DOC. NO.

: 7T04-EL-22-LI-080

HAZARDOUS SOURCE LIST

PROJECT NO. : 7T04 (Unit : 22 - DCU) REV. : C0

PROJECT NAME : ERC REFINERY PROJECT PAGE : 1 OF 9

CLIENT : EGYPTIAN REFINING COMPANY S.A.E. DATE : 25/ NOV/ 13

C0 25 NOV. 2013 For Construction M.S. Choi N.E. Park W.J. Jung H.Y. Jang
10 05 APR. 2013 Revised As Per Comment M.S. Choi N.E. Park W.J. Jung H.Y. Jang
0 12 DEC. 2012 For Approval M.S. Choi N.E. Park W.J. Jung H.Y. Jang
REV. DATE DESCRIPTION PRPD CHKD APPD APPD
 DOC. NO. : 7T04-EL-22-LI-080

HAZARDOUS SOURCE LIST

PROJECT NO. : 7T04 (Unit : 22 - DCU) REV. : C0
PROJECT NAME : ERC REFINERY PROJECT PAGE : 2 OF 9
CLIENT : EGYPTIAN REFINING COMPANY S.A.E. DATE : 25/ NOV/ 13

Flammable Material Lower

Flash Point Normal Boiling Ignition Temp. Apparatus Temperature
No. (2)(3)
Explosion (2) Relevant Information & Remarks
Point Group (2) Class (2) REV
Name Formula Limit (2)
°C vol. % °C (3) ºC
1 Hydrogen H2 Gas 4.0 -253 560 IIC T1
2 Hydrogen Sulphide H2S Gas 4.0 -60 260 IIB T3
3 Methane CH4 Gas 4.4 -162 600 IIA T1 C0
4 Ethane C2H6 Gas 2.4 -86 515 IIA T1
5 Propane C3H8 Gas 1.7 -42 450 IIA T2
6 i-Butane C4H10 Gas 1.3 -12 460 IIA T1
7 n-Butane C4H10 Gas 1.4 -1 372 IIA T2
8 i-Pentane C5H12 -56 1.3 28 420 IIA T2
9 n-Pentane C5H12 -40 1.1 36 243 IIA T3
10 n-Hexane C6H14 -22 1.0 69 225 IIA T3
11 n-Heptane (C7) C7H16 -7 0.85 98 204 IIA T3
12 n-Octane (C8) C8H18 13 0.8 126 206 IIA T3
13 n-Nonane (C9) C9H20 30 0.7 151 205 IIA T3
14 n-Decane (C10+) C10H22 46 0.7 174 235 IIA T3
15 Cyclohexane C6H12 -17 1.0 81 244 IIA T3
16 Benzene C6H6 -11 1.2 80 498 IIA T1
17 M-Cyclopentane C6H12 <-10 1.0 72 258 IIA T3
18 Toluene C7H8 4 1.0 111 530 IIA T1
19 Xylene C8H10 25 0.9 138 535 IIA T1
20 M-Cyclohexane C7H14 -4 1.0 101 250 IIA T3
21 Methanol CH3OH 9 6.0 65 440 IIA T2
22 Propylene (Propene) C3H6 Gas 2.0 -48 455 IIA T1
23 Ethylene C2H4 Gas 2.3 -104 440 IIB T2
24 DMDS C2H6S2 24 No Data 116 No Data IIA T3 Assume IIA/T3 because of no data available
25 Coke
NOTES
(1) Applicable Code: "Area Classification Code for Installations Handling Flammable Fluids Part 15", Energy Institute (erstwhlie Institute of Petroleum), July 2005 3rd edition.
(2) Flammability data from PD IEC 60079-20-1 :2010 "Material characteristics for gas and vapor classificatio, Part 20-1"
(3) Data supplemented from IP Code of Practice - Part 1 (IP1)
(4) Fluid category as per Table 1.2 / Annex A Table A3, IP Code Part 15 (3rd Edition)
(5) Physical Properties Data from relevant Material Safety Data Sheets obtained from http//physchem.ox.ac.uk/MSDS
 DOC. NO. : 7T04-EL-22-LI-080

HAZARDOUS SOURCE LIST

PROJECT NO. : 7T04 (Unit : 22 - DCU) REV. : C0

PROJECT NAME : ERC REFINERY PROJECT PAGE : 3 OF 9

CLIENT : EGYPTIAN REFINING COMPANY S.A.E. DATE : 25/ NOV/ 13

NOTES:

1. The Hazardous Area Classification is based on the Energy Institute (erstwhile Institute of Petroleum), "Area Classification Code for Installations Handling Flammable Fluids", Model code of safe practice, Part 15,
July 2005, 3rd Edition.

2. The following definitions therefore apply:

1) Continuous Grade Release - A release that is continuous or nearly so, or that occurs frequently and for short periods.
2) Primary Grade Release - A release that is likely to occur periodically or occasionally in normal operation i.e. a release which, in operating procedures, is anticipated to occur.
3) Secondary Grade Release - A release that is unlikely to occur in normal operation and, in any event, will do so only infrequently and for short periods i.e. a release which, in operating procedures,
is not anticipated to occur. Such releases may be of known size e.g. fracture of a drain, or unknown size e.g. corrosion hole.

3. Hole size of 1 mm is considered for flanges and valves for determination of hazards radius according to IP 15, Table 5.6. This is applied on piperacks.

4. Hole size of 2 mm is considered for high integrity pump as per IP 15, 5.4.1.2. A nominal hole size of 2 mm diameter can be taken to represent the leak from a high integrity pump.

5. Hole size of 2.5 mm is assumed for standard pump (those fitted with single mechanical seals) as per IP 15, Table 5.1 (b) when shaft diameter is under TBE. Otherwise, Hole size for standard pump
with throttle bushes is calculated with shaft diameter, 0.1*SD (shaft diameter) as per IP 15, Table 5.1 (b).

6. Hole size for compressor is calculated with shaft diameter, 0.053*SD (shaft diameter) when seals to be used is equal to or better than floating ring as per IP 15, Table 5.3.

7. Equipment Gas Group and Temperature Class relate to most onerous stream components.

8. Hazard radii have been taken from IP 15, Table C9 (a) and C9 (b).

9. Fired Heaters and their stacks are not classified. Neverthless all electrical equipment attached to the fire heaters and their stack shall be of sub group IIB, temperature class T3 minimum.

10. Filter Cleaning should be carried out under permit to work circumstances per clause 1.6.4 of IP 15.

11. The hazardous area inside the sump wall shall be classified as Zone 1.

12. 'Detail No.' means detail drawing number of Hazardous Area Classification Standard Detail, 7T04-EL-00-HC-071 .

13. The hazard radius for zone 22 is 3 m as per IEC 60079-10-2, Section 6.3.4 Zone 22.
 DOC. NO. : 7T04-EL-22-LI-080

HAZARDOUS SOURCE LIST

PROJECT NO. : 7T04 (Unit : 22 - DCU) REV. : C0
PROJECT NAME : ERC REFINERY PROJECT PAGE : 4 OF 9
CLIENT : EGYPTIAN REFINING COMPANY S.A.E. DATE : 25/ NOV/ 13

ASSUMPTIONS:

IP 15, Annex C-Part 1. Procedure for establishment of appropriate release frequency level : Exp = Pocc * Nrange

Pocc = 0.13 this is equivalent to an average of approximately five hours per day within a hazardous area. (Pocc = [5 hrs/8 hrs x 1920 hrs (40 hrs x 48 weeks) / (8760 hrs] = 0.130)

Nrange = 30 this is equivalent to inspection of area with many release sources.

Exp = 0.13 * 30 = 3.9

Probabilities of ignition according to IP 15 Table C3 : Pign = 0.019 this is based on that the worker spends 10 % of time in Medium ignition source area and 90 % of time in Weak ignition source area.

From Pign = 0.019 and Exp = 3.9 the resulting release Frequency LEVEL is level I, as per IP 5, Figure C2

Selection of Hole Size is as per Table C6 with LEVEL I for Release Frequency.
 DOC. NO. : 7T04-EL-22-LI-080

HAZARDOUS SOURCE LIST

PROJECT NO. : 7T04 (Unit : 22 - DCU) REV. : C0

PROJECT NAME : ERC REFINERY PROJECT PAGE : 5 OF 9

CLIENT : EGYPTIAN REFINING COMPANY S.A.E. DATE : 25/ NOV/ 13

ACTUAL
SOURCE OF RELEASE HOLE SIZE (mm) PRESSURE (bar a) ACTUAL
HAZARDOU SHAFT GAS VERT. HORIZ.
EQUIPMEN OPERATING FLASH FLUID Mechanical ZONE by GAS TEMP DETAIL REV.
DESCRIPTION FLUID STATE LEVEL S MATERIAL DIA. Zone GROUP by EXTENT EXTENT REMARKS
T TAGS TEMP. (°C) POINT (°C) CAT. Seal Type Equipment GROUP CLASS NO. NO.
NUMBER DESCRIPTION GRADE (mm) Calc. Used Actual Used Equipment R1 (m) R2 (m)
Location
Location

UNIT 22, DCU

C-2201 COKER FRACTIONATOR Naphtha L 424 <41 B I 10 flange,valve,drain,vent Secondary 1 0.8 5 Z2 Z2 IIA IIB T3 2 2 F

C-2202 LCGO STRIPPER LCGO L 198 >41 C I 14 flange,valve,drain,vent Secondary 1 0.65 5 Z2 Z2 IIA IIB T3 2 2.5 F

C-2203 HCGO STRIPPER HCGO L 336 >41 C I 14 flange,valve,drain,vent Secondary 1 0.73 5 Z2 Z2 IIA IIB T3 2 2.5 F

BLOWDOWN QUENCH Heavy Slop

C-2204 L 191 >41 C I 14 flange,valve,drain,vent Secondary 1 0.76 5 Z2 Z2 IIA IIB T3 2 2.5 F
TOWER Oil

C-2207 ABSORBER Naphtha L 46 <41 B I 10 flange,valve,drain,vent Secondary 1 13.5 50 Z2 Z2 IIA IIB T3 2 2.5 F

C-2208 STRIPPER Naphtha L 130 <41 B I 10 flange,valve,drain,vent Secondary 1 14.1 50 Z2 Z2 IIA IIB T3 2 2.5 F

C-2209 DEBUTANIZER Naphtha L 202 <41 B I 10 flange,valve,drain,vent Secondary 1 12.4 50 Z2 Z2 IIA IIB T3 2 2.5 F

C-2212 SPONGE OIL ABSORBER Naphtha L 48 <41 B I 10 flange,valve,drain,vent Secondary 1 13.1 50 Z2 Z2 IIA IIB T3 2 2.5 F

UNSATURATED OFFGAS
C-2213 Offgas V 48.5 GAS G(i) I 3 flange,valve,drain,vent Secondary 1 8 10 Z2 Z2 IIA IIB T1 1 1 F
AMINE ABSORBER
Heavy
C-2214 RERUN COLUMN L 219 <41 B I 12 flange,valve,drain,vent Secondary 1 1.3 5 Z2 Z2 IIA IIB T3 2 2 F
Naphtha
VR,
D-2201/2202 COKE DRUMS L, S 489 >41 C I 14 flange,valve,drain,vent Secondary 1 3.83 5 Z2 Z2 IIA IIB T3 2 2.5 F
Coke/Water
FRACTIONATOR REFLUX
D-2207 Naphtha L 37.8 <41 B I 10 flange,valve,drain,vent Secondary 1 0.2 5 Z2 Z2 IIA IIB T3 2 2 F
DRUM
BLOWDOWN SETTLING
D-2208 Naphtha L 60 >41 B I 10 flange,valve,drain,vent Secondary 1 0.55 5 Z2 Z2 IIA IIB T3 2 2 F
DRUM
HSO RECYCLE
D-2209 Water L 37.8 Unclassified Z2 IIB -
EXCHANGER
CONDENSATE POT
COMPRESSOR INLET K.O
D-2210 Naphtha L 37.8 <41 B I 10 flange,valve,drain,vent Secondary 1 0.03 5 Z2 Z2 IIA IIB T3 2 2 F
DRUM

D-2211 COMPRESSOR INTERSTAGE Naphtha L 37.8 <41 B I 10 flange,valve,drain,vent Secondary 1 2.6 5 Z2 Z2 IIA IIB T3 2 2 F

D-2212 RECONTACT DRUM Naphtha L 37.8 <41 B I 10 flange,valve,drain,vent Secondary 1 13.6 50 Z2 Z2 IIA IIB T3 2 2.5 F

DEBUTANIZER REBOILER
D-2215 Water L 251 Unclassified Z2 IIB -
CONDENSATE POT
DEBUTANIZER REFLUX
D-2216 LPG L 38.2 GAS A I 5 flange,valve,drain,vent Secondary 1 11.7 50 Z2 Z2 IIA IIB T1 2.5 3 F
DRUM
LEAN SPONGE OIL
D-2220 LCGO L 37.8 >41 C I 14 flange,valve,drain,vent Secondary 1 14.3 50 Z2 Z2 IIA IIB T3 2.5 3 F
COALSCER
PRESATURATOR WATER
D-2221 Sour Water L 37.7 Unclassified Z2 IIB -
DRAWOFF POT

D-2223 FUEL GAS K.O DRUM Fuel Gas G 35 GAS G(i) I 3 flange,valve,drain,vent Secondary 1 3.49 5 Z2 Z2 IIA IIB T1 1 1 F

STEAM-AIR DECOKING
D-2225 Water + Coke L 93 Unclassified Z2 IIB -
DRUM

D-2226 BLOWDOWN FLASH POT Water L 103 Unclassified Z2 IIB -

UNSATURATED OFFGAS
D-2227 Sour Gas G 42 GAS G(i) I 3 flange,valve,drain,vent Secondary 1 12.9 50 Z2 Z2 IIA IIB T1 1 1 F
K.O DRUM

D-2228 PRESATURATOR K.O DRUM Naphtha L 37.8 <41 B I 10 flange,valve,drain,vent Secondary 1 13.2 50 Z2 Z2 IIA IIB T3 2 2.5 F

TREATED UNSATURATED
D-2229 Treated Gas G 48 GAS G(i) I 3 flange,valve,drain,vent Secondary 1 8 10 Z2 Z2 IIA IIB T1 1 1 F
OFFGAS K.O DRUM

D-2230 NAPHTHA SURGE DRUM Naphtha L 130 <41 B I 10 flange,valve,drain,vent Secondary 1 3.5 5 Z2 Z2 IIA IIB T3 2 2 F

RERUN COLUMN REFLUX

D-2231 Naphtha L 80 <41 B I 10 flange,valve,drain,vent Secondary 1 6 10 Z2 Z2 IIA IIB T3 2 2.5 F
DRUM
RERUN COLUMN REBOILER Steam
D-2232 L 252 Unclassified Z2 IIB -
CONDENSATE POT Condensate
Unclassifie
D-2233 CONDENSATE FLASH TANK Sour water L 37.8 Z2 IIB - C0 -Deleted
d
DCU HYDROCARBON
D-2234 Light Slop Oil L 50 <41 B I 10 flange,valve,drain,vent Secondary 1 0.2 5 Z2 Z1 IIA IIB T3 2 2 F
DRIAN DRUM
HCGO PUMP SEAL FLUSH
D-2235 HCGO L 230 >41 C I 14 flange,valve,drain,vent Secondary 1 12.2 50 Z2 Z2 IIA IIB T3 2.5 3 F
OIL HOLDING DRUM
LCGO PUMP SEAL FLUSH
D-2236 LCGO L 150 >41 C I 14 flange,valve,drain,vent Secondary 1 18 50 Z2 Z2 IIA IIB T3 2.5 3 F
OIL HOLDING DRUM
 DOC. NO. : 7T04-EL-22-LI-080

HAZARDOUS SOURCE LIST

PROJECT NO. : 7T04 (Unit : 22 - DCU) REV. : C0

PROJECT NAME : ERC REFINERY PROJECT PAGE : 6 OF 9

CLIENT : EGYPTIAN REFINING COMPANY S.A.E. DATE : 25/ NOV/ 13

ACTUAL
SOURCE OF RELEASE HOLE SIZE (mm) PRESSURE (bar a) ACTUAL
HAZARDOU SHAFT GAS VERT. HORIZ.
EQUIPMEN OPERATING FLASH FLUID Mechanical ZONE by GAS TEMP DETAIL REV.
DESCRIPTION FLUID STATE LEVEL S MATERIAL DIA. Zone GROUP by EXTENT EXTENT REMARKS
T TAGS TEMP. (°C) POINT (°C) CAT. Seal Type Equipment GROUP CLASS NO. NO.
NUMBER DESCRIPTION GRADE (mm) Calc. Used Actual Used Equipment R1 (m) R2 (m)
Location
Location

D-2237 DCU AMINE DRAIN DRUM Amine L 64 Unclassified Z1 IIB

HP CONDENSATE FLASH
D-2238 Water L 189 Unclassified Z2 IIB C0
DRUM
HCGO PUMP SEAL FLUSH flange,valve,drain,ve
D-2239 HCGO L 100 >41 C I 14 Secondary 1 10.1 50 Z2 Z2 IIA IIB T3 2.5 3 F C0 -Added
OIL COALESCER nt
QUENCH WATER STORAGE
TK-2201 Water L - Unclassified Non-hazard Non-hazard -
TANK
HCGO PA/MP STEAM
E-2201 HCGO L 301 >41 C I 14 flange,valve,drain,vent Secondary 1 7.03 10 Z2 Z2 IIA IIB T3 2.5 2.5 F
GENERATOR
HCGO PA/FEED
E-2202 A/B HCGO L 350 >41 C I 14 flange,valve,drain,vent Secondary 1 7.74 10 Z2 Z2 IIA IIB T3 2.5 2.5 F
EXCHANGER
HCGO PRODUCT / FEED
E-2203 A/B HCGO L 336 >41 C I 14 flange,valve,drain,vent Secondary 1 13.7 50 Z2 Z2 IIA IIB T3 2.5 3 F
EXCHANGER
FRACTIONATOR TRIM
E-2204 A~D Naphtha L 59.6 <41 B I 10 flange,valve,drain,vent Secondary 1 0.339 5 Z2 Z2 IIA IIB T3 2 2 F
CONDENSER
HEAVY SLOP OIL RECYCLE Heavy Slop
E-2205 L 227 >41 C I 14 flange,valve,drain,vent Secondary 1 9.69 10 Z2 Z2 IIA IIB T3 2.5 2.5 F
EXCHANGER Oil
HHGO PA/MP STEAM
E-2206 HHGO L 313 >41 C I 14 flange,valve,drain,vent Secondary 1 6.33 10 Z2 Z2 IIA IIB T3 2.5 2.5 F
GENERATOR
HHGO PA/FEED
E-2207 A/B HHGO L 371 >41 C I 14 flange,valve,drain,vent Secondary 1 7.74 10 Z2 Z2 IIA IIB T3 2.5 2.5 F
EXCHANGER
LCGO PRODUCT/RICH
E-2209 A/B LCGO L 198 >41 C I 14 flange,valve,drain,vent Secondary 1 18.3 50 Z2 Z2 IIA IIB T3 2.5 3 F
SPONGE OIL EXCHANGER
COMPRESSOR
E-2210 A/B Naphtha L 84 <41 B I 10 flange,valve,drain,vent Secondary 1 2.9 5 Z2 Z2 IIA IIB T3 2 2 F
INTERSTAGE COOLER

E-2212 A/B RECONTACTOR COOLER Naphtha L 53.9 <41 B I 10 flange,valve,drain,vent Secondary 1 13.9 50 Z2 Z2 IIA IIB T3 2 2.5 F

STRIPPER FEED
E-2213 Naphtha L 51.7 <41 B I 10 flange,valve,drain,vent Secondary 1 15.8 50 Z2 Z2 IIA IIB T3 2 2.5 F
PREHEATER
STRIPPER UPPER
E-2215 Naphtha L 117 <41 B I 10 flange,valve,drain,vent Secondary 1 14.1 50 Z2 Z2 IIA IIB T3 2 2.5 F
REBOILER

E-2216 STRIPPER REBOILER Naphtha L 159 <41 B I 10 flange,valve,drain,vent Secondary 1 14.2 50 Z2 Z2 IIA IIB T3 2 2.5 F

E-2218 DEBUTANIZER REBOILER Naphtha L 217 <41 B I 10 flange,valve,drain,vent Secondary 1 12.4 50 Z2 Z2 IIA IIB T3 2 2.5 F

DEBUTANIZER
E-2219 A/B Naphtha L 59.9 <41 B I 10 flange,valve,drain,vent Secondary 1 12 50 Z2 Z2 IIA IIB T3 2 2.5 F
CONDENSER
ABSORBER OVERHEAD
E-2224 A/B Naphtha L 59.9 <41 B I 10 flange,valve,drain,vent Secondary 1 13.3 50 Z2 Z2 IIA IIB T3 2 2.5 F
COOLER
LEAN SPONGE OIL TRIM
E-2225 A/B Naphtha L 37.8 >41 B I 10 flange,valve,drain,vent Secondary 1 14.7 50 Z2 Z2 IIA IIB T3 2 2.5 F
COOLER
LCGO PA/LP STEAM
E-2226 LCGO L 151 >41 C I 14 flange,valve,drain,vent Secondary 1 4.1 5 Z2 Z2 IIA IIB T3 2 2.5 F
GENERATOR
No.2 LP LEAN AMINE
E-2227 Lean Amine L 60 Unclassified Z2 IIB -
COOLER
RERUN COLUMN
E-2228 A/B Naphtha L 220 <41 B I 10 flange,valve,drain,vent Secondary 1 1.3 5 Z2 Z2 IIA IIB T3 2 2 F
REBOILERS
RERUN COLUMN BOTTOM
E-2229 Naphtha L 100 <41 B I 10 flange,valve,drain,vent Secondary 1 4 5 Z2 Z2 IIA IIB T3 2 2 F
TRIM COOLER

E-2230 COKER NAPHTHA COOLER Naphtha L 80 <41 B I 10 flange,valve,drain,vent Secondary 1 5.5 10 Z2 Z2 IIA IIB T3 2 2.5 F

E-2231 AIR PREHEATER Air/flue gas G - Unclassified Z2 IIB -

EA-2201 HCGO PRODUCT COOLER HCGO L 230 >41 C I 14 flange,valve,drain,vent Secondary 1 12.3 50 Z2 Z2 IIA IIB T3 2.5 3 F

EA-2202 LCGO PRODUCT COOLER LCGO L 150 >41 C I 14 flange,valve,drain,vent Secondary 1 16.9 50 Z2 Z2 IIA IIB T3 2.5 3 F

FRACTIONATOR
EA-2204 A-D Naphtha L 87.3 <41 B I 10 flange,valve,drain,vent Secondary 1 0.48 5 Z2 Z2 IIA IIB T3 2 2 F
CONDENSER
QUENCH TOWER
EA-2205 A-H Naphtha L 172 <41 B I 10 flange,valve,drain,vent Secondary 1 0.77 5 Z2 Z2 IIA IIB T3 2 2 F
OVERHEAD CONDENSER
ABSORBER LEAN OIL
EA-2206 Naphtha L 160 <41 B I 10 flange,valve,drain,vent Secondary 1 15.1 50 Z2 Z2 IIA IIB T3 2 2.5 F
COOLER
COMPRESSOR DISCHARGE
EA-2211 Naphtha L 87.9 <41 B I 10 flange,valve,drain,vent Secondary 1 14.2 50 Z2 Z2 IIA IIB T3 2 2.5 F
COOLER
RERUN COLUMN BOTTOM
EA-2212 Naphtha L 220 <41 B I 10 flange,valve,drain,vent Secondary 1 4.5 5 Z2 Z2 IIA IIB T3 2 2 F
AIRCOOLER
 DOC. NO. : 7T04-EL-22-LI-080

HAZARDOUS SOURCE LIST

PROJECT NO. : 7T04 (Unit : 22 - DCU) REV. : C0

PROJECT NAME : ERC REFINERY PROJECT PAGE : 7 OF 9

CLIENT : EGYPTIAN REFINING COMPANY S.A.E. DATE : 25/ NOV/ 13

ACTUAL
SOURCE OF RELEASE HOLE SIZE (mm) PRESSURE (bar a) ACTUAL
HAZARDOU SHAFT GAS VERT. HORIZ.
EQUIPMEN OPERATING FLASH FLUID Mechanical ZONE by GAS TEMP DETAIL REV.
DESCRIPTION FLUID STATE LEVEL S MATERIAL DIA. Zone GROUP by EXTENT EXTENT REMARKS
T TAGS TEMP. (°C) POINT (°C) CAT. Seal Type Equipment GROUP CLASS NO. NO.
NUMBER DESCRIPTION GRADE (mm) Calc. Used Actual Used Equipment R1 (m) R2 (m)
Location
Location
RERUN COLUMN
EA-2213 Naphtha L 142 <41 B I 10 flange,valve,drain,vent Secondary 1 0.9 5 Z2 Z2 IIA IIB T3 2 2 F
CONDENSER
HCGO PUMP SEAL FLUSH flange,valve,drain,ve
EA-2214 HCGO L 230 >41 C I 14 Secondary 1 12.74 50 Z2 Z2 IIA IIB T3 2.5 3 F C0 -Added
OIL AIRCOOLER nt

H-2201 COKER FURNACE Naphtha L 495 Unclassified Z2 IIB - -Note 9

BL-2201 INDUCED DRAFT FAN Flue Gas G - Unclassified Z2 IIB -

BL-2202 FORCED DRAFT FAN Air G - Unclassified Z2 IIB -

K-2201 WET GAS COMPRESSOR Fuel Gas L 135.6 GAS G(i) I 3 seal,flange,valve,drain Secondary Double Gas Seal 130 6.89 7 15.3 50 Z2 Z2 IIA IIB T1 4 5 F C0

Double
P-2201 A/B FURNACE CHARGE PUMP Naphtha L 302 <41 B I 10 seal,flange,valve,drain Secondary NOTE 4 2 27.17 50 Z2 Z2 IIA IIB T3 4 5 F C0
Mechanical Seal
Double
P-2202 A/B HCGO PA PUMPS HCGO L 350 >41 C I 14 seal,flange,valve,drain Secondary NOTE 4 2 9.4 10 Z2 Z2 IIA IIB T3 4.5 4.5 F C0
Mechanical Seal
Double
P-2203 A/B FZGO PUMPS FZGO L 425 >41 C I 14 seal,flange,valve,drain Secondary NOTE 4 2 4.42 5 Z2 Z2 IIA IIB T3 4 4 F C0
Mechanical Seal
Double
P-2204 A/B HCGO PRODUCT PUMPS HCGO L 336 >41 C I 14 seal,flange,valve,drain Secondary NOTE 4 2 14.8 50 Z2 Z2 IIA IIB T3 5 5.5 F C0
Mechanical Seal
Double
P-2205 A/B LCGO PA PUMPS LCGO L 211 >41 C I 14 seal,flange,valve,drain Secondary NOTE 4 2 10.48 50 Z2 Z2 IIA IIB T3 5 5.5 F C0
Mechanical Seal
Double
P-2206 A/B LCGO PRODUCT PUMPS LCGO L 198 >41 C I 14 seal,flange,valve,drain Secondary NOTE 4 2 21.1 50 Z2 Z2 IIA IIB T3 5 5.5 F C0
Mechanical Seal
FRACTIONATOR REFLUX Double
P-2207 A/B Naphtha L 37.8 <41 B I 10 seal,flange,valve,drain Secondary NOTE 4 2 18.3 50 Z2 Z2 IIA IIB T3 4 5 F C0
PUMPS Mechanical Seal
FRACTIONATOR REFLUX
P-2208 A/B Sour Water L 37.8 Unclassified Z2 IIB -
DRUM WATER PUMPS
CLEAR WATER SUMP
P-2209 A/B Water L 60 Unclassified Z22 Dust Proof - C0
PUMPS
HEAVY SLOP OIL RECYCLE Heavy Slop Double
P-2210 A/B L 182 >41 C I 14 seal,flange,valve,drain Secondary NOTE 4 2 10.19 50 Z2 Z2 IIA IIB T3 5 5.5 F
PUMPS Oil Mechanical Seal
CONDENSED BLOWDOWN
P-2211 A/B Water L 60 Unclassified Z2 IIB -
WATER PUMPS
Double
P-2212 A/B LIGHT SLOP OIL PUMP Light Slop Oil L 60 <41 B I 10 seal,flange,valve,drain Secondary NOTE 4 2 5.64 10 Z2 Z2 IIA IIB T3 4 4 F C0
Mechanical Seal

P-2213 A/B QUENCH WATER PUMP Water L 60 Unclassified Non-hazard Non-hazard -

DECOKING WATER JET

P-2214 Water L 60 Unclassified Non-hazard Non-hazard - -Included in X-2202
PUMP

COKER SERVICE WATER

P-2215 A/B Water L 60 Unclassified Non-hazard Non-hazard -
PUMP
HHGO PUMPAROUND Double
P-2217 A/B HHGO L 371 >41 C I 14 seal,flange,valve,drain Secondary NOTE 4 2 12 50 Z2 Z2 IIA IIB T3 5 5.5 F C0
PUMP Mechanical Seal
Double
P-2218 A/B MCGO RECYCLE PUMP MCGO L 370 >41 C I 14 seal,flange,valve,drain Secondary NOTE 4 2 11.6 50 Z2 Z2 IIA IIB T3 5 5.5 F C0
Mechanical Seal
INTERSTAGE DRUM WATER
P-2220 A/B Water L 37.8 Unclassified Z2 IIB -
PUMP
INTERSTAGE DRUM Double
P-2221 A/B Naphtha L 37.8 <41 B I 10 seal,flange,valve,drain Secondary NOTE 4 2 19.5 50 Z2 Z2 IIA IIB T3 4 5 F C0
NAPHTHA PUMP Mechanical Seal
STRIPPER FEED BOTTOMS Double
P-2225 A/B Naphtha L 37.8 <41 B I 10 seal,flange,valve,drain Secondary NOTE 4 2 18.7 50 Z2 Z2 IIA IIB T3 4 5 F C0
PUMP Mechanical Seal
DEBUTANIZER BOTTOMS Double
P-2226 A/B Naphtha L 202 <41 B I 10 seal,flange,valve,drain Secondary NOTE 4 2 17.9 50 Z2 Z2 IIA IIB T3 4 5 F C0
PUMPS Mechanical Seal
STRIPPER BOTTOMS Double
P-2227 A/B Naphtha L 159 <41 B I 10 seal,flange,valve,drain Secondary NOTE 4 2 21.5 50 Z2 Z2 IIA IIB T3 4 5 F C0
PUMPS Mechanical Seal
DEBUTANIZER REFLUX Double
P-2228 A/B Naphtha L 38.2 <41 B I 10 seal,flange,valve,drain Secondary NOTE 4 2 15.6 50 Z2 Z2 IIA IIB T3 4 5 F C0
PUMPS Mechanical Seal
PRESATURATED LEAN OIL Double
P-2233 A/B Naphtha L 37.8 <41 B I 10 seal,flange,valve,drain Secondary NOTE 4 2 18.8 50 Z2 Z2 IIA IIB T3 4 5 F C0
PUMPS Mechanical Seal
COKER NAPHTHA SURGE Double
P-2234 A/B Naphtha L 130 <41 B I 10 seal,flange,valve,drain Secondary NOTE 4 2 6 10 Z2 Z2 IIA IIB T3 4 4 F C0
DRUM PUMP Mechanical Seal
RERUN COLUMN BOTTOM Double
P-2235 A/B Naphtha L 224 <41 B I 10 seal,flange,valve,drain Secondary NOTE 4 2 8.3 10 Z2 Z2 IIA IIB T3 4 4 F C0
PUMPS Mechanical Seal
 DOC. NO. : 7T04-EL-22-LI-080

HAZARDOUS SOURCE LIST

PROJECT NO. : 7T04 (Unit : 22 - DCU) REV. : C0

PROJECT NAME : ERC REFINERY PROJECT PAGE : 8 OF 9

CLIENT : EGYPTIAN REFINING COMPANY S.A.E. DATE : 25/ NOV/ 13

ACTUAL
SOURCE OF RELEASE HOLE SIZE (mm) PRESSURE (bar a) ACTUAL
HAZARDOU SHAFT GAS VERT. HORIZ.
EQUIPMEN OPERATING FLASH FLUID Mechanical ZONE by GAS TEMP DETAIL REV.
DESCRIPTION FLUID STATE LEVEL S MATERIAL DIA. Zone GROUP by EXTENT EXTENT REMARKS
T TAGS TEMP. (°C) POINT (°C) CAT. Seal Type Equipment GROUP CLASS NO. NO.
NUMBER DESCRIPTION GRADE (mm) Calc. Used Actual Used Equipment R1 (m) R2 (m)
Location
Location
RERUN COLUMN REFLUX Double
P-2236 A/B Naphtha L 80 <41 B I 10 seal,flange,valve,drain Secondary NOTE 4 2 6.8 10 Z2 Z2 IIA IIB T3 4 4 F C0
AND DISTILLATE PUMPS Mechanical Seal
DEBUTANIZER PRODUCT Double
P-2237 A/B LPG L 38.2 GAS A I 5 seal,flange,valve,drain Secondary NOTE 4 2 57.1 100 Z2 Z2 IIA IIB T1 5 6 F C0
PUMPS Mechanical Seal
DCU HC DRAIN SUMP Double -Pump motor is located above
P-2239 A/B Light Slop Oil L 50 <41 B I 10 seal,flange,valve,drain Secondary NOTE 4 2 4.2 5 Z2 Z2 IIA IIB T3 4 4 F C0
DRUM PUMP Mechanical Seal ground level, Zone 2 area
HCGO PUMP SEAL FLUSH flange,valve,drain,ve Double
P-2241 A/B HCGO L 100 >41 C I 14 Secondary NOTE 4 2 16.67 50 Z2 Z2 IIA IIB T3 5 5.5 F C0 -Added
OIL BOOSTING PUMPS nt Mechanical Seal
- Shaft Diameter will be confirmed
DCU AREA OILY WATER Single Under 2.5 5 7.5 after selecting vendor. Hole size is
P-2250 A/B Oily water L 40 <41 B I 10 seal,flange,valve,drain Secondary HOLD 4.3 5 Z2 Z2 IIA IIB T3 F C0
PUMP Mechanical Seal TBE (HOLD) (HOLD) (HOLD) assumed as 2.5 mm as per Table
5.1 (b) in IP 15

F-2201 A/B FZGO PUMP STRAINERS FZGO L 385 >41 C I 14 flange,valve,drain,vent Secondary 1 1.59 5 Z2 Z2 IIA IIB T3 2 2.5 F

HSO RECYCLE PUMP Heavy Slop

F-2206 A/B L 191 >41 C I 14 flange,valve,drain,vent Secondary 1 0.76 5 Z2 Z2 IIA IIB T3 2 2.5 F
STRAINERS Oil
CONDENSED BLOWDOWN
F-2207 A/B Water L 60 Unclassified Z2 IIB -
WATER PUMP STRAINERS
QUENCH WATER PUMP
F-2208 A/B Water L 60 Unclassified Non-hazard Non-hazard -
STRAINERS

F-2209 A/B JET PUMP STRAINERS Water L 60 Unclassified Non-hazard Non-hazard -

HHGO PA PUMP
F-2211 A/B HHGO L 371 >41 C I 14 flange,valve,drain,vent Secondary 1 0.78 5 Z2 Z2 IIA IIB T3 2 2.5 F
STRAINERS
HHGO WASH OIL PUMP
F-2212 A/B HHGO L 371 >41 C I 14 flange,valve,drain,vent Secondary 1 7.74 10 Z2 Z2 IIA IIB T3 2.5 2.5 F
STRAINERS
COKER SERVICE WATER
F-2213 A/B Water L 60 Unclassified Non-hazard Non-hazard -
PUMP STRAINERS

F-2214 A/B DCU AMINE DRAIN FILTER AMINE L 40 Unclassified Z2 IIB -

HCGO SEAL FLUSHING OIL

F-2215 A/B HCGO L 336 >41 C I 14 flange,valve,drain,vent Secondary 1 14.8 50 Z2 Z2 IIA IIB T3 2.5 3 F
FILTERS
LCGO SEAL FLUSH OIL
F-2216 A/B LCGO L 198 >41 C I 14 flange,valve,drain,vent Secondary 1 21.1 50 Z2 Z2 IIA IIB T3 2.5 3 F
FILTERS

- Shaft Diameter will be confirmed

Antifoaming
ANTI-FOAM INJECTION seal, Single Under 2.5 5.5 9 after selecting vendor. Hole size is
X-2201 Agent L 37.8 >41 C I 14 Secondary HOLD 10 10 Z2 Z2 IIA IIB T3 F C0
PACKAGE flange,valve,drain,vent Mechanical Seal TBE (HOLD) (HOLD) (HOLD) assumed as 2.5 mm as per Table
Diesel
5.1 (b) in IP 15

-P-2214 is included
-Actual Zone/ Gas Group for P-2214
HYDRAULIC DECOKING
X-2202 Water L 60 Unclassified Z2 IIB - C0 included in X-2202 are "non-hazard".
SYSTEM
Refer to classification of P-2214 in
this list.

AUTOMATIC TOP VR,

X-2205 A/B L, S 489 >41 C I 14 flange,valve,drain,vent Secondary 1 3.83 5 Z2 Z2 IIA IIB T3 2 2.5 F
UNHEADING SYSTEM Coke/Water
AUTOMATIC BOTTOM VR,
X-2206 A/B L, S 489 >41 C I 14 flange,valve,drain,vent Secondary 1 3.83 5 Z2 Z2 IIA IIB T3 2 2.5 F
UNHEADING SYSTEM Coke/Water

X-2208 Cokes Handling Unit Coke Dust AMB >41 F I 24 flange,valve,drain,vent Secondary Z22 Z22 - Dust Proof - 3 3 I -Note 13

PHOSPHATE INJECTION Phosphate

X-2209 L - Unclassified Z2 IIB -
PACKAGE Water
COKE DRUM EJECTOR
J-2201/2202
#1/#2
Steam V Unclassified N/A N/A - C0 -Piping Item
WITH SILENCERS
COMPRESSOR INLET flange,valve,drain,ve
J-2207 A/B DRUM Naphtha L 38 <41 B I 10 Secondary 1 2.93 5 Z2 N/A N/A - C0 -Piping Item
nt
EDUCTORS
STEAM EJECTOR FOR D- Light Slop Oil flange,valve,drain,ve
J-2208 L, V 60 <41 B I 10 Secondary 1 1.49 5 Z2 N/A N/A - C0 -Piping Item
2208 Steam nt
DCU AMINE DRAIN SUMP Steam
J-2209 L, V 60 Unclassified N/A N/A - C0 -Piping Item
EJECTOR Waste Water

M-2201 COKER BRIDGE CRANE - - 74 Unclassified Non-hazard Non-hazard -

M-2202 FEEDER BREAKER Coke Dust 74 >41 F I 24 flange,valve,drain,vent Secondary Z22 Z22 - Dust Proof - 3 3 I -Note 13

M-2203 COKE PIT/PAD Coke Dust 74 >41 F I 24 flange,valve,drain,vent Secondary Z22 Z22 - Dust Proof - 3 3 I -Note 13

M-2207 FEED HOPPER Coke Dust 74 >41 F I 24 flange,valve,drain,vent Secondary Z22 Z22 - Dust Proof - 3 3 I -Note 13
 DOC. NO. : 7T04-EL-22-LI-080

HAZARDOUS SOURCE LIST

PROJECT NO. : 7T04 (Unit : 22 - DCU) REV. : C0

PROJECT NAME : ERC REFINERY PROJECT PAGE : 9 OF 9

CLIENT : EGYPTIAN REFINING COMPANY S.A.E. DATE : 25/ NOV/ 13

ACTUAL
SOURCE OF RELEASE HOLE SIZE (mm) PRESSURE (bar a) ACTUAL
HAZARDOU SHAFT GAS VERT. HORIZ.
EQUIPMEN OPERATING FLASH FLUID Mechanical ZONE by GAS TEMP DETAIL REV.
DESCRIPTION FLUID STATE LEVEL S MATERIAL DIA. Zone GROUP by EXTENT EXTENT REMARKS
T TAGS TEMP. (°C) POINT (°C) CAT. Seal Type Equipment GROUP CLASS NO. NO.
NUMBER DESCRIPTION GRADE (mm) Calc. Used Actual Used Equipment R1 (m) R2 (m)
Location
Location
MP STEAM START-UP
M-2212 Vapor V AMB Unclassified N/A N/A - C0 -Piping Item
SILENCER FOR E-2206
MP STEAM START-UP
M-2213 Vapor V AMB Unclassified N/A N/A - C0 -Piping Item
SILENCER FOR E-2201
LP STEAM START-UP
M-2215 Vapor V AMB Unclassified N/A N/A - C0 -Piping Item
SILENCER FOR E-2226
MP STEAM START-UP
M-2216 Vapor V AMB Unclassified N/A N/A - C0 -Piping Item
SILENCER FOR K-2201 ST1

M-2217 SILENCER FOR J-2201 Vapor V AMB Unclassified N/A N/A - C0 -Piping Item

M-2218 SILENCER FOR J-2202 Vapor V AMB Unclassified N/A N/A - C0 -Piping Item

ELEVATORS FOR COKE

M-2221 - - AMB Unclassified Non-hazard Non-hazard -
DRUM
DCU AMINE DRAIN DRUM
M-2234 Amine L AMB Unclassified Z1 IIB -
PIT
DCU AREA OILY WATER
M-2235 Oily Water L AMB <41 B I 10 vent Secondary 1 Z2 Z1 IIA IIB T3 3 15 C
SUMP

W-2203 LUBE OIL SYSTEM Lube Oil L - Unclassified Z2 IIB - C0

W-2208A/B TRUCK SCALE PACKAGE Coke S AMB Unclassified Non-hazard Non-hazard -