Global Pulley Specifications

Warranty 1 year 1 year 2 year with loading info" 2 year with loading info" 2 year with loading Mb',
2 year with loading info" 2 year with loading info"
RIM Straight or Straight or Straight or Straight Straight
Crown per B105.1 Crown per 8105.1 Crown per B105.1
FW = BW + for x42" = SW + for 047' = OW + 2" for x42" BW + 3' for > 42" = 13W + =BW+ 12"
=BW+3"for>42" = SW + 3" for > 42"
Yield . 24.500 psi > 24.500 psi > 24,500 psi > 24,500 osl > 36,000 psi
Max.Carbon Content 0.26% 0,26% VC% 0,26% 26%
Minimum Thickness 6-12 1/4 6-12 1/4 0.5", or greater based on design req.
14 - 20 3/8 14 - 20 318
24 - 48 1/2 24 -48 1/2

Machined PIW >800 Machine turned Rim 0.30 TIR PIW >800 Machine turned Rim 0.30 TIR Machine turned Rim Machine turned Rid,
Joint preparation Fully Machined including Rim ID
Concentricklly Dia (in.) and Max TIR Dia (in.) and Max TiR Dia (id) and Max TIR 0.030" TIR MAX 0.015" -DR MAX
8-24 0125 8-24 0.125 8-24 0.125
30 - 48 0.188 30 - 48 0.188 30 - 48 0.188
64 - 60 0,250 54 - 60 0.250 54 -60 0.250
Material certified lamination tree with 190%
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End Discs Hub welded to end disc, flexible or rigid design MD = Hub Welded to End disc Integral hub (HE) Integral hub, turbine, flexible design T Section or Notched T
MDX = Integral Hub Profiled, flexible design(keyless)

End Disc Welded to Rim End Disc Welded to Rim End Disc Welded to Rim End Disc Welded to Rim End Disc Welded to Rim with Complete
Penetration Weld
Yield > 30,000 psi > 30,000 psi > 30,000 psi > 30,000 psi 38,000 psi
Max.Carbon Content 0,28% 0,26% 0,26% 0,26% 0,26%
Flexible / Rigid Flexible! Rigid Rigid Rigid / Flexible Flexible) Rigid Flexible! Rigid
Material certified lamination freewill) 100%
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Point/Coating high solids, corrosion resistant paint high solids, corrosion resistant paint high solids, corrosion resistant paint high solids, corrosion resistant paint high solids, corrosion resistant paint,
dust shields
Shafts
> 45.000 psi > 45,000 psi > 45,000 pal > 45,000 psi > 62,000 psi
Min Carbon Content 0,43% 0,43% 0.43% 11,43% 0,313%
Type Cold Forged < 6" Dia. Cold Forged < Dia_ Cold Forged < 6' Dia. Cold Forged c 6' Dia. Hot Rolled or Forged Steel
Hot Rolled or forged steel > 6" Dia. Hot Rolled or forged steel ? 6" Dia. Hot Rolled or forged steel > 6' Dia. Hot Rolled or forged steel > 6" Dia. (No solo,* Heat Treatment Allowed/
Full Matching Yes Yes Yes Yes Yes
Fillet Radial > 25% of smaller diameter or > 25% of smaller diameter or > 25% of smaller diameter or difference In > 25% of smaller diameter or 25% of smaller diameter or
difference in diameters (larger one) difference in diameters (larger one) diameters (larger one) _ difference in diameters gamer one) difference in diameters (larger one)
Pillow Block Turndown > 75% of motor shaft diameter > 75% of major shaft diameter > 75% of major shaft diameter > 75% of major shaft diameter 75% of major shaft diameter

Kb = 1.5 = 1.5 = 1.5 = 1.5 = 1.5

= 2.5 for overhung loads 2.5 for overhung loads 2.5 for overhung loads = 2.5 for overhung loads = 2.5 for overhung toads
Kt = 1.0 = 1.0 =10 = 1.0 = 1.0
Strees at Hub Combined Bending and Torsional <8,000 psi Combined Bending and Torsional <8,000 psi Combined Bending and Torsion./ <8,000 psi Combined Bending and Torsional <8,000 psi Combined Bending and Torsional <10,000 psi
Combined Bending and Torsional stress at Combined Bending and Torsional stress at Combined Bending and Torsional stress Combined Bending and Torsional stress Combined Bending and Torsional stress at
tumdovms <10,657 psi turndowns <10,607 psi at turndowns <10,607 psi at turndowns <10,667 psi turndowns <13,333 psi
Slope at ED CI < 0.0023 irdin 0_0023 irdin < 0.0015 in/in <0.0015 jnfin, fabric 0 00101ndin, steel or Kevlar <0.0010 inifin
Material 1045 1045 1045 1045 4140
Inspecction Ultrasonic before machining, dye penetrant after
machining.
Paint/Cooling non-water soluble rust Inhibitor. non-water soluble rust Inhibitor. non-water soluble rust Inhibitor. non-water soluble rust inhibitor. non-water soluble rust inhibitor.
Hubs and Bushings HE HE HE/ Keyless locking assy Keyless looking assy Keyless locking assy

Welding Submerged arc process Submerged arc process Submerged arc process Submerged arc process Submerged arc process
Longitudinal weld seams on rim od Longitudinal weld seams on rim od Longitudinal weld seams on rim od Longitudinal weld seams on rim od Complete penetration butt welds, no backing
with full length, complete with full length, complete with full length, complete with full length, complete plates.
penetration Penetration penetration. penetration.
Weld filler materials shall be low hydrogen
Center discs welded from bore Stitch Weld > Center discs welded from bore Center discs welded from bore Center discs welded from bore No Center Discs Allowed.
30% of circumference Continuous Weld Continuous Weld Continuous Weld
End Discs continuously welded to rim and End Discs continuously welded to the rim. End Discs continuously welded to the rim. End Discs continuously welded to the rim. Circumferential welds to be finished smooth.
continuously welded to both sides of hub
Welding byAWS D1.1 personnel Welding byAWS D1.1 personnel.
10096 Ultrasonic inspection 100% Ultrasonic Inspection
Magnetic Particle Inspection over entire Magnetic Particle Inspection over entire length
length
'Thermally stress relived before machining. Thermally stress relived before machining.
Hot vulcenized to pulley face (drum) Hot vulcanized to pulley face (drum) Hot vulcanized to pulley face (drum) Hot vulcanized to pulley face Hot vuleenized to pulley face or Cold Bond to
Lagging pulley face
High Tension Pulleys 0.375' thick, 60 Duro Shore A, herringbone 0.5" thick. 60 Duro Shore A, herringbone 0.5" thick. 60 Duro Shore A, herringbone 0.5" thick, 60 Duro Shore A. Diamond 01." thick, 60 Dar° Shore A. Diamond
Low Tension Pulleys 0.375" thick 60 Duro Shore A 0.375" thick. 60 Duro Share A 0.375" thick. 60 Duro Shore A 0.375" thick. 60 Duro Shore A 0.5" thick. 60 Duro Shore A
Material SBR unless otherwise specified SBR unless otherwise specified SBR unless otherwise specified SBR unless otherwise specified D-Lag for high abrasion resistance
D-Lag for high abrasion resistance D-Lag for high abrasion resistance D-Lag for high abrasion resistance D-Lag for high abrasion resistance Neoprene for underground or on resistant
Neoprene for underground or all resistant Neoprene for underground or oil resistant Neoprene for underground or oil resistant Neoprene for underground or oil resistant
Na Tape wrap impression present No. Tape wrap impression present Yes PIW . 800 Machined with pulley mounted on shaft, max Machined with pulley mounted on shalt, Ines
Machined TIR 0.030". TIR 0.030'.
Pulley Direction Clearly marked, when required Clearly marked, when required Clearly marked, when required Clearly marked, when required Clearly marked, when required
Protective Covering Yes. Yes. Yes. Yes. Yes.
Wing Pulleys CEMAB501, <350 P1W at Pulley MD < 350 PIW I MDX < 450 PM/ N/A NIA NIA
No Steel or Keeler Belting No Sleet or Kevlar Belting
Min Contact Bar 1 S' X 0.25" 1.5" X 0.625" / 2.0" x 075"
Lagging Extruded urethane replaceable (optional) Extruded urethane replaceable (optional)
Welding MIG MID
Assembly waterproof rust inhibitor waterproof rust inhibitor waterproof rust inhibitor waterproof rust inhibitor waterproof rust inhibitor
Paint/Coating applied to exposed/machined areas applied to exposed/machined areas applied to exposed/machined areas applied to exposedlinachined areas applied to exposed/machined areas
Identification ID Tag applied to end disc ID Tag applied to end disc, and shalt stamped ID Tag applied to end disc., and shaft stamped
Statie per ISO 1940/1-1966 Static per ISO 104111-1986
One weight per end disc, securely welded. Shall One weight per end disc, securely welded. Shall
Balancing
not project beyond face of pulley. not project beyond face of pulley
Minimum searing L10 60000 Hrs. 100,000 Hrs. 100,000 Hrs. 100,000 Hrs. 100,000 Hrs_