Fig. 12.
CONTROL

MAIN SCREEN
6
The configured devices will show this screen
1
by default as the initial screen of the system. It
shows the following information:
1. System Work mode icon, either in “Tandem
Mode” or standalone mode.

2
2. Head unit injection and return temperature
if the system is in “Tandem Mode” or injection
and return temperature of the master unit if
the system is in standalone mode.
3. Injection and return temperatures of the
individual units. This section only appears if

3
at least one “Son” unit is enabled. In the case
of standalone machines this section is not
shown.
4. Control State, It can be on, off by digital 4 5

In the navigation menu of the initial screen, the icons displayed in order from left to right lead to
input or off by the terminal (pGDTouch). the following sections:
CONTROL
5. Temperature metric selection (farenheit or • Temperature Graphics
celcius) • Alarms
6. Date • System Overview
• Navigation Menu

47
ALARMS PAGE
The Alarm section can be accessed from any system screen, its access
NO ALARMS
button being present in the navigation bar of any screen. Depending
on whether or not there is an alarm present, the navigation button is

AT LEAST ONE ALARM PRESENT
displayed as:
• Active Alarms
By pressing the "No Alarms" button, the user will be shown a screen like By pressing the "Alarm Present" button, the alarm screen shown below
the one shown below: is displayed. In this screen all alarms that are active at that time are shown.
Any alarm can be reset with the "Reset" button. It is worth mentioning that
if the alarm condition is not corrected, the alarm will be triggered again.
CONTROL

ALARM LOG GRAPHS
Within the navigation bar of these two screens the button "Alarms Log” The pGD Touch terminal stores in its internal memory the temperature
will be displayed. data readings of the injection and return sensor in the head unit, and
injection and return temperatures for all units enabled. Pressing the
Graphics button in the navigation bar of the home screen will take the user
BY PRESSING THIS BUTTON, THE USER IS TAKEN TO to a menu where graphic type can be selected.
THE SECTION "ALARM LOG". In the section "head unit" (and only if the sensors are enabled in the
head unit) readings for the injection and return of the mother head unit
are displayed. In the section "units" sensor readings for injection and return
for all units are shown.
The graphics properties that can be edited are: Duration (time scale)
and minimum and maximum limits (temperature scale). These properties
are edited in the navigation menu screens where graphics are displayed by
pressing the "graphics settings" button.
The pGD Touch terminal stores a reading for each of the temperatures
mentioned (head injection and return, and injection temperature for every
unit enabled) every 180 seconds (every 3 min) and may save up to 100,000
data samples before rewriting the oldest data. With these parameters, the
pGDTouch can store data up to seven months old (208 days old).
In this screen you can see the alarms that have been activated in a given
CONTROL
period of time. These records are stored in the internal memory of the
terminal so it does not matter if the alarm condition is no longer present, it
will be saved in memory for review at a later time.

49
MENU
On the home screen is the access button
to the navigation menu. This menu contains
the navigation pages that contain all system
parameters. It is divided into four sections: open
access, access Level 1, Level 2 and Level 3.
CONTROL
To access the menu sections level 1, 2 and 3,

the user has to go to the "access" section and
type the password for the corresponding level.
The password for level 3 unlocks all levels; Level
2 unlocks level 1 and level 2; level 1 unlocks only
level 1. User access is restored when the screen
goes to sleep (after 2 minutes of inactivity).

The following table shows the menu navigation
options with the access level required.
CONTROL
51
SUMMARY
In the summary page you can view the status and operation of the
whole system. The first screen shows all configured units; the state of the
temperature control (tandem or independent), the operation mode (cooling
or heating), and the state of the compressors. If the control is in “Tandem
Mode” it will also indicate the overall system demand and the next unit to
start and stop according to the established rotation order and the priority
of the units.
The meanings of the status symbols of the compressors are:

CONTROL

If a unit icon is pressed, the user will be sent to the summary page For a water heat pump chiller you will see the outlet condenser
containing more detailed information of that unit. temperature and the condenser flow.
In this page you can view the system inputs (temperature sensors, digital
inputs for suction and discharge pressure of MotorSaver) and outputs of
the unit (compressor, pump and fan).
In this case we can find two kind of display´s one with palette water flow
sensor and another with ultrasonic water flow sensor, that depends of the
kind of unit you have.
In the navigation bar of these pages is the icon of "Input / Output". This
will display a screen with the explicit information of all inputs and outputs
of the configured devices in the initial setup.
This screen is also accessible via the navigation button with Level 1
"Maintenance".
CONTROL
53
REGULATION
In the regulation section, the user can modify
the set point for cooling and heating (for units
configured as a heat pump) and choose the
operation mode of the units.
• Central control (tandem): means that the
control temperature sensor is the injection sensor
in the head unit. This reading will be displayed
in the initial screen and the calculation of global
demand will decide on the operation of all units.
Unit rotation logic is also enabled.
• Independent control: ignores the injection
and return temperature sensors in the head
unit. In the screen the temperature readings
for injection and return of the Master unit will
be displayed. Every unit will generate its own

CONTROL
demand load based on its injection temperature.
Unit rotation logic is disabled.
Note: If the system is configured as central
control, but the sensors in the head are broken or
disconnected, the system automatically switches
to standalone mode.

WORK MODE SELECTION
This section is only enabled for systems that are configured as "heat pump".
The work mode selection screen is divided in two sections:

• Selection work mode from the terminal or Digital input
• Current work mode indicator.
The selection of the operating mode can be configured in two
ways: by digital input or by selecting it in the terminal (configuration
section). If the working mode selection is done via digital input any other
selection at the terminal will be ignored. If the work mode selection is set by
the user at the terminal, only via this screen can the work mode be edited
CONTROL
or changed, ignoring the state of the digital input.
Clock Adjustment
In the clock settings page the user can set and change the date, time
and how to display the date: there are two options, standard format (day-
month-year) or US format (Month-Day-Year).

55
WORK HOURS COUNTER
The work hours counter page will display
the number of work hours, number of starts of
the compressors and pumps of the configured
devices in the system. In addition, you can also
see the number of times the high and low alarms
have been tripped for a specific unit.
WORK HOURS RESET

In this section, accessible with level 1
password, the user is given the option to reset
the counters through buttons for each section.
The reset counters button resets the compressor
number of starts, the number of working hours
and the number of activations of the digital

CONTROL
inputs of discharge and suction pressure. The
pump reset button resets the number of pump
starts and the number of pump working hours.

SETTINGS
In the Settings section, password-protected access level 2, the parameters for the control and
management of demand for cooling (and heating for the systems configured as heat pump) are
shown.
The parameters for the central control (“Tandem Mode”) are completely independent of the type
of regulation in standalone mode, with the exception of the cooling set point, the heating set point
and the choice to erase the accumulated integral error when the set point is reached.
CENTRAL CONTROL OR TANDEM

The control parameters in the central regulation mode or tandem using temperature control as the
temperature of a head unit are:
• Central control parameters or “Tandem Mode”:

• Type of regulation (P, PI or PID)
• Remove the integral error when reaching the set point to avoid fluctuations inherent to the integral
control
• Rotation Type
• Differential (Chiller and heat pump)
• Neutral zones (chiller and heat pump)
• Integral time
• Derivative time
Note: To set PD control, select PID and set the integral time to 0.
CONTROL
Note: Even if you select the rotation type as • If the type of rotation is selected as Custom, a window will be enabled to prioritize the start and stop
custom, the unit with frequency variator or
of the units enabled with the button marked
unloader (master unit) will always be the first
to be turned on and the last to be turned off, • The order of priority is ascending, with 1 being the highest and 5 the lowest priority.
regardless of their assigned priority.
• The available unit (without alarms) with higher priority is first turned on or stopped.

57
INDEPENDENT CONTROL
Independent control computes all the parameters that regulate the demand control in each unit
independently using the injection temperature as the main parameter.
As the master unit can regulate its capacity, it has a single proportional control algorithm, P + I,
or PID with independent parameters to the central control. If you want to set the PD control, the user
must select PID and set the integral time to 0 sec.
• Parameters mode or central Independent regulation for Master unit:
• Type of regulation (P, PI or PID)
• Remove the integral error when the set point is reached to avoid fluctuations inherent to the
integral control.
• Differential (Chiller and heat pump)
• Neutral zones (Chiller and heat pump)
• Integral time
• Derivative time
Individual Control in “Son” units only requires the following parameters:
• Differential (same process for cooling and heating)

CONTROL
• Neutral zone (same process for cooling and heating)

HYSTERESIS CONTROL
Also in Sons area you can configurate the ON,

The unit have the option to configurate the ON and OFF respectly from the
OFF of the “Sons”, this configuration is a proteccion
CONTROL
Set point, for cool as well as heat mode, in General the diferrential ON will be the
to avoid a frezzin or cold water alarm in TANDEM
value to ON and the differential OFF the value to OFF, always respectly the set
(central) mode, the function y same as the general is
point of the unit
respectly the set point,
Example
Differential ON = 5
Note: The diferential ON in general an Sons part
Differential OFF = 0
should be always >0 ,If not the unit never turn ON
Set point = 50
The unit will start in set pojnt + 5 (55) and will turn off in set point -0 (55)

59
CALIBRATION
In the calibration section, protected by password level 2, the user can adjust the sensor readings connected to units so that they match the readings
in a measurement pattern. In addition, you can set the operating logic of the digital inputs; they can be "normally open" (NO) or "normally closed" (NC).
Also you can calibrate the minimum flow to be permitted to start the For water heat pump you will see the condenser sensor, don’t change
system, the chiller system require 2.4 Gal/min per Ton. So if you have a the Max and Min. Value shoul be configured in the facility
10 Ton chiller you will need 24 gal/min, in some cases if the hydronic
installation can´t provide these flow you can rise to 80 % of you permited
flow to reduce the flow alarms, be carful to decrease down to 80 %, could
have several problems in your system
CONTROL
This kind of sensor can´t messure up to 39.6 gal/min so if you have more
of this value the value in tne display tag going to show 295.6 prox. Check
your hydronic system to regulate the flow.
The value consider acceptable will be the same for evaporator and
60
condenser sensor.

EXPORT RECORDS
• The user may export to a USB drive all the data stored in the unit to a
comma-separated value format (CSV) file. The user may export 3 different
files with different information:
• The alarm log
• The injection temperature of the master unit and if available head unit
temperatures
• Injection temperature for “Son” units (if present in the system)
DELETE RECORDS
In the last section of the level 2 navigation menu, the user may delete
historical graphics and alarm records from the internal memory of the
pGDTouch terminal.
Note: If the records are deleted they cannot be recovered later.
CONTROL
61
CONFIGURATION Global Parameters
The global configuration of the system is • Reset Delay: if the controller is turned off,
protected by password access level 3. when resetting the controller will wait
In the configuration section are the global this time before beginning regulatory
parameters of the system. These are separated processes.
into three categories: • Enable unit on by digital input
• Selecting the operating mode
• Set point Safety Limits
Network Communication
The controller port BMS2 may be used for
monitoring the entire system remotely with an
external supervisor via Modbus RTU protocol.
On this screen the user sets the parameters
of the communication protocol to link to the
external device. These parameters are:
• Address
• Speed (baud per second)
• Stop bits
• Parity
Defrost Configuration
Only for Air-Water Systems with Heat Pump
Function 1
CONTROL
1. Enable defrost routine

2
2. Enable deice when starting the controller
3
3. Defrost type (stop compressor or cycle
4
reversal)
5
4. Defrost activation (By temperature or by
6
time)
• By Temperature (Start temperature)
• By Time (Elapsed time) 7 8
5. Dripping Time (stop the condensing unit to
allow water drainage)
6. Duration of the defrost
62
7. Activate fan while dripping
8. Defrost halting

DEVICES
This section contains device configuration parameters for each of
the enabled units. On the first page of the section, the user can enable
or disable units to prevent their operation (in case of maintenance for
example). Disabled units are ignored in the rotation algorithm and may
not start by demand.
The minimum demand to start the master unit is also set here. If the unit
is modulated by a downloader the period is also set here.
You can also determine if the units are of different capacities (only if at
least one “Son” is present).
On the second page of the Devices section, the user sets the parameters
for the alarm routines. The screen contains four groups (or five if the units
are air-water); the following are the alarm routines:
• Water Flow Alarm
• Ice Water / Freezing Alarm
Unit Capacity: Unit protection time lapse: • Low Vacuum Pressure and High Discharge Alarm
If the system is set up with units • Charging time (time between
CONTROL
• Refrigerant Alarm
of different capacities, a button starts of multiple units)
will be enabled that will open this • Discharge time (time between • Condensing Unit High Temperature Alarm (only for air-water equipment)
window, here the user may set the the stop of several units)
enabled units individual capacity. • Minimum time for compressors
cycles
• Minimum time for pump stop
• Start Delay and fan stop (Only
for air-water equipment).

63
FLOW ALARM
Detection routines for water flow are explained in the section "Starting
Pumps." The parameters that the user must assign are:
• Waiting time for detection of the digital input once the pump has been
turned on
• Number of attempts to start the pump in case of digital inflow detection
failure
• Timeout between attempts to start the pump
FREEZING & COLD WATER ALARM

The freezing and ice water logic are the same, except that a one considers
the freezing sensor, and the other the injection sensor as the main source
of data
For each of the alarms a trigger value, restoration time and recovery
time (in which the active alarm unit will not restart) should be established.
CONTROL
Each unit has an internal counter that keeps track of how many times
the unit has had a freezing or cold water alarm. If the unit exceeds a certain
number of alarms in a given time, the continuous freezing alarm will be
triggered, which will disable the unit until the user reestablishes the unit.

HIGH & LOW PRESSURE ALARMS
The High and low pressure alarms are activated immediately after
a change has been detected in the digital input. Both alarms stop the
compressor operation immediately.
The high pressure alarm does not reset automatically, the user must
restart it manually. The low pressure alarm is automatically restored when
a change is detected in the corresponding digital input. During alarm
reestablishment the compressor is disabled during the recovery time that
the user sets in this section.
REFRIGERANT ALARM
The Refrigerant Alarm is a user-enabled warning that evaluates the
change in the injection temperature sensor when the compressor starts
working. If it detects a change in the given time the alarm is triggered. This
alarm will not stop any routine control. In this section the user can enable
or disable the alarm, and if applicable, set the minimum detection rate and
the maximum time in which this change should happen to not trigger the
alarm.
CONTROL
CONDENSING UNIT
HIGH TEMPERATURE ALARM
This routine is only enabled if the System is air cooled
This alarm is triggered when the condenser temperature sensor exceeds

the value set in this section. This alarm is a warning, it does not affect any
routine control or stop the compressor from operating.

65
RESTORE
In the last section of the password access level 3 is the option to restore
the unit to factory settings.
Restoring the system allows the user to reconfigure the system as a
brand new installation and re-establish the initial settings. The restoration
resets the parameters of initial system configuration, but does not modify
any other values stored in the controller memory (set points, differentials,
alarms, etc.).
It is the responsibility of the user to properly configure the system
with the new configuration for the correct operation of the units.
Note: When the system is restored, the user must restart both the
controller (pCO) and the terminal (pGDTouch).
CONTROL

APPENDIX Expansion Module pCOE
Serial
Address
Switches in pCOe
• Expansion Modules Serial Address Son Auxiliary Unit 1 9

Each slave unit uses an expansion module that communicates via
Son Auxiliary Unit 2 10
Modbus with the Master (PCO) controller via the port controller Fieldbus1.
Consequently, the units need to be configured with the correct serial Son Auxiliary Unit 3 11
address. To avoid errors the serial address is set and fixed when the
Son Auxiliary Unit 4 12
controller is programmed and cannot be changed. The only thing that the
users have to do is set the physical direction of the expansion modules by
combining four "dip switches" in each expansion module.
The address in the "Switches" is set with the four-bit binary number that No other serial address will be recognized, the expansion module discon-
they represent. The switch down position is "1", and the up position is "0". nect alarm is triggered if a wrong address is used.
The addresses to be assigned are:

EXAMPLE:
Serial
Expansion Module pCOE Switches in pCOe
Address
Son Unit 1 1
Son Unit 2 2
Son Unit 3 3
Son Unit 4 4
CONTROL
Direction 1 Direction 5
Note: It is important that the addresses are not repeated, or the entire
network of instruments on that port may collapse.

67
INTERNET CONNECTIVITY
• PREVIOUS REQUIREMENTS
Before continuing it is very important to meet the following requirements on site:
1. Installation
The equipment to be controlled must be properly installed according to
the installation manual. The unit must operate normally and should not be
in alarm condition.
CONNECTIVITY
2. Connectivity
The unit to be controlled must be connected
to your local internet infrastructure. The touch
screen connects to a port on your local router
/ switch the same way as any other device or
computer on your local area network (LAN). Logic
controllers have two LAN ports (RJ45) connection
and either work properly with a CAT5 ethernet
cable.

COMMUNICATION / CONNECTIVITY
3. Configuration
The units use Dynamic Domain Name Servers
(DDNS) to be accessible from outside the local
area network (LAN). You need to configure a
DDNS service host and then set it up on your ISP
LAN router / switch.
3.1. Access to Router
Login from an internet browser (Chrome,
Safari, IE, etc) to the control panel of your ISP
router, for this simply enter the IP address of the
router in your browser. You can find out the IP
address of your router by typing IPCONFIG from
a command Prompt window of Windows, the
IP address for the "Default Gateway" is the IP
address of your router.
You will need to have the user name and
password for the ISP Router, If you do not know
your username or password contact your internet
service provider.

69
3.2. Enable DDNS
Once inside your ISP router you need to configure a DDNS (Dynamic
CONNECTIVITY / COMMUNICATION
Domain Name Server) host, usually this setting is in the ADVANCED section
but you may need to seek this option in the other menus of your router. Use
the data of the DDNS host you want to use to configure your connection
and save the configuration.

• DDNS Host configuration example using NOIP.COM as a DDNS
provider
• DDNS provider: No-Ip.Com
• WAN Connection: Your local internet connection
• Host: ACunit
• Domain: MyDomain.Com
• User Name: example@somedomain.com
• Contraseña: 1234567890
The combination of the DDNS host and domain results in the final
"Domain Name" to be used by a unit, this domain name must be unique
for each unit to be hooked up to the internet and is the internet address Domain Name: ACunit.MyDomain.com
you can use to access your unit from outside (WAN) of your local area Internal IP: 192.168.1.61
network (LAN). Along with the DDNS "host" the unit will have an IP address
assigned to be controlled and manipulated from within (LAN) of your local
area network.
The "local area network" refers to your local

Internet connection, such as the WiFi network
you have installed in your home (LAN). When
you want to remotely operate your unit from
outside (WAN) of your local area network will
NOTE
use the "Domain Name".
When you want to connect to your unit from
inside the (LAN) local area network use its IP
70
address.

3.3. Granting Permissions and Access 4. Extension
You need to allow outside access to your unit through your local area You need to have the Google Chrome browser
network (LAN). The easiest way is to put your unit in the Demilitarized Zone installed on the device from which you want to
(DMZ) of your router. The DMZ (Demilitarized Zone) allows full interaction control the unit and download and install the VNC
of computer signals and commands from the outside, thus avoiding having Viewer extension for Google Chrome. If you still have
to edit or change your local safety schemes. Look in your router's DMZ not installed Google Chrome you can download and
section, correctly select the connected equipment you want to place in the install it for free at www.google.com
DMZ and save your settings. VNC is a technology that allows to access and manipulate remote
computing equipment from other devices. The installation of VNC for
Google Chrome is fast, simple and free.
Please follow these steps to install the VNC Viewer extension to
Google Chrome, these instructions work for Windows, iOS and Android:
• 4.1. Enter Google Play Store and search for "VNC Viewer for Chrome".
• 4.2. Once on the VNC Viewer for Google Chrome screen click FREE, the
APP will download, please proceed to install it like any other APP on your
device.

71
CONNECTIVITY / COMMUNICATION
• 4.3. Once VNC Viewer for Chrome is installed

on your device please start the APP. You will be
presented with the following screen asking for
two parameters.
Address: This may be the IP or domain name

your unit, remember that if you are inside your
local area network (LAN) you must use the IP
address, and if you are outside your local area
network (WAN) you must use the DDNS domain
name of your Climate Flex® unit.
Picture Quality: The image quality affects

the speed and performance of your remote
connection to your unit, we recommend using
the LOW option to get the best experience of
control. You can change this option each time
you connect to your unit.

5. Remote Connection to your Unit
When you are ready to connect to your unit

simply enter the IP address or domain name
address of your unit, select LOW in the Image
Quality option and click CONNECT.
VNC Viewer will try to connect to your unit,

you can see the process move forward on the
screen. Once the connection is made you are
likely to receive a warning that the connection
is not "Encrypted" please ignore this warning
because it is not required or necessary to encrypt
sessions when controlling a unit remotely.

73
CONNECTIVITY / COMMUNICATION 6. Unit Remote Operation
Please observe and mind for all actions

The connection via VNC to your unit is identical as if you were
performed remotely just as if you were
manipulating the unit physically, and you can actually see that the
physically manipulating the unit. Remote
physical unit screen replicates all remote actions you perform.
operation of units is very simple and is
Please keep in mind that depending on the speed and status of
done mostly through your local keyboard
your Internet connection can have a delay of up to several seconds
and mouse, all actions performed with the
between the actions carried out remotely and that these actions are
mouse and keyboard on the VNC Viewer
WARNING screen will be transmitted as it is.
reflected, please have patience.
FOR MORE INFORMATION ABOUT THE

OPERATION OF THE VNC VIEWER YOU
CAN ACCESS THE APP HELP SCREENS AND
MANUAL BY CLICKING ON THE ? ICON IN
THE BOTTOM CONTROL BAR.
FOR MORE INFORMATION ABOUT THE

OPERATION OF YOUR UNIT PLEASE
CONSULT YOUR USER MANUAL.

ELECTRICAL INFORMATION
75
CONTROL DIAGRAM: CLIC-ACC-300-A3V-M

Date:
Version: 0
Code: DYD-M009
76
STRENGTH DIAGRAM: CLIC-ACC-300-A3V-M
Code: DYD-M009
Version: 0
Date:
77
CONNECTION DIAGRAM: CLIC-ACC-300-A3V-M

Date:
Version: 0
Code: DYD-M009
78
CONTROL DIAGRAM: CLIC-ACC-300-A3F-S
Code: DYD-M009
Version: 0
Date:
79
STRENGTH DIAGRAM: CLIC-ACC-300-A3F-S

Date:
Version: 0
Code: DYD-M009
80
Code: DYD-M009
Version: 0
Date:
81

Date:
Version: 0
Code: DYD-M009
82
CONNECTION DIAGRAM: CLIC-ACC-300-A2V-M
Code: DYD-M009
Version: 0
Date:
83

Date:
Version: 0
Code: DYD-M009
84
Code: DYD-M009
Version: 0
Date:
• LOCATION
The units must be installed in accordance
with all national and local safety codes. If no local

Maintenance Area Maintenance Area B
codes apply, installation must conform to the
appropriate national codes.
Surrounding Wall
These Units are designed to be installed
Air Vertical Air Vertical Air Vertical Air Vertical Air Air Flow
Flow Discharge Discharge Discharge Discharge C
in exteriors. It is necessary that the unit has air
venting, and a free air intake (see Fig. 13) to
allow for good air circulation and allow access for D F

E
Maintenance Area Maintenance Area B
maintenance.
A A
For fully functioning, the units only require
the connection with the hydraulic local net and
power supply connection in accordance with
technical data sheet.
INSTALLATION
Fig. 13, Recommended unit clearences.
To keep warranty this DIMENSIONS

unit must be installed
by trained personnel
A B C D E F
with expertise on water in cm in cm in cm in cm in cm in cm
WARNING chillers installation.
69½ 169 40 102 86¾ 221 15¾ 40 19¾ 50 78¾ 200

85
• LOCATION
The unit must be installed on a solid, perfectly level base. For earthing The noise generated by the unit is mainly due to the rotation of
purposes, a solid cement base, that is wider than the unit, must be made. compressors.
This base must be able to support the weight of the unit. Anti-vibration
supports must be installed between the frame of the unit and the cement The noise level for each model size is listed in the documentation.
base of the steel beams; for such installation follow the dimensional If the unit is correctly installed, operated and maintained, noise emission
drawing supplied with the unit. The frame of the unit must be perfectly levels do not require any special protective devices to operate continuously
levelled during installation, if necessary using shims to be inserted under close to the unit without any risk.
the the anti-vibration supports. In case of installation with special noise requirements it may be necessary
to install additional noise softening devices.
If the unit is installed in places that are easily accessible to people and
animals, we recommend that protection grates be fitted all round to prevent When transporting the unit, it is recommendable to use a forklift or
access. To ensure optimal performance in installation site, the following crane to lift it. All units have lifting points. Only these points may be used
precautions and instructions must be respected: for lifting the unit, as shown in the Fig. 14.
• Make sure that there is a strong, solid foundation to reduce noise

and vibrations.
• Avoid installing the unit in areas that could be dangerous during
maintenance operations, such as platforms without handrails, guide
rails or in areas that fail to comply with requirements as regards free
space around the unit.
• The installer is responsible for calculating the best position for the
unit.
• It is vital that all minimum distances for all units are complied with
INSTALLATION
to ensure there is adequate ventilation for the condenser racks.

• When deciding where to position the unit and to ensure proper
airflow, the following factors must be taken into consideration:
• Avoid the recirculation of hot air
• Avoid insufficient air supply for the air cooling condenser. Both
these conditions can cause an increase in condenser pressure which
can lead to poor energy efficiency and refrigerating capacity.
Fig. 14 - Use a crane to lift units..
When lifting the unit, please keep the unit

stable and without tilting.
86
WARNING

• LOCATION
The unit must be inspected for any possible damage immediately upon reaching the final site of installation. All components described in the delivery
note must be inspected and checked. Should there be evidence of damage, do not remove the damaged components and immediately report the extent
and type of damage both to the transportation company and the manufacturer's representative, sending if possible photos which may be useful in
identifying those responsible for the damage.
Damage must not be repaired before the inspection of the transportation company representative and the manufacturer's representative. Before
installing the unit, check that the model and power supply voltage shown on the nameplate are correct. The manufacturer will not accept responsibility
for any damage following acceptance of the unit.
Provide enough space around the outdoor unit to allow the installation and maintenance personnel unrestricted access to all service points. Refer to
submittal drawings for the unit dimensions. A minimum of 1 meter is recommended for compressor service. Provide sufficient clearance for the opening
of control panel doors. Refer to Figure 13 for minimum clearances. In all cases, local codes which require additional clearances will take precedence over
these recommendations.
Heavy Objects!
Ensure that all the lifting equipment used is properly rated for the weight of the unit being lifted. Each of the cables (chains or
slings), hooks, and shackles used to lift the unit must be capable of supporting the entire weight of the unit. Lifting cables (chains
or slings) may not be of different length. Adjust as necessary for even unit lift. Other lifting arrangements could cause equipment
INSTALLATION
or property damage. Failure to follow the instructions above or to properly lift the unit could result in unit dropping and possibly
WARNING
crushing operator/technician which could result in death or serious injury.
All wiring must comply with local codes and the National Electric Code. Typical field wiring diagrams are included at the end of the
manual. Minimum circuit ampacities and other unit electrical data are on the unit nameplate. See the unit order specifications for actual
electrical data. Specific electrical schematics and connection diagrams are shipped with the unit.
Proper Field Wiring and Grounding Required!

All field wiring MUST be performed by qualified personnel. Improperly installed and grounded field wiring poses FIRE and
ELECTROCUTION hazards. To avoid these hazards, you MUST follow requirements for field wiring installation and grounding as
described in NEC and your local/state electrical codes. Failure to follow code could result in death or serious injury.
WARNING

87
WARNING
• All field wiring must be installed in accordance with the national wiring regulation.
• All the terminals and connections must be tightened. Improper connection and fastenings could cause electric shock, short circuit and fire.
• Ensure that the rated voltage of the unit corresponds to that of the name plate before commencing wiring work according to the wiring diagram.
• The unit must be GROUNDED to prevent possible hazards due to insulation failure.
• All electrical wiring must not touch the refrigerant piping, compressor, pump, fan motor or any moving parts of the fan motors.
• Do not operate the chiller with wet hands. It could result in electric shock.
• Do not use fuse of different amperage than stated. Using wire etc. to replace a fuse could cause equipment damage or fire.
• Do not allow water to remain in the water pipes if the unit is not operating for a long period.
Water must be drained out if the unit is not running during winter. Failing to do so would cause the pipe to freeze and crack.
• Do not drink the chilled water of the unit.
PREPARING AND CHECKING THE WATER CIRCUIT CONNECTION

INSTALLATION
The units have a water input and output for the connection of the chiller to water circuit of the system.
This circuit must be connected to the unit by an authorized technician and must comply with all the current national and local regulations on the
subject.
The components listed below are not included with the unit, but are supplied upon request, also if their installation is compulsory.
If dirt penetrates the water circuit, there could be problems. Therefore always remember the following when connecting the water circuit:
1. Only use pipes that are clean inside.

2. Keep the end of the pipe facing downward when removing any burrs.
3. Cover the end of the pipe when inserting it through a wall to avoid dust and dirt getting in
4. Clean the pipes of the system located between the filter and the unit, with running water, before connecting it to the system.
The water pressure must not exceed the maximum operating pressure for the unit.
88
WARNING

2. When a reading lower than 500 microns is obtained (try to reach
• PROCEDURE OF VACUUM AND REFRIGERANT the lowest possible value), the vacuum procedure will have been
CHARGE
completed.
The pump oil should be replaced periodically in order to

Every system that has been exposed to the atmosphere should be
guarantee the vacuum efficiency.
properly dehydrated. That is possible if we accomplish appropriate WARNING
evacuation.
To make a proper evacuation, it is necessary to have a VACUUM PUMP REFRIGERANT CHARGE
(not compressor) and a vacuum gauge. After evacuating the system appropriately, close the valves of the
The procedure is the following: manifold and isolate the vacuum pump, the vacuum gauge and the
• First the access points to the system must be defined. Use the service Nitrogen cylinder.
valves in the outdoor unit on both the drop and the discharge sides To do the refrigerant charge, replace the Nitrogen cylinder shown in Fig.
(liquid line). That is, high-pressure valve connected to the piping of 15 with a refrigerant cylinder. Purge the hose that links the cylinder to the
smaller diameter and the low-pressure valve connected in the piping service valve.
of larger diameter. Open the service valve which gives access to the refrigerant cylinder and
• Only then is it possible to evacuate the system. Basically, we can do then the high-pressure valve of the manifold.
in two ways: To load the system appropriately, verify in the identification labels of the
* Method of Dilution units the amount of refrigerant that should be added to the system.
Turn on the vacuum pump and make the vacuum in the pump (valve 1 With the system shut down, load the refrigerant in liquid form through
shut). the service valve of liquid line (smaller diameter).
Open valve 1 and let the system evacuate until it reaches at least 500 For help, use a scale (if not using a graduate cylinder). Allow at least 10
microns. To obtain the measure, close valve 1 and open valve number 2, minutes before turning the unit back on.
allowing the vacuum gauge to feel the system pressure. After reaching 500 Close the discharge valve of the manifold, open the suction valve and
microns, isolate the vacuum pump and open valve 3, letting the Nitrogen with the system in operation complete the charge with refrigerant in gas
in to break the vacuum. Isolate the Nitrogen cylinder. form (between 5% and 20% the total). Check in the scale the refrigerant
weight added to the system. When the charge is complete close the suction
INSTALLATION
Purge the Nitrogen through the connection that links the copper
passage to valve 3. valve of the manifold, disconnect the suction and discharge hoses.Close the
cylinder valve.
The charge procedure will be complete.
Never disconnect the copper tube of valve 3; just REFRIGERANT WITHDRAWAL
loosen the connection to purge the nitrogen If for any reason there is need to remove/lose refrigerant, the service
WARNING
valves of these units allow to remove refrigerant from the system into the
Repeat the procedure at least twice, doing in the last stage the third outdoor unit.
evacuation. Procedure:
At the end of this process, at least 200 microns should be obtained. Step 1: Connect manifold hoses to the vents of the outdoor unit service
In order to obtain a precise reading of vacuum one should isolate the valves.
vacuum pump from the system. Close valve 1 and wait about 15 to have Step 2: Close the service valve of 1/4” liquid line.
a precise measure. If the reading doesn’t remain steady either the system Step 3: Turn on the unit in cooling mode until that the system pressure
still contains humidity or there must be a leakage. Always verify all the reaches 2 psig. Then, close the service valve of the suction line 3/8 “ so that
connections (points 1, 3 and valves). the refrigerant gas remains withdrawn.
* High Vacuum Method
It is applied with a vacuum pump capable to reach vacuum lower than
500 microns in only one evacuation. Proceed as follows: The refrigerant must be adjusted a 20% in
1. Turn on the vacuum pump, then open valve 1 (fig 15). Later on, order to reach the evaporation temperature.
89
isolate the vacuum pump and open the valve. NOTE
You can check the charge in the next page.

GAS
OUTFLOWN
FAUCET
CHARGE VIEWER
CHARGE
CYLINDER
NITROGEN CYLINDER WITH

PRESSURE REGULATOR
3 GAS
OUTFLOWN HIGH PRESSURE
FAUCET MANOMETER
2
1
LOW PRESSURE
VACUUMMETER MANOMETER
INSTALLATION
VACUUM PUMP
Fig. 15.- CHART FOR OBTAINING VACUUM AND FOR REFRIGERANT CHARGING
REFRIGERANT CHARGE PRESSURE RANGE

MODEL TR Refrigerant (Lbs) Refrigerant (Kg) HI PRESSURE LOW PRESSURE
CLIC 25 15 - 22 6.8 - 10.0 380 - 540 psi 100 - 140 psi

PRESSURE - TEMPERATURE TABLE
Saturation conditions
°C °F R-410A °C °F R-410A °C °F R-410A °C °F R-410A

-45 -49.0 6.4 -16 3.2 52.8 13 55.4 156.6 42 107.6 353.1
-44 -47.2 7.5 -15 5.0 55.2 14 57.2 161.6 43 109.4 362.0
-43 -45.4 8.4 -14 6.8 57.7 15 59.0 166.7 44 111.2 371.0
-42 -43.6 10.1 -13 8.6 60.3 16 60.8 172.0 45 113.0 380.2
-41 -41.8 10.5 -12 10.4 62.9 17 62.6 177.3 46 114.8 389.6
-40 -40.0 11.6 -11 12.2 65.7 18 64.4 182.8 47 116.6 399.2
-39 -38.2 12.7 -10 14.0 68.5 19 66.2 188.4 48 118.4 408.9
-38 -36.4 13.9 -9 15.8 71.3 20 68.0 194.1 49 120.2 418.8
-37 -34.6 15.2 -8 17.6 74.3 21 69.8 199.9 50 122.0 428.8
-36 -32.8 16.5 -7 19.4 77.3 22 71.6 205.8 51 123.8 439.0
-35 -31.0 17.8 -6 21.2 80.4 23 73.4 211.9 52 125.6 449.4
-34 -29.2 19.1 -5 23.0 83.6 24 75.2 218.1 53 127.4 460.0
-33 -27.4 20.6 -4 24.8 86.9 25 77.0 224.4 54 129.2 470.7
-32 -25.6 22.0 -3 26.6 90.2 26 78.8 230.9 55 131.0 481.6
-31 -23.8 23.5 -2 28.4 93.7 27 80.6 237.5 56 132.8 492.7
-30 -22.0 25.1 -1 30.2 97.2 28 82.4 244.2 57 134.6 504.0
INSTALLATION
-29 -20.2 26.7 0 32.0 100.8 29 84.2 251.1 58 136.4 515.5
-28 -18.4 28.4 1 33.8 104.5 30 86.0 258.0 59 138.2 527.1
-27 -16.6 30.1 2 35.6 108.3 31 87.8 265.2 60 140.0 539.0
-26 -14.8 31.8 3 37.4 112.2 32 89.6 272.4 61 141.8 551.0
-25 -13.0 33.7 4 39.2 116.2 33 91.4 279.8 62 143.6 563.2
-24 -11.2 35.5 5 41.0 120.3 34 93.2 287.4 63 145.4 575.6
-23 -9.4 37.5 6 42.8 124.5 35 95.0 295.1 64 147.2 588.2
-22 -7.6 39.5 7 44.6 128.8 36 96.8 302.9 65 149.0 600.9
-21 -5.8 41.5 8 46.4 133.1 37 98.6 310.9 66 150.8 613.9
-20 -4.0 43.7 9 48.2 137.6 38 100.4 319.0 67 152.6 627.1
-19 -2.2 45.8 10 50.0 142.2 39 102.2 327.3 68 154.4 640.5
-18 -0.4 48.1 11 51.8 146.9 40 104.0 335.7 69 156.2 654.1
-17 1.4 50.4 12 53.6 151.7 41 105.8 344.3 70 158.0 667.8
Values at sea level, add 0.5 psig per 300 m height

91
TYPICAL PIPING FOR INDEPENDENT CHILLER
ADVANTAGES
1. Left and right connection available
2. Accessories included within the equipment:
a) 2 Way control valve (Son equipment)
b) Flow regulation valve
c) Flow switch
d) Sectioning valves
e) “Y” Filter (Optional)
1.- VICTAULIC CONNECTION

2.- UNION NUT / FLANGE
3.- ANTIVIBRATION HOSE
4.- THERMOWELL
5.- THERMOMETER
6.- GATE VALVE
7.- NEEDLE VALVE
8.- SNUBBER PIGTAIL
INSTALLATION
9.- MANOMETER
10.- 90° ELBOW
11.- CLOSURE VALVE
12.- TEE PIPE
13.- AIR PURGE VALVE
Visually and physically identify the water injection and

Its recommended that the air purge water return connections in the equipment through the
valve be placed at the highest point placards “Water In” and “Water Out”.
of the installation and / or have an air Due to design changes, your equipment may have a
NOTE separator tank. different layout than the one shown on this manual.

• PREVIOUS TO STARTUP CHECKLIST
The following items must be checked before the unit´s startup.
DATE:
JOBSITE:
LOCATION:
INSTALLER CONTRACTOR:
TECHNICIAN/COMPANY
STARTING THE UNIT:
The following procedures are to be considered by the

installer; their personnel must be qualified, and certified to
perform installation in order to comply all specifications
UNIT MODEL: and good practices to assure the correct unit´s operation.
WARNING
UNIT SERIAL NUMBER:
• PHYSICAL INSPECTION (BEFORE ELECTRICAL CONNECTION) • HYDRAULIC CIRCUIT INSPECTION

• Check unit for possible transportation or handling damage. The installation of a water filter is necessary on all hydraulic circuits in
order to avoid solid particles in it, which must be installed on the return
INSTALLATION
• Visually check for refrigerant leaks.
side of the circuit, and cleaned once the system´s initial charge is finished.
• Only Open unit to install system piping. Do not remove • Check water filter to be clean.
connection´s protection until hydraulic circuit is to be closed. • Verify that all service valves are open.
• Check for foreign objects in fan discharge. • Check for adequate makeup of the water supply.
• Check that air intake is not obstructed and has the required • Verify that all piping is water full and air has been vented out.
space suggested on Fig. 1 • Check Thermometers.
• Check Manometers.
Note: Accessories such as Thermometers,

If hydraulic circuit contains air, it may
manometers, measuring ports, etc. are recommended
compromise the units operation.
but not necessary for the unit´s operation.
93
NOTE WARNING

• ELECTRICAL SUPPLY INSPECTION
The electrical pipes are nipple NPT threaded conduit (1” inch diameter on all models) the units require 3 phase grounded electrical power.
• Verify that the thermo-magnetic switch is of correct capacity for the unit.
• Check that all electrical connections are tight.
• Check for false contacts on ground, and all wiring.
• Check internal connections for control and power.
• Measure voltage on all lines, and ground, neutral, and trifasic line.
• Check for overload protection on motors to be in position to design requirements, and
on automatic mode.
• Check voltage monitor control (*Motor Saver), to be adjusted to supply the correct
power voltage for the unit.
*The unbalance percentage of electrical

supply should be calculated with the following
The unit´s control panel
formula and adjusted on the UNBALANCE TRIP has a ventilation duct, and
knob. it must not be obstructed in
any manner.
NOTE
INSTALLATION
• UNBALANCE PORCENTAGE = [(MAXIMUM AVERAGE DEVIATION)/(AVERAGE)]X[100]
DIAGNOSIS INDICATING LIGHTS (LED STATUS) Units are previously

NORMAL OPERATION CONSTANT GREEN factory adjusted however
the electrical supply may
START DELAY INTEMITENT GREEN vary on each installation, and
INVERTED PHASE INTERMITENT RED NOTE due to this unbalance must
be adjusted before startup
PHASE UNBALANCED RED ON LAPSES in order to protect all the
HIGH/ LOW VOLTAGE CONSTANT RED unit´s motors and electrical
components.

• CONTROL PANEL INSPECTION
• Check the control panel to ensure that it is free of foreign objects.
Units are previously • Energize the unit with 3 phase electrical power.
factory adjusted however
• Phase unbalance must less than 2% of average.
the electrical supply may
vary on each installation, • Cycle each fan to assure rotation is correct.
NOTE and due to this unbalance
• Cycle water pump (if applicable) to ensure that it is correctly energized.
must be adjusted before
startup in order to protect After finishing the inspection of the previous installation points and making sure all the unit’s
all the unit´s motors and electrical items are correct the unit may be started.
components.
Set the UNIT CONTROL switch on the ON position (Fig. 15) to energize the control panel with 24
Volts.
• STARTUP
After energizing the controller, wait five minutes for the unit to be on line and ready.
Operation sequence will initiate by checking all security pre-programed points on the unit. If all
required conditions are OK the unit will be ready to initiate operation.
UNIT CONTROL To start operation set the ON/OFF switch (Fig 15) to the ON position.
After six seconds the controller will command the start of the water pump.
If water flow is detected on the pipes, the internal sequence of the unit
will begin.
INSTALLATION
ON / OFF
The APG4 switch

(Fig. 15) selects the
• COMPRESSORS
unit´s operating mode,
Set the APG1 switch, 24V (Fig. 15)
whether is it cooling
only or heat pump. If to the ON position afterwards set the
24V COMPRESOR RESET APG2 switch also to the ON position,
you wish to operate the
unit as heat pump turn this will enable the compressors start
NOTE
this switch to ON. cycle.
Fig. 15. Cooling Only Mode

95
• STARTUP RECORD OF THE UNIT
Also, is necessary complete the next information when yo make the startup of the unit.
DATE: _____________________________________________________________________________________________________________________________________________
JOBSITE: _________________________________________________________________________________________________________________________________________
LOCATION: _______________________________________________________________________________________________________________________________________
UNIT MODEL: ____________________________________________________________________________________________________________________________________
SERIAL NUMBER: ________________________________________________________________________________________________________________________________
COMPRESSOR MODEL 1: _________________________________________________ SERIAL: _______________________________________________________________
COMPRESSOR MODEL 2: _________________________________________________ SERIAL: _______________________________________________________________
COMPRESSOR TYPE 1 (X): FIXED__________________________ DIGITAL____________________________ VRD_________________________________
COMPRESSOR TYPE 2 (X): FIXED__________________________ DIGITAL____________________________ VRD_________________________________

INSTALLATION
PUMP MODEL 1: _________________________________________________________ SERIAL:_________________________________________________________________
PUMP MODEL 2: _________________________________________________________ SERIAL:_________________________________________________________________
FREQUENCY DRIVER MODEL:_________________________________________________________ SERIAL: ___________________________________________________
CONTROLLER MODEL:______________________________________________________________ SERIAL: _____________________________________________________
SOFTWARE VERSION:______________________________________________________________________________________________________________________________
"Y" FILTER (Y/N): _______ FLOW SWITCH TYPE (X): ULTRASONIC FLOW SENSOR ____________________ FLOW SWITCH_____________________
NAMEPLATE DATA: VOLTAGE ___________________ AMPACITY: ______________________ R410A CHARGE:_________________________
96
SETTINGS: TEMPERATURE SETTING:______________ DELAY: ____________________ UNBALANCE: __________________

INITIAL 30 MINUTES 60 MINUTES
OPERATION CAPACITY
WATER INLET TEMPERATURE
WATER OUTLET TEMPERATURE
WATER INLET PRESSURE
WATER OUTLET PRESSURE
PUMP VOLTAGE
PUMP AMPACITY
CIRCUIT 1 CIRCUIT 2 CIRCUIT 1 CIRCUIT 2 CIRCUIT 1 CIRCUIT 2
INSTALLATION
SUCTION PRESSURE
DISCHARGE PRESSURE
SATURATION SUCTION TEMPERATURE
SATURATION DISCHARGE TEMPERATURE
SUPERHEATING
SUBCOOLING

97
INITIAL 30 MINUTES 60 MINUTES
CIRCUIT 1 CIRCUIT 2 CIRCUIT 1 CIRCUIT 2 CIRCUIT 1 CIRCUIT 2
VOLT L1-L2
VOLT L1-L3
COMPRESSOR
VOLT L2-L3
AMP L1
AMP L2
AMP L3
OPERATION HOURS
COMPRESSOR START CYCLES COUNTER
OIL LEVEL
VOLT L1-L2
VOLT L1-L3
FAN MOTOR
VOLT L2-L3
AMP L1
AMP L2
____________________ AMP L3
INSTALLATION
CUSTOMER VOLT L1-L2

GENERAL UNIT
VOLT L1-L3
VOLT L2-L3
AMP L1
AMP L2
AMP L3
VOLTAGE UMBALANCE
AMPACITY UMBALANCE
____________________
TECHNICIAN FREQUENCY DRIVER SETTINGS: ___________________________________________________________________________________________________
_____________________________________________________________________________________________________________________________________
_____________________________________________________________________________________________________________________________________
RECOMMENDATIONS/COMMENTS: ______________________________________________________________________________________________
_____________________________________________________________________________________________________________________________________

MAINTENANCE
Servicing or maintenance of these unit must be carried out by experienced personnel with specific training in refrigeration. Repeated check the safety
devices and continuous cycling of control components must be analyzed and corrected before being reset.
The simple design of the refrigeration circuit totally eliminates potential problems during normal unit operation. No maintenance work is needed on
the refrigeration circuit as long as the unit is operating normally.
Ease of maintenance has been taken into consideration during the design stage such that the unit is easily accessible for servicing and maintenance.
By accessing from the front panel of the unit, servicing and maintenance operation can be done easily.
The electrical components are especially easy to access since it is located in the terminal box on top of the front panel.
Under normal circumstances, this chiller requires only a check and cleaning of air intake through the coil surface only. These can be done monthly or
quarterly depending on the surrounding enviroment where the units are installed.
When the surrounding enviroment is very oily or dusty, then the coils must be regularly cleaned by a qualified air conditioner service technician to
ensure sufficient cooling capacity and efficient unit operation. The normal life span might be shortened if no proper service is provided.
MAINTENANCE
For consistent performance and durability, always conduct proper and regular maintenance to the unit.
For prolonged periods of operation time, the heat exchanger will become dirty impairing its effectiveness and reducing the performance of the units.
Consult your local dealer about the cleaning of the heat exchanger.
No major maintenance or servicing needed for the internal water circuit in the unit except the water pump failure. It is advised that regular check on
the stainer to be conducted and change the water stainer if it is dirty or choked.
Always check the water level in the system, in order to protect the moving components in the hydraulic kit from over heating and excessive wear and
tear.
The manufacturer will not be responsible for the malfunction of any unit if the main cause is the
lack of maintenance or operating conditions which do not correspond to those recommended in
this manual.
99
NOTE

GENERAL
In the initial operation and periodically during startup, you must perform some routine maintenance checks. These include, verification of liquid
lines, measurements of the condensing and suction pressure, and verify if the unit has normal overheating or undercooling. A maintenance program is
recommended at the end of this section.
COMPRESSOR MAINTENANCE
The scroll type compressors are fully hermetic, and require no maintenance other than checking oil level.
ELECTRICAL TERMINALS
Electrical connections should be inspected and tightened as necessary. The heat and vibration can cause connections to loosen and fall off causing a
voltage or arcing.
• To service the electrical components:
• Disconnect the main power supply before repairing or replacing components or cables.
MAINTENANCE
• Tighten all cable connections connected to the terminal block and components.
• Inspect connectors, cables and/or components with burn marks, worn cables, etc. If you find any connector, connection or component with any of the
above conditions, it must be repaired or replaced.
• The tension in the equipment should be checked with meter periodically to ensure adequate power supply.
Each unit is shipped with a full wiring. See

wiring diagrams when making connections.
Do not place the control wiring with high voltage cable. High
The electrical connections to be made in the
voltage can interfere with control signals and/or cause low or
place of installation are: power supply voltage
irregular performance.
line to the input power and control wiring for
NOTE the remote control.

WARNING
Risk of electric shock, can cause injury and death. Disconnect all electrical
power sources when working inside the unit. Potentially lethal voltages
exist within this equipment during operation.
Observe all cautions and warnings in this manual. Only qualified
personnel should maintain this equipment.
CONDENSER
Maintenance consists primarily of routine removal of dirt and debris from the outer surface of the fins and repair or damage fins.
Clean fins with a vacuum cleaner, cold water, compressed air or a soft (non-metallic) brush. When it comes to units installed in a
corrosive atmosphere, cleaning the fins should be part of the regular maintenance program.
In this type of installation dust and debris must be removed quickly to avoid accumulation that will hamper normal operation.
MAINTENANCE
WARNING
Risk of electric shock, can cause injury and death.
Risk of serious injury. The fan can start up and cause injury. Disconnect
all electrical sources before inspecting the fan.

101
FILTER-DRIERS
Any residual particles from the condenser tubing, compressor and miscellaneous components are swept by the refrigerant into the liquid line and
caught by the filter-drier.
It is recommended to replace the filter drier whenever a repair is made in the cooling line.
EXPANSION VALVE
The expansion valve's function is to keep the evaporator supplied with the proper amount of refrigerant to satisfy the load conditions.
Before adjusting superheat, check that the unit charge is correct and liquid line is full with no bubbles and that the circuit is operating under stable
full load conditions.
The suction superheat for the suction leaving the evaporator is set at the factory to 10 degrees F.
MAINTENANCE
WARNING
Risk of explosive discharge of high pressure refrigerant. It can cause
personal injury or damage to equipment. Never loosen any connections
in the refrigerant lines or electrical lines until they are depressurized on
both sides of the compressor.

• 1. ANNUAL MAINTENANCE PROGRAM
Before intervening this unit make sure you have your complete personal safety equipment, and that the unit is without power and totally at rest. It is
recommended to energize your unit 24 hours before the first start up to begin heating the compressor crankcase.
1.1 HYDRAULIC MAINTENANCE

Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Plan x x x x x x x x x x x x
Filter cleaning hydronic circuit, if exist.
Real
Visual inspection of all water pipes for Plan x x x x x x x x x x x x

leak detection. Real
Water repacement in the hydronic Plan x x x x x x x x x x x x

circuit. Real
1.2 ELECTRICAL MAINTENANCE

Retightening of connectors and
Plan x x x x
terminals in the electrical panel,
control part, power and junction boxes.
Real
(Quarterly)
MAINTENANCE
Physical inspection of all contactors and Plan x x x x x x x x x x x x
relays on the electrical panel. (Monthly) Real
Check amperage of all electric motors
and compare according to equipment Plan x x x x
nameplate for detect abnormalities.
(Quarterly) Real
Physically verify false contacts. (Montly)
Real
Check the adjusting and state of the
electrical protections and fuses, these Plan x x x x x x
must be under the manufacturer's
specifications. (Bimonthly) Real
Electrical panel cleaning. (Montly)
Real

103
1.3 PHYSICAL INSPECTION
Condenser cleaning with Plan x x x x x x

pressurized water (Bimonthly)
Real
Check refrigerant pressures Plan x x x x
(Quarterly) Real
Fan blades inspection, blades must Plan x x x x
be clean (Quarterly) Real
Check power consumption Plan x x x x
of compressors to determine
refrigerant losses (Quarterly) Real
Compressor oil inspection Plan x x x x x x x x x x x x
(Monthly) Real
Equipment's internal inspection and Plan x x x x x x
cleaning (Bimonthly) Real
Condensate drain line inspection, Plan x x x x
MAINTENANCE
must be unobstructed (Quarterly) Real

Checking alarm history (Monthly)
Real
If there is any change of a component in the cooling circuit, is recommended that dehydrating filter be changed.

TROUBLESHOOTING
When a malfunction of the unit is detected, immediately switch off the main power supply before proceeding with the following troubleshooting
procedures.
The following are common fault conditions and simple troubleshooting tips. If any other fault conditions that are not listed occur, contact your nearest
local dealer. DO NOT attempt to troubleshoot the unit by yourself.
PROBLEM POSSIBLE CAUSES POSSIBLE CORRECTIVE STEPS
Main or compressor disconnect switch open. Close switch.
Check electrical circuits and motor windings for shorts or grounds.

Fuse blown. Circuit breakers open. Investigate for possible overloading. Check for loose or corroded
connections. Replace fuse o reset breakers after fault cause is corrected.
Overloads are auto-reset. Check voltages, cycle times and mechanical

Thermal overloads tripped.
operations. Allow time for auto-reset.
TROUBLESHOOTING
Defective contactor or coil. Replace.
Compressor will Determine type and cause of shutdown and correct it before restarting
not run System shutdowm by equipment protection devices.
equipment.
No cooling required. None. Wait until unit calls for cooling.
Liquid line solenoid will not open. Repair or replace solenoid. Check wiring.
Motor electrical trouble. Check motor for opens, shorts or burnout.
Humidity in the compressor. Reemplace compresor.
Loose wiring. Check all wire junctions. Tighten all terminal screws.
Defective capacity control. Replace.

Compressor will
Faulty sensor or wiring. Replace.
not stage up.
Stages not set for application. Adjust controller setting for application.

105
Low lift, inverted start. Control issues.
Compressor running in reverse. Check unit and compressor for correct phasing.
Compressor
noisy or
vibrating Improper piping or support on sucction or discharge. Relocate, add, or remove hangers.
Compressor mechanical failure. Replace.
Noncondensables in system. Extract noncondensables with approved procedures or replace charge.
Circuit overcharged with refrigerant. Remove excess,check liquid subcooling.
Optional discharge shutoff valve not open. Open valve.

TROUBLESHOOTING
High discharge
pressure
Condenser fan control wiring not correct. Correct wiring.
Fan not running. Check electrical circuit and fan motor.
Dirty condenser coil. Clean coil.

Rapid load swings. Stabilize load.
Lack of refrigerant. Check for leaks, repair, add charge. Check liquid sight glass.
Fouled liquid line filter drier. Check pressure drop across filter drier. Replace.
Expansion valve malfunctioning. Repair or replace and adjust for proper superheat.
Low suction
Condensing temperature too low. Check means for regulating condenser temperature.
pressure
Compressors not staging properly. See corrective steps- Compressor staging intervals too low.
Insufficient water flow. Correct flow.
TROUBLESHOOTING
Excess or wrong oil used. Recover or change oil.
Evaporator dirty. Back flush or clean chemically.
Operating beyond design conditions. Correct so conditions are within allowable limits.
Discharge valve not open. Open valve.
Compressor Short cycling. Stabilize load or correct control settings for application.
thermal
protection
switch open Voltage range or imbalance. Check and correct.
High superheat. Adjust to correct superheat.
Compressor mechanical failure. Replace compressor.

107
Oil hang-up in remote piping. Review refrigerant piping and correct.
Low oil level. Verify superheat, add oil.
Loose fitting on oil line. Repair.
Level too high with compressor operating. Confirm correct superheat, remove oil.
Compressor oil Insufficient water flow- Level too high. Correct flow, verify superheat.
level too high or
too low Excessive liquid in crankcase- Level too high. Check crankcase heater. Check liquid line solenoid valve operation.
Short cycling. Stabilize load or correct control settings for application.

TROUBLESHOOTING
Expansion valve operation or selection. Confirm superheat at minimum and maximum load conditions.
Compressor mechanical issues. Replace compressor.
Wrong oil for application. Verify.
Voltage imbalance or out of range. Correct power supply.
Motor Overload Defective or grounded wiring in motor. Replace compressor.

Relays or Circuit
Breakers Open Loose power wiring or burnt contactors. Check all connections and tighten, replace contactors.
High condenser temperature. See corrective steps for High Discharge Pressure.

Improper voltage. Check the voltage and correct it.
Equipment
No water flow in the system. Drain the system.
does not start.
Water flow is reversed. Check flow direction.
Incorrect setting of temperature value. Set temperature.
Dirty condenser. Clean the condenser.
Equipment Air suction and discharge clogged. Remove all possible obstacles.
starts but it is
not cooling
enough. Insufficient refrigerant in the system. Contact the manufacturer. Check the system for leaks.
TROUBLESHOOTING
Insufficient water flow in the system. Check the pumping system.
The water in the system is dirty or contaminated. Drain dirty or contaminated water and replace it with clean water.
No power. Check the electrical connection. (False contact)

Fans do not
operate.
Defective motor. Contact the manufacturer.
Wrong electrical circuit. Check the circuit and repair as necessary.

Fan motor is
protected.
Overheated starter relay. Contact the manufacturer.
No power. Check the electrical connection.

Water pump
does not start.
Pump with possible defect. Check the water pump or replace if necessary.

109
This warranty applies only for products marketed by the manufacturer and its national dealers. The manufacturer guarantees the operation of this
equipment, besides the labor employed in the manufacture thereof, for the period according to the attached table, against any manufacturing defect
from the date of delivery of the product, under the following:
TERMS AND CONDITIONS
• Warranty service can only be carried out by an Authorized Service Center, as long as the manufacturer products have been traded by the manufacturer
and it’s authorized Mexico distributors. The address of the nearest Authorized Service Center can be consulted calling the following telephone number:
01 800 890 59 17
• To enforce this guarantee the fault or device status must be notified at 01 800 890 59 17, keep the number of the reporting service that will be provided
when reporting the fault, besides the service report to validate that the equipment stopped operating due to a defect of the equipment components.
• During the term of this warranty, the manufacturer, through its Authorized Service Centers is committed to repair the equipment when the fault is
attributable to a manufacturing error. In which case the manufacturer will be responsible for the delivery of the spare(s) and cover the cost of labor
required.
• Spare parts and parts used to repair the appliance will have no cost to the customer, as long as the warranty period specified in this policy has not been
completed.
• In the previous section manual labor is not included.
• This warranty does not cover damage or repairs required as a result of failures in the equipment installation.
WARRANTY
THIS WARRANTY NOT BE VALID IN THE FOLLOWING CASES
1. When the product had been used under conditions other than normal.
2. When the product has not been operated in accordance with the instructions for use included with the computer.
3. When the equipment has been altered, repaired or installed by unauthorized personal by the manufacturer.
In case of loss of this policy, the consumer can request a replacement to the place of purchase or to the manufacturer, with prior presentation of proof
of purchase (invoice).

/ComfortFlexMexico
Av. Central No. 285, Parque Logistico,

Deleg. La Pila, San Luis Potosi, C.P. 78422 /ComfortFlexMx
More Info (444) 161.50.43
info@clima-flex.com
/Comfort-Flex
service@clima-flex.com
ventas@clima-flex.com
US Toll Free 01 800 201 48 16 /ClimaFlex
Lada sin costo 01 800 890 59 17

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We are leaders in the creation of innovative air conditioning solutions using state of the art technology and world

class product design

Code: DYD-M009 Version: 0 Date:

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Note: Dear customer, if you require an atypical installation or an installation

2 Code: DYD-M009 Version: 0 Date:

N None T Tandem 2 2 Pumps

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for assistance or additional information, consult a qualified installer or service agency.

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The units were designed to mate with each

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6 Code: DYD-M009 Version: 0 Date:

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• Electrical components CONTROL

and electrical failure protection. The control panel

8 Code: DYD-M009 Version: 0 Date:

• Extends the life of the equipment

Corrosion Protection is applied to cabinets, capacitors, grids and coils,

Code: DYD-M009 Version: 0 Date:

10 Code: DYD-M009 Version: 0 Date:

0.884 3180 14.00 2.3 2.860 10300 45.4 2.2

12 Code: DYD-M009 Version: 0 Date:

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Temp_Conden_E4 83 AnalogInput H_BP_CompE3 5099 AnalogInput

D 4" VITAULIC CONNECTIONS

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FRONT VIEW SIDE VIEW

Code: DYD-M009 Version: 0 Date:

FRONT VIEW SIDE VIEW

D 4" VITAULIC CONNECTIONS

Code: DYD-M009 Version: 0 Date:

FRONT VIEW SIDE VIEW

D 4" VITAULIC CONNECTIONS

Code: DYD-M009 Version: 0 Date:

FRONT VIEW SIDE VIEW

D 4" VITAULIC CONNECTIONS

Code: DYD-M009 Version: 0 Date:

4" VITAULIC CONNECTIONS

Code: DYD-M009 Version: 0 Date:

FRONT VIEW SIDE VIEW

4" VITAULIC CONNECTIONS

Code: DYD-M009 Version: 0 Date:

FRONT VIEW SIDE VIEW W 86 3/4"

4" VITAULIC CONNECTIONS

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CONNECTION INPUT CONDUIT NIPPLE AND

DETAIL FOR ELECTRIC DETAIL C

Nota: The materials for the interconnection are NOT included

24 Code: DYD-M009 Version: 0 Date:

Ingle Unit - Multipoint connection

Tandem Unit - Single point connection 460/3/60 CONFIGURATION MOP MCA

Tandem Unit - Single point connection

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26 Code: DYD-M009 Version: 0 Date:

CONTROL PANEL CONTROL PANEL CONTROL PANEL

FOUR UNITS POWER CONNECTION (MULTI POINT CONNECTION)

CONTROL PANEL CONTROL PANEL CONTROL PANEL CONTROL PANEL

CONNECTION BETWEEN EQUIPMENTS (ARMORED)

28 Code: DYD-M009 Version: 0 Date:

CONNECTION BETWEEN EQUIPMENTS (ARMORED)

Code: DYD-M009 Version: 0 Date:

EIGHT UNITS POWER CONNECTION (MULTI POINT CONNECTION)