02.01 - Operating Manual - TCL - Z-000434 - EN-GB

Original Operating Manual
HAVER NIAGARA vibrating screen

Order no.: Z-000434
Customer: Intercem - Cimasso
Type: T-Class Reject 1200x2500EC
Rev. date: 2017-02-23
Legal notice
 Copyright by
Haver NIAGARA GmbH

Robert-Bosch-Straße 6
48153 MÜNSTER
GERMANY
Telephone +49 (0) 251 9793-0

Fax +49 (0) 251 9793-155
District Court Münster, Commercial Register No. HRB 7107

VAT ID No. DE812949823
Managing Director: Peter Grotjohann
Copyright notice:
This document may not be passed on or reproduced or its content utilised or disseminated unless
express permission has been granted. Any infringements will be liable for compensation. All rights
reserved in the event of patent, utility model or design patent registration.
Contents
Contents
1 Key machine specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.1 Identification data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.1.1 Machine/plant. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.1.2 Customer information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.1.3 Manufacturing plant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.1.4 After-sales service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.1.5 Ordering spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.2 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.2.1 Machine specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.2.2 Material requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.2.3 Machine energy requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Machine power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.2.4 Machine utilisation restrictions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.2.5 Emission sound pressure level of the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.2.6 Screening media . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.1 Machine identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.1.1 Type plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.1.2 Operating manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.2 Selection and Qualification of Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.3 About the operating manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.3.1 Availability of the operating manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.3.2 Operating manual revisions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.3.3 Copyrights and protective rights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.3.4 Action-related warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Structure of action-related warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Types of action-related warning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.3.5 Visual highlights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Important information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Controls without a caption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Controls before and after actuation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Cross references . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Text on machines and displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.3.6 Structure of action instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.3.7 Image and table captions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.4 Notes on Instruction and Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.4.1 Examples of training topics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.4.2 List of Participants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3 Basic safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.1 Locating safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
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3.2 Basic safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

3.2.1 Basic safety instructions for all personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.2.2 Additional basic safety instructions for operating companies . . . . . . . . . . . . . . . . . . . . . . . . 22
3.2.3 Additional basic safety instructions for personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.3 Safety devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.3.1 Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.3.2 EMERGENCY STOP devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Pull cords (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Performing an EMERGENCY STOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.3.3 Covers and barriers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.3.4 Captive screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.3.5 Obligation to check safety devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.4 Danger types and residual risks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.4.1 Risks due to machine movement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.4.2 Danger from electrical energy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Prerequisites for working safely on live components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.4.3 Danger from thermal energy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Prerequisites for safe welding, burning and grinding operations . . . . . . . . . . . . . . . . . . . . . 30
3.4.4 Dangers from harmful gases, vapours and dust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Prerequisites for working safely with work material and auxiliary materials . . . . . . . . . . . . . 30
3.4.5 Dangers from vibrations and noise. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Prerequisites for working safely in noisy environments . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.4.6 Exceptional dangers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.4.7 Residual danger areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Overview: Safety signs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Electric current - Specialist personnel [1] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Electric current - Housing [2] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Laser radiation [3]. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Electric current - main switch [4] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Electric current - maintenance and repair [5] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3.5 Overview: Information labels and mandatory signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
4 Machine description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
4.1 Overview: Machine and machine assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
4.2 Machine assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
4.2.1 Base frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
4.2.2 Screen box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
4.2.3 Balance wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
4.2.4 Spring unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
4.2.5 Control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
4.3 Intended use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
4.4 Restrictions of use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4.5 Foreseeable misuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
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4.6 Liability and warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

4.7 Machine functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
5 Transport, Storage, Installation, and Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

5.1 Taking safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
5.2 Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
5.3 Torque table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
5.4 Delivery status of the machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
5.4.1 Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
5.4.2 Degree of disassembly of the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
5.4.3 Scope of supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
5.5 Storing the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
5.5.1 Storing the machine for a short time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
5.5.2 Storing the machine for longer periods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
5.6 Transporting, installing and assembling the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
5.6.1 Preparing the machine for transport, installation and assembly . . . . . . . . . . . . . . . . . . . . . 54
Removing the original packaging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Fitting the V-belt pulley (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Converting the driving side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Mounting the Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Transporting the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Inspecting the support structure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Inclination angle of the inlet spout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
5.6.2 Installing / suspending the machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Aligning and Fastening the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Removing the transport safety devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
5.7 Fitting the safety devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
5.7.1 Installing the EMERGENCY STOP pull cord switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
5.7.2 Fitting the EMERGENCY STOP button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
5.8 Connecting the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
5.8.1 Attaching sleeves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
5.8.2 Establishing electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
5.8.3 Equipotential Bonding and Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Types of Electrical Connection of the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
6 Putting the machine into operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

6.2 Prerequisites for commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
6.3 Performing commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
6.4 Prerequisites for subsequent operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
6.5 Putting the machine into operation at the start of the working shift . . . . . . . . . . . . . . . . . . . 95
6.6 Putting the machine into operation after a machine failure . . . . . . . . . . . . . . . . . . . . . . . . . 97
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7 Operating instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
8 Troubleshooting and fault rectification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

8.2 Fault indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
8.3 Locating and rectifying faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
8.3.1 Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
8.3.2 V-belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
8.3.3 Shaft assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
8.3.4 Screen box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
8.3.5 Mesh screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
9 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
9.1 Types of maintenance work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
9.2 Qualifications of personnel/maintenance obligations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
9.3 Auxiliary materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
9.3.1 Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
9.3.2 Cleaning agents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
9.3.3 Measuring and testing equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
9.3.4 Lubricants and lubrication points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Lubrication points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Lubricants. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
9.4 Preparing for maintenance work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
9.4.1 Stockpiling auxiliary materials, components and spare parts. . . . . . . . . . . . . . . . . . . . . . . . 111
9.4.2 Taking safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
9.5 Performing maintenance work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
9.5.1 Overview: Maintenance tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Overview: Maintenance tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Maintenance work after 50 operating hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Maintenance work after 1,000 operating hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Maintenance work after starting up the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Maintenance tasks as according to manufacturer specifications . . . . . . . . . . . . . . . . . . . . . 117
9.5.2 Lubricating bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
9.5.3 Changing the V-belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
9.5.4 Checking the direction of rotation of the motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
9.5.5 Replacing the mesh screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Preparing to change the mesh screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Removing the old mesh screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Inserting a new mesh screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Final work after assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
9.5.6 Checking the Oscillation Behaviour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
9.5.7 Compression springs Replacing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Preparing to replace the compression springs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
6 10142152 / 2017-02-23
Contents
Compression springs Replacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

9.5.8 Changing the sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Preparing to replace the sleeves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Dismantling the sleeves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Attaching sleeves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
9.5.9 Fitting or replacing enclosure parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Preparing to assemble or replace the enclosure parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Fitting or replacing enclosure parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
9.5.10 Welding operations on the machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
9.5.11 Maintaining the electrical motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
9.6 Preparing for a resumption in operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
9.7 Maintenance work on machine components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
9.8 Maintenance work on other machines in the plant. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
9.9 Contact Haver NIAGARA Customer Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
9.10 Maintenance checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
10 Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
10.2 Preconditions for Decommissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
10.3 Decommissioning the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
10.4 Dismantling the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
10.5 Storing the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
10.6 Machine disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
10.7 Protection of the Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
11 Spare parts/After-sales service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157

11.1 Finding spare parts in the spare parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
11.2 Providing the correct information for a spare parts order. . . . . . . . . . . . . . . . . . . . . . . . . . . 160
11.3 Contacts for spare part enquiries and spare part orders . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
11.4 Providing the correct information in response to technical questions . . . . . . . . . . . . . . . . . 160
11.5 Contacts for technical questions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
11.6 Liability for defects (warranty for spare parts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
11.7 Spare parts order form. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
2017-02-23 / 10142152 7
Contents
8 10142152 / 2017-02-23
Key machine specifications
Identification data
1 Key machine specifications

1.1 Identification data
1.1.1 Machine/plant
Machine system: HAVER NIAGARA vibrating screen

Machine type: T-Class Reject 1200x2500EC
Machine number: NIA204822422, NIA204822439,
NIA204822453, NIA204822460
Year of construction: 2017
Order number: 10142152
Item no.: 10, 20, 30, 40
1.1.2 Customer information
Customer: Intercem - Cimasso

Location: Burkina Faso
1.1.3 Manufacturing plant
Manufacturer: Haver NIAGARA GmbH

Street: Robert-Bosch-Str. 6
Location: 48153 Münster
Country: Germany
Telephone: +49 (0) 251 9793-0
Fax: +49 (0) 251 9793-155
1.1.4 After-sales service
Company name: Haver NIAGARA GmbH

Department: After-sales service
Country: Germany
Telephone: +49 (0) 251 9793-0
Fax: +49 (0) 251 9793-156
E-mail: service@haverniagara.com
2017-02-23 / 10142152 9
Technical data
1.1.5 Ordering spare parts

Department: Spare part management
Country: Germany
Telephone: +49 (0) 251 9793-0
Fax: +49 (0) 251 9793-156
1.2 Technical data
1.2.1 Machine specifications
Length 2500 mm
Height 1320 mm
Width 2002 mm
Weight 1300 kg
Capacity — kg
Capacity max. 134 m³/h
Vibrating weight — kg
Inclination angle 6°
1.2.2 Material requirements
Suitable material Cement

Bulk density 0,9 kg/dm³
Grain size max. 20 x 20 x 20 mm
Temperature +80 °C
Moisture content max. 0 %
1.2.3 Machine energy requirements
Machine power supply
Operating voltage 400 V AC

Voltage fluctuations ±5%
Power frequency 50 Hz
Frequency fluctuations ±2%
Network form —
Degree of protection IP 55
Rated output 4 kW
Fuse protection max. — A
Insulation class F
10 10142152 / 2017-02-23
Technical data
Drive
Equipment 1 = yes, 2 = no, — = no specification,

A = left, B = right
Shaft assembly 22311-E VA405
Approach angle —°
Machine speed 1480 rpm
Oscillating circuit diameter 3,5 mm
Buffer preload — mm
Drive in direction of material flow A
Shaft assembly lubricating interval 50 operating hours
Grease quantity 20 g
Lubricants Renolit H 443-HD88
1.2.4 Machine utilisation restrictions
Installation above NN < 1000 m

Air humidity 0,5 % rel. humidity, non-condensing for
max. 30 days per year according to DIN
40040/OIML
Ambient temperature +5 – +40 °C
Suitable for explosion protection areas 2
1 = yes
2 = no
1.2.5 Emission sound pressure level of the machine
IMPORTANT
The emission sound pressure level that the machine generates has been measured
using a comparative sound measurement technique in accordance with the following
norms .
• EN ISO 9614-2
• EN ISO 11203
• EN ISO 3744
Emission sound pressure level LpAeq < 80 dB(A)

Operating state of the plant at time of sound measurement
Operating mode Screen simulation without material
1.2.6 Screening media
Mesh width/hole width/gap width 6,3 mm

Length 2500 mm
2017-02-23 / 10142152 11
Technical data
12 10142152 / 2017-02-23
Introduction
Machine identification
2 Introduction
This chapter describes
• the identification points on the machine.
• instructions for selecting personnel.
• the importance of the operating manual.
• how the operating manual is laid out.
2.1 Machine identification
2.1.1 Type plate
Robert Bosch Straße 6

48153 Münster Westfalen
Fig. 2-1: Type plate
The type plate specifies the

• machine manufacturer
• machine number
• machine type
• year of machine construction
• Information for maintenance
2.1.2 Operating manual

The cover sheet on the operating manual specifies the
• machine manufacturer
• revision date of the operating manual
• machine order number
2017-02-23 / 10142152 13
Introduction
Selection and Qualification of Personnel
The order number is identical to the machine number on the type plate.
The footer on each page of the operating manual contains the order number and the
revision date of the operating manual.
2.2 Selection and Qualification of Personnel

The operating company must make sure that
• Personnel working with or on the machine have been trained and instructed
accordingly.
• Areas of responsibility for operating, setting up and maintaining the machine are
clearly defined.
• The work of unqualified personnel (e.g. trainees) is always supervised by specialist
personnel.
2.3 About the operating manual

The operating manual
• is an essential component of the machine.
• was written for the operating company, specifically for the operating and
maintenance personnel.
• contains information on how to operate the machine correctly, economically and
safely in accordance with regulations.
• contains information on avoiding dangers.
• helps keep repair work and downtimes to a minimum.
IMPORTANT
The illustrations in the operating manual represent actual scenarios but may appear
different depending on the model and design of the machine.
IMPORTANT
Illustrations are for guidance and should be read as a schematic diagram.
2.3.1 Availability of the operating manual

All personnel that work at the machine must have read and understood the operating
manual before starting work.
Operating personnel must be trained and instructed by HAVER NIAGARA.
The operating manual must be kept at the location where the machine is operated at
all times. Additional copies of the operating manual are available from HAVER
NIAGARA after-sales service.
If the operating company sells the machine, the operating manual must be passed on
to the purchaser.
2.3.2 Operating manual revisions

The operating manual describes the state of the machine on delivery.
14 10142152 / 2017-02-23
Introduction
About the operating manual
IMPORTANT
If the manufacturer informs the operating company of any changes or additions made
to the operating manual content, the operating company is responsible for updating the
operating manual.
2.3.3 Copyrights and protective rights

The content of the operating manual, including text, images, graphic illustrations and
other documents belonging to the operating manual, is the property of HAVER
NIAGARA and may not be reproduced, modified, transmitted, recycled or used in any
other manner for public, commercial or private purposes without prior written approval
unless expressly stated otherwise.
HAVER NIAGARA would like to point out that violating copyrights or other protective
rights may result in legal proceedings.
2.3.4 Action-related warnings

Action-related warnings apply to dangerous working steps.
Structure of action-related warnings

Action-related warnings consist of the following elements:
• Specific danger symbol
– yellow triangle or hexagon with black outline and black symbol
• Panel in colour of danger level

– yellow triangle or hexagon with black outline and black exclamation mark
– Signal word that describes the danger level:
"DANGER", "WARNING", "CAUTION", "NOTICE".“.
– A yellow triangle does not appear in front of the signal word "NOTICE".
• Text that describes the following:

– Type and source of the danger
– Possible consequences if the action-related warning is ignored
– Measures for averting the danger
Types of action-related warning

The operating manual uses the following types of action-related warning:
Immediate danger
► Results in serious or even fatal personal injury.
► Avoid the source of danger!
2017-02-23 / 10142152 15
Introduction
Potentially dangerous situation

► Results in serious or even fatal personal injury.
► Avoid the source of danger!
Potentially harmful situation

► Results in minor personal injury.
► Avoid the harmful situation!

► Results in property damage.
► Avoid the harmful situation!
2.3.5 Visual highlights

The operating manual uses visual highlights for warnings and for the following content:
Important information
Important information consists of a pictogram, signal word and text.
Example:
IMPORTANT
If the manufacturer informs the operating company of any changes or additions made
to the operating manual content, the operating company is responsible for updating the
operating manual.
Controls without a caption

Example:
Operator control without a caption
Controls before and after actuation

Example:
16 10142152 / 2017-02-23
Introduction
Operator control prior to activation
Operator control after activation
Cross references
A cross reference consists of the following elements:
• Arrow
• Number of the chapter to which the cross reference is linked
• Title of the chapter to which the cross reference is linked
• Page icon and number of the page in the operating manual to which the cross
reference is linked
Example:
 2.3.6 Structure of action instructions,  17
Text on machines and displays

The operating manual uses the font Courierto highlight text that appears on the
machine or the display.
Examples:
Press the Start/Stop illuminated button on the control unit.
Press the Rotary drive function button on the touch panel.
2.3.6 Structure of action instructions

The following elements may appear in action instructions:
Objective
1. First step
2. Second step
 Intermediate action objective
3. Third step
• Alternative step/simultaneous step
 Objective achieved.
2.3.7 Image and table captions

The operating manual uses image and table captions to clearly allocate illustrations and
tables in the chapter structure.
The following illustration clarifies the principle:
Fig. 1 - 3: Image caption Tab. 1 - 3: Table caption
Sequential number Sequential number

Chapter number Chapter number
2017-02-23 / 10142152 17
Introduction
Notes on Instruction and Training
2.4 Notes on Instruction and Training

The operating company is obliged to inform personnel of all locally applicable legal
regulations and accident prevention regulations.
The operating company must ensure that personnel observe all applicable legal
regulations and accident prevention regulations.
The operating company is obliged to inform personnel of all existing safety devices on
the machine, while taking into consideration the different professional qualifications of
the employees.
The operating company can contribute to ensuring that personnel work with an
awareness for safety and potential dangers by holding regular briefings. The operating
company should therefore instruct all personnel regularly and confirm the attendance
of each employee at the briefing in writing.
A master copy of the list of participants is included in the following chapter.
If additional training is required after the plant is delivered to the operating company,
HAVER NIAGARA can offer further assistance.
2.4.1 Examples of training topics
Relating to safety:
Accident prevention regulations
General legal regulations
Basic safety instructions
Measures in an emergency
Safety instructions for operation
Handling safety devices
Safety devices around the machine / plant
Meaning of symbols and signs
Relating to operation:
Using controls
Explaining the operating manual to operating personnel
Special experiences gathered by the operator when working on the machine / plant
Rectifying malfunctions
Relating to maintenance regulations:

Regular machine / plant inspections
18 10142152 / 2017-02-23
Introduction
Notes on Instruction and Training
2.4.2 List of Participants
Topic of the briefing:
Date: Trainer: Signature of trainer:
no. Surname, first name, Personnel number Signature

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
2017-02-23 / 10142152 19
Basic safety
Locating safety instructions
3 Basic safety
The machine has been constructed using state-of-the-art technology in accordance
with all the relevant safety regulations. However, the machine can still pose a danger
to personnel during operation.
The operator and all personnel must read and understand the operating instructions in
order to prevent personal injury and machine damage.
This chapter describes:
• The location of safety regulations relating to the machine.
• Basic safety instructions.
• Structure of action-related warnings and warning types.
• Safety devices on the machine.
• Danger types and residual risks posed by the machine.
3.1 Locating safety instructions

Basic safety instructions are provided in the following chapter.
 3.2 Basic safety instructions,  20
Action-related warnings are located in the individual chapters. The structure of action-
related warnings and warning types are described in the following chapter.
 2.3.4 Action-related warnings,  15
The following additional safety regulations also apply:
• Product safety signs on the machine
 3.5 Overview: Information labels and mandatory signs,  35
• Basic safety instructions and action-related warnings in the supplier documentation
• General safety regulations at the installation location of the machine
• Statutory regulations for accident prevention, industrial safety and environmental
protection at the installation location of the machine
3.2 Basic safety instructions

Basic safety instructions apply throughout the service life of the machine.
Basic safety instructions apply to all work described in this operating manual.
3.2.1 Basic safety instructions for all personnel

The following basic safety instructions apply for all personnel that work on the machine
or are responsible for work performed on the machine:
• Wear tight-fitting clothing when standing in the working area around the machine.
• Personnel with long hair working area around the machine must wear a hairnet.
• Carefully read through the machine operating manual as well as the operating
manuals for components supplied by third parties and follow the instructions
contained therein.
• Do not use the machine for purposes other than those specified and unless in
perfect technical condition.
 4.3 Intended use,  44
• Respect all statutory regulations for accident prevention, operational safety and
environmental protection valid at the installation location of the machine.
20 10142152 / 2017-02-23
Basic safety
• Make sure that no unauthorised persons (e.g. visitors, especially children or young
persons) can access the working area around the machine or reach through
protective barriers into sections of the machine during operation.
• Never process unsuitable materials / products.
 1.2.2 Material requirements,  10
• Immediately rectify any faults that may affect machine safety.
• Do not attach components or perform modifications and conversions that may affect
machine safety. This includes installing and adjusting safety devices and performing
welding work on load-bearing components. If this safety note is ignored, HAVER
NIAGARA.
• Keep the area around the machine and transport and escape routes free.
• Make sure that product safety signs are legible, clean and in good condition.
• Keep control cabinets closed during operation to prevent dust or moisture from
entering.
• Work on control cabinets should always be performed by specially trained
personnel.
• Perform maintenance work at the prescribed intervals.
 9.5 Performing maintenance work,  113
• Check the function of the safety devices at regular intervals.
 3.3 Safety devices,  23
• Check the function of the monitoring devices at regular intervals.
• Check the function of the pneumatic equipment at regular intervals.
• Check the function of the hydraulic equipment at regular intervals.
• Change the pneumatic lines at the intervals prescribed, even if there are no obvious
material defects.
• Change the hydraulic lines at the intervals prescribed, even if there are no obvious
material defects.
• Do not modify the control system programs in any way.
• If you notice any changes to the machine or the operating behaviour of the machine,
switch off the machine immediately and inform HAVER NIAGARA after-sales
service.
 9.9 Contact Haver NIAGARA Customer Services,  150
• Always use spare parts that correspond to the technical requirements specified by
the manufacturer. Original spare parts always correspond to the requirements
specified by the manufacturer. HAVER NIAGARA cannot accept any guarantee or
liability for damage resulting from the use of non-original spare parts.
• When performing work above head height, always use the climbing aids and
working platforms provided or safe alternative equipment. Do not use machine
components as a climbing aid. Always wear a safety harness when working at great
heights. Keep all handles, steps, railings, pedestals, platforms and ladders clean at
all times.
ATTENTION
Wear a hard hat in the area around the machine to protect against falling objects and
impacts from machine parts.
2017-02-23 / 10142152 21
Basic safety
3.2.2 Additional basic safety instructions for operating companies

The following basic safety instructions apply to the operator in addition to the basic
safety instructions listed in Chapter  3.2.1 Basic safety instructions for all
personnel,  20:
• Regularly check whether personnel have the correct qualifications and make sure
they perform their work safely with an awareness of any potential dangers.
• Only commission personnel that have been trained and instructed accordingly.
• Inform personnel of the location of fire alarms, fire-fighting equipment and fire
extinguishers and provide instruction on how to use them.
• Affix safety signs to the machine.
• Provide personal protective equipment for personnel if an activity, material/product
or local regulation stipulates the need.
• If an activity, material/product or local regulation stipulates the need for personal
protective equipment, make sure that personnel are wearing all the necessary
equipment.
• Make sure that areas of responsibility for operation, set-up and maintenance are
clearly defined.
• Make sure that the work of unqualified personnel (e.g. trainees) is always
supervised by specialist personnel.
• Make sure that the operating manual is kept within easy reach at the location where
the machine is operated.
• Assign responsibility for driving the machine, also with regard to the traffic laws valid
at the installation location of the machine.
• Make sure that first-aid equipment is kept in the vicinity of the machine and
personnel have been trained in first aid.
• Make sure that the machine is free of material/product in the areas outside of
product transport routes.
• The workplaces must be fitted out with illumination which is appropriate to ensure
the safety and protection of the health of the employees and which complies with
the currently valid local regulations. Reduction in the vision of individuals caused,
for example, by advancing age, can place a greater demand on the quality of the
illumination required (for example a higher illumination level and higher demands
upon glare limitation).
3.2.3 Additional basic safety instructions for personnel

In addition to the basic safety instructions specified in Chapter  3.2.1 Basic safety
instructions for all personnel,  20 the following basic safety instructions apply to the
personnel working for the operator:
• Observe product safety signs on the machine.
• Wear protective clothing when working with material / product hotter than 60°C.
• Wear personal protective equipment if an activity, material / product or local
regulation stipulates the need.
• Report machine faults or damage to the supervisor or authorised specialist
personnel immediately.
• Keep the machine free of material / product in areas outside of product transport
routes.
22 10142152 / 2017-02-23
Basic safety
Safety devices
ATTENTION
Wear protective goggles when working at the machine!
ATTENTION
Wear a mask if the machine is processing hazardous products!
(Refer to the product safety data sheet for more detailed information on the product.)
ATTENTION
Wear hearing protection while the machine is operating!
3.3 Safety devices
7
6
3
5 4
2 001678
Fig. 3-1: Overview of safety devices – protective hoods and covers
1 Cover hood
2 EMERGENCY STOP button
3 V-belt drive hood
4 Hood on balance wheel
5 Sleeves on the compression springs
6 Main switch on the main control cabinet
7 EMERGENCY STOP button on the control unit
IMPORTANT
The position of the individual safety devices on the machine may differ from the
following examples:
 Fig. 3-1 : Overview of safety devices – protective hoods and covers,  23
2017-02-23 / 10142152 23
Basic safety
Safety devices
The safety devices on the machine were designed for

• switching on the machine safely.
• informing personnel of possible dangers.
• protecting personnel from possible dangers (e.g. compressed air, electricity, moving
machine components).
• switching off the machine quickly in an emergency (performing an EMERGENCY
STOP).
• securing the machine against accidental restart.
Observe the following to prevent the safety devices from failing:

• Do not modify the safety device settings.
• Do not remove the safety devices.
• Do not bypass the safety devices.
• Observe product safety signs.
The following sections describe the safety devices in detail.
3.3.1 Power supply
Fig. 3-2: Main power supply switch
The power supply to the machine is switched on and off at the main switch [1].
The main switch is located at the main control cabinet.
 4.1 Overview: Machine and machine assemblies,  37
3.3.2 EMERGENCY STOP devices
IMPORTANT
The EMERGENCY STOP devices may only be used to switch off the machine in an
emergency and not to stop the machine following normal operation.
The following EMERGENCY STOP devices may be fitted to the machine:

• Button
24 10142152 / 2017-02-23
Basic safety
Safety devices
• Pull cords (optional)

• Devices on machines that operate together with the machine (optional)
Button
Fig. 3-3: EMERGENCY STOP button
IMPORTANT
Pressing the EMERGENCY STOP button [1] will also switch off any machines that are
connected to the machine in series to form an interlinked plant.
Pull cords (optional)
Fig. 3-4: EMERGENCY STOP device pull cord
Pull cords can be found on the machine. Puling on the cord [4] triggers the pull cord
switch [1, 2].
Pressing the button [3] resets the Emergency Stop.
Raising the lever [5] resets the Emergency Stop.
2017-02-23 / 10142152 25
Basic safety
Safety devices
Performing an EMERGENCY STOP
Improper use of the EMERGENCY STOP devices

► The machine stops abruptly when an EMERGENCY STOP is triggered. This
causes the following problems:
A heavy load is placed on the machine components.
Product remains in the machine and along conveyor routes, which could damage
the machine components.
► Only actuate the EMERGENCY STOP devices if the machine begins to malfunction
or poses an immediate danger to personnel or property!
Activating and ending EMERGENCY STOP

1. Press the EMERGENCY STOP device (pushbutton)
• or pull the EMERGENCY STOP device (pull wire)
 The machine brakes in a controlled manner and is de-energised after three
seconds.
2. Remedy the dangerous situation.
3. Remove tools and machine parts from the operating area of the machine.
4. Reset the EMERGENCY STOP device.
• Return the pushbutton to its initial position
• resp. press the confirmation button of the pull wire to return it to its initial position.
 The machine is ready for startup.
3.3.3 Covers and barriers
Fig. 3-5: Covers and barriers
Hoods [1] and barriers [2] protect danger areas from contact or unauthorised access.
Fixed separating protection devices (e.g. drive hoods) can only be removed using tools.
26 10142152 / 2017-02-23
Basic safety
Safety devices
3.3.4 Captive screws

Captive screws or locking screws and a bracket secure detachable protection devices
(e.g. guards).
2
3
Fig. 3-6: Captive screw using the example of a guard
The captive screw consists of a screw [1], self-locking nut [2], retaining washer [3] and
weld nut [4] on the component.
Fig. 3-7: Captive screw with bracket
The captive screw with bracket consists of a screw [1], washer [2] and bracket [3].
3.3.5 Obligation to check safety devices

The operating company is obliged to arrange for a specialist to perform a safety
inspection on the machine at specific intervals.
2017-02-23 / 10142152 27
Basic safety
Danger types and residual risks
IMPORTANT
Employees from the HAVER NIAGARA service department are qualified to perform
safety inspections. Employees from the HAVER NIAGARA service department can
give advice on how to prepare and archive the required test documentation.
Further information:
E-mail address: safety@haverboecker.com
3.4 Danger types and residual risks

This section describes the dangers posed by the machine as well as the measures
required to minimise any residual risks.
3.4.1 Risks due to machine movement
Risk of injury due to moving parts

► Rotating parts and those moving in a straight line can cause serious injuries.
► Do not reach into moving parts when the machine is in operation and do not touch
moving parts!
Do not open any protective covers during operation!
In the danger zone wear close fitting protective work clothing with low tear strength!
Wear a hair net if you have long hair.
3.4.2 Danger from electrical energy

Personnel cannot come into contact with live machine components during normal
operation.
Personnel may come into contact with live machine components during maintenance
work.
IMPORTANT
If the power supply to the machine is faulty, the operator must shut down the machine
immediately.
28 10142152 / 2017-02-23
Basic safety
Prerequisites for working safely on live components
Electric current
► Working on live components can lead to electric shocks and burns.
► Switch off the machine at the main switch!
Secure the main switch against accidental start-up!
Switch off the compressed air supply to the machine at the shut-off valve on the
maintenance unit before performing any maintenance work!
Secure the shut-off valve against actuation!
Affix warning signs indicating that maintenance work is in progress before starting
any maintenance work!
Specialist electricians or personnel supervised by specialist electricians must

• inspect the electrical equipment on the machine regularly for defects.
• rectify any defects on the electrical equipment immediately (e.g. loose connections,
faulty insulation).
• disconnect machine components from the power supply before personnel start
performing maintenance work.
3.4.3 Danger from thermal energy

Personnel may come into contact with heat during normal operation and when
performing maintenance work.
Hot surfaces
► The product and components can heat up to more than 60°C. There is a risk of
burning.
► Do not touch any hot surfaces!
Wear protective gloves!
When performing welding, burning and grinding operations, there is also a risk of fire
and danger from electrical components.
2017-02-23 / 10142152 29
Basic safety
Prerequisites for safe welding, burning and grinding operations
Welding current
► Welding currents can destroy load cells, antifriction bearings and other electrical
components on the machine.
► Do not channel welding currents from the workpiece join through load cells,
antifriction bearings or other electrical components (e.g. PCs, MECs, PLCs). Do not
perform welding operations within a 2 m radius of any load cells! If you are not able
to observe this minimum distance, remove the load cell before starting work!
Make sure there is sufficient potential equalisation (min. 16 mm²) between the
individual components!
Use only one set of welding equipment at any one time!
Position the workpiece join as close as possible to the welding point on the
component that you wish to weld!
Before performing welding, burning or grinding work, prepare the machine as follows.
1. Clean any dust and flammable materials from the machine and the surrounding
area.
2. Cover all rubber and plastic components to prevent the welding sparks from causing
any damage.
3. Make sure that the work place is well ventilated, while avoiding drafts.
4. Switch off the machine and secure against accidental start-up.
5. Switch off all electronic components or disconnect all the electrical connections
from the component you wish to work on.
6. Make sure that the welding points are metallically bright.
7. Make sure that the workpiece has a clear path into the welding zone.
3.4.4 Dangers from harmful gases, vapours and dust

Personnel may come into contact with harmful gases, vapours and dust during normal
operation or when performing maintenance work.
Prerequisites for working safely with work material and auxiliary materials
Inhaling hazardous materials

► Material residues may escape into the air.
► Switch on the dedusting system before starting the machine!
Read the information on the product safety data sheet!
ATTENTION
Wear a mask if the machine is processing hazardous material or hazardous materials
are required for maintenance work.
(Refer to the product safety data sheet for more detailed information on the material.)
30 10142152 / 2017-02-23
Basic safety
Before starting work, prepare the machine as follows:

1. Make sure that the work place is well ventilated and has an efficient extraction
system.
2. Switch on the dedusting system before switching on the machine.
2017-02-23 / 10142152 31
Basic safety
3.4.5 Dangers from vibrations and noise

The machine generates noise during normal operation.
Noise may also be generated in the area surrounding the machine.
Prerequisites for working safely in noisy environments
ATTENTION
Wear hearing protection while the machine is operating!
IMPORTANT
If the noise generated at the location where the machine is installed exceeds certain
sound pressure values (dB(A)), the machine operator is obligated to take the following
measures:
• More than 80 dB(A): Provide personnel with hearing protection.

• More than 85 dB(A): Instruct personnel to wear hearing protection.
IMPORTANT
On request, HAVER NIAGARA after-sales service can measure the sound pressure
levels at the machine installation location.
3.4.6 Exceptional dangers
Unsuitable accessories
► Using accessories that have not been tested or approved may lead to serious
personal injury, property damage or interruptions in the operating sequence.
► Always use the accessories described in the relevant chapter of the operating
manual to operate and maintain the machine!
Do not attach additional components to the machine!
Do not modify the machine in any way!
Do not perform welding work on load-bearing machine components!
Unsuitable auxiliary materials and products

► Unsuitable auxiliary materials and products may damage the machine.
► Always use suitable lubricants!
 9.3 Auxiliary materials,  106
Never process unsuitable materials!
Always use suitable auxiliary materials to perform maintenance work!
Always consult HAVER NIAGARA!  1.1.4 After-sales service,  9
32 10142152 / 2017-02-23
Basic safety
Changes in weight on the machine

► Changes in the weight ratios on the machine can generate resonance vibrations
that will damage the machine.
► Do not use unsuitable sieve meshes or fit attachments to the machine that may
change the weight ratios.
If resonance vibrations occur when the machine is operated correctly, contact
HAVER NIAGARA after-sales service!  9.9 Contact Haver NIAGARA Customer
Services,  150
3.4.7 Residual danger areas

Residual danger areas on the machine include all areas where dangers may occur
temporarily, unexpectedly or at any time.
Overview: Safety signs
1
3
2
Fig. 3-8: Information labels and mandatory signs
1 Note: avoid performing any welding work on the machine

2 Mandatory sign: attachment point
3 Mandatory sign: wear eye protection
2017-02-23 / 10142152 33
Basic safety
Electric current - Specialist personnel [1]
Electric current
► Risk of burns and serious injury
► Always appoint trained specialist personnel to perform work on live components!
Electric current - Housing [2]
Electric current
► Turn off main switch before opening the box!
Laser radiation [3]
Class 2 laser radiation

► Risk of injury to eyes
► Do not look at the laser when switched on.
Place warning signs if necessary.
Electric current - main switch [4]
Electric current
► Turn off main switch before opening the box!
34 10142152 / 2017-02-23
Basic safety
Overview: Information labels and mandatory signs
Electric current - maintenance and repair [5]
Electric current
Use measuring equipment to check whether the power supply is disconnected!
Cordon off the working area!
Affix a warning sign indicating that work is being performed on the machine!
Make sure that the tools you are using are suitable for work on live components!
3.5 Overview: Information labels and mandatory signs
Welding current
Avoid performing any welding work on the machine

► Welding work can cause serious damage and fires on the machine and machine
bearings.
► Avoid performing welding work on the machine!
If welding work is unavoidable, observe the following rules:
Provide for sufficient grounding arrangements in the area around the welding work!
Attach the grounding connection directly to the welding point!
Make sure there is sufficient equipotential bonding (min. 16 mm²) between the
Make sure that the welding current between the grounding point and the welding
point cannot flow via a bearing!
Cover any machine components made from flammable materials, e.g. plastic or
rubber mesh screen!
2017-02-23 / 10142152 35
Basic safety
Overview: Information labels and mandatory signs
ATTENTION
Always use approved attachment accessories that are in flawless condition and have
sufficient lifting capacity!
Always mount lifting devices for transporting the machine to points on the machine's
base frame marked with a pictogram or with coloured brackets.
ATTENTION
Wear protective goggles when working at the machine!
36 10142152 / 2017-02-23
Machine description
Overview: Machine and machine assemblies
4 Machine description
• the layout of the machine.
• the purpose of the machine.
• how the machine functions.
4.1 Overview: Machine and machine assemblies
5
1 001666
Fig. 4-1: Overall view of the machine and machine assemblies
1 Base frame
2 Screen box (vibrating enclosure)
3 Balance wheels
4 Drive motor
5 Spring unit
4.2 Machine assemblies

A selection of assemblies are illustrated in detail in the following section.
Refer to the spare parts list and the third party documentation for a detailed view of the
other assemblies.
2017-02-23 / 10142152 37
Machine description
Machine assemblies
4.2.1 Base frame

On the base frame, the sieve box is supported on springs. The base frame is
suspended from a chain suspension fastened to the ceiling construction or stands on
supports.
3
4
Fig. 4-2: Base frame with chain suspension
1 Base frame
2 Chain
3 Vibration damper; compression spring unit for uniform suspension during operation
4 Counterweight; equalises the weight of the drive unit
38 10142152 / 2017-02-23
Machine description
Machine assemblies
1
2
Fig. 4-3: Base frame with alternative suspension (optional)
1 Base frame
2 Suspension (optional)
2017-02-23 / 10142152 39
Machine description
Machine assemblies
Standing base
frame
1
2
001672
Fig. 4-4: Base frame on support
1 Base frame
2 Support
4.2.2 Screen box

The cross members with mesh screen are located in the screen box. The enclosure
hermetically seals the machine to prevent dust from escaping and secure the machine
from unauthorised intervention.
40 10142152 / 2017-02-23
Machine description
Machine assemblies
4
001673
Fig. 4-5: Screen box
1 Screen box
2 Enclosure
3 Mesh screen
4 Cross member
4.2.3 Balance wheels

The balance wheels generate vibrations in combination with the drive. The screen box
is then vibrated back and forth.
2017-02-23 / 10142152 41
Machine description
Machine assemblies
2
1
001674
Fig. 4-6: Balance wheels
1 Balance wheels with additional weights

2 Drive unit
4.2.4 Spring unit

The screen box is supported on the base frame by spring units.
42 10142152 / 2017-02-23
Machine description
Machine assemblies
6 5
001736
Fig. 4-7: Spring unit
1 Spring bracket
2 Compression spring
3 Sleeve
4 Spring plate
5 Base frame
6 Screen box
4.2.5 Control unit

The machine is controlled from the control console for the overall plant. As a general
rule, the manufacturer provides the controller hardware and software.
2017-02-23 / 10142152 43
Machine description
Intended use
4
3
2 001675
Fig. 4-8: Machine control
1 Machine
2 EMERGENCY STOP button
3 Main switch on the main control cabinet
4 Control unit with EMERGENCY STOP button
4.3 Intended use

The machine was designed to separate foreign objects and lumps of material from
powdered or pulverised material such as cement, limestone and plaster.
Any other use is considered contrary to the intended use. HAVER NIAGARA shall not
be held liable for personal injury and property damage resulting from incorrect use of
the machine.
The operator, personnel and representatives of the operator must follow the
instructions in this operating manual in order to fulfil the requirements for correct
machine use.
The following chapter describes how to use the machine correctly:
• "Safety"
 3 Basic safety,  20
• "Touch panel operating instructions"
• "Troubleshooting and fault rectification"
 8 Troubleshooting and fault rectification,  101
• "Maintenance"
 9 Maintenance,  105
44 10142152 / 2017-02-23
Machine description
Restrictions of use
4.4 Restrictions of use

The operator, personnel and representatives of the operator may only use the machine
as follows:
• for the purpose for which the machine was intended
• in perfect technical condition
• with an awareness for safety and potential dangers
• if trained, instructed and authorised to do so
• under the operating conditions specified
 1.2 Technical data,  10
• under the operating conditions for parts from suppliers specified in the third party
documentation
• if all safety devices are fully functional
4.5 Foreseeable misuse

HAVER NIAGARA has identified the following cases of misuse:
• Preparing material that does not meet the material requirements specified - in
particular explosive material.
• Using the machine before qualified personnel have rectified faults on the machine.
• Using the machine before qualified personnel have performed routine maintenance
work.
 9.5 Performing maintenance work,  113
• Using the machine before all safety devices are fully functional.
• Using the machine before all monitoring devices are fully functional.
4.6 Liability and warranty

HAVER NIAGARA shall not be held liable for personal injury and property damage if
the operator, personnel or representatives of the operator
• use the machine for a purpose other than those specified.
 4.3 Intended use,  44
• modify the engineering or structure of the machine without first obtaining express
permission from HAVER NIAGARA.
• do not observe to the restrictions of use when operating the machine.
 4.4 Restrictions of use,  45
• use the machine incorrectly.
 4.5 Foreseeable misuse,  45
• fit spare parts to the machine that do not correspond to the technical requirements
specified by the manufacturer.
Any warranty claims will be forfeited in all of the above cases.
2017-02-23 / 10142152 45
Machine description
Machine functions
4.7 Machine functions

The following section describes the function of the machine, from the material feed
stage to the material discharge stage.
Fig. 4-9: Flow diagram
1 Vibrating screen
2 Foreign object discharge
3 Packer pre bin
4 Feeder
5 Packaging machine
6 Main bin
Powdered material is packed into bags or loaded loose into silo vehicles.
The vibrating screen helps prevent malfunctions in the loading facility.
The separation of foreign objects protects the packaging machine when bags are filled.
Foreign objects must be separated after the material is filled into the main bin. All lumps
of material are ejected from the main bin, apart from foreign objects added to the bin
for production or transport reasons.
The capacity of the loading facility is usually subject to great fluctuations. The
packaging machine or the loose material loading facility is therefore usually installed
upstream of a pre bin.
46 10142152 / 2017-02-23
Machine description
Machine functions
When bags are filled, foreign objects that have not been ejected, and in particular
metallic parts, may destroy the filling station on the packaging machine. The filling
system is also subject to increased wear. Foreign objects and lumps in the material
have a negative influence on the fine feed regulation of the packaging machine and can
lead to deviations in bag weight tolerances.
2017-02-23 / 10142152 47
Machine description
Machine functions
48 10142152 / 2017-02-23
Transport, Storage, Installation, and Assembly
Taking safety precautions
5 Transport, Storage, Installation, and Assembly

• the tools and equipment required for transport, installation and assembly,
• preparatory measures required prior to transporting, installing and assembling the
machine.
• how the machine should be placed in storage.
• how machine components are transported, installed, and assembled.
The assembly process depends on the room situation at the machine site, and the
status of the ongoing construction. Accordingly, the assembly process described below
is not a binding instruction but a rough guideline.
The machine is delivered in several pre-mounted assemblies.
IMPORTANT
Only trained personnel or HAVER NIAGARA service personnel are authorised to
perform assembly work. HAVER NIAGARA cannot accept any liability for secondary
damage resulting from improper assembly work.
ATTENTION
HAVER NIAGARA recommends appointing HAVER NIAGARA service personnel to
assemble the machine.
5.1 Taking safety precautions

Always observe the following action-related warnings to prevent injury to personnel or
damage to the machine:
Falling loads
► Incorrectly transported machine components can cause serious injuries.
► Always use the attachment points provided!
Do not stand under suspended loads!
Wear a hard hat!
Observe the specifications in DIN EN 818-4 “Short link chains for lifting purposes -
Safety - Part 4: Chain slings”!
Incorrect transport, installation and assembly of the machine

► Unsecured or unstable machine components may tip over and crush personnel.
► Only trained, qualified and experienced specialists are permitted to transport, install
and assemble the machine!
2017-02-23 / 10142152 49
Tools
ATTENTION
The attachment points on the machine are marked with this symbol.
IMPORTANT
The machine may be transported in a state different to that specified by the
manufacturer. Therefore exercise extreme caution during machine transport. Observe
the following rules:
• Read the corresponding chapter in the operating manual before preparing the
machine for transportation.  5.6 Transporting, installing and assembling the
machine,  54
• Instruct new personnel accordingly.
• Before transporting the machine on rollers or wheels, the machine's base frame
must be supported fully and secured against slipping. Always use industrial trailers
with a sufficient load capacity.
• Transport the machine with extreme care to prevent damage caused by impacts or
careless loading and unloading.
5.2 Tools
The following tools may be required to assemble the machine:
• Protective goggles
• Protective gloves
• Ring spanners (sizes: 6 - 55 mm)
• Open-ended spanners (sizes: 8 - 55 mm)
• Torque wrench
• Drill
• Cordless screwdriver
• Die
• Ratchet spanner set
• Hand hammer (500 g)
• Plastic hammer
• Set of Allen keys (with T handle 2 - 10 mm)
• Hose cutters
• Carpet knife
• Punch
• Flat chisel
• Centre punch
• Scriber
• Cable stripping knife
• Oil can
• Drift pin
• Side cutters (small, large)
• Hacksaw
50 10142152 / 2017-02-23
Torque table
• Files (flat, triangular, round)

• Screwdrivers
• Measuring instruments:
– Spirit level
– Plumb line
– Tape measure
• Load suspension equipment:

– Crane
– Fork-lift truck
– Ropes, chains, lifting gear
• Pliers:
– Pipe wrench
– Universal pliers
– Water pump pliers
5.3 Torque table

Observe the specified torques for screw fittings. Always use a torque wrench to tighten
screw fittings.
Galvanised bolts Black, untreated bolts
Torque (Nm) Torque (Nm)
d 5.6 8.8 10.9 12.9 5.6 8.8 10.9 12.9
M6 4,5 9,5 13 16 4,8 10 14 17
M8 11 23 32 39 12 25 35 41
M 10 22 46 64 77 23 49 69 83
M 12 38 80 110 135 40 86 120 145
M 14 60 125 180 215 64 135 190 230
M 16 92 195 275 330 98 210 295 355
M 20 180 385 540 650 190 410 580 690
M 24 305 660 930 1100 330 710 1000 1200
M 30 620 1350 1850 2250 660 1450 2000 2400
M 36 1050 2300 3200 3850 1150 2450 3450 4150
M 42 1700 3650 5150 6200 1850 3950 5550 6650
M 48 2600 5550 7800 9350 2800 5950 8400 10100
Tab. 5-1: Torque table
5.4 Delivery status of the machine

The machine is packed in such a way as to prevent sliding, shifting and tipping within
the packaging as well as prevent external mechanical influences.
2017-02-23 / 10142152 51
Storing the machine
The machine leaves the manufacturing plant packed properly and appropriately for the
transport route.
HAVER NIAGARA recommends keeping the machine and / or parts of the machine in
the original packaging until arrival at the installation location.
Do not change the transport position.
Select load suspension equipment capable of withstanding the weight of the machine.
5.4.1 Packaging
The suitability of the packaging depends on the machine transport route.
The packaging complies with packaging guidelines laid down by the Bundesverband
Holzmittel, Paletten, Exportverpackung e.V (Federal Association of Wood Packaging,
Pallets, Export Packaging Inc.) and the VDMA.
5.4.2 Degree of disassembly of the machine

The degree of machine disassembly is determined by the conditions of transport, local
conditions and the load suspension equipment available.
The machine should be transported fully assembled whenever possible.
If the machine has to be dismantled, refer to the package list for information on the
degree of machine disassembly.
5.4.3 Scope of supply
IMPORTANT
On receiving the delivery, check whether the scope of supply corresponds with the
details on the shipping documents.
• Complaints can be made if:

– there are obvious defects or missing components. HAVER NIAGARA cannot
accept any liability for complaints about defects lodged at a later time.
– shipping damage is identified by the supplier. Notify HAVER NIAGARA in

writing.
5.5 Storing the machine
Incorrect storage of components

► Machine components may be damaged if they are stored incorrectly prior to
installation.
► If you do not intend to assemble the machine immediately after delivery, observe the
following instructions:
 5.5.1 Storing the machine for a short time,  53  5.5.2 Storing the machine for
longer periods,  53
52 10142152 / 2017-02-23
Storing the machine
5.5.1 Storing the machine for a short time

If the machine is not assembled immediately after delivery, certain measures must be
performed to guarantee that the components are in perfect condition at the time of
assembly.
The following measures are required:
• Close off the openings in hoses and lines to prevent dirt from entering.
• Cover any unpacked components to protect them from dust, dirt and impacts.
• Protect unpacked components by repairing paint damage and removing rust.
• Store packed components in their original packaging.
• Store components in a frost-free, dry room.
– The ideal storage temperature range is +5 °C to +55 °C.
– Air humidity must not exceed 50 %.
• Stored components must be protected from direct sunlight.

• Do not store components in the vicinity of oils, solvents and other chemicals in order
to protect any rubber and plastic parts from damage.
5.5.2 Storing the machine for longer periods

If you intend to store the machine for more than six months after delivery, additional
protective measures must be performed to guarantee that the components are in
perfect condition at the time of assembly.
The measures for short-term storage must also be performed.
 5.5.1 Storing the machine for a short time,  53
The following additional measures are required:
• Store control and power supply equipment in boxes.
• Check component packaging regularly for damage.
• Check components every three months for damage.
• Apply a thin film of oil to all openings (e.g. holes on frame, joint rod heads on
pistons) to protect mechanical and hydraulic components from corrosion.
– Use a non-resinous, acid-free oil.
– Apply a new film of oil every six months.
• Repair any corrosion damage immediately.

• Pump grease or oil through the hydraulic lines every three months using a hand
pump to prevent blockages in the hydraulic lines.
• Lubricate all drives, transition pieces and shaft end pieces with oil every six months.
2017-02-23 / 10142152 53
Transporting, installing and assembling the machine
5.6 Transporting, installing and assembling the machine
Falling loads
Wear a hard hat!
5.6.1 Preparing the machine for transport, installation and assembly

The following auxiliary materials are required to prepare the machine for transport:
 5.2 Tools,  50
Danger of injury from jumping metal tightening straps during unpacking

► Carelessness when cutting through metal tightening straps can lead to the straps
springing away in an uncontrolled manner, which may result in cuts.
► When cutting through the metal tightening straps, the required personal safety
equipment must be worn at all times. Turn slightly away from the cutting surface
when cutting!
Pay attention to the following before and during unpacking:

• Only unpack the part or component which is to be assembled shortly.
• Set associated fastening devices and assembly tools to one side together.
• Proceed with caution when cutting sheets or cable ties.
• Dispose of packaging material in accordance with the applicable legal requirements
and local regulations after unpacking.
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Removing the original packaging
001690
Fig. 5-1: Removing the original packaging
1 Steel packaging band

2 Euro pallet
IMPORTANT
Dispose of packaging materials correctly.
• Observe all local environmental regulations.
1. Remove the original packaging to prepare the machine for transportation to the
operating location and installation.
Fitting the V-belt pulley (optional)
IMPORTANT
Depending on the place of installation, an adaptation of the machine is required
depending on the arrangement of the motor on the power supply.
Then optionally there is another V-belt pulley in the scope of supply.
• Replace the fitted V-belt pulley with the V-belt pulley provided as an option.
Replace V-belt pulley
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Fig. 5-2: Remove the installed V-belt pulley
1 Screw
2 Lock washer
3 Washer
4 V-belt pulley
5 Feather key
1. Put the V-belt pulley into the position above the feather key where possible
2. Undo the screw of the V-belt pulley
3. Remove the V-belt pulley with screw, lock washer and washer
• Retain feather key carefully
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Fig. 5-3: Install the V-belt pulley supplied as an option
1 Screw
2 Lock washer
3 Washer
4 V-belt pulley for operation at 60 Hz
5 Feather key
4. Insert feather key into the feather key groove on the shaft
5. Push the V-belt pulley supplied onto the shaft
6. Tighten the V-belt pulley with washer and lock washer
Converting the driving side
IMPORTANT
Depending on the place of installation, it is necessary to convert the drive.
• Replace the required machine parts from the left-hand drive to the right-hand drive.
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Mounting the Drive
2
3
1 4
5
001685
Fig. 5-4: Securing the pivoting motor base
1. Secure the pivoting motor base [5] to the base frame [1] using screws [2], washers
[3] and locking nuts [4].
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5
001686
Fig. 5-5: Securing the motor
2. Align the motor [1] with the pivoting motor base [5] and attach loosely to the base
[5] using screws [4], washers [3] and locking nuts [2].
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001694
Fig. 5-6: Aligning the V-belt pulleys
1 V-belt pulley on the shaft

2 V-belt pulley on the motor
3 Ruler
Damage to the drive caused by angle deviations on the V-belt pulleys

► The V-belts may become damaged or break if the V-belt pulleys are not aligned.
► Adjust the motor on the pivoting motor base and align the V-belt pulleys until they
are flush.  Fig. 9-10 : Aligning the V-belt pulleys,  126
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2
1
001687
Fig. 5-7: Removing the corrosion protection
3. Remove the corrosion protection (wax, antirust paint) from the V-belt pulleys using
appropriate solvents [1, 2].
Damage to the motor from hammer impacts

► The motor may be damaged by hammer impacts when the V-belts are prestressed!
► Always displace the motor by striking the motor base in a controlled manner with a
plastic hammer!
Do not strike shafts, cooling ribs or protective hoods on the motor!
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3 2
001688
Fig. 5-8: Placing the V-belt in position
4. Place the V-belt [1] in position.

5. Move the motor [2] in the direction of the arrow.
6. Tighten the screws [3] on the motor [2].
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001689
Fig. 5-9: Checking the pretension of the V-belt
7. Check the pretension of the V-belt using a pretension meter [1].
IMPORTANT
The test load must be between 150 N and 200 N.
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3 2
001691
Fig. 5-10: Pretensioning the V-belt
8. If the V-belts [1] are not pretensioned enough, slacken the nuts [3] slightly and move
the motor [2] further in the direction of the arrow using a plastic hammer until the V-
belts [1] are sufficiently pretensioned.
9. Realign the V-belt pulleys.  Fig. 5-6 : Aligning the V-belt pulleys,  60
10. Check the pretension of the V-belt again using the pretension meter.  Fig. 5-9 :
Checking the pretension of the V-belt,  63
11. If the V-belts are not pretensioned enough, repeat the steps again.
12. Tighten the nuts [3] on the motor [2].  Fig. 5-10 : Pretensioning the V-belt,  64
• Observe the tightening torques.  5.3 Torque table,  51
 The V-belts are pretensioned.
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2
1
001682
Fig. 5-11: Fitting the hood
13. Position the protective hood [1] over the drive.

14. Secure the protective hood using captive screws [2].  3.3.4 Captive screws,  27
Transporting the machine
Falling loads
Wear a hard hat!
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Fig. 5-12: Attaching the chains correctly
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IMPORTANT
Observe the following when using load suspension equipment to transport
components:
• Take into consideration the attachment angle of all chains and ropes.
• The inclination angle [ß] should not exceed 60°.
• Observe the specifications in DIN EN 818-4 “Short link chains for lifting purposes –
Safety – Part 4: Chain slings”.
• Load suspension equipment must comply with local regulations and applicable
standards.
• Always secure the machine at the points indicated.
• Always use approved chain slings and ropes.
• Always use lifting gear that is in flawless condition and designed for the total weight
of the machine!
• Refer to the delivery notes for information on the total weight of the machine and
components.
Inspecting the support structure
Resonance oscillations
► If the resonant frequencies of the machine and support structure overlap, the
system may begin to vibrate.
Resonance oscillations may damage or even destroy the entire system and falling
components may cause serious injury.
► Calculate the resonant frequency of the components in the support structure!
Make sure that the resonant frequency of the components is not within the same
range as the machine speed!
The resonant frequency value (Hz) of the components in the support structure must
deviate by a minimum of 200 from the value of the machine speed (rpm-1)!
Insufficiently dimensioned support structure

► A fracturing support structure and falling parts can cause serious injury.
A fracturing support structure may cause machine damage.
► Make sure that the support structure is able to withstand the forces [F] generated at
the contact points / suspension points on the machine!
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Fig. 5-13: Forces at the contact points on the machine
1 Machine weight
2 Maximum load in the supporting point
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3 4
1 1
Fig. 5-14: Forces on the suspension points of the machine
1 Maximum load in the suspension point

2 Machine weight
3 Suspension point on concrete ceilings
4 Suspension point on steel structure
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F
F
FG
001709
Fig. 5-15: Forces at the suspension points on the machine
ATTENTION
Every contact point / suspension point on the machine support structure must
be at least capable of withstanding force F!
Details of the machine weight are provided in the following chapter:  1.2.1 Machine
specifications,  10
► F (N) = FG (N) x 0.625
► FG (N) = Machine weight (kg) x 9.81 m/s2
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Inclination angle of the inlet spout
X°
001735
Fig. 5-16: Inclination angle of the inlet spout
IMPORTANT
The inclination angle [X°] of the inlet spout must be
• at least 50° for cement.
• at least 60° for other materials.
5.6.2 Installing / suspending the machine
IMPORTANT
Only HAVER NIAGARA service personnel or personnel specially trained by HAVER
NIAGARA are permitted to install / suspend the machine.
IMPORTANT
Observe the following points when installing / suspending the machine:
• Install / suspend the machine as shown in the project drawing.
• Lay hoses and electrical cables professionally.
- Avoid tripping hazards
- Protect hoses and electrical cables from damage
• When selecting the location of the machine and the machine components, make
sure that designated escape routes are not obstructed.
• When selecting the location of the machine and the machine components, make
sure that there is sufficient space available to operate and maintain the machine.
• Make sure that the load carrying capacity at the installation location (i.e.
foundations) is sufficient to bear the weight of the machine.
- The weight of the machine is specified in the delivery note.
- Observe all applicable technical and construction regulations.
• When installing the machine, make sure that the inlet and outlet openings for
aeration and ventilation are not blocked or covered.
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The following auxiliary materials are required to install and transport the machine to the
operating location:
• load suspension equipment capable of withstanding the weight of the machine.
 1.2.1 Machine specifications,  10
• Lifting gear
• Spirit level
• Plumb line
Aligning and Fastening the Machine
IMPORTANT
Only HAVER NIAGARA service personnel or personnel trained specially by HAVER
NIAGARA are permitted to install, align and connect up the machine.
Misalignment of the machine base frame

► If the machine base frame is not erected or suspended horizontally perpendicular
to the discharge direction, lubricant may tip to one side, depriving the lubrication
points of lubricant and damaging the bearings.
► Always install or suspend the machine base frame horizontally perpendicular to the
discharge direction!
 Fig. 5-18 : Aligning the machine with shims,  74
 Fig. 5-17 : Aligning the machine,  73
Machine at incorrect inclination angle

► If the inclination angle prescribed by the machine manufacturer changes due to the
installation / suspension of the machine, e.g. on a steel or concrete structure, the
machine may be severely damaged.
► Maintain the machine at the correct inclination angle!
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X°
001698
Fig. 5-17: Aligning the machine
X° Machine inclination angle  1.2.1 Machine specifications,  10
1. Set down the machine on the foundation structure or suspend from the ceiling
structure using suitable lifting gear such as a crane.
IMPORTANT
The level difference between the contact points must not exceed 2 mm.
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Aligning and securing an upright machine
2
X°
001704
Fig. 5-18: Aligning the machine with shims
1. Align the machine with shims [1] until the correct inclination angle [3] is reached.
2. Align the machine horizontally with shims [1] and spirit level [2] perpendicular to the
discharge direction.  Fig. 5-17 : Aligning the machine,  73
3. Secure the supports and shims [1] on the machine permanently to the substructure.
 The machine is aligned.
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Align and secure machine with chain suspension
Fit compensation plates
Fig. 5-19: Overview - Align machine with compensation plates to the side and horizontally
1 Drive assembly
2 Counterweight; compensation plates
Fig. 5-20: Fit threaded rods on plate holder
1 Nut
2 Threaded rod
3 Nut; tightened against the fastening bracket
4 Fastening bracket; plate holder
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1
2
3
4
Fig. 5-21: Fit compensation plates on plate holder
1 Threaded rod
2 Compensation plate
3 Ring
4 Safety screw
Fig. 5-22: After checking the weight compensation of the counterweight, fasten with retaining nuts
1 Counterweight
 Fig. 5-19 : Overview - Align machine with compensation plates to the side and
horizontally,  75
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IMPORTANT
The position of the beam clamp as a suspension point is secured as follows:
• Stop welded onto the inside of the beam
• Put stud bolt with internal hex into the threaded rod of the beam clamp
Suspend on beam clamps
IMPORTANT
During installation work, follow the supplier manufacturing data for the manufacturing
data. The manufacturing data are situate din the installation instructions/operating
manuals of the manufacturer.
2017-02-23 / 10142152 77
ȕ
Ȗ
į
2
Fig. 5-23: Attach vibration damper in chain
1 Spring unit; vibration damper

2 Chain loop
α Installation angle/tilt angle
 1.2 Technical data,  10
β Suspension angle in direction of flow of material; max. 60°
γ Right angle 90°
δ Side suspension angle; max. 60°
78 10142152 / 2017-02-23
b
5
!
6
!
3
c
Fig. 5-24: Fastening to steel structure – suspend vibration damper and fasten chains to the base frame
1 Beam clamp 7 Chain lock

2 Fork head hook a Long spring unit
3 Chain b Curve dimension; securing area of the
4 Shortening hook chain
5 Connection lock b = a × 1.2
6 Suspension spring; vibration damper c Gap 500 mm on chain between: Base
frame – Shortening hook of the spring
unit
2017-02-23 / 10142152 79
Fig. 5-25: Suspend chain in shortening hook of the vibration damper
1 Chain
2 Shortening hook
Fig. 5-26: Detail - Suspend vibration damper in chain
1 Shortening hook; 2× on vibration damper

2 Chain link
3 Chain
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Fig. 5-27: Weld end stop to the steel structure - Attach beam clamp behind the end stop attach
1 Beam clamp
2 Threaded rod
3 Stud bolt
4 End stop; weld to steel structure
1. Weld stops into the profiles of the beam

2. Fit beam clamps onto the beam
3. Secure threaded rods with stud bolt
4. Put the machine into operational position
2017-02-23 / 10142152 81
3
2
4
Fig. 5-28: Diagram of four-point suspension with support clamp
1 Beam clamp
2 Bolt
3 Chain
4 Hook
5. Suspend hook of the take-off side chain into the compensating sheave of the
relevant beam clamp
• Guide take-up side chain over the compensating sheaves of the two beam
clamps
1
3 2
123456
Fig. 5-29: Attach the chain to the supporting frame
1 Base frame
2 Chain lock
3 Hole in the stoppage point
4 Chain
6. Guide the ends of the chain through the hole in the stoppage points in the
supporting frame of the machine
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2
4
123456
Fig. 5-30: Attach the self-locking chain lock
1 Chain
2 Chain lock
3 Locking pin
4 Latch for fastening into the stop hole of the supporting frame
7. Put chain locks onto the ends of the chain

8. Guide chain locks to the operating position on the supporting frame
 Chain lock engages automatically into the chain
9. Conduct test operation
 Machine swings uniformly on the chains
 The machine is operational.
Fasten machine to the ceiling with chain suspension

If no beams for suspension points are available, the chains are fastened directly to the
ceiling.
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1 8
2 1
b
5
!
6
!
3
c
Fig. 5-31: Fastening to concrete ceiling – suspend vibration damper and fasten chains to the base frame
1 Plate 7 Chain lock

2 End stop point with threaded rod a Long spring unit
3 Chain b Curve dimension; securing area of the
4 Shortening hook chain
5 Connection lock b = a × 1.2
6 Suspension spring; vibration damper c Gap 500 mm on chain between: Base
frame – Shortening hook of the spring
unit
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Alternative suspension (optional)
X°
4
1
001719
Fig. 5-32: Aligning the machine with tension locks
1. Align the machine by turning the tension lock [3] on each suspension [2] until the
correct inclination angle [4] is reached.  1.2.1 Machine specifications,  10
2. Align the machine horizontally perpendicular to the discharge direction by turning
the tension locks [3] on each suspension [2] and measuring with a spirit level.
 Fig. 5-17 : Aligning the machine,  73
 The machine is aligned.
Welding work when installing / suspending the machine
Accidental startup of the machine during welding work

► may cause severe crushing injuries!
► Do not perform any welding unless the machine is switched off and secured!
2017-02-23 / 10142152 85
Welding current
area.
any damage.
Removing the transport safety devices
IMPORTANT
Only remove the transport safety devices [1], steel packaging bands [2] and cable ties
[3] used as transport safety devices once the machine has reached its final operating
location.
• Transport safety devices [1] are attached at various points on the machine.
Transport safety devices [1] are marked red.
• Steel packaging bands [2] and cable ties [3] are often used as transport safety
devices on moving components.
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Fitting the safety devices
1
3
001681
Fig. 5-33: Transport safety devices on the machine
5.7 Fitting the safety devices
IMPORTANT
Only specialist staff or HAVER NIAGARA service staff are allowed to install and connect
up safety devices. HAVER NIAGARA accepts no liability for consequential damage due
to improper installation.
5.7.1 Installing the EMERGENCY STOP pull cord switch
1 2 3
Fig. 5-34: EMERGENCY STOP pull cord
A Not actuated 1 Switch

B Cord pull function 2 Tension lock
C Cord breakage function 3 Cable eye
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Connecting the machine
IMPORTANT
Install the EMERGENCY STOP pull cord switch inside the protective covering on the
machine.
1. Install the pull cord switch.

• Refer to the project drawing and the operating manuals for the supplier
components for the individual installation steps.
2. Cable eyes [3] can deform when the cord is pulled, so pull the cord vigorously
several times directly after installation.
3. Tension the pull cord via the eye bolts or tension lock [2].
5.7.2 Fitting the EMERGENCY STOP button
Fig. 5-35: Fitting the EMERGENCY STOP button
1. Connect the EMERGENCY STOP button with the control unit on the machine.
• Refer to the circuit diagram for details of the individual installation steps.
5.8 Connecting the machine
IMPORTANT
Only HAVER NIAGARA service personnel or personnel trained specially by HAVER
NIAGARA are permitted to install, align and connect up the machine.
5.8.1 Attaching sleeves

 Attaching sleeves,  147
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5.8.2 Establishing electrical connections
Electric current
Motor connected incorrectly

► Can cause the motor and the machine to malfunction.
► Observe the specifications on the motor type plate and read the information in the
motor documentation!
IMPORTANT
Only HAVER NIAGARA service personnel or qualified specialist personnel are
permitted to connect up the electrical power supply.
• The mains voltage and the mains frequency must meet the power supply
requirements.
 Machine power supply,  10
5.8.3 Equipotential Bonding and Electrical Connection

Electrical connection of the machine
• Provide for proper equipotential bonding in accordance with the local regulations
• Connect the machine
Motor connection in accordance with the respective type

► Otherwise, malfunction of the motor or the machine may occur.
► Observe the type plate at the motor and the information in the motor documentation!
Types of Electrical Connection of the Drive

Connect the motor pursuant to the respective type and system voltage
=> motor type plate
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The designation for correct cable connection is indicated on the type plate of the motor.
For installation, overload protection, and maintenance, observe first of all the
regulations and guidelines applicable in your country and then the technical instructions
in the suppliers' documentation.
There is an earth screw with the symbol "Earth" in the terminal box. The earth screw is
the connection provided for earthing the motor. It is connected to the yellow-and-green
cable (green for USA).
Motors must be protected against excessive power input. Even if the limit temperature
is exceeded only slightly, the useful life of a motor may be greatly reduced.
The following examples show alternative electrical connections.
W2 U2 V2 W2 U2 V2
U1 V1 W1 U1 V1 W1
001407
Fig. 5-36: Delta or star connection
W2 U2 V2 W2 U2 V2
U1 V1 W1 U1 V1 W1
001408
Fig. 5-37: Delta connection with thermistor or star connection with thermistor
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W2 U2 V2
U1 V1 W1
001409
Fig. 5-38: Star-delta-connection
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Putting the machine into operation
6 Putting the machine into operation

• which safety precautions must be taken before commissioning the machine and on
subsequent occasions.
• which prerequisites must be fulfilled before commissioning the machine.
• who is responsible for commissioning the machine.
• which prerequisites must be fulfilled prior to subsequent machine operation.
• actions that personnel from the operating company should take when starting work
with the machine.
• actions that personnel from the operating company must take after a machine
failure (e.g. after a fault or EMERGENCY STOP).

Moving machine components

► When the machine starts up, there is a danger that personnel may be drawn into the
machine and crushed.
► Before starting the machine, make sure that all personnel have vacated the area
behind the protective covering as well as the working area around the machine!
Make sure that unauthorised personnel are not able to switch on the machine or
Breathing in hazardous products

► Particles of residual product may be released into the air.
► Read the information on the product safety data sheet!
Transport safety devices when commissioning the machine

► Components may be damaged if the transport safety devices are not removed
before the machine is commissioned.
► Remove all transport safety devices from the machine before the machine is
operated!
Check that all transport safety devices have been removed before the machine is
commissioned!
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Prerequisites for commissioning
6.2 Prerequisites for commissioning
IMPORTANT
Before the HAVER NIAGARA Technical Customer Service commissions the machine,
the operating company must created the following preconditions:
• Suitable power supply available.
 1.2.3 Machine energy requirements,  10
• Suitable materials available for processing.
• Personnel available, who have been contractually agreed between the
manufacturer and operating company.
• Components of the machine and those of upstream and downstream machines the
manufacturer and operating company have contractually agreed on are available.
• Machine environment agreed in contract between the manufacturer and operating
company is present.
6.3 Performing commissioning
IMPORTANT
Only HAVER NIAGARA technical after-sales service may commission the machine.
6.4 Prerequisites for subsequent operation

Personnel from the operating company must perform the following working steps prior
to subsequent machine operation (e.g. at the start of a daily working shift, after an
EMERGENCY STOP):
• Remove tools, auxiliary materials and foreign materials from the machine.
• Check the condition of the machine and inspect for damage.
• Close all control cabinets.
• Check that the safety devices are attached correctly and fully functional.
• Check all screw fittings and connections. Tighten loose connections.
• Replace faulty components. Always use original spare parts.  11 Spare parts/
After-sales service,  157
• Check the mesh screen for damage. Change the mesh screen if damaged.
 9.5.5 Replacing the mesh screen,  131
• Check the mesh screen for foreign particles. Remove any foreign particles.
• Check the tension of the mesh screen. Tighten the mesh screen if required.
 Inserting a new mesh screen,  135
• Check the inclination angle and horizontal position of the machine perpendicular to
the discharge direction. Align the machine, if necessary.
 Aligning and Fastening the Machine,  72
• Check the oscillation behaviour of the machine. If necessary, contact HAVER
NIAGARA technical after-sales service.
 9.5.6 Checking the Oscillation Behaviour,  138
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Putting the machine into operation at the start of the working shift
• Check the direction of rotation of the motor. The direction of rotation of the motor
must match the direction of the material flow in the machine.
 9.5.4 Checking the direction of rotation of the motor,  128
• Check the collars at the connecting spouts for damage. Change the sleeves, if
necessary.
 9.5.8 Changing the sleeve,  143
6.5 Putting the machine into operation at the start of the working shift


Accumulation and caking of material on the machine

► The accumulation and caking of material on the machine may affect the machine's
oscillation behaviour and damage the bearings.
► Remove the accumulated or caked deposits from the machine!
Machine components knocking on stationary plant components

► Machine components knocking against plant components during normal machine
operation can increase wear and the machine components may be destroyed.
► Make sure that machine parts do not knock against plant components such as
stationary hoppers, chutes, conveyors and bunkers!
Make sure that a minimum distance of 60 mm is maintained between machine
components and plant components!
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Putting the machine into operation at the start of the working shift
Dust deposits in control cabinets

► Dust entering contol cabinets may damage electronic components.
► Make sure that all control cabinet doors are closed while the machine is operating!
Make sure that all locking devices of the control cabinet doors are locked correctly!
ATTENTION
The machine is a component of the packaging machine.
Personnel operate the machine using the control unit on the packaging machine.
Fig. 6-1: Main power supply switch
1. Turn the rotary switch [1] in the main control cabinet of the plant control system to
the “On” position.
 The power supply to the machine is switched on.
2. Follow the action instructions in the plant documentation to switch on the machine.
Material feed with the machine switched off

► If the material feed is opened when the machine is switched off, the material cannot
flow out. The backlog of material can damage the machine and cause malfunctions
in the production process.
► Do not open the material feed unless the machine is switched on!
3. Open the material feed.

 The machine starts up.
IMPORTANT
Perform the following maintenance work after starting up the machine:  Maintenance
work after starting up the machine,  115
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Putting the machine into operation after a machine failure
6.6 Putting the machine into operation after a machine failure



Machine components knocking on stationary plant components

► Machine components knocking against plant components during normal machine
operation can increase wear and the machine components may be destroyed.
► Make sure that machine parts do not knock against plant components such as
stationary hoppers, chutes, conveyors and bunkers!
Make sure that a minimum distance of 60 mm is maintained between machine
components and plant components!
Dust deposits in control cabinets

► Dust entering contol cabinets may damage electronic components.
► Make sure that all control cabinet doors are closed while the machine is operating!
Make sure that all locking devices of the control cabinet doors are locked correctly!
1. Rectify the fault that caused the machine to malfunction.

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Putting the machine into operation after a machine failure
2. If the malfunction caused the machine control unit to switch off (e.g. after an
EMERGENCY STOP), reset the EMERGENCY STOP devices.
 3.3.2 EMERGENCY STOP devices,  24
3. Follow the action instructions in the plant documentation to switch on the machine.
Material feed with the machine switched off

► If the material feed is opened when the machine is switched off, the material cannot
flow out. The backlog of material can damage the machine and cause malfunctions
in the production process.
► Do not open the material feed unless the machine is switched on!
4. Open the material feed.

 The machine starts up.
IMPORTANT
Perform the following maintenance work after starting up the machine:  Maintenance
work after starting up the machine,  115
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Operating instructions
7 Operating instructions
ATTENTION
The machine is a component of the packaging machine.
Personnel operate the machine using the control unit on the packaging machine.
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Operating instructions
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Troubleshooting and fault rectification
8 Troubleshooting and fault rectification

The chapter describes
• all the safety precautions personnel must take,
• which fault indicators signal faults,
• how trained personnel can locate and rectify faults.
Electric current
Improper troubleshooting and fault rectification

► There is a risk of injury when unqualified personnel perform troubleshooting and
fault rectification tasks.
► Only specialist personnel trained by HAVER NIAGARA or HAVER NIAGARA
service personnel are permitted to perform troubleshooting and fault rectification
tasks!
If the machine will not start or faults occur during operation, the machine operator
must report the faults to the operator responsible!
If personnel at the operating company are not able to rectify the fault, contact
HAVER NIAGARA after-sales service!
IMPORTANT
Contact the HAVER NIAGARA after-sales service under the number +49 (0) 251 9793-
0. The after-sales service offers the following services:
• Deployment of HAVER NIAGARA service personnel
• Remote diagnosis and teleservice for rectifying operating problems and identifying
faulty components
• Troubleshooting and fault rectification assistance over the telephone
• Supply of spare parts
2017-02-23 / 10142152 101

Fault indicators

Breathing in of hazardous products

► Product residues may be released into the air.
► Always only use the auxiliary materials specified for the relevant working steps!
Clean components before inspecting, repairing, or replacing them!
Read the information on the product safety data sheets accompanying the products
and auxiliary materials!
8.2 Fault indicators

The operator can identify some faults from the following indications:
• the production quality decreases,
• the production speed decreases,
• production inadvertently stops.
8.3 Locating and rectifying faults
IMPORTANT
If the measures in the table below are ineffective, contact HAVER NIAGARA service
personnel.
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Locating and rectifying faults
8.3.1 Drive
Identified fault Meaning/cause Measure
The motor does not start Incorrect power supply • Have an electrician check the fuse
and replace it if required.
Electrical connection cable is broken. • Have an electrician replace the
electrical connection cable.
Oil or grease is too viscous because • Observe the permissible ambient
temperature is too low temperatures
 1.2.4 Machine utilisation
restrictions,  11
8.3.2 V-belts
Slipping V-belts
• on the pivoting motor V-belt is too loose • Tensioning the V-belt
base  9.5.3 Changing the V-
belt,  122
• on the motor rocker Balance weight is insufficient • Increase balance weights
8.3.3 Shaft assembly

Bearings emit noises Lubricant deficiency • Lubricate bearings
 9.5.2 Lubricating
bearings,  120
Bearing is faulty. • Bearing must be replaced. If the
bearing is faulty, contact HAVER
NIAGARA technical after-sales
service.  11.5 Contacts for
technical questions,  161
Bearing temperature is Excessive lubricant in the bearing. • Drain lubricant from the bearing
too high until the required quantity is
reached.
Insufficient lubricant in the bearing. • Add lubricant to the bearing until

the required quantity is reached.
 9.5.2 Lubricating
bearings,  120
Bearing is distorted. • Bearing must be replaced. If the
bearing is faulty, contact HAVER
NIAGARA technical after-sales
service.  11.5 Contacts for
technical questions,  161
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Locating and rectifying faults
8.3.4 Screen box

Screen box does not Screen box knocks against stationary • Immediately change the
vibrate smoothly and components (e.g. hopper or bin respective areas so that vibrating
evenly walls). parts no longer knock against
stationary components.
Spring or buffer elements are faulty. • Have a qualified technician
replace the spring or buffer
elements.  9.5.7 Compression
springs Replacing,  139
Screen box does not Imbalanced motors do not rotate in • Have a qualified technician
vibrate smoothly and opposite directions. connect up the imbalanced
evenly when unbalanced motors so that they rotate in
motors are operating opposite directions.
(optional)
Screen box does not The motors do not rotate in the same • Have a qualified technician
vibrate smoothly and direction. The shafts do not rotate in connect up the motors so that they
evenly when dual opposite directions. rotate in the same direction and
unbalanced drive is the shafts rotate in opposite
operating directions.
(optional)
Screen box generates a Loose screwed connections • Check the screwed connections
rattling noise and retighten if necessary.
8.3.5 Mesh screen

In the area around the Predominantly one-sided material • Immediately change the material
material feed, wear often feed combined with a high impact feed:
occurs on one side and speed. – Fit the material airbag to the
at one point only. material feed.
– Fit the airbag in such a way
that the material will hit the
mesh screen at a low impact
speed, evenly distributed over
the entire mesh.
Wear of the downstream material • Have a trained technician repair
airbag. the material airbag.
Worn mesh screen Normal wear • Replace the mesh screen
 9.5.5 Replacing the mesh
screen,  131
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Maintenance
Types of maintenance work
9 Maintenance
The aim of maintenance is to
• keep the machine functional,
• return the machine to functional state after any malfunction.

• the types of work that the term “Maintenance” covers,
• the qualifications that personnel must have to perform maintenance work,
• the auxiliary materials that personnel require to perform maintenance work,
• the working steps that personnel must perform to ensure maintenance work
proceeds safely,
• the working steps that personnel must perform during maintenance,
• the working steps that personnel must perform after maintenance,
• HAVER NIAGARA employees to contact if you have any questions.
9.1 Types of maintenance work

The term “Maintenance” includes the following tasks:
• Adjusting components
• Lubricating moving components
• Cleaning the machine / components
• Topping up / replacing auxiliary materials such as oil and grease
• Replacing wear parts such as seals
• Replacing faulty components
• Checking that the machine / components function correctly
• Repairing the machine / components.
9.2 Qualifications of personnel/maintenance obligations

The machine operator may only perform a limited number of maintenance tasks.
Only trained personnel are permitted to perform other types of maintenance work.
(Notes in the relevant chapter indicate which maintenance tasks must be performed by
trained personnel only.)
HAVER NIAGARA advises the operator to document all training already completed by
personnel.
In the event of secondary damage, the warranty is void if
• untrained personnel are allowed to perform maintenance work reserved exclusively
for trained personnel,
• personnel fail to perform the necessary maintenance work,
• maintenance work is not performed within the prescribed intervals.
HAVER NIAGARA recommends HAVER NIAGARA service personnel perform

maintenance work after 1,000 operating hours.
 Maintenance work after 1,000 operating hours,  114
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Maintenance
Auxiliary materials
The following chapter contains details of HAVER NIAGARAcontact representatives

who can commission service personnel:
 11.5 Contacts for technical questions,  161
9.3 Auxiliary materials

The following auxiliary materials may be required to perform maintenance work:
9.3.1 Tools
• Universal blade
• Wire brushes
• Triangular scraper
• Pipe wrench
• Long-nosed pliers
• Circlip pliers
• Hot air gun
• Funnel for oil
• Grease gun
• Open-ended spanners (sizes: 6 - 30 mm)
• Ring spanners (sizes: 6 - 30 mm)
• Ratchet with extension and sockets (sizes: 6 - 30 mm)
• Torque wrench
• Allen keys (sizes: 1.5 - 10 mm)
• Slotted screwdrivers (sizes: 1.5 - 5 mm)
• Crosshead screwdrivers (sizes: 1.5 - 5 mm)
• Metal punch (recommended size: 1.5 x 100 mm)
• Padlock
• Hand hammer (500 g)
• Plastic hammer
• Tape measure
• Protective goggles
• Protective gloves
9.3.2 Cleaning agents

• Industrial extractor
• Work gloves
• Broom
• Hand brush
• Antistatic cleaning cloths
• Cleaning alcohol
• Cleaning spirit/white spirit (as per: DIN 51632)
• Water
• Soapy water
106 10142152 / 2017-02-23

Maintenance
Auxiliary materials
9.3.3 Measuring and testing equipment

• Pretension meter for V-belts.
9.3.4 Lubricants and lubrication points
Lubrication points
001712
Fig. 9-1: Lubrication point on the bearing housing
1 Grease nipple
Lubricants
The use of unsuitable lubricants

► Unsuitable lubricants can damage bearings and other components.
► Use lubricants recommended by HAVER NIAGARA.
 Lubricants,  107
If you cannot obtain recommended lubricants, use equivalent lubricants.
If you intend to use equivalent lubricants, remove the existing lubricants and clean
the components thoroughly.
Do not mix different lubricants.
HAVER NIAGARA recommends the following lubricants:
2017-02-23 / 10142152 107

Maintenance
Auxiliary materials
Typical properties of lubricants used

Sym- DIN ISO Flash Setting Walk Soap
Code Viscosity
Ref. bol no. VG point point penetration base
Lubricants
no. DIN DIN cST °C °C
51502 51502 (400)
1 Compressed □ HLP 51524 10 — — –39 –0.1 mm —
air oil
2 Lubricating ∆ K3K 51825 — — — –36 220–250 Lithium
grease
3 Hydraulic oil □ HL 51524 22 22 200 –36 — —
4 □ CLP 51517 220 220 250 –20 — —
5a □ CLP 51517 50 150 196 –21 — —
Gear Oil
5b □ CLP 51517 320 320 268 –12 — —
5c □ CLP 51517 460 460 300 –18 — —
6 Adhesive □ BB 51513 — at1000: 180 — — —
lubricant 49–114
7 Motor oil □ SAE 30 51511 — at 500: 230 –20 — —
55–80
8 Compressor oil □ — 51506 — at 100° 180 — — —
49–114
9 Vacuum pump — — 51506 68 68–100 230– –15 — —
oil 250
Tab. 9-1: Lubricants
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Maintenance
Auxiliary materials
A selection of suitable lubricant products that comply with the above specifications are
listed in the following tables. We make no claim that the list is complete.
Lubricants, part 1
for HAVER NIAGARA machines
Ref. FUCHS Agip ARAL BP Chevron
no.
1 Renolit B3 AGIP OSO 10 ARAL Vitam DE 10 BP Energol HLP 10 Chevron EP
Industrial Oil 46
2 Renolit AGIP GR MU3 Aralub HL 3 BP Energrease LS 3 Chevron
H 443-HD 88 Dura-Lith
Grease 3
3 Renolin B5 AGIP OSO 32 ARAL Vitam GF 22 BP Energol Chevron
HL 22 EP Hydraulic
ARAL Vitam DE 22 BP Energol Oil 22
HLP 22
BP Energol HLP- D 22
4 ARAL Degol BG 150
Renolit CLP AGIP ARAL Degol BG 220 BP Energol Chevron
220 BLASIA 220 GR-XP 220 EP Industrial
ARAL Degol TU 220 Oil 220
Chevron Non
Leaded gear
Compound 220
5a AGIP FIN 332/F ARAL Sinit BP Energol WRL Chevron
FZ 2
BP Energol Pinion
GR 3000-2 Grease 50
5b Renolit CLP AGIP BLASIA ARAL Degol BG 320 BP Energol
320 320 GR-XP 320
5c Renolit CLP AGIP BLASIA ARAL Degol BG 460 BP Energol
460 460 GR-XP 460
6 AGIP MOTOR ARAL Kowal M30 BP Vanellus Chevron
OIL HD220 T SAE 30 Delo 200 E
BP Energol Motor Oil
HD-S SAE 30 SAE 30
7 BG 150
8 AGIP Dicrea 68 ARAL Kowal M20 BP Energol RC 68
AGIP Dicrea ARAL Kowal M30 BP Energol RC 100
100
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Maintenance
Auxiliary materials
Lubricants, part 2
for HAVER NIAGARA machines
Ref. elf Esso FINA Mobil Shell TEXACO
no.
1 SPINELF 10 ZEROCE 15 FINA Hydran10 MOBIL Hydrol RandoOil HD
D T E 11 Do 10 A 10
2 ELF BEACON 3 FINA MARSON L3 Mobilux 3 Alvania Regal Starfak
EPEXA 3 Fett 3
ELF Premium 3
ROLEXA 3
Multifak 30
3 ELF OLNA NUTO H 22 FINA CIRKAN 22 Mobil Tellus Rando
D.T.E. 22 Oel 22 Oil 22
ELF FINA HYDRAN 22 Hydrol Rando Oil HD
VISGA 22 Do 22 A- 22
HYDRELF FINA HYDRAN HV
22 22
4 REDUCT- SPARTAN EP FINA GRIAN 220 Mobilgear Omala Meropa 220
ELF SP 220 220 630 Oel 220
ELF Getriebeöl
KASSILLA 15 EP
220
5a ELF SURETT FLUID FINA CABLINE 1010 Mobiltac 4 Cardium Crater 0

ENGRE- 4k
NAGE 120
Compound C Crater
2 X Fluid
5b SPARTAN EP Mobilgear Omala Meropa 320
320 632 Oel 320
5c SPARTAN EP Mobilgear Omala Meropa 460
460 634 Oel 460
6 ELF SOLPA ESSOLUBE FINA KAPPA Mobil Rotella X 30 Havoline
30 HDX 30 MOTOR Delvac Motor oil
1130
ELF OIL SAE 30 Mobil SAE 30
PERFOR- Delvac
MANCE 2B 1230
SAE 30 PURFINA MOTOR Mobil Ursatex SAE
OIL SAE 30 Delvac 30
1330
7 Omala 150
8 Mobil DTE Corena P Cetus S
Oil BB 100
Compressor Oil Cetus PAO
30
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Maintenance
Preparing for maintenance work
IMPORTANT
When performing maintenance tasks, make sure that lubricants harmful to water do not
escape into the drainage system or surrounding environment.
9.4 Preparing for maintenance work
9.4.1 Stockpiling auxiliary materials, components and spare parts

The operator should stockpile auxiliary materials to avoid delays in operation.
This also applies to components and spare parts that personnel replace on a regular
basis.
The operator should build up a stock of the following components and spare parts:
• Mesh screen
• V-belts
• Compression springs
• Sleeves
Chapter  9.5 Performing maintenance work,  113 specifies when personnel must
replace the components and spare parts listed.
9.4.2 Taking safety precautions

Electric current
Breathing in of hazardous products

► Product residues may be released into the air.
► Always only use the auxiliary materials specified for the relevant working steps!
Clean components before inspecting, repairing, or replacing them!
Read the information on the product safety data sheets accompanying the products
and auxiliary materials!
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Maintenance
Preparing for maintenance work

► Switch off the power supply to the machine at the main switch before performing any
maintenance work!
Secure the main switch against accidental restart!
Unsuitable climbing aids

► Using unsuitable climbing aids may result in falls and cause serious injuries.
► When performing work above head height, always use the climbing aids and
working platforms provided or safe alternative equipment!
Do not use machine components as a climbing aid!
Always wear a safety harness when working at great heights!
Keep all handles, steps, railings, pedestals, platforms and ladders clean at all times!

► Results in minor personal injury.
► Cleaning work may only be carried out while the system is in a secured e-energised
state!

Changes in weight on the machine

► Changes in the weight ratios on the machine can generate resonance vibrations
that will damage the machine.
► Do not use unsuitable sieve meshes or fit attachments to the machine that may
change the weight ratios.
If resonance vibrations occur when the machine is operated correctly, contact
HAVER NIAGARA after-sales service!  11.5 Contacts for technical
questions,  161
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Maintenance
Performing maintenance work
9.5 Performing maintenance work

The chapter contains the following information for every maintenance task:
• the component that personnel must maintain,
• how often personnel must maintain the component,
• working steps that are reserved exclusively for trained personnel,
• auxiliary materials that personnel must use.
The chapter arranges the maintenance tasks according to their chronological order.
Finally, the chapter describes all maintenance tasks that are performed depending on
the duration of machine operation or a machine defect.
9.5.1 Overview: Maintenance tasks
Overview: Maintenance tasks
Components / Maintenance category (A, B, etc.) / activities Auxiliary materials

assemblies
Machine A Clean the machine using an extractor and /  9.3.2 Cleaning agents,  106
or brush.
Machine B Perform an inspection. Look for the
following:
• Operating behaviour of all machine
components
– Damage
– Motion sequences
– Knocking against stationary
components
– Running noises
– Overheating
– Noise development
If the machine shows signs of abnormal

operation, switch off the machine
immediately and contact HAVER
NIAGARA technical after-sales service.
 9.9 Contact Haver NIAGARA Customer
Services,  150
Machine C Perform an inspection. Look for the  9.3.2 Cleaning agents,  106
following:
• Material residues
• Material caking
• Grease residues
• Dirt on sensors (optional)
If the machine is soiled with material

residues and operating materials, remove
all deposits from the machine and clean
thoroughly.
2017-02-23 / 10142152 113

Maintenance

assemblies
Machine / machine D Perform an inspection. Look for the  9.3.2 Cleaning agents,  106
environment following:
• Dirt on walking paths
• Dirt on working spaces
• Dirt on inscriptions and pictograms
If the machine and / or machine

environment is soiled, clean the machine
and / or machine environment thoroughly.
Sleeves / seals E Perform an inspection. Look for the  9.3.1 Tools,  106
following:
• Wear
Replace faulty sleeves and seals.

Maintenance work after 50 operating hours

assemblies
Screen mesh F Perform an inspection. Look for the  9.3.1 Tools,  106
following:
• Cleanliness
• Tension
• Secure mounting
• Damage
• Wear
If the mesh screen is too loose, increase

tension.
Replace worn or damaged mesh screen.
screen,  131
Maintenance work after 1,000 operating hours
IMPORTANT
The following maintenance work must be done by HAVER NIAGARA service
personnel.
114 10142152 / 2017-02-23

Maintenance

assemblies
Drive G Perform an inspection. Look for the  9.3.1 Tools,  106
following:
• V-belt pretension
Replace worn or damaged V-belts.

 9.5.3 Changing the V-belt,  122
Drive H Perform an inspection. Look for the  9.3.1 Tools,  106
following:
• Leaks
If the drive begins to leak, tighten all

connections and replace if necessary.
Installation / I Perform an inspection. Look for the
suspension following:
• Secure mounting
• Damage
If the installation / suspension is loose or

faulty, contact HAVER NIAGARA technical
after-sales service.
Services,  150
Screwed K Perform an inspection. Look for the  9.3.1 Tools,  106
connections following:
• Secure mounting
Tighten loose screwed connections.
Maintenance work after starting up the machine
IMPORTANT
The following maintenance work must be done by HAVER NIAGARA service
personnel.
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Maintenance

assemblies
Machine L Perform a visual inspection. Look for the
following:
• Oscillation behaviour
 9.5.6 Checking the Oscillation
Behaviour,  138
If the machine begins to oscillate

abnormally, contact HAVER NIAGARA
technical after-sales service.
Services,  150
Drive M Perform an inspection. Look for the  9.3.1 Tools,  106
following:
• V-belt pretension
Replace worn or damaged V-belts.

 9.5.3 Changing the V-belt,  122
Drive N Perform an inspection. Look for the  9.3.1 Tools,  106
following:
• Direction of motor rotation
 9.5.4 Checking the direction of rotation

of the motor,  128
Screen mesh O Perform an inspection. Look for the  9.3.1 Tools,  106
following:
• Cleanliness
• Tension
• Secure mounting
• Damage
• Wear
If the mesh screen is too loose, increase

tension.
Replace worn or damaged mesh screen.
screen,  131
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Maintenance
Maintenance tasks as according to manufacturer specifications
Components / Maintenance category (A, B, etc.) /activities Auxiliary materials

assemblies
Drive P Perform the following tasks:  Fig. 9-6 : Lubrication point on
• Lubricate bearings. the bearing housing,  121
Grease gun
Follow the lubrication intervals specified on Industrial cleaning cloths
the type plate.  Fig. 9-5 : Type plate with
details of the lubrication interval and
lubricant quantity,  121
Chain suspension Q Perform a visual inspection. Pay attention Chain inspection gauge
to the following:
• Deformation
• Damage
• Wear
==> Technical supplier documentation
If the chains shown any damage, contact

HAVER NIAGARA Technical Customer
Service.
 11.5 Contacts for technical
questions,  161
NOTE:
At least once a year, with high stresses at
short intervals, have regular preventive
maintenance carried out by HAVER
NIAGARA Technical Customer Services.
Services,  150
IMPORTANT
During maintenance work according to manufacturer specifications, pay attention to the
supplier manufacturer specifications. The manufacturer specifications can be found in
the manufacturer’s operating manual.
IMPORTANT
Certain end stop resources may be provided with a heat-resistance powder coating:
• Temperature usage above 200 °C changes the colour tone at places of stress
• If there is unpermitted overheating above 400 °C the colour tone is deep black with
blister formation
2017-02-23 / 10142152 117

Maintenance
A B C D E F G H
Fig. 9-2: With an end stop resource painted with a heat indicator, the colour tone changes at places of
stress over 200 °C
A 225 °C
B 250 °C
C 275 °C
D 300 °C
E 320 °C
F 350 °C
G 375 °C
H 400 °C; unpermitted overheating
1
3
2
3
Fig. 9-3: Check condition of the chain links
1 Chain link
2 Chain inspection gauge
3 Expanded chain link
4 Notches and crack formation
5 Wear
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Maintenance
2
!
1
!
2 2
!
Fig. 9-4: Check all hooks, locks and chain components for damage
1 Hook; undamaged
2 Hook; with damage
IMPORTANT
A “Maintenance checklist” is included at the end of the chapter. The form is a template.
Personnel can note down the date that the maintenance work was performed on the
checklist.
 9.10 Maintenance checklist,  152
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Maintenance
9.5.2 Lubricating bearings
Mixing lubricants when relubricating the bearings

► Using different lubricants may cause premature failure of bearings.
► When relubricating the bearings, do not mix the existing lubricant with a different
one!
Use the original lubricant!
If you are unable to obtain the original lubricant, contact HAVER NIAGARA after-
sales service or use an alternative equivalent lubricant!  Tab. 9-1 :
Lubricants,  108
Remove all of the original lubricant and clean the bearings thoroughly before you
use the alternative lubricant!
When selecting a new lubricant type, make sure you select an oscillation-proof
lithium saponified grease containing extreme-pressure additives and anti-corrosion
additives!
Relubricating the bearings at low temperatures

► If the bearings are relubricated at ambient temperatures below -5 °C shortly before
the machine is switched off, the bearings may be damaged when the machine is
switched back on again.
► If the ambient temperature is lower than -5 °C, do not lubricate the bearings shortly
before switching off the machine!
IMPORTANT
HAVER NIAGARA uses a special lithium-saponified grease called Renolit H 443-HD
88 manufactured by FUCHS as the original lubricant in bearings.
IMPORTANT
Lubricate the machine bearings once the machine is switched on and has reached
ambient temperature.
• Refer to the type plate specifications for details of lubrication intervals and lubricant
quantities.
 Fig. 9-5 : Type plate with details of the lubrication interval and lubricant
quantity,  121
120 10142152 / 2017-02-23

Maintenance
001711
Fig. 9-5: Type plate with details of the lubrication interval and lubricant quantity
1 Lubrication interval in operating hours

2 Lubricant quantity in grams
IMPORTANT
The machine is equipped on both sides with one lubrication point for each bearing
housing. Labyrinth rings seal the bearings without requiring additional lubrication.
001712
Fig. 9-6: Lubrication point on the bearing housing
1. Clean the grease nipple [1].

2. Attach the grease gun to the grease nipple and lubricate the bearings with required
quantity of suitable lubricant.
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Maintenance
 Fig. 9-5 : Type plate with details of the lubrication interval and lubricant
quantity,  121
 Tab. 9-2 : Recommended quantities of lubricant for lubricating bearings,  122
3. Pull the grease gun from the grease nipple [1].
4. Clean the grease nipple [1].
IMPORTANT
If the lubricant quantity information on the machine type plate is no longer legible, the
following table indicates the lubricant quantities in grams for different bearings and
speeds:
• Details of the bearing type and size are provided in the chapter
 1.2 Technical data,  10.
Lubricant quantity in grams

Size in Speed (rpm-1)
Bearing
mm 800 900 1000 1100 1200 1300 1400 1500
22309 40 - - - - 5 5 10 10
22311 50 - - - 15 15 15 20 20
22315 70 - - 15 20 20 20 25 25
22317 80 - 20 20 25 25 30 30 35 Lubricant
22320 95 20 30 35 35 45 50 60 70 quantity in
22326 125 50 70 80 110 - - - - grams
22330 150 100 130 180 - - - - -
22336 180 100 120 ← Relubrication period:
22340 110 130 10 operating hours
Tab. 9-2: Recommended quantities of lubricant for lubricating bearings
9.5.3 Changing the V-belt

maintenance work!
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Maintenance
1
2
5
6
3 4
001713
Fig. 9-7: Removing the protective hood and old V-belt
1. Loosen the captive screws [1] on the drive hood [2].

2. Remove the drive hood [2] in the direction of the arrow.
3. Slacken the nuts [3] on the motor [4].
4. Move the motor in the direction of the arrow.
 The V-belts [5] are slack.
5. Remove the old V-belts [5] from the V-belt pulleys [6, 7].
Damage to the motor from hammer impacts

► The motor may be damaged by hammer impacts when the V-belts are prestressed!
► Always displace the motor by striking the motor base in a controlled manner with a
plastic hammer!
Do not strike shafts, cooling ribs or protective hoods on the motor!
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Maintenance
3 2
001688
Fig. 9-8: Placing the V-belt in position
6. Place the V-belt [1] in position.

7. Move the motor [2] in the direction of the arrow.
8. Tighten the screws [3] on the motor [2].
124 10142152 / 2017-02-23

Maintenance
001689
Fig. 9-9: Checking the pretension of the V-belt
9. Check the pretension of the V-belt using a pretension meter [1].
IMPORTANT
The test load must be between 150 N and 200 N.
2017-02-23 / 10142152 125

Maintenance
001694
Fig. 9-10: Aligning the V-belt pulleys
1 V-belt pulley on the shaft

2 V-belt pulley on the motor
3 Ruler
Damage to the drive caused by angle deviations on the V-belt pulleys

► The V-belts may become damaged or break if the V-belt pulleys are not aligned.
► Adjust the motor on the pivoting motor base and align the V-belt pulleys until they
are flush.  Fig. 9-10 : Aligning the V-belt pulleys,  126
126 10142152 / 2017-02-23

Maintenance
3 2
001691
Fig. 9-11: Pretensioning the V-belt
10. If the V-belts [1] are not pretensioned enough, slacken the nuts [3] slightly and move
the motor [2] further in the direction of the arrow using a plastic hammer until the V-
belts [1] are sufficiently pretensioned.
11. Realign the V-belt pulleys.  Fig. 9-10 : Aligning the V-belt pulleys,  126
12. Check the pretension of the V-belt again using the pretension meter.  Fig. 9-9 :
Checking the pretension of the V-belt,  125
13. If the V-belts are not pretensioned enough, repeat the steps again.
14. Tighten the nuts [3] on the motor [2].  Fig. 9-11 : Pretensioning the V-belt,  127
• Observe the tightening torques.  5.3 Torque table,  51
 The V-belts are pretensioned.
2017-02-23 / 10142152 127

Maintenance
2
1
001682

9.5.4 Checking the direction of rotation of the motor

maintenance work!
128 10142152 / 2017-02-23

Maintenance
2
1
001722
Fig. 9-13: Removing the protective hood
1. Loosen the captive screws [2] on the hood [1].

2. Remove the protective hood [1] in the direction of the arrow.
Risk of being drawn into a rotating drive without a protective hood

► When the motor is operated in test mode, body parts and items of clothing may be
drawn into the rotating drive and cause serious injuries.
► Do not reach into the drive on the machine!
Keep a safe distance from the drive!
2017-02-23 / 10142152 129

Maintenance
1 2
001721
Fig. 9-14: Checking the direction of rotation of the motor
1. Switch on the machine for testing.

2. Check the direction of rotation of the motor [1].
IMPORTANT
The direction of rotation of the motor [1] must match the material flow direction [2] in the
machine.  Fig. 9-14 : Checking the direction of rotation of the motor,  130
• If the direction of rotation of the motor [1] does not match the material flow direction
[2] in the machine, have a qualified electrician modify the electrical connection to
the motor.
130 10142152 / 2017-02-23

Maintenance
2
1
001682

9.5.5 Replacing the mesh screen
Falling loads
Wear a hard hat!
2017-02-23 / 10142152 131

Maintenance

maintenance work!
Preparing to change the mesh screen
1 2 3
3
4
5
001714
Fig. 9-16: Removing the back wall and cover
1. Switch off the machine at the main switch and secure against accidental start-up.
ATTENTION
Wear protective goggles when opening the inspection holes!
2. Open the inspection holes [1].

• Turn the star knobs [2] anticlockwise and remove the covers [3] from the
inspection holes [1].
3. Unscrew the screws [5] and remove the back wall [4].
132 10142152 / 2017-02-23

Maintenance
Removing the old mesh screen
Components that enter the machine during maintenance work

► Components such as screws and nuts that accidentally fall into the machine can
disrupt the production process and damage the machine.
► Prevent components from falling into the machine during maintenance work!
5
1 4
3 4
1
5
001715
Fig. 9-17: Removing the old mesh screen
4. Remove the protecting caps [1].

5. Unscrew the nuts [2].
6. Pull the carriage bolts [3] from the tension rails [4].
7. Pull the tension rails [4] out of the machine in the direction of the arrow.
8. Pull the old mesh screen [5] out of the machine in the direction of the arrow.
IMPORTANT
Inaccessible areas inside the machine can be accessed by inserting a hand through the
inspection holes or the open back of the machine.
2017-02-23 / 10142152 133

Maintenance
001717
Fig. 9-18: Facing profile and rubber strips
9. Clean the facing profile [1] and rubber strips [2], check for wear and damage, and
replace if necessary.
134 10142152 / 2017-02-23

Maintenance
Inserting a new mesh screen
5
4 2
1 2
4
5
001718
Fig. 9-19: Inserting a new mesh screen
10. Slide the new mesh screen [5] into the machine in the direction of the arrow.
11. Insert the tension rails [2] into the tension fold [5] and adjust until the screw holes
are aligned.
12. Insert carriage bolts [1] into the screw holes on the tension rail [2] and screen wall.
13. Screw on the nuts [3] and tension the new mesh screen [5] slightly.
14. Strike the tension rails [2] lightly with a hammer to make sure the new mesh screen
[5] is seated correctly on the rubber pad and side mounting brackets.
IMPORTANT
Before fitting the new mesh screen, make sure that the width of the wire mesh on the
mesh screen is correct.
2017-02-23 / 10142152 135

Maintenance
Insufficient tension of the mesh on the mesh screen

► Causes flutter fractures and premature destruction of the mesh.
► Always make sure that the mesh tension is adequate!
The tension of the mesh should be the same as the tension of a drumhead!
A mesh screen will reach its regular wear-dependent useful life only if the mesh is
tensioned properly.
2 7
6 3
1 1
001723
Fig. 9-20: Diagram for tensioning the mesh screen
15. Tension the mesh screen by tightening the nuts on the clamping system evenly
according to the pattern below.
• Pretension the mesh screen slightly
Start the tensioning process by tightening the nuts on the clamping system
evenly in areas 1 to 8 on the machine. Tighten the nuts in the following
sequence:
1, 2, 3, 4, 5, 6, 7, 8
• Pretension the mesh screen more tightly
Continue the tensioning process by further tightening the nuts on the clamping
system evenly in areas 1 to 8 on the machine. Tighten the nuts in the following
sequence:
1, 2, 3, 4, 5, 6, 7, 8
• Tension the mesh screen tightly
Finish the tensioning process by further tightening the nuts on the clamping
system evenly in areas 1 to 8 on the machine. Tighten the nuts in the following
136 10142152 / 2017-02-23

Maintenance
sequence:
1, 2, 3, 4, 5, 6, 7, 8
• Check the tension of the mesh screen by pushing the wire mesh with the palm
of your hand.
• If the mesh screen is still not tensioned sufficiently, perform the step "Tension
the mesh screen tightly" again until the required tension is achieved.
IMPORTANT
Make sure that the mesh on the mesh screen is as taut as a drumhead.
Final work after assembly
4 5 3
3
1
2
001724
Fig. 9-21: Fitting the back wall
16. Clean the sealing surfaces on the machine.

17. Apply sealing putty to the sealing surface on the back wall [1].
18. Fit the back wall [1] using screws [2].
19. Close the inspection holes [4].
• Place the cover [3] in the inspection hole and turn the star knobs [4] clockwise.
Automatic restart of the machine

► may cause severe injuries to servicing personnel.
► Before restart, ensure that all safety devices have been installed and are fully
functional!
Ensure that no individuals and no objects are standing in the danger area!
2017-02-23 / 10142152 137

Maintenance
20. Replace all safety devices that were previously removed.

21. Restart the machine via the main switch while observing the safety information and
regulations for starting the machine.
 Mesh screen is changed.
9.5.6 Checking the Oscillation Behaviour

maintenance work!
Abnormal oscillation of the machine

► Incorrect adjustment of the balanced mass or incorrect material feed may alter the
oscillating behaviour of the machine and subsequently damage the machine.
► If the machine begins to oscillate abnormally, switch off immediately! Contact
HAVER NIAGARA technical after-sales service!  1.1.4 After-sales service,  9
001725
Fig. 9-22: Checking the oscillation behaviour
138 10142152 / 2017-02-23

Maintenance
1. Check the oscillation behaviour using the template [1]. If the machine begins to
oscillate abnormally, contact HAVER NIAGARA technical after-sales service.
 1.1.4 After-sales service,  9
• Abnormal oscillation:
- Diameter of oscillating circuit / stroke too large  1.2 Technical data,  10
- Diameter of oscillating circuit / stroke too small  1.2 Technical data,  10
- Machine generates resonance oscillations
- Machine knocks uncontrolledly
IMPORTANT
The oscillation behaviour of the machine is preset ex works by the manufacturer and
can be adjusted during initial startup by HAVER NIAGARA technical after-sales service,
if required. The template [1] is used to determine the oscillating circuit diameter / stroke,
with which the machine is oscillating.
 Fig. 9-22 : Checking the oscillation behaviour,  138
9.5.7 Compression springs Replacing
Falling loads
Wear a hard hat!

maintenance work!
Replacing the compression springs on one side

► Replacing the compression springs on one side only may cause the machine to
malfunction.
► Always replace a full set of compression springs on the complete machine!
2017-02-23 / 10142152 139

Maintenance
IMPORTANT
The connecting spouts must not knock against stationary components when the
machine is running.
• Remove the collars and lift the screen box. Observe whether the connecting spouts
knock against stationary components.
Preparing to replace the compression springs

1. Run the machine until it is empty.
2. Switch the machine off at the main switch.
3. Secure the main switch against unauthorised restart.
Compression springs Replacing
IMPORTANT
HAVER NIAGARA recommends appointing HAVER NIAGARA service personnel to
replace the compression springs.
IMPORTANT
Make sure that the overall weight of the machine does not exceed the permitted
carrying capacity of the lifting gear.  1.2 Technical data,  10
140 10142152 / 2017-02-23

Maintenance
001727
Fig. 9-23: Replacing the front compression springs
1. Loosen the tightening straps [1] on the sleeves [2] at all connection spouts.
2. Remove the sleeves [2].
3. Remove the V-belt.  9.5.3 Changing the V-belt,  122
4. Lift the screen box [3] by the front eye rings [4, 5] using suitable lifting equipment.
5. Remove the compression springs [6] and sleeves [7] and insert new compression
springs with new sleeves.
6. Lower the screen box [3].
2017-02-23 / 10142152 141

Maintenance
001729
Fig. 9-24: Replacing the rear compression springs
7. Lift the screen box [3] by the rear eye rings [4, 5] using suitable lifting equipment.
8. Remove the compression springs [7] and sleeves [6] and insert new compression
springs with new sleeves.
9. Lower the screen box [3].
10. Remove the lifting gear and lifting appliance from the machine.
11. Attach all sleeves [2] with tightening straps [1] to the connection spouts.
12. Fit the V-belt.  9.5.3 Changing the V-belt,  122
13. Restart the machine via the main switch while observing the safety information and
regulations for starting the machine.
 Compression springs are replaced.
142 10142152 / 2017-02-23

Maintenance
9.5.8 Changing the sleeve

maintenance work!
Preparing to replace the sleeves

3. Secure the main switch against unauthorised restart.
2017-02-23 / 10142152 143

Maintenance
1 4
3 2
a b
c 5
1 4 6
Fig. 9-25: Preparing new tension belts
1 Tumbuckle; bolt with internal thread

2 Tension belt
3 Sleeve
4 Tumbuckle; bolt with hole through
5 Spout
6 Screw
a Gap approx. 50 mm
b Gap approx. 15 mm
c Gap approx. 110 mm
Preparing new tension belts

1. Cut off tension belts [2].
• The length of the tension belts [2] must be at least the circumference of the
sleeves [3] pulse 220 mm.
2. Fold tension belts [2] according to the illustration above.
3. Attach turnbuckles [1, 4].
 Tension belts are ready for installation.
144 10142152 / 2017-02-23

Maintenance
Dismantling the sleeves
1
6
Fig. 9-26: Prepare new tension belts
1 Spout on the machine

2 Tension belt with turnbuckle
3 Sleeve
4 Spout
5 Machine spout
6 Spout
2017-02-23 / 10142152 145

Maintenance
001730
Fig. 9-27: Dismantling the sleeves
1. Loosen the tightening straps [1] on the sleeves [2].

• Turn the clamping screws on the tightening straps anticlockwise.
2. Remove the tightening straps [1] and sleeves [2] from the machine.
3. Clean the connection spout [3].
146 10142152 / 2017-02-23

Maintenance
Attaching sleeves
001731
Fig. 9-28: Attaching sleeves
4. Slide new sleeves [2] and new tightening straps [1] onto the connection spout [3].
5. Attach new sleeves [2] with new tightening straps [1] to the connection spout [3].
• Turn the clamping screws on the tightening straps clockwise to tighten.
 Sleeves are replaced.
IMPORTANT
Make sure that the sleeves are fitted correctly.
 Fig. 9-29 : Fitting the sleeves correctly,  148
2017-02-23 / 10142152 147

Maintenance
001733
Fig. 9-29: Fitting the sleeves correctly
9.5.9 Fitting or replacing enclosure parts

maintenance work!
IMPORTANT
The description refers exclusively to enclosure parts on the front outlet (front wall), flow
hopper, deflector troughs and cover hood.
Preparing to assemble or replace the enclosure parts

3. Secure the main switch against unauthorised restart
Fitting or replacing enclosure parts
Using an unsuitable sealing material

► Using an unsuitable sealing material can cause leaks and increase machine wear.
► Do not use facing profiles made from sponge rubber or similar as a sealing material!
Always use silicone or acrylic paste to seal components!
Machine damage resulting from non-compliance with these instructions is not
covered by the statutory warranty from the manufacturer!
Read the instructions for use provided by the sealant manufacturer!
148 10142152 / 2017-02-23

Maintenance
4. Manschette am Kapselungsteil demontieren.

5. Kapselungsteil demontieren.
6. Dichtflächen reinigen.
7. Dichtflächen mit dauerelastischer Dichtmasse, z.B. Silikon- oder Acrylmasse,
einstreichen.
8. Kapselungsteil an Maschine montieren.
 Kapselungsteil ist montiert.
9.5.10 Welding operations on the machine
Accidental startup of the machine during welding work

► may cause severe crushing injuries!
► Do not perform any welding unless the machine is switched off and secured!
Welding current
area.
any damage.
2017-02-23 / 10142152 149

Maintenance
Preparing for a resumption in operation
9.5.11 Maintaining the electrical motor
Electric current
ATTENTION
Refer to the documentation supplied by the electrical motor manufacturer for
information on maintaining, repairing and caring for the electrical motor.
IMPORTANT
When maintaining the electrical motor, it is particularly important to keep the cooling air
paths clean and to check the bearings regularly.
9.6 Preparing for a resumption in operation

1. Remove any tools and auxiliary materials used from the machine.
2. Check all safety devices.
3. Put the machine into operation.  6.5 Putting the machine into operation at the
start of the working shift,  95
9.7 Maintenance work on machine components

Maintenance personnel must also perform all the maintenance tasks described in the
third party documentation.
9.8 Maintenance work on other machines in the plant

If the machine is connected to other machines in a plant, these must also be maintained
regularly.
Only regular maintenance will guarantee correct functioning of the plant.
The operating manuals accompanying the machines describe how to perform
maintenance work.
9.9 Contact Haver NIAGARA Customer Services

150 10142152 / 2017-02-23

Maintenance
Contact Haver NIAGARA Customer Services

Country: Germany
Telephone: +49 (0) 251 9793-0
Fax: +49 (0) 251 9793-156
2017-02-23 / 10142152 151

Maintenance
Maintenance checklist
9.10 Maintenance checklist

Inventory number/machine: Month/year:
Inst. Date/signature Employ. ref. Inst. Date/signature Employ. ref.

cate- cate-
gory gory
152 10142152 / 2017-02-23

Decommissioning
10 Decommissioning
• which safety precautions must be taken prior to decommissioning the machine,
• which prerequisites must be fulfilled before the machine is decommissioned,
• actions that personnel from the operating company should take to decommission
the machine,
• actions that personnel from the operating company should take to dismantle the
machine,
• actions that personnel from the operating company should take to store the
machine,
• actions that personnel from the operating company should take to dispose of the
machine.
IMPORTANT
Before the machine is decommissioned, the operator should decide whether the
machine will be operated again at a later time.
If the operator intends to use the machine again at a later time, the machine
components must be stored in a clean location.

Electric current

2017-02-23 / 10142152 153

Decommissioning
Preconditions for Decommissioning

► Read the information on the safety data sheet supplied with the product, operating
supplies or auxiliary materials!
10.2 Preconditions for Decommissioning
IMPORTANT
Before the personnel from the operating company decommission the machine, the
operator must fulfil the following prerequisites:
• Designate a storage location for components that fulfils the statutory regulations at
the storage location of the machine.
• Provide a disposal system for product residues, faulty components, operating
supplies and auxiliary materials, which fulfils the statutory regulations at the
disposal location of the machine.
• Provide suitable tools and cleaning agents.
 5.2 Tools,  50
• Presence of personnel qualified to use the tools and cleaning agents.
10.3 Decommissioning the machine

The section below describes how operating company's personnel should prepare the
machine for dismantling.
IMPORTANT
perform the following working steps:
1. Close or switch off the material feed.

3. Switch off the machine power supply at the main switch.
4. Secure the machine against unintentional restart.
5. Switch off the power supply of other plant components that are connected to the
machine in series to form an interlinked plant.
6. Secure the plant components against accidental restart.
7. Disconnect the power supply and other supply lines from the machine, if necessary.
8. Clean the machine.
9. Preserve the machine in accordance with the respective climatic conditions.
 Machine has been decommissioned.
154 10142152 / 2017-02-23

Decommissioning
Dismantling the machine
10.4 Dismantling the machine
Falling loads
Wear a hard hat!
IMPORTANT
perform the following working steps:
1. Secure the machine to the foundation structure using appropriate lifting equipment
and lifting devices.
• Make sure the carrying capacity of the lifting gear is sufficient.
2. If necessary, dismount connecting spouts provided by the customer.
3. Loosen the machine from the foundation structure or the foundation.
4. Lift the machine off the foundation structure or the foundation and lower onto the
transport vehicle.
IMPORTANT
For information on machine transport, storage, installation and assembly, refer to
chapter  5 Transport, Storage, Installation, and Assembly,  49.
10.5 Storing the machine

1. Store the machine in a dry location protected from freezing temperatures.
• Observe the statutory regulations at the storage location of the machine.
10.6 Machine disposal

1. Dispose of the machine and components in a disposal system that fulfils the
statutory regulations at the disposal location of the machine.
2017-02-23 / 10142152 155

Decommissioning
Protection of the Environment
10.7 Protection of the Environment
Environmental pollution from material / product, lubricants and auxiliary

materials
► The material / product, lubricants and auxiliary materials can pollute the
environment.
Make sure that materials harmful to water do not escape into the ground water, soil
or drainage system, in particular when performing disassembly and maintenance
tasks.
► When working on and with the machine, always observe the statutory obligations in
respect of waste avoidance and proper recycling / disposal!
Always fill, store and transport material / product, lubricants and auxiliary materials
in suitable containers!
Dispose of the material / product, lubricants and auxiliary materials properly as
specified in the product safety data sheet or by the manufacturer!
Environmental pollution from oil, oily waste and lubricants

► Oil, oily wastes and lubricants are a great potential risk for the environment.
► Always observe the local environmental regulations when handling oil, oily wastes,
and lubricants!
Dispose of oil, oily waste and lubricants properly as specified in the product safety
data sheet or by the manufacturer!
156 10142152 / 2017-02-23

Spare parts/After-sales service
Finding spare parts in the spare parts list
11 Spare parts/After-sales service

• how personnel can find the correct spare parts and spare parts packages in the
spare parts list.
• what information the HAVER NIAGARA after-sales service needs to supply the
correct spare parts and spare parts packages.
• how personnel can contact the HAVER NIAGARA after-sales service.
11.1 Finding spare parts in the spare parts list

The following descriptions show how personnel can find a specific spare part or spare
parts package in the spare parts list.
001839
Fig. 11-1: (Sub)assemblies
1. In the overview:  Fig. 11-1 : (Sub)assemblies,  157 locate the (sub)assembly

containing the required spare part.
2. Open the table of contents of the spare parts list.
Item Subassembly Part number Page
2 Shaft assembly 204088187 8
The table of contents specifies

• the item number of the respective (sub)assembly.
• the (sub)assemblies that make up the machine.
2017-02-23 / 10142152 157

• the part number of the respective (sub)assembly.

• the page number on which the respective (sub)assembly appears.
3. Open the page on which the respective (sub)assembly appears.
001840
Fig. 11-2: (Sub)assembly for example “Shaft assembly”
The figure
• shows the (sub)assembly in detail.
• identifies components and spare parts packages of the (sub)assembly with item
numbers.
IMPORTANT
Components that are identified in the figure with identical position numbers belong to
the same spare parts package. HAVER NIAGARA supplies these components together
as a spare parts package.
4. In figure  Fig. 11-2 : (Sub)assembly for example “Shaft assembly”,  158 locate
the component containing the required spare part.
5. Open the following page.
Item Quanti 2-year Name Technical Part number Weight
ty operatio data
n
1 1 Shaft 203908677
The page
• specifies the item number of the respective component.
158 10142152 / 2017-02-23

• specifies the quantity of the component installed in the (sub)assembly.

• shows whether the component is designed for an operating period of two years
(marked with “X”).
• names the respective component.
• states the technical data of the respective component.
• specifies the part number of the respective component.
• specifies the weight of the respective component.
6. Open the page on which the respective component appears.
001841
Fig. 11-3: Component for example “Shaft”
7. In figure  Fig. 11-3 : Component for example “Shaft”,  159 locate the component
containing the required spare part.
8. Open the following page.
Item Quanti 2-year Name Technical Part number Weight
ty operatio data
n
1 1 Cantilever 200354668
shaft
The page
• specifies the item number of the respective component.
• specifies the quantity of the component installed in the (sub)assembly.
• shows whether the component is designed for an operating period of two years
(marked with “X”).
• names the respective component.
• states the technical data of the respective component.
2017-02-23 / 10142152 159

Providing the correct information for a spare parts order
• specifies the part number of the respective component.

• specifies the weight of the respective component.
11.2 Providing the correct information for a spare parts order

The after-sales service of HAVER NIAGARA needs the following information to supply
the correct spare part:
• Customer's name
• Customer's town
• Name of the person ordering the spare part
• Telephone number for questions
• Order date
• Machine number (see: Cover sheet of the operating manual)
• Machine type (see: Cover sheet of the operating manual)
• Order number
• Item number of the spare parts kit / spare part in the spare parts list
• the desired quantity of spare parts kits / spare parts
• Designation of the spare parts kit / spare part
• Part number of the spare parts kit / spare part
IMPORTANT
The appendix “Spare parts order form” is provided at the end of this chapter. The form
is a template. Ordering personnel can enter the required information for the spare parts
order from HAVER NIAGARA on this form.
11.3 Contacts for spare part enquiries and spare part orders

Department: Spare part management
Country: Germany
Telephone: +49 (0) 251 9793-0
Fax: +49 (0) 251 9793-156
11.4 Providing the correct information in response to technical questions

The following information is required to ensure that the HAVER NIAGARA after-sales
service can answer technical questions correctly:
• Customer's name
• Customer's town
• Telephone number for questions
• Machine number (see: Cover sheet of the operating manual)
160 10142152 / 2017-02-23

Contacts for technical questions
• Machine type (see: Cover sheet of the operating manual)

• Clear description of the problem
11.5 Contacts for technical questions

Country: Germany
Telephone: +49 (0) 251 9793-0
Fax: +49 (0) 251 9793-156
11.6 Liability for defects (warranty for spare parts)
IMPORTANT
HAVER NIAGARA shall only take warranty for original spares delivered directly by
HAVER NIAGARA . HAVER NIAGARA expressly points out that only original spare
parts and original accessories delivered by HAVER NIAGARA have been checked and
released by HAVER NIAGARA .
The installation and/or use of spare parts in the machine procured from other sources
may deteriorate the predetermined design features of the machine. This may affect the
active and / or passive safety of the machine.
HAVER NIAGARA does not accept liability or warranty for damage resulting from the
use of non-original spare parts and non-original accessories. In many cases, specific
manufacturing and delivery specifications are applicable for in-house and externally
procured parts. HAVER NIAGARA supplies spare parts that meet state-of-the-art
technological standards and the latest statutory regulations. HAVER NIAGARA accepts
no liability and grants no warranty for the normal degradation of wear parts.
2017-02-23 / 10142152 161

Spare parts order form
11.7 Spare parts order form

Fax no.: +49 (0) 251 9793-156
Customer: Date:
Machine no.
Location: Type:
Name / ordering Order number:
person:
Telephone
number:
Item no. from Quantit
Name Part number
spare parts list y
162 10142152 / 2017-02-23

Index
A Spring unit 78, 79

Action-related warning, types 15 Support point 70
Suspension point 69
Suspension spring 79
B
Base frame 38
beam clamp 81 T
Beam clamp 79 Temperature usage 117
Tension belt 145
Type plate 13
C
Captive screw 27
Chain inspection gauge 118 V
Chain link 118 Vibration damper 38, 78, 79
Chain lock 79
Chain loop 78
Colour change 118
Compensation plate 75, 76
Compression spring unit 38
Connection lock 79, 84
Counterweight 38, 75
Cross references, components 17
D
Drive assembly 75
F
Fork head hook 79
H
Heat indicator 118
Hook 119
I
Installation angle 78
L
Load suspension equipment 67
O
Operating manual 13
overheating 117
P
Plate 75, 76, 84
S
Safety regulations 20
Shortening hook 79, 80, 84
Sleeve 145
Sound pressure level measurement 32
Spout 145
2017-02-23 / 10142152 163

Spare parts order form
164 10142152 / 2017-02-23

02.01 - Operating Manual - TCL - Z-000434 - EN-GB

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Original Operating Manual

HAVER NIAGARA vibrating screen

Haver NIAGARA GmbH

Telephone +49 (0) 251 9793-0

District Court Münster, Commercial Register No. HRB 7107

1 Key machine specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3.2 Basic safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

4.6 Liability and warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

5 Transport, Storage, Installation, and Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

6 Putting the machine into operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

8 Troubleshooting and fault rectification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

Compression springs Replacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

11 Spare parts/After-sales service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157

1 Key machine specifications

Machine system: HAVER NIAGARA vibrating screen

1.1.2 Customer information

Customer: Intercem - Cimasso

1.1.3 Manufacturing plant

Manufacturer: Haver NIAGARA GmbH

1.1.4 After-sales service

Company name: Haver NIAGARA GmbH

1.1.5 Ordering spare parts

Company name: Haver NIAGARA GmbH

1.2 Technical data

1.2.1 Machine specifications

1.2.2 Material requirements

Suitable material Cement

1.2.3 Machine energy requirements

Machine power supply

Operating voltage 400 V AC

Equipment 1 = yes, 2 = no, — = no specification,

1.2.4 Machine utilisation restrictions

Installation above NN < 1000 m

1.2.5 Emission sound pressure level of the machine

Emission sound pressure level LpAeq < 80 dB(A)

1.2.6 Screening media

Mesh width/hole width/gap width 6,3 mm

2.1 Machine identification

2.1.1 Type plate

Robert Bosch Straße 6

Fig. 2-1: Type plate

The type plate specifies the

• Information for maintenance

2.1.2 Operating manual

2.2 Selection and Qualification of Personnel

2.3 About the operating manual

2.3.1 Availability of the operating manual

2.3.2 Operating manual revisions

2.3.3 Copyrights and protective rights

2.3.4 Action-related warnings

Structure of action-related warnings

• Panel in colour of danger level

• Text that describes the following:

Types of action-related warning

Potentially dangerous situation

Potentially harmful situation

Potentially harmful situation

2.3.5 Visual highlights

Controls without a caption

Controls before and after actuation

Operator control prior to activation

Operator control after activation

Text on machines and displays