Interlocks & Protections

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10.3.

1 REHEATER PROTECTION LOGIC STAGE- II

01. Enabling when Boiler is working and main steam pressure >
30 kg/sq. CM
02. Arming when HP bypass BP1 or HP bypass BP2 open >2%
and LP bypass V/V open.
03. On Reheater protection tripping for boiler is as follows.
i) Turbine is in tripped condition and boiler is working if BP1 &
BP2 are not open boiler will trip after 15 seconds.
OR
LP bypass Command is > 35% and both LP bypass v/v not
open for >35 seconds boiler will be tripped.
Once the protection is armed the protection will desarm only
after boiler Tripping.

10.3.2 RAHEATER PROTECTION STAGE -1

ARMING:
1. Boiler lighted up / no MFT
and
2. Boiler Pressure > 25 kg/cm2
and
3. Either BP1 or BP2 open 2% and LP bypass open > 2%
once only after that self Latching.

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PROTECTION:
1. Protection arming
and
2. Turbine trip from CH-1 and CH-2
and
3. EitherLP bypass close or both HP bypass valves close
(<2% open) then boiler will trip after a time delay of
15 seconds.

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B MAIN TURBINE PROTECTIONS
--------------------------------------------------------------------------------------
DESCRIPTION ALARM TRIP LOGIC
--------------------------------------------------------------------------------------
1.0 MECHANICAL

a. Local trip lever operated axial yes


b. Thrust. BRG Axial shift +/-1mm
c. Overspeed bolts 10%/11%
d. condnsr. vacuum low-low

2.1 ELECTRICAL:

a. Emergency trip from UCB Yes.


b. Remote trip during ATT ( Prot.progrm )
c. Fire Prot. I ( PB PUSH)
d. Fire prot II ( PB push)
e. MOT level low-low -100mm -150mm -50mm
f. Generator protn.
g. Boiler fire off or boiler trip
h. MCB trubine trip ATRS S/D Programme
I. Condsr. VAC .low-low 0.8 ksc / 140mm. 7 ksc/230 mm
2 out of 3
j. Extended turbine protns.
k. Lube oil pr. low- low 1.1 bar at brg end ( 2 out of 3 )

2.2 EXTENDED TURBINE PROTECTIONS:

a. Level Gen bushing casing top LvL> 75% ( 2 out of 2 )


b. Cold Gas temp. Behind cooler > 55 deg. c (2 out of 2 )
c. Warm air temp. main exciter > 80 deg. c (2 out of 2 )
d. Seal oil temp. behind cooler > 55 deg. c (2 out of 2 )
e. Primary water temp behind cooler >60 deg.c(2 out of 2)
f. Stator water flow low low < 13.3 kg/sec (2 out of 2)

g. Primary water flow main bushing ( U/V/W) <0.37 kg/ sec


(2out of 2 )
h. HP casing diff temp mid metal top/bottom >50 deg. k,
arming load > 20 % (2 out of 2)
i. IP casing -do- (Front) > 50 deg. k, arming load >20%
j. IP casing deltta Rear > 50 deg.k. arming. load >20%
k. HP Exhaust temp > 500 deg.c, ( 2 out of 2 )

2.3 FIRE PROTECTION 1 PB PUSH

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Fire Potection 1 channel 1
Fire Protection 1 channel 2
Can be operated from UCB, MOT room near LP bypass, near HP
Turbine. when this is operated :-
1. Turbine Trip
2. SGC - CF pump off
3. SLC CF heater off
4. SLC CF pump off
5. CF Heater 1 & 2 off
6. HP C&F pump 1 & 2 off
7. HP CF Cir pump 1 & 2 off
8. Vacu. Breaker open

Fire Protection - II PB push FP2 channel 1 FP 2 channel 2 can be


operated from UCB, HP turbine, MOT room, and LP Bybass.
when this is operated :-
1. Same as 1 to 8 of fireprotection 1
2. SGC Oil supply off
3. SLC AOP 1 & 2 off
4. SLC EOP ON
5. SLC JOP -1 & 2 off
6. SLC JOP - III off
7. SLC Turning Gear off
8. AOP 1 & 2 off
9. JOP 1 & 2 off
10.JOP III ON

3.0 MOT LEVEL LOW-LOW - 15 0MM 2/3 LOGIC

1. Turbine trip
2. VACU Breaker Open
3. SGC Oil supply off
4. SLC AOP 1 & 2 off
5. SLC EOP on
6. SLC JOP 1 & 2 off
7. SLC JOP III off
8. SLC Turning gear off
9. AOP 1 & 2 off
10. JOP 1 & 2 off

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11. JOP III on

4.0 CEP

CEP PERMISSIVES
1. Suction valve open 100 %
2. Discharge Valve Closed/Discharge header PR. > 28 kg/cm
Square
3. Recirculation valve open 100 %
4. Bearing temp < preset value
5. Discharge vent valve 100 % open
6. Hot well level Greater than Preset value

CEP TRIP:
1. Hot well level low low ( 2 out of 2 )
2. Suction valve close (o%)
3. Bearing temp high - high (100 deg celsius)
4. Discharge pressure low low ( 22 kg/ cm2 Falling and CEP
running) standby CEP comes in service at a discharge pres sure of
26 ksc CEP discharge header pressure low alarm comes at 27
KSC

PERMISSIVES FOR CEP AUTO START


1. Suction valve open 100 %
2. Discharge valve closed /discharge header pr. >28 kg /cm2
Square

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3. Recirculation valve open 100%
4. Bearing temp. < preset value
5. CEP on auto
6. Other CEP trip
7. Any one CEP running and discharge header pressure < pre
set Value.

5.0 FRF LEVEL SONAR PROBES :


1. CL 001 -50 Lo alarm
2. CL 006,7, 8 - 150 Lo Lo alarm/trip
3. CL 011 level high alarm
4. CL 011 level LO - C.F. Circulation pp stop

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AOP : 1 comes into service
Turbine speed greater then 15 RPM & less than 2850
RPM AOP 2 off or any discrepancy
Discharge header pressure less than 4.5 KSC
AOP: 2 Comes into service:
AOP 1 off or discrepancy
speed > 15 RPM < 2850 RPM
Discharge header Pressure < 4.5 KSC

6.0 TD BFP

START PERMISSIVES :-
1. Lube Oil pressure normal > 3.5 KSC at O` MTR near oil tank.
2. TD BFP control valve closed.
3. Position controller output 0 %
4. Disconnecting coupling engaged.
5. Pump Delta T low < 25 D.C.
6. Deareater level normal
7. pump discharge valve closed ( 80% Open)
8. Recirulation valve open (100%)
9. Suction valve open (100%)
10. Warm-up valve closed (0%)

TRIPS:
1. Suction valve not open (90 %)
2. Exhaust valve not open (90%)

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3. Main pump bearing temp. high-high > 120 Deg. CEL
4. Turbine bearing temp. high- high > 120 degcel.
5. Trip oil pressure low-low <5 kcs ( 2/3 logic)
6. Lube oil pressure low- low < 2.9 ksc. (2/3 logic )
7. Vacuum low-low <0.2 KSC
8. Axial shift of main pump high - high + or - 0.75 mm (2/2
logic)
9. Axial shift of turbine high+or - 0.7 mm ( 2/2 logic )
10. Overspeed trip at 5930 (elec) 5920 (mech.)
11. Seal water temp high -high > 85 dec.cel . for main pump DE/NDE.
side.

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12. Deareator level low- low
13. Local trip ( mech.) -1.
14. Local trip (Elect) (2/2)
15. UCB trip manual ( Elect. ) (2/2)

7.0 MD BFP:

START PERMISSIVES:
1. Seal water header pr. normal > 15 ksc.
2. Deaerator level normal.
3. Pump bearing temp. normal < 90O C
4. Motor DE/NDE bearing temp. normal < 90O C
5. Hydraulic Coupling bearing temp. normal <90O C
6. Discharge valve closed or header pressure not low.
7. Lube oil pressure normal > 1.2 KSC.
8. Recirculation valve open 100 %
9. Pump suction valve open 100 %
10. Warm-up valve closed O%
11. Main pump delta T Normal < 250 C
12. Hydraulic coupling scoop in min. position.

FOR AUTO START :


1. Seal water header pr. normal 15 ksc.
2. Deareator Level normal .
3. Pump bearing temp normal< 90O C
4. Motor DE/NDE bearing temp. Normal < 90O C

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5. Hydraulic Coupling bearing temp. Normal< 90 deg. cel.
6. Discharge Valve closed or header pressure not low.
7. Lube Oil pressure normal > 1.2 ksc.
8. Recirculation valve open 100%
9. Pump suction valve open 100%
10. BEP "C" on auto

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11. BFP ' A ' Tripped or BFP ` B tripped or BEP ` A `Running and
suction flow> one pump capacity or BFP `B` running and
suction flow > one pump capacity.

MDBFP TRIPS:
Any one condition :
1. Axial Displacement very high> 7 mm
2. Bearing temp very high > 100 O C.
3. Deaerator level low-low .
4. Lube oil pressure very low< 0. 8KSC.
5. Suction valve not open.
6. Seal water temp. (suction side) very high > 85O C.
7. Seal water temp. ( disch. side) very high >85O C
8. Push botton stop.
9. UCB manual stop.

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