Professional Documents
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A307 0431 45 Enq Rev1
A307 0431 45 Enq Rev1
Table of Contents
Document Number Rev. Document Title Page
Number
A307-000-XH-MR- B ENQUIRY DOCUMENT 2
0431-45-RFQ
A307-000-XH-MR- B BATTERIES - NI CD & BATTERY CHARGER 176
0431
A307-000-16-50-TR- B INSTRUCTIONS TO VENDORS 181
0431
A307-000-16-50-DS- A DATA SHEET 187
0631
A307-000-16-50-VR- A VENDOR DATA REQUIREMENTS 192
0431
A307-000-16-50-LL- A VENDOR LIST 195
0431
A307-000-16-50-SL- A SPARE LIST 199
0431
6-51-0019 4 Specification for battery & charger. 201
6-51-0047 2 Specification for stationary nickel cadmium batteries 216
6-51-0087 2 Specification for field inspection, testing and commissioning of 223
electrical installations
6-81-1019 2 ITP for battery chargers 231
6-81-1047 1 ITP for Stationary Nickel Cadmium Battery 238
6-78-0001 0 Specification for Quality Mgt. System Requirements from Bidders 243
6-78-0003 0 Specification for Documentation Requirement from Suppliers 252
Page 1 of 263
EI Bhawan Annexe, Bhikaiji Cama Place, RK Puram, New Delhi – 110 066, INDIA
Phone No : 0091-11-26762121 ; Fax No : 0091-11-26191714, 26167664
REQUEST FOR QUOTATION (RFQ) REV. 01
RFQ No.: SM/A307-000-XH-MR-0431/0045 Date: 24.09.2013
To, Client : BHARAT PETROLEUM CORPN. LIMITED
M/s
Project: INTEGRATED REFINERY EXPANSION PROJECT AT
KOCHI REFINERY
MR No.: A307-000-XH-MR-0431 Rev. B
Item: BATTERIES – NICKEL CADMIUM, BATTERY
CHARGERS
th
Due Date & Time: 10 October 2013 & Up to 1200 Hrs. (IST)
th
At 1400 Hrs. (IST) on : 10 October 2013 (at Business
Centre, E. I. Bhawan,Annexe Bhikaiji Cama Place, R.K.
UNPRICED BID OPENING: Puram, New Delhi – 110066, India) (In case the bid due date
happens to fall on Holiday, the next working day shall be
deemed to be due date)
PRICED BID OPENING: TIME & VENUE SHALL BE INTIMATED LATER.
Gentlemen,
Bids are requested on behalf of our Client M/s Bharat Petroleum Corporation Limited on e-procurement
system for the subject item in total compliance to technical specifications, scope & terms & conditions of
enquiry documents / attachments.Pradeep1979
1. Bidder should submit their bids strictly as per the requirements outlined hereunder and as specified in
the material requisition.
2. Bidder can download the RFQ Documents from EIL’s website http://tenders.eil.co.in/
http://www.tenderwizard.com/eil.
3. Bids are required to be submitted through EIL’s Authorized Service Provider’s (ASP) Electronic System /
Portal at www.tenderwizard.com/eil only, on or before the bid submission date and time. Bidders are
required to register themselves at www.tenderwizard.com/eil . No registration fee would be charged from
the bidders.
Bidders to refer attached Instructions to Bidders for E-Tendering.
4. Bidders are required to upload the complete bid comprising of Part-I:- Unpriced Bid along with all
supporting documents & Part-II :- Priced Bid on the e-tendering website (www.tenderwizard.com/eil)
only.- Refer General Instruction provided in SIB .
5. Bidder to ensure that they are able to download the bid documents / price schedule on e-tendering
website atleast two days before Bid Due Date (BDD).
6. Technical specification should be strictly as per the Material Requisition attached. It may be noted that
the Bid shall be evaluated as received.
7. Commercial requirements are specified in the General Purchase Conditions, Special Instructions to
Bidders and Agreed Terms & Conditions (ATC) questionnaire. The pre-filled Agreed Terms & Conditions
Questionnaire should be returned duly signed and stamped along with copy of your un-priced bid.
8. If not bidding, please inform vide E-mail with attached regret letter within the due date & time, with
reasons(s) of not participating in the RFQ. In case there is no response, names of such bidder may not
be considered for issuance of future enquiries.
9. Direct bids only, without the intermediary of an Indian Agent will be considered from Foreign Bidder.
10. COMPLETION PERIOD :
Page 1 of 5
Page 2 of 263
FOR SUPPLY OF EQUIPMENT:
12 (Twelve) Months on FOT Site basis from the date of Fax of Acceptance. Date of receipt of
Equipment at site shall be considered the date of delivery.
Page 2 of 5
Page 3 of 263
documentary evidence for the same duly certified by Statutory Auditor of the bidder or a practicing
Charted Account (not being an employee or a Director or not having any interest in the Bidder’s
company / firm) where audited accounts are not mandatory as per law.)
27. The Net Worth of the bidder should be positive as per the immediate preceding year's audited financial
results. However, Central Public Sector Enterprises (CPSEs) are exempted from this requirement. If
the bidder is not meeting the above criteria their bid shall not be evaluated further. Bidders are
therefore requested to furnish the Audited Financial Statement for the immediate preceding year
including Profit & Loss Account.
Contact Persons for this RFQ are:
Mr Subhendu Mondal, AGM (C&P), Extn. No. 3883 & email: subhendu.mondal@eil.co.in &
Ms. Kushal Verma, Sr. Engineer (C&P), Extn. No. 3875 & email: kushal.verma@eil.co.in
(SUBHENDU MONDAL)
ASST. GEN. MANAGER(C&P)
ENGINEERS INDIA LIMITED
Enclosure: As per List Attached
Page 3 of 5
Page 4 of 263
LIST OF ENCLOSURES
DOCUMENT
A) Request For Quotation (RFQ)
B) Proforma of Letter of Authority for Attending Un-priced / Priced Bid Opening
C) Price Schedule Format (For Indian Bidders)
D) Commercial document:
i) Agreed Terms & Conditions (For Indian Bidders)
ii) Special Instruction to Bidders (SIB)
iii) General Purchase Conditions (Indian)
iv) General Conditions of Contract
v) Terms & Conditions for Site Work
vi) Integrity Pact
vii) Instruction to Bidders for e-tendering.
viii) Browser Settings for e-tendering
ix) Vendor Help Manual for e-tendering
E) Technical document:
i) MR No. A307-000-XH-MR-0431 Rev. B
Page 4 of 5
Page 5 of 263
Proforma of Letter of Authority for Attending Unpriced / Priced Bid Opening
No. Date:
Dear Sir,
We confirm that we shall be bound by all and whatsoever our representative(s) shall commit.
Yours faithfully,
Signature _________________________
Name & Designation ________________
For & on behalf of __________________
Note:
This Letter of Authority should be on the letterhead of the bidder and should be signed by a person competent and having
the Power of Attorney to bind the bidder.
Page 5 of 5
Page 6 of 263
PREAMBLE TO PRICE SCHEDULE (INDIAN) REV. 01
RFQ NO. SM/A307-000-XH-MR-0431/0045
Page 7 of 263
1 Scope of supply including testing, inspection, documentation etc., shall be strictly as per Material Requisition and other documents which are part of RFQ.
2 Indian Bidders must quote firm freight charges upto kochi site in the space provided in the price schedule. No additional charges paid by client for the same.
3 Indian Bidder shall furnish built-in CIF value if any, against each quoted item, giving details of description of goods, qty. rate of Custom Duty etc. in attached Format-"CIF/CD".
4 Bidder to clearly indicate 'Quoted' / 'Not Quoted' against each Sr. No. (as applicable) in the price column in the unpriced Price Schedule. Bidders to submit Price Part of above Price
Schedule in their Priced Bid and Unpriced Part with the Unpriced Bid.
5 Bidder shall furnish prices/details as above, in accordance with Instructions To Bidders/ Request for Quotation.
6 All the Columns of quoted items in the Price Schedule must be filled with required information, as applicable.
7 Bidder must quote the price in enclosed Price Schedule formats only. The formats shall not be changed and/or retyped.
8 Quoted prices are firm and fixed till complete execution of the entire order and no variation on any account is allowed. Bidder to furnish itemised list of such commissioing spares &
mandatory spares included in the lumpsum price for main equipment.
9 Bidder must note that all the items in the MR are grouped together in a single group. Bidder must quote lumpsum price for all the grouped items in the space provided in
the Price Schedule only. Evaluation shall be done on bottomline basis considering all the items falling under one group. All MR items shall be ordered on a single
vendor.
10 In case of discrepancy between unit price and the total price, the unit price shall prevail.
11 Form 'C' shall be issued only for finished Product.
12 Bidder to quote the price of Comprehensive Insurance (Transit/Marine cum Storage, Erection, till handing over of equipment) which shall be in the scope of Supplier.
13 The quoted prices shall be inclusive of all inspection and testing requirements as specified in the enclosed MR. Stage wise & final inspection by EIL for indigenous material for which
no extra charges shall be paid & Personnel and incidental expenses of EIL’s inspectors are not in vendor’s scope. Notwithstanding the stagewise & final inspection at vendor’s
works by EIL, all imported materials shall be procured under TPIA (Lloyds/ BV/DNV/TUV/CEIL) inspection in the country of origin and the quoted prices shall be inclusive of the
same.
14 Bidder to confirm that he has noted the contents of the Preamble to the Price Schedule, Price Schedule, RFQ, Material Requisition etc and quoted his prices accordingly without any
deviation.
NOTES: 1.Bidders are mandatorily required to enter their name in the each page of excel file / pdf file of Price Schedule provided in the e-tender portal for submission of
Unpriced & price bid.
2.Price Schedule contains total 7 pages .
COMPANY'S NAME:
Page 1 of 7
PRICE SCHEDULE FOR SUPPLY (INDIAN BIDDERS) REV. 01
RFQ NO. SM/A307-000-XH-MR-0431/0045
Page 8 of 263
Total Comprehensive
Lump SumTotal Freight
Weighted Value in Lump Sum Total FOT Despatch Charges upto Project Site
Insurance Charges
Item Sl. Percentage Break- Point Price including P&F for (Transit/Marine cum storage,
including Service Tax +
No. as Item Code Item Description Qty UOM Up for the Purpose all the Items Falling under the education cess for all the Items Erection, till handing over of
per MR. of Billing & Group Equipment) for all the Items
Falling under the Group
applicability of PRS Falling under the Group
04.00 Supply of Mandatory Spares as per enclosed list / Instructions to vendor in MR No. A307-000-XH-MR-0431.
Page 2 & 3 of 7
PRICE SCHEDULE FOR SUPPLY (INDIAN BIDDERS) REV. 01
RFQ NO. SM/A307-000-XH-MR-0431/0045
IN INR
1 2 3 4 5 6
Testing and commissioning at site including supply of all commissioning spares for the following, as per the enclosed EIL standard
02.00 specifications, instructions to vendor, data sheets, etc. As per complete scope mentioned in MR. NO.A307-000-XH-MR-0431 complete in all
respects.
Page 4 of 7
PRICE SCHEDULE FOR 2 YEARS OPERATION & MAINTENANCE SPARES (FOR INDIGENOUS
BIDDER) REV. 01
RFQ NO. SM/A307-000-XH-MR-0431/0045
Page 11 of 263
1 2 3 4 5 6 7
DETAILS OF BUILT-IN-CIF VALUE OF IMPORT CONTENT CONSIDERED AND INCLUDED IN QUOTED SUPPLY PRICES UNDER PRICE SCHEDULE
Page 12 of 263
DESCRIPTION CIF value of Import Content included RATE OF IMPORT DUTY INCLUDED IN QUOTED SUPPLY PRICES
For Item Description Qty. in quoted supply prices for column (2) CUSTOM BASIC CVD + EDU. EDU. CESS SAD (%) TOTAL
Sl . No. of Imported (Unit____) Qty. TARRIF CUSTOMS CESS ON CVD ON CUSTOM
as per Items *(1) (In Rs) NO. DUTY (%) (%) CUSTOM DUTY (%)
MR DUTY (%)
1 2 3 4 5 6 8 9
7
i)_____
For Item
SL. No ii)_____
01.01 iii)______
iv)_____
For Item
SL. No v)_____
01.02 vi)______
i)_____
For Item
SL. No ii)_____
01.03 iii)______
iv)_____
For Item
SL. No v)_____
01.04 vi)______
i)_____
For Item
SL. No ii)_____
01.05 iii)______
iv)_____
For Item
SL. No v)_____
01.06 vi)______
i)_____
For Item
SL. No ii)_____
01.07 iii)______
iv)_____
For Item
SL. No v)_____
01.08 vi)______
iv)_____
For Item
SL. No v)_____
01.09 vi)______
Page 6 of 7
Page 13 of 263
2. DULY SIGNED & STAMPED COPIES OF THIS “QUESTIONNAIRE”, WITH ALL THE
CLAUSES DULY CONFIRMED/ PRECISELY REPLIED TO BY THE SUPPLIER, SHALL BE
ENCLOSED.
SL.
DESCRIPTION SUPPLIER’S CONFIRMATION
NO.
1. Price Basis:
i) Quoted supply prices are on FOT - Despatch Point basis Confirmed
inclusive of Packing & Forwarding.
ii) Specify Despatch Point
-----------------------
iii) Freight Charges:
a) Confirmed , Quoted in Price
a) Confirm firm transportation charges inclusive of Service Tax Schedule
and Ed Cess, upto project site, has been quoted separately
by you in Price Schedule.
b) Confirmed
b) No Variation on any account (including Statutory Variation) on
Service Tax on Transportation Charges shall be paid by the
owner.
iv) Insurance:
Page 14 of 263
A307_ATC (I) Page 2 of 8
SL.
DESCRIPTION SUPPLIER’S CONFIRMATION
NO.
b. Present Rate of Excise Duty & Edu. Cess payable extra on ………..%
finished goods (including Spares)
c. Any variations in Excise Duty & Edu. Cess at the time of Confirmed
supplies for any reasons including variation due to Turnover
shall be borne by the Seller. Only Statutory Variations within
the Contractual Delivery / completion period shall be borne by
Purchaser.
d. If Excise Duty & Edu. Cess is not applicable at present due to Confirmed
any reason, the same shall be borne by Seller if it becomes
applicable later.
e. Confirm Excise Duty & Edu. Cess will not be applicable on Confirmed
transportation charges.
Page 15 of 263
A307_ATC (I) Page 3 of 8
SL.
DESCRIPTION SUPPLIER’S CONFIRMATION
NO.
7. Site Work:
For Site Work, if in the scope of the Bidder as per MR, please
confirm the following:
Confirm that quoted site work prices are exclusive of Service
a. Tax & Edu. Cess but inclusive of VAT on Works Contract and Confirmed
all other applicable taxes & duties.
b. Percentage of Service Tax & Edu. Cess as applicable extra -------------------%
on Site Work.
c. Supplier shall submit the Assessment/ Liability
Certificate from Sales Tax authorities indicating the VAT
on Works Contract payable for enabling Owner to
deduct the same from Supplier Invoices & make Confirmed
payment to the tax authorities. TDS Certificate towards
VAT on Works Contract shall be provided by Owner.
Statutory variation on VAT on Works Contract shall not
be payable by Owner.
d. Statutory Variation on Service Tax & Edu. Cess on Site work
shall be paid by the Owner against documentary evidence
Confirmed
within Contractual completion period.
Page 16 of 263
A307_ATC (I) Page 4 of 8
SL.
DESCRIPTION SUPPLIER’S CONFIRMATION
NO.
a. Charges for Supervision / Training, if in the scope of the Confirmed, Quoted in Price
Bidder as per MR have been indicated by bidder separately in Schedule
the Price Schedule.
e. Bidders shall also provide additional BG of an amount equal Noted & Confirmed
to the per diem charges for the number of days considered for
evaluation, over and above 10% PBG to cover compensation
for delay in mobilizing the erection/ commissioning personnel.
This BG will be released to the bidder upon the erection/
commissioning personnel reporting at site. This BG shall be
furnished along with payment milestone for submission of
final documentation as per MR and shall be initially valid up to
six months which shall be extended based on the request by
Owner.
Page 17 of 263
A307_ATC (I) Page 5 of 8
SL.
DESCRIPTION SUPPLIER’S CONFIRMATION
NO.
13.1 PART ORDER:
a. Confirm acceptance of Part Order clause as per GPC Confirmed (If Applicable as per MR)
(Indigenous). And bidder also confirm acceptance to part
quantity orders of any items (having quantities 5 Nos. & more)
to facilitate purchase preference to MSME bidders as per
Govt. guide lines.
13.2 MSME BIDDERS:
YES/ NO
a Confirm whether the bidder is a MSME bidder or not. (Please tick whichever is applicable)
b In case bidder is a MSME bidder, they must submit
documentary evidence for the same duly certified by
Statutory Auditor of the bidder or a practicing Charted
_________________
Account (not being an employee or a Director or not
having any interest in the Bidder’s company/ firm) where
audited accounts are not mandatory as per law.
c In case bidder does not submit duly authenticated
documentary evidence as required above, bidder shall Confirmed
not be considered eligible for availing MSME benefits.
d Any charges quoted extra as lumpsum (like IBR,
Testing, freight, etc.) shall be applicable prorata on
Confirmed
value basis in the event of part order / part quantities/
split order.
14. Repeat Order:
Confirm Acceptance of Repeat Order clause as per RFQ Confirmed
Covering Letter / SIB / GPC.
Page 18 of 263
A307_ATC (I) Page 6 of 8
SL.
DESCRIPTION SUPPLIER’S CONFIRMATION
NO.
Confirmed
iii) Inclusive of all statutory certification charges PESO/CCOE
etc. (if applicable) as required in the Material Requisition
Confirmed
c. Is your shop approved by IBR/CCE authority, if yes, indicate
validity.
i. IBR IBR Approved
ii. CCE
It is the responsibility of supplier to get the entire imported
materials and the built in imported contents inspected by TPIA Confirmed
(i.e. Lloyds/BV/DNV/TUV/CEIL) in the country of origin and
the quoted prices are inclusive of charges towards the same.
19. Import Content:
If your offer is based on certain imported raw materials (Applicable / Not Applicable)
required for equipments/ materials offered, please specify the (Please tick whichever is applicable)
following :
b. Indicate rate of Import Duties considered and included in the Refer Annexure to Price Schedule
quoted prices.
c. Indicate brief description/ specification with itemised CIF Refer Annexure to Price Schedule
value and country of origin of imported material.
d. Indicate classification with tariff no. under which Vendor Refer Annexure to Price Schedule
intends to import.
Page 19 of 263
A307_ATC (I) Page 7 of 8
SL.
DESCRIPTION SUPPLIER’S CONFIRMATION
NO.
l. The CIF Value(s) indicated by the vendor shall be deemed to Confirmed
be the maximum value(s) for the purpose of payment of
variation in custom duty and/or other statutory variations, if
any, thereon.
22. Whether any of the Directors of Bidder is a relative of any Confirmed No relation
Director of Owner/EIL or the Bidder is a firm in which any
Director of Owner/EIL or his relative is a Partner or the Bidder
is a private company in which any director of Owner/EIL is a
member or Director.
23. Please confirm you have not been banned or delisted by any Not Banned
Government or Quasi Government agencies or PSUs. If you
have been banned, then this fact must be clearly stated. This
does not necessarily mean cause for disqualification.
However if this declaration is not furnished the bid shall be
rejected as non-responsive.
24. Please confirm your offer contains the following:
Page 20 of 263
A307_ATC (I) Page 8 of 8
SL.
DESCRIPTION SUPPLIER’S CONFIRMATION
NO.
contradiction between the confirmations given above and
terms & conditions mentioned elsewhere in the offer, the
confirmation given/confirmed herein above shall prevail.
28. Confirm that Net worth of the Bidder’s company is Confirmed & Submitted
positive as per the immediate preceding year’s audited
financial results & Immediate preceding year’s audited
annual financial results has been submitted along with un-
priced bid.
Page 21 of 263
BPCL-KR
Job: A307
Page 22 of 263
BPCL-KR
Job: A307
INDEX
SECTION – A (TERMS OF PAYMENT)
1.0 Payment Terms For Indian Bidders
2.0 Payment Terms For Foreign Bidders
3.0 Ocean Freight
SECTION – B: EVALUATION CRITERIA FOR COMPARISION OF BIDS
4.0 Where only Indian Bids are under comparison
5.0 Where only Foreign Bids are under comparison
6.0 Where Indian as well as Foreign Bids are under comparison
7.0 General Notes
8.0 Special Notes on Taxes/Duties and CENVAT benefits
9.0 Price Reduction Schedule Towards Delay In Delivery
10.0 Guarantee / Warranty Period
SECTION-C: (COMMERCIAL LOADING OF OFFERS IN CASE OF DEVIATIONS)
11.0 Basis of Loading
12.0 Payment Terms
13.0 Performance Bank Guarantee (PBG)
14.0 Delayed Deliveries
15.0 Price Variation
16.0 Freight charges
17.0 Indian taxes/ duties
18.0 Utilities
19.0 Delivery/Completion Period
20.0 Foreign Exchange Rate Variation/Custom Duty Variation For Indian Bidders (On
Built-In Import Content)
21.0 VAT on Works Contracts/ Service Tax/ Splitting Of Orders
22.0 Entry Tax
23.0 Rejection Criteria
24.0 Suo-Moto Changes In Prices
25.0 Price Implication Not Permitted
26.0 Integrity Pact
SECTION-D: SPECIAL CONDITIONS.
27.0 Delivery Schedule/ Completion Period
28.0 Despatch Instructions for Indigenous Supplies
29.0 Additional Taxes & Duties (Applicable For Indian Bidder)
30.0 Recovery Of Custom Duty, Excise Duty And Sales Tax
31.0 Governing Law
32.0 Purchaser‟s Rights And Remedies
33.0 Deduction At Source
34.0 Statutory Approval
35.0 Lien
36.0 Limitation Of Liability
SECTION-E: GENERAL INSTRUCTIONS
37.0 General
38.0 Fraudulent Practices
39.0 One Bid Per Bidder
40.0 Language Of Bid
41.0 Earnest Money Deposit:
42.0 Modification And Withdrawal Of Bids
43.0 Examination Of Bids And Determination Of Responsiveness
44.0 Owner‟s Right To Accept Any Bid And To Reject Any Bid
45.0 Notification Of Award
46.0 Waiver Or Transfer Of The Agreement
47.0 T&C For Foreign Suppliers (To Whom RFQ Issued) Operated Through Their Indian
Office / Subsidiaries
48.0 Tax Residency Certificate (TRC) Format For Foreign Bidder
49.0 Requirement of Employment Visa For Foreign Nationals
Page 23 of 263
BPCL-KR
Job: A307
1.1 Where the Material Requisition is only for supply of materials and there is no Supplier Data
Requirement specified in MR e.g. Bulk Piping Items, etc.
1.1.1 100% Payment within 30 days after receipt and acceptance of materials at site and on submission of
Performance Bank Guarantee for 10% of Total Order Value, valid till the full guarantee period plus
Three months claim period.
1.2 Where the Material Requisition calls for Supplier Drawings/Technical Documentation.
1.2.1 90% Payment within 30 days of receipt and acceptance of materials at Site and on submission of
dispatch documents.
1.2.2 10% Payment after receipt of final technical documentation as per PR against EIL‟s certification and
on submission of Performance Bank Guarantee for 10% of Total Order Value, valid till full guarantee
period plus Three months claim period.
1.3 Where Supply of materials and Erection or Site Work are in the scope of Supplier and
Package Items.
1.3.1 Supply
1.3.1.1 5% Payment on approval of all drawings atleast in CODE-2 by EIL against submission of Bank
Guarantee of equivalent amount valid till complete execution of Order plus Three months claim
period.
1.3.1.2 15% Payment after receipt of identified raw materials at Supplier‟s Works and against certification by
EIL and submission of Bank Guarantee of equivalent amount valid till complete execution of Order
plus Three months claim period.
1.3.1.3 60% Payment after receipt of equipment/materials at BPCL‟s Site. Billing Schedule to be furnished
by the Supplier in case pro-rata payments are required.
1.3.1.4 10% payment after completion of Site Work and submission of final Technical documents as
specified in the Purchase Requisition against EIL‟s Certification and submission of Performance
Bank Guarantee for 10% of Total Order Value (Supply plus Site Work), valid till full guarantee period
plus three months claim period.
In case of delay in start of the site work beyond 6 months, the above 10% Payment shall be released
against submission of Bank Guarantee of equivalent amount valid initially for 1 year and subject to
extension upto completion of the site work. However, in the event of delay in the site work, the
Supplier is not relieved of his responsibility to carry out the same.
1.3.1.5 10% payment within 30 days of handing over the successfully commissioned equipment. Wherever
commissioning is not in the Supplier‟s scope, the payment will be released after completion of Site
Work as per PR and handing over of equipment.
Page 24 of 263
BPCL-KR
Job: A307
1.4.2 15% after receipt of identified raw materials at Supplier‟s Works and against certification by EIL and
submission of Bank Guarantee of equivalent amount valid till complete execution of Order plus
Three months claim period.
1.4.3 60% Payment through NEFT against receipt of materials at BPCL‟s Site. Billing Schedule to be
furnished by the Supplier in case pro-rata payments are required.
1.4.4 10% Payment after receipt of final documents as required in Purchase Requisition against EIL‟s
certification and on submission of Performance Bank Guarantee for 10% of Total Order Value, valid
till full guarantee period plus Three months claim period.
1.4.5 Balance 10% Payment within 30 days of receipt of equipment at Site.
1.6 Payment for PGTR / Per Diem Charges for Supervision of Erection, Testing &
Commissioning
1.6.1 100% Payment of Invoice Amount shall be paid on completion of supervision services / PGTR
against submission of Invoice along with Time Sheet duly certified by EIL/BPCL Site-In-Charge.
Payment shall be made after deducting Income Tax at applicable rate. Service Tax, if any, shall be
paid on submission of Service Tax Invoice.
1.6.2 Where erection/commissioning supervision, commissioning assistance is required from the vendor,
penalty for non mobilization/delay in mobilization as per order shall also be specified in the
specifications. The penalty shall generally be 1.5 times the per diem rate for each day of delay of
reporting to site and shall be in addition to price reduction for delayed delivery.
1.6.3 Wherever supervision is in the scope of MR, bidders shall provide additional BG of an amount equal
to the per diem charges for the number of days considered for evaluation over and above 10%
PBG to cover compensation for delay in mobilising the erection/ commissioning personnel. This BG
will be released to the bidder upon the erection/ commissioning personnel reporting at site. This BG
shall be furnished along with payment milestone for submission of final documentation as per PR
and shall be valid up to six months which shall be extended based on the request by BPCL. (In case
where commissioning, Performance Guarantee Test, etc. are required and the 10% is under hold,
this condition shall not be applicable).
1.7 Transportation charges conjunction
1.7.1 100% Payment within 4 weeks after receipt of materials at site.
1.8 General
1.8.1 Excise Duty, Service Tax & VAT on Supplies shall be released only on receipt of Cenvatable/
Vatable copy of corresponding Invoice enabling availing of Input Credit by BPCL.
1.8.2 No initial advance payment along with Order shall be made by the Owner against Supplies as well
as Services (i.e. Transportation, Erection, Site Work, etc.). If a Supplier insists on the same, their
Offer shall be rejected.
1.8.3 Bank Guarantee(s) shall be issued through Scheduled Commercial Bank in India/ Indian Branch of
Foreign Bank, directly to BPCL as per the Pro-forma enclosed with RFQ documents and Supplier
shall also enclose copy of the same along with Invoice.
Page 25 of 263
BPCL-KR
Job: A307
1.8.4 All payments shall be released either through Electronic Clearing System (ECS) / Electronic Fund
Transfer (EFT)/ Real Time Gross Settlement (RTGS) or through internet, within 30 days of receipt of
Invoice and all requisite documents, complete in all respects.
1.8.5 Billing schedule shall be submitted to EIL & BPCL by the Supplier for approval within 30 days from
the date of Purchase Order wherever specified therein. No payment against pro-rata dispatch shall
be made without approval of Billing Schedule.
1.8.6 Major Raw Material: Shall be as specified below:
i. Columns and Vessels: Plates and Forgings
ii. Heat Exchangers: Plates, Forgings and Tubes
iii. Pumps/Compressors: Castings and Drivers
iv. Any other item(s) as may be defined in MR/PR.
2.2 Where the Material Requisition calls for Supply of material and Erection or Site Work in the
scope of Supplier and Package Items
For Supply Portion
2.2.1 90% Payment of FOB Supply value through an Irrevocable Letter of Credit against submission of
Shipping Documents. The Letter of Credit shall be established only on receipt of acceptance of Fax
of Acceptance/Purchase Order along with submission of Bank Guarantee of 15% of Order Value
(10% towards Performance Bank Guarantee valid till full Guarantee period plus Three months claim
period & separate 5% Bank Guarantee towards Price Reduction Schedule due to delay in delivery
valid till contractual delivery date (CDD) + Five and half Months).
2.2.2 10% Payment of FOB Supply value through direct wire transfer through banking channels on
completion of Erection or Site Work or Commissioning/Performance Guarantee Test Run (PGTR) at
site, as applicable as per Purchase Order/Purchase Requisition (PR) against submission of final
documents or Certificate of Completion of Work by BPCL Site.
For PGTR cases only
The above amount (10%) shall be released against successful demonstration of Performance
Guarantee Test Run & submission of Invoices duly certified by Site-In-charge or 6 months from
receipt of material at site (against BG of equivalent amount valid for 1 year), whichever is earlier.
However in the event of delay in conducting the PGTR, the bidder is not relieved of his responsibility
to carry out the same. No additional payment shall be made for visit of supplier to site for
demonstrating the PGTR, if the same is included in the scope of supplier.
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period plus Three months claim period & separate 5% Bank Guarantee towards Price Reduction
Schedule due to delay in delivery valid till contractual delivery date (CDD) + Five and half Months).
2.5.3 Wherever supervision is in the scope of MR, bidders shall provide additional BG of an amount equal
to the per diem charges for the number of days considered for evaluation over and above 10%
PBG to cover compensation for delay in mobilising the erection/ commissioning personnel. This BG
will be released to the bidder upon the erection/ commissioning personnel reporting at site. This BG
shall be furnish along with dispatch documents which shall be initially valid up to six months whixh
shall be extended based on the request by BPCL.
2.6 General
2.6.1 No initial advance payment along with Order shall be made by the Owner against Supplies as well
as Services (i.e. Transportation, Erection, Site Work, etc.). If a Supplier insists on the same, their
Offer shall be rejected.
2.6.2 All Bank Guarantee(s) shall be issued through any Indian Scheduled Bank or branch of an
International Bank situated in India and registered with Reserve Bank of India as scheduled foreign
Bank as per Pro-forma provided in RFQ documents. All Bank Guarantees will be directly to BPCL by
the Bank.
2.6.3 All bank charges and stamp duties payable outside India in connection with payments shall be borne
by the Supplier. All bank charges and stamp duties payable in India shall be borne by BPCL except
L/C Amendment charges for delays in delivery. Confirmation charges for Confirmed L/C shall be
borne by Supplier.
2.6.4 Billing schedule shall be submitted to EIL & BPCL by the Supplier for approval within 30 days from
the date of Purchase Order wherever specified therein. No part shipment shall be made without
approval of billing schedule.
2.6.5 Subject to Technical Acceptability, For supplies sourced within India (if any) by Foreign
Bidder & directly dispatched to Site shall have following provisions: (Refer Annexure-A)
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Freight Charges/ CFR prices should be valid for additional 4 months from the date of Order. The
bidder is required to furnish the shipping details within 45 days from the date of order. In case the
bidder is not able to prove the shipping details within 45 days then 4 months shall be considered
from the date of receipt of shipping details of consignment for converting FOB to CFR.
3.4 Above clause no. 3.1 to 3.3 is not applicable for Turn-Key jobs where ocean freight along with
Marine cum transit cum erection insurance in bidders scope.
If a Bidder does not quote Ocean freight charges, his offer shall be loaded with maximum freight
charges as quoted by the other bidders.
Comparison shall be done on equivalent Indian Rupees considering RBI Reference rate of Foreign
Exchange published on the day of Opening of Priced Bids.
Normally, deviations in Payment terms, Firm prices & Performance Bank Guarantee are not
acceptable. However, wherever Bidder insists, the loading shall be done as applicable to Indigenous
cases on FOB price.
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Foreign Bidders:
Bids shall be evaluated on the basis of landed cost at Site including the charges of inspection by
Third Party Inspection Agency, all duties, taxes and ocean freight charges as under less Cenvatable
CVD/SAD, Cenvatable Service Tax, VAT on Supplies, VAT on Works Contract, whichever is
applicable.
Wherever supervision and site works are involved, in that cases service tax plus Ed. Cess
shall be loaded with as applicable rates
7.0 GENERAL NOTES:
i. Cost of Mandatory (Insurance) Spares, if identified in the Material Requisition, Commissioning
spares and Special Tools & Tackles will be included for price evaluation of bids, but costs of Spares
for Two Years Normal Operation & Maintenance shall be excluded.
ii. Cost of loading towards Technical Parameters (Utilities, etc.) wherever applicable shall be carried
out.
iii. BPCL shall claim CENVAT benefits on Excise Duty, CVD/SAD, Service Tax as well as the Cess
applicable and accordingly Excise Duty/ CVD/ SAD/ Cess/ Service Tax shall be considered and
necessary credit shall be given for evaluation and comparison of bids.
Wherever Site Work, AMC, Training, Supervision, etc. are required as per MR/RFQ, the same shall
be considered for evaluation.
iv. Bidders shall indicate the Customs Duty at Merit Rate in their Offer.
v. The Bidder must ascertain and confirm along with supporting documents in the bid, if any Custom
duty exemption / waiver is applicable to the products being supplied by bidder under any multi-lateral
/ bi-lateral trade agreement between India and Bidder’s country.
The bidder shall liable to provide all documentation to ensure availment of the exemption / waiver. In
case the bidder defaults on this due to any reason whatsoever, they shall be liable to bear the
incremental Custom Duty applicable, if any.
Any Custom Duty applicability on account of any change in the bi-lateral / multi-lateral agreement
shall be in bidder’s account.
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Documentation to be furnished for availing any exemption / waiver of Custom Duty shall be
specifically listed in Letter of Credit also as the pre-requisite for release of payment against shipping
documents and this documentation shall necessarily from a part of shipping documents.
vi. BPCL shall issue Concessional Form „C‟ for Central SalesTax, for all applicable cases.
vii. Comparison shall be done on equivalent Indian Rupees considering RBI Reference Rate of Foreign
Exchange published on the day of opening of the Price Bids.
viii. Third Party Inspection charges for foreign bidder must be included in quoted prices or anything
specifically mentioned in RFQ documents..
ix. Excise Duty, Central Sales Tax, VAT on Supplies & Service Tax shall not be included in the quoted
prices and shall be payable extra at actual. BPCL shall claim eligible credit on CENVAT/Service
Tax/VAT quoted by the Bidder and therefore eligible portion of CENVAT/Service Tax/VAT shall be
considered for price comparison. Bidder shall be required to furnish proper invoices issued in
accordance with relevant rules for enabling BPCL to avail CENVAT benefits. Further, the amount of
Excise Duty, Service Tax & VAT shall only be payable against submission of CENVATABLE/
VATABLE Invoices, subject to maximum amount quoted in the Offer and in case of non-submission,
will not be paid.
x. Bidders quoted transportation charges shall be inclusive of service tax plus education cess
thereupon applicable on transportation.
xi. Transit Insurance/ Marine Insurance shall be excluded from Supplier‟s scope for the items where
only supply is involved, and in such cases, the same shall be arranged by the Owner. For purchases
involving Site Work, the Comprehensive Insurance (Transit/Marine cum Storage, Erection, till
handing over of equipment) shall be in the scope of Supplier.
xii. Owner reserves its right to allow Public Sector Enterprises (Central/State), Micro & Small
Enterprises (MSEs) and MSEs owned by Scheduled Caste (SC)/ Scheduled tribe (ST)
entrepreneurs, purchase preference as admissible/applicable from time to time under the existing
Govt. policy. Bidder to submit documentary evidence for the same duly certified by Statutory Auditor
of the bidder or a practicing Charted Account (not being an employee or a Director or not having any
interest in the Bidder‟s company / firm) where audited accounts are not mandatory as per law.). In
this regard, item wise quantity may be splitted and the quoted price shall remain valid.
xiii. If various item rates are present in the RFQ and if there is correction/wrong entry or a difference
between the values entered in figures and in words, the following procedure shall be adopted for
evaluation.
i. When there is a difference between the rate in figures and in words for an item, the rate
which corresponds to the amount worked out by the Bidder for the item based on the
notional quantity specified, shall be taken as correct.
ii. When the rate quoted by the Bidder in figures and words tallies but the amount is incorrect,
the rate quoted by the Bidder shall be taken as correct.
iii. When it is not possible to ascertain the correct rate as detailed above, the rate quoted for
the item in words shall be adopted as the quoted rate.
iv. If the total amount written against an item does not correspond to the rate written in figures
and if the rate in words is missing, then the higher of the rates, i.e. higher of the rate worked
out by dividing the amount by the notional quantity and the rate quoted shall be considered
for evaluation In the event that such a bid is determined as the lowest bid, the lower of the
rates shall be considered for award of works.
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bids. Credit shall be taken during evaluation for 20% of Kerala VAT rate, 96% of Service Tax
rate and full amount for other Cenvatable taxes and duties.
(iv) Excise Duty, Central Sales Tax, Kerala VAT & Service Tax shall not be included in the
quoted prices and shall be payable extra at actuals. Further, the amount of Excise Duty,
Service Tax, Central Sales Tax, KVAT shall only be payable against submission of
supporting documents/Cenvatable/Vatable invoices subject to maximum amount quoted in
the offer and in case of non-submission, will not be paid.
(v) Non Cenvatable Excise Duty, if any is to be included in quoted prices & no variation on any
account (including statutory variation) shall be paid by Owner.
(vi) All New taxes/duties/cess/levies notified after the last date of submission of bid (final bid due
date) but within contractual delivery/ completion period, shall be to Owner‟s account.
(vii) The bidder shall be required to furnish details of any special dispensation regarding
concessional/ exempted taxes/ duties.
“Price Reduction schedule for (Supply + Site work) shall be @ 0.5% of value of total order value
(TOV) of per week of delay or part thereof subject to maximum of 5% total order value (TOV)”.
Price Reduction Schedule (Supply + Site work) towards delay in delivery for foreign bidder shall be
applicable as per clause no. 17 of GPC Import of RFQ subject to following modification:
“Imports, for any delay in delivery of equipments / materials or part thereof beyond the delivery
date stipulated, the vendor shall be liable to pay, compensation at 0. 5% of the total FOB Value of
order per week of delay or part thereof subject to maximum of 5% of the total FOB Value of
order”.
iii. Wherever the supply period and site work are indicated as two separate periods and
notice of site readiness is required for site work, intervening period, if any shall be
excluded, while calculating the price schedule for delay.”
b) In case item involving supply and site work excluding comprehensive Insurance
policy:-
Performance Guarantee shall be as per clause 30 of GPC (For Indigenous materials &
equipments).
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b. In case item involving supply and site work Excluding comprehensive Insurance
policy:-
Performance Guarantee shall be as per clause 26 of GPC (For Foreign materials & equipments).
In cases like turnkey jobs, to derive the delivery period of supply items, the total period of turnkey
jobs shall be split into delivery period of supplies & site work period in the ratio of 70:30 for loading of
differential payment terms for the supply periods as defined above.
ii. Foreign suppliers shall not be permitted to offer differential payment terms as against the terms
specified in the RFQ/ GPC and in case they insist, their offer shall be rejected.
iii. Advance along with FOA/ PO will not be allowed. If a supplier insists for advance payment along
with FOA/PO, his offer shall be rejected.
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In case a Supplier does not accept the delayed delivery clause and/or takes any deviation (indicates
Penalty clause/Liquidated damages in place of Price Reduction Clause) or takes exception to the
percentage rate mentioned in GPC, the offer of such supplier(s) shall be loaded as under:
0.5% UDOV to 5%TOV : No loading
0.5% UDOV to 5% UDOV : 5%
0.5% UDOV to less than 5% TOV : Differential between the offered %age and 5%
Any other deviation/Liquidated : 5%
Damages/ penalty or non acceptance
of price reduction schedule
ii. For Supply + Site Work: [considering 0.5% total order value (TOV) ~ 5% total order value
(TOV)]
0.5% TOV to 5%TOV : No loading
0.5% UDOV to 5%TOV : 5% loading
0.5% TOV to less than 5% TOV : Differential between the Offered % and 5%
Any other deviation/Liquidated : 5%
Damages/ penalty or non acceptance
of price reduction schedule
15.0 PRICE VARIATION:
Suppliers must quote firm & fixed prices unless price variation is specified in the RFQ. Where price
variation is permitted as per RFQ, the loading thereto shall be as follows:
c) No ceiling on the formula specified (This 1.5 times the maximum ceiling specified by
loading other Suppliers. In case all other Suppliers
shall be done only after putting efforts with have quoted firm prices then @ 1.25% for
Supplier to indicate ceiling and obtaining every month of quoted delivery period to be
BPCL‟s approval) taken as ceiling.
d) No formula and no ceiling specified by Offer may be rejected.
Supplier
(This shall be resorted to only after putting
efforts with Supplier and obtaining BPCL‟s
approval)
19.0 UTILITIES:
Cost loading in respect of utilities etc. will be considered as mentioned in RFQ documents.
20.0 FOREIGN EXCHANGE RATE VARIATION/CUSTOM DUTY VARIATION FOR INDIAN BIDDERS
(ON BUILT-IN IMPORT CONTENT) :
i. Prices shall remain firm and fixed without any escalation except for statutory variation in customs
duty rate.
The prices shall be firm and fixed on account of FE variation also.
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ii. Indigenous bidders shall be required to quote their prices including customs duty (Merit rate)
towards their built in import content. CIF content in Indian Rupees shall also be furnished by
Bidders along with the merit rate of customs duty considered.
iii. The statutory variation in customs duty shall be subject to the following
guidelines and the supplier shall confirm the following in their bid:
(a) Maximum CIF value of import content shall be furnished in the bid.
(b) The material to be imported covering the above CIF value to be indicated in the bid.
(c) Any increase in price due to increase in customs duty rate beyond two-third of the quoted
delivery period will be to supplier‟s account. However, any decrease in price due to
decrease in customs duty rate at the time of actual clearance of imported materials shall
be passed on to BPCL.
(d) Variation in price due to customs duty rate will be dealt with separately after receipt of
materials at site against documentary evidence.
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(i.) Any Suo-moto reduction in price offered by a supplier within the bid validity by way of discount or
revised prices subsequent to the bid due date and which is not as a result of any change in scope of
supply or terms and conditions, shall not be taken into account for evaluation. However, such
reduction in price shall be taken into account for ordering if such supplier happens to be the
recommended supplier as per the originally quoted prices.
(ii.) However, in the event of any suo-moto price increase sought by a supplier subsequent to the bid
due date and which is not as a result of any change in scope of supply or terms and conditions, the
bid of such a supplier shall be rejected for the items in which such suo-moto increase is made.
(iii.) Any wrong interpretation of taxes & duties or any taxes & duties not specified in the offer shall be
borne by Bidder.
25.0 PRICE IMPLICATION NOT PERMITTED:
Price implications on account of technical clarifications shall not be permitted as long as
BPCL/EIL do not change the specifications/ scope spelt out in the RFQ.
29.0 NEW / ADDITIONAL TAXES & DUTIES (Applicable for Indian Bidder):
i. Within the contractual delivery period, if any new taxes and/or duties come into force the same will
be reimbursed to bidder against documentary evidence. However any new or additional taxes/
duties imposed after contractual delivery shall be to borne by seller.
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ii. All necessary taxes & duties registration, if required for carrying out the site activities shall be done
by the bidder and cost towards the same shall be included in quoted prices.
iii. The statutory variations on Customs duty (rate) considered on above CIF value of built – in import
content, within contractual delivery period shall be to Employer‟s account against submission of the
documentary evidence. However, any increase in the rate of Customs duty beyond the contractual
completion period shall be to bidder‟s account. In case of wrong classification, no variation
including statutory variation of Customs Duty will be payable extra. Any decrease in the rate of
Customs duty shall be passed on to the Employer.
iv. The statutory variations on Excise rate and amount of Excise Duty, CST with concessional form &
VAT without concessional form, which will be payable on the finished goods and Cenvatable
Service Tax, as applicable, within the contractual delivery period shall be to Employer‟s account
against submission of the documentary evidence. Any increase in the rate of these taxes and
duties beyond the contractual completion period shall be to bidder‟s account. However, any
decrease in the rate of taxes & duties shall be passed on to the Employer.
v. Works Contract Tax & service tax on transportation, if applicable, shall be included in the quoted
prices and no variation including statutory variations shall be payable by BPCL.
Approval from any authority (i.e. Inspector of Boiler, Electrical Inspector, and Municipal Corporation
of Greater Kochi (MCGK) etc.) required as per statutory rules and regulations of Central/ State
Government shall be the responsibility of Contractor agency.
The application on behalf of the OWNER for submission to relevant authorities along with copies of
required certificate complete in all respects shall be prepared and submitted by the Contractor
agency well ahead of time so that the actual construction/ commissioning of the work is not delayed
for want of the approval/ inspection by concerned authorities. The Contractor agency shall arrange
the inspection of the works by the authorities and necessary coordination and liaison work in this
respect shall be the responsibility of the Contractor agency. Reimbursement by the OWNER of the
statutory fees payable by Contractor agency (as per advance approval of OWNER) may be provided
for, subject to submission of receipt.
The Contractor agency shall carry out any change/ addition required to meet the requirements of the
statutory authorities, within the quoted rates. The inspection and acceptance of the work by statutory
authorities shall be the responsibility of the Contractor agency.
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List of all documents, drawings, forms, affidavits etc required for the approvals shall be submitted by
the contractor agency.
35.0 LIEN:
Supplier shall ensure that the Scope of Supply supplied under the Agreement shall be free from any
claims of title/liens from any third party. In the event of such claims by any party, Supplier shall at
his own cost defend, indemnify and hold harmless Purchaser or its authorised representative from
such disputes of title/liens, costs, consequences etc.
37.0 GENERAL: Bidders shall submit their Bids in following manner & containing the listed inputs, duly
filled-in, stamped & signed by authorized signatory of Bidder holding Power of Attorney, as a
minimum requirement:
a) PART-I: UNPRICED OFFER
A. All technical specifications as per requirement of MR.
B. Agreed Terms & Conditions duly filled in.
C. Terms & Conditions for Supervision of Erection/Testing/Commissioning, if applicable
D. Terms & Conditions for Site Work, if applicable
E. Copy of Registration with EIL, if applicable
F. Copy of MOU/ MOM, if any, signed with EIL and referred in offer.
G. Integrity Pact, duly filled-in, stamped & signed on each page (if applicable).
H. Audited Financial Report of latest preceding Financial year.
I. Deviation sheet, if any.
J. Price Schedule with prices blanked out but “Quoted/ Not quoted” to be mentioned & its
relevant enclosures, duly filled-in, stamped & signed on each page.
b) PART-II: PRICED OFFER
A. Price Schedule with prices filled in.
B. Statement that all specifications and terms & conditions are as per un-priced part of offer.
c) Bidders in their own interest are requested to register on e- tendering portal and
upload/submit their bid well in time. Bidders should avoid the last hour rush to the website
for registration of user id & password, enabling of user id and mapping of digital signature
serial number etc. since this exercise require activities from EIL & M/s Anatares System
(Service Provider) and needs time. In the event of failure in bidder’s connectivity with
EIL/Service Provider during the last few hours, bidder is likely to miss the deadline for bid
submission. Due date extension request due to aforesaid reasons may not be entertained.
Since the bidders are already registered at ASP e-tendering portal, bidders are advised to
furnish the details of Digital Signature (serial no.) by email within one week of receipt of
intimation of issuance of RFQ to save time and avoid mapping of Digital Signature details to
the bidders User ID at the bid uploading stage.
d) Request for extension or any queries or issues related to difficulties in
uploading/downloading bids, if any, received from any with less than four working days prior
to bid due date shall generally be ignored, since there will not be adequate time for proper
communication with Client and other Bidders.
e) Bidders to refer Instruction to Bidders for E-Tendering provided in the RFQ. Bidder shall
download the Price Schedule in *.xls format from EIL’s Authorised Service Provider’s
Electronic system / portal at www.tenderwizard.com/eil only, and use the same for uploading
their Price Bids as per the Instruction provided.
Note:
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Bidding currency shall be Indian Rupees for supplies dispatched from India & and USD/EURO for
supplies dispatched from foreign.
b) In the event of submission of any document/ certificate by the Bidder in a language other than
English, the English translation of the same duly authenticated by Chamber of Commerce of
Bidder‟s country shall be submitted by the Bidder. Metric measurement system shall be
applied.
41.0 EARNEST MONEY DEPOSIT:
Bidder shall furnish, as part of its Bid, EMD for an amount as indicated in the NIT/ IFB. If the
Bidder is unable to submit Bid Document Fee & EMD in original within the due date & time, then
bidder shall submit the original Bid Document Fee & EMD within 7 days from the date of unpriced
bid opening, provided copy of the same have been uploaded on E-Tendering Website. In case
the bidder fails to submit the same in original within 7 days, then their bid shall be rejected,
irrespective of their status/ ranking in tender and notwithstanding the fact that a copy of Bid
Document Fee & EMD was earlier uploaded by the bidder. OWNER shall not pay any interest on
EMD furnished.
The EMD shall be in favour of BPCL and shall be acceptable in the form of Crossed Demand Draft
or Bank Guarantee in the prescribed pro-forma.
The Bank Guarantees/DD for EMD shall be issued by any Scheduled Commercial Bank (other than
co-operative Bank) in India or any Indian Branch of Foreign Bank and same shall be as per the
format given in this bidding document. Swift Message or Cash or Cheque in lieu EMD shall not be
acceptable.
The bank guarantee for submission of EMD shall be valid as period mentioned in EMD / Bid
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In case of a successful Bidder, if the Bidder fails, within the specified period:
i. To submit the order acceptance.
ii. To furnish the PBG.
c) No bid shall be allowed to be withdrawn in the interval between the deadline for submission
of bids and the expiration of the period of bid validity specified by the bidder. Withdrawal of a
bid during this interval shall result in the forfeiture of bidder‟s bid security.
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Bidder will be required to confirm receipt of the same by returning “Copy of the FOA” duly signed
and stamped by the bidder as a token of acknowledgement to Owner and EIL. On receipt of
acknowledgement without any deviation/ condition, detail Purchase Order/ Contract will be issued
in quadruplicate. Three copies of the same without any condition/ deviation will be returned duly
signed and stamped by the bidder as a token of acknowledgement to Owner and EIL.
46.0 WAIVER OR TRANSFER OF THE AGREEMENT:
The successful bidder shall not waive the Agreement or transfer it to third parties, whether in part
or in whole, nor waive any interest that is included in the Agreement without the prior written
permission of the Owner.
47.0 T&C FOR FOREIGN SUPPLIERS OPERATED THROUGH THEIR INDIAN OFFICE /
SUBSIDIARIES:
I. The parent company shall issue an authorization from the authorized signatory like CEO, CFO, CS
to confirm their authorization to the subsidiary to manufacture & supply the equipments.
II. The parent company shall furnish a back-up guarantee duly signed by above signatory for the
performance of the equipment.
III. The order shall be placed on Indian subsidiary and the payment shall be released to Indian
subsidiary.
IV. Indian subsidiary shall be a manufacturing company in the same product & not a liaison /
representative office.
V. Bidder to submit bipartite agreement between parent & subsidiary to ensure experience &
compliance to contract.
VI. All critical components / parts to be supplied by parent company only which is enlisted with EIL.
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In the event of any dispute or difference relating to the interpretation and application of the provisions of
the contracts, such dispute or difference shall be referred by either party for Arbitration to the sole
Arbitrator in the Department of Public Enterprises to be nominated by the Secretary to the Government
of India in-charge of the Department of Public Enterprises. The Arbitration and Conciliation Act, 1996
shall not be applicable to arbitration under this clause. The award of the Arbitrator shall be binding upon
the parties to the dispute, provided, however, any party aggrieved by such award may make a further
reference for setting aside or revision of the award to the Law Secretary, Department of Legal Affairs,
Ministry of Law & Justice, Government of India. Upon such reference, the dispute shall be decided by
the Law Secretary or the Special Secretary/Additional Secretary, when so authorized by the Law
Secretary, whose decision shall bind the Parties finally and conclusively. The Parties to the dispute will
share equally the cost of arbitration as intimated by the Arbitrator.
ANNEXURE-A
INTEGRATED REFINERY EXPANSION PROJECT (IREP) OF
M/s BPCL KOCHI REFINERY,
KOCHI, KERALA (INDIA)
(Job No. A307)
TERMS & CONDITIONS FOR INDIAN SOURCED COMPONENTS / SERVICES BY FOREIGN
BIDDER
Foreign bidder may source components / sub-supplies and services from India, if allowed as per Material
Requisition. Such sub-supplies / services shall be subject to following Commercial Terms & Conditions:
1. PRICING:
1.1 The Foreign bidder shall quote firm price for items being sourced from India in Indian rupees on FOT
Site basis inclusive of packing, forwarding, transportation, all applicable taxes, duties & levies payable
upto site.
1.2 Materials if ordered against this Bidding Document are required to be dispatched on door delivery basis
through a reliable bank approved Road Transport Company unless the transport company is named by
the Owner.
2. AWARD OF ORDER:
Client may pace two separate order in this situation considering single point responsible taken care
by foreign (principal) bidder under “Umbrella Contract”. However obligation of Performance Bank
Guarantee & Price Reduction Schedule for complete package shall always lies with foreign
(principal) Bidder.
3. DELIVERY:
The delivery period for items being sourced from India, shall be on FOT site basis within the delivery
period specified for foreign bidder as per Terms of Bidding document.
5. OVERALL RESPONSIBILTY:
Overall responsibility towards the contractual obligations like delivery, bid security, order execution,
performance guarantee etc. including supplies being sourced from India shall be only with the
foreign (principal) bidder.
7. INSPECTION
i. Inspection of Item being sourced from India shall be by EIL/Owner.
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ii. Any change in sourcing from indigenous supplies to imported supplies and vice-versa after bid
submission is not permitted.
iii. Considering EIL Inspection charges, during evaluation prices of Indigenous source item shall be
loaded by @1.25% of FOT Despatch Point Price price.
8. PAYMENT TERMS:
8.1 Indian Source supplies:
100% payment along with taxes and duties will be paid against receipt & acceptance of Indian sourced
goods/material at project site and on presentation of invoice suitable for availing Cenvat.
8.2 Payment of Indian source supplies/Services shall be released directly to Indian counterpart against
Invoices raised by Indian counterpart duly endorsed by Foreign principal for payment.
8.3 The payments shall be made after Adjustment of Price Reduction Schedule.
9. In case of any deviation to above requirement, loading shall be applicable as mentioned for Indian
Bidder.
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BPCL-KR
Job No.: A307
1. LOCATION OF WORKSITE:
M/s Bharat Petroleum Corporation Limited-Kochi Refinery (BPCL-KR) is setting up Integrated Refinery
Expansion Project (IREP) at its existing Refinery complex at Ambalamugal, Kochi in the state of
Kerala, India. The intending Bidder should inspect the site and make himself familiar with site
conditions and available communication facilities.
2. WATER SUPPLY:
The Owner shall allow the Contractor to draw the water within the premises of the Refinery, at one
point near Site. However, the Contractor shall make his own arrangement for the distribution pipe
network from source of supply and such distribution pipe network shall have prior approval of the
Owner/Engineer-In-Charge, so as not to interfere with the layout and progress of other Construction
activities.
Water for Hydro-testing shall be provided by Owner.
3. POWER SUPPLY:
Construction Power shall be made available by the Owner free of cost.
4. ACCOMODATION FOR CONTRACTOR ‘S SUPERVISORY STAFF AND LABOUR ETC.:
The Contractor shall make his own arrangements for the accommodation of labour,
Engineers/Supervisors deputed for carrying out Site Works.
5. LAND FOR CONTRACTOR’S FIELD OFFICE, GODOWN AND WORK SHOP:
The Owner will, at his discretion and convenience and for the duration of the execution of work,
make available, land for construction of Contractor’s Field Office, Workshop / Fabrication Yard
required for execution of the Contract. The Contractor shall at his own cost construct all these
temporary buildings/structure and provide suitable water supply and sanitary arrangement, duly
approved by Engineer-In-Charge.
On completion of the work undertaken by Contractor, he shall remove all temporary works/shed
erected by him and have the Site cleaned as directed by Engineer-In-Charge. If the Contractor shall
fail to comply with these requirements, the Engineer-In-Charge may at the expense of the
Contractor, remove such surplus and rubbish material, dispose off the same as he deems fit and get
the Site cleared as aforesaid; and the Contractor shall forthwith pay the amount of all expenses so
incurred and shall have no claim in respect of any such surplus materials disposed off as aforesaid.
But the Owner reserves the right to ask the Contractor any time during the pendency of the Contract,
to vacate the Land by giving 7 days notice on security reasons or on material interest, otherwise.
6. EQUIPMENTS, TOOLS AND PLANT:
All equipment, vehicles, tools and plants and materials brought to site by the contractor from his
resources shall have distinctive identification marks and the description and quantity of such inflow
shall be intimated to BPCL in writing by the contractor. All construction materials brought by the
contractor shall have prior approval regarding quality and quantity by BPCL. The contractor shall also
provide without extra cost necessary enclosures, containers and protective materials for proper
storage of materials inside, whenever so instructed by BPCL without any extra cost.
No material or equipment or tools etc. shall be taken out of the work-site without the written consent
of BPCL.
BPCL shall not be responsible for the safety to protection of the materials of the contractor and the
contractor shall make his own arrangements for proper watch and ward for his materials.
7. RULES AND REGULATIONS AT SITE:
The contractor shall ensure that all rules and regulations as effected from time to time by the Owner
and/or EIL are strictly observed by the Contractor’s personnel.
The contractor shall not permit the entry to the site of any person not directly connected with the
execution of the Contract without prior permission of the Engineer-in charge.
8. WORKMANSHIP:
The entire job shall be done in accordance with the approved drawings and specifications. The
drawings and specifications are intended to be self-explanatory but should any discrepancy arise on
any thing contained therein, explanation shall be sought from BPCL.
All the work covered under this requisition shall be done to the entire satisfaction of BPCL who shall
determine the quality, acceptability and fitness of the work. The contractor shall provide necessary
and sufficient tools, plant, equipment etc. for proper execution of work to the satisfaction of BPCL.
9. WORK ON HOLIDAYS AND OUTSIDE NORMAL WORKING HOURS:
The contractor shall generally restrict his working hour to the normal working hours but may be
permitted to work extra hours and on Sunday and holidays on prior request at least 24 hours in
advance and around the clock depending upon the urgency of the work.
10. SUB-CONTRACTORS:
No part or whole of this work covered in the requisition or interest therein shall in any manner be
assigned or sublet by the contractor except where BPCL has given written consent therefor.
11. CONTRACTOR’S LIABILITY NOT LIMITED BY SUB-CONTRACT:
Notwithstanding and subletting with such approval the Contractor shall be and shall remain solely
responsible for the quality and quantity of materials and workmanship and for the proper and
expeditious execution of the work as if such sub-letting has not taken place.
If any sub-Contractor engaged upon the work executes any work, which in the opinion of BPCL is not
in accordance with the specifications, BPCL may, by written notice to the contractor require him to
terminate such sub-contract and sub-contractor shall immediately leave the work. No action by BPCL
under the above clause shall relieve the contractor of any of his liabilities or give rise to any right to
compensation, extension of time or otherwise.
11. OTHER AGENCIES AT WORKS:
The contractor may have to execute work in such a place and condition where other agencies also
will be engaged for other work. No claim shall be entertained for execution of work under such
circumstances. However, completion time for erection agreed will be subject to the condition that
contractor’s work is not hampered by other agencies.
12. SUPERVISION:
The contractor shall provide to the satisfaction of BPCL sufficient and qualified staff to superintendent
the execution of works. Such staff shall give to BPCL or his representative all necessary information
and facilities for such inspection or testing and examining any part of works.
The contractor shall ensure that all his supervisor’s staff and workmen conduct themselves in a
proper manner. They shall all be persons who are familiar with and skilled at the jobs allocated to
them. If and whenever any of the Contractor’s staff is found guilty of any misconduct or be
incompetent or insufficiently qualified in the performance of his duties the vendor shall remove him
from the site at once if directed by BPCL.
The contractor shall ensure that replacements for such persons removed from site are provided
immediately and the work is not allowed to suffer delay on that account.
13. INSPECTION OF WORKS:
BPCL and or EIL will have full power and authority to inspect the works at any time, either on the site
or at the contractor’s premises. The contractor shall afford or procure for the purchase every facility
and assistance to carry out such inspection. On no account will the contractor be allowed to proceed
with work of any type unless such work has been inspected and entries are made in the site
inspection register by BPCL / EIL.
14. ASSISTANCE TO BPCL:
The contractor shall render such assistance and supply such labour as may be required by BPCL in
connection with the works, cost of off all such assistance and requirements shall be deemed to be
included and covered by the prices quoted in the offer. The contractor shall make available to BPCL
all necessary instruments and assistance in checking the setting out of works of and taking
measurements of works without extra cost to BPCL.
15. ACTION IN CASE OF BAD OR DELAYED WORK
Where it is found by BPCL, the performance of work by the contractor is not satisfactory in respect of
workmanship, deployment of sufficient labour or equipment delay, in execution of work or any other
matter, BPCL shall have the right to engage labour at normal ruling rates and get the work executed
through his own or any other agency and debit the cost in excess of the value as per order to the
contractor and the contractor shall have no right to claim compensation thereof. In such a case
BPCL shall have the right to utilise the materials and tools brought by the contractors for the same
work.
16. NOTICE OF CLAIMS FOR ADDITIONAL PAYMENT:
Should the Contractor consider that he is entitled to any extra payment or compensation or making
any claims whatsoever in respect of the works, he shall forthwith give notice in writing to BPCL that
he intends to claim extra payment. Such notice shall be given to BPCL within ten days from the
ordering of any work or happening of any event upon which the contractor bases such claims and
such notice shall contain full particulars of the nature of such claims with full details and amount
claimed. Failure on the part of the contractor to put forward any claim with the necessary particulars
as above within the time above specified shall be an absolute waiver thereof. No commission by
BPCL to reject any such claim and no delay in dealing therewith shall be waiver by BPCL of any rights
in respect thereof.
17. INSURANCE:
Marine – cum – Transit Insurance shall be arranged and borne by Vendor/Contractor. Any other
insurance including but not limited to workmen compensation, third party liability etc., as required by
the applicable laws shall be arranged by the vendor and the quoted price is inclusive of the charges
for the same.
18. PERMITS, LICENCES ETC.:
The contractor shall obtain all permits, licences or other authorisations as are required for his work in
terms of the order, from local State or Central Authorities. He shall comply with all rules, regulations
and other statutory obligations under the State of Union Legislative enactments. The contractor shall
pay all fees and other legally demandable compensation to any person, body or firm. BPCL shall not
be responsible, either directly or indirectly, in any manner whatsoever for any omissions of the
Contractor under this clause.
19. LOCAL AND OTHER AUTHORITIES NOTICES AND FEES:
The contractor shall comply with and give notices required by any Act or by any Regulation or bye-
law of any local or other public authority who have any jurisdiction with regard to the contractor’s
work and shall pay and indemnify BPCL against any fees/or charges legally demandable under such
Act, regulation or bye law in respect of the works.
20. CONTRACTOR’S LIABILITY:
It is the responsibility of the Contractor to meet all claims for compensation under the workmen’s
Compensation Act or under any other law in respect of accidents or injury including death suffered by
workmen engaged by him for carrying out the work undertaken by the contractor. The Contractor
will also be responsible and liable in respect of clams for damage to property or persons arising from
or in the course of execution of the work undertaken by him. The contractor shall keep BPCL fully
indemnified in respect of claims under the Workmen’s Compensation Act and all other claims
aforesaid and the contractor shall not under any circumstances raise any dispute with regard to the
same.
21. CONTRACTOR’S EQUIPMENT:
a) A list of equipment, which the contractor purposes to bring to Site to carry out the Work has been
made part of this Contract. The contractor shall ensure that these equipment as well as such other
equipment required to carry out the work are brought to site at the appropriate time to achieve the
promised completion date.
b) Equipment brought to Site will remain at Site and shall not be allowed to be taken out without the
written consent of the Engineer-in-charge. Certified capacity charts for heavy equipment should be
submitted to EIL prior to operation of the equipment.
A307_T&C-SITE-WORK Rev. 1 Page 3 of 8
c) The contractor shall clearly mark all his tools and equipment with an identification symbol and/or
number.
22. CONTRACTOR’S CONSTRUCTION SCHEDULE AND MANPOWER, MACHIERY AND MATERIALS
REQUIREMENT CHART:
i) The Construction Schedule and Manpower, Machinery and Materials requirement chart agreed
between EIL and the contractor is made part of this contract. The following comprise the
Construction Schedule and Manpower, Machinery and Materials requirement chart.
(a) Construction Schedule showing Chart and finish dates for various Operations involved in the
execution of the Contract and how the various start and finish dates are tied up with the completion
date.
(b) Manpower requirement (separately for Supervisory and non-supervisory manpower) at various
phases of Contract execution.
(c) Machinery and Construction equipment requirement at various phases of Contract execution.
(d) Procurement Schedule for materials in the contractor’s scope of supply.
(e) Contractor’s organization chart.
The contractor shall ensure compliance with the Construction Schedule and Manpower, Machinery
and Materials Schedule and make every effort to bring in additional manpower, machinery and
materials as required to ensure timely completion of the work.
23. MATERIALS FURNISHED BY OWNER/EIL:
a) The Owner/EIL shall issue from their stores at site such materials, if any, agreed to be furnished to
the contractor elsewhere in this Contract. The contractor shall collect such materials from the stores
and transport to his work site at the contractor’s cost.
b) The contractor shall inspect such materials as soon as received by the contractor and shall bring to
the attention of the Engineer-in-charge any shortage/damage or other defects noticed before taking
over the materials. Materials once taken over will be deemed to have been received in good condition
and in correct quantities except for intrinstic defects, which cannot be observed by visual and
dimensional inspection and weighment.
c) Upon receipt by the contractor the responsibility for any and all loss, damage and/or misuse of such
materials shall rest with the contractor.
d) All materials furnished by Owner/EIL shall be properly stored and systematic records of receipts,
issue and disposal will be maintained. Periodic inventory shall be made available to Owner/EIL
whenever so required by Engineer-incharge.
e) All materials furnished by Owner/EIL shall be utilized as directed by Engineer-in-charge or in the
absence of such direction most economically. The contractor shall be responsible for the return to the
Owner/EIL of all surplus materials, as determined by the Engineer-in-charge.
f) For materials furnished by the Owner/EIL that is lost, damaged or unaccounted, deductions shall be
made from payments to the contractor at rates specified elsewhere in the Contractor in the absence
of such a provision in the contract at a rate determined by the Engineer-in-charge, which shall
includes besides the cost of materials, levies, taxes and duties paid, procurement expanses, freight
(air, sea and land) handling charges, insurance, expediting and inspection charges as per the
Schedule of rates of the Owner/EIL.
g) Surplus from materials furnished by the contractor shall after acceptance of work revert to the
Ownership of the contractor.
24. PROTECTION TO WORK NOT TAKEN OVER BY OWNER/EIL:
Until such time the work is taken over by Owner/EIL, the contractor shall be responsible for proper
protection including proper fencing, guarding, lighting, flagging, watching and for the provision of
temporary foot-ways, guards, and fences as far as may be rendered necessary by reason of the
work, for the protection of foot passengers, vehicles, animals and to the properties of the Owner/EIL,
occupiers of adjoining property and the public. The contractor shall during the progress of work
properly cover up and protect any part of the work liable to damage by exposure to the weather and
shall take every reasonable precaution against accident or damage to the work from any cause.
contractor will be held responsible for all damage which may be caused of result from water backing
up or flowing over through floor or any part of the work or which any of his operation may cause to
flow elsewhere.
33. COMPLIANCE WITH STATUTORY REGULATIONS:
a) The contractor shall be assumed to be familiar with all central, state and local regulations in force as
applicable to the operations he is performing.
b) It shall be sole responsibility of the contractor to execute the Contract in strict accordance with such
statutory regulations in force and or to obtain necessary exemption certificates.
c) Any modifications/alterations deletion and/or addition that has to be carried out to meet statutory
requirements shall be done at the cost and expense of the contractor. The contractor shall not be
entitled to any extension in completion date to carry out changes, in order to meet statutory
requirements.
d) The contractor shall at his cost and expense, obtain and furnish Owner/EIL with all statutory
certificates/permits, and/or exemption certificates by that are required, to put into operation, the
work completed by the contractor.
34. HYPOTHECATION BOND:
For free issue material, the Contractor shall furnish a hypothecation bond as per proforma enclosed
before commencement of despatches. This bond shall be executed on a Stamp paper.
35. GENERAL CONDITIONS OF CONTRACT (GCC):
The General Conditions of Contract (GCC) shall be applicable to Site Works.
36. MEDICAL FITNESS CERTIFICATES:
The contractor shall ensure the following at time of working at higher elevation:-
a. Doctor’s fitness certificate for contract workers shall be insisted for working at a height more
than 30 meters using temporary structures.
b. Executing department shall forward the list of contract workers engaged for working at heights
more than 30 meters to OHC for medical examination.
c. Tests / Parameters for medical fitness shall be as per CMO (OHC).
d. BPCL-KR medical officer will issue the fitness certificate with validity (6 months) and shall
endorse in the entry pass.
e. The fitness certificate shall be renewed every 6 months.
f. The necessity of medical fitness for those who employed in working at heights as per the guide
lines shall be included in the work permit given for such jobs.
g. The executing department, permit issuer and safety personnel shall ensure the compliance of the
safety guide lines.
WHEREAS
(1) The Owner has entered into an agreement with the Contractor for _______________ upon the terms
and conditions detailed in the Contract No. ____________ dated____________.
(2) One of the terms and conditions of the said Contract is that the Owner shall advance to the
Contractor a sum of Rs. _______________ of the contract price against despatch of materials.
(3) The Owner has at the request of the Contractor agreed to advance to the Contractor the said sum of
Rs. ______________ against hypothecation of materials despatched by the Contractor for purpose of
the said contract.
NOW IT IS HEREBY AGREED AS FOLLOWS
(1) THAT in pursuance of the said agreement and in consideration of the promises the whole of the
contractor’s materials which are now or hereinafter from time to time during the continuance of this
security shall be brought to or stored in or being or about the Owner’s lands and buildings at
________________ in the district of ___________ or wherever also the name may be (including any
materials in course of transit) hereinafter called the “said materials”) with the benefits of all rights
relating hereto shall be and stand hypothecated to the Owner and its assign by way of the said sum
of Rs. _________________ in manner hereinafter appearing together with all relative interest
charges and costs (as between attorney and client) and expenses.
(2) THAT the Contractor shall refund to the Owner the said sum of Rs_____________ on demand by the
Owner if the contractor shall commit any breach of the said contract or if the said sum becomes
otherwise refundable to the Owner under the said Contract.
(3) THAT subject as hereinafter provided the Contractor shall not except with the prior written consent of
the Owner during the continuance of this security, pledge or otherwise charge of encumber the said
materials or any part thereof over which the charge hereby created in favour of the Owner shall
extend or be expressed or intended to extend nor do or permit any act whereby the security here
before expressed to be given to the Owner shall be in any way prejudicially affected.
(4) THAT the contractor shall at all times and from time to time insure the said materials//keep it insured
to its full value against fire, strikes, riots and civil commotion and all other risk as required by the
Owner with Insurance Companies approved of by the Owner and the Contractor will on demand
produce the policies of insurance and the receipts for insurance premium to the Owner. If the
Contractor shall fail to insure or produce the policies or Insurance and Insurance premium receipts as
aforesaid the contractor shall be liable to refund the entire amount remaining outstanding out of the
advance on the date of such failure.
(5) THAT in the event of loss, destruction by fire or otherwise or damages to the said materials or any
part thereof the Owner shall be entitled to recover and receive all moneys payable in respect of the
insurance. In the event of the Owner nor receiving the amount payable in respect of the insurance
wholly or partially for any reason whatsoever the Contractor shall be bound to pay to the Owner on
demand the said sum,
(6) THAT all sums of money recovered or received under the last preceding clause may at the option of
the Owner be applied towards the liquidation and satisfaction of the said sum and if any part of the
insurance moneys shall remain in the hand of the Owner after such application thereof as aforesaid
the Owner shall be entitled to apply the same towards any other sum or sums of money which may
be due from the Contractor to the Owner on any other account or any other transaction or
transactions whatsoever. If after settlement of all claims of the Owner against the Contractor any
surplus shall remain, such surplus shall remain at the disposal of the Contractor but if the sum or
sums realised from the insurance be insufficient to cover the moneys due to the Owner as aforesaid
the Contractor agrees to forthwith repay to the Owner the deficiency.
(7) THAT the Owner, its agents and nominees shall be entitled at all times and without notice to the
contractor but at the contractor’ s risk and expense and if so required as attorney and the name of
the contractor to enter any place where the said materials may be and inspect value and/or
possession of (so that they become pledged) all or any part of the said materials if the said sum or
any part thereof become payable under clause 2 hereof and to recover receive or remove and/or sell
by public auction or private contractor or otherwise dispose of or deal with all or any part of the said
materials and to enforce realise settle compromise and deal with any rights aforesaid without being
bound to exercise any of these powers or being liable for any losses in the exercise thereof and
without prejudice to the Owner’s rights and remedies of suit or otherwise and notwithstanding there
may be any pending suit or other proceeding.
(8) THAT in the event of any conflict between the provisions of these presents and the said contract the
provisions of these presents shall prevail and in the event or any dispute or difference arising over
the construction of effect of these presents the settlement of which has not been hereinbefore
expressly provided for, the same shall be referred to the Arbitrators as per General Purchase
Conditions, whose decision shall be final and provisions of these Indian Arbitration Act for the time
being in force shall apply to any such reference.
IN WITNESS WHERE OF the said Contractor and the Owner have hereunto set their respective hands
the day and year first above written.
Signed, sealed and delivered in the presence of :
Witness:
Signature
Name
Address
Signature
Name
Address
INTEGRITY PACT
Between
And
Preamble
The Principal intends to award, under laid down organization procedures, contract/s
for
………………… The Principal values full compliance with all relevant laws and
regulations, and the principles of economic use of resources, and of fairness and
transparency in its relations with its Bidder/s, Contractor/s and Supplier/s.
In order to achieve these goals, the Principal cooperates with the renowned
international Non-Governmental Organisation "Transparency International" (TI).
Following TI's national and international experience, the Principal will appoint an
Independent External Monitor (IEM) who will monitor the tender process and the
execution of the contract for compliance with the principles mentioned above.
Accordingly, the Principal has appointed Mr. Janki Ballabh and Mr. T. S.
Krishnamurthy as IEM with the following address:-
1) The Principal commits itself to take all measures necessary to prevent corruption
and to observe the following principles:
Page 1 of 6
b) The Principal will, during the tender process, treat all Bidders with equity and
reason. The Principal will, in particular, before and during the tender process,
provide to all Bidders the same information and will not provide to any Bidder
confidential / additional information through which the Bidder could obtain an
advantage in relation to the tender process or the contract execution.
c) The Principal will exclude from the process all known prejudiced persons.
2) If the Principal obtains information on the conduct of any of its employees which is
a criminal offence under the relevant Anti-Corruption Laws of India, or if there be a
substantive suspicion in this regard, the Principal will inform its Vigilance Office
and in addition can initiate disciplinary actions.
a) The Bidder / Contractor/Supplier will not, directly or through any other person
or firm, offer, promise or give to any of the Principal's employees involved in
the tender process or the execution of the contract or to any third person, any
material or immaterial benefit which he/she is not legally entitled to, in order to
obtain in exchange, any advantage of any kind whatsoever during the tender
process or during the execution of the contract.
b) The Bidder / Contractor/Supplier will not enter with other Bidders into any
undisclosed agreement or understanding, whether formal or informal. This
applies in particular to prices, specifications, certifications, subsidiary
contracts, submission or non-submission of bids or any other actions to
restrict competitiveness or to introduce cartelisation in the bidding process.
c) The Bidder / Contractor/Supplier will not commit any offence under the
relevant Anti-Corruption Laws of India; further the Bidder / Contractor/Supplier
will not use improperly, for purposes of competition or personal gain, or pass
on to others, any information or document provided by the Principal as part of
the business relationship, regarding plans, technical proposals and business
details, including information contained or transmitted electronically.
d) The Bidder / Contractor/Supplier will, when presenting his bid, disclose any
and all payments he has made, is committed to, or intends to make to agents,
brokers or any other intermediaries in connection with the award of the
contract.
Page 2 of 6
3) The Bidder accepts and undertakes to respect and uphold the Principal's
absolute right to resort to and impose such exclusion and further accepts and
undertakes not to challenge or question such exclusion on any ground, including
the lack of any hearing before the decision to resort to such exclusion is taken.
This undertaking is given freely and after obtaining independent legal advice.
4) If the Bidder / Contractor/Supplier can prove that he has restored / recouped the
damage caused by him and has installed a suitable corruption prevention system,
the Principal may revoke the exclusion prematurely.
1) If the Principal has disqualified the Bidder from the tender process prior to the
award according to Section 3, the Principal is entitled to demand and recover
from the Bidder liquidated damages equivalent to Earnest Money Deposit/Bid
Security.
Page 3 of 6
1) The Bidder declares that no previous transgression occurred in the last 3 years
with any other Company in any country conforming to the TI approach or with any
other Public Sector Enterprise in India that could justify his exclusion from the
tender process.
2) The Principal will enter into agreements with identical conditions as this one with
all Bidders, Contractors/Suppliers and Subcontractors.
3) The Principal will disqualify from the tender process all Bidders who do not sign
this Pact or violate its provisions.
Page 4 of 6
2) The Monitor is not subject to instructions by the representatives of the parties and
performs his functions neutrally and independently. He reports to the Chairperson
of the Board of the Principal.
3) The Bidder/Contractor/Supplier accepts that the Monitor has the right to access
without restriction to all Project documentation of the Principal including that
provided by the Bidder/Contractor/Supplier. The Bidder/Contractor/Supplier will
also grant the Monitor, upon his request and demonstration of a valid interest,
unrestricted and unconditional access to this project documentation. The same is
applicable to Subcontractors. The Monitor is under contractual obligation to treat
the information and documents of the Bidder/Contractor/Supplier/Subcontractor
with confidentially.
4) The Principal will provide to the Monitor sufficient information about all meetings
among the parties related to the Project provided such meetings could have an
impact on the contractual relations between the Principal and the
Bidder/Contractor/Supplier. The parties offer to the Monitor the option to
participate in such meetings.
6) The Monitor will submit a written report to the Chairperson of the Board of the
Principal within 8 to 10 weeks from the date of reference or intimation to him by
the 'Principal' and, should the occasion arise, submit proposals for correcting
problematic situations.
Page 5 of 6
This Pact begins when both parties have legally signed it. It expires for the
Contractor/Supplier 12 months after the last payment under the respective contract,
and for all other Bidders 6 months after the contract has been awarded.
If any claim is made / lodged during this time, the same shall be binding and
continue to be valid despite the lapse of this pact as specified above, unless it is
discharged / determined by Chairperson of the Principal.
4) Should one or several provisions of this agreement turn out to be invalid, the
remainder of this agreement remains valid. In this case, the parties will strive to
come to an agreement to their original intentions.
……………………… …………..……………………………
For the Principal For the Bidder/Contractor/Supplier
Witness 2:
Date --------------- (Signature/Name/Address)
Page 6 of 6
Bidders who wish to participate for RFQs/ Tenders which are uploaded on EIL’s
Authorised service provider’s website (i.e. www.tenderwizard.com/eil) should follow
the following instructions which shall permit them to Search, View, Download and
Submit their Electronic Bids online in a secure manner ensuring confidentiality. These
Instructions for E-Tendering shall be read in conjunction with various instructions,
wherever appearing with the RFQ/ Bidding Document. The conditions & instructions
mentioned here in under shall supersede and shall prevail over the conditions &
instructions enumerated elsewhere in the RFQ/ Bidding Document.
3) DIGITAL SIGNATURE
Bidders cannot submit e-bids without having valid Digital Signature. The Digital
Signature shall be issued by C.A. (Certifying Authority) in India, in the name of a
person authorized for E- Tendering on behalf of his Company.
Page 1 of 5
Note: In terms of Indian I.T Act 2000, only a digitally signed document will be
considered as a valid signed document.
Bidders are required to submit the Bid Document Fee & EMD (in the prescribed
format) in original as per the manner prescribed in the RFQ/ Bidding Document at
the time of bid submission in sealed envelope. However, bidders are required to
upload the scanned copy of both Bid Document fee as well as EMD on E- Tendering
website along with the e-bid.
If the Bidder is unable to submit Bid Document Fee & EMD in original within the due
date & time, he may submit the original Bid Document Fee & EMD within 7 days
from the date of unpriced bid opening, provided copy of the same have been
uploaded on E-Tendering Website. In case the bidder fails to submit the same in
original within 7 days, his bid shall be rejected, irrespective of their status/ ranking
in tender and notwithstanding the fact that a copy of Bid Document Fee & EMD
was earlier uploaded by the bidder.
5) SUBMISSION OF BID :
Bidders are required to upload the bid along with all supporting documents & Priced
part on the E-Tendering website (www.tenderwizard.com/eil) only. However,
documents required to be submitted physically, viz., Bid Document Fee, EMD, etc.,
need to be submitted in a sealed envelope as per the provisions of RFQ/ Bidding
Document.
Bidders shall ensure that all the required documents are uploaded in time and
failure to upload the same before bid submission date & time is the sole
responsibility of bidder. Under no circumstances, EIL shall entertain any request for
acceptance of bid documents in physical form or any other form, which are required
to be uploaded on E- Tendering Website.
The bidders needs to submit prices on-line strictly as per the Price Schedule
format provided in our E-Tender.
Bidders can submit their Bids on-line only after digitally signing the bid/documents
with the Digital Signatures used for log-in.
Page 2 of 5
No Late Bids after due date & time shall be permitted in E -Tendering website.
The system time (IST) being displayed on the E-Tendering website shall be final and
binding on bidder and bids have to be submitted by bidders considering this time only
and not the time as per their location / country. Bidder who intends to change the bid
already submitted may change/revise the same on or before the closing date &
time of bid submission.
Note:
i) Bidders are advised in their own interest to ensure that bids are uploaded in E-
tendering website well before the closing date and time of bid submission.
ii) No bid can be modified after the dead line for submission of bids.
iii) EIL shall not be responsible for any failure on the part of the bidder to follow the
instructions.
iv) Inadvertently, if a document is uploaded in E- tendering website by the
bidders, such document can be deleted by the Bidder and a new/modified
document can be uploaded digitally signed within the bid due date & time.
v) Bidders are requested to upload small sized documents preferably (upto 5 MB)
at a time to facilitate easy uploading into E- Tendering website. EIL does
not take any responsibility in case of failure of the bidder to upload the
documents within specified time of Bid submission.
vi) Wherever, the bidders are asked to upload the required document in Mandatory
folders, the bidders must upload the required document only in the Mandatory
folders.
6) OPENING OF BIDS:
The unpriced bids shall be opened online, at the specified date and time given in the
RFQ document or extended otherwise. The price bids shall also be opened online
on the date & time which will be informed to all the techno-commercially qualified/
acceptable bidders in advance.
The bidders who have submitted their bid will be able to view online the name &
status of all the bidders at their respective windows, after unpriced bid opening by
buyer. Similarly, the techno-commercially acceptable bidders will be able to view
online the price sheets of other techno-commercially acceptable bidders at their
respective windows, after priced bid opening by buyer.
Page 3 of 5
Wherever the composite bids are invited, the composite bids shall be opened
accordingly.
System does not allow for submission of bids beyond the deadline for bid
submission. The system time displayed on EIL’s ASP E-Tendering website shall be
final and binding on the bidders for all purposes pertaining to various events of the
subject RFQ/ Bidding Document and no other time shall be taken into cognizance.
8) GENERAL
The bidders may quote from their own offices/ place of their choice. Internet
connectivity shall be ensured by bidders on its own.
Bidders agree to non-disclosure of trade information regarding the purchase,
identity of EIL, bid process, bid technology, bid documentation and bid details.
EIL shall not have any liability to bidders for any interruption or delay in access to
the site irrespective of the cause.
EIL shall not be responsible for any indirect / consequential losses / damages,
including but not limited to systems problems, inability to use the system, loss of
electronic information, etc.
EIL decision on award of Contract shall be final and binding on all the Bidders.
EIL reserves the right to prescribe different Security Devices for accessing and/or
using E-Tendering System or any part thereof, including but not limited to
prescribing different Security Device(s) for accessing and/or using different parts
of E-Tendering System.
EIL reserves the right to prescribe password(s) and Login ID(s) for the bidders
and its representatives as well as any combination and/or sequence of letters
and/or numerals for the password(s) and Login ID(s).
The actions, failures, omissions and defaults of the bidder's representative(s)
shall be construed and be given legal effect as if they are the actions, failures,
omissions and defaults of the bidder and the bidder shall be fully responsible for
all such matters.
The bidder shall bear all costs and expenses in relation to its access and use of
E-Tendering System, including but not limited to the costs and expenses incurred
in ensuring its continued access and use of E-Tendering System.
EIL shall not be responsible or held liable under these Terms and Conditions for
any loss or damage that is caused to any party due to use or misuse of the
E-Tendering System or breach, by any party, of the Terms and Conditions
mentioned herein.
Page 4 of 5
2: Mr. Sachin
Contact no: 8401982112
Email: sachin.t@antaressystems.com
Type the website address http://www.tenderwizard.com/EIL in the address bar and click
“Go” to access the Login Screen.
And install java by clicking the link but before uninstalling the older java version.
Purpose
The objective of developing the TENDERWIZARD is to automate the departments of Governments.
The key objectives of this exchange are Reduced Inventory, consistency in costs across all
departments, consistent and sustainable Vendor Development, transactional effectiveness,
procurement lead time reduction, transparency etc.,
Audience
This product is extensively used by the Government officials and contractors to enhance the
transparency in the day to day tendering activities of the Government offices as well as in contractor
community.
Disclaimer
ANTARES assumes no responsibility for any errors that may appear in this document. The
information contained herein is subject to change without notice and should not be construed as a
commitment by Antares. No responsibility is assumed for the reliability of software or equipment that
is not supplied by Antares.
Copyright
This document is confidential and proprietary information of Antares. It should not be disclosed in
whole or in part to any third party except to the document to whom it has been submitted without the
express written authorization of Antares and should not be duplicated in whole or part for any other
purpose other than evaluation of the Technical capability of Antares and shall be returned upon
request.
Any reference used in this response is proprietary and is covered under non-disclosure agreement.
The information should not be divulged to any other party other than for whom it is intended. Clients
and partners may not be contacted about these references or divulge the information contained there-
in unless duly authorized by Antares.
Copyright 2007
Strictly private and confi dential
Login procedure
Enter the given “USER ID” in the box provided. Enter the given “PASSWORD” in the box provided.
Click “ENTER” to login to the tendering website. The screen directs you to the PKI based login screen
(as shown below):
As a Security purpose the system automatically asks the user to change the password as shown in
Figure during the first login. Enter the Old and New Password along wit the Hint Question and Answer
and the click “Submit” to update the new Password. The user needs to login once again with the new
password (note the User Id remains the same) which gives the user the authentication to the change
of password.
Copyright 2007
Strictly private and confi dential
Once again the system will ask you to enter the password as shown below. Enter your password and
click “Enter” to proceed:
Copyright 2007
Strictly private and confi dential
Once the user logs in to the system, by default “In Progress” screen will be displayed where all the
applied Bid Documents are viewed.
Click “Un Applied” to view the new / unapplied Bid Documents. If the Bid Document is due for
request, then a Blue colour icon will appear on the screen as displayed below:
Once the user requested for the Bid Document, he can access this Bid Document through “In
Progress” section and the status of the Bid Document will be displayed as “Received”. The Bid
document has to be paid during submission of Bid document.
Note:
1: Do not upload the SOR or Price Schedule which is in the form of the excel sheet in
which you are required to fill the price, this will upload directly from your system.
2: If there is EMD required and it is in the form of BG then scan the EMD in the two
ways
a: First page in the JPEG or JPG format, this page is not required to upload in the
document library it will upload directly from your system.
b: Scan all pages in the PDF format, this should be uploaded in the doc library.
Copyright 2007
Strictly private and confi dential
Copyright 2007
Strictly private and confi dential
Note: The file name should not contain any special character and not even <space> but you can give
one space in the attach name and description.
Copyright 2007
Strictly private and confi dential
Now again come back on in progress and click on the edit attachment level 1
Copyright 2007
Strictly private and confi dential
Now you are required to attach the document one by one in the given link as below
Copyright 2007
Strictly private and confi dential
But before submission you are required to upload rest of other supporting document besides the
document which was showing in the red color otherwise you will get the below message.
Copyright 2007
Strictly private and confi dential
Copyright 2007
Strictly private and confi dential
Copyright 2007
Strictly private and confi dential
Once the user submits the form, the following confirmations shall appear as an authentication to the
submission of the Bid Document. Preserve the printout of confirmation as shown in Figures.
Note that the status of the Bid Document will be changed as “Submitted”, once user click on the final
submission button.
Copyright 2007
Strictly private and confi dential
Copyright 2007
Strictly private and confi dential
Opening event
Vendors can view the opening event sitting at their own places using internet connection. The Bid
Document will be moved to Opened / Awarded section once it is opened by the tendering authority
(as shown in figure). If the vendor is not disqualified then the status will be shown as “In the Race” (as
shown in figure).
Copyright 2007
Strictly private and confi dential
Copyright 2007
Strictly private and confi dential
DOCUMENT NUMBER
( Always quote the Document Number given below as reference )
NOTES :
1 This page is a record of all the Revisions of this Requisition.
2 The nature of the Revision is briefly stated in the "Details" column below, the
Requisition in its entirety shall be considered for contractual purposes.
3 Vendor shall note the MR category and shall submit his offer in line with the
requirements included in attached 'Instructions to Bidders'.
Vendors shall quote prices in EIL Price Schedule except for Sr.No.9.00. Price for
documentation is implied to be included in the prices quoted against Sr.No.1.00 to
Sr.No.8.00
Vendor to note that the numbers given in square '[]' and curly '{}' brackets are
not for their use and meant for store purpose only. Items shall be tagged as per
main equipment Tag No. only.
Note:
Bidder to note that,one fixed price is to be quoted for grouped items. The groups
of items are identified by A1 where A1 indicates one group and so on.
Grouped items shall not be split ordered.
LIST OF ATTACHMENTS
REVISION
SL. REV. REV. REV. REV.
DOCUMENT TITLE DOCUMENT NO.
No.
DATE DATE DATE DATE
FORMATS
1 Format for Vendor Drawing/ EIL-1641-1923
Document Submission Schedule Rev.1
INSTRUCTIONS TO VENDORS
2 Instructions to Vendor for A307-000-16-50-TR- A B
Battery and Battery charger 0431 29/07/2013 18/09/2013
DATASHEET
3 Data sheet for Battery & A307-000-16-50-DS- A
Battery charger 0631 29/07/2013
VENDOR DATA REQUIREMENTS
or used, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use. EIL-1641-515 Rev.1 A4-210x297.
GENERAL NOTES:
PO No.:
Date of PO: City:
INSTRUCTIONS TO VENDOR
FOR
BATTERY AND BATTERY CHARGER
(MR No. A307-000-XH-MR-0431)
CLIENT : BPCL – KR
CONSULTANT : EIL
Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved
Page 181 of 263
INSTRUCTIONS TO VENDOR DOCUMENT No.
FOR A307-000-16-50-TR-0431
BATTERY & BATTERY CHARGER Rev. B
IREP, BPCL-KR Page 2 of 6
1.1 The order for all items specified in the MR i.e. Batteries, Battery Chargers, DCDBs and Cell
Boosters shall not be split and all these items shall be ordered on a single vendor.
1.2 Bidder shall quote for only those MR items for which they are enlisted in EIL.
1.3 Bidder to note that no correspondence shall be entered into or entertained after the bid
submission.
1.4 Bidder shall furnish quotations only for those items which he can supply strictly as per MR
specifications.
1.5 If the offer contains any technical deviations and/ or if the bid does not include complete scope
and technical/ performance data required to be submitted with the bid, the offer shall be liable for
rejection.
1.6 The submission of prices by the Bidder shall be construed to mean that he has confirmed
compliance with all technical specifications of the corresponding item(s).
2.1 Bidder has quoted for all items as per item description exactly as specified in MR and confirmed
compliance to the scope of MR.
2.2 Bidder has submitted un-priced copy of the priced bid with item description exactly as per MR.
2.3 Bidder has quoted unit rates for 2 years Operation and Maintenance spares along with
recommended quantity against MR item no. 05.00.
2.4 Bidder has quoted for testing and commissioning at site for Battery, Battery Charger, DCDB &
Cell Booster including supply of all commissioning spares against MR item no. 02.00.
2.5 Duly filled-in Data Sheet no. A307-000-16-50-DS-0631 (Part I & Part-II) is furnished with the bid.
2.6 Bidder has submitted all documents required with the offer as asked in Vendor Data
Requirement (VDR) form (A307-000-16-50-VR-0431) and the VDR form is duly signed by the
bidder.
2.7 Makes of components/devices are exactly as specified in the Vendor List (A307-000-16-50-LL-
0431) attached with the MR.
2.8 Bidder has furnished overall dimensions/GA drawing of battery rack, battery charger, DCDB and
Cell Booster.
2.9 Rating of battery set, battery charger, DCDB and cell booster quoted with offer is adequate for
the specified load cycle and is at least equal to the minimum rating indicated in the MR.
In case during detail engineering, it is found that the ratings are inadequate as per the
given load cycle, correction factors, etc., the battery, charger and other equipment ratings
shall be increased without any impact on cost and time to owner.
2.10 Bidder has complied to EIL specification nos. 6-51-0019 Rev.4 and 6-51-0047 Rev.2 and Battery
and Battery Charger Data Sheet Part-I. No deviation shall be acceptable. In case of deviation,
the offer shall be rejected without raising any query to bidder.
2.11 One set of recommended special tools and tackles required for the maintenance of the battery &
battery chargers has been included with each set of DC system specified at MR item no. 01.00.
Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved
Page 182 of 263
INSTRUCTIONS TO VENDOR DOCUMENT No.
FOR A307-000-16-50-TR-0431
BATTERY & BATTERY CHARGER Rev. B
IREP, BPCL-KR Page 3 of 6
3.1 Bidder shall quote unit prices (the rates shall be inclusive of packing and transportation) for Two
Years Operation and Maintenance Spares along with recommended quantity (rating wise),
including but not limited to the following for each rating of Battery, Battery Charger, DCDB and
Cell Booster.
Unit rates for any other item if not specifically included in MR and may be required for addition/
deletion may also be furnished.
5.0 Bidder to note that each DC system as mentioned in various item nos of MR shall comprise of
following sub items :
a) Ni-Cd battery : 2 x 50%
b) Battery charger : 2 x 100%
c) DCDB : 1 set
d) Cell booster : 1 set
6.0 All test equipments required for testing and commissioning at site, shall be brought by the Bidder
at his own expense including load for battery capacity test at site. Also, all commissioning spares
as required during commissioning shall be supplied by Bidder at no time & cost implication to
purchaser.
7.0 Bill of materials, if any, furnished in the offer will be retained for information and records only.
This is subject to review during detail engineering. All materials and components as required to
meet MR specifications and functional requirements shall be included in bidder’s scope without
any cost and time implication to purchaser.
8.0 Testing and commissioning of items specified as per MR shall be carried out as per schedule
informed by site engineer-in-charge. This may require multiple mobilisations for simultaneous
testing and commissioning of items in various substations.
9.0 The bidder shall co-ordinate with the battery/ battery charger manufacturer for all necessary
information and shall ensure proper design of battery/ battery charger and distribution board for
satisfactory performance.
Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved
Page 183 of 263
INSTRUCTIONS TO VENDOR DOCUMENT No.
FOR A307-000-16-50-TR-0431
BATTERY & BATTERY CHARGER Rev. B
IREP, BPCL-KR Page 4 of 6
10.0 The Bidder shall coordinate for all necessary information regarding battery and shall ensure
proper design of the chargers and distribution board for satisfactory performance when
connected to the battery. The chargers shall be completely suitable for the sequential charging
requirements of the battery.
12.0 In case the bidder offers battery rating higher than the minimum AH capacity specified in MR to
meet the duty cycle and design basis given in data sheets and EIL specification, bidder shall
furnish battery sizing calculations along with the offer to substantiate the rating offered.
13.0 The height of DCDB panel shall be same as that of battery charger.
14.0 10% design margin shall be considered while sizing the battery and battery charger.
15.0 Battery and battery charger sizing shall be subject to owner/EIL’s review during detail
engineering and batteries & chargers of approved rating/ capacity shall be supplied without any
cost/ time implication.
2x180
01.01 110V 352 137 162 180A 105A 400A 2x86 1.16 V
AH
2x195
01.02 110V 364 149 174 195A 110A 400A 2x86 1.16 V
AH
2x180
01.03 110V 352 137 162 180A 105A 400A 2x86 1.16 V
AH
2x140
01.04 110V 200 105 130 140A 80A 225A 2x86 1.16 V
AH
2x180
01.05 110V 350 135 165 180A 105A 400A 2x86 1.16 V
AH
2x195
01.06 110V 364 149 174 195A 110A 400A 2x86 1.16 V
AH
2x250
01.07 110V 330 190 228 250A 140A 400A 2x86 1.16 V
AH
2x140
01.08 110V 200 105 130 140A 80A 225A 2x86 1.16 V
AH
2x195
01.09 110V 364 149 174 195A 110A 400A 2x86 1.16 V
AH
Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved
Page 184 of 263
INSTRUCTIONS TO VENDOR DOCUMENT No.
FOR A307-000-16-50-TR-0431
BATTERY & BATTERY CHARGER Rev. B
IREP, BPCL-KR Page 5 of 6
Item no. Incomer No. of outgoing feeders Rating of Max. cable Rating of
as per feeder each size for DC
MR/PR rating outgoing outgoing contactor
(A) feeder feeder for lighting
(Min.) bus
Notes:
1) Final fuse rating shall be decided during detailed engg.
2) SFU: Switch Fuse unit Feeder
Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved
Page 185 of 263
INSTRUCTIONS TO VENDOR DOCUMENT No.
FOR A307-000-16-50-TR-0431
BATTERY & BATTERY CHARGER Rev. B
IREP, BPCL-KR Page 6 of 6
Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved
Page 186 of 263
Datasheet No.
DATA SHEET A307-000-16-50-DS-0631
BATTERY AND CHARGER Rev: A
Page 1 of 3
PURCHASER'S DATA
Project IREP - Kochi Location Kochi, Kerela
Client BPCL-KR Unit Substations
A Site conditions
1 Maximum ambient temperature: 46 °C 4 Relative humidity: 95% at 45°C
2 Min. amb temp for battery sizing 10 °C 5 Altitude above MSL: < 1000 m
3 Design ambient temperature: 45 °C 6 Environment: Humid & corrosive
B Technical particulars
1 Battery
a Type Ni-Cd d Boost charging time 10 hours
b Plate construction Pocket plate
c Discharge duty requirements e Electrolyte liquid in containers Required
Item no. Nominal Duty cycle No. of cells End cell voltage
as per DC First 1 Last 1
MR voltage Next 58 min. Ni-cd 1.16V
min. min.
For details, refer clause no. 16.0 of Instructions to vendor (A307-000-16-50-TR-0431 Rev.A)
f Battery stand formation Two Step Two Tier h Cable details between
g Accessories (Per battery set) battery & charger
iHydrometer (syringe type) * NA Item no. Cable size
iiThermometer * NA 01.01 to 01.09 During post order
iiiCell testing voltmeter (3V-0-3V) 1 no. drawing review
iv Rubber gloves 4 pairs
v Spanner 1 no.
vi Acid resistant jugs & funnels * NA
viiWall mounting teakwood holder * NA
2 Battery charger
a System voltage 415 V±10% AC, TPN m Incoming cable details for
b System frequency 50 Hz ± 5% battery charger
c System neutral earthing Solidly earthed Item no. Cable size
d System fault level 50 kA 01.01 to 01.09 During post order
e Charger voltage range drawing review
Float charging voltage range/cell Ni-Cd- 1.3-1.45 V
Boost charging voltage range/cell Ni-Cd- 1.42-1.7 V
f Cable entry Bottom
g Mounting Free Standing,
Floor Mounted
h Access Front
i Earth Bus 25X6 mm2 Cu (Min)
4 ECS Interface
a Indication-Charger failure Required c Indication-Battery discharged Required
b Indication-Inverter failure Required d Indication-Battery isolated Required
Notes
1 NO (Normally Open) potential free contacts shall be wired upto terminal strip for connection to ECS interface by
owner, for the following conditions.
2 End cell voltage shall confirm to the values specified.
3 * Asterisk marked items are not applicable for Ni-Cd and VRLA batteries.
4 Cable details shall be furnished during post order document review.
MANUFACTURER'S DATA
A Battery B Battery charger
1 Item no. As per MR/PR 1 Item no. As per MR/PR
2 Tag. No. 2 Tag. No.
3 Manufacturer's name 3 Manufacturer's name
4 Type & Catalogue no. of cell 4 Rating
5 Ampere hour capacity Charger rating
6 No. of cells Output voltage
7 Nominal cell voltage Output current
8 Cell voltage at the end of full 5 Nominal voltage
discharge at 10 hrs/ 5 hrs rate Float charging
9 Specific gravity of electrolyte at the Quck charging
end of full charging at °C 6 Float chrging voltage range
10 Specific gravity of electrolyte at the 7 Quick charging voltage range
end of full discharge at 10 hrs/ 8 Min. efficiency of charger
5 hrs rate at °C at light load (40%)
11 Quantity of electrolyte per cell at rated load
12 Weight of cell with electrolyte 9 Power factor at rated voltage
13 Quick charging current & load
Max. safe quick charging rate 10 Max. RMS ripple voltage at
Permissible ripple content rated load
14 Suggested quick charging rate with battery connected
15 Quick charging voltage without battery
Max. quick charging voltage/cell 11 Method of volatege control
Quick charging voltage/cell for Float charging mode
constant voltage finish charging QuIck charging mode
16 Float charging voltage/cell 12 Method of current control
17 Float charging current Float charging mode
Float charging current range QuIck charging mode
Permissible ripple content 13 Safety factor for component
18 AH efficiency at 10 hrs/5 hrs rate selection
19 Short ckt current of battery bank 14 Charger dimensions
20 Short circuit withstand time Width
21 Max. allowable termp.of electrolyte Depth
the cells can withstand without Height
injurious effects 15 Max. heat loss in watts
The following drawings/documents marked " " shall be furnished by the bidder.
POST ORDER
S. WITH WITH
N DESCRIPTION FOR FOR DATA REMARKS
BID
O. REVIEW RECORD BOOK
(FINAL)
1. Vendor Drawing/ Document Submission
Schedule (Format EIL-1641-1923)
2. List of deviations, if any, to MR requirements
3. Data Sheets (Duly filled-in)
4. Dimensional/Assembly Drawings : GA Drawing
for Charger Panels, Cell Boosters and DCDB
5. Dimensional/Assembly Drawings : Battery Rack
Arrangement Drawing
6. Dimensional/Assembly Drawings : Sectional
View Drawing
7. Dimensional/Assembly Drawings : Cubical
Arrangement Drawing
8. Dimensional/Assembly Drawings : Installation
Plan/ Mounting Details/ Cable Cutout Details
9. Dimensional/Assembly Drawings : Bill of
Material
10. Electrical Wiring Drawings : Single Line
Diagram
11. Electrical Wiring Drawings : Block and Logic
Diagrams
12. Electrical Wiring Drawings : Control Schematics
13. Electrical Wiring Drawings : Wiring Diagram
and Terminal Details
14. Electrical Wiring Drawings : Interconnection
Diagrams
15. Calculations for : Battery Sizing
16. Calculations for : Charger Sizing
17. Calculations for : System Cables
18. QA Plan of Vendor
19. Inspection Plan and Testing Procedure
20. Site Acceptance Test Procedure
21. Test Records
22. Type Test Certificates for similar equipment
23. Performance Curves of battery
24. List of Commissioning Spares
25. List of Maintenance Spares
26. List of Special Tools & Tackles
27. Data Books/ Manuals : Installation Manual
POST ORDER
S. WITH WITH
N DESCRIPTION FOR FOR DATA REMARKS
BID
O. REVIEW RECORD BOOK
(FINAL)
28. Data Books/ Manuals : Operating/ Maintenance
Manual
29. Data Books/ Manuals : Catalogues/ Brochures
30. Equipment storage procedure at site
Notes :
1. "TICK" denotes applicability.
2. Post order, drawing / document review shall commence only after approval of Document Control Index (DCI).
3. All post order documents shall be submitted / approved through EIL eDMS portal.
4. Final documentation shall be submitted in hard copy (Six prints) and soft ( two CDs/DVDs ) in addition to
submission through EIL eDMS.
5. Refer - 6-78-0001: Specification for quality management system from Bidders.
6. Refer - 6-78-0003: Specification for documentation requirement from Suppliers.
7. All drawings & documents shall be submitted in A4 or A3 paper sizes. Documents in higher paper size shall
be submitted in exceptional circumstances or as indicated in the MR/Tender.
8. Post order- The schedule of drawing / data submission shall be mutually agreed between EIL & the bidder /
contractor / supplier during finalization of Document Control Index (DCI).
9. "@" indicates submission of documents to Inspection Agency.
10. Bill of Material shall form part of the respective drawing.
VENDOR LIST
FOR
BATTERY AND BATTERY CHARGER
(MR No. A307-000-XH-MR-0431)
CLIENT : BPCL – KR
CONSULTANT : EIL
Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved
Page 195 of 263
VENDOR LIST DOCUMENT No.
FOR A307-000-16-50-LL-0431
BATTERY & BATTERY CHARGER Rev. A
IREP, BPCL-KR Page 2 of 4
Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved
Page 196 of 263
VENDOR LIST DOCUMENT No.
FOR A307-000-16-50-LL-0431
BATTERY & BATTERY CHARGER Rev. A
IREP, BPCL-KR Page 3 of 4
Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved
Page 197 of 263
VENDOR LIST DOCUMENT No.
FOR A307-000-16-50-LL-0431
BATTERY & BATTERY CHARGER Rev. A
IREP, BPCL-KR Page 4 of 4
Notes :
1. Vendor may procure material from any of OWNER / EIL approved vendors. However current
validity and range of approval as per EIL enlistment letter, workload, stability and solvency need
to be verified by the Vendor before placement of order.
2. Vendor shall strictly follow the list of makes for Equipments as specified above.
3. Vendor can offer components of makes other than specified in the MR during order execution.
The alternate make of components will be evaluated post order, based on the satisfactory track
record and test certificates to be furnished by the Vendor. In case the alternate makes are not
found acceptable, components shall be strictly as per vendor list enclosed with the MR.
4. For components other than the above, vendor shall submit past track record for the proposed
sub-vendors and obtain written approval from EIL/ Owner before placing order
Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved
Page 198 of 263
MANDATORY SPARES LIST DOCUMENT No.
FOR A307-000-16-50-SL-0431
BATTERY & BATTERY CHARGER Rev. A
IREP, BPCL-KR Page 1 of 2
CLIENT : BPCL – KR
CONSULTANT : EIL
Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved
Page 199 of 263
MANDATORY SPARES LIST DOCUMENT No.
FOR A307-000-16-50-SL-0431
BATTERY & BATTERY CHARGER Rev. A
IREP, BPCL-KR Page 2 of 2
Bidder shall include the following mandatory spares for the various items supplied through this MR.
The prices shall be inclusive of packing and transportation.
NOTES:
1. Price for the above items shall be quoted against MR Item No. 04.00.
2. The word ‘TYPE’ means the Make, Model no., Type, Range, Size/ Length, Rating, Material as
applicable.
3. The terminology used under 'Item Description' is the commonly used name of the part and may
vary from manufacturer to manufacturer.
4. Mandatory spares as indicated above do not cover commissioning spares.
5. Mandatory spares as indicated above do not cover two year O&M spares.
Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved
Page 200 of 263
SPECIFICATION STANDARD SPECIFICATION No.
15ffitlet e%r ENGINEERS FOR 6-51-0019 Rev. 4
elgez fifileg ler INDIA LIMITED BATTERY CHARGER
INKRIelexiW =ammo (A Gout. of India Undertalmg) Page 1 of 15
*at bide
fuR feitu
SPECIFICATION
FOR
BATTERY CHARGER
FormatPage
No. 8-00-0001-F1 Rev. 0
201 of 263 Copyright EIL — All rights
SPECIFICATION STANDARD SPECIFICATION No.
101 ei ENGINEERS
51g-ar klf5leg INDIA LIMITED FOR 6-51-0019 Rev. 4
Men mien an Jow) IA Govt of India Undertaking) BATTERY CHARGER Page 2 of 15
Abbreviations:
AC Alternating Current
Ah Ampere-hour
BIS Bureau of Indian Standards
BS British Standard
CEA Central Electricity Authority
CFL Compact Fluorescent Camp
CRCA Cold Rolled Cold Annealed
DC Direct Current
DCDB Direct Current Distribution Board
IEC International Electrotechnical Commission
IEEE Institute of Electrical and Electronics Engineers
IP Ingress Protection
IS Indian Standard
LED Light Emitting Diode
MCB Miniature Circuit Breaker
MCCB Moulded Case Circuit Breaker
MR Material Requisition
MSL Mean Sea Level
NEMA National Electrical Manufacturers Association
Ni-Cd Nickel Cadmium
PO Purchase Order
PVC Poly Vinyl Chloride
RFI Radio Frequency Interference
RMS Root Mean Square
UPS Uninterrupted Power Supply
V Volt
VDE Verband Der Elecktrotechniker, Elektronik and Information stechnik
VRLA Valve Regulated Lead Acid
CONTENTS
1.0 SCOPE 4
1.0 SCOPE
This specification covers the design, manufacture, testing at manufacturer's works, packing
and supply to site of Battery Chargers and Distribution Boards.
2.0 CODES AND STANDARDS
2.1 The equipment shall comply with the requirements of latest revision of the following
standards issued by BIS (Bureau of Indian Standards) :
IS 5 Colours for ready mixed paints and enamels.
IS 1248 Direct acting indicating analogue electrical measuring instruments and
accessories.
IS 3700 Essential rating and characteristics of semi-conductor devices.
IS 3715 Letter symbols for semi-conductor devices.
IS 4411 Code of designation of semi-conductor devices.
IS 5001 Guide for preparation of drawings for semi-conductor devices and
integrated circuits.
IS 5469 Code of practice for the use of semi-conductor junction devices.
IS 6619 Safety code for semiconductor rectifier equipment.
IS 7204 Stabilised power supplies DC output.
IS 12021 Control transformers for switchgear and controlgear for voltages not
exceeding 1000VAC.
IS 13703 Low voltage fuses for voltages not exceeding 1000VAC or 1500VDC.
IS/ IEC 60947 Low voltage switchgear and control gear.
IEC 60146 Semiconductor converters.
2.2 In case of imported equipment, the standards of the country of origin shall be applicable, if
these standards are equivalent or more stringent than the applicable Indian standards.
2.3 The equipment shall also conform to the provisions of CEA regulations and other statutory
regulations currently in force in the country.
2.4 In case Indian standards are not available for any equipment, standards issued by IEC/ BS/
VDE/ IEEE/ NEMA or equivalent agency shall be applicable.
2.5 In case of any conflict between requirements specified in various applicable documents for
the project, the most stringent one shall prevail. However, Owner's decision in this regard
will be final and binding.
3.0 GENERAL REQUIREMENTS
3.1 The offered equipment shall be brand new with state of the art technology and a proven field
track record. No prototype equipment shall be offered.
3.2 Vendor shall ensure availability of spare parts and maintenance support services for the
offered equipment for at least 10 years from the date of supply.
3.3 Vendor shall give a notice of at least one year to the end user of equipment and EIL before
phasing out the product/spares to enable the end user to place order for spares and services.
site conditions as specified in the data sheet. If not specifically mentioned therein, design
ambient temperature of 40°C and altitude not exceeding 1000 m above MSL shall be
considered for all equipment.
5.0 TECHNICAL REQUIREMENTS
5.1 Input Power Supply
5.1.1 The Battery Chargers shall be suitable for input power supply as defined in the data sheet. If
not specified therein, they shall be suitable for the following input power supply:
Voltage : 415V + 10%
Frequency : 50 Hz + 3%
In addition to the above variations, the input voltage may be subject to transient variations
comprising of voltage dips up to 20% of normal voltage during motor start-up, voltage
interruptions during short circuits as well as frequency variations due to large motor start-up.
The Battery Chargers shall operate satisfactorily with a total harmonic distortion of up to 5%
in the input power supply.
The Battery Chargers shall also be designed to operate satisfactorily while drawing input
power from an emergency diesel generator set.
5.1.2 The incoming power supply to the Battery Charger system shall be provided by 2
independent feeders. One feeder shall supply power to each rectifier.
5.2 Battery Charger
5.2.1 Design Basis
5.2.1.1 The Battery Charger system shall have two chargers (Charger-1 & Charger-2). Both chargers
shall be of identical design and rating. The battery to be connected to the chargers shall be of
Nickel Cadmium/ flooded electrolyte Lead Acid/ VRLA type as indicated in the data sheet.
Battery Chargers for flooded Lead Acid and Nickel Cadmium batteries shall be sized to
provide quick charging of the battery within a duration of 10 hours. Battery Chargers for
VRLA battery shall be sized to provide quick charging of the battery up to 90% of rated
Amperehours within a duration of 24 hours and to 100% within 4 days. Each charger shall be
sized for the most stringent of the following duty conditions, whichever is higher:
Offline quick charging of the battery assembly. The charger shall be sized as under:
Charger rating in Amps. = 0.14 Ah(C 10) of battery (for Lead Acid battery)
= 0.2 Ah(C io) of battery (for VRLA battery)
0.2 Ah(C5) of battery (for Nickel Cadmium battery).
Online float charging of the battery assembly while feeding the complete DC load.
The charger shall be sized as under:
5.2.1.4 Filter circuits consisting of smoothing choke and condenser, complete with protection to
limit the ripple content at the output, shall be provided.
5.2.1.5 Silicon blocking diodes shall be provided in the charger output circuit to prevent back-feed
from battery into the charger and filters.
5.2.1.6 Protection against reverse battery connection and DC earth fault relay for earth leakage
detection shall be provided.
5.2.1.7 Silicon blocking diodes (min. 4 nos.) connected to 80% tap of the battery bank shall be
provided to maintain continuity in the DC supply to the load.
5.2.1.8 Internal cooling of the charger unit shall preferably be by natural ventilation. If forced air
cooling is necessary, a redundant air cooling fan shall be provided. The charger components
shall be capable of delivering their rated output with one forced air cooling fan out of
service. Under this condition, maximum continuous temperature of components shall not
exceed the permissible limits. In case of chargers with forced cooling, loss of ventilation
alarm/ trip with override facilities shall be provided.
5.2.1.9 Selection, sizing and suitability of all components used for various applications shall be
vendor's responsibility and the rating of components shall be increased, if required, to suit
associated components during execution of the order without any claim for extra price or
time.
5.2.1.10 The DC system shall be unearthed. However, a high impedance earth fault relay shall be
provided for the protection of the battery.
5.2.1.11 Each charger shall be galvanically isolated from the input power supply by providing a
double wound transformer at its input. The transformer shall be natural air cooled, dry type
suitable for location inside a panel.
5.2.1.12 An RFI filter shall be provided to suppress the radio frequency interference to permissible
limits. The production of radio frequency interference voltages shall not exceed the value of
suppression grade N' as defined in VDE-0875.
5.2.1.13 Transient/ surge protection devices shall be provided in the input circuit of chargers to
protect them against surges & voltage spikes.
5.2.1.14 The Chargers shall be designed to draw power from mains supply at a minimum power factor
of 0.85 lag while sharing the rated load in normal operating configuration.
5.2.1.15 The chargers shall be designed to ensure that the harmonic component in the input currents
are limited so as not to cause undue harmful effects on other sensitive equipment operating
on the same supply bus. Suitable filters/ harmonic traps shall be provided, as required, for
this purpose.
5.2.1.16 All breakers shall be adequately rated for the required continuous rating and breaking
capacity as applicable. Paralleling of breaker/ switch/ contactor poles to achieve the required
current rating is not acceptable. All output isolating devices shall be double pole type. The
DC contactors shall be operated with a DC control supply using ON/ OFF selector switches
and not push buttons.
5.2.1.17 All the thyristors, diodes and other power electronic devices shall be protected with high
speed semiconductor fuses. Pt co-ordination between fuse and semi-conducting power
devices shall be ensured.
5.2.1.18 The Battery Chargers shall be specifically designed to limit float and quick charging voltages
to the battery to limits recommended by the battery manufacturer. Output voltage shall be
limited to maximum +10% of nominal system voltage when the battery is float charged
while feeding the load. Vendor shall specifically ensure that the charger output voltage does
not exceed the recommended limits of operation under any conditions of internal/ external
fault or operation, including:
- Filter capacitor fuse failure of either charger
Normal operation requires that the battery assembly shall be float charged
simultaneously by both Chargers-1 & 2 while feeding the DC load, the chargers thus
operating in parallel and equally sharing the total load.
However in case of failure of either of the chargers, the other charger shall float
charge the battery while feeding the complete DC load. Faulty charger shall
automatically get disconnected from the healthy system.
In case of AC mains failure, the battery shall continue to supply the load.
The process of changeover from float to quick charging and reverting from quick to
float charging shall be selectable in Automatic or Manual mode by means of an Auto/
Manual selector switch. In Automatic mode, the changeover from float to quick
charging shall be initiated through a current sensor, set at a preset value. Similarly, the
changeover from quick to float charging shall also be automatic based on current
sensing. In Manual mode, both change over from float to quick charging and from
quick to float charging shall be performed manually using push buttons. When quick
charging mode is selected, the battery charger shall initially charge the battery under
constant current mode followed by constant voltage (finishing charging) mode or as
per the battery manufacturer's recommendation. Changeover from constant current to
constant voltage (finishing charging) mode shall be fully automatic. A backup
synchronous or digital timer shall also be provided for initiating the changeover to
float mode by default after a preset time period. The timer range shall be 0 to 24 hours
or the nearest available as per manufacturer's standard range.
In the event of failure of the charger feeding the load, when battery is being quick
charged by the other charger, continuity in DC supply shall be maintained from the
battery to the load through 80% tap of the battery bank followed by full battery
supplying the load through contactor C-2 (refer block diagram Option — I).
Interlock shall be provided to ensure that when either of the chargers is selected in
quick charging mode, it will be disconnected from both the DC load and the other
charger operating under float charging mode.
The chargers shall have facility for manual mode of operation in the event of failure of
controller under closed loop control. The selection shall be done through Auto/
Manual selector switch.
Energisation of contactor for DC critical lighting shall be initiated by means of an AC
mains failure relay complete with Auto/ Manual selector switch, On/ Off push
buttons etc.
Selection of Float / quick mode shall be Automatic or Manual based on the position of
selector switch for Auto / Manual selection.
In case of failure of either of chargers, the other charger shall float charge both the
batteries while feeding the complete DC load. Faulty charger shall automatically get
disconnected from the healthy system.
e) In case of AC mains failure, both the batteries shall continue to supply the load.
0 After restoration of power supply, one of the Charger (say Charger-1) shall float
charge Battery-1 and also feed the complete DC load while the other Charger-2 shall
quick charge Battery-2. Upon completion of quick charge of Battery-2, Charger-2
shall switchover to float mode and shall float charge Battery-2 and also feed the
complete DC load while the other Charger-1 shall switchover to quick mode and shall
quick charge Battery-1.
The process of changeover from float to quick charging and reverting from quick to
float charging mode shall be selectable in Automatic or Manual mode by means of
Auto / Manual selector switch.
In automatic mode, the changeover from float to quick charging shall be initiated
through a current sensor set at a preset value. Similarly, the changeover from quick to
float charging shall also be automatic based upon current sensing and through timer.
i) In manual mode, both the changeovers i.e. from float to quick charging and from
quick to float charging shall be performed manually using push buttons. When quick
charging mode is selected, one of the battery charger (say Charger-1) shall initially
charge the battery under constant current mode followed by constant voltage
(finishing charging) mode or as per the battery manufacturer's recommendation.
Changeover from constant current to constant voltage (finishing charging) mode shall
be fully automatic. A back-up synchronous or digital timer shall also be provided for
initiating the changeover to float mode by default after a preset time period. The timer
range shall be 0 to 24 hours or the nearest available as per manufacturer's standard
range.
In the event of failure of charger feeding the load (say Charger-1), when Battery-2 is
being quick charged by the other Charger-2, Charger-2 shall changeover to float mode
and continuity of 100% DC supply to the load shall be maintained from the Charger-2
while float charging both Battery-1 as well as Battery-2 after providing suitable time
delay.
k) In an event of AC mains failure, when one of the Charger (say Charger-1) is float
charging the Battery-1 and supplying the 100% DC load while the other Charger-2
was quick charging Battery-2, continuity of 100% DC supply to the load shall be
maintained from Battery-1 (through 100% tap). Further, Battery-2 (which was being
quick charged) shall also be made available, after providing suitable time delay, to
feed the DC load by operating in parallel with Battery-1 and sharing the total load.
1) Interlock shall be provided to ensure that when either of the chargers (say Charger-1)
is selected in quick charging mode, it will be disconnected from both the DC load as
well as the other Charger-2 operating under float charging mode.
The chargers shall have facility for manual mode of operation in the event of failure of
controller under closed loop control. The selection shall be done through Auto/Manual
selector switch.
Energisation of contactor for DC critical lighting shall be initiated by means of an AC
mains failure relay complete with Auto/Manual selector switch, On/Off push buttons
etc.
5.2.2.3 Performance
Both chargers shall be of solid state design, constant voltage and current limit type.
The output voltage shall be stabilised to within +1% of set value in float charging
mode for mains steady state voltage and frequency variation of +10% and +3%
respectively, and load variation of 10 to 100% at any temperature up to the design
ambient temperature specified in the data sheet. However, the variation in output
voltage can be up to +2% for chargers with rated output voltage up to 24V.
Under constant current quick charging condition, the DC output current shall be
maintained within +2% of set value.
The output voltage dynamic response of the charger unit with battery disconnected
shall not vary more than +10% of nominal output voltage in the event of step load of
up to 50% of the rated output. The output voltage shall be restored to a value within
the steady state limits within 250 msec.
The maximum allowable RMS ripple voltage, with battery disconnected, shall be
equal to or less than 2% of the nominal output voltage.
The maximum noise level from the chargers measured at 1 metre distance in any
position, at any load between 0- 100% with all normal cooling fans running shall not
exceed 75 dB(A).
5.2.2.4 Controls
The minimum controls shall include but not be limited to those shown in the block diagrams
(OPTION-I or OPTION-II as applicable):
5.2.2.5 Panel Metering and Indication
These shall include but are not limited to those shown in the block diagrams (OPTION-I or
OPTION-II as applicable):
LEDs provided for indication shall be cluster type with adequate brightness and minimum 2
Nos. LEDs chips per light. LEDs shall be connected in parallel and each LED chip having
diameter not less than 3mm.
5.2.2.6 Annunciation
Static type audio-visual annunciator with annunciation windows, acknowledge, test and reset
push buttons and hooter shall be provided on each charger for the following annunciations.
Any additional relays/ components, including DC undervoltage relay and current sensors,
required for this purpose shall be provided in the chargers. Facility for bypassing the audio
alarm on each charger shall also be provided.
DC under voltage
DC overvoltage
DC earth leakage
AC incoming power supply failure
AC input fuse blown-off
Thyristor/ diode failure
DC output fuse blown-off
DC battery fuse blown-off
Filter Capacitor fuse blown-off
Load on Battery (using current direction sensing with time delay)
Battery undervoltage/ Disconnected during discharge (using zero current sensing)
Cubicle fan failure/ cubicle temperature high (for chargers with forced cooling).
One summary alarm potential-free contact each for Battery, Charger-1 and Charger-2 shall
be wired to terminal block for remote annunciation.
5.3.7 All fuses shall be link type and shall be located inside the panel. Diazed fuses shall not be
accepted.
5.3.8 All power and control wiring connections within the panels shall be carried out with 660V
grade, PVC insulated, BIS marked wires having stranded copper conductors. However,
copper strip connections shall preferably be used for currents exceeding 100A. Control
wiring for electronic circuits/ components shall be through flat ribbon cable or copper wire
of minimum 0.5mm diameter. Ferruling of wires shall be as per relevant IS.
5.3.9 For all cabling external to panels, power cables shall be with aluminium/ copper conductors
and control cables shall be with copper conductors. All cable connections shall be from the
bottom of the panel. Removable bolted undrilled gland plates shall be provided along with
single compression type nickel plated brass cable glands for all external cable connections.
Separate test terminals shall be provided for measuring and testing the equipment to check
performance. All panels shall be supplied complete with tinned copper cable termination
lugs.
5.3.10 A suitably sized earth bus shall be provided at the bottom of the panels running through the
panel line up with provision for earth connections at both ends to owner's main earth grid.
All potential free metallic parts of equipment shall be suitably earthed to ensure safety.
5.3.11 The maximum height of the operating handles/ switches shall not exceed 1800 mm and the
minimum height shall not be below 300 mm.
5.3.12 All components/ devices/ feeders shall be provided with screwed nameplates and lettering
shall be of minimum 6 mm height.
5.3.13 Panels shall undergo manufacturer's standard cleaning and painting cycle. After preparation
of the under surface, the panel shall be painted with two coats of epoxy based final paint.
Colour shade of final paint shall be 631 of IS 5/ RAL 7032. All unpainted steel parts shall be
suitably treated to prevent rust formation. If these parts are moving elements, then they shall
be greased.
5.4 Cell Booster
Cell booster shall be suitable for charging one to six cells within the time duration specified
at C1.5.2.1.1. It shall be suitable for charging not only new cells before being introduced to
the battery bank but also for any treatment to be given to individual weak cells. Cell booster
shall be suitable for 240 V + 10%, 50 Hz + 3% SPN input power supply. Cell booster output
voltage shall be in the range of 0-18V and 0-12V for Lead Acid and Nickel Cadmium
batteries respectively. Cell booster shall be sized as under:
5.5.1 There shall be no common device between the two units, the failure of which could cause
shutdown of more than one charger.
5.5.2 It shall be possible to attend to any individual power circuit for maintenance without
affecting the total DC supply.
5.5.3 Series-parallel combination of smaller devices to achieve specified rating shall not be
acceptable.
6.0 INSPECTION, TESTING AND ACCEPTANCE
6.1 During fabrication, the equipment shall be subjected to inspection by EIL / Owner or by an
agency authorised by the Owner. Manufacturer shall furnish all necessary information
concerning the supply to EIL's/ Owner's inspector. Tests shall be carried out at
manufacturer's works under his care and expense.
6.2 Each Battery Charger/ DCDB/ Cell Booster shall be tested in accordance with applicable
standards. The following acceptance tests shall be performed on each Battery Charger and
DCDB as a minimum. Detailed test schedule and procedures shall be formulated by the
vendor and submitted for EIL's/ Owner's approval. Vendor shall indicate the maximum
allowable tolerance against each test parameter in line with applicable standards. All tests
shall be witnessed by owner or his authorised representative and 4 weeks prior notice shall
be given before the date of commencement of tests. In case the equipment fails to meet any
requirements of the specifications, necessary modifications/ corrections shall be made by the
vendor to ensure compliance to the specifications, and the equipment shall be retested before
acceptance. Test certificates indicating the test results shall be submitted to owner.
6.2.1 Insulation Tests
Insulation tests shall be performed as per IEC 60146-1-1.
The insulation tests shall be carried out using an AC power frequency voltage or a DC
voltage at the choice of the manufacturer. In the case of AC power frequency voltage test,
the test voltage at the frequency available in the test facility or at the rated frequency, but not
exceeding 100 Hz, shall be increased to the full value shown in the following table in not
less than 10 seconds continuously or in maximum steps of 0.05 p.u. of the full value starting
at a maximum of 0.5 p.u. The unit on test shall withstand the specified voltage for 1 minute.
In case DC voltage is used for the test, the value of DC voltage shall be equal to the crest
value of the test voltage specified in the table.
V p / /2 (Vp is the highest crest voltage to be Test Voltage (AC RMS value)
expected between any pair of terminals)
# 60 V 500 V
# 125 V 1000 V
# 250 V 1500 V
# 500 V 2000 V
6.2.2 Printed Circuit Boards
PCBs and other electronic circuits shall undergo a burn-in test for 96 hours at 50°C at a
voltage varied between the maximum and minimum supply voltage. In case of failure of any
component during testing, the tests shall be repeated after replacement of the faulty
component. Supplier's test certificates are also acceptable for the test.
6.2.3 Heat Run Test
Prior to execution of functional tests, each of the two chargers of each Battery Charger set
shall be subjected to a Heat Run test performed at rated load and voltage for a period not less
than 8 hours. The other charger of the set shall be energized under zero load current
condition throughout the test period. The temperature of electronic power devices shall be
measured and the device junction temperature shall be calculated. The calculated value shall
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL — All rights reserved
Page 212 of 263
SPECIFICATION STANDARD SPECIFICATION No.
Plaaeg a ENGINEERS
iatategligie INDIA MITED
LI FOR 6-51-0019 Rev. 4
(A Gov( ol Indb undetlakingi
BATTERY CHARGER Page 13 of 15
be at least 10-20°C lesser than the maximum rated junction temperature of the device with
proper ambient temperature correction applied.
6.2.4 Functional Tests
Functional tests shall be performed on each charger. If during execution of functional tests,
an electronic component of the charger is required to be replaced, e.g. due to charger
malfunction or failure of the unit to fulfil the performance requirements of the specification,
then the heat run test shall be repeated at rated current following which functional tests shall
be carried out.
6.2.4.1 Charger Testing at Constant Output Voltage
Measurements shall be carried out in the float charging mode and in the quick charging
mode. In each mode, measurements shall be carried out at nominal AC input voltage and at
zero, 50% and 100% of rated output current. Measurements at 100% rated load current shall
be repeated at 90% and 110% of nominal AC supply voltage. Measurements shall include
input AC phase voltage, frequency, current and power and DC output voltage, current and
output voltage ripple.
6.2.4.2 Charger Testing at Constant Output Current Limit
Measurements shall be carried out both in the float charging and quick charging mode. In
each mode, measurements shall be carried out when the charger is operating under DC
current limiting conditions with DC output voltage between zero and set value
corresponding to constant voltage operation. Measurements shall include DC output voltage
and current.
6.2.4.3 Auxiliary Equipment and Control Circuit Tests
The correct functioning of all measuring instruments, alarms, indications, protections and
controls mentioned in the specification shall be verified.
6.2.4.4 Parallel Operation
Parallel operation of both chargers, sharing of the load and automatic isolation of faulty
charger shall be checked.
6.2.4.5 Charger Efficiency
This shall be determined by measurement of the active power input and output at 50%, 75%
and 100% load.
6.2.4.6 Audible Noise Test
Audible noise shall be measured around each charger at 1 meter distance in at least 4 to 5
positions.
6.3 Site Acceptance Test
The Battery Chargers, DCDB and Cell Boosters shall be tested at site along with the battery.
Vendor shall perform all tests at site as per the approved SAT procedure.
7.0 PACKING & DESPATCH
All the equipment shall be divided into several sections for protection and ease of handling
during transportation. The equipment shall be properly packed for transportation by ship/ rail
or trailer. It shall be wrapped in polythene sheets before being placed in crates/ cases to
prevent damage to finish. The rates/ cases shall have skid bottoms for handling. Special
notations such as 'Fragile', 'This side up', 'Center of gravity', 'Weight', 'Owner's
particulars', 'PO Nos.' Etc., shall be clearly and indelibly marked on the packages together
with other details as per purchase order.
The equipment may be stored outdoors for long periods before installation. The packing
shall be completely suitable for outdoor storage in areas with heavy rains and high ambient
temperature
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL —All rights reserved
Page 213 of 263
loilfaeJel ENGINEERS
SPECIFICATION STANDARD SPECIFICATION No.
OPTION-1
FROM 415V,TPN BUS FROM 415V,TPN BUS
CHARGER -1 P CHARGER-
0
AC POWER 'ON'
AC POWER 'ON'
o■ 0
■ ON/OFF
SEL. SWITCH 0 ON/OFF
SEL. SWITCH
•
CONT. Cl • CONT. C •
(:2)
(1-1) CHARGER
FAULT O 11:11 CHARGER
MDDE P.B.
FLOAT QUICK FLOAT QUICK
FLOAT CH. QUICK CH. CH. 'ON' CH. 'ON' FLOAT CH. QUICK CH.
CH. 'ON' CH. 'ON'
CHARGER-1 MODE P.B.
FLOAT CHARGER _ 2 MODE P.B. MODE P.B.
FLOAT
CH. ADJ CH. ADJ
QUICK QUICK
CH. ADJ 0-24HR. A/M SEL. CH. ADJ 0 -24HR. A/M SELI
SWITCH SWITCH1
PB RESET PB RESET
TRIP
11
TRIP, L
• T
• CONT,2A \IL/ \Iv CDNT.2B
• 0 •
• • •k
• l< TRIP TRIP
0
CONT.1A CDNT.IB
) SEE NOTE:-2
-
EU Y
ci1D-1171-
II vs-0
L J
50% 80%
41:14:1 elle
CONT.
C2
O 000
"'
CONT. C3 LOAD D C. BUS
( .';AA/M SEL
SWITCH
•
1
ON OFF
PB PB
CRITICAL DC FEEDER
NOTES: —
1. a) THE DC CONTACTORS SHALL HAVE A TESTED/ PUBLISHED DC RATING EQUAL TO OR EXCEEDING THE MOST
STRINGENT CURRENT CARRYING AND BREAKING REQUIREMENTS CONSIDERING ADEQUATE DESIGN MARGINS.
PUSH BUTTONS ARE NOT ACCEPTABLE IN PLACE OF SELECTOR SWITCHES FOR THE ON/OFF SWITCHING
OPERATIONS OF THE CONTACTORS.
THE DC CONTACTORS SHALL BE OPERATED WITH A DC CONTROL SUPPLY.
2. SUITABLY RATED DC MCCB CAN BE ACCEPTED IN PLACE OF SWITCH FUSE UNIT AT BATTERY OUTPUT.
I ar tlf5ltu
g INDIA LIMITED FOR 6-51-0019 Rev. 4
(411ZPI MIR2,1,13cRRA) IA Govt of India Undertaking) BATTERY CHARGER Page 15 of 15
OPTION-II
FROM 415V,TPN BUS FROM 415V,TPN BUS
AC POWER 'ON'
0 n
CHARGER-T1
0
AC POWER 'ON'
CHARGER-
0 ON/OFF
SEL. SWITCH 0 ON/OFF
SEL. SWITCH
: .0
CONT. CI CONT. CI• I
(12)
CHARGER CHARGER
(2) ; FAULT (I) FAULT
FLOAT QUICK FLOAT QUICK FLOAT CH. QUICK CH.
CH. 'ON' FLOAT CH. QUICK CH. CH. 'ON'
HARGER,MODE P.B. MODE P.D.
o••
MODE P.B. FLOAT HARGER_,MODE
FLOAT
CH. ADJ CH, ADJ
QUICK IM • • • 49
11.
QUICK A/M SEL.,
CH. ADJ 0-24HR. A/M SEL. CH. ADJ 0-24HR.
SWITCH SWITCH
PB TESTIPBI ACK
PB RESET
PB TEST PB ACK
PB RESET
Oro
co CD
a4 TRIP
7
CD
E-3 (111 TRIPI . 11
r
CONT.2A W 1;/ CONT.213
0 0 0 -0
0 00
TRIP k TRIP
CONT.1A CDNT.IB
27 NOTE-2 SEE NOTE-2
BrIEB1-1.16-14=11 B LER Y..72.16-1411}
000 I
100 0 0
SWITCH
I
ON OFF
PB PB
1
CRITICAL DC FEEDER
LTG. (PIP) (PIP)
_J
THE DC CONTACTORS SHALL HAVE A TESTED/ PUBLISHED DC RATING EQUAL TO OR EXCEEDING THE MOST
STRINGENT CURRENT CARRYING AND BREAKING REQUIREMENTS CONSIDERING ADEQUATE DESIGN MARGINS.
PUSH BUTTONS ARE NOT ACCEPTABLE IN PLACE OF SELECTOR SWITCHES FOR THE ON/OFF SWITCHING
OPERATIONS OF THE CONTACTORS.
c) THE DC CONTACTORS SHALL BE OPERATED WITH A DC CONTROL SUPPLY.
2. SUITABLY RATED, DC MCCB CAN BE ACCEPTED IN PLACE OF SWITCH FUSE UNIT AT BATTERY OUTPUT.
fuRfafiftr
SPECIFICATION
FOR
STATIONARY NICKEL CADMIUM
BATTERIES
Abbreviations:
AC Alternating current
Ah Amperehour
BIS Bureau of Indian Standards
BS British Standard
CEA Central Electricity Authority
DC Direct current
EIL Engineers India Limited
IEC International Electrotechnical Commission
IEEE Institute of Electrical & Electronics Engineers
IS Indian Standard
MSL Mean Sea Level
NEMA National Electrical Manufacturers Association
PO Purchase Order
PVC Polyvinyl Chloride
UPS Uninterrupted Power Supply
VDE Verband der Elektrotechnik,Elektronik and Information stechnik
V Volt
CONTENTS
1.0 SCOPE 4
6.0 PERFORMANCE 6
1.0 SCOPE
This specification covers the design, Manufacture, testing and supply requirements of
stationary Nickel Cadmium cell/batteries for DC power system /AC UPS application.
2.1 The equipment shall comply with the requirements of the latest revision of the following
standards issued by BIS:
2.2 In case of imported equipment, standards of the country of origin shall be applicable if these
standards are equivalent or more stringent than the applicable Indian standards.
2.3 The equipment shall also conform to the provisions of CEA regulations and other statutory
regulations currently in force in the country.
2.4 In case Indian standards are not available for any equipment, standards issued by IEC/ BS/
VDE/ IEEE/ NEMA or equivalent agency shall be applicable.
2.5 In case of any conflict between requirements specified in various applicable documents for
the project, the most stringent one shall prevail. However Owner's decision in this regard
will be fmal and binding.
3.1 The offered equipment shall be brand new with state of the art technology and proven field
track record. No prototype equipment shall be offered.
3.2 Vendor shall ensure availability of spare parts and maintenance support services for the
offered equipment for at least 10 years from the date of supply.
3.3 Vendor shall give a notice of at least one year to the end user of equipment and EIL before
phasing out the product/ spares to enable the end user to place order for spares and services.
Stationary Nickel Cadmium cell/battery shall be suitable for operating satisfactorily in humid
and corrosive atmosphere found in refineries, petrochemical and gas processing plants,
metallurgical plants and other industrial plants. Service conditions shall be as specified in
the data sheets/job specification. If not specifically mentioned therein, a design ambient
temperature of 40°C and an altitude not exceeding 1000m above MSL shall be considered,
with a minimum temperature of 10°C for battery sizing.
5.1 The Nickel Cadmium cell/battery shall be suitable for float duty operation with a constant
voltage permanently applied to its terminals which is sufficient to maintain it in a state close
to full charge and shall be designed to supply load in the event of normal power supply
failure. Type of plate construction for batteries shall be as per the data sheet.
5.2 The standard rated ampere hour capacity of the cell/ battery shall be at a reference
temperature of 27°C, constant current discharge at 5 hours rate (C5) and an end cell voltage
of 1.0 V/cell.
5.3 Ampere hour of the battery shall be selected based on the following:
Minimum site ambient temperature of 10°C
Discharge duty cycle
End cell voltage
Ageing factor of 0.8
e. Capacity rating factor
5.4 Number of cells and end cell voltage shall be decided by the vendor on the basis of
maximum permissible voltage to the load when batteries are float charged while feeding the
load and minimum DC system voltage. However the number of cells and end cell voltage
shall be as per the data sheet.
5.5 The battery shall be suitable for being quick charged to fully charged condition from fully
discharged condition within 10 hours.
5.6 Battery assembly shall be supplied empty, dry and uncharged. Packed unused liquid
electrolyte with 10% extra shall be delivered with the battery in suitable non returnable
sealed containers.
5.7 Each cell/battery shall have a separate container of 1.2V (nominal voltage). The cell
container shall be of high strength alkali resistant material and designed to withstand
mechanical stresses, shocks and vibrations. The cell container shall be
translucent/transparent.
5.8 The terminal posts shall be of nickel plated steel. The terminals shall be suitable for short
circuit current and specified discharge current without damage to the cell as a result of
terminal heating.
5.9 Stationary Nickel Cadmium cells/battery shall be designed to withstand the mechanical
stresses encountered during normal transportation and handling.
5.10 Flame arrestor shall be mounted on the cell so that all the vented gases diffuse through the
arrestor to the outside environment. The construction of the arrestor shall be such that
hydrogen burning on the external surface of the arrestor shall not propagate back into the
cell to cause explosion.
5.12 Each set of battery shall be supplied with all the accessories, including, but not limited to the
following:
a. Battery stand in formation as per data sheet. Mild steel stand pretreated and epoxy
painted / epoxy powder coated / PVC coated.
Inter cell, inter row and inter bank connectors and end take offs. These shall be of nickel
plated copper/flexible insulated copper cable/completely insulated solid copper
connectors.
Cell insulator
Stand insulator.
Cell number plates/permanent stickers, Lugs for cable termination, as required.
f. Other accessories and their quantity as per data sheet.
6.0 PERFORMANCE
Nickel Cadmium batteries shall have been type tested to meet the performance requirements
for each design and Ah rating of cells as per Indian Standard referred in clause 2.1 above.
Following tests shall be carried out as a minimum for cells/battery. Routine tests shall be
conducted on each cell/battery. Acceptance tests & Type tests shall be conducted on few
cells/battery as per relevant Indian standard.
A) Routine test
Physical examination test.
Polarity and absence of short circuit.
Dimension, mass and layout.
Marking and packing.
B) Acceptance test
Marking and packing.
Verification of dimensions.
Test for Ah capacity.
Test for voltage during discharge.
v) Internal resistance test.
C) Type test
Verification of constructional requirement.
Test for voltage during discharge.
Test for Ah capacity.
Test for charge retention/loss of capacity.
Air pressure test.
Ampere hour and Watt-hour efficiency test.
Battery load test shall also be performed at site after installation as part of commissioning.
All the equipment shall be divided into several sections for protection and ease of handling
during transportation. The equipment shall be properly packed for transportation by ship/rail
or trailer. The equipment shall be wrapped in polythene sheets before being placed in
crates/cases to prevent damage to finish. Crates/cases shall have skid bottom for handling.
Special notations such as 'Fragile', 'This side up', ' Centre of gravity' , 'Weight', 'Owner's
particulars', 'PO nos.' etc., shall be clearly marked on the package together with other
details as per purchase order.
The equipment may be stored outdoors for long periods before installation. The packing
shall be completely suitable for outdoor storage in areas with heavy rains/high ambient
temperature.
e -en
S - _ 2„,,t
2 29.06.12 Revised and Reissued RJD KC DM
Abbreviations
AS Alloy Steel MPT/MT Magnetic Particle Testing
BASEEFA British Approval Service for Electrical Equipment in Flammable MRT Mechanical Run Test
Atmospheres
BIS Bureau of Indian Standard MTC Material Test Certificate
CCE or CCOE Chief Controller of Explosives MOC Material of Construction
CELL Certification Engineers International Limited NPSH : Net Positive Suction Head
CIMFR Central Institute of Mining & Fuel Research NDT Non Destructive Testing
CE Carbon Equivalent NEMA National Electrical Manufacturers Association
DFT Dry Film Thickness PO Purchase Order
DT Destructive Testing PESO : Petroleum Explosive Safety Organization
DPT Dye Penetrate Testing PQR Procedure Qualification Record
ERTL Electronics Regional Test Laboratory PR : Purchase Requisition
FCRI Fluid Control Research Institute PMI Positive Material Identification
FM Factory Mutual PVC Poly Vinyl Chloride
FLP Flame Proof QC Quality Control
HT Heat Treatment RT Radiography Testing
HIC Hydrogen Induced Cracking TC Test Certificate
ITP Inspection and Test Plan TPI or TPIA Third Party Inspection Agency
IP Ingress Protection UT Ultrasonic Testing
IC Inspection Certification UL Under writer Laboratories
IGC Inter Granular Corrosion VDR Vendor Data Requirement
IEC International Electro technical Commission WPS Welding Procedure Specification
JEC Japanese Electro technical Committee WPQ Welders Performance Qualification
LPT Liquid Penetrate Testing XLPE Cross Linked Poly Ethylene
Members:
Mr. S.C. Gupta Mr. RK Singh Mr. MP Jain (Projects)
Mr. G. Suresh Mr. Rajeev Kumar Mr. G. Poomachandra Rao
1.0 SCOPE
This Inspection and Test Plan covers the minimum testing requirements of Battery Chargers (DC System consisting of Battery Charger, Cell Booster, DCDB and
Battery).
SCOPE OF INSPECTION
SL QUT
AN UM
STAGE/ ACTIVITY CHARACTERISTICS RECORD SUB
NO. OF CHECK SUPPLIER EIL/TPIA
SUPPLIER
1.0 Procedures -- -- -- -- -- --
2.0 Material Inspection
SCOPE OF INSPECTION
SL QUANTUM
STAGE/ ACTIVITY CHARACTERISTICS RECORD SUB
NO. OF CHECK SUPPLIER EIL/TPIA
SUPPLIER
SCOPE OF INSPECTION
SL QUANTUM
STAGE/ ACTIVITY CHARACTERISTICS RECORD SUB
NO. OF CHECK SUPPLIER EIL/TPIA
SUPPLIER
output voltage and current with DC output
voltage varying between zero and set value
corresponding to constant voltage
operation.
Proper functioning of all measuring
instruments, alarms, indications, protection
and controls as per requirement.
Parallel operation of both chargers
including load sharing and automatic
isolation of faulty charger. Test Records /
Battery Charger Assembly Charger Efficiency and Voltage regulation 100% BY Inspection - H H/W
(Acceptance Tests Contd.) test. Supplier and on Witness Record
Harmonic Measurement. Random Basis
Dynamic Response test for step load as per by EIL/TPIA
PR/spec.
Audible noise test.
Insulation resistance before and after HV
test for power, control and auxiliary
circuits.
High voltage withstand test for power,
control and main circuits.
Check for protection against reverse battery
connection.
100% by Supplier's
Visual, Dimensions, Feeder Tag plates, Supplier and Test Records /
4.2 D.0 Distribution Board Functional checks, IR and HV test. on Random Inspection H H/R
Basis ny Witness
EIL/TPIA Record
SCOPE OF INSPECTION
SL QUANTUM
STAGE/ ACTIVITY CHARACTERISTICS RECORD SUB
NO. OF CHECK SUPPLIER EIL/TPIA
SUPPLIER
Visual and Functional checks 100% by Supplier's
Full load capability test at 90% , 100% and Supplier and Test Records /
4.3 Cell Booster 110% of nominal AC supply on Random Inspection - H H/R
IR and HV test Basis ny Witness
EIL/TPIA Record
All test as per respective ITP, as a Supplier Test _
4.4 Battery Sample H H/R
minimum Record
Supplier's
Type test report on radio frequency Test Records/
Submission of Certificates/ interference voltages on RFI filter as per Statutory - H R
4.5 100%
Documents VDE-0875 grade-N Body
Certificates
5.0 Painting
Painting of panels Pre treatment, primer and final paint, Supplier test
5.1 100% H 11/W
(prior to assembly) shade, thickness records
* Tests shall be conducted on one charger of each rating (In case of dual Chargers, both chargers will be put on load separately)
Legends: H- Hold (Do not proceed without approval), Random 10% , R-Review, RW-Random witness, W- Witness (Give due notice, work may
proceed after scheduled date).
Abbreviations
Members:
Mr. S.C. Gupta Mr. RK Singh Mr. MP Jain (Projects)
Mr. G. Suresh Mr. Rajeev Kumar Mr. G. Poomachandra Rao
1.0 SCOPE
This Inspection and Test Plan covers the minimum testing & inspection requirements of Stationary Nickel Cadmium Battery.
SCOPE OF INSPECTION
SL QUANTUM
STAGE/ ACTIVITY CHARACTERISTICS RECORD SUB
NO. OF CHECK SUPPLIER EIL/TPIA
SUPPLIER
1.0 Procedures -- -- -- -- -- --
SCOPE OF INSPECTION
SL QUANTUM
STAGE/ ACTIVITY CHARACTERISTICS RECORD SUB
NO. OF CHECK SUPPLIER EIL/TPIA
SUPPLIER
Supplier's Test
3.1 Battery assembly Visual, Dimensions, Bill of Material 100% - H R
Records
Visual.
Suitable protection to prevent entry of
5.1 Packing of Battery foreign material. 100% Test records - H --
Proper packing to prevent any damage
during transportation.
SCOPE OF INSPECTION
SL QUANTUM
STAGE/ ACTIVITY CHARACTERISTICS RECORD SUB
NO. OF CHECK SUPPLIER EIL/TPIA
SUPPLIER
6.0 Documentation and IC
Supplier's Test
• Review of Internal Test Reports. Records /
6.1 Documentation and IC 100% - H H
IC issuance Inspection
Certificate (IC)
Legends: H- Hold (Do not proceed without approval), Random -10% , R-Review, RW-Random witness, W- Witness (Give due notice, work may proceed
after scheduled date).