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2021 ASME JOT Flow Reconstruction Part 2
2021 ASME JOT Flow Reconstruction Part 2
Introduction features, errors can be introduced to the calculated mean flow prop-
erties and can further propagate into calculations of the component
The flow field in a compressor is circumferentially nonuniform
performance. For instance, Stummann et al. [1] conducted a full
due to the wakes from upstream stator row(s), the potential field
annulus unsteady Reynolds-averaged Navier–Stokes (URANS)
from both upstream and downstream stator rows, and their aerody-
simulation of a 3.5-stage axial compressor at midspan and
namic interactions. Characterization of this nonuniform flow is of
showed that the circumferentially nonuniform flow can cause
great importance since it can affect stage performance and blade
more than a one-point error in compressor stage performance mea-
forced response. Historically, experimental characterization of cir-
surements. In a recent study, Chilla et al. [2] investigated the instru-
cumferential variations in the flow field is achieved by circumferen-
mentation errors caused by circumferential flow field variations in
tial traverses, either utilizing a probe traverse mechanism or fixed
an eight-stage axial compressor representative of a small core com-
instrumentation while actuating the stator rows circumferentially.
pressor in an aero-engine. The analysis showed that a baseline probe
This involves costly design and development of complex traverse
configuration with three equally spaced probes around the annulus
mechanisms and introduces challenges in sealing the flow path.
yields a maximum of 0.8% error in flow capacity and 2.8 points in
Additionally, in many component or engine tests, implementa-
error for compressor isentropic efficiency.
tion of traverse mechanisms is not possible. Rakes placed at
Therefore, it is of great value to resolve the compressor nonuni-
several stations around the annulus are used to characterize the com-
form circumferential flow field using spatially undersampled data.
ponent performance. At each station, the thermodynamic properties
However, there is very limited research available in the open liter-
acquired from the probes at different locations are averaged to a
ature on this topic. To bridge this gap, a novel method to reconstruct
single value to represent the mean flow property. Therefore,
the compressor nonuniform circumferential flow field using spa-
depending on the location of the probes and nonuniform flow
tially undersampled data points from a few probes instrumented
at fixed circumferential locations is proposed in Part 1 of this pub-
lication [3]. The method includes two core techniques: a particle
1
Corresponding author. swarm optimization algorithm for selection of optimal probe posi-
Contributed by the International Gas Turbine Institute (IGTI) of ASME for tion and a multi-wavelet approximation method to reconstruct the
publication in the JOURNAL OF TURBOMACHINERY. Manuscript received November 12,
2020; final manuscript received January 25, 2021; published online April 26, 2021. nonuniform circumferential flow field from several dominant
Tech. Editor: David G. Bogard. wave numbers. Validation of the method is performed using a
Journal of Turbomachinery Copyright © 2021 by ASME AUGUST 2021, Vol. 143 / 081003-1
representative total pressure field in a multi-stage compressor avail- [5], represents the geometrically scaled up design of the rear stages
able in the open literature. The flow variations are characterized of a Rolls-Royce high-pressure compressor used for a jet engine
using full annulus URANS simulations, which constitute the core, matching representative Mach numbers and Reynolds
“true” pressure field. The circumferential total pressure field is numbers. With multiple stages and realistic flow conditions, the facil-
reconstructed from eight spatially distributed data points using a ity offers the opportunity to analyze the impact of blade row interac-
triple-wavelet approximation method. Results show good agree- tions for computational tool validation. Though studies of the rotor
ment between the reconstructed pressure field and the “true” pres- wake variability have been thoroughly carried out by Key et al. [6]
sure field. Following that, a sensitivity analysis of the method is and Smith et al. [7], there are limited findings on passage-to-passage
conducted to study the influence of probe spacing on the error in flow variations for the vane rows. In this experiment, three circumfer-
the reconstructed signal. The method is robust and capable of recon- ential segments of the annulus were experimentally characterized by
structing circumferentially nonuniform compressor flow field with indexing the stators, with respect to one another, past a fixed total
Fig. 1 Sketch of (a) the compressor flow path and (b) distribution of the diffuser leading edge static pressure taps
P1 52.0 60 4
P2 85.1 90 6
P3 103.9 20 8
P4 165.8 50 12
P5 198.9 80 14
P6 217.6 10 16
P7 279.5 40 20
Fig. 3 Plot of diffuser leading static pressure along the (a) cir-
cumferential and (b) pitchwise direction
and low pressure between vanes, which agrees with the findings
from Lusardi in Ref. [4].
4 0.302 8.711 4
8 0.265 8.833 6
17 0.416 8.311 3
21 0.469 8.068 2
25 0.973 2.105 1
34 0.177 8.992 10
50 0.250 8.848 8
Note: Italics font represents the best fitting results with highest value in
Pearson’s r and the lowest fitting residual.
Reconstruction of Stator Downstream Total Pressure challenge, a reduced-count S1 vane row was designed with 38
Field in a Multi-Stage Axial Compressor vanes (19 vanes per 180-deg segment) [13]. However, with the
introduction of a different, reduced-vane count for S1 into the
The second experiment was conducted in the Purdue 3-Stage standard compressor configuration, the full annulus could not be
(P3S) Axial Compressor Research Facility using the PAX100 com- captured in a single vane pass traverse. For the PAX100 configura-
pressor with a reduced-vane count for stator 1 (denoted PAX101). tion, with a uniform blade count of 44 for the IGV, S1, and S2,
Information associated with the layout of the facility can be found one vane passage could effectively characterize the entire annulus
in Refs. [11,12]. The PAX100 compressor design features an inlet of the compressor (neglecting the effects of S3). For the PAX101
guide vane (IGV) followed by three stages, shown in Fig. 8. All configuration, this characterization gets more complicated as
three of the rotors are integrally bladed and each stator row is one vane passage is no longer indicative of the entire annulus. To
uniquely manufactured as a 180-deg segment featuring a shroud illustrate this complexity, a simple model was developed by Korma-
on both the inner and outer diameters. Between each stage, instru- nik [14] to demonstrate how the blades would line up relative to one
mentation ports in the casing endwall allow for various probes to be another around the annulus, Fig. 9. The circumferential positions for
inserted into the flow field. While the compressor is in operation, all blades from S1, S2/IGV (shown as a single row because of the
each stator row also has the capability to individually circumferen- same vane counts), and S3 are illustrated. In the PAX101 configu-
tially traverse an angular distance up to approximately 15 deg, or ration, as all of the stator blade counts have a greatest common
more than two stator vane passages. This enables vane clocking, factor of 2, blades of all four stationary rows (IGV, S1, S2, and
allowing pitchwise measurements including wake traverses. The S3) only exactly line up every 180 deg (0 deg and 180 deg in
circumferential vane position is measured with precision string Fig. 9). In addition, with decreasing the vane count of S1 by 6,
potentiometers. the blades of IGV, S1, and S2 approximately line up every
In the original PAX100 configuration, the IGV, stator 1 (S1), and 60 deg (0 deg, 60 deg, 120 deg, 180 deg, 240 deg, and 300 deg in
stator 2 (S2) all have the same vane count of 44 providing a unique Fig. 9). Thus, a 6/rev pattern and a 2/rev pattern manifest around
environment to study the effects of vane clocking on compressor the annulus.
aerodynamic performance as well as rotor forced response. Since the instrumentation is stationary, S1 and S3 were clocked
However, the effects of S1 and S2 on rotor 2 (R2) forced response with respect to IGV and S2 in a particular fashion so as to imitate
are indistinguishable using this configuration. To address this the location of a probe if it was able to be traversed around the
annulus. These established seven clocking configurations, labeled
in Fig. 9, to map out a 60 deg segment of the annulus. The offset
angles of S1 and S3 with respect to S2/IGV at all seven clocking
configurations are shown in Fig. 10. At each configuration, the posi-
tion of IGV and S2 remains the same, while the position of S1 and
S3 were adjusted with respect to IGV/S2 to match the relative blade
spacing at the different annulus locations. Since the stator rows can
20% of the full annulus coverage. The reconstructed total pressure reconstructed with high-fidelity by using a small segment of the
field using the reduced dataset is shown in Fig. 13(c). The segments dataset and inclusion of a limited number of wavelets. Based on
of data used for flow reconstruction are indicated by the blue bands this finding, the total pressure profile at the near hub (12%) and
on the abscissa. Strong agreement in the total pressure profile near shroud (88%) are reconstructed using the reduced dataset
between the reconstructed and experimental results is achieved in with 12 wavelets. The results are shown in Fig. 14. The recon-
the passages where the experimental data are used for flow recon- structed total pressure profile at 65% span is not shown in the
struction. More importantly, good agreement is also achieved in figure due to the physical differences in the spanwise distribution
the passages where the experimental data are not used for flow of the pressure elements for each of the three rakes used (i.e.,
reconstruction. The features associated with passage–passage varia- Rake B has a pressure element at 65% spanwise location while
tions are nicely resolved in the reconstructed total pressure profile Rakes A and D have pressure elements at 70% instead). At the
using the reduced dataset. There are very small differences other six spanwise locations, the reconstructed total pressure pro-
between the two reconstructed total pressure profiles using the files agree well with the results from experiment including the pas-
full and selected reduced datasets. sages where the experimental data are not used for flow
After exploring the influences of the number of wavelets and reconstruction. The patterns associated with passage–passage varia-
the size of the dataset, one important conclusion can be drawn: tions are nicely resolved in the reconstructed total pressure profile.
the full annulus total pressure profile downstream of S2 can be Additionally, comparing to the midspan, there is better agreement in
the depth of the pressure deficit associated with wakes between the
reconstructed and measured total pressure profiles achieved at the
near hub and near shroud regions.
Table 5 Condition number for the full dataset and reduced
dataset
Calculation of Stator 2 Downstream Mean Total Pressure
No. of Reduced Using the Multi-Wavelet Approximation Method. The mean
Wave no. combination wavelets Full dataset dataset total pressure obtained from the multi-wavelet approximation
method are compared with the mean total pressure obtained from
[44 88 132 176 20 2.99 5.81 experimental data using a pitchwise-averaging method, and the
220 264 308 352 results from all seven spanwise locations are listed in Table 6.
38 76 114 152
50 100 150 200 The column labeled F-20 contains results obtained using the full
2 6 12 24] dataset with inclusion of 20 wavelets. Correspondingly, F-12 and
[6 12 38 50 44 88 132 176 12 1.53 2.66 R-12 represent the results obtained using either the full or
220 264 308 352] reduced dataset with inclusion of 12 wavelets. At all the spanwise
locations, the mean total pressures obtained using the multi-wavelet
Fig. 14 Comparison of the reconstructed total pressure profiles with results from experiment at different spanwise locations
using reduced dataset
method are almost identical to the values calculated using the In summary, the full annulus total pressure field downstream of
pitchwise-averaging method, with the maximum deviation less S2 is reconstructed from a fraction of experimental data represent-
than 0.025%. In addition, the multi-wavelet method yields very ing 20% of full annulus coverage using a multi-wavelet approxima-
repeatable values for the mean total pressure for all cases (including tion method. The reconstructed total pressure profile agrees well
the full or reduced datasets with inclusion of 20 or 12 wavelets). with the results from the experiment at a variety of spanwise
Conclusions
In this two-part publication, a novel method is introduced in References
Part 1 of the paper to reconstruct the compressor nonuniform cir- [1] Stummann, S., Jeschke, P., and Metzler, T., 2015, “Circumferentially
Non-Uniform Flow in the Rear Stage of a Multistage Compressor,” ASME
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