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UBE-H-103 - Piping and Ducting Material
UBE-H-103 - Piping and Ducting Material
ENGINEERING SPECIFICATION
FOR
ES NO. UBE-H-103
TABLE OF CONTENTS
1. GENERAL
1.1 Intent 3
1.2 Scope 3
1.3 Codes and Standards 3
1.4 Units 4
1.5 Abbreviations 4
1.6 Related TEC Engineering Specifications 5
2. MATERIALS
2.1 Standard Materials 5
2.2 Copper and Copper Alloys 5
2.3 Material Specifications 5
2.4 Carbon Content 5
2.5 Post Weld Heat Treatment 5
2.6 Asbestos Material for Gasket and Packing 5
3. DIMENSIONS AND TOLERANCES
3.1 General 6
3.2 Pipes 6
3.3 Valves 7
3.4 Flanges 8
3.5 Fittings 9
3.6 Gaskets 9
3.7 Bolts and Nuts for Flange 9
3.8 Welding End Preparation 10
3.9 Threads 10
4. MARKING 10
5. INSPECTION AND TESTS 10
APPENDIX-A
ATTACHMENTS for CAPROLACTAM PLANT
(1) ABBREVIATIONS
(2), (3), (4)
PIPING MATERIALS CLASSIFICATION
(5) MATERIAL COMPARISON TABLE
(6) VALVE NUMBER LIST
(7) GASKET & PACKING LIST
(8) BRANCH TABLE
(9) REFERENCE DRAWINGS FOR PIPING MATERIALS
APPENDIX-B
ATTACHMENTS for NYLON PLANT
(1) ABBREVIATIONS
(2), (3), (4)
PIPING MATERIALS CLASSIFICATION
(5) MATERIAL COMPARISON TABLE
(6) VALVE NUMBER LIST
(7) GASKET & PACKING LIST
(8) BRANCH TABLE
(9) REFERENCE DRAWINGS FOR PIPING MATERIALS
APPENDIX-C
ATTACHMENTS for SYNTHETIC RUBBER PLANT
(1) ABBREVIATIONS
(2), (3), (4)
PIPING MATERIALS CLASSIFICATION
(5) MATERIAL COMPARISON TABLE
(6) VALVE NUMBER LIST
(7) GASKET & PACKING LIST
(8) BRANCH TABLE
(9) REFERENCE DRAWINGS FOR PIPING MATERIALS
APPENDIX-D
ATTACHMENTS for FINE CHEMICAL PLANT
(1) ABBREVIATIONS
(2), (3), (4)
PIPING MATERIALS CLASSIFICATION
(5) MATERIAL COMPARISON TABLE
(6) VALVE NUMBER LIST
(7) GASKET & PACKING LIST
(8) BRANCH TABLE
(9) REFERENCE DRAWINGS FOR PIPING MATERIALS
APPENDIX-E
ATTACHMENTS for LOW PRESSURE GAS DUCTING
(1) ABBREVIATIONS
(2), (3), (4)
PIPING MATERIALS CLASSIFICATION
(5) MATERIAL COMPARISON TABLE
(6) VALVE NUMBER LIST
(7) GASKET & PACKING LIST
(8) BRANCH TABLE
(9) REFERENCE DRAWINGS FOR PIPING MATERIALS
(10) MITER BEND LINE LIST
1. GENERAL
1. 1 Intent
This engineering specification contains specific requirement for the selection of piping materials
to be used in the plant constructed by Contractor.
Application for piping of each plant (Caprolactam, Nylon, Synthetic Rubber, or Fine Chemical)
or Low Pressure Gas Ducting shall be in accordance with appendix A, B, C, D and H attached
herewith.
In case that no piping class is applicable for new or modified pipeline of the service fluid,
additional piping class may be added upon approval by the Owner.
1.2 Scope
1.2.1 This specification shall be applied to piping materials indicated on pal flow diagrams
and utility flow diagrams. Piping systems, however, which are furnished as a regular
part of proprietary or standardized equipment (or package facility) shall be in
accordance with the equipment manufacturer's standards for the design conditions.
1.2.2 When the piping is connected to equipment, this specification shall be applied to the
extent indicated below:
(1) Companion flanges, gaskets, bolts and nuts at the equipment nozzle.
(2) First block valve* with companion flanges, gaskets, bolts and nuts in the
instrument connecting line.
(3) Companion flanges, gaskets, bolts and nuts for relief valves.
(4) Companion flanges, gaskets, bolts and nuts at the matching point between the
piping furnished as a part of equipment by its manufacturer and that provided
by Contractor.
Note "First block valve" in instrument connecting line as used herein shall mean the
nearest valve to a line to which the instrument is connected.
1.2.3 This specification shall not be applied to specially designed companion flanges,
gaskets, bolts and nuts at the equipment nozzle.
1.4 Units
Unless otherwise specified, metric, Celsius and kilogram units shall be applied as the
measurement system for the drawings and documents to be submitted. However nominal sizes
of p1p1ng components shall be shown by INCH system whose abbreviation is (NPS).
1.5 Abbreviations
Abbreviations used in this specification of such plant are defined in table of "ABBREVIATIONS"
(ATTACHHENT-1) separately.
2. MATERIALS
3.1 General
3.1.1 As a rule, the principal dimensions of piping components which are designated in
"PIPING MATERIALS CLASSIFICATIONS" (ATTACHMENT -6) shall be in accordance
with applicable standard, except where noted as shown in "REFERENCE DRAWINGS for
PIPING MATERIALS" (ATTACHMENT-8).
3.1.2 Pipe smaller than NPS 1/2 may be applicable in specific connection such as for
instruments and catalyst injection, upon approval by the Owner. In principle, NPS 1-
1/4, 3-1/2, 7, and 22 shall not be used, NPS 2.1/2 and 5 may be applicable upon
approval by the Owner. Piping line connections to equipment with such connection
sizes shall be made with suitable adapter fittings.
3.2 Pipes
Dimensions of pipes shall be in accordance with the following table.
3.3 Valves
3.3.1 Gate, globe, lift and swing check valves for general use shall be in accordance with the
following table.
Dimension (1)
Body Pressure
End Connection Min. Wall Thickness End-to-End or
Material Class END
& P–T Rating Face-to-Face
SW: ASME B16.11
Socket Weld, SCRD:
Screwed and ASME B16.34 MFR Std.
Flanged ASME B1.20.1
ASME B16.5 (5)
25 - 150
BY MFR BY MFR
Butt Weld With Owner With Owner
approval approval
Carbon and Alloy
Steel Flanged ASME B16.34 ASME B36.10 ASME B16.5 (5)
(2) SW: ASME B16.11
Socket Weld, API Std 602(3)
SCRD:
Screwed and BS 5352 (8) MFR Std.
ASME B1.20.1
Flanged ASME B16.34(5)
ASME B16.5 (6)
150 - 2500 API Std 600
Butt Weld ASME B16.10
ASME B16.34
API Std 600
Flanged ASME B16.10 ASME B16.5 (6)
ASME B16.34 (5)
NPS12 & Under
API Std 603 or
Alloy Steel for
General Corrosion Flanged MSS SP–42 ASME B16.10 ASME B16.5 (6)
150
Service NPS14 & Over
(7) ASME B16.34
300 - 600 Flanged ANSI B16.34 ASME B16.10 ASME B16.5 (6)
3.3.2 Dimensions of other valve (butterfly valve, tilting check valve, ball valve, and etc.) may
be in accordance with manufacturer's standard, but vendor shall furnish certified
dimensions drawings.
3.3.3 Hand-gear operators shall be furnished for valves in the pressure classes and size
listed below.
3.3.4 Valve gear operators shall be designed by maximum differential pressure basis. Valve
closure test pressure of such valves may be reduced to the line maximum design
pressure. However, other parts of the valve than the gear operator shall be designed
intending the full pressure rating class. The closure test pressure shall be determined
in accordance with API Std 598.
3.3.5 Valves at Low temperature of -30 °C and under shall have extension bonnet. Extension
bonnet length based on manufacturer's standard is acceptable upon contractor’s
approval.
3.4 Flanges
3.4.1 Dimensions shall be as follows;
(1) ANSI (Class 150–1500, NPS24 and under) : ASME B16.5
(Class 2500, NPS12 and under)
(2) ANSI (Cast Iron class 25, 125, 250 & 800) : ASME B16.1
(3) API (Class 150-900, NPS26-60) : API 605
(4) MSS (Class 150-900, NPS22-60) : MSS SP-44
(5) Taylor Forge Standard : Manufacturer's Standard
(6) Contractor's Standard
3.4.2 Inside diameters of welding neck type flanges shall generally be equal to those of
connected pipes.
3.4.3 Unless otherwise specified, welding end preparation of flange shall conform to those of
pipes.
3.4.4 Flange facing finish shall be in accordance with ASME B16.5. When line classes specify
spiral wound gasket, the resultant surface finish for raised face shall have a roughness
of 125 to 250 AARH, unless specified otherwise in the individual line classes. For
definition of the term AARH (Arithmetical Average Roughness Height), refer to ASME
B16.5.
3.5 Fittings
3.5.1 Dimension shall be as follows;
(1) Malleable iron threaded fittings : ASME B16.3
(2) Socket welded and threaded fittings : ASME B16.11
(3) Butt welded fittings : ASME B16.9
: ASME B16.28
: MSS SP-43
: JIS B 2311
(4) Stub end : MSS SP-43
(5) Special fittings : Manufacturer's Standard
3.5.2 Wall thickness of butt welding type fittings shall be equal or greater than the nominal
wall thickness of connected pipe.
3.5.3 Miter bend shall be applied to specific lines or duct piping. Specific lines shall
be indicated in "Line No. List".
3.6 Gaskets
Dimensions shall be as follows;
(1) Spiral wound gasket : ASME B16.20
(2) Ring joint gasket and Grooves : ASME B16.20
(3) Non-metallic gasket : ASME B16.21,
: ASME B16.5
(4) Special gaskets : Manufacturer's Standard
3.9 Threads
Threads for pipes, flanges and joints shall be as specified in ASME B1.20.1 Pipe Threads
(General Purpose (inch)).
4. MARKING
Marking which identifies the material, type and dimension of individual piping components shall
be accomplished in accordance with Engineering Specification UBE-H-106.
Inspection and tests of individual piping components shall be accomplished in accordance with
Engineering Specification UBE-H-203.
APPENDIX-A
ATTACHMENT
For CAPROLACTAM PLANT
FOR
ES NO. UBE-H-103
APPENDIX-A
ATTACHMENT
For CAPROLACTAM PLANT
FOR
ES NO. UBE-H-103
ATTACHMENT-1
ABBREVIATION
(1/3)
ABBREVIATION
ABBREVIATION DESCRIPTION
B Furnace Butt Weld
(B) Inch (For Nominal Size)
BB Bolted Bonnet
BC Bolted Cap
BE Beveled End
BW Butt Weld
CAF Compressed Asbestos Fiber
CALC Calculation
C-PCV Chlorinated-PVC
Cr Chromium
DM Double Male Face
DF Double Female Face
DM/DF Double Male and Double Female Face
DWG Drawing
EC External Coating
EFW Electric Fusion Welding
EPDM Ethylene-Propylene Dimethylene
EPT Ethylene Propylene Diene Terpolymer
ERW Electric Resistance Melding
FBW Furnace Butt Weld
FEP Parfluoro-Ethylene-Propylene
FF Full Face (Flat Face)
F.L Full Level
FLG Flange
FLGD Flanged
FRP Fiber Reinforced plastic
F to F Face to Face
F.V Full Vacuum
GALV Galvanized
HB Brinell Hardness Number Symbol per ASTM E10 (formerly BHN)
HEX.NUT Hexagonal Nut
HF Hard Facing (API STD 600 Table 3 Trim No. 5)
IC Internal Coating
ID Inside Diameter
ISNS Inside Screw and Non-Rising Stem
ISRS Inside Screw and Rising Stem
(2/3)
ABBREVIATION DESCRIPTION
LBB Long Bolted Bonnet
LF Large Female Face
LG Large Groove Face
LIFT Lift Type
LJ Lapped (Loose) Joint
LM Large Male Face
LM/LF Large Male and Large Female Face
LT Large Tongue Face
LT/LG Large Tongue and Large Groove Face
MAX Maximum
M.BOLT Machine Bolt
MIN Minimum
MJ Mechanical Joint
NB Non-Bonnet
NO Number
NOM Nominal
OD Outside Diameter
OSLSV Outside Screw and Lowering Stem into the Valve
OSNB Outside Screw Non-Bonnet
OSRST Outside Screw Rising Stem into the Tank
OS&Y Outside Screw and Yoke Type
PB Pressure Seal Bonnet
PC Pressure Seal Cap
PE Plain End
P.P Polypropylene
PTFE Poly-Tetrafluoro–Ethylenes
PVC Poly-Vinyl-Chloride
PVDF Poly-Vinylidene-Fluoride
R Radius
RF Flat Ring (Raised Face)
RL Rubber Lining
RTFE Reinforced Teflon
RTJ Ring Type Joint Face
(3/3)
ABBREVIATION DESCRIPTION
SB Screwed Bonnet
S&B Spacer and Blank
S. BOLT Stud Bolt
SCH Schedule
SCRD Screwed
SG Small Groove Face
SF Small Female Face
SH Surface Hard Facing
(Stellite or Similar material with 500 HB minimum)
SMLS Seamless
SM Small Male Face
SM/SF Small Male and Small Female Face
SO Slip-On Weld
SR Stress Relief
S.S Stainless Steel
ST Small Tongue Face
ST/SG Small Tongue and Small Groove Face
SW Socket Weld
SWNG Swing Type
13Cr Hard facing (API ST’D 600 Table 3 Trim No.1)
T Thickness (in mm)
TE Threaded End
TFS Taylor Forge Standard
THDU Threaded For Union
TS Tapered Socket
UB Union Bonnet
UC Union Product
WN Welding Neck
WELD Welded Product
APPENDIX-A
ATTACHMENT
For CAPROLACTAM PLANT
FOR
ES NO. UBE-H-103
ATTACHMENT-2, 3, 4
PIPING MATERIAL CLASSIFICATION
TABLE OF CONTENTS
ATTACHMENT-2
PIPIING MATERIAL CLASSIFICATION INDEX
LIMITATION CORROSION
PIPING FLANGE BASIC
SERVICE TEMP ALLOWANCE: REV
CLASS (Min/Max OC) CLASS MATERIAL C.A (mm.)
AW (Ammonia water)
TO (Toluene)
WS (Waste Solution)
VG (Vent Gas)
RW (Recovered Water)
(Process Water
Condensate/Vapor)
A1A BL (By-product)
-20/230 150 Carbon Steel 1.0
<1> HG (Hydrogen Gas)
CH (Chemicals)
AR (Air)
RA (Recoverd Alkali)
AM (Ammonia)
WW (Cyclohexane)
CX (Cyclohexane)
PN (Refined Cyclohexanone)
LIMITATION CORROSION
PIPING FLANGE BASIC
SERVICE TEMP ALLOWANCE: REV
CLASS (Min/Max OC) CLASS MATERIAL C.A (mm.)
AW (Ammonia Water)
TO (Toluene)
LC (Caprolactam)
PL (Pure Caprolactam)
FW (Filter Water)
XS (Si Solution, etc.)
AS (Ammonia Sulphate)
WL (Waste Liquor)
WW (Waste Water)
A1K WS (Waste Solution) -10/240 150 S.S. Type 304 0.0
<9>
EG (Exhaust Gas)
CH (Chemicals)
RW (Recovered Water)
(Process Water
Condensate/Vapor)
NG (Nitrous Gas)
WG (Waste Gas)
AN (Ammonia)
DW (Demineralized Water)
TO (Toluene)
LC (Caprolactam)
PL (Pure Caprolaotan)
A2K AS (Ammonia Sulphate)
11/165 150 S.S. Type 304 0.0
<10> EG (Exhaust Gas)
RW (Recovered Water)
(Process Water
Condensate/Vapor)
AM (Ammonia)
A3K SG (SO2 Gas)
11/195 150 S.S Type 304 0.0
<11> WG (Waste Gas)
AR (Air)
A4K
ON (Cyclohexanone) 11/330 150 S.S Type 304 0.0
<12>
A5K
CH (Chemicals) 11/70 150 S.S Type 304 0.0
<13>
A6K WG (Waste Gas) 11/515 150 SS Type 304 0.0
<14>
LO (Lube Oil: Down Stream of
A7K filter)
11/70 150 S.S Type 304 0.0
<15> CO (Lube Oil: Down Stream of
Control Valve)
LIMITATION CORROSION
PIPING FLANGE BASIC
SERVICE TEMP ALLOWANCE: REV
CLASS (Min/Max OC) CLASS MATERIAL C.A (mm.)
A11K LC (Caprolactam)
11/165 150 S.S Type 304 0.0
<17> (Jacketed Pipe Line)
A12K LC (Caprolactam)
11/165 150 S.S Type 304 0.0
<18> (Jacketed Pipe Line)
LIMITATION CORROSION
PIPING FLANGE BASIC
SERVICE TEMP ALLOWANCE: REV
CLASS (Min/Max OC) CLASS MATERIAL C.A (mm.)
CW (Cooling Water)
FW (Filter Water)
LW (Chilled Water)
HW (Hot Water)
A2S
LHW (Warm water) 11/110 150 Carbon Steel 1.0
<30>
KW (Fire Water)
PA (Plant Air)
DWP (Demineralized Water for
Process use)
CW (Cooling Water)
A3S KW (Fire Water) Carbon Steel
11/70 150 1.0
<31> (EC)
(Under Ground)
S3 (Steam 3K)
A11S S7 (Steam 7K) 11/250 150 Carbon Steel 1.0
<32>
(Jacket Pipe Line)
A12S Hot Water
11/110 150 Carbon Steel 1.0
<33> (Jacket Pipe Line)
LIMITATION CORROSION
PIPING FLANGE BASIC
SERVICE TEMP ALLOWANCE: REV
CLASS (Min/Max OC) CLASS MATERIAL C.A (mm.)
ATTACTMENT-3
PIPING MATERIAL CLASSIFICATION <1>
SERVICE AW (Ammonia Water) BRANCH TABLE T-BA0265-1
(13), (21), (22), (23), (30), (50), (54), (83), (85), (86), (89), (90) : SEE GENERAL NOTES
SERVICE:
BE (Benzene), WS (Waste Solution),
VG (Vent Gas),
RW (Recovered Water) (Process Water Condensate/Process Water Vapor),
BL (BY Product), HG (Hydrogen Gas),
CH (Chemicals), AR (Air),
RA (Recovered Alkali), AM (Ammonia),
WW (Waste Water), CX (Cyclohexane),
PN (Refined Cyclohexanone)
A1A
(b) Pipe of Calc.20 wall thickness in size NPS44 and 68 shall be furnished with stiffener rings and referred to DWG
NO.A0265.04
(13), (21), (22), (23), (30), (33), (50), (54), (83), (85), (87), (88), (89) : SEE GENERAL NOTES
SERVICE:
CX (Cyclohexane) RW (Recovered Water)(Process Water Condensate/Vapor)
BL (By-product) EG (Exhaust Gas)
WW (Waste Water) PN (Refined Cyclohexanone)
A3A
ELBOW/TEE/REDUCER/CAP
1/2 – 14 A234 GR.WPB SMLS BW ASME B16.9 (13)
LONG BOSS 1/2 – 1.1/2 A105 BE SCH.80 A0265.34 (85)
SCRD CAP 1/2 – 1.1/2 A105 SCRD CL.3000 ASME B16.11 (22)
HALF CPL 1/2 – 1.1/2 A105 SCRD CL.3000 A3.312.2 (89)
HALF NIPPLE 1/2 – 1.1/2 A53 GR.B SMLS PE/TE SCH.80 A0265.32
PLUG 1/2 – 1.1/2 A105 SCRD ASME B16.11 (89)
FLANGE 1/2 – 14 A105 #150 SO-RF ASME B16.5
1/2 – 1.1/2 A105 #150 LWN-RF A0265.23 (85)
BLND FLANGE 1/2 – 14 A105 #150 RF ASME B16.5
FIG.8 FLANGE 1/2 – 6 A105 #150 RF A3.620.21
SPACER & BLANK
8 – 14 A105 #150 RF A3.620.22
GASKET 1/2 – 4 20D : PTFE SHEET #150 RF 1.5T ASME B16.21
6 – 14 20D : PTFE SHEET $150 RF 3.0T ASME B16.21
BOLT/NUTS 1/2 – 14 A193GR.B7/A194GR.2H #150 S.BOLT/H.NUT A3.560.1
CHECK VALVE 1/2 – 6 VCF248 : A351.CF3M/316L #150 RF BC,SWING ASME B36.10
PLUG VALVE 1/2 – 6 VHF211 : A395+FEP/A395+FEP #150 RF BY MFR (54)
BUTTERFLY VALVE
4 - 14 VKW204 : A395+FEP/A395+FEP #150 WAFER BY MFR (54)
NOTE:
NOTE:
(13), (21), (22), (23), (30), (50), (85), (87), (89) : SEE GENERAL NOTES
SERVICE:
A7A
(13), (21), (22), (23), (30), (50), (83), (85), (88), (89) : SEE GENERAL NOTES
SERVICE:
WG (Waste Gas)
A1D
BUTTERFLY VALVE
3 – 24 VKW242 : A351GR.CF8/304+PTFE #150 WAFER BY MFR (54)
26 – 26 VKF242 : A351GR.CF8/304+PTFE #150 RF BY MFR (54)
NOTE:
(a) The P-T rating shall be as follows.
(13), (21), (22), (23), (54), (83), (85), (87), (89) – See GENERAL NOTES
SERVICE:
BE (Benzene) LC (Caprolactam)
PL (Pure Caprolactam) FW (Filter Water)
XS (Si Solution) AS (Ammonia Sulphate)
WL (Waste Liquor) CX (Cyclohexane)
WW (Waste Water) WS (Waste Solution)
EG (Exhaust Gas) CH (Chemicals)
NG (Nitrous Gas) RW (Recovered Water)(Process Water Condensate/Vapor)
WG (Waste Gas) AM (Ammonia)
DW (Demineralized Water)
A1K
(13), (21), (22), (23), (30), (33), (54), (83), (85), (87), (88), (89) – See GENERAL NOTES
SERVICE:
LC (Caprolactam) PL (Pure Caprolactam)
AS (Ammonia Sulphate) EG (Exhaust Gas)
RW (Recovered Water)(Process Water Condensate/Vapor)
A2K
(13), (21), (22), (23), (30), (83), (85), (89) – See GENERAL NOTES
SERVICE:
BUTTERFLY VALVE
3 – 24 VKW242 : A351GR.CF8/304+PTFE #150 WAFER BY MFR (54)
26 – 26 VKF242 : A351GR.CF8/304+PTFE #150 RF BY MFR (54)
NOTE:
(b) The P-T rating shall be as follows.
(13), (21), (22),(23), (54), (83), (85), (87), (89) – See GENERAL NOTES
SERVICE:
NG Nitrous Gas
A13K
BUTTERFLY VALVE
3 – 24 VKW246 : A351GR.CF8M/316+PTFE #150 WAFER BY MFR (54)
NOTE:
(a) The P-T rating shall be as follows.
(13), (21), (22),(23), (30), (54), (83), (85), (87), (89) – See GENERAL NOTES
SERVICE:
LC (Caprolactam) OX (Cyclohexane-Oxime)
XS (Si Solution, etc.) AS (Ammoniu Sulphate)
WW (waste Water) WS (Waste Solution)
CH (Chemicals) SG (SO2 Gas)
VG (Vent Gas) WG (Waste Gas
A1L
(13), (21), (22), (23), 30, (54), (83), (85), (89) – See GENERAL NOTES
SERVICE:
AS (Ammonium Sulfate) EG (Exhaust Gas)
EG (Vent Gas) RW (Recovered Water)(Process Water Condensate/Vapor)
A20L
(13), (21), (22), (23), 30, (54), (85), (89) – See GENERAL NOTES
SERVICE:
NOTE:
(13), (21), (22), (23), (50), (56), (85), (89) – See GENERAL NOTES
(13), (21), (22), (23), (50), (54), (85), (86), (89) – See GENERAL NOTES
SERVICE:
SC (Steam Condensate) N2 (Nitrogen Gas 2K)
N5 (Nitrogen Gas 5K) N10 (Nitrogen Gas 10K)
A1S
(13), (21), (22), (23), (50), (54), (84), (85), (89) – See GENERAL NOTES
SERVICE:
FW (Filter Water) LW (Chilled Water)
HW (Hot Water) KW (Fire Water)
PA (Plant Air) DWP (Demineralized Water for Process Use)
A2S
BUTTERFLY VALVE
3 – 24 VKW202 : 395/EPDM #150 WAFER BY MFR (54)
NOTE:
(a) External PE Tape wrapping or coating.
(b) Piping only in size NPS14 and under shall be applied to Fire Water Service. For Other service, all sizes shall
be applicable.
(c) The P-T Rating shall be as follows.
TEMP. 11 38 70 SIZE
14.0 14.0 13.9 NPS14 and Under
PRESS.
14.0 14.0 13.9 NPS16 to 20
(kgf/cm2)
10.7 10.7 19.7 NPS20 and Over
A3S
(13), (21), (22), (23), (30), (50), (83), (85), (87), (89) – See GENERAL NOTES
SERVICE:
WG (Waste Gas)
A1T
SERVICE:
TW (Potable water)(Underground)
TEMP. 40 65 SIZE
PRESS. 5.2 4.6 NPS 6 and Under
(kgf/cm2) - 2.9 NPS 8 and Over
(13), (21), (22), (23), (30), (85), (89) - SEE GENERAL NOTES
SERVICE: RA (Recovered Alkali) / AM (Ammonia)
(13), (21), (22), (23), (30), (85), (89) - SEE GENERAL NOTES
SERVICE: SC (Steam Condensate) / FG (Fuel Gas)
(13), (21), (22), (23), (30), (85), (89) - SEE GENERAL NOTES
SERVICE:
C.A.(mm) 1.0 o
TEMP. C 11 38 93 149 180
B11A
P-T (a)
PWHT NO RATING PRESS. Kgf/cm2 17.0 17.0 17.0 17.0 17.0
(13), (21), (22), (23), (30), (85), (89) – See GENERAL NOTES
SERVICE:
WS (Waste Solution) RW (Recovered Water)(Process Water Condensate/Vapor)
(13), (22), (23), (30), (56), (85), (89) – See GENERAL NOTES.
SERVICE:
ATTACHMENT-4
GENERAL NOTES FOR PIPING MATERIAL CLSSIFICATION
GENERAL NOTES
(13) Wall thickness for buttwelding fittings shall be equal or greater than the nominal wall thickness of
connected pipes.
(20) Dimensions as per manufacturer’s standard
(21) Cap shall be seamless even if specified “WELD” in the individual classes.
(22) Screwed type cap/plug shall be used only for the outlet side of vent and drain valves.
(23) Socket weld type cap shall be in accordance with DWG. No. A3.377.3 which is not specified in ASME
B16.11.
(30) The bore of welding neck flanges shall correspond to the inside diameter of the connecting pipe.
(33) Small tongue and groove face shall be applied in accordance with ASME B16.5.
(50) Face–to–Face dimension for Class 150 flanged valves in NPS 1.1/2 and under which does not comply to
the requirements specified in ASME B16.10, shall be equal to those of Class 300 valves.
(54) For soft seated valves, permissible range with pressure and temperature may be limited by seat
materials.
(56) Extension bonnet shall be furnished. The extended length shall be in accordance with Contractor’s
Standard or manufacturer’s standard subject to Contractor’s approval.
(80) The longitudinal weld joint shall be spot radiographed in accordance with ASME B31.3 paragraph
341.5.1 (a).
(81) TEC St’d No.59HA may be used for oval type bonnet instead of spiral wound gasket.
(82) These valves shall be full –jacketed type. Jacket inlet and outlet connections shall be flanged (ASME
Class 150, Raised Face). and flange size shall be as follows,
Valve Size Connection Flange Size
UP to NPS 2.1/2 NPS 1/2
NPS 3 to 8 NPS3/4
NPS 10 and larger NPS1
Jacket connections number shall be Minimum 3 (2 at side and 1 at bottom). Design conditions for
jacket material are as follows.
Service Design Pressure Design Temperature
Steam 6.5 kgf/cm2G & F.V 165 oC
Hot Water 7.0 kgf/cm2G 110 oC
(83) Short radius 90 deg elbow per ASME B16.9 shall be applied in size NPS 24. For size in NPS 26 and over,
ASME B16.9 shall be applied except Center-to-End dimension and tolerances the Following shall be
applied to these items.
Center–to–End Dimension : DWG NO.B3.314.2
Tolerances : DWG NO. A3.301.1
(84) For 90o elbow in size NPS 24 and over, short radius 90 deg elbow per DWG No. B3.314.2 and A0265.31
shall be applied.
(85) Long Boss shall be applied to the branch connection of vent, drain, Long Welding Neck Flange shall be
applied to the Branch connection of vent, drain, instrument and inlet and outlet for jacketed piping.
(86) Plug port arrangement shall be type A of XOMOX TUFLINE VALVE.
(87) Butt welding fitting in size NPS 1/2 to 1.1/2 shall be applied to sloped piping.
(88) Short radius miter elbow of 11.25o miter cut (90o - four miters, 45o - two miters) may be applied in
accordance With DWG. NO. A0265.33. if elbow can not be manufactured. However, the application of
elbow shall be preferable.
(89) Haif coupling and plug shall be applied to vent for testing only. This plug shall be Round Head Type in
accordance with ANSI B16.11.
(90) VKW201 shall be used in FLAKING SECTION (#136).
VKW203 and VKF203 shall be used in CYCLOHEXANONE UNIT (#110) and HYDROXYLEAMINE UNIT
(#120).
APPENDIX-A
ATTACHMENT
For CAPROLACTAM PLANT
FOR
ES NO. UBE-H-103
ATTACHMENT-5
MATERIAL COMPARISON TABLE
Pipe, Steel, Black and Hot-Dipped, Zinc-Coated (Galvanized) Welded and Seamless, for
Ordinary Uses
A120 G 3452 SGP 1615 st 33
Electric Fusion (ARC) – Welded Steel plate Pipe (Size 16 in. and Over)
A134 G 3457 STPY400 1651 st 33
Electric Fusion (ARC) – Welded Steel Pipe (Size 4 in. and Over)
A139 G 3457 STPY400 1651 st 33
4. SPECIAL ALLOY
Nickel – Copper Alloy Seamless Pipe and Tube
B165 (UNS No.4400) H 4552 NCuT
2. PLATE
Material ASTM JIS DIN
1. CARBON STEEL
Low and Intermediate Tensile Strength Carbon Steel Plates of Structural Quality
A283 Gr.C G 3101 SS400 17100 st 37.2
A283 Gr.D G 3101 SS400 17100 st 42.2
Pressure Vessel Plates, Carbon Steel, for Intermediate and Higher Temperature Service
A515 Gr.55 17155 H I
A515 Gr.60 G 3103 SB410 17155 H II
A515 Gr.65 G 3103 SB450 17155
A515 Gr.70 G 3103 SB480 17155 19 Mn5
Pressure Vessel Plates, Carbon Steel for Moderate and Lower Temperature Service
A516 Gr.60 G 3106 SM400B 17135 Ast41
G 3115 SPV235
A516 Gr.65 G 3106 SM400B 17135 Ast45
G 3115 SPV235
A516 Gr.70 G 3106 SM490B 17135 Ast52
G 3115 SPV315
Pressure Vessel Plates, Carbon Steel for Moderate and Lower Temperature Service
+ General Requirements for Plates for Pressure Vessels
A516 + A20 Gr.60 G 3126 SLA235B 17135 Ast 41
A516 + A20 Gr.65 G 3126 SLA235B 17135 Ast 45
Structural Steel
A36 G 3101 SS400 17100 st 37.2
3. HIGH ALLOY
Heat–Resisting Chromium and Chromium–Nickel Stainless Steel Plate, Sheet, and Strip for
Fusion–Welded Unfired Pressure Vessels
A240 TYPE 304 G 4304 SUS304 17440 X5CrNi1810
A240 TYPE 304L G 4304 SUS304L 17440 X2CrNi1911
A240 TYPE 321 G 4304 SUS321 17440 X6CrNiTi1810
A240 TYPE 347 G 4304 SUS47 17440 X6CrNiNb1810
A240 TYPE 316 G 4304 SUS316 17440 X5CrNiMo17133
A240 TYPE 316L G 4304 SUS316L 17440 X2CrNiMo17133
4. SPECIAL ALLOY
Nickel Copper Alloy Plate Sheet and Strip
B127 (UNS No.4400) H4451 NCup
3. FORGING
Material ASTM JIS DIN
1. CARBON STEEL
Forgings Carbon Steel for Piping Components
A105 G 3201 SF440A 171200 c22N
G 3201 SFVC2A Vdtuv364 c22.3
G 3201 SF490A SEW 550 20Mn5
Forged Or Rolled Steel Pipe Flanges Forged Fittings and Valves and Parts
A181 Class 60 G 4051 S25C 17100 st 44.2
A181 Class 70 G 4051 S30C 17100 st 50.2
Forgings Carbon and Low Alloy Steel Requiring Notch Toughness Testing for Piping
A350 Gr. LF2 SEW 680 TTSt41V
Forgings Carbon and Low – Alloy Steel, Requiring Notch Toughness Testing for Piping
Components
A350 Gr. LF3 G 3205 SFL3 SEW 680 10Ni14
4. SPECIAL ALLOY
Nickel Copper Alloy Rod and Bar
B164 (UNS NO4400)
B164 (UNS NO4405)
4. CASTING
Material ASTM JIS DIN
1. CARBON STEEL
Carbon Steel Castings Suitable. For Fusion Welding for High – Temperature Service
A216 Gr. WCA G 5151 SCPH1 17245 GS-C25
A216 Gr. WCB G 5151 SCPH2 17245 GS-C25
Ferritic Steel Castings for Pressure–Containing Parts Suitable for Low–Temperature Service
A352 Gr. LCB G 5152 SCPL1 SEW 6R5 GS-CK24
Ferritic Steel Castings for Pressure–Containing Parts Suitable for Low–Temperature Service
A352 Gr. LC1 G 5152 SCPL11 SEW 685 GS-CK16
SEW 685 GS-CK24
A352 Gr. LC2 G 5152 SCPL21 SEW 685 GS-10N16
A352 Gr. LC3 G 5152 SCPL31 SEW 685 GS-10N114
5. IRON
Material ASTM JIS DIN
Cray Iron Castings for Valves, Flanges, and Pipe Fittings
A126 CL. B G 5501 FC200 1691 GG 15
A126 CL. C G 5501 FC250 1691 GG 25
Malleable Iron Flanges, Pipe Fittings, and Valve Parts for Railroad, Marine and Other Heavy
Duty Service at Temperature up to 650oF (345oC)
A338 G 5702 FCMB340
Ferritic Ductile Iron Pressure Retaining Castings for Use at Elevated Temperature
A395 G 5502 FCD400
6. BOLT
Material ASTM JIS DIN
1. CARBON STEEL
Carbon Steel Externally and Internally Threaded Standard Fasteners
A307 Gr. B G 3101 SS400 267 4.6
G 4051 S25C
G 4051 S35C 267 5.6
17240 C35
17240 CK35
G 4051 S54C 267 6.6
17100 St50-2N
7. NUT
Material ASTM JIS DIN
1. CARBON STEEL
Carbon Steel Externally and Internally Threaded Standard Fasteners
A307 Gr. B G 3101 SS400 267 5
G 4051 S20C
Carbon and Alloy Steel Nuts for Bolts For High Pressure and High–Temperature Service
A194 G 4051 S25C 267 5
17100 St 50.2
G 4051 S35C 17100 St 50.2
A194 Gr. 2H G 4051 S45C 17100 St 50.2
APPENDIX-A
ATTACHMENT
For CAPROLACTAM PLANT
FOR
ES NO. UBE-H-103
ATTACHMENT-6
VALVE NUMBER LIST
END CONN. FF FF RF RF RF RF RF
63NB+ 63NB+
PACKING 63NB 63NB 63NB 61HQ 61HF
78PA 78PA
REMARKS (56)
A1A
A1X A1T A1K
PIPING CLASS A3S A1S A1Q A1D
A2S A2A A3K
A7A
REVISION
NOTE
(56) – See GENERAL NOTES in ATTACHMENT 4
SIZE RANGE 1/2 – 12 1/2 – 24 1/2 – 24 1/2 – 12 1/2 – 11/2 1/2 – 11/2 1/2 – 11/2
END CONN. RF RF RF RF RF RF RF
A1A
A1L A1S
A4K A1T
PIPING CLASS A5K A2L A1M A2S A8A
A6K A2A
A4Z A3S
A7A
REVISION
NOTE
(50) – See GENERAL NOTES in ATTACHMENT 4
END CONN. RF RF RF RF RF RF RF
63NB+ 63NB+
PACKING 61HQ 63NB 61HQ 61HF 61HF
78PA 78PA
(50)
REMARKS (50) (56)
(56)
B14
PIPING CLASS A1Q A1D B2A B1Q B1K B1L
B1T
REVISION
NOTE
(50), (56) – See GENERAL NOTES in ATTACHMENT 4
SIZE RANGE 1/2 – 11/2 1/2 – 11/2 1/2 – 11/2 2 – 16 1/2 – 11/2 1/2 – 11/2
END CONN. RF RF RF RF RF RF
63NB+
PACKING 63NB 61HQ BY MFR BY MFR BY MFR
78PA
ASME
WALL THK. API602 API602 BS5352 BY MFR API602
B16.34
REMARKS (56)
BA1
PIPING CLASS B2A B1Q D1T D1K D1T
BAT
REVISION
NOTE
(56) – See GENERAL NOTES in ATTACHMENT 4
SIZE RANGE 1/2 – 11/2 1/2 – 11/2 1/2 – 11/2 1/2 – 11/2 1/2 – 11/2 1/2 – 11/2 1/2 – 11/2
END CONN. SW SW SW SW SW SW SW
A182GR. A350GR.
BODY&BONNET A105 A105 A105 A105 A105
F11CL.1 LF2
REMARKS (56)
A1A A1S
A1T A11S
A2A A12S A1Q
PIPING CLASS A1D D1T A8A A3A
A7A A2S B1Q
B1A A3S
B1T B2A
REVISION
NOTE
(56) – See GENERAL NOTES in ATTACHMENT 4
TYPE BB,OS&Y
BODY&BONNET A105
DISK SEAT HF
BODY SEAT HF
MATERIAL
GASKET 30CA
PACKING 63NB
END-TO-END BY MFR
DIMENSION CODE
ASME
CONNECTION
B16.11
REMARKS
REVISION
END CONN. RF RF RF
A216GR. A351GR.
BODY&BONNET A105
WCB CF8
ASME
WALL THK. API600 API602
B16.34
REMARKS (50)
REVISION
NOTE
(50) – See GENERAL NOTES in ATTACHMENT 4
END CONN. FF FF RF RF RF RF RF
63NB+ 63NB+
PACKING 63NB 63NB 63NB 61HQ 61HF
78PA 78PA
REMARKS (56)
A1A
A1X A1T A1K
PIPING CLASS A3S A1S A1Q A1D
A2S A2A A3K
A7A
REVISION
NOTE
(56) – See GENERAL NOTES in ATTACHMENT 4
SIZE RANGE 1/2 – 8 1/2 – 8 1/2 – 8 1/2 – 11/2 1/2 – 11/2 1/2 – 11/2 1/2 – 11/2
END CONN. RF RF RF RF RF RF RF
63NB+ 61YH+
PACKING 61HF 63NB 61HF 63NB 61HF
78PA 787PA
A1L A1A
A1S
A4K A1Z A1T
PIPING CLASS A5K A2S A8A A1Q
A6K A2L A2A
A3S
A4Z A7A
REVISION
NOTE
(50), (56) – See GENERAL NOTES in ATTACHMENT 4
SIZE RANGE 1/2 – 11/2 2-8 2–8 2 – 12 1/2 - 8 1/2 - 8 1/2 – 11/2
END CONN. RF RF RF RF RF RF RF
63NB+ 63NB+
PACKING 63NB 61HQ 61HF 61HF 63NB
78PA 78PA
B1A
PIPING CLASS A1D B2A B1Q B1K B1L B2A
B1T
REVISION
NOTE
(50), (56) – See GENERAL NOTES in ATTACHMENT 4
SIZE RANGE 1/2 – 11/2 1/2 – 11/2 2–4 1/2 – 11/2 1/2 – 11/2
END CONN. RF RF RF RF RF
63NB+
PACKING 61HQ BY MFR BY MFR BY MFR
78PA
ASME
WALL THK. API602 BS5352 BY MFR API602
B16.34
REMARKS (56)
B1A
PIPING CLASS B1Q D1T D1K D1T
B1T
REVISION
NOTE
(56) – See GENERAL NOTES in ATTACHMENT 4
SIZE RANGE 1/2 – 11/2 1/2 – 11/2 1/2 – 11/2 1/2 – 11/2 1/2 – 11/2 1/2 – 11/2
END CONN. SW SW SW SW SW SW
A182GR. A350GR.
BODY&BONNET A105 A105 A105 A105
F11CL.1 LF2
REMARKS (56)
A1A A1S
A1T A11A
A2A A12S A1Q
PIPING CLASS A1D D1T A8A
A7A A2S B1Q
B1A A3S
B1T B2A
REVISION
NOTE
(56) – See GENERAL NOTES in ATTACHMENT 4
TYPE BB,OS&Y
BODY&BONNET A105
DISK SEAT HF
BODY SEAT HF
MATERIAL
GASKET 30CA
PACKING 63NB
END-TO-END BY MFR
DIMENSION CODE
ASME
CONNECTION
B16.11
REMARKS
REVISION
END CONN. RF RF RF
A216GR. A351GR.
BODY&BONNET A105
WCB CF8
ASME
WALL THK. API600 API602
B16.34
(50)
REMARKS (54) (54)
(54)
REVISION
NOTE
(50), (54) – See GENERAL NOTES in ATTACHMENT 4
END CONN. FF RF RF RF RF RF RF
PACKING - - - - - - -
REMARKS
A1A
A1X
A1T
PIPING CLASS A2S A1S A1Q A1D A1K A1K
A2A
A3S
A7A
REVISION
END CONN. RF RF RF RF RF RF RF
PACKING - - - - - - -
REMARKS
A1L A1L
A4K A4K
PIPING CLASS A5K A5K A2L A2L A6A
A6K A6K
A4Z A4Z
REVISION
SIZE RANGE 1/2 – 11/2 2 – 12 1/2 – 11/2 1/2 – 11/2 1/2 – 11/2 1/2 – 11/2 1/2 – 11/2
END CONN. RF RF RF RF RF RF RF
PACKING - - - - - - -
A1A
A1S
A1N A1T
PIPING CLASS A5L A2S A7K A1Q A1D
A5L A2A
A3S
A7A
REVISION
NOTE
(50) – See GENERAL NOTES in ATTACHMENT 4
END CONN. RF RF RF RF RF RF RF
PACKING - - - - - - -
REMARKS
B1A B1A
PIPING CLASS B1T B1Q B1K B1K B1L B1L B1T
B2A B2A
REVISION
END CONN. RF RF RF
PACKING - - -
ASME
WALL THK. API602 BY MFR
B16.34
REMARKS
REVISION
SIZE RANGE 1/2 – 11/2 1/2 – 11/2 1/2 – 11/2 1/2 – 11/2 1/2 – 11/2
END CONN. SW SW SW SW SW
A182GR. A350GR.
BODY&BONNET A105 A105 A105
F11CL.1 LF2
PACKING - - - - -
REMARKS
A1A
A1S
A1T
A2A
A2S
PIPING CLASS A1D A1Q,B1Q D1T A3A
A3S
A7A
B1A
B1T
B2A
REVISION
TYPE BC,LIFT
BODY&BONNET A105
DISK SEAT HF
BODY SEAT HF
MATERIAL
GASKET 30CA
PACKING -
END-TO-END BY MFR
DIMENSION CODE
ASME
CONNECTION
B16.11
REMARKS
REVISION
END CONN. RF RF RF
A395+PTF A216GR.
BODY&BONNET A105
E WCB
PACKING - - -
ASME ASME
END-TO-END BY MFR
B16.10 B16.10
DIMENSION CODE
REMARKS (54)
REVISION
NOTE
(54) – See GENERAL NOTES in ATTACHMENT 4
END CONN. SW
TYPE -
BODY&BONNET A105
DISK SEAT HF
BODY SEAT HF
MATERIAL
GASKET BY MFR
PACKING BY MFR
END-TO-END BY MFR
DIMENSION CODE
ASME
CONNECTION
B16.5
REMARKS
REVISION
END CONN. RF RF RF RF RF RF RF
BODY SEAT - - - - - - -
MATERIAL
A1A
PIPING CLASS A1A A1X A3A A1K A1K A2K A1L
A2S
REVISION
NOTE
(54) – See GENERAL NOTES in ATTACHMENT 4
END CONN. RF RF RF RF RF RF
BODY SEAT - - - - - -
MATERIAL
A1Z
PIPING CLASS B1K B1L A12K A11K
A2L
REVISION
NOTE
(54), (82) – See GENERAL NOTES in ATTACHMENT 4
SIZE RANGE 26 – 48 26 – 30 26 – 26
END CONN. FF RF RF
TYPE
A216GR. A351GR.
BODY&BONNET A126CL.B
WCB CF8
AL.BRASS
DISK SEAT 304+PTFE 304+PTFE
+NBR
BODY SEAT - - -
MATERIAL
ASME
CONNECTION API605 API605
B16.1
REVISION
NOTE
(54), (90) – See GENERAL NOTES in ATTACHMENT 4
TYPE
A216GR. A395+PTF
BODY&BONNET A126CL.B A395 A395 A395+FEP PVC
WCB E
BODY SEAT - - - - - - -
MATERIAL
POLYPR
STEM/HINGE PIN 13CR 304 13CR 304 304 13CR
OPYLEN
REMARKS (54) (54) ,(90) (54) (54), (90) (54) (54) (54)
A5L
PIPING CLASS A2S A1A A3S A1A A6A A2Z A6Z
A1N
REVISION
NOTE
(54), (90) – See GENERAL NOTES in ATTACHMENT 4
TYPE
A1K
PIPING CLASS A7A A2K A1L
A3K
REVISION
NOTE
(54) – See GENERAL NOTES in ATTACHMENT 4
END CONN. FF RF
TYPE
POLYPR A395+PTF
BODY&BONNET
OPYLENE E
PTFE+V
DISK SEAT EPT
ITON
BODY SEAT - -
MATERIAL
GASKET - -
PACKING - -
ASME ASME
CONNECTION
B16.5 B16.5
REVISION
NOTE
(54) – See GENERAL NOTES in ATTACHMENT 4
FULL JACKETED
VZF
CHECK VALVE
SIZE RANGE 2–4 1/2 – 11/2 2 – 12 1/2 – 11/2 2 – 12 1/2 – 11/2 2–4
END CONN. RF RF RF RF RF RF RF
PACKING - - - - - - -
REVISION
NOTE
(82) – See GENERAL NOTES in ATTACHMENT 4
FULL JACKETED
VZF
CHECK VALVE
END CONN. RF
TYPE BC,LIFT
BODY&BONNET A105
DISK SEAT -
BODY SEAT SH
MATERIAL
STEM/HINGE PIN -
GASKET BY MFR
PACKING -
END-TO-END BY MFR
DIMENSION CODE
ASME
CONNECTION
B16.5
REMARKS
REVISION
FULL JACKETED
VXF
GATE VALVE
SIZE RANGE 2–6 1/2 – 12 1/2 – 12 1/2 – 12 1/2 – 11/2 2–6 1/2 – 11/2
END CONN. RF RF RF RF RF RF RF
REVISION
NOTE
(82) – See GENERAL NOTES in ATTACHMENT 4
FULL JACKETED
VYF
GLOBE VALVE
END CONN. RF RF RF RF RF
REVISION
NOTE
(54), (82) – See GENERAL NOTES in ATTACHMENT 4
FULL JACKETED
VHF
PLUG VALVE
END CONN. RF RF
TYPE
A216GR. A216GR.
BODY&BONNET
WCB WCB
BODY SEAT - -
MATERIAL
STEM/HINGE PIN - -
ASME ASME
CONNECTION
B16.5 B16.5
REVISION
NOTE
(54) – See GENERAL NOTES in ATTACHMENT 4
END CONN. RF
TYPE BB,OS&Y
A743GR.
BODY&BONNET
CF3M
DISK SEAT -
GASKET BY MFR
PACKING BY MFR
ASME
END-TO-END
B16.10
DIMENSION CODE
ASME
CONNECTION
B16.5
REMARKS
REVISION
END CONN. SW
TYPE BB,OS&Y
BODY&BONNET A105
DISK SEAT HF
BODY SEAT HF
MATERIAL
GASKET 30CA
PACKING 63NB
END-TO-END BY MFR
DIMENSION CODE
ASME
CONNECTION
B16.11
REMARKS
A1S
PIPING CLASS A2S
B2A
REVISION
TYPE BB,OS&Y
BODY&BONNET A105
DISK SEAT HF
BODY SEAT HF
MATERIAL
GASKET 30CA
PACKING 63NB
END-TO-END BY MFR
DIMENSION CODE
ASME
CONNECTION
B16.11
REMARKS
REVISION
END CONN. RF RF
TYPE 3 – WAY
A216GR.
BODY&BONNET A395+FEP
WCB
BODY SEAT - -
MATERIAL
STEM/HINGE PIN - -
ASME ASME
CONNECTION
B16.5 B16.5
(54)
REMARKS (54)
(86)
A1N
A1A
PIPING CLASS A5L
A1S
A6A
REVISION
NOTE
(54), (86) – See GENERAL NOTES in ATTACHMENT 4
APPENDIX-A
ATTACHMENT
For CAPROLACTAM PLANT
FOR
ES NO. UBE-H-103
ATTACHMENT-7
GASKET AND PACKING MATERIAL
(ORIGINAL GASKET)
GASKET MANUFACTURER
SPECIFICATION
CODE TOMBO PILLER VALQUA GYLON
61HQ ASBESTOS BRAID PACKING PTFE IMPREGNATED (LOW TEMP ) 9075-V 4513-S 7133-S0
63NB ASBESTOS CORE AND YARN PACKING INCONEL WIRE 2920 316(AC) 1273(AC)
75NA RTFE LIP TYPE PACKING (VACUUM SERVICE ) 9027-VH-G20 4360S-G 7631-H-2
61YH GRAPHITE SHEET BRAIDED PACKING WITH STINLESS STEEL 2930 6710 -
APPENDIX-A
ATTACHMENT
For CAPROLACTAM PLANT
FOR
ES NO. UBE-H-103
ATTACHMENT-8
BRANCH TABLE
T-BA0265-1
PIPING CLASS A1A, A2A, A3A, A7A, A1D, A1Q, A1S, A2S, A3S, A1T, B1A, B2A, B1Q, B1T
1/2 S
3/4 S S S SOCKET WELD
1 S S S B WELDING TEE (COMMERCIAL TYPE)
F FABRICATED TEE
1.1/2 S S S S
H HALF COUPLING
2 H H H B B W WELDING OUTLET
3 H H H H B B T THREADDED JOINT
4 H H H H B B B P PIPE WELD (NOZZLE ON or IN)
R PIPE WELD with REINFORCING PAD
6 H H H H P B B B
1 SOCKET OUTLET
8 H H H H P P B B B 2 THREAD OUTLET
10 H H H H P P P B B B 3 SWEEP OUTLET
12 H H H H P P P B B B B 4 NIPPLE OUTLET
14 H H H H P P P P B B B B
16 H H H H P P P P P P P F F
18 H H H H P P P P P P P P F F
20 H H H H P P P P P P P P P F F
24 H H H H P P P P P P P P P P P F
MAIN SIZE
26 H H H H P P P P P P P P P P P F F
28 H H H H P P P P P P P P P P P P F F
30 H H H H P P P P P P P P P P P P P F F
32 H H H H P P P P P P P P P P P P P P F F
34 H H H H P P P P P P P P P P P P P P P F F
36 H H H H P P P P P P P P P P P P P P P P F F
38 H H H H P P P P P P P P P P P P P P P P P F F
40 H H H H P P P P P P P P P P P P P P P P P P F F
42 H H H H P P P P P P P P P P P P P P P P P P P F F
44 H H H H P P P P P P P P P P P P P P P P P P P P F F
46 H H H H P P P P P P P P P P P P P P P P P P P P P F F
48 H H H H P P P P P P P P P P P P P P P P P P P P P P F F
50 H H H H P P P P P P P P P P P P P P P P P P P P P P P F F
52 H H H H P P P P P P P P P P P P P P P P P P P P P P P P F F
1.1/2
1/2
3/4
10
12
14
16
18
20
24
26
28
30
32
34
36
38
40
42
44
46
48
50
52
1
2
3
4
6
8
T-BA0265-1
BRANCH SIZE
NOTE:
1. Reinforcing pad shall be attached for pipe weld (P) and fabricated tee (F) if necessary
2. Design of reinforcing pad shall be in accordance with the requirement of ASME B31.3 Par.304.3.
3. Welding tee may be substituted for fabricated tee (F) if possible to manufacture, and it is preferable to substitute welding
tee (W) for fabricated tee (F) when reinforcing pad is required for fabricated tee (F).
Reinforcing pad shall be provided with vent hole, the dimension for reinforcing pad is as follows:
Diameter : 2 times of outside diameter of branch pipe
Thickness : same as main pipe
4. Long boss or long welding neck may be applied in lieu of half coupling (H) for vent, drain and instrument branch. But,
dimensional consideration shall be confirmed especially when apply to instrument branch.
T-BA0265-2
PIPING CLASS A1K, A2K, A3K, A4K, A5K, A6K, A1L, A2L, A1M, B1K, B1L
1/2 S
3/4 S S S SOCKET WELD
1 S S S B WELDING TEE (COMMERCIAL TYPE)
F FABRICATED TEE
1.1/2 S S S S
H HALF COUPLING
2 H H H B B W WELDING OUTLET
3 H H H H B B T THREADDED JOINT
4 H H H H B B B P PIPE WELD (NOZZLE ON or IN)
R PIPE WELD with REINFORCING PAD
6 H H H H P B B B
1 SOCKET OUTLET
8 H H H H P P B B B 2 THREAD OUTLET
10 H H H H P P P B B B 3 SWEEP OUTLET
12 H H H H P P P B B B B 4 NIPPLE OUTLET
14 H H H H P P P P B B B B
16 H H H H P P P P P P P F F
18 H H H H P P P P P P P P F F
20 H H H H P P P P P P P P P F F
24 H H H H P P P P P P P P P P P F
MAIN SIZE
26 H H H H P P P P P P P P P P P F F
28 H H H H P P P P P P P P P P P P F F
30 H H H H P P P P P P P P P P P P P F F
32 H H H H P P P P P P P P P P P P P P F F
34 H H H H P P P P P P P P P P P P P P P F F
36 H H H H P P P P P P P P P P P P P P P P F F
38 H H H H P P P P P P P P P P P P P P P P P F F
40 H H H H P P P P P P P P P P P P P P P P P P F F
42 H H H H P P P P P P P P P P P P P P P P P P P F F
44 H H H H P P P P P P P P P P P P P P P P P P P P F F
46 H H H H P P P P P P P P P P P P P P P P P P P P P F F
48 H H H H P P P P P P P P P P P P P P P P P P P P P P F F
50 H H H H P P P P P P P P P P P P P P P P P P P P P P P F F
1.1/2
1/2
3/4
10
12
14
16
18
20
24
26
28
30
32
34
36
38
40
42
44
46
48
50
1
2
3
4
6
8
T-BA0265-2
BRANCH SIZE
NOTE:
1. Reinforcing pad shall be attached for pipe weld (P) and fabricated tee (F) if necessary
2. Design of reinforcing pad shall be in accordance with the requirement of ASME B31.3 Par.304.3.
3. Welding tee may be substituted for fabricated tee (F) if possible to manufacture, and it is preferable to substitute welding
tee (W) for fabricated tee (F) when reinforcing pad is required for fabricated tee (F).
Reinforcing pad shall be provided with vent hole, the dimension for reinforcing pad is as follows:
Diameter : 2 times of outside diameter of branch pipe
Thickness : same as main pipe
4. Long boss or long welding neck may be applied in lieu of half coupling (H) for vent, drain and instrument branch. But,
dimensional consideration shall be confirmed especially when apply to instrument branch.
T-BA0265-3
14 P P P P P P P B B B B B
16 P P P P P P P P B B B B B
MAIN SIZE
1.1/2
1/2
3/4
10
12
14
16
1
2
3
4
6
8
T-BA0265-3
BRANCH SIZE
NOTE:
1. Reinforcing pad shall be attached for pipe weld (P) and fabricated tee (F) if necessary
2. Design of reinforcing pad shall be in accordance with the requirement of ASME B31.3 Par.304.3.
Reinforcing pad shall be provided with vent hole, the dimension for reinforcing pad is as follows:
Diameter : 2 times of outside diameter of branch pipe
Thickness : same as main pipe
3. Long boss or long welding neck may be applied in lieu of half coupling (H) for vent, drain and instrument branch. But,
dimensional consideration shall be confirmed especially when apply to instrument branch.
T-BA0265-4
14 H H H H P P P B B B B B
16 H H H H P P P P P P F F F
MAIN SIZE
1.1/2
1/2
3/4
10
12
14
16
1
2
3
4
6
8
T-BA0265-4
BRANCH SIZE
NOTE:
1. Reinforcing pad shall be attached for pipe weld (P) and fabricated tee (F) if necessary
2. Design of reinforcing pad shall be in accordance with the requirement of ASME B31.3 Par.304.3.
Reinforcing pad shall be provided with vent hole, the dimension for reinforcing pad is as follows:
Diameter : 2 times of outside diameter of branch pipe
Thickness : same as main pipe
3. Long boss or long welding neck may be applied in lieu of half coupling (H) for vent, drain and instrument branch. But,
dimensional consideration shall be confirmed especially when apply to instrument branch.
T-BA0265-5
14 H H H H P P P B B B B B
16 H H H H P P P B B B B B B
MAIN SIZE
1.1/2
1/2
3/4
10
12
14
16
1
2
3
4
6
8
T-BA0265-5
BRANCH SIZE
NOTE:
1. Reinforcing pad shall be attached for pipe weld (P) and fabricated tee (F) if necessary
2. Design of reinforcing pad shall be in accordance with the requirement of ASME B31.3 Par.304.3.
Reinforcing pad shall be provided with vent hole, the dimension for reinforcing pad is as follows:
Diameter : 2 times of outside diameter of branch pipe
Thickness : same as main pipe
T-BA0265-6 (1/2)
PIPING CLASS INNER - A11A, A11K, A12K, A11L, B11A / OUTER – A11S, A12S
4x6 P P P B B B B
6x8 P P P P B B B B
MAIN SIZE
8 x 10 P P P P 5 5 B B B
10 x 12 P P P P 5 5 B B B B
12 x 16 P P P P 5 5 5 B B B B
14 x 16 P P P P 5 5 5 B B B B B
T-BA0265-6 (2/2)
1/2
3/4
1
T-BA0265-6
(2/2)
BRANCH SIZE
NOTE:
1. This table shall be applied to jacket outer piping
2. The branch welding tee + reducer (5) shall be composed of a welding tee and a reducer
3. The branch long boss or long welding neck (6) shall be applied for the branch for drain, vent, instrument and the
connection for jacketed fluid. If the application of long boss or long welding neck flange shall not be preferable, half
coupling may be applied.
4. If long boss or long welding neck will be for the connection of instrument, dimensional consideration shall be
confirmed.
T-BA0265-8
1.1/2
1/2
3/4
1
2
3
4
6
T-BA0265-8
BRANCH SIZE
NOTE:
1. For the branch connection of vent, drain, and instrument, the application of long boss or long welding neck flange
shall be preferred in lieu of half coupling (H)
2. The branch welding tee + reducer (5) shall be composed of a welding tee and a reducer.
3. If long boss or long welding neck will be for the connection of instrument, dimensional consideration shall be
confirmed.
T-BA0265-9
1.1/2
1/2
3/4
1
2
3
4
T-BA0265-9
BRANCH SIZE
NOTE:
1. For the branch connection of vent, drain, and instrument, the application of long boss or long welding neck flange
shall be preferred in lieu of welding outlet (W)
2. If long boss or long welding neck will be for the connection of instrument, dimensional consideration shall be
confirmed.
APPENDIX-A
ATTACHMENT
For CAPROLACTAM PLANT
FOR
ES NO. UBE-H-103
ATTACHMENT-9
REFERENCE DRAWINGS
REFERENCE DRAWINGS
A3.014.1
CARBON STEEL PIPES CALC. 1-4
UNIT: mm
CALC
NOMINAL CALC.1 CALC.2 CALC.3 CALC.4
NO.
PIPE SIZE
R 0.68 0.80 1.00 1.25
W W W W
(NPS) (DN) D T T T T
(kg/m) (kg/m) (kg/m) (kg/m)
16 400 406.4 6.35 62.64 7.14 70.30 7.14 70.30 9.53 93.27
18 450 457.2 6.35 70.60 7.14 79.24 7.14 79.24 9.53 105.21
20 500 508.0 6.35 78.55 7.14 88.19 7.14 88.19 9.53 117.15
22 550 558.8 6.35 86.51 7.14 97.13 7.92 107.59 9.53 129.08
24 600 609.6 6.35 94.46 7.14 106.08 7.92 117.51 9.53 141.02
26 650 660.4 7.14 115.02 7.14 115.02 8.74 140.45 10.31 165.28
28 700 711.2 7.14 123.97 7.92 137.36 9.53 164.90 11.13 192.15
30 750 762.0 7.14 132.91 7.92 147.28 9.53 176.84 11.91 220.30
32 800 812.8 7.14 141.85 8.74 173.30 10.31 204.03 11.91 235.22
34 850 863.6 7.92 167.12 8.74 184.25 10.31 216.94 12.70 266.49
36 900 914.4 7.92 177.04 9.53 212.65 11.13 247.92 14.27 316.75
38 950 965.2 7.92 206.14 9.53 224.59 11.91 279.98 14.27 334.63
40 1000 1016.0 8.74 217.09 10.31 255.69 11.91 294.90 14.27 352.51
42 1050 1066.8 8.74 268.61 10.31 268.61 12.70 330.13 15.88 411.54
44 1100 1117.6 10.31 281.52 11.13 303.69 14.27 388.26 15.88 431.43
46 1150 1168.4 10.31 317.63 11.13 317.63 14.27 406.14 17.48 496.11
48 1200 1219.2 11.13 331.57 11.91 354.58 14.27 424.01 17.48 518.01
50 1250 1270.0 11.13 369.50 11.91 369.50 14.27 441.89 17.48 539.91
52 1300 1320.8 11.91 384.42 12.70 409.67 15.88 511.01 19.05 611.53
54 1350 1371.6 11.91 399.34 12.70 425.58 15.88 530.90 19.05 635.39
56 1400 1422.4 12.70 441.49 14.27 495.52 15.88 550.79 20.62 712.79
58 1450 1473.2 12.70 457.40 14.27 513.39 17.48 627.50 20.62 738.62
60 1500 1524.0 14.27 531.27 14.27 531.27 17.48 649.40 22.23 823.26
Remarks:
”R” is nominal ratio of thickness/diameter of pipe CALC.NO.is nominal thickness like
schedule No
A3.021.1
STAINLESS STEEL PIPES CALC. 1S-4S
UNIT: mm
CALC
NOMINAL CALC.1S CALC.2S CALC.3S CALC.4S
NO.
PIPE SIZE
R
W W W W
(NPS) (DN) D T T T T
(kg/m) (kg/m) (kg/m) (kg/m)
14 350 355.6 3.96 35.03 6.35 55.78 6.35 55.78 7.14 62.58
16 400 406.4 3.96 40.09 6.35 63.90 6.35 63.90 7.14 71.70
18 450 457.2 5.16 58.67 6.35 72.01 6.35 72.01 7.14 80.83
20 500 508.0 5.16 65.26 6.35 80.12 6.35 80.12 7.14 89.95
22 550 558.8 5.16 71.86 6.35 88.24 6.35 88.24 7.92 109.74
24 600 609.6 5.16 78.45 6.35 96.35 7.14 108.20 7.92 119.86
26 650 660.4 5.16 85.04 6.35 104.47 7.14 117.32 8.74 143.26
28 700 711.2 6.35 112.58 6.35 112.58 7.92 140.10 8.74 154.43
30 750 762.0 6.35 120.69 7.14 135.57 7.92 150.22 10.31 194.94
32 800 812.8 7.14 144.69 7.14 144.69 8.74 176.76 11.13 224.43
34 850 863.6 7.14 153.81 7.92 170.46 8.74 187.93 11.13 238.65
36 900 914.4 7.92 180.58 7.92 180.58 10.31 234.46 11.91 270.36
38 950 965.2 7.92 190.70 7.92 190.70 10.31 247.63 12.70 304.27
40 1000 1016.0 7.92 200.82 8.74 221.43 11.13 281.32 12.70 320.50
42 1050 1066.8 7.92 210.94 8.74 232.60 11.13 295.54 14.27 377.79
44 1100 1117.6 7.92 221.06 10.31 287.15 11.91 331.24 15.09 418.47
46 1150 1168.4 7.92 231.18 10.31 300.33 11.91 346.46 15.09 437.75
48 1200 1219.2 7.92 241.30 10.31 313.50 12.70 385.41 15.88 480.65
50 1250 1270.0 8.74 277.27 11.13 352.43 12.70 401.64 15.88 500.94
52 1300 1320.8 8.74 288.44 11.13 366.65 14.27 468.96 17.48 573.04
54 1350 1371.6 8.74 299.61 11.91 407.33 14.27 487.19 19.05 648.10
56 1400 1422.4 10.31 366.20 11.91 422.55 15.09 534.16 19.05 672.44
58 1450 1473.2 10.31 379.37 11.91 437.77 15.09 553.44 19.05 696.78
60 1500 1524.0 10.31 392.54 12.70 482.78 15.88 602.39 20.62 779.74
Remarks:
”R” is nominal ratio of thickness/diameter of pipe CALC.NO.is nominal thickness like
schedule No
A0265.01
THICKNESS TABLE for STAINLESS STEEL PIPES SCH.20S
UNIT: mm
CALC
NOMINAL SCH.20S
NO.
PIPE SIZE
R
W W W W
(NPS) (DN) D T T T T
(kg/m) (kg/m) (kg/m) (kg/m)
1/2 15 21.3 2.5 1.20
3/4 20 26.7 2.5 1.54
1 25 33.4 3.0 2.32
1.1/4 32 42.2 3.0 2.97
1.1/2 40 48.3 3.0 3.41
2 50 60.3 3.5 4.97
2.1/2 65 73.0 3.5 6.35
3 80 88.9 4.0 8.48
3.1/2 90 101.6 4.0 9.72
4 100 114.3 4.0 11.0
5 125 141.3 5.0 16.8
6 150 168.3 5.0 20.0
8 200 219.1 6.5 34.0
10 250 273.1 6.5 42.2
12 300 323.9 6.5 50.5
NOTES: 1. Sch. 20S pipe wall thickness shall be in accordance with JIS G3459 (2012).
A0265.02
THICKNESS TABLE for STAINLESS STEEL PIPES CALC.20S
UNIT: mm
CALC
NOMINAL CALC.20 S
NO.
PIPE SIZE
R
W W W W
(NPS) (DN) D T T T T
(kg/m) (kg/m) (kg/m) (kg/m)
14 350 355.6 5.16 45.48
16 40 406.4 5.16 52.07
18 450 457.2 5.16 58.67
NOTES:
“CALC.NO” is a nominal thickness like Schedule No.
A0265.03
THICKNESS TABLE for CARBON STEEL PIPES CALC. 20
UNIT: mm
CALC
NOMINAL CALC.20
NO.
PIPE SIZE
R
W W W W
(NPS) (DN) D T T T T
(kg/m) (kg/m) (kg/m) (kg/m)
44 1100 1117.6 9.53 260.50
68 1700 1727.2 11.91 503.72
NOTES:
CALC NO is nominal thickness like schedule No.
A0265.04
STIFFENER FOR VACUUM PIPING
A3.204.42
TOLERANCES FOR ANSI FLANGES (SO, SW, LJ)
UNIT: mm
+0.8
10B AND SMALLER
LAPPED, -0
Bo SLIP-ON, AND
SOCKET WELDING +1.6
12B AND LARGER
INSIDE -0
DIAMETER +0.8
10B AND SMALLER
-0
B
+1.6
12B AND LARGER
-0
+3.2
THICKNESS 18B AND SMALLER
-0
Q
+4.8
20B AND LARGER
-0
Remark:
These dimensional tolerances conform to ANSI B16.5.
A3.204.43
TOLERANCES FOR ANSI FLANGES (WN)
UNIT: mm
+0.4
5 B AND SMALLER
-0.8
HUB DIAMETER H
+4.0
6 B AND LARGER
-0.8
+0.8
10 B AND SMALLER
-0.8
+1.6
INSIDE DIAMTER B 12 B THRU 18B
-1.6
+3.2
20 B AND LARGER
-1.6
+3.2
18 B AND SMALLER
-0
THICKNESS Q
+4.8
20 B AND LARGER
-0
DIAMETER OF RAISED 1.6 RAISED FACE ± 0.8
R.K
FACE 6.4 RAISED FACE ± 0.5
LENGTH OF THROUGH 10 B AND SMALLER ± 1.6
Y
HUB 12 B AND LARGER ± 3.2
I.D. AND O.D. OF C1
LARGE AND SMALL C2
± 0.5
TONGUE & GROOVE, AND C3
MALE & FEMALE C4
BOLT CIRCLE DIAMETER ± 1.6
ECCENTRICITY BETWEEN
BOLT HOLE C 2.1/2 B AND SMALLER ± 0.8
BOLT CIRCLE DIAMETER
AND MACHINED FACING
3 B AND LARGER ± 1.6
DIAMETER
Remark:
These dimensional tolerances conform to ANSI B16.5.
A3.250.44
ANSI FLANGES CLASS 150 (LJ-RF TYPE)
PLUG WELDING
NOMIINAL
p N
SIZE (B)
1/2 - 1
3/4 - 1
1 - 1
(1.1/4) - 1
1.1/2 - 1
2 - 1
2.1/2 - 1
3 50 5
(3.1/2) 60 5
4 65 5
(5) 80 5
6 100 9
8 130 9
10 150 9
12 180 9
14 200 9
16 230 9
18 260 13
20 280 13
24 340 13
Unit : mm
NOMINAL
FLANGE DIMENSIONS BOLT HOLES Weight
FLANGE SIZE
Nominal of
Number Dia. of
Bolt Size Flange
(A) (B) O Bo X Q Y r2 g C of Bolt
(kg)
Bolts Holes
15 1/2 89 22.9 30.2 11.5 16 3 35 60.3 4 15.7 U-1/2 0.5
20 3/4 98 28.2 38.1 13.0 16 3 43 69.8 4 15.7 U-1/2 0.9
25 1 108 34.9 49.2 14.5 17 3 51 79.4 4 15.7 U-1/2 0.9
(32) (1.1/4) 117 43.7 58.7 16.0 21 5 64 88.9 4 15.7 U-1/2 1.4
40 1.1/2 127 50.0 65.1 17.5 22 6 73 98.4 4 15.7 U-1/2 1.4
50 2 152 62.5 77.6 19.5 25 8 92 120.6 4 19.1 U-5/8 2.3
65 2.1/2 178 75.4 90.5 22.5 29 8 105 139.7 4 19.1 U-5/8 3.2
80 3 191 91.4 107.9 24.0 30 10 127 152.4 4 19.1 U-5/8 3.6
(90) (3.1/2) 216 104.1 122.2 24.0 32 10 140 177.8 8 19.1 U-5/8 5.0
100 4 229 116.8 134.9 24.0 33 11 157 190.5 8 19.1 U-5/8 5.9
(125) (5) 254 144.5 163.5 24.0 36 11 186 215.9 8 22.4 U-3/4 6.8
150 6 279 171.4 192.1 25.5 40 13 216 241.3 8 22.4 U-3/4 8.6
200 8 343 222.2 246.1 29.0 44 13 270 98.4 8 22.4 U-3/4 13.6
250 10 406 277.4 304.8 30.5 49 13 324 361.9 12 25.4 U-7/8 19.5
300 12 483 328.2 365.1 32.0 56 13 381 431.8 12 25.4 U-7/8 29.0
350 14 535 360.2 400.0 35.0 79 13 413 476.2 12 28.4 U-1 33.0
400 16 595 411.2 457.2 37.0 87 13 470 539.7 16 28.4 U-1 47.0
450 18 635 462.3 504.8 40.0 97 13 533 577.8 16 31.8 U-1.1/8 66.5
500 20 700 514.3 558.8 43.0 103 13 584 635.0 20 31.8 U-1.1/8 72.0
600 24 815 615.9 663.6 48.0 111 13 692 749.3 20 35.1 U-1.1/4 89.0
Remarks: 1. The dimensions conform to metric (SI) dimensional table of ASME B16.5, except for
“Dia. of Bolt Holes” converted from inch dimensions in ASME B16.5.
2. For dimensional tolerances, see DWG No. A3.204.42
3. If possible, nominal flange size given in brackets should be avoided from use.
A3.250.49
ANSI FLANGES CLASS 150 (SO-SMALL T&G)
A0265.21
FLANGES T.F.S 125 (SO-FF)
(650) (26) 870.0 667.0 723.9 50.8 85.7 806.5 24 34.9 U1.1/4 106.6 226.5
700 28 927.1 717.6 781.1 52.4 87.3 863.6 28 34.9 U1.1/4 122.4 265.0
(750) (30) 984.3 768.4 831.9 54.0 88.9 914.4 28 34.9 U1.1/4 138.3 309.2
800 32 1060.5 819.2 889.0 57.2 92.1 977.9 28 41.3 U1.1/2 170.1 377.4
(850) (34) 1111.3 870.0 939.8 58.7 93.7 1028.7 32 41.3 U1.1/2 181.4 424.5
900 36 1168.4 920.8 997.0 60.3 95.3 1085.9 32 41.3 U1.1/2 204.1 484.1
950 38 1238.3 471.6 1060.5 60.3 95.3 1149.4 32 41.3 U1.1/2 240.4 546.3
1000 40 1289.1 1022.4 1111.3 63.5 98.4 1200.2 36 41.3 U1.1/2 258.5 622.6
1050 42 1346.2 1073.2 1168.4 66.7 101.6 1257.3 36 41.3 U1.1/2 294.8 715.4
1100 44 1403.4 1124.0 1219.2 66.7 101.6 1314.5 40 41.3 U1.1/2 312.9 776.9
1150 46 1454.2 1174.8 1270.0 68.3 103.2 1365.3 40 41.3 U1.1/2 331.1 856.3
1200 48 1511.3 1225.6 1327.2 69.9 104.8 1422.4 44 41.3 U1.1/2 362.8 945.9
1250 50 1568.5 1276.4 1378.0 69.9 104.8 1479.6 44 47.6 U1.3/4 376.4 1010.8
1300 52 1625.6 1327.2 1435.1 73.0 108.0 1536.7 44 47.6 U1.3/4 417.2 1137.2
1350 54 1682.8 1378.0 1492.3 76.2 111.1 1593.9 44 47.6 U1.3/4 464.9 1274.4
1500 60 1854.2 1530.4 1657.4 79.4 114.3 1759.0 52 47.6 U1.3/4 567.0 1615.0
REMARKS
1. If possible, nominal flange size given in brackets should be avoided from use.
2. These dimensions conform to Tailor Forge Standard.
A0265.22
FLANGES CLASS 150 (WN-SMALL T&G)
A0265.23
LONG WELDING NECK FLANGES ANSI 150
(EXPECT PIPING CLASS A11S AND A12S)
100
or
150
UNIT: mm
NOMANAL
FLANGE DIMENSIONS BOLT HOLES
FLANGE SIZE
NOMINAL
NUHBER DIA.OF BOLT
(A) (B) O B H R Q C OF BOLT SIZE
BQLTS HOLES
A0265.24
LONG WELDING NECK FLANGES ANSI 300
UNIT: mm
NOMANAL
FLANGE DIMENSIONS BOLT HOLES
FLANGE SIZE
NOMINAL
NUHBER DIA.OF BOLT
(A) (B) O B H R Q C OF BOLT SIZE
BQLTS HOLES
A0265.25
LONG WELDING NECK FLANGES ANSI 600
UNIT: mm
NOMANAL
FLANGE DIMENSIONS BOLT HOLES
FLANGE SIZE
NOMINAL
NUHBER DIA.OF BOLT
(A) (B) O B H R Q C OF BOLT SIZE
BQLTS HOLES
A-9-2
DIMENSION TABLE FOR Cr. CAST IRON FLANGE
NOM PACKING
PIPE FLANGE LENGTH
GROOVE
PIPE
SIZE d1 W do D C g T f h n R P1 P2 STD AVAILABLE
1 25 25 8 41 108 79.5 51 11.2 1 15.7 4 5 45 35 - -
1½ 40 40 10 60 127 98.5 73 14.2 2 15.7 4 5 65 55 - -
2 50 50 12 74 152 120.5 92 15.8 2 19.1 4 5 85 70 2000 1000, 1500
1000, 2500
2½ 65 65 12 89 178 139.5 105 17.5 2 19.1 4 5 100 85 -
3000
2000 1000, 1500,
3 80 75 12 99 191 152.5 127 19.1 2 19.1 4 5 115 95
3000 2500
1000, 2000,
4 100 100 13 126 229 190.5 157 23.9 2 19.1 8 5 140 120 3000 1500, 2500,
4000
1500, 2000,
5 125 125 13 151 254 216.0 186 23.9 2 22.4 8 8 160 140 3000
2500
6 150 150 13 176 279 241.5 216 25.4 2 22.4 8 8 195 175 3000 1000, 1500
8 200 200 15 230 343 298.5 270 28.4 2 22.4 8 8 250 225 3000 1500, 2000
10 250 250 15 280 406 362.0 324 30.2 2 25.4 12 10 300 275 3000 2000
12 300 300 16 330 483 432.0 381 31.8 3 25.4 12 10 350 325 4000
14 350 350 18 386 533 476.0 413 35.1 3 29 12 10 395 375 5000
2000
16 400 400 18 436 597 539.5 470 36.6 3 29 16 10 450 425 5000
2500
18 450 455 20 495 635 578.0 533 39.7 3 32 16 10 500 475 5000 3000
20 500 505 20 545 698 635.0 584 42.9 3 32 20 10 555 530 5000 3500
22 550 555 22 599 749 692.0 635 47.8 3 35 20 10 605 580 5000 4000
4500
24 600 605 22 649 813 749.5 692 47.8 3 35 20 10 660 630 5000
5000
30 750 750 25 800 984 914.5 856 53.8 3 35 28 10 815 785 5000
36 900 900 27 954 1168 1086.0 1022 60.5 3 41 32 10 975 935 5000
A3.301.1 (1/2)
TOLERANCE FOR BUTT WELDING FITTING
45o
and
ALL FITTINGS 90o REDUCER CAP 180oC RETURN
ELBOW
and TEE
Center-to- Center-to- Back-to-
Overall Overall Alignment
Nominal OD(1) at End Center Face
ID at End Wall Thk Length Length of Ends
Pipe Size Bevel Dimension Dimension Dimension
H E U
F,N,C,M B K
½ to 2½ 1 0.8 2 2 4 7 7 1
3 to 3½ 1 1.6 2 2 4 7 7 1
4 +2-1 1.6 2 2 4 7 7 1
5 to 6 +3-1 1.6 Not less 2 2 7 7 7 1
8 2 1.6 than 2 2 7 7 7 1
87.5% of
10 +4-3 3.2 nominal 2 2 7 10 7 2
12 to 18 +4-3 3.2 thickness 2 3 7 10 7 2
20 to 24 +6-5 4.8 3 3 7 10 7 2
26 to 30 +7-5 4.8 3 3 10
32 to 48 +7-5 4.8 5 5 10
A3.301.1 (2/2)
TOLERANCE FOR BUTT WELDING FITTING
90o
All Fittings 180o Returns
Elbows
Angularity A O K U
Nominal
Canter-to-Canter
Pipe Outside(i)
Canter-to-End
Inside Wall
Alignments of
Back-to-Face
Dimension
Dimension
Dimension
Size Diameter Diameter Thick- Off Off
Ends
at Bevel at End ness Angle Plane
Q P
4 +2 ±1.6 ±1 ±2 ±2 ±7 ±7 ±1
Thickness
5-6 +3 / -1 ±1.6 ±2 ±4 ±2 ±7 ±7 ±1
8 2 ±1.6 ±2 ±4 ±2 ±7 ±7 ±1
10 – 12 +4 / -3 ±3.2 ±3 ±5 ±3 ±10 ±7 ±2
14 – 18 +4 / -3 ±3.2 ±4 ±10 ±3 ±10 ±7 ±2
20 - 24 +6/-5 ±4.8 ±4 ±10 ±3 ±10 ±7 ±2
Note:
Dimensions are in millimeters.
(i) Out-of-Round is the sum of absolute values of plus and minus tolerance.
Remark:
These dimensions conform to metric (SI) dimensional table of ANSI B16.86.
B3.314.2 (1/3)
FITTING STEEL (BW)
ELBOW / CAP
NOMINAL 45o LIMITING
SIZE 90o ELBOW 180o ELBOW 180o ELBOW
D ELBOW CAP WALL
N B K
F THICKNESS
(A) (B) LONG LONG SHORT LONG SHORT LONG SHORT E E1
15 1/2 21.3 157 38.1 - 76.2 - 47.8 - 25.4 25.4 4.57
20 3/4 26.7 11.2 28.4 - 57.2 - 42.9 - 25.4 25.4 3.81
25 1 33.4 22.4 38.1 25.4 76.2 50.8 55.6 41.1 38.1 38.1 4.57
(32) (1.1/4) 42.2 25.4 47.8 31.8 95.3 63.5 69.9 52.3 38.1 38.1 4.83
40 1.1/2 48.3 28.4 57.2 38.1 114.3 76.2 82.6 62.0 38.1 38.1 5.08
50 2 60.3 35.1 78.2 50.8 152.4 101.6 106.4 81.0 38.1 44.5 5.59
65 2.1/2 73.0 44.5 95.3 63.5 1190.5 127.0 131.8 100.1 38.1 50.8 7.11
80 3 88.9 50.8 114.3 76.2 228.6 152.4 158.8 120.7 50.8 63.5 7.62
(90) (3.1/2) 101.6 57.2 133.4 88.9 266.7 177.8 184.2 139.7 63.5 76.2 8.13
100 4 114.3 63.5 152.4 101.8 304.8 203.2 209.6 158.8 63.5 76.2 8.64
(125) (5) 141.3 79.2 190.5 127.0 381.0 254.0 261.9 196.9 76.2 88.9 9.65
150 6 168.3 95.3 228.6 152.4 457.2 304.8 312.7 236.5 88.8 101.6 10.92
200 8 219.1 127.0 304.8 203.2 609.6 406.4 414.3 312.7 101.6 127.0 12.70
250 10 273.1 158.8 381.0 254.0 762.0 508.0 517.7 390.7 127.0 152.4 12.70
300 12 323.9 190.5 457.2 304.8 914.4 609.6 619.3 466.9 152.4 177.8 12.70
350 14 355.6 222.3 533.4 355.6 1066.8 711.2 711.2 533.4 165.1 190.5 12.70
400 16 406.4 245.0 609.6 406.4 1219.2 812.8 812.8 609.6 177.8 203.2 12.70
450 18 457.2 285.8 685.8 457.2 1371.6 914.4 914.4 685.8 203.2 226.6 12.70
500 20 508.0 317.5 7620 508.0 1524.0 1016.0 1016.0 762.0 228.6 254.0 12.70
(550) (22) 558.8 342.9 838.2 558.8 1676.4 1117.6 1117.6 838.2 254.0 254.0 12.70
600 24 609.6 381.0 914.4 609.6 1828.8 1219.2 1219.2 914.4 266.7 304.8 12.70
(650) (26) 660.4 406.4 990.6 660.4 266.7
700 28 711.2 438.2 1068.8 711.2 266.7
(750) (30) 762.0 469.9 1143.0 762.0 266.7
800 32 812.8 501.7 1219.2 812.8 266.7
(850) (34) 863.6 533.4 1295.4 863.6 266.7
900 36 914.4 565.2 1371.6 914.4 266.7
950 38 965.2 599.9 11447.8 965.2 304.8
1000 40 1016.0 632.0 1524.0 1016.0 304.8
1050 42 1066.8 660.4 1600.2 1066.8 304.8
1100 44 1117.8 695.5 1676.4 1117.6 342.9
1150 46 1168.4 726.9 1752.6 1168.4 342.9
1200 48 1219.2 759.0 1828.8 1219.2 342.9
REMARKS
1. These dimensions conform to ASME B16.9 and ASME B16.28
2. Length E1 applies for thickness greater that given in column “LIMITING WALL THICKNESS”
3. For dimensional tolerance, see DWG NO. A3.301.1.1
4. If possible, nominal size given in brackets should be avoided from use
B3.314.2 (2/3)
FITTING STEEL (BW)
B3.314.2 (3/3)
FITTING STEEL (BW)
A3.312.2
HALF COUPLING (SCRD & SW)
Unit : mm
TYPE (I) TYPE (II)
NOMINAL
TOLERANCE
SIZE 3000LB 6000LB 3000LB 6000LB 9000LB
(SCH160) (XXS) MAX (SCH80) (SCH160) (XXS)
F
MIN. MIN. MIN
W MAX MAX MIN F MAX MAX MAX
L2 B C MIN MIN MIN
(A) (B) D MIN D MIN E MIN MIN MIN
T T T
D1 D1 D1 D1 D1
7.6 4.8 10.9 7.6 4.8
(6) (1/8) 6.4 6.7 15.9 15.7 22.4 9.7 15.7 3.2 3.4 - - -
6.1 3.2 10.7 6.1 3.2
Remarks
1. These dimensions conform to SME B16.11
2. Tolerances of “Concentricity of Bore” ±0.8mm, Coincidence of Axes” 1.5/300 mm.
3. If possible, nominal size given in brackets should be avoided from use.
A3.377.3
CAP (SW)
UNIT: mm
NOMINAL
B DEPTH C (MIN) K (MIN)
PIPE SIZE
OF
(MAX) SOCKET
(A) (B) (MIN) (MIN) 3000lb 6000lb 9000lb 3000lb 6000lb 9000lb
mm inch (SCH80) (SCH160) (XYS) (SCH80) (SCH160) (XYS)
22.0
15 1/2 9.6 4.1 5.2 8.2 6.1 7.2 9.2
21.7
27.3
20 3/4 12.7 4.3 6.1 8.6 7.0 8.8 10.4
27.1
34.0
25 1 12.7 5.0 7.0 10.0 8.3 10.6 12.6
33.8
42.8
(32) 11/4 12.7 5.4 7.0 10.6 9.6 11.8 14.6
42.5
48.9
40 11/2 12.7 5.6 7.8 11.1 10.5 13.3 15.9
46.6
61.4
50 2 15.7 6.1 9.6 12.1 12.2 16.4 18.5
61.1
Remarks:
(1) Tolerances of “CONCENTFICITY OF BORE” ±0.8mm
“COINCIDENCE OF AXES” 1.5/300 mm
(2) IF possible, nominal size given in brackets should be avoided from use.
(3) Dimension K of 5ch.80 and sch.160 conform to JIS B2316-B6, and dimension K of XXS
Conform to Contractor standard.
A0265.31 (1/3)
FITTINGS LARGE BW (ELBOWS)
A0265.31 (2/3)
FITTINGS LARGE BW (TEE, REDUCERS)
A0265.31 (3/3)
CAPS STEEL LARGE (BW)
UNIT :mm
R r h E
NPS D
REFERENCE REFERENCE (MINIMUM) (MINIMUM)
50 1270.0 1127.2 215.2 48 371.5
52 1320.8 1173.1 224.0 48 384.2
54 1371.6 1219.1 232.8 48 396.9
56 1422.4 1263.6 241.3 50 412.0
58 1473.2 1309.5 250.0 50 424.7
60 1524.0 1352.7 258.3 50 438.1
REMARKS
(1) Above dimensions are based on follows.
H=0.25d, R=0.9045d, r=0.1727d
(2) Dimension “t” shall be equal to thickness of the connected pipe.
(3) These dimensions are Contractor standards.
A0265.32
HALF NIPPLE
UNT: mm
NOMINAL PIPE SIZE L
(NPS) (mm)
1/2 13.56
3/4 13.86
1 17.34
1.1/2 18.38
Remarks:
Threaded end conform to ANSI/ASME B1.20.1 Pipe Thread (NPT).
A0265.33 (1/3)
DIMENSION OF MITRE ELBOW
A0265.33 (2/3)
DIMENSION OF MITRE ELBOW
A0265.33 (3/3)
DIMENSION OF MITRE ELBOW
A0265.34
LONG BOSS, SCH.40S, SCH.80, SCH.80S
UNT: mm
NOMINAL PIPE SIZE A B D d d1 t T
1/2 30.0 20.0 30.0 21.3 13.9 3.73 8.05
3/4 30.0 20.0 36.0 26.7 18.9 3.91 8.05
1 25.0 25.0 46.0 33.4 24.3 4.55 10.85
1.1/2 25.0 25.0 65.0 48.3 38.1 5.08 13.45
REMARKS:
(1) B2o : According to outside diameter of main pipe.
(2) B1o + B2o ≥ 45o
(3) Except for dimension „d‟ dimensional tolerances shall be in accordance with
DWG.NO.A0265.35.
(4) When threaded end (TE) specified end shall be threaded in accordance with ANSI/ASME
B1.20.1 Pipe Threads (NPT).
(5) Dimension „d‟ shown in the above table is applied to SCH.80 & SCH.80S.
(6) When bevel end (BE) specified, welding end preparation (DETAIL „X‟) are as follows:
Case 1: T=SCH.80 (SCH.80S)
Case 2: T<SCH.80 (SCH.80S)
(7) Dimension „I.D‟ (Inside diameter) shown DTAIL „X‟ Case2 are equal to the connected pipe.
A0265.35
DIMENSIONAL TOLERANCES OF LONG BOSS
UNIT: mm
MARK DIMENSION RANGE TOLERANCE
UP TO 16mm +0.4 / -0
OVER 16mm TO 63mm +0.8 / -0.8
d
OVER 63mm TO 250mm +1.5 / -0.8
OVER 250mm TO 1000mm +2.4 / -0.8
UP TO 16mm +1.0 / -0
OVER 16mm TO 63mm +1.4 / -0
A, B, and H
OVER 63mm TO 250mm +2.4 / -0
OVER 250mm TO 1000mm +4.0 / -0
t -0
UP TO 16mm +0 / -0.4
OVER 16mm TO 63mm +0 / -0.6
do
OVER 63mm TO 250mm +0 / -1.0
OVER 250mm TO 1000mm +0 / -1.6
A0265.36
WELDING OUTLET (SCH.20, 40, 40S, 80)
UNIT: mm
PIPE SIZE (NPS) D A B T d
1/2 21.3 23.0 26.0 3.73 13.84
3/4 26.7 25.0 35.0 3.91 18.88
1 33.4 32.0 42.0 4.55 24.30
1.1/2 48.3 36.0 60.0 5.08 38.14
2 60.3 40.0 75.0 5.54 49.22
REMARKS:
(1) Dimension „d‟ shown in the above table is applied to SCH.80
(2) Welding end preparation (DETAIL „X‟) are as follows:
Case 1: T=SCH 80
Case 2: T<SCH 80
(3) Dimension „I.D‟ shown in DETAIL‟X‟ Case2 are equal to the connected pipes.
(4) B2o : According to outside diameter of main pipe
(5) B1o + B2o ≥ 45o
(6) For dimensional tolerances, see DWG.NO.A0265.35.
A3.403.1
DIMENSIONAL TOLERANCES FOR SHEET GASKETS & VOLTEX GASKETS
SHEET GASKET
TOLERANCES
DIMENSIONS
D1 & D 2 ECCENTRICITY T
≤ 100 ± 0.5 0.5
100 < SIZE ≤ 500 ± 0.8 0.5 ± 1.0
SIZE > 500 ± 1.0 0.5
VOLTEX GASKETS
TOLERANCES
DIMENSIONS GASKET INNER & OUTER RING THICKNESS
d1 & d2 D1 & D 2 T, t1 & t2
SIZE ≤ 250 ± 0.5 ± 0.3
250 < SIZE ≤ 630 ± 0.8 ± 0.5 ± 0.2
SIZE > 630 ± 1.3 ± 0.8
NOTES.
1. DIMENSIONS ARE GIVEN IN MILLIMETERS.
A3.410.8
SHEET GASKETS, ANSI CLASS FLANGE (T&G)
UNT: mm
NOMINAL SIZE D1 D2
(A) (S) SMALL & LARGE SMALL LARGE
15 1/2 25 35 35
20 3/4 33 43 43
25 1 38 46 51
(32) (1.1/4) 48 57 64
40 1.1/2 54 64 73
50 2 73 83 92
65 2.1/2 86 95 105
80 3 108 118 127
(90) (3.1/2) 121 130 140
100 4 132 145 157
(125) (5) 160 173 186
150 6 190 203 216
200 8 238 254 270
250 10 286 305 324
300 12 343 362 381
350 14 375 394 413
400 16 425 448 470
450 18 489 511 534
500 20 535 559 584
600 24 640 666 690
Remarks:
1. For dimensional tolerances, see DWG.NO. A3.403.1.
2. If possible, nominal size given in brackets should be avoided from use.
A3.425.2
TEFLON CUSHION GASKET, ANSI CLASS 150, 300
UNIT:
mm
NOMINAL SIZE 150 300
D1 D2 T
(A) (B) D3 D4 D3 D4
15 1/2 18 24 36 45 36 51
20 3/4 23 29 44 54 44 66
25 1 30 36 52 64 52 72 2.3
(32) (11/4 ) 41 47 65 73 65 82
40 11/2 47 53 74 83 74 95
50 2 60 68 92 103 92 110
65 21/2 73 81 105 122 105 129
80 3 95 103 127 135 127 148
1
(90) (3 /2) 108 116 140 161 140 164
100 4 126 134 157 173 157 180
(125) (5) 154 162 186 196 186 215
150 6 184 192 216 221 216 250
200 8 232 240 270 277 270 305
3.2
250 10 280 288 324 337 324 360
300 12 337 345 381 407 381 420
350 14 367 375 413 449 413 484
400 16 422 430 470 512 470 538
450 18 477 485 533 547 533 595
500 20 527 535 584 604 584 651
550 22 577 585 641 657 641 702
600 24 627 635 692 715 692 772
Remark:
If possible, nominal size given in brackets should be avoided from use.
A0265.41
SHEET GASKETS T. F. S 125 (SO-FF)
UNIT: mm
NOMINAL FLANGE SIZE
D1 D2 D3 N h
(A) mm (B) inch
(650) (26) 660 806.5 67.0 24 34.9
700 28 710 863.6 927.1 28 34.9
(750) (30) 760 914.4 964.3 25 34.9
800 32 815 977.9 1060.5 28 41.3
(850) (34) 865 1028.7 1111.3 32 41.3
900 36 915 1085.9 1165.4 32 41.3
Remark:
If possible, nominal flange size given in bracket should be avoided from use.
A0265.42
SHEET GASKET FOR CLASS 150, FLANGES (SMALL T/G TYPE)
UNIT : mm
NORMINAL FLANGE SIZE
D1 D2 t
(A) (B)
650 26 669.4 ±0.5 692.8 ±0.5 3.0
700 28 720.2 ±0.5 743.6 ±0.5 3.0
750 30 771.0 ±0.5 794.4 ±0.5 3.0
850 34 872.6 ±0.5 899.2 ±0.5 3.0
900 36 923.4 ±0.5 950.0 ±0.5 3.0
1000 40 1028.1 ±0.5 1057.9 ±0.5 3.0
1100 44 1129.7 ±0.5 1159.5 ±0.5 3.0
1200 48 1234.4 ±0.5 1264.2 ±0.5 3.0
1300 52 1336.0 ±0.5 1365.8 ±0.5 3.0
1400 56 1437.7 ±0.5 1467.5 ±0.5 3.0
1500 60 1544.0 ±0.5 1575.4 ±0.5 3.0
1700 68 1757.4 ±0.5 1792.0 ±0.5 3.0
A0265.43
SHEET GASKET ANSI 15O-RAISED FACE (PIPING CLASS: A11A)
UNIT: mm
NOMINAL PIPE SIZE CLASS 150
INTERNAL Inch (NPS) EXTERNAL Inch (NPS) D1 D2
1/2 1.1/2 21 86
3/4 1.1/2 27 86
1 2 33 105
1.1/2 2.1/2 48 124
2 3 60 136
2.1/2 4 73 175
3 4 89 175
4 6 114 222
6 8 168 279
Remarks:
1. These dimensions conform to ANSI B16.21
2. For dimensional tolerances, see DWG.NO.A3.403.1.
A0265.44
SHEET GASKET ANSI 15O - RAISED FACE (PIPING CLASS: A11K, A12K, A11L)
UNIT: mm
NOMINAL PIPE SIZE CLASS 150
INTERNAL Inch (NPS) EXTERNAL Inch (NPS) D1 D2
1/2 1.1/2 15.7 86
3/4 2.1/2 20.9 86
1 2 26.6 105
11/2 2.1/2 40.9 124
2 3 54.7 136
21/2 4 66.9 175
3 4 82.8 175
4 6 108.2 222
6 8 158.3 279
8 10 206.1 340
10 12 260.0 410
12 14 304.7 450
12 16 304.7 515
Remarks:
1. Dimension “D2” conforms to ANSI B16.21
2. For dimensional tolerances, see DWG.NO.A3.403.1.
A0265.45
SHEET GASKET ANSI 300 - RAISED FACE (PIPING CLASS: B11A)
UNIT: mm
NOMINAL PIPE SIZE CLASS 150
INTERNAL Inch (NPS) EXTERNAL Inch (NPS) D1 D2
1/2 1.1/2 21 95
3/4 2.1/2 27 95
1 2 33 111
11/2 2.1/2 48 130
2 3 60 149
21/2 4 73 181
3 4 89 181
4 6 114 251
6 8 168 308
Remarks:
1. Dimension “D2” conforms to ANSI B16.21
2. For dimensional tolerances, see DWG.NO.A3.403.1.
A3.560.1
BOLTS/NUTS FOR FLANGE (RF)
Nominal Flange
#150 #300
Size
(A) (B) d No H LM LS S d No H LM LS S
15 1/2 U-1/2 4 12.7 50 60 34 U-1/2 4 12.7 55 70 34
20 3/4 U-1/2 4 12.7 50 70 34 U-5/8 4 15.9 60 80 42
25 1 U-1/2 4 12.7 50 70 34 U-5/8 4 15.9 60 80 42
(32) (1.1/4) U-1/2 4 12.7 55 75 34 U-5/8 4 15.9 65 85 42
40 1 1/2 U-1/2 4 12.7 60 75 34 U-3/4 4 19.1 75 100 50
50 2 U-5/8 4 15.9 65 85 42 U-5/8 8 15.9 70 90 42
65 2.1/2 U-5/8 4 15.9 70 90 42 U-3/4 8 19.1 85 105 50
80 3 U-5/8 4 15.9 75 95 42 U-3/4 8 19.1 90 115 50
(90) (3.1/2) U-5/8 8 15.9 75 95 42 U-3/4 8 19.1 95 115 50
100 4 U-5/8 8 15.9 75 95 42 U-3/4 8 19.1 95 120 50
(125) (5) U-3/4 8 19.1 80 105 50 U-3/4 8 19.1 100 125 50
150 6 U-3/4 8 19.1 85 105 50 U-3/4 12 19.1 105 130 50
200 8 U-3/4 8 19.1 90 115 50 U-7/8 12 22.2 120 150 53
250 10 U-7/8 12 22.2 95 125 53 U-1 16 25.4 135 165 63
300 12 U-7/8 12 22.2 100 130 53 U-1.1/8 16 28.6 145 180 71
350 14 U-1 12 25.4 110 140 63 U-1.1/8 20 28.6 150 185 71
400 16 U-1 16 25.4 115 145 63 U-1.1/4 20 31.8 160 200 71
450 18 U-1.1/8 16 28.6 125 160 71 U-1.1/4 24 31.8 165 205 71
500 20 U-1.1/8 20 28.6 130 165 71 U-1.1/4 24 31.8 175 215 71
600 24 U-1.1/4 20 31.8 145 180 75 U-1.1/2 24 38.1 195 240 90
Nominal Flange
#600 #900
Size
(A) (B) d No H LS d No H LS
15 1/2 U-1/2 4 12.7 85 U-3/4 4 19.1 115
20 3/4 U-5/8 4 15.9 90 U-3/4 4 19.1 120
25 1 U-5/8 4 15.9 95 U-7/8 4 22.2 135
(32) (1.1/4) U-5/8 4 15.9 100 U-7/8 4 22.2 135
40 1 1/2 U-3/4 4 19.1 115 U-1 4 25.4 150
50 2 U-5/8 8 15.9 110 U-7/8 8 22.2 155
65 2 1/2 U-3/4 8 19.1 125 U-1 8 25.4 165
80 3 U-3/4 8 19.1 135 U-7/8 8 22.2 155
(90) (3.1/2) U-7/8 8 22.2 150 - - - -
100 4 U-7/8 8 22.2 155 U-1.1/8 8 28.6 180
(125) (5) U-1 8 25.4 175 U-1.1/4 8 31.8 200
150 6 U-1 12 25.4 180 U-1.1/8 12 28.6 205
200 8 U-1.1/8 12 28.6 205 U-1.3/8 12 34.9 230
250 10 U-1.1/4 16 31.8 225 U-1.3/8 16 34.9 245
300 12 U-1.1/4 20 31.8 230 U-1.3/8 20 34.9 265
350 14 U-1.3/8 20 34.9 245 U-1.1/2 20 38.1 285
400 16 U-1.1/2 20 38.1 265 U-1.5/8 20 41.3 295
450 18 U-1.5/8 20 41.3 285 U-1.7/8 20 47.6 340
500 20 U-1.5/8 24 41.3 300 U-2 20 50.8 360
600 24 U-1.7/8 24 47.6 340 U-2.1/2 20 63.5 450
A3.560.2
BOLTS/NUTS FOR FLANGE CLASS 150, 300(RF)
UNIT: mm
NOMINAL SIZE 150 300
(A) (B) d H K L d H K L
(650) (26) U3/4 19.1 140 U1.1/4 31.8 265
700 28 U3/4 19.1 145 U1.1/4 31.8 265
(750) (30) U3/4 19.1 145 U1.3/8 34.9 280
800 32 U3/4 19.1 150 U1.1/2 38.1 305
(850) (34) U7/8 22.2 165 U1.1/2 38.1 305
900 36 U7/8 22.2 170 U1.5/8 41.3 315
1000 40 U1 25.4 185 UI.5/8 41.3 345
1100 44 U1 25.4 200 U1.3/4 44.5 370
1200 48 U1.1/8 28.6 210 U1.7/8 47.6 380
1350 54 U1.1/8 28.6 225 U1.7/8 47.6 395
1400 56 U1.1/8 28.6
1500 60 U1.1/4 31.8 240 U2.1/4 57.2 445
Remark:
1. If possible, nominal size given in brackets should be avoided from use.
2. Length of stud bolt (LS) does include the height of the points.
3. These dimensions except “LS” conform to API 605. “LS” is Contractor standard.
A3.564.1
BOLTS/NUTS FOR FLANGE CLASS 150, 300 (T&G, M&F)
Nominal Flange
#150 #300
Size
(A) (B) d No H LM LS S d No H LM LS S
15 1/2 U1/2 4 12.7 55 70 34 U1/2 4 12.7 75
20 3/4 U1/2 4 12.7 55 75 34 U5/8 4 15.9 85
25 1 U1/2 4 12.7 60 75 34 U5/8 4 15.9 85
(32) (1 1/4) U1/2 4 12.7 65 80 34 U5/8 4 15.9 90
40 1 1/2 U1/2 4 12.7 65 85 34 U3/4 4 19.1 105
50 2 U5/8 4 15.9 70 90 42 U5/8 8 15.9 95
65 2 1/2 U5/8 4 15.9 80 95 42 U3/4 8 19.1 115
80 3 U5/8 4 15.9 80 100 42 U3/4 8 19.1 120
(90) (3 1/2) U5/8 8 15.9 80 100 42 U3/4 8 19.1 125
100 4 U5/8 8 15.9 80 100 42 U3/4 8 19.1 125
(125) (5) U3/4 8 19.1 90 110 50 U3/4 8 19.1 130
150 6 U3/4 8 19.1 90 115 50 U3/4 12 19.1 135
200 8 U3/4 8 19.1 95 120 50 U7/8 12 22.2 155
250 10 U7/8 12 22.2 105 130 53 U1 16 25.4 175
300 12 U7/8 12 22.2 105 135 53 U1.1/8 16 28.6 185
350 14 U1 12 25.4 115 145 63 U1.1/8 20 28.6 190
400 16 U1 16 25.4 120 150 63 U1.1/4 20 31.8 205
450 18 U1.1/8 16 28.6 130 165 70 U1.1/4 24 31.8 210
500 20 U1.1/8 20 28.6 135 170 70 U1.1/4 24 31.8 220
600 24 U1.1/4 20 31.8 150 190 75 U1.1/2 24 38.1 245
REMARKS
1. If possible, nominal flange size given in brackets should be avoided from use
2. Length of stud bolt (LS) does include the height of the points
3. These dimensions except “LM, LS and S” conform to ASME B16.5. “LM, LS, and S” are
TEC standard.
A0265.51
BOLTS/NUTS FOR FLANGE ANSI 150 - RAISED FACE (JACKETED PIPING)
UNIT: mm
NOMINAL FLANGE SIZE CLASS 150
INTERNAL EXTERNAL
d NO. H K L
inch (NPS) inch (NPS)
1/2 1.1/2 U1/2 4 12.7 75
3/4 1.1/2 U1/2 4 12.7 75
1 2 U5/8 4 15.9 85
1.1/2 2.1/2 U5/8 4 15.9 90
2 3 U5/8 4 15.9 95
2.1/2 4 U5/8 8 15.9 95
3 4 U5/8 8 15.9 95
4 6 U3/4 8 19.1 105
6 8 U3/4 8 19.1 115
8 10 U7/8 12 22.2 125
10 12 U7/8 12 22.2 130
12 14 U1 12 25.4 140
Remarks:
1. Length of stud bolt (L) does include the hight of the points.
2. These dimensions conform to ASME B16.5 except “L”. “L” is Contractor standard.
A0265.53
BOLTS/NUTS FOR FLANGE ANSI 300 - RAISED FACE (JACKETED PIPING)
UNIT: mm
NOMINAL FLANGE SIZE CLASS 300
INTERNAL EXTERNAL
d NO H K L
inch (NPS) inch (NPS)
1/2 1.1/2 U3/4 4 19.1 95
3/4 1.1/2 U3/4 4 19.1 95
1 2 U5/8 8 15.9 90
1.1/2 2.1/2 U3/4 8 19.1 105
2 3 U3/4 8 19.1 110
2.1/2 4 U3/4 8 19.1 115
3 4 U3/4 8 19.1 115
4 6 U3/4 12 19.1 130
6 8 U7/8 12 22.2 145
Remarks:
1. Length of stud bolt (L) does include the height of the points.
2. These dimensions conform to ASME B16.5 except “L”. “L” is Contractor standard.
A0265.58
BOLTS/NUTS FOR FLANGE T. F.S. CLASS 125 (SO-FF)
Unit : mm
NOMINAL FLANGE SIZE NUMBER
d OF H LM S LS
(A) (B) BOLT
(650) (26) U1.1/4 24 31.9 150 78 175
700 28 U1.1/4 24 31.9 150 78 180
(750) (30) U1.1/4 24 31.9 150 78 180
800 32 U1.1/2 28 38.1 170 90 200
(850) (34) U1.1/2 32 38.1 170 90 205
900 36 U1.1/2 32 38.1 170 90 205
950 38 U1.1/2 32 38.1 170 90 205
1000 40 U1.1/2 36 38.1 180 90 215
1050 42 U1.1/2 36 38.1 190 90 220
1100 44 U1.1/2 40 38.1 190 90 220
1150 45 U1.1/2 40 38.1 190 90 225
1200 48 U1.1/2 44 38.1 190 90 225
1250 50 U1.3/4 44 44.5 200 102 240
1300 52 U1.3/4 44 44.5 220 115 245
1350 54 U1.3/4 44 44.5 220 115 250
1500 60 U1.3/4 52 44.5 220 115 250
1650 56 U1.3/4 52 44.5 240 115 270
1800 72 U1.3/4 60 44.5 240 115 275
2100 84 U2 64 50.8 260 129 310
2400 96 U2.1/4 68 57.2 300 129 345
Remarks:
1. If possible nominal flange size given in brackens should be avoided from use.
2. These dimensions conform to TAILOR FORGE standard except LM, S, and LS. LM, S, and LS
are Contractor Standard.
A0265.59
BOLTS/NUTS FOR FLANGE CLASS 125 (Cr. CAST IRON FLANGE)
A3.601.1
TOLERANCES FOR SPACERS AND BLANKS
A3.620.21
FIG.-8 BLANKS (CARBON & LOW ALLOY STEEL) CLASS 150 (RF&FF TYPE)
FIG.-8 BLANK
Unit : mm
SIZE FIG.-8 BLANK BOLT & NUT JACK SCREW WEGHT
(B) OD ID T A B J C D1 NO L H d2 e (KG)
1/2 44 17 6 61 25 6 60.3 U1/2 4 75 12.7 0.2
3/4 53 22 6 70 25 6 69.8 U1/2 4 75 12.7 0.2
1 63 28 6 80 25 6 79.4 U1/2 4 80 12.7 0.3
(1.1/4) 72 36 6 89 25 6 88.9 U1/2 4 85 12.7 0.4
1.1/2 82 42 6 99 25 6 98.4 U1/2 4 85 12.7 0.5
2 100 55 7 121 25 6 120.6 U5/8 4 95 15.9 0.8
(2.1/2) 119 68 7 140 25 6 139.7 U5/8 4 100 15.9 1.1
3 132 81 9 153 25 6 152.4 U5/8 4 105 15.9 1.6
(3.1/2) 157 93 9 178 38 9 177.8 U5/8 8 105 15.9 2.4
4 170 105 10 191 38 9 190.5 U5/8 8 105 15.9 U5/8 65 3.0
(5) 192 130 11 216 38 9 215.9 U3/4 8 120 19.1 U5/8 65 4.0
6 218 155 13 242 38 9 241.3 U3/4 8 125 19.1 U5/8 70 5.9
NOTES
(1) FOR DIMENSIONAL TOLERANCES, SEE DWG.NO. A3.601.1.
A3.620.22
SPACERS & BLANKS (CARBON & LOW ALLOY STEEL) CLASS 150 (RF&FF TYPE)
UNIT: mm
SIZE SPACER & BLANK BOLT & NUT JACK SCREW WEIGHT (KG)
REMARKS
(B) OD ID T L1 C d1 NO L H d2 e SPACER BLANK
8 275 204 16 165 298.4 U3/4 8 135 19.1 U3/4 75 3.6 7.8
10 335 255 19 165 361.9 U7/8 12 150 22.2 U3/4 80 5.8 13.5
12 405 306 22 165 431.8 U7/8 12 155 22.2 U3/4 85 9.9 22.7
14 447 343 24 172 476.2 U1 12 170 25.4 U3/4 90 12.4 30.6
16 510 395 26 172 539.7 U1 16 175 25.4 U7/8 90 17.0 42.8
18 545 446 29 172 577.8 U1.1/8 16 190 28.6 U7/8 100 17.9 54.2
20 603 496 32 178 635.0 U1.1/8 20 200 28.6 U7/8 105 24.2 73.0
24 714 598 38 178 749.3 U1.1/4 20 225 31.8 U1 115 36.7 121.0
NOTE
(1) 5 HOLE SHALL ONLY BE APPLIED TO THE SPACER.
(2) TO BE DIE STAMP ON BOTH SIDE AS FOLLOWS SPACER IS “S” AND BLANK IS “B”.
(3) FOR DIMENSIONAL TOLERANCES, SEE DWG.NO. A3.601.1.
A3.621.21
FIG.-8 BLANKS (STAINLESS STEEL) CLASS 150 (RF&FF TYPE)
UNIT:
mm
SIZE FIG.-8 BLANK BOLT & NUT JACK SCREW WEGHT
(B) OD ID T A B J C D1 NO L H d2 e (KG)
1/2 44 19 6 61 25 6 60.3 U1/2 4 75 12.7 0.2
3/4 53 24 6 70 25 6 69.8 U1/2 4 75 12.7 0.2
1 63 31 6 80 25 6 79.4 U1/2 4 80 12.7 0.3
(1.1/4) 72 40 6 89 25 6 88.9 U1/2 4 85 12.7 0.4
1.1/2 82 46 6 99 25 6 98.4 U1/2 4 85 12.7 0.5
2 100 58 6 121 25 6 120.6 U5/8 4 95 15.9 0.7
(2.1/2) 119 73 6 140 25 6 139.7 U5/8 4 100 15.9 0.9
3 132 85 6 153 25 6 152.4 U5/8 4 105 15.9 1.1
(3.1/2) 157 98 7 178 25 6 177.8 U5/8 8 105 15.9 1.8
4 170 111 8 191 25 6 190.5 U5/8 8 105 15.9 U5/8 60 2.3
(5) 192 135 9 216 38 9 215.9 U3/4 8 115 19.1 U5/8 60 3.2
6 218 160 11 242 38 9 241.3 U3/4 8 120 19.1 U5/8 65 4.9
NOTES
(1) FOR DIMENSIONAL TOLERANCES, SEE DWG.NO. A3.601.1.
A3.621.22
SPACERS & BLANKS (STAINLESS STEEL) CLASS 150 (RF&FF TYPE)
UNIT:
mm
SIZE SPACER & BLANK BOLT & NUT JACK SCREW WEIGHT (KG)
REMARKS
(B) OD ID T L1 C d1 NO L H d2 e SPACER BLANK
8 275 211 13 165 298.4 U3/4 8 130 19.1 U3/4 70 2.7 6.3
10 335 261 16 165 361.9 U7/8 12 145 22.2 U3/4 75 4.6 11.4
12 405 311 19 165 431.8 U7/8 12 150 22.2 U3/4 80 8.2 19.6
14 447 348 21 172 476.2 U1 12 165 25.4 U3/4 85 10.5 26.8
16 510 399 24 172 539.7 U1 16 170 25.4 U7/8 90 15.2 39.5
18 545 448 27 172 577.8 U1.1/8 16 190 28.6 U7/8 95 16.3 50.6
20 603 498 29 178 635.0 U1.1/8 20 200 28.6 U7/8 100 21.0 66.2
24 714 600 35 178 749.3 U1.1/4 20 220 31.8 U1 115 33.4 111.5
NOTE
(1) 5 HOLE SHALL ONLY BE APPLIED TO THE SPACER.
(2) TO BE DIE STAMP ON BOTH SIDE AS FOLLOWS SPACER IS “S” AND BLANK IS “B”.
(3) FOR DIMENSIONAL TOLERANCES, SEE DWG.NO. A3.601.1.
A3.630.21
FIG.-8 BLANKS (CARBON & LOW ALLOY STEEL) CLASS 300 (RF TYPE)
UNIT:
mm
SIZE FIG.-8 BLANK BOLT & NUT JACK SCREW WEGHT
(B) OD ID T A B J C D1 NO L H d2 e (KG)
1/2 50 17 6 67 25 6 66.7 U1/2 4 80 12.7 0.2
3/4 62 22 6 83 25 6 82.5 U5/8 4 85 15.9 0.3
1 68 28 6 89 25 6 88.9 U5/8 4 90 15.9 0.3
(1.1/4) 78 36 7 99 25 6 98.4 U5/8 4 95 15.9 0.5
1.1/2 91 42 8 115 25 6 114.3 U3/4 4 110 19.1 0.8
2 107 55 9 127 25 6 127.0 U5/8 8 105 15.9 1.2
(2.1/2) 126 68 10 150 25 6 149.2 U3/4 8 120 19.1 1.7
3 145 81 12 169 25 6 168.3 U3/4 8 130 19.1 2.7
(3.1/2) 161 93 14 185 25 9 184.1 U3/4 8 135 19.1 3.9
4 177 105 15 200 25 9 200.0 U3/4 8 140 19.1 U5/8 75 4.9
(5) 211 130 17 235 38 9 234.9 U3/4 8 145 19.1 U5/8 80 7.8
6 246 155 20 270 38 9 269.9 U3/4 12 155 19.1 U3/4 85 12.2
NOTES
(1) FOR DIMENSIONAL TOLERANCES, SEE DWG.NO. A3.601.1.
A3.630.22
SPACERS & BLANKS (CARBON & LOW ALLOY STEEL) CLASS 300 (RF TYPE)
UNIT:
mm
SIZE SPACER & BLANK BOLT & NUT JACK SCREW JACK BOLT SCREW WEIGHT (KG)
(B) OD ID T L1 C d1 NO L H d2 e d2 d3 g Q SPACER BLANK
8 304 204 24 165 330.2 U7/8 12 175 22.2 U3/4 95 - - - - 7.9 14.0
10 358 255 28 172 387.3 U1 16 200 25.4 U3/4 105 - - - - 11.2 22.5
12 418 306 34 178 450.8 U1.1/8 16 215 28.6 U3/4 115 - - - - 17.3 37.7
14 482 343 37 178 514.3 U1.1/8 20 225 28.6 U7/8 120 U7/8 25 40 52.4 27.1 54.2
16 536 395 41 184 571.5 U1.1/4 20 245 31.8 U7/8 130 U7/8 25 40 55.9 34.2 73.9
18 593 446 46 191 628.6 U1.1/4 24 255 31.8 U7/8 135 U7/8 25 40 58.9 44.5 101.2
20 650 496 51 191 685.8 U1.1/4 24 265 31.8 U1 145 U1 27 45 61.9 56.7 134.6
24 770 598 60 203 812.8 U1.1/2 24 305 38.1 U1 160 U1 27 45 68.4 89.1 222.2
NOTE
(1) 5 HOLE SHALL ONLY BE APPLIED TO THE SPACER.
(2) TO BE DIE STAMP ON BOTH SIDE AS FOLLOWS SPACER IS “S” AND BLANK IS “B”.
(3) FOR DIMENSIONAL TOLERANCES, SEE DWG.NO. A3.601.1.
A3.631.21
FIG.-8 BLANKS (STAINLESS STEEL) CLASS 300 (RF TYPE)
UNIT: mm
SIZE FIG.-8 BLANK BOLT & NUT JACK SCREW WEGHT
(B) OD ID T A B J C D1 NO L H d2 e (KG)
1/2 50 19 6 67 25 6 66.7 U1/2 4 80 12.7 0.2
3/4 62 24 6 83 25 6 82.5 U5/8 4 85 15.9 0.3
1 68 31 6 89 25 6 88.9 U5/8 4 90 15.9 0.3
(1.1/4) 78 40 6 99 25 6 98.4 U5/8 4 95 15.9 0.4
1.1/2 91 46 6 115 25 6 114.3 U3/4 4 105 19.1 0.6
2 107 58 7 127 25 6 127.0 U5/8 8 100 15.9 0.9
(2.1/2) 126 73 8 150 25 6 149.2 U3/4 8 120 19.1 1.4
3 145 85 10 169 25 6 168.3 U3/4 8 125 19.1 2.2
(3.1/2) 161 98 11 185 38 9 184.1 U3/4 8 130 19.1 3.0
4 177 111 12 200 38 9 200.0 U3/4 8 135 19.1 U5/8 75 3.9
(5) 211 135 15 235 38 9 234.9 U3/4 8 145 19.1 U5/8 80 6.7
6 246 160 17 270 38 9 269.9 U3/4 12 150 19.1 U3/4 85 10.2
NOTES
(1) FOR DIMENSIONAL TOLERANCES, SEE DWG.NO. A3.601.1.
A3.631.22
SPACERS & BLANKS (STAINLESS STEEL) CLASS 300 (RF TYPE)
UNIT:
mm
SIZE SPACER & BLANK BOLT & NUT JACK SCREW JACK BOLT SCREW WEIGHT (KG)
(B) OD ID T L1 C d1 NO L H d2 e d2 d3 g Q SPACER BLANK
8 304 211 21 165 330.2 U7/8 12 170 22.2 U3/4 90 - - - - 6.5 12.3
10 358 261 26 172 387.3 U1 16 195 25.4 U3/4 105 - - - - 9.9 20.9
12 418 311 31 178 450.8 U1.1/8 16 215 28.6 U3/4 110 - - - - 15.2 34.4
14 482 348 34 178 514.3 U1.1/8 20 225 28.6 U7/8 115 U7/8 25 40 52.4 24.3 49.8
16 536 399 38 184 571.5 U1.1/4 20 240 31.8 U7/8 125 U7/8 25 40 55.9 31.0 68.6
18 593 448 46 191 628.6 U1.1/4 24 250 31.8 U7/8 135 U7/8 25 40 58.9 41.1 94.7
20 650 498 47 191 685.8 U1.1/4 24 265 31.8 U1 140 U1 27 45 61.9 51.7 124.1
24 770 600 56 203 812.8 U1.1/2 24 300 38.1 U1 155 U1 27 45 68.4 82.4 207.4
NOTE
(1) 5 HOLE SHALL ONLY BE APPLIED TO THE SPACER.
(2) TO BE DIE STAMP ON BOTH SIDE AS FOLLOWS SPACER IS “S” AND BLANK IS “B”.
(3) FOR DIMENSIONAL TOLERANCES, SEE DWG.NO. A3.601.1.
A0265.05 (1/5)
JACKETED PIPE FLANGE for B11A (CL.300)
UNIT: mm
OD DIMENSIONS
NOMINAL INTERNAL EXTERNAL OF BOLT
PIPE SIZE PIPE SIZE PIPE SIZE INTERNAL D T t a g d E F N H SIZE
PIPE
1/2x1.1/2 1/2 1.1/2 21.3 156 30 21.0 69.9 73.0 22.2 49.5 39 4 22.4 U3/4
3/4x1.1/2 3/4 1.1/2 26.7 156 30 21.0 69.9 73.0 27.8 49.5 39 4 22.4 U3/4
1x2 1 2 33.4 165 33 22.5 84.1 92.1 34.5 61.9 54 8 19.1 U5/8
1.1/2x2.1/2 1.1/2 2.1/2 48.3 191 38 25.5 100.0 104.8 49.5 74.6 61 8 22.4 U3/4
2x3 2 3 60.3 210 43 29.0 117.5 127.0 61.9 90.7 76 8 22.4 U3/4
2.1x2x4 2.1/2 4 73.0 254 48 32.0 146.0 157.2 74.6 116.1 100 8 22.4 U3/4
3x4 3 4 88.9 254 48 32.0 146.0 157.2 90.7 116.1 100 8 22.4 U3/4
4x6 4 6 114.3 318 52 37.0 206.4 215.9 116.1 170.7 152 12 22.4 U3/4
6x8 6 8 168.3 381 62 41.5 260.3 269.9 170.7 221.5 204 12 25.4 U7/8
8x10 8 10 219.1 445 67 48.0 320.7 323.8 221.5 276.2 257 16 28.5 U1
10x12 10 12 273.1 520 73 51.0 374.6 381.0 276.2 327.0 307 16 31.8 U1.1/8
12x14 12 14 323.9 585 76 54.0 425.5 412.8 327.0 359.2 336 20 31.8 U1.1/8
12x16 12 16 323.9 650 83 57.5 482.6 469.9 327.0 410.4 389 20 35.1 U1.1/4
Remarks:
1. This flange shall be applied to piping class: B11A
2. These dimensions conform to ASME B16.5
3. For dimensional tolerances, see DWG.NO. A3.204.42.
A0265.05 (2/5)
JACKETED PIPE FLANGE for A11A (CL.150)
UNIT:
mm
OD DIMENSIONS
NOMINAL INTERNAL EXTERNAL OF BOLT
PIPE SIZE PIPE SIZE PIPE SIZE INTERNAL D T t a g d E F N H SIZE
PIPE
1/2x1.1/2 1/2 1.1/2 21.3 127 22 17.5 65.1 73.0 22.2 49.5 39 4 15.7 U1/2
3/4x1.1/2 3/4 1.1/2 26.7 127 22 17.5 65.1 73.0 27.8 49.5 39 4 15.7 U1/2
1x2 1 2 33.4 152 25 19.5 77.6 92.1 34.5 61.9 54 4 19.1 U5/8
1.1/2x2.1/2 1.1/2 2.1/2 48.3 178 29 22.5 90.5 104.8 49.5 74.6 61 4 19.1 U5/8
2x3 2 3 60.3 191 30 24.0 107.9 127.0 61.9 90.7 76 4 19.1 U5/8
2.1x2x4 2.1/2 4 73.0 229 33 24.0 134.9 157.2 74.6 116.1 100 8 19.1 U5/8
3x4 3 4 88.9 229 33 24.0 134.9 157.2 90.7 116.1 100 8 19.1 U5/8
4x6 4 6 114.3 279 40 25.5 192.1 215.9 116.1 170.7 152 8 22.4 U3/4
6x8 6 8 168.3 343 44 29.0 246.1 269.9 170.7 221.5 204 8 22.4 U3/4
8x10 8 10 219.1 406 49 30.5 304.8 323.8 221.5 276.2 257 12 25.4 U7/8
10x12 10 12 273.1 483 56 32.0 365.1 381.0 276.2 327.0 307 12 25.4 U7/8
12x14 12 14 323.9 535 57 35.0 400.0 412.8 327.0 359.2 336 12 28.4 U1
12x16 12 16 323.9 595 64 37.0 457.2 469.9 327.0 410.4 389 16 28.4 U1
Remarks:
1. This flange shall be applied to piping class: A11A
2. These dimensions conform to ASME B16.5
3. For dimensional tolerances, see DWG.NO. A3.204.42.
A0265.05 (3/5)
JACKETED PIPE FLANGE for A11K, A12K, A11L (CL.150)
UNIT:
mm
OD DIMENSIONS
INTER- EXTER-
OF
NOMINAL NAL NAL BOLT
INTER
PIPE SIZE PIPE PIPE D T t a g d E F L C N H SIZE
-NAL
SIZE SIZE
PIPE
1/2x1.1/2 1/2 1.1/2 21.3 127 22 17.5 65.1 73.0 22.2 49.5 37 80 98.4 4 15.7 U1/2
3/4x1.1/2 3/4 1.1/2 26.7 127 22 17.5 65.1 73.0 27.8 49.5 37 80 98.4 4 15.7 U1/2
1x2 1 2 33.4 152 25 19.5 77.6 92.1 34.5 61.9 51 80 120.6 4 19.1 U5/8
1.1/2x2.1/2 1.1/2 2.1/2 48.3 178 29 22.5 90.5 104.8 49.5 74.6 61 80 139.7 4 19.1 U5/8
2x3 2 3 60.3 191 30 24.0 107.9 127.0 61.9 90.7 76 80 152.4 4 19.1 U5/8
2.1x2x4 2.1/2 4 73.0 229 33 24.0 134.9 157.2 74.6 116.1 100 80 190.5 8 19.1 U5/8
3x4 3 4 88.9 229 33 24.0 134.9 157.2 90.7 116.1 100 80 190.5 8 19.1 U5/8
4x6 4 6 114.3 279 40 25.5 192.1 215.9 116.1 170.7 152 80 241.3 8 22.4 U3/4
6x8 6 8 168.3 343 44 29.0 246.1 269.9 170.7 221.5 204 100 298.4 8 22.4 U3/4
8x10 8 10 219.1 406 49 30.5 304.8 323.8 221.5 276.2 256 100 361.9 12 25.4 U7/8
10x12 10 12 273.1 483 56 32.0 365.1 381.0 276.2 327.0 307 100 431.8 12 25.4 U7/8
12x14 12 14 323.9 535 57 35.0 400.0 412.8 327.0 359.2 338 100 476.2 12 28.4 U1
Remarks:
1. This flange shall be applied to piping class: A11K,A12K and A11I.
2. These dimensions conform to ASME B16.5
3. For dimensional tolerances, see DWG.NO. A3.204.42.
4. Dimension “tI” shall be the wall thickness of internal pipe.
A0265.05 (4/5)
JACKETED PIPE PARTITION PLATE
Unit : mm
INTERNAL PIPE EXTERNAL PIPE
d D t
(NPS) INCH D1 (NPS) INCH D2
1/2 21.3 1.1/2 48.3 22.5 59.0 4.5
3/4 26.7 1.1/2 48.3 28.0 59.0 4.5
1 33.4 2 60.3 35.5 71.0 4.5
1.1/2 48.3 2.1/2 73.0 49.5 87.0 4.5
2 60.3 3 88.9 62.0 102.0 4.5
2.1/2 73.0 4 114.3 74.5 129.0 6
3 88.9 4 114.3 90.5 129.0 6
4 114.3 6 168.3 116.0 185.0 6
6 168.3 8 219.1 170.5 238.0 6
8 219.1 10 273.1 221.5 292.0 6
10 273.1 12 323.9 276.0 343.0 9
12 323.9 14 355.6 327.0 375.0 12
12 323.9 16 406.4 327.0 425.0 12
REMARKS:
(1) Partition plate material shall be same grade as internal pipe.
(2) Partition plate shall be provided on external pipe instead of on internal pipe whenever
arrangement of the piping system in complex or there is a possibility of uneven flow of heat
catalytic fluid to exist due to various causes such as causes such as uneven loss of
pressure.
A0265.05 (5/5)
JACKETED PIPE SPACER
UNIT: mm
EXTERNAL
NOMINAL INTERNAL PIPE GUIDE PLATE L
PIPE
PIPE SIZE E (MAX)
(NPS) (NPS)
(NPS) D1 D2 h t
INCH INCH
1/2X1.1/2 1/2 21.3 1.1/2 48.3 8.4 7.4 4.5 3000
3/4X1.1/2 3/4 26.7 1.1/2 48.3 5.7 4.7 4.5 3000
1X2 1 33.4 2 60.3 9.5 8.5 4.5 3000
1.1/2X2.1/2 1.1/2 48.3 2.1/2 73.0 7.2 6.2 4.5 4000
2X3 2 60.3 3 88.9 8.9 7.9 4.5 4000
2.1/2X4 2.1/2 73.0 4 114.3 14.6 13.6 4.5 5000
3X4 3 88.9 4 114.3 6.7 5.7 4.5 5000
4X6 4 114.3 6 168.3 19.9 18.9 4.5 5000
6X8 6 168.3 8 219.1 19.1 18.1 4.5 6000
8X10 8 219.1 10 273.1 20.7 19.7 4.5 6000
10X12 10 273.1 12 323.9 19.1 18.1 4.5 8000
12X14 12 323.9 14 355.6 7.9 6.9 4.5 8000
12X16 12 323.9 16 406.4 33.3 32.3 4.5 8000
Remarks: Material of spacer shall be same grade as internal pipe.
A0265.06 (1/7)
JACKETED PIPE FITIINGS, 45o ELBOW
UNIT: mm
INTERNAL ELBOW EXTERNAL ELBOW
NOMINAL
SIZE NOM.SIZE NOM.SIZE
INCH D1 A S INCH D2 B
INCH (NPS)
(NPS) (NPS)
A0265.06 (2/7)
JACKETED PIPE FITIINGS, 90o ELBOW
TABLE 1
UNIT: mm
INTERNAL ELBOW (LONG ELBOW) EXTERNAL ELBOW (SHORT ELBOW)
NOMINAL
SIZE NOM.SIZE NOM.SIZE
INCH (NPS) INCH D1 A S INCH D2 B
(NPS) (NPS)
TABLE 2
UNIT: mm
INTERNAL ELBOW(LONG ELBOW) EXTERNAL ELBOW(SHORT ELBOW)
NOMINAL
SIZE NOM.SIZE NOM.SIZE
INCH (NPS) INCH D1 A S INCH D2 B C r Q
(NPS) (NPS)
A0265.06 (3/7)
JACKETED PIPE FITIINGS, TEE
A0265.06 (4/7)
JACKETED PIPE FITIINGS, TEE, PIPING CLASS: A11K, A12K, A11L
(1/2)
NOMINAL PIPE SIZE INTERNAL TEE EXTERNAL TEE
A0265.06 (5/7)
JACKETED PIPE FITIINGS, TEE, PIPING CLASS: A11K, A12K, A11L
(2/2)
NOMINAL PIPE SIZE MAIN BRANCH
A0265.06 (6/7)
JACKETED PIPE FITIINGS, TEE, PIPING CLASS: A11A
(1/2)
NOMINAL PIPE SIZE INTERNAL TEE EXTERNAL TEE
A0265.06 (7/7)
JACKETED PIPE FITIINGS, TEE, PIPING CLASS: A11A
(2/2)
NOMINAL PIPE SIZE MAIN BRANCH
Remark:
1. These dimensions conform to ASME B16.9
APPENDIX-B
ATTACHMENT
For NYLON PLANT
FOR
ES NO. UBE-H-103
APPENDIX-B
ATTACHMENT
For NYLON PLANT
FOR
ES NO. UBE-H-103
ATTACHMENT-1
ABBREVIATION
ABBREVIATION
ABBREVIATION DESCRIPTION
ASB Asbestos
ANSI The American National Standard Institute
API American Petroleum Institute
ASTM The American Society for Testing and Materials
AWWA The American Water Works Association
B Furnace Butt Weld
(B) Inch (For Nominal Size)
BB Bolted Bonnet
BC Bolted Cap
BE Beveled End
BW Butt Weld
CA Corrosion Allowance
CAF Compressed Asbestos Fiber
CALC Calculation
COMCT Compact Type
CAP Compressed Asbestos Fiber
C-PCV Chlorinated-PVC
Cr Chromium
DM Double Male Face
DF Double Female Face
DM/DF Double Male and Double Female Face
DWG Drawing
EC External Coating
EFW Electric Fusion Welding
EPDH Ethylene-Propylene Dimethylene
EPT Ethylene Propylene Diene Terpolymer
EQ Equivalent
ERW Electric Resistance Melding
F Female
FABR Fabrication
F-BORE Full Bore
FBW Furnace Butt Weld
FEP Parfluoro-Ethylene-Propylene
FF Full Face (Flat Face)
F.L Full Level
FLG Flange
FLGD Flanged
FRP Fiber Reinforced plastic
F to F Face to Face
F.V Full Vacuum
G Groove Face
GALV Galvanized
GR Grade
GSK Gasket
ABBREVIATION DESCRIPTION
HB Brinell Hardness Number Symbol per ASTM E10 (formerly BHN)
H.B.&NUT Hexagon Head Bolt & Nut
H.NUT Hexagonal Nut
HF Hard Facing (API STD 600 Table 3 Trim No. 5)
IC Internal Coating
ID Inside Diameter
IOR Inner and Outer Ring
IN Inch
IR Inner Ring
ISNS Inside Screw and Non-Rising Stem
ISRS Inside Screw and Rising Stem
ISS Inside Screw
K Kgf/cm2
LB Long Bonnet
LBB Long Bolted Bonnet
LFF Large Female Face
LG Large Groove Face
LIFT Lift Type
LJ Lapped (Loose) Joint
LMF Large Male Face
LM/LF Large Male and Large Female Face
LR Long Radius
LT Large Tongue Face
LT/LG Large Tongue and Large Groove Face
MAX Maximum
MAT Material
M.BOLT Machine Bolt
MIN Minimum
MJ Mechanical Joint
MSS Manufactures Standardization Society of the Valve and Fittings Industry
NB Non-Bonnet
NBR Nitrile Butadiene Rubber
NO Number
NOM Nominal
NPS Nominal Pipe Size
NPT Nominal Pipe Thread
NRS Non-raising Stem
ABBREVIATION DESCRIPTION
OD Outside Diameter
OR Outer Ring
OSLSV Outside Screw and Lowering Stem into the Valve
OSNB Outside Screw Non-Bonnet
OSRS Outside Screw & Rising Stem
OSRST Outside Screw Rising Stem into the Tank
OS&Y Outside Screw and Yoke Type
PB Pressure Seal Bonnet
PC Pressure Seal Cap
PE Plain End
PP Polypropylene
PRSL PRSL Pressure Seal
PSB Pressure Seal Bonnet
PSC Pressure Seal Cover
PTFE Poly-Tetrafluoro–Ethylenes
PVC Poly-Vinyl-Chloride
PVDF Poly-Vinylidene-Fluoride
R Radius
R-Bore Reduced Bore
RF Flat Ring (Raised Face)
RJ Ring Joint
RL Rubber Lining
RTFE Reinforced Teflon
RTJ Ring Type Joint Face
SAW Submerged Arc Welding
SB Screwed Bonnet
S&B Spacer and Blank
S.B&N Stud Bolt & Nut
S.BOLT Stud Bolt
SC Screw Cover
SCH Schedule
SCRD Screwed
S&D Seat and Disc
SG Small Groove Face
SFF Small Female Face
(S)FF Special Female Face
SH Surface Hard Facing (Stellite or Similar material with 500 HB minimum)
SM Smooth
SMLS Seamless
SMF Small Male Face
(S)MF Special Male Face
ABBREVIATION DESCRIPTION
SM/SF Small Male and Small Female Face
SO Slip-On Weld
SR Stress Relief
S.S. Stainless Steel
ST Small Tongue Face
STD Standard
STL Stellite
ST/SG Small Tongue and Small Groove Face
SW Socket Weld
SWNG Swing Type
13Cr Hard facing (API ST’D 600 Table 3 Trim No.1)
T Thickness (in mm)
TE Threaded End
TFS Taylor Forge Standard
THD Threaded
THDU Threaded For Union
TR Trim
TS Tapered Socket
UB Union Bonnet
UC Union Product
UNC Unified Coarse Screw Threads
W/ With
WELD Welded Product
W-F Water Fill
WFR Wafer
WN Welding Neck
XS Piping Thickness
XXS Piping Thickness
APPENDIX-B
ATTACHMENT
For NYLON PLANT
FOR
ES NO. UBE-H-103
ATTACHMENT-2, 3, 4
PIPING MATERIAL CLASSIFICATION
TABLE OF CONTENTS
ATTACHMENT-2
PIPING MATERIAL CLASSIFICATION INDEX
LIMITATION
PIPING FLANGE FLG BASIC
SERVICE TEMP GASKET CA
CLASS (Min/Max OC) CLASS FACE MATERIAL
A1a
S10 Steam 10 kg/cm2G 150 RF A53 GR.B NON-ASB
<1>
LIMITATION
PIPING FLANGE FLG BASIC
SERVICE TEMP GASKET CA
CLASS (Min/Max OC) CLASS FACE MATERIAL
LC Caprolactam
A8k PG Process Gas A312
150 RF NON-ASB
<12> PW Process Water GR.TP304
WS Waste Solid
A9k AH AH Salt A312
150 RF NON-ASB
<13> PW Process Water GR.TP304
A11k A312
PL Molten Polymer 150 ST/SG NON-ASB
<14> GR.TP304
CH Chemicals
PG Process Gas NON-ASB/
A1l A312
150 RF TEFLON
<15> PS Process Solution GR.TP316
CUSHION
PW Process Water
PG Process Gas
A2l SMF/ A312
PS Process Solution 150 AL
<16> SFF GR.TP316
PW Process Water
PG Process Gas
A3l PN1 Pure Nitrogen 1 A312
150 ST/SG NON-ASB
<17> kg/cm2G GR.TP316
PW Process Water
A4l PL Molten Polymer (S)MF A312
150 AL SHEET
<18> PW Process Water /(S)FF GR.TP316
A7l A312
PG Process Gas 150 RF NON-ASB
<19> GR.TP316
PN5 Pure Nitrogen 5
kg/cm2G
A1s S1.5 Steam 1.5 kg/cm2G 150 RF A53 GR.B NON-ASB
<20>
S7 Steam 7 kg/cm2G
SC Steam Condensate
CW Cooling Water
FW Filtered Water
A2s
HW Hot Water 150 RF A53 GR.B NON-ASB
<21>
KW Fire Water
PA Plant Air
NG Nitrogen Gas
NW Drain Water
PA Plant Air
A3s PG Process Gas
150 RF A53 GR.B NON-ASB
<22> PW Process Water
WG Effluent as
WV Waste Vapor
WW Waste Water
LIMITATION
PIPING FLANGE FLG BASIC
SERVICE TEMP GASKET CA
CLASS (Min/Max OC) CLASS FACE MATERIAL
CW Cooling Water
A4s HW Hot water
150 - A53 GR.B -
<23> S1.5 Steam 1.5 kg/cm2G
S7 Steam 7 kg/cm2G
A1x IA Instrument Air A53 GR.B
150 RF NON-ASB
<24> TW Potable Water (GALV)
HMG Heating Medium
B1a (Gas) SPIRAL
300 RF A53 GR.B
<25> HML Heating Medium WOUND
(Liquid)
B2a HML Heating Medium
300 - A53 GR.B -
<26> (Liquid)
SPIRAL
B1k A312
DW Demineralized Water 300 RF WOUND/
<27> GR.TP304
304 OUTER
SPIRAL
B2k A312
LC Caprolactam 300 RF WOUND/
<28> GR.TP304
304 OUTER
B3k A312 SPIRAL
PL Molten Polymer 300 ST/SG
<29> GR.TP304 WOUND
FG SPIRAL
B1t
300 RF A106 GR.B WOUND/
<30> S25 Steam 25kg/cm2G 304 OUTER
D1l S)MF/ A312
PL Molten Polymer 600 AL SHEET
<31> (S)FF GR.TP316
F2k A312
PL Molten Polymer 1500 LT/LG AL SHEET
<34> GR.TP304
G1l A312
PL Molten Polymer 2500 LT/LG AL SHEET
<35> GR.TP316
ATTACTMENT-3
PIPING MATERIAL CLASSIFICATION <1>
SERVICE S10 (FV-12k, 220oC) BRANCH TABLE -
C.A.(mm) P-T
o
TEMP. C A11k
PWHT RATING PRESS. Kgf/cm2
C.A.(mm) P-T
o
TEMP. C B1a
PWHT RATING PRESS. Kgf/cm2
C.A.(mm) P-T
o
TEMP. C B2a
PWHT RATING PRESS. Kgf/cm2
C.A.(mm) P-T
o
TEMP. C B2k
PWHT RATING PRESS. Kgf/cm2
C.A.(mm) P-T
o
TEMP. C B3k
PWHT RATING PRESS. Kgf/cm2
ATTACHMENT-4
GENERAL NOTES FOR PIPING MATERIAL CLSSIFICATION
GENERAL NOTES
(1) The following pipes may be bent in cold working at field. The bend radius shall be in 4-6 times of
outside diameter of pipe.
- Carbon steel NPS 1.1/2 and Under
- Austenitic Stainless Steel & Low Alloy (0.5Mo) Steel NPS 1 and Under
(2) Wall thickness for butt welding fittings shall be equal or greater than the nominal wall thickness of
connected pipes.
(3) Cap shall be seamless even if specified “WELD” in the individual class
(4) Screwed type cap/plug shall be used only for the outside of vent and drain valves.
(5) The bore of welding neck flanges shall correspond to the inside diameter of the connected pipe
(6) For soft seated valves, permissible range with pressure and temperature may be limited by soft seat
materials.
(7) Inside diameter of the gasket shall be equal to the inside diameter of the connecting pipe.
(8) Only for the primary valve from polymerize.
APPENDIX-B
ATTACHMENT
For NYLON PLANT
FOR
ES NO. UBE-H-103
ATTACHMENT-5
MATERIAL COMPARISON TABLE
NOT APPLICABLE
APPENDIX-B
ATTACHMENT
For NYLON PLANT
FOR
ES NO. UBE-H-103
ATTACHMENT-6
VALVE NUMBER LIST
APPENDIX-B
ATTACHMENT
For NYLON PLANT
FOR
ES NO. UBE-H-103
ATTACHMENT-7
GASKET AND PACKING MATERIAL
UNDER PREPARATION
APPENDIX-B
ATTACHMENT
For NYLON PLANT
FOR
ES NO. UBE-H-103
ATTACHMENT-8
BRANCH TABLE
NOT APPLICABLE
APPENDIX-B
ATTACHMENT
For NYLON PLANT
FOR
ES NO. UBE-H-103
ATTACHMENT-9
REFERENCE DRAWINGS
UBE-FLG-001
DIMENSION OF FLANGE
(PIPING CLASS A5k, A6k, A4l, D1l)
NOMINAL DIMENSION
PIPE SIZE L W R H D1 D2
1/2 37.4 28.9 28.4 4.3 3.0 5.0
3/4 45.2 35.2 34.7 4.3 3.0 5.0
1 56.0 42.0 41.5 4.3 3.0 5.0
1.1/2 74.0 57.0 56.5 4.3 3.0 5.0
2 91.5 72.5 72.0 4.3 3.0 5.0
2.1/2 104.2 85.2 84.7 4.3 3.0 5.0
3 120.2 101.2 100.7 4.3 3.0 5.0
4 156.6 130.6 130.1 4.3 3.0 5.0
5 180.3 158.3 157.8 5.8 4.5 5.0
6 207.2 185.2 184.7 5.8 4.5 5.0
8 270.0 242 241.58 5.8 4.5 5.0
10
392.2 304.7 304.2 5.8 4.5 5.0
(10x12)
12
481.1 354.8 354.3 5.8 4.5 5.0
(12x16)
14 424.0 392.8 392.3 5.8 4.5 5.0
NOTE:
1. The tolerance of W is -0/+0.25 and R is -0.25/+0
2. Other dimensions and tolerance shall comply with ASME B16.5
UBE-FLG-002
DIMENSION OF FLANGE
(PIPING CLASS G1l)
NOMINAL DIMENSIONS
PIPE
SIZE Y Z U T H1 H2 D1 D2 N X H
6
271.5 236.4 238.2 269.7 6.3 6.3 4.8 4.8 200 292.1 50.8
(6x8)
NOTE:
APPENDIX-C
ATTACHMENT
For SYNTHETIC RUBBER PLANT
FOR
ES NO. UBE-H-103
APPENDIX-C
ATTACHMENT
For SYNTHETIC RUBBER PLANT
FOR
ES NO. UBE-H-103
ATTACHMENT-1
ABBREVIATION
(1/4)
ABBREVIATION
ABBREVIATION DESCRIPTION
ASB Asbestos
ANSI The American National Standard Institute
API American Petroleum Institute
ASTM The American Society for Testing and Materials
AWWA The American Water Works Association
BB Bolted Bonnet
BC Bolted Cover
BE Beveled End
BRZ Bronze
BS British Standard
BW Butt Weld
BLF Blind Flange
CA Corrosion Allowance
CAF Compressed Asbestos Fiber
CALC Calculation Thickness as per Line Schedule
CL Class
CONN Connection
COMCT Compact Type
COMP-ASB Compressed Asbestos
C-PVC Chlorinated-PVC
CS Carbon Steel
CR Chromium
13CR Hard Facing (API 600 Table 3 Trim No.1)
DWG Drawing
EC External Coating
EFW Electric Fusion Welding
EPDM Ethylene-Propylene Dimethylene
EPT Ethylene-Propylene Diene Terpolymer
EQ Equivalent
ERW Electric Resistance Welding
F Female
F-BORE Full Bore
FBW Furnace Butt Weld
FF Full Face or Flat Face
FLG Flange
FLGD Flanged
(2/4)
ABBREVIATION DESCRIPTION
FPM Fluoro Rubber
FRP Fiber Reinforced Plastic
FV Full Vacuum
G Groove Face
GALV Galvanzed
GR Grade
H-PTFE Hypatite Poly-Tetrafluoro-Ethylene
H.NUT Hexagonal Nut
HEX.HD Hexagon Head
HVY Heavy
HF Hard Facing (API 600 Table 3 Trim No.5)
IC Internal Coating
ID Inside Diameter
INST Instrument
IOR Inner and Outer Ring
IR Inner Ring
ISNS Inside Screw & Non-Rising Stem
ISRS Inside Screw & Rising Stem
ISS Inside Screw
K KG/cm2G
LBB Long Bolted Bonnet
LF Loose Flange
LG Large Groove Face
LIFT Lift Type
LJ Lapped Joint
LT Large Tongue Face
LT/LG Large Tongue and Large Groove Face
MAX Maximum
M.BOLT Machined Bolt
MIN Minimum
MM Millimeter
MSS Manufactures Standardization Society of Valve and Fitting Industry
NBR Nitrile Butadiene Rubber
NO. Number
NOM Noominal
NPS Nominal Pipe Size
NPT American Standard Taper Pipe Threads
(3/4)
ABBREVIATION DESCRIPTION
NRS Non-Rising Stem
OD Outside Diameter
OR Outer Ring
OS&Y Outside Screw and Yoke
OSRS Outside Screw Rising Stem
PSB Pressure Seal Bonnet
PC Pressure Seal Cap
PE Plain End
PP Polypropylene
PRSL Pressure Seal
PTFE Poly-Tetrafluoro Ethylene
PVC Poly-Vinyl Chloride
R Radius
R-BORE Reduced Bore
RF Raised Face
RL Rubber Lining
RTFE Reinforced Teflon
RJ Ring Type Joint
S&D Seat and Disc
SAW Submerged Arc Weld
SB Screwed Bonnet
S.BOLT Stud Bolt
SC Screwed Cover
SCH Schedule
SCRD Screwed
SE Side Entry
SM Smooth
SMLS Seamless
SO Slip-On Weld
SPRL-WND Spiral Wound
SR Stress Relief
SS Stainless Steel
STD Standard
STD-DWG Standard Drawing
STL Stellited
SW Socket Weld
SWNG Swing
(4/4)
ABBREVIATION DESCRIPTION
SYMB Symbol
T Thickness (in mm)
TE Threaded End
TFE Teflon
TFS Taylor Forge Standard
TEMP Temperature
T&G Tongue and Groove
THICK Thickness
THD Threaded
TR Trim
TSE Tapered Socket End
UB Union Bonnet
UC Union Cover
UNC Unified Course Screw Threads
8 UN Unified Constant-Pitch with 8 Threads
U-PVC Unplasticized Polyvinyl Chloride
WB Weld Bonnet
WELD Welded Product
WFR Wafer
WN Welding Neck
W/ With
V/# Valqua No. (Model of Nippon Valqua Industry Ltd.)
APPENDIX-C
ATTACHMENT
For SYNTHETIC RUBBER PLANT
FOR
ES NO. UBE-H-103
ATTACHMENT-2, 3, 4
PIPING MATERIAL CLASSIFICATION
TABLE OF CONTENTS
ATTACHMENT-2
PIPING MATERIAL CLASSIFICATION INDEX
LIMITATION CORROSION
PIPING FLANGE BASIC
SERVICE TEMP ALLOWANCE: REV
CLASS (Min/Max OC) CLASS MATERIAL C.A (mm.)
CWS (Cooling Water Supply)
N1a CWR (Cooling Water Reurn)
11/110 150 Carbon Steel 1.0
<1> KW (Fire Water)
(Underground)
CWS (Cooling Water Supply)
CWR (Cooling Water Reurn)
KW (Fire Water)
N1b MW (Foam) 11/110 150 Carbon Steel 1.0
<2>
FW (Filtered Water)
WW (Waste water)
RW (Raw Water)
AL (Ammonia Liquid)
AO (Anti-Oxidant)
AR (Air)
AV (Ammonia Vapor)
BD (Butadiene)
BZ (Benzene)
CM (Cement)
CO (Coagulant)
CS (Crumb Slurry)
CI (C-1)
DU (DU-3)
EG (Exhaust Gas)
FB (Feed Blend)
FD (Feed Blend with DEAC)
FR (Freon)
N1c HB (Figh Boils)
KC (Caustic Soda) 11/260 150 Carbon Steel 1.0
<3>
ME (Methanol)
MS (Mixed Vent Gas and Lquid)
M1 (M-1)
M2 (M-2)
NH (High Pressure Nitrogen)
NL (Low Pressure Nitrogen)
NM (Medium Press. Nitrogen)
NR (Recovered Nitrogen)
PA (Plant Air)
PW (Process Water)
RH (Relief Header)
SC (Steam Condensate)
SL (Low Pressre Steam)
TC (TBC)
WW (Waste Water)
N1d
DE (DEAC) 11/200 150 Carbon Steel 1.0
<4>
OL (Oil)
N1e
BR (Brine) -20/260 150 Carbon Steel 1.0
<5>
FB (Feed Blend)
N1f
SM (Medium Pressure Steam) 11/260 150 Carbon Steel 1.0
<6>
IA (Instrument Air)
N2a PW (Potable Water) Carbon Steel
11/80 150 1.0
<7> DW (Demineralized Water) (GALV)
MW (Foam)
AO (Anit-Oxidant)
CM (Cement)
CS (Crumb Slurry)
C1 (C-1)
DE (DEAC)
DU (DU-3)
N21a FB (Feed Blend)
-20/200 150 304SS 0.0
<8> FD (Feed Blend with DEAC)
MS (Mixed Vent Gas and Liquid)
M1 (M-1)
M2 (M-2)
PW (Potable water)
SM (Medium Pressure Steam)
TC (TBC)
ATTACTMENT-3
PIPING MATERIAL CLASSIFICATION <1>
SERVICE CWS, CWR, KW (Underground) BRANCH TABLE BCD-1
BUTTERFLY VALVE
3–6 FW1102HN : A126CL.B/A395+NBR #125 WAFER (4)
8 - 24 FW1102HN : A126CL.B/A395+NBR #125 WAFER W/GEAR (4)
NOTE:
(a) External PE tape wrapping or coating.
PWHT NO RATING PRESS. Kgf/cm2 17.6 17.6 16.5 15.1 14.1 12.0
NEEDLE VALVE
1/2 – 1.1/2 NN1312BN : A105/13CR #150 RF BB,OS&Y
BALL VALVE 1/2 – 1.1/2 BN1312FN : A105/304+PTFE #150 RF FULL (4)
BN1312FN : A216GR.WCB/304+PTFE #150 RF
2–6 (4)
FULL
BN1312FN : A216GR.WCB/304+PTFE #150 RF
8 - 10 W/GEAR (4)
FULL
THREE-WAY BALL VALVE
1/2- 1.1/2 KN1312FN : A105/304+RTFE #150 RF FULL (4)
NOTE:
(1), (2), (3), (4), (5) – See GENERAL NOTES
N1c
ATTACHMENT-4
GENERAL NOTES FOR PIPING MATERIAL CLSSIFICATION
GENERAL NOTES
(1) The following pipes may be bent in cold working at field. The bend radius shall be in 4-6 times of
outside diameter of pipe.
- Carbon steel NPS 1.1/2 and Under
- Austenitic Stainless Steel & Low Alloy (0.5Mo) Steel NPS 1 and Under
(2) Cap shall be seamless even if specified “WELD” in the individual classes.
(3) Screwed type cap/plug shall be used only for the outside of vent and drain valves.
(4) For soft seated valves, permissible range with pressure and temperature may be limited by soft seat
materials.
(5) Short radius 90oC elbow per ASME B16.28 shall be applied in size NPS24 and over.
APPENDIX-C
ATTACHMENT
For SYNTHETIC RUBBER PLANT
FOR
ES NO. UBE-H-103
ATTACHMENT-5
MATERIAL COMPARISON TABLE
NOT APPLICABLE
APPENDIX-C
ATTACHMENT
For SYNTHETIC RUBBER PLANT
FOR
ES NO. UBE-H-103
ATTACHMENT-6
VALVE NUMBER LIST
GATE VALVE
END CONN. FF RF RF RF RF RF RF
N1a
N1a N1c N1b N1c
PIPING CLASS N1d N1d N1d
N1b N2a N1c N1e
N1e
REVISION
GATE VALVE
SIZE RANGE 1/2 – 24 1/2 –1.1/2 2 – 20 1/2 –1.1/2 1/2 –1.1/2 1/2 –1.1/2
A351GR.
BODY&BONNET A105 A216-WCB A105 A105 A105
CF8
ASME
WALL THK. API602 API600 API602 API602 API602
B16.34
N1a
N1b
PIPING CLASS N21a P1a P1a N1c N1d N2a
N1e
P1a
REVISION
GLOBE VALVE
END CONN. FF RF RF RF RF RF RF
N1a
N1a N1c N1b N1c
PIPING CLASS N1d N1d N1d
N1b N2a N1c N1e
N1e
REVISION
GLOBE VALVE
SIZE RANGE 1/2 – 8 1/2 – 1.1/2 2–8 1/2 – 1.1/2 1/2 – 1.1/2 1/2 – 1.1/2
A351GR.
BODY&BONNET A105 A216-WCB A105 A105 A105
CF8
ASME
WALL THK. API602 API602 API602 API602 API602
B16.34
N1a
N1b
PIPING CLASS N21a P1a P1a N1c N1d N2a
N1e
P1a
REVISION
CHECK VALVE
END CONN. FF RF RF RF RF RF RF
PACKING - - - - - - -
N1a
N1a N1c N1b N1c
PIPING CLASS N1d N1d N1d
N1b N2a N1c N1e
N1e
REVISION
CHECK VALVE
SIZE RANGE 1/2 – 1.1/2 2 – 24 1/2 – 1.1/2 2- 1/2 – 1.1/2 1/2 – 1.1/2 1/2 – 1.1/2
A351GR. A351GR.
BODY&BONNET A105 A216-WCB A105 A105 A105
CF8 CF8
PACKING - - - - - - -
ASME ASME
WALL THK. API602 API600 API602 API602 API602
B16.34 B16.34
N1a
N1b
PIPING CLASS N21a N21a P1a P1a N1c N1d N2a
N1e
P1a
REVISION
NEEDLE VALVE
A351GR.
BODY&BONNET A105 A182-F304
CF8
DISK SEAT - - -
V/#590
GASKET V/#7020 V/#7020
or Eq
V/#1273+
PACKING V/#VF-10 V/#7133 V/#7133
or Eq
ASME ASME
END-TO-END BY MFR
B16.10 B16.10
DIMENSION CODE
ASME
WALL THK. API602 API602
B16.34
N1c
PIPING CLASS N21a N21a
N1e
REVISION
BALL VALVE
END CONN. RF RF RF RF RF RF RF
A351GR.
BODY&BONNET A105 A216-WCB A105 A216-WCB A105 A216-WCB
CF8
REVISION
THREE WAY
BALL VALVE
END CONN. RF RF
A351GR.
BODY&BONNET A105
CF8
ASME ASME
WALL THK.
B16.34 B16.34
ASME ASME
CONNECTION
B16.5 B16.5
REVISION
BUTTERFLY VALVE
SIZE RANGE 3 – 24
TYPE
BODY&BONNET A126CLB
GASKET BY MFR
PACKING BY MFR
END-TO-END BY MFR
DIMENSION CODE
ASME
CONNECTION
B16.1
REMARKS 11~80
N1a
PIPING CLASS
N1b
REVISION
APPENDIX-C
ATTACHMENT
For SYNTHETIC RUBBER PLANT
FOR
ES NO. UBE-H-103
ATTACHMENT-7
GASKET AND PACKING MATERIAL
V/# 1271 Special Alloy Reinforced Best quality white asbestos yarns inserted with heat-proof
anticorrosive stainless wire (No. 1271), monel wire (No. 1272)
or Inconel wire (No. 1273) are braided to wrap solid core
V/# 1272 Asbestos
consisting of long white asbestos fibers, special heat-proof
binder and graphite mixture finished with special lubricant and
V/# 1273 Braid packing graphite, or mica (No. 1271M) in accordance with application.
APPENDIX-C
ATTACHMENT
For SYNTHETIC RUBBER PLANT
FOR
ES NO. UBE-H-103
ATTACHMENT-8
BRANCH TABLE
BCD-1
14 H H H H R R R R B B B B
16 H H H H R R R R R R R B B
18 H H H H R R R R R R R R B B
20 H H H H R R R R R R R R R B B
24 H H H H R R R R R R R R R R B B
MAIN SIZE
26 H H H H R R R R R R R R R R R F F
28 H H H H R R R R R R R R R R R R F F
30 H H H H R R R R R R R R R R R R R F F
32 H H H H R R R R R R R R R R R R R R F F
34 H H H H R R R R R R R R R R R R R R R F F
36 H H H H R R R R R R R R R R R R R R R R F F
38 H H H H R R R R R R R R R R R R R R R R R F F
1.1/2
1/2
3/4
10
12
14
16
18
20
24
26
28
30
32
34
36
38
1
2
3
4
6
8
BCD-1
BRANCH SIZE
NOTE:
1. Reinforcing pad shall be attached for pipe weld (P) and fabricated tee (F) if necessary
2. Design of reinforcing pad shall be in accordance with the requirement of ASME B31.3 Par.304.3.
3. Welding tee may be substituted for fabricated tee (F) if possible to manufacture, and it is preferable to substitute welding
tee (W) for fabricated tee (F) when reinforcing pad is required for fabricated tee (F).
Reinforcing pad shall be provided with vent hole, the dimension for reinforcing pad is as follows:
Diameter : 2 times of outside diameter of branch pipe
Thickness : same as main pipe
4. Long boss or long welding neck may be applied in lieu of half coupling (H) for vent, drain and instrument branch. But,
dimensional consideration shall be confirmed especially when apply to instrument branch.
BCD-2
14 HS HS HS HS R R R R R B B B
16 HS HS HS HS R R R R R R R B B
18 HS HS HS HS R R R R R R R R B B
20 HS HS HS HS R R R R R R R R R B B
24 HS HS HS HS R R R R R R R R R R B B
MAIN SIZE
1.1/2
1/2
3/4
10
12
14
16
18
20
24
1
2
3
4
6
8
BCD-2
BRANCH SIZE
NOTE:
1. Reinforcing pad shall be attached for pipe weld (P) and fabricated tee (F) if necessary
2. Design of reinforcing pad shall be in accordance with the requirement of ASME B31.3 Par.304.3.
BCD-3
14 H H H H R R R R R B B B
16 H H H H R R R R R R R B B
18 H H H H R R R R R R R R B B
20 H H H H R R R R R R R R R B B
24 H H H H R R R R R R R R R R B B
MAIN SIZE
1.1/2
1/2
3/4
10
12
14
16
18
20
24
1
2
3
4
6
8
BCD-3
BRANCH SIZE
NOTE:
1. Reinforcing pad shall be attached for pipe weld (P) and fabricated tee (F) if necessary
2. Design of reinforcing pad shall be in accordance with the requirement of ASME B31.3 Par.304.3.
APPENDIX-C
ATTACHMENT
For SYNTHETIC RUBBER PLANT
FOR
ES NO. UBE-H-103
ATTACHMENT-9
REFERENCE DRAWINGS
Remark:
1. If possible, nominal size given in brackets should be avoided from use.
2. Length of stud bolt (LS) does include the height of the points.
A3.560.2
BOLTS/NUTS FOR FLANGE CLASS 150, 300(RF)
LS
UNIT: mm
NOMINAL SIZE 150 300
(A) (B) d H K LS d H K LS
(650) (26) U3/4 19.1 140 U1.1/4 31.8 265
700 28 U3/4 19.1 145 U1.1/4 31.8 265
(750) (30) U3/4 19.1 145 U1.3/8 34.9 280
800 32 U3/4 19.1 150 U1.1/2 38.1 305
(850) (34) U7/8 22.2 165 U1.1/2 38.1 305
900 36 U7/8 22.2 170 U1.5/8 41.3 315
1000 40 U1 25.4 185 UI.5/8 41.3 345
1100 44 U1 25.4 200 U1.3/4 44.5 370
1200 48 U1.1/8 28.6 210 U1.7/8 47.6 380
1350 54 U1.1/8 28.6 225 U1.7/8 47.6 395
1500 60 U1.1/4 31.8 240 U2.1/4 57.2 445
Remark:
1. If possible, nominal size given in brackets should be avoided from use.
2. Length of stud bolt (LS) does include the height of the points.
3. These dimensions except “LS” conform to API 605. “LS” is Contractor standard.
A0265.58
BOLTS/NUTS FOR FLANGE T. F.S. CLASS 125 (SO-FF)
Unit : mm
NOMINAL FLANGE SIZE NUMBER
d OF H LM S LS
(A) (B) BOLT
(650) (26) U1.1/4 24 31.9 150 78 175
700 28 U1.1/4 24 31.9 150 78 180
(750) (30) U1.1/4 24 31.9 150 78 180
800 32 U1.1/2 28 38.1 170 90 200
(850) (34) U1.1/2 32 38.1 170 90 205
900 36 U1.1/2 32 38.1 170 90 205
Remarks:
1. If possible nominal flange size given in brackens should be avoided from use.
2. These dimensions conform to TAILOR FORGE standard except LM, S, and LS. LM, S, and LS
are Contractor Standard.
APPENDIX-D
ATTACHMENT
For FINE CHEMICAL PLANT
FOR
ES NO. UBE-H-103
APPENDIX-D
ATTACHMENT
For FINE CHEMICAL PLANT
FOR
ES NO. UBE-H-103
ATTACHMENT-1
ABBREVIATION
(1/3)
ABBREVIATION
ABBREVIATION DESCRIPTION
B Furnace Butt Weld
(B) Inch (For Nominal Size)
BB Bolted Bonnet
BC Bolted Cap
BE Beveled End
BW Butt Weld
CAF Compressed Asbestos Fiber
CALC Calculation
C-PCV Chlorinated-PVC
Cr Chromium
DM Double Male Face
DF Double Female Face
DM/DF Double Male and Double Female Face
DWG Drawing
EC External Coating
EFW Electric Fusion Welding
EPDM Ethylene-Propylene Dimethylene
EPT Ethylene Propylene Diene Terpolymer
ERW Electric Resistance Melding
FBW Furnace Butt Weld
FEP Parfluoro-Ethylene-Propylene
FF Full Face (Flat Face)
F.L Full Level
FLG Flange
FLGD Flanged
FRP Fiber Reinforced plastic
F to F Face to Face
F.V Full Vacuum
GALV Galvanized
HB Brinell Hardness Number Symbol per ASTM E10 (formerly BHN)
HEX.NUT Hexagonal Nut
HF Hard Facing (API STD 600 Table 3 Trim No. 5)
IC Internal Coating
ID Inside Diameter
ISNS Inside Screw and Non-Rising Stem
ISRS Inside Screw and Rising Stem
(2/3)
ABBREVIATION DESCRIPTION
LBB Long Bolted Bonnet
LF Large Female Face
LG Large Groove Face
LIFT Lift Type
LJ Lapped (Loose) Joint
LM Large Male Face
LM/LF Large Male and Large Female Face
LT Large Tongue Face
LT/LG Large Tongue and Large Groove Face
MAX Maximum
M.BOLT Machine Bolt
MIN Minimum
MJ Mechanical Joint
NB Non-Bonnet
NO Number
NOM Nominal
OD Outside Diameter
OSLSV Outside Screw and Lowering Stem into the Valve
OSNB Outside Screw Non-Bonnet
OSRST Outside Screw Rising Stem into the Tank
OS&Y Outside Screw and Yoke Type
PB Pressure Seal Bonnet
PC Pressure Seal Cap
PE Plain End
P.P Polypropylene
PTFE Poly-Tetrafluoro–Ethylenes
PVC Poly-Vinyl-Chloride
PVDF Poly-Vinylidene-Fluoride
R Radius
RF Flat Ring (Raised Face)
RL Rubber Lining
RTFE Reinforced Teflon
RTJ Ring Type Joint Face
(3/3)
ABBREVIATION DESCRIPTION
SB Screwed Bonnet
S&B Spacer and Blank
S. BOLT Stud Bolt
SCH Schedule
SCRD Screwed
SG Small Groove Face
SF Small Female Face
SH Surface Hard Facing
(Stellite or Similar material with 500 HB minimum)
SMLS Seamless
SM Small Male Face
SM/SF Small Male and Small Female Face
SO Slip-On Weld
SR Stress Relief
S.S Stainless Steel
ST Small Tongue Face
ST/SG Small Tongue and Small Groove Face
SW Socket Weld
SWNG Swing Type
13Cr Hard facing (API ST’D 600 Table 3 Trim No.1)
T Thickness (in mm)
TE Threaded End
TFS Taylor Forge Standard
THDU Threaded For Union
TS Tapered Socket
UB Union Bonnet
UC Union Product
WN Welding Neck
WELD Welded Product
APPENDIX-D
ATTACHMENT
For FINE CHEMICAL PLANT
FOR
ES NO. UBE-H-103
ATTACHMENT-2, 3, 4
PIPING MATERIAL CLASSIFICATION
TABLE OF CONTENTS
ATTACHMENT-2
PIPIING MATERIAL CLASSIFICATION INDEX
LIMITATION CORROSION
PIPING FLANGE BASIC
SERVICE TEMP ALLOWANCE: REV
CLASS (Min/Max OC) CLASS MATERIAL C.A (mm.)
AM (Ammonia)
AR (Air)
AW (Ammonia water)
BE (Benzene)
BL (By-product)
CH (Chemicals)
CX (Cyclohexane)
A1A ES (Esther)
-20/230 150 Carbon Steel 1.0
<1> HG (Hydrogen Gas)
PN (Refined Cyclohexanone)
RA (Recoverd Alkali)
RW (Recovered Water)
VG (Vent Gas)
WL (Waste Liquid)
WS (Waste Solution)
WW (Cyclohexane)
CX (Cyclohexane)
DL (Diol)
BL (By-product)
EG (Exhaust Gas)
A3A ES (Esther)
11/250 150 Carbon Steel 1.0
<2> KA (Cyclohexanone, Cyclohexanol)
PN (Refine Cyclohexane)
RW (Recovered Water)
VG (Vent Gas)
WW (Waste Water)
A31A DL (Diol) 11/220 150 Carbon Steel 1.0
<3>
LIMITATION CORROSION
PIPING FLANGE BASIC
SERVICE TEMP ALLOWANCE: REV
CLASS (Min/Max OC) CLASS MATERIAL C.A (mm.)
AM (Ammonia)
AS (Ammonia Sulphate)
AW (Ammonia Water)
BE (Benzene)
CH (Chemicals)
CX (Cyclohexane)
DW (Demineralized Water)
EG (Exhaust Gas)
FW (Filter Water)
A1K LC (Caprolactam) -10/240 150 S.S. Type 304 0.0
<4>
NG (Nitrous Gas)
PL (Pure Caprolactam)
RW (Recovered Water)
WG (Waste Gas)
WL (Waste Liquor)
WS (Waste Solution)
WW (Waste Water)
XS (Si Solution, etc.)
AS (Ammonia Sulphate)
BE (Benzene)
EG (Exhaust Gas)
A2K LC (Caprolactam) 11/165 150 S.S. Type 304 0.0
<5>
PL (Pure Caprolaotan)
RW (Recovered Water)
VG (Vent Gas)
AM (Ammonia)
SG (SO2 Gas)
A3K
VG (Vent Gas) 11/195 150 S.S Type 304 0.0
<6>
WG (Waste Gas)
AR (Air)
A5K
CH (Chemicals) 11/70 150 S.S Type 304 0.0
<7>
LIMITATION CORROSION
PIPING FLANGE BASIC
SERVICE TEMP ALLOWANCE: REV
CLASS (Min/Max OC) CLASS MATERIAL C.A (mm.)
AS (Ammonia Sulphate)
CH (Chemicals)
CX (Cyclohexane)
ES (Esther)
HX (Hydorxylamine)
LC (Caprolactam)
ME (Methanol)
A1L OA (Oraganic Acid)
-10/160 150 S.S Type 316 0.0
<8> OX (Cyclohexane-Oxime)
RW (Recovered Water)
SG (SO2 Gas)
VG (Vent Gas)
WL (Waste Liquid)
WS (Waste Solution)
WW (Waste Water)
XS (Si Solution, etc.)
AR (Air)
CX (Cyclohexane)
ES (Esther)
ME (Methanol)
A2L OA (Organic Acid) 11/190 150 S.S Type 316 0.0
<9>
RW (Recovered Water)
SA (Sulphuric Acid)
VG (Vent Gas)
WW (Waste Water)
ES (Esther)
A3L ME (Methanol)
11/280 150 S.S Type 316 0.0
<10> WL (Waste Liquid)
WW (Waste Water)
LC (Caprolactam)
A11L OX (Cyclohexanone-Oxime) 11/130 150 S.S Type 316 0.0
<11>
WL (Waste Liquid)
A21L OA (Organica Acid) 11/150 150 S.S Type 316 0.0
<12>
LIMITATION CORROSION
PIPING FLANGE BASIC
SERVICE TEMP ALLOWANCE: REV
CLASS (Min/Max OC) CLASS MATERIAL C.A (mm.)
N2 (Nitrogen Gas 2K)
N5 (Nitrogen Gas 5K)
N10 (Nitrogen Gas 10K)
A1S S2 (Steam 2K) 11/250 150 Carbon Steel 1.0
<15>
S3 (Steam 3K)
S7 (Steam 7K)
SC (Steam Condensate)
CW (Cooling Water)
CWI (Cooling Water – Internal
Circ.)
DWP (Demineralized Water)
FW (Filter Water)
A2S HW (Hot Water) 11/110 150 Carbon Steel 1.0
<15>
KW (Fire Water)
LHW (Warm Water)
LW (Chilled Water)
MW (Foam Water)
PA (Plant Air)
A3S CW (Cooling water) 11/70 150 Carbon Steel 1.0
<16>
S2 (Steam 2K)
A11S S3 (Steam 3K) 11/250 150 Carbon Steel 1.0
<17>
S7 (Steam 7K)
A12S HW (Hot Water)
11/110 150 Carbon Steel 1.0
<18> (Jacket Pipe Line)
LIMITATION CORROSION
PIPING FLANGE BASIC
SERVICE TEMP ALLOWANCE: REV
CLASS (Min/Max OC) CLASS MATERIAL C.A (mm.)
FG (Fule Gas)
B2A SC (Steam Condensate)
11/350 300 Carbon Steel 1.0
<22> S14 (Steam 14K)
S22 (Steam 22K)
CX (Cyclohexane)
B1K RW (Recovered Water) 11/190 300 S.S Type 304 0.0
<23>
WS (Waste Solution)
B2L CX (Cyclohexane)
11/190 300 S.S Type 316 0.0
<24> RW (Recovered Water)
CX (Cyclohexane)
B3L ES (Esther)
11/280 300 S.S Type 316 0.0
<25> ME (Methanol)
OA (Organic Acid)
B31L CX (Cyclohexane)
11/280 300 S.S Type 316 0.0
<26> OA (Organic Acid)
ATTACTMENT-3
PIPING MATERIAL CLASSIFICATION <1>
SERVICE AW (Ammonia Water) BRANCH TABLE T-BA0265-1
(13), (21), (22), (23), (30), (50), (54), (83), (85), (86), (89), (90) : SEE GENERAL NOTES
SERVICE:
BE (Benzene), WS (Waste Solution),
VG (Vent Gas), WL (Waste Liquid)
RW (Recovered Water) (Process Water Condensate/Process Water Vapor),
BL (BY Product), HG (Hydrogen Gas),
CH (Chemicals), AR (Air),
RA (Recovered Alkali), AM (Ammonia),
WW (Waste Water), CX (Cyclohexane),
PN (Refined Cyclohexanone) ES (Esther)
A1A
(b) Pipe of Calc.20 wall thickness in size NPS44 and 68 shall be furnished with stiffener rings and referred to DWG
NO.A0265.04
(c) MODIFIED FROM PMC “A3A” FOR CAPROLACTAM PLANT
(13), (21), (22), (23), (30), (33), (50), (54), (83), (85), (87), (88), (89) : SEE GENERAL NOTES
SERVICE:
CX (Cyclohexane) RW (Recovered Water)(Process Water Condensate/Vapor)
BL (By-product) EG (Exhaust Gas)
WW (Waste Water) PN (Refined Cyclohexanone)
DL (Diol) ES (Esther)
VG (Vent Gas)
A3A
C.A.(mm) 1.0 o
TEMP. C 11 38 93 149 220
A31A
P-T (a)
PWHT NO RATING PRESS. Kgf/cm2 20.0 20.0 18.2 16.1 13.4
BUTTERFLY VALVE
3 – 24 VKW242 : A351GR.CF8/304+PTFE #150 WAFER BY MFR (54)
26 – 26 VKF242 : A351GR.CF8/304+PTFE #150 RF BY MFR (54)
NOTE:
(a) The P-T rating shall be as follows.
(13), (21), (22), (23), (54), (83), (85), (87), (89) – See GENERAL NOTES
SERVICE:
BE (Benzene) LC (Caprolactam)
PL (Pure Caprolactam) FW (Filter Water)
XS (Si Solution) AS (Ammonia Sulphate)
WL (Waste Liquor) CX (Cyclohexane)
WW (Waste Water) WS (Waste Solution)
EG (Exhaust Gas) CH (Chemicals)
NG (Nitrous Gas) RW (Recovered Water)(Process Water Condensate/Vapor)
WG (Waste Gas) AM (Ammonia)
DW (Demineralized Water) ME (Methanol)
ES (Esther) DL (Diol)
VG (Vent Gas)
A1K
A193GR.B7(GALV)/A194GR.2H(GALV) #150
BOLT/NUTS 1/2 – 12 A3.560.1 (b)
S.BOLT/H.NUT
A193GR.B7(GALV)/A194GR.2H(GALV) #150
14 - 24 A3.564.1 (b)
S.BOLT/H.NUT
A193GR.B7(GALV)/A194GR.2H(GALV) #150
26 -60 A3.560.2 (b)
S.BOLT/H.NUT
GATE VALVE 1/2 – 1.1/2 VXF294 : A182GR.F304/304 #150 RF BB,OS&Y ASME B16.10 (b)
2 – 24 VXF245 : A351GR.CF8/304 #150 RF BB,OS&Y ASME B16.10 (b)
GLOBE VALVE 1/2 – 1.1/2 VYF294 : A182GR.F304/304 #150 RF BB,OS&Y ASME B16.10 (b)
VYF245 : A351GR.CF8/304+PTFE #150 RF
2 – 24 ASME B16.10 (54)(b)
BB,OS&Y
BALL VALVE 1/2 – 12 VJF245 : A351GR.CF8/304+PTFE #150 RF FULL ASME B16.10 (54)
BUTTERFLY VALVE
6–6 VKW244 : A351GR.CF8/304+PTFE #150 WAFER BY MFR (54)
NOTE:
(a) Pipe of Calc.1S wall thickness in size NPS 40-60 shall be furnished with stiffener rings and refered to
DWG.NO.A0265.04
(b) MODIFIED FROM PMC “A2K” FOR CAPROLACTAM PLANT
(13), (21), (22), (23), (30), (33), (54), (83), (85), (87), (88), (89) – See GENERAL NOTES
SERVICE:
LC (Caprolactam) PL (Pure Caprolactam)
AS (Ammonia Sulphate) EG (Exhaust Gas)
RW (Recovered Water)(Process Water Condensate/Vapor)
VG (Vent Gas)
A2K
BUTTERFLY VALVE
10 – 24 VKW242 : A351GR.CF8/304+PTFE #150 WAFER BY MFR (54)
NOTE:
(a) MODIFIED FROM PMC “A3K” FOR CAPROLACTAM PLANT
(13), (21), (22), (23), (30), (54), (83), (85), (87), (89) – See GENERAL NOTES
SERVICE: SG (SO2 Gas) WG (Waste Gas) / AR (Air)
HG (Hydrogen)
A3K
BUTTERFLY VALVE
3 – 24 VKW246 : A351GR.CF8M/316+PTFE #150 WAFER BY MFR (54)
NOTE:
(a) The P-T rating shall be as follows.
(13), (21), (22),(23), (30), (54), (83), (85), (87), (89) – See GENERAL NOTES
SERVICE:
LC (Caprolactam) OX (Cyclohexane-Oxime)
XS (Si Solution, etc.) AS (Ammoniu Sulphate)
WW (waste Water) WS (Waste Solution)
CH (Chemicals) SG (SO2 Gas)
VG (Vent Gas) WG (Waste Gas
WL (Waste Liquid) RW (Recovered Water)
OA (Organic Acid) ES (Esther)
ME (Methanol) CX (Cyclohexane)
A1L
C.A.(mm) 0.0 o
TEMP. C 11 38 93 149 190
A2L
P-T (a)
PWHT NO RATING PRESS. Kgf/cm2 19.3 19.3 16.8 15.1 13.2
(13), (21), (22), (23), (50), (54), (85), (86), (89) – See GENERAL NOTES
SERVICE:
SC (Steam Condensate) N2 (Nitrogen Gas 2K)
N5 (Nitrogen Gas 5K) N10 (Nitrogen Gas 10K)
S2 (Steam 2K) S3 (Steam 2K)
S7 (Steam 2K)
A1S
(13), (21), (22), (23), (50), (54), (84), (85), (89) – See GENERAL NOTES
SERVICE:
FW (Filter Water) LW (Chilled Water)
HW (Hot Water) KW (Fire Water)
PA (Plant Air) DWP (Demineralized Water for Process Use)
CWI (Cooling Water – Internal Circulation)
A2S
BUTTERFLY VALVE
3 – 24 VKW202 : 395/EPDM #150 WAFER BY MFR (54)
NOTE:
(a) External PE Tape wrapping or coating.
(b) Piping only in size NPS14 and under shall be applied to Fire Water Service. For Other service, all sizes shall
be applicable.
(c) The P-T Rating shall be as follows.
TEMP. 11 38 70 SIZE
14.0 14.0 13.9 NPS14 and Under
PRESS.
14.0 14.0 13.9 NPS16 to 20
(kgf/cm2)
10.7 10.7 19.7 NPS20 and Over
A3S
A2T
C.A.(mm) P-T
o
TEMP. C D1K
PWHT RATING PRESS. Kgf/cm2
C.A.(mm) P-T
o
TEMP. C D1L
PWHT RATING PRESS. Kgf/cm2
C.A.(mm) P-T
o
TEMP. C D2L
PWHT RATING PRESS. Kgf/cm2
ATTACHMENT-4
GENERAL NOTES FOR PIPING MATERIAL CLSSIFICATION
GENERAL NOTES
(13) Wall thickness for buttwelding fittings shall be equal or greater than the nominal wall thickness of
connected pipes.
(20) Dimensions as per manufacturer’s standard
(21) Cap shall be seamless even if specified “WELD” in the individual classes.
(22) Screwed type cap/plug shall be used only for the outlet side of vent and drain valves.
(23) Socket weld type cap shall be in accordance with DWG. No. A3.377.3 which is not specified in ASME
B16.11.
(30) The bore of welding neck flanges shall correspond to the inside diameter of the connecting pipe.
(33) Small tongue and groove face shall be applied in accordance with ASME B16.5.
(50) Face–to–Face dimension for Class 150 flanged valves in NPS 1.1/2 and under which does not comply to
the requirements specified in ASME B16.10, shall be equal to those of Class 300 valves.
(54) For soft seated valves, permissible range with pressure and temperature may be limited by seat
materials.
(56) Extension bonnet shall be furnished. The extended length shall be in accordance with Contractor’s
Standard or manufacturer’s standard subject to Contractor’s approval.
(80) The longitudinal weld joint shall be spot radiographed in accordance with ASME B31.3 paragraph
341.5.1 (a).
(81) TEC St’d No.59HA may be used for oval type bonnet instead of spiral wound gasket.
(82) These valves shall be full –jacketed type. Jacket inlet and outlet connections shall be flanged (ASME
Class 150, Raised Face). and flange size shall be as follows,
Valve Size Connection Flange Size
UP to NPS 2.1/2 NPS 1/2
NPS 3 to 8 NPS3/4
NPS 10 and larger NPS1
Jacket connections number shall be Minimum 3 (2 at side and 1 at bottom). Design conditions for
jacket material are as follows.
Service Design Pressure Design Temperature
Steam 6.5 kgf/cm2G & F.V 165 oC
Hot Water 7.0 kgf/cm2G 110 oC
(83) Short radius 90 deg elbow per ASME B16.9 shall be applied in size NPS 24. For size in NPS 26 and over,
ASME B16.9 shall be applied except Center-to-End dimension and tolerances the Following shall be
applied to these items.
Center–to–End Dimension : DWG NO.B3.314.2
Tolerances : DWG NO. A3.301.1
(84) For 90o elbow in size NPS 24 and over, short radius 90 deg elbow per DWG No. B3.314.2 and A0265.31
shall be applied.
(85) Long Boss shall be applied to the branch connection of vent, drain, Long Welding Neck Flange shall be
applied to the Branch connection of vent, drain, instrument and inlet and outlet for jacketed piping.
(86) Plug port arrangement shall be type A of XOMOX TUFLINE VALVE.
(87) Butt welding fitting in size NPS 1/2 to 1.1/2 shall be applied to sloped piping.
(88) Short radius miter elbow of 11.25o miter cut (90o - four miters, 45o - two miters) may be applied in
accordance With DWG. NO. A0265.33. if elbow can not be manufactured. However, the application of
elbow shall be preferable.
(89) Haif coupling and plug shall be applied to vent for testing only. This plug shall be Round Head Type in
accordance with ANSI B16.11.
(90) VKW201 shall be used in FLAKING SECTION (#136).
VKW203 and VKF203 shall be used in CYCLOHEXANONE UNIT (#110) and HYDROXYLEAMINE UNIT
(#120).
APPENDIX-D
ATTACHMENT
For FINE CHEMICAL PLANT
FOR
ES NO. UBE-H-103
ATTACHMENT-5
MATERIAL COMPARISON TABLE
Pipe, Steel, Black and Hot-Dipped, Zinc-Coated (Galvanized) Welded and Seamless, for
Ordinary Uses
A120 G 3452 SGP 1615 st 33
Electric Fusion (ARC) – Welded Steel plate Pipe (Size 16 in. and Over)
A134 G 3457 STPY400 1651 st 33
Electric Fusion (ARC) – Welded Steel Pipe (Size 4 in. and Over)
A139 G 3457 STPY400 1651 st 33
4. SPECIAL ALLOY
Nickel – Copper Alloy Seamless Pipe and Tube
B165 (UNS No.4400) H 4552 NCuT
2. PLATE
Material ASTM JIS DIN
1. CARBON STEEL
Low and Intermediate Tensile Strength Carbon Steel Plates of Structural Quality
A283 Gr.C G 3101 SS400 17100 st 37.2
A283 Gr.D G 3101 SS400 17100 st 42.2
Pressure Vessel Plates, Carbon Steel, for Intermediate and Higher Temperature Service
A515 Gr.55 17155 H I
A515 Gr.60 G 3103 SB410 17155 H II
A515 Gr.65 G 3103 SB450 17155
A515 Gr.70 G 3103 SB480 17155 19 Mn5
Pressure Vessel Plates, Carbon Steel for Moderate and Lower Temperature Service
A516 Gr.60 G 3106 SM400B 17135 Ast41
G 3115 SPV235
A516 Gr.65 G 3106 SM400B 17135 Ast45
G 3115 SPV235
A516 Gr.70 G 3106 SM490B 17135 Ast52
G 3115 SPV315
Pressure Vessel Plates, Carbon Steel for Moderate and Lower Temperature Service
+ General Requirements for Plates for Pressure Vessels
A516 + A20 Gr.60 G 3126 SLA235B 17135 Ast 41
A516 + A20 Gr.65 G 3126 SLA235B 17135 Ast 45
Structural Steel
A36 G 3101 SS400 17100 st 37.2
3. HIGH ALLOY
Heat–Resisting Chromium and Chromium–Nickel Stainless Steel Plate, Sheet, and Strip for
Fusion–Welded Unfired Pressure Vessels
A240 TYPE 304 G 4304 SUS304 17440 X5CrNi1810
A240 TYPE 304L G 4304 SUS304L 17440 X2CrNi1911
A240 TYPE 321 G 4304 SUS321 17440 X6CrNiTi1810
A240 TYPE 347 G 4304 SUS47 17440 X6CrNiNb1810
A240 TYPE 316 G 4304 SUS316 17440 X5CrNiMo17133
A240 TYPE 316L G 4304 SUS316L 17440 X2CrNiMo17133
4. SPECIAL ALLOY
Nickel Copper Alloy Plate Sheet and Strip
B127 (UNS No.4400) H4451 NCup
3. FORGING
Material ASTM JIS DIN
1. CARBON STEEL
Forgings Carbon Steel for Piping Components
A105 G 3201 SF440A 171200 c22N
G 3201 SFVC2A Vdtuv364 c22.3
G 3201 SF490A SEW 550 20Mn5
Forged Or Rolled Steel Pipe Flanges Forged Fittings and Valves and Parts
A181 Class 60 G 4051 S25C 17100 st 44.2
A181 Class 70 G 4051 S30C 17100 st 50.2
Forgings Carbon and Low Alloy Steel Requiring Notch Toughness Testing for Piping
A350 Gr. LF2 SEW 680 TTSt41V
Forgings Carbon and Low – Alloy Steel, Requiring Notch Toughness Testing for Piping
Components
A350 Gr. LF3 G 3205 SFL3 SEW 680 10Ni14
4. SPECIAL ALLOY
Nickel Copper Alloy Rod and Bar
B164 (UNS NO4400)
B164 (UNS NO4405)
4. CASTING
Material ASTM JIS DIN
1. CARBON STEEL
Carbon Steel Castings Suitable. For Fusion Welding for High – Temperature Service
A216 Gr. WCA G 5151 SCPH1 17245 GS-C25
A216 Gr. WCB G 5151 SCPH2 17245 GS-C25
Ferritic Steel Castings for Pressure–Containing Parts Suitable for Low–Temperature Service
A352 Gr. LCB G 5152 SCPL1 SEW 6R5 GS-CK24
Ferritic Steel Castings for Pressure–Containing Parts Suitable for Low–Temperature Service
A352 Gr. LC1 G 5152 SCPL11 SEW 685 GS-CK16
SEW 685 GS-CK24
A352 Gr. LC2 G 5152 SCPL21 SEW 685 GS-10N16
A352 Gr. LC3 G 5152 SCPL31 SEW 685 GS-10N114
5. IRON
Material ASTM JIS DIN
Cray Iron Castings for Valves, Flanges, and Pipe Fittings
A126 CL. B G 5501 FC200 1691 GG 15
A126 CL. C G 5501 FC250 1691 GG 25
Malleable Iron Flanges, Pipe Fittings, and Valve Parts for Railroad, Marine and Other Heavy
Duty Service at Temperature up to 650oF (345oC)
A338 G 5702 FCMB340
Ferritic Ductile Iron Pressure Retaining Castings for Use at Elevated Temperature
A395 G 5502 FCD400
6. BOLT
Material ASTM JIS DIN
1. CARBON STEEL
Carbon Steel Externally and Internally Threaded Standard Fasteners
A307 Gr. B G 3101 SS400 267 4.6
G 4051 S25C
G 4051 S35C 267 5.6
17240 C35
17240 CK35
G 4051 S54C 267 6.6
17100 St50-2N
7. NUT
Material ASTM JIS DIN
1. CARBON STEEL
Carbon Steel Externally and Internally Threaded Standard Fasteners
A307 Gr. B G 3101 SS400 267 5
G 4051 S20C
Carbon and Alloy Steel Nuts for Bolts For High Pressure and High–Temperature Service
A194 G 4051 S25C 267 5
17100 St 50.2
G 4051 S35C 17100 St 50.2
A194 Gr. 2H G 4051 S45C 17100 St 50.2
APPENDIX-D
ATTACHMENT
For FINE CHEMICAL PLANT
FOR
ES NO. UBE-H-103
ATTACHMENT-6
VALVE NUMBER LIST
END CONN. FF FF RF RF RF RF RF
63NB+ 63NB+
PACKING 63NB 63NB 63NB 61HQ 61HF
78PA 78PA
REMARKS (56)
A1A
A1X A1T A1K
PIPING CLASS A3S A1S A1Q A1D
A2S A2A A3K
A7A
REVISION
NOTE
(56) – See GENERAL NOTES in ATTACHMENT 4
SIZE RANGE 1/2 – 12 1/2 – 24 1/2 – 24 1/2 – 12 1/2 – 11/2 1/2 – 11/2 1/2 – 11/2
END CONN. RF RF RF RF RF RF RF
A1A
A1L A1S
A4K A1T
PIPING CLASS A5K A2L A1M A2S A8A
A6K A2A
A4Z A3S
A7A
REVISION
NOTE
(50) – See GENERAL NOTES in ATTACHMENT 4
END CONN. RF RF RF RF RF RF RF
63NB+ 63NB+
PACKING 61HQ 63NB 61HQ 61HF 61HF
78PA 78PA
(50)
REMARKS (50) (56)
(56)
B14
PIPING CLASS A1Q A1D B2A B1Q B1K B1L
B1T
REVISION
NOTE
(50), (56) – See GENERAL NOTES in ATTACHMENT 4
SIZE RANGE 1/2 – 11/2 1/2 – 11/2 1/2 – 11/2 2 – 16 1/2 – 11/2 1/2 – 11/2 1/2 – 11/2
END CONN. RF RF RF RF RF RF RF
63NB+
PACKING 63NB 61HQ BY MFR BY MFR BY MFR 61HF
78PA
ASME ASME
WALL THK. API602 API602 BS5352 BY MFR API602
B16.34 B16.34
REMARKS (56)
B1A
PIPING CLASS B2A B1Q D1T D1K D1T A1K,A3K
BAT
REVISION
NOTE
(56) – See GENERAL NOTES in ATTACHMENT 4
SIZE RANGE 1/2 – 11/2 1/2 – 11/2 1/2 – 11/2 1/2 – 11/2 1/2 – 11/2 1/2 – 11/2 2–4
END CONN. RF RF RF RF RF RF RF
REMARKS
A1L,A2L
PIPING CLASS A5K B1K D1K D1L D2L D1K
A3L
REVISION
REMARKS
REVISION
END CONN. RF RF RF RF RF SW
REMARKS
REVISION
SIZE RANGE 1/2 – 11/2 1/2 – 11/2 1/2 – 11/2 1/2 – 11/2 1/2 – 11/2 1/2 – 11/2 1/2 – 11/2
END CONN. SW SW SW SW SW SW SW
A182GR. A350GR.
BODY&BONNET A105 A105 A105 A105 A105
F11CL.1 LF2
REMARKS (56)
A1A A1S
A1T A11S
A2A A12S A1Q
PIPING CLASS A1D D1T A8A A3A
A7A A2S B1Q
B1A A3S
B1T B2A
REVISION
NOTE
(56) – See GENERAL NOTES in ATTACHMENT 4
TYPE BB,OS&Y
BODY&BONNET A105
DISK SEAT HF
BODY SEAT HF
MATERIAL
GASKET 301A
PACKING 63NB
END-TO-END BY MFR
DIMENSION CODE
ASME
CONNECTION
B16.11
REMARKS
REVISION
END CONN. RF RF RF RF
ASME ASME
WALL THK. API600 API602
B16.34 B16.34
REMARKS (50)
REVISION
NOTE
(50) – See GENERAL NOTES in ATTACHMENT 4
END CONN. FF FF RF RF RF RF RF
63NB+ 63NB+
PACKING 63NB 63NB 63NB 61HQ 61HF
78PA 78PA
REMARKS (56)
A1A
A1T
A1X A1K
PIPING CLASS A3S A1S A2A A1Q A1D
A2S A3K
A7A
A2T
REVISION
NOTE
(56) – See GENERAL NOTES in ATTACHMENT 4
SIZE RANGE 1/2 – 8 1/2 – 8 1/2 – 8 1/2 – 11/2 1/2 – 11/2 1/2 – 11/2 1/2 – 11/2
END CONN. RF RF RF RF RF RF RF
63NB+ 61YH+
PACKING 61HF 63NB 61HF 63NB 61HF
78PA 787PA
A1L
A1A
A1Z A1S
A4K A1T
PIPING CLASS A5K A2L A2S A8A A1Q
A6K A2A
A4Z A3S
A7A
A3L
REVISION
NOTE
(50), (56) – See GENERAL NOTES in ATTACHMENT 4
SIZE RANGE 1/2 – 11/2 2-8 2–8 2 – 12 1/2 - 8 1/2 - 8 1/2 – 11/2
END CONN. RF RF RF RF RF RF RF
63NB+ 63NB+
PACKING 63NB 61HQ 61HF 61HF 63NB
78PA 78PA
B1A
PIPING CLASS A1D B2A B1Q B1K B1L B2A
B1T
REVISION
NOTE
(50), (56) – See GENERAL NOTES in ATTACHMENT 4
SIZE RANGE 1/2 – 11/2 1/2 – 11/2 2–4 1/2 – 11/2 1/2 – 11/2 1/2 – 11/2 1/2 – 11/2
END CONN. RF RF RF RF RF RF RF
63NB+
PACKING 61HQ BY MFR BY MFR BY MFR 61HF 61HF
78PA
REMARKS (56)
B1A A1K
PIPING CLASS B1Q D1T D1K D1T A5K
B1T A3K
REVISION
NOTE
(56) – See GENERAL NOTES in ATTACHMENT 4
SIZE RANGE 1/2 – 11/2 1/2 – 11/2 2–4 2 – 10 2 – 12 1/2 – 11/2 1/2 – 11/2
END CONN. RF RF RF RF RF RF RF
REMARKS
A1L
PIPING CLASS A2L B1K D1K D1L D2L D1K D1L
A3L
REVISION
SIZE RANGE 1/2 – 11/2 2–2 1/2 – 11/2 3–3 1/2 – 2 1/2 – 2 2 – 18
REMARKS
REVISION
END CONN. RF RF RF RF SW
REMARKS
REVISION
SIZE RANGE 1/2 – 11/2 1/2 – 11/2 1/2 – 11/2 1/2 – 11/2 1/2 – 11/2 1/2 – 11/2
END CONN. SW SW SW SW SW SW
A182GR. A350GR.
BODY&BONNET A105 A105 A105 A105
F11CL.1 LF2
REMARKS (56)
A1A A1S
A1T A11A
A2A A12S A1Q
PIPING CLASS A1D D1T A8A
A7A A2S B1Q
B1A A3S
B1T B2A
REVISION
NOTE
(56) – See GENERAL NOTES in ATTACHMENT 4
TYPE BB,OS&Y
BODY&BONNET A105
DISK SEAT HF
BODY SEAT HF
MATERIAL
GASKET 301A
PACKING 63NB
END-TO-END BY MFR
DIMENSION CODE
ASME
CONNECTION
B16.11
REMARKS
REVISION
END CONN. RF RF RF RF
ASME
WALL THK. API600 API602 API602
B16.34
(50)
REMARKS (54) (54) (54)
(54)
REVISION
NOTE
(50), (54) – See GENERAL NOTES in ATTACHMENT 4
END CONN. FF RF RF RF RF RF RF
PACKING - - - - - - -
REMARKS
A1A
A1X A1T
PIPING CLASS A2S A1S A2A A1Q A1D A1K A1K
A3S A7A
A2T
REVISION
END CONN. RF RF RF RF RF RF RF
PACKING - - - - - - -
REMARKS
A1L A1L
A4K A4K A2L A2L
PIPING CLASS A5K A5K A6A
A6K A6K A4Z A4Z
A3L A3L
REVISION
SIZE RANGE 1/2 – 11/2 2 – 12 1/2 – 11/2 1/2 – 11/2 1/2 – 11/2 1/2 – 11/2 1/2 – 11/2
END CONN. RF RF RF RF RF RF RF
PACKING - - - - - - -
A1A
A1S
A1N A1T
PIPING CLASS A5L A2S A7K A1Q A1D
A5L A2A
A3S
A7A
REVISION
NOTE
(50) – See GENERAL NOTES in ATTACHMENT 4
END CONN. RF RF RF RF RF RF RF
PACKING - - - - - - -
REMARKS
B1A B1A
PIPING CLASS B1T B1Q B1K B1K B1L B1L B1T
B2A B2A
REVISION
SIZE RANGE 1/2 – 11/2 2 – 16 1/2 – 11/2 1/2 – 11/2 1/2 – 11/2 1/2 – 11/2 1/2 – 11/2
END CONN. RF RF RF RF RF RF RF
PACKING - - - - - - -
REMARKS
A1L
A1K
PIPING CLASS B1Q D1T D1K A5K A2L B1K
A3K
A3L
REVISION
SIZE RANGE 2–4 2 – 10 2 – 12 1/2 – 11/2 1/2 – 11/2 1/2 – 11/2 2–2
PACKING - - - - - - -
REMARKS
REVISION
WC,SPRING
TYPE BC,LIFT PC,SWING WC,BALL WC,BALL BC,SWING BC,SWING
LOAD
PACKING - - - - - - -
Angle Check
REMARKS
valve
REVISION
END CONN. RF RF RF SW
PACKING - - - -
REMARKS
REVISION
REVISION
SIZE RANGE 1/2 – 11/2 1/2 – 11/2 1/2 – 11/2 1/2 – 11/2 1/2 – 11/2
END CONN. SW SW SW SW SW
A182GR. A350GR.
BODY&BONNET A105 A105 A105
F11CL.1 LF2
PACKING - - - - -
REMARKS
A1A
A1S
A1T
A2A
A2S
PIPING CLASS A1D A1Q,B1Q D1T A3A
A3S
A7A
B1A
B1T
B2A
REVISION
TYPE BC,LIFT
BODY&BONNET A105
DISK SEAT HF
BODY SEAT HF
MATERIAL
GASKET 301A
PACKING -
END-TO-END BY MFR
DIMENSION CODE
ASME
CONNECTION
B16.11
REMARKS
REVISION
END CONN. RF RF RF
A395+PTF A216GR.
BODY&BONNET A105
E WCB
PACKING - - -
ASME ASME
END-TO-END BY MFR
B16.10 B16.10
DIMENSION CODE
REMARKS (54)
REVISION
NOTE
(54) – See GENERAL NOTES in ATTACHMENT 4
END CONN. SW
TYPE -
BODY&BONNET A105
DISK SEAT HF
BODY SEAT HF
MATERIAL
GASKET BY MFR
PACKING BY MFR
END-TO-END BY MFR
DIMENSION CODE
ASME
CONNECTION
B16.11
REMARKS
REVISION
END CONN. RF RF RF RF RF RF RF
BODY SEAT - - - - - - -
MATERIAL
A1A
PIPING CLASS A1A A1X A3A A1K A1K A2K A1L
A2S
REVISION
NOTE
(54) – See GENERAL NOTES in ATTACHMENT 4
BODY SEAT - - - - - - -
MATERIAL
A1Z
PIPING CLASS B1K B1L D1L F1L B3L A12K
A2L
REVISION
NOTE
(54), (82) – See GENERAL NOTES in ATTACHMENT 4
END CONN. RF RF
A351GR. A351GR.
BODY&BONNET
CF8 CF8M
BODY SEAT - -
MATERIAL
ASME ASME
WALL THK.
B16.34 B16.34
ASME ASME
CONNECTION
B16.5 B16.5
REVISION
NOTE
(82) – See GENERAL NOTES in ATTACHMENT 4
SIZE RANGE 26 – 48 26 – 30 26 – 26
END CONN. FF RF RF
TYPE
A216GR. A351GR.
BODY&BONNET A126CL.B
WCB CF8
AL.BRASS
DISK SEAT 304+PTFE 304+PTFE
+NBR
BODY SEAT - - -
MATERIAL
ASME
CONNECTION API605 API605
B16.1
REVISION
NOTE
(54), (90) – See GENERAL NOTES in ATTACHMENT 4
TYPE
A216GR. A395+PTF
BODY&BONNET A126CL.B A395 A395 A395+FEP PVC
WCB E
BODY SEAT - - - - - - -
MATERIAL
POLYPR
STEM/HINGE PIN 13CR 304 13CR 304 304 13CR
OPYLEN
REMARKS (54) (54) ,(90) (54) (54), (90) (54) (54) (54)
A5L
PIPING CLASS A2S A1A A3S A1A A6A A2Z A6Z
A1N
REVISION
NOTE
(54), (90) – See GENERAL NOTES in ATTACHMENT 4
TYPE
A1K
PIPING CLASS A7A A2K A1L
A3K
REVISION
NOTE
(54) – See GENERAL NOTES in ATTACHMENT 4
END CONN. FF RF
TYPE
POLYPR A395+PTF
BODY&BONNET
OPYLENE E
PTFE+V
DISK SEAT EPT
ITON
BODY SEAT - -
MATERIAL
GASKET - -
PACKING - -
ASME ASME
CONNECTION
B16.5 B16.5
REVISION
NOTE
(54) – See GENERAL NOTES in ATTACHMENT 4
FULL JACKETED
VZF
CHECK VALVE
SIZE RANGE 2–4 1/2 – 11/2 2 – 12 1/2 – 11/2 2 – 12 1/2 – 11/2 2–4
END CONN. RF RF RF RF RF RF RF
PACKING - - - - - - -
REVISION
NOTE
(82) – See GENERAL NOTES in ATTACHMENT 4
FULL JACKETED
VZF
CHECK VALVE
END CONN. RF
TYPE BC,LIFT
BODY&BONNET A105
DISK SEAT -
BODY SEAT SH
MATERIAL
STEM/HINGE PIN -
GASKET BY MFR
PACKING -
END-TO-END BY MFR
DIMENSION CODE
ASME
CONNECTION
B16.5
REMARKS
REVISION
FULL JACKE
VCF
CHECK VALVE
SIZE RANGE 0.5 – 1.5 0.5 – 1.5 2 – 12 0.5 – 1.5 1/2 – 11/2
END CONN. RF RF RF RF RF
PACKING - - - - -
REMARKS
A11L
PIPING CLASS A21L D1L A31A A31A B3L
A31L
REVISION
FULL JACKETED
VXF
GATE VALVE
SIZE RANGE 2–6 1/2 – 12 1/2 – 12 1/2 – 12 1/2 – 11/2 2–6 1/2 – 11/2
END CONN. RF RF RF RF RF RF RF
REVISION
NOTE
(82) – See GENERAL NOTES in ATTACHMENT 4
FULL JACKETED
VXF
GATE VALVE
END CONN. RF RF
A216GR.
BODY&BONNET A105
WCB
DISK SEAT HF HF
BODY SEAT HF HF
MATERIAL
ASME ASME
END-TO-END
B16.10 B16.10
DIMENSION CODE
ASME ASME
CONNECTION
B16.5 B16.5
REMARKS (50)
REVISION
NOTE
(50) – See GENERAL NOTES in ATTACHMENT 4
FULL JACKE
VAF
GATE VALVE
END CONN. RF RF RF
REMARKS
A11L
PIPING CLASS A21L D1L B31L
A31L
REVISION
FULL JACKETED
VYF
GLOBE VALVE
END CONN. RF RF RF RF RF RF RF
ASME ASME
END-TO-END BY MFR BY MFR BY MFR BY MFR BY MFR
B16.10 B16.10
DIMENSION CODE
REVISION
NOTE
(50), (54), (82) – See GENERAL NOTES in ATTACHMENT 4
FULL JACKETED
VBF
GLOBE VALVE
END CONN. RF RF RF
REMARKS
A11L
PIPING CLASS A21L D1L B31L
A31L
REVISION
FULL JACKETED
VHF
PLUG VALVE
END CONN. RF RF
TYPE
A216GR. A216GR.
BODY&BONNET
WCB WCB
BODY SEAT - -
MATERIAL
STEM/HINGE PIN - -
ASME ASME
CONNECTION
B16.5 B16.5
REVISION
NOTE
(54) – See GENERAL NOTES in ATTACHMENT 4
END CONN. RF
TYPE BB,OS&Y
A743GR.
BODY&BONNET
CF3M
DISK SEAT -
GASKET BY MFR
PACKING BY MFR
ASME
END-TO-END
B16.10
DIMENSION CODE
ASME
CONNECTION
B16.5
REMARKS
REVISION
DISK SEAT HF HF
BODY SEAT HF HF
MATERIAL
ASME ASME
CONNECTION
B16.11 B16.11
REMARKS
A1S
PIPING CLASS A2S A1X
B2A
REVISION
END CONN. RF RF
TYPE 3 – WAY
A216GR.
BODY&BONNET A395+FEP
WCB
BODY SEAT - -
MATERIAL
STEM/HINGE PIN - -
ASME ASME
CONNECTION
B16.5 B16.5
(54)
REMARKS (54)
(86)
A1N
A1A
PIPING CLASS A5L
A1S
A6A
REVISION
NOTE
(54), (86) – See GENERAL NOTES in ATTACHMENT 4
APPENDIX-D
ATTACHMENT
For FENE CHEMICAL PLANT
FOR
ES NO. UBE-H-103
ATTACHMENT-7
GASKET AND PACKING MATERIAL
(ORIGINAL GASKET)
GASKET MANUFACTURER
SPECIFICATION
CODE TOMBO PILLER VALQUA GYLON
20J PTFE SHEET GASKET – CARBON FIBER FILLED PTFE GASKET 9007-SC 4400R4 7026
GASKET MANUFACTURER
SPECIFICATION
CODE TOMBO PILLER VALQUA GYLON
61HQ ASBESTOS BRAID PACKING PTFE IMPREGNATED (LOW TEMP ) 9075-V 4513-S 7133-S0
61YH GRAPHITE SHEET BRAIDED PACKING WITH STINLESS STEEL 2930 6710 -
63NB ASBESTOS CORE AND YARN PACKING INCONEL WIRE 2920 316(AC) 1273(AC)
75NA RTFE LIP TYPE PACKING (VACUUM SERVICE ) 9027-VH-G20 4360S-G 7631-H-2
APPENDIX-D
ATTACHMENT
For FINE CHEMICAL PLANT
FOR
ES NO. UBE-H-103
ATTACHMENT-8
BRANCH TABLE
T-BA0265-1
PIPING CLASS A1A, A2A, A3A, A7A, A1D, A1Q, A1S, A2S, A3S, A1T, B1A, B2A, B1Q, B1T, A2T, B2T
1/2 S
3/4 S S S SOCKET WELD
1 S S S B WELDING TEE (COMMERCIAL TYPE)
F FABRICATED TEE
1.1/2 S S S S
H HALF COUPLING
2 H H H B B W WELDING OUTLET
3 H H H H B B T THREADDED JOINT
4 H H H H B B B P PIPE WELD (NOZZLE ON or IN)
R PIPE WELD with REINFORCING PAD
6 H H H H P B B B
1 SOCKET OUTLET
8 H H H H P P B B B 2 THREAD OUTLET
10 H H H H P P P B B B 3 SWEEP OUTLET
12 H H H H P P P B B B B 4 NIPPLE OUTLET
14 H H H H P P P P B B B B
16 H H H H P P P P P P P F F
18 H H H H P P P P P P P P F F
20 H H H H P P P P P P P P P F F
24 H H H H P P P P P P P P P P P F
MAIN SIZE
26 H H H H P P P P P P P P P P P F F
28 H H H H P P P P P P P P P P P P F F
30 H H H H P P P P P P P P P P P P P F F
32 H H H H P P P P P P P P P P P P P P F F
34 H H H H P P P P P P P P P P P P P P P F F
36 H H H H P P P P P P P P P P P P P P P P F F
38 H H H H P P P P P P P P P P P P P P P P P F F
40 H H H H P P P P P P P P P P P P P P P P P P F F
42 H H H H P P P P P P P P P P P P P P P P P P P F F
44 H H H H P P P P P P P P P P P P P P P P P P P P F F
46 H H H H P P P P P P P P P P P P P P P P P P P P P F F
48 H H H H P P P P P P P P P P P P P P P P P P P P P P F F
50 H H H H P P P P P P P P P P P P P P P P P P P P P P P F F
52 H H H H P P P P P P P P P P P P P P P P P P P P P P P P F F
1.1/2
1/2
3/4
10
12
14
16
18
20
24
26
28
30
32
34
36
38
40
42
44
46
48
50
52
1
2
3
4
6
8
T-BA0265-1
BRANCH SIZE
NOTE:
1. Reinforcing pad shall be attached for pipe weld (P) and fabricated tee (F) if necessary
2. Design of reinforcing pad shall be in accordance with the requirement of ASME B31.3 Par.304.3.
3. Welding tee may be substituted for fabricated tee (F) if possible to manufacture, and it is preferable to substitute welding
tee (W) for fabricated tee (F) when reinforcing pad is required for fabricated tee (F).
Reinforcing pad shall be provided with vent hole, the dimension for reinforcing pad is as follows:
Diameter : 2 times of outside diameter of branch pipe
Thickness : same as main pipe
4. Long boss or long welding neck may be applied in lieu of half coupling (H) for vent, drain and instrument branch. But,
dimensional consideration shall be confirmed especially when apply to instrument branch.
T-BA0265-2
PIPING CLASS A1K, A2K, A3K, A4K, A5K, A6K, A1L, A2L, A1M, B1K, B1L, B2L, B3L
1/2 S
3/4 S S S SOCKET WELD
1 S S S B WELDING TEE (COMMERCIAL TYPE)
F FABRICATED TEE
1.1/2 S S S S
H HALF COUPLING
2 H H H B B W WELDING OUTLET
3 H H H H B B T THREADDED JOINT
4 H H H H B B B P PIPE WELD (NOZZLE ON or IN)
R PIPE WELD with REINFORCING PAD
6 H H H H P B B B
1 SOCKET OUTLET
8 H H H H P P B B B 2 THREAD OUTLET
10 H H H H P P P B B B 3 SWEEP OUTLET
12 H H H H P P P B B B B 4 NIPPLE OUTLET
14 H H H H P P P P B B B B
16 H H H H P P P P P P P F F
18 H H H H P P P P P P P P F F
20 H H H H P P P P P P P P P F F
24 H H H H P P P P P P P P P P P F
MAIN SIZE
26 H H H H P P P P P P P P P P P F F
28 H H H H P P P P P P P P P P P P F F
30 H H H H P P P P P P P P P P P P P F F
32 H H H H P P P P P P P P P P P P P P F F
34 H H H H P P P P P P P P P P P P P P P F F
36 H H H H P P P P P P P P P P P P P P P P F F
38 H H H H P P P P P P P P P P P P P P P P P F F
40 H H H H P P P P P P P P P P P P P P P P P P F F
42 H H H H P P P P P P P P P P P P P P P P P P P F F
44 H H H H P P P P P P P P P P P P P P P P P P P P F F
46 H H H H P P P P P P P P P P P P P P P P P P P P P F F
48 H H H H P P P P P P P P P P P P P P P P P P P P P P F F
50 H H H H P P P P P P P P P P P P P P P P P P P P P P P F F
1.1/2
1/2
3/4
10
12
14
16
18
20
24
26
28
30
32
34
36
38
40
42
44
46
48
50
1
2
3
4
6
8
T-BA0265-2
BRANCH SIZE
NOTE:
1. Reinforcing pad shall be attached for pipe weld (P) and fabricated tee (F) if necessary
2. Design of reinforcing pad shall be in accordance with the requirement of ASME B31.3 Par.304.3.
3. Welding tee may be substituted for fabricated tee (F) if possible to manufacture, and it is preferable to substitute welding
tee (W) for fabricated tee (F) when reinforcing pad is required for fabricated tee (F).
Reinforcing pad shall be provided with vent hole, the dimension for reinforcing pad is as follows:
Diameter : 2 times of outside diameter of branch pipe
Thickness : same as main pipe
4. Long boss or long welding neck may be applied in lieu of half coupling (H) for vent, drain and instrument branch. But,
dimensional consideration shall be confirmed especially when apply to instrument branch.
T-BA0265-3
14 P P P P P P P B B B B B
16 P P P P P P P P B B B B B
MAIN SIZE
1.1/2
1/2
3/4
10
12
14
16
1
2
3
4
6
8
T-BA0265-3
BRANCH SIZE
NOTE:
1. Reinforcing pad shall be attached for pipe weld (P) and fabricated tee (F) if necessary
2. Design of reinforcing pad shall be in accordance with the requirement of ASME B31.3 Par.304.3.
Reinforcing pad shall be provided with vent hole, the dimension for reinforcing pad is as follows:
Diameter : 2 times of outside diameter of branch pipe
Thickness : same as main pipe
3. Long boss or long welding neck may be applied in lieu of half coupling (H) for vent, drain and instrument branch. But,
dimensional consideration shall be confirmed especially when apply to instrument branch.
T-BA0265-4
14 H H H H P P P B B B B B
16 H H H H P P P P P P F F F
MAIN SIZE
1.1/2
1/2
3/4
10
12
14
16
1
2
3
4
6
8
T-BA0265-4
BRANCH SIZE
NOTE:
1. Reinforcing pad shall be attached for pipe weld (P) and fabricated tee (F) if necessary
2. Design of reinforcing pad shall be in accordance with the requirement of ASME B31.3 Par.304.3.
Reinforcing pad shall be provided with vent hole, the dimension for reinforcing pad is as follows:
Diameter : 2 times of outside diameter of branch pipe
Thickness : same as main pipe
3. Long boss or long welding neck may be applied in lieu of half coupling (H) for vent, drain and instrument branch. But,
dimensional consideration shall be confirmed especially when apply to instrument branch.
T-BA0265-5
14 H H H H P P P B B B B B
16 H H H H P P P B B B B B B
MAIN SIZE
1.1/2
1/2
3/4
10
12
14
16
1
2
3
4
6
8
T-BA0265-5
BRANCH SIZE
NOTE:
1. Reinforcing pad shall be attached for pipe weld (P) and fabricated tee (F) if necessary
2. Design of reinforcing pad shall be in accordance with the requirement of ASME B31.3 Par.304.3.
Reinforcing pad shall be provided with vent hole, the dimension for reinforcing pad is as follows:
Diameter : 2 times of outside diameter of branch pipe
Thickness : same as main pipe
T-BA0265-6 (1/2)
INNER - A11A, A11K, A12K, A11L, B11A, A21L, A31L, A31A, B31L
PIPING CLASS
OUTER - A12S, A12S, A21S
4x6 P P P B B B B
6x8 P P P P B B B B
MAIN SIZE
8 x 10 P P P P 5 5 B B B
10 x 12 P P P P 5 5 B B B B
12 x 16 P P P P 5 5 5 B B B B
14 x 16 P P P P 5 5 5 B B B B B
T-BA0265-6 (2/2)
1/2
3/4
1
T-BA0265-6
(2/2)
BRANCH SIZE
NOTE:
1. This table shall be applied to jacket outer piping
2. The branch welding tee + reducer (5) shall be composed of a welding tee and a reducer
3. The branch long boss or long welding neck (6) shall be applied for the branch for drain, vent, instrument and the
connection for jacketed fluid. If the application of long boss or long welding neck flange shall not be preferable, half
coupling may be applied.
4. If long boss or long welding neck will be for the connection of instrument, dimensional consideration shall be
confirmed.
T-BA0265-8
1.1/2
1/2
3/4
1
2
3
4
6
T-BA0265-8
BRANCH SIZE
NOTE:
1. For the branch connection of vent, drain, and instrument, the application of long boss or long welding neck flange
shall be preferred in lieu of half coupling (H)
2. The branch welding tee + reducer (5) shall be composed of a welding tee and a reducer.
3. If long boss or long welding neck will be for the connection of instrument, dimensional consideration shall be
confirmed.
T-BA0265-9
1.1/2
1/2
3/4
1
2
3
4
T-BA0265-9
BRANCH SIZE
NOTE:
1. For the branch connection of vent, drain, and instrument, the application of long boss or long welding neck flange
shall be preferred in lieu of welding outlet (W)
2. If long boss or long welding neck will be for the connection of instrument, dimensional consideration shall be
confirmed.
T-BA0265-12
6 1 1 1 1 1 W B B B B B B
8 1 1 1 1 1 W W W B B B B B
10 1 1 1 1 1 W W W W B B B B B
12 1 1 1 1 1 W W W W W B B B B B
14 1 1 1 1 1 W W W W W W B B B B B
MAIN SIZE
16 1 1 1 1 1 W W W W W W B B B B B B
18 1 1 1 1 1 W W W W W W W B B B B B B
20 1 1 1 1 1 W W W W W W W B B B B B B B
22 1 1 1 1 1 W W W W W W W W B B B B B B B
24 1 1 1 1 1 W W W W W W W W B B B B B B B B
26 1 1 1 1 1 W W W W W W W W B B B B B B B B B
28 1 1 1 1 1 W W W W W W W W B B B B B B B B B B
30 1 1 1 1 1 W W W W W W W W B B B B B B B B B B B
1.1/4
1.1/2
2.1/2
3.1/2
1/2
3/4
10
12
14
16
18
20
22
24
26
28
30
1
4
5
6
8
T-BA0265-12
BRANCH SIZE
NOTE:
APPENDIX-D
ATTACHMENT
For FINE CHEMICAL PLANT
FOR
ES NO. UBE-H-103
ATTACHMENT-9
REFERENCE DRAWINGS
REFERENCE DRAWINGS
A3.014.1
CARBON STEEL PIPES CALC. 1-4
UNIT: mm
CALC
NOMINAL CALC.1 CALC.2 CALC.3 CALC.4
NO.
PIPE SIZE
R 0.68 0.80 1.00 1.25
W W W W
(NPS) (DN) D T T T T
(kg/m) (kg/m) (kg/m) (kg/m)
16 400 406.4 6.35 62.64 7.14 70.30 7.14 70.30 9.53 93.27
18 450 457.2 6.35 70.60 7.14 79.24 7.14 79.24 9.53 105.21
20 500 508.0 6.35 78.55 7.14 88.19 7.14 88.19 9.53 117.15
22 550 558.8 6.35 86.51 7.14 97.13 7.92 107.59 9.53 129.08
24 600 609.6 6.35 94.46 7.14 106.08 7.92 117.51 9.53 141.02
26 650 660.4 7.14 115.02 7.14 115.02 8.74 140.45 10.31 165.28
28 700 711.2 7.14 123.97 7.92 137.36 9.53 164.90 11.13 192.15
30 750 762.0 7.14 132.91 7.92 147.28 9.53 176.84 11.91 220.30
32 800 812.8 7.14 141.85 8.74 173.30 10.31 204.03 11.91 235.22
34 850 863.6 7.92 167.12 8.74 184.25 10.31 216.94 12.70 266.49
36 900 914.4 7.92 177.04 9.53 212.65 11.13 247.92 14.27 316.75
38 950 965.2 7.92 206.14 9.53 224.59 11.91 279.98 14.27 334.63
40 1000 1016.0 8.74 217.09 10.31 255.69 11.91 294.90 14.27 352.51
42 1050 1066.8 8.74 268.61 10.31 268.61 12.70 330.13 15.88 411.54
44 1100 1117.6 10.31 281.52 11.13 303.69 14.27 388.26 15.88 431.43
46 1150 1168.4 10.31 317.63 11.13 317.63 14.27 406.14 17.48 496.11
48 1200 1219.2 11.13 331.57 11.91 354.58 14.27 424.01 17.48 518.01
50 1250 1270.0 11.13 369.50 11.91 369.50 14.27 441.89 17.48 539.91
52 1300 1320.8 11.91 384.42 12.70 409.67 15.88 511.01 19.05 611.53
54 1350 1371.6 11.91 399.34 12.70 425.58 15.88 530.90 19.05 635.39
56 1400 1422.4 12.70 441.49 14.27 495.52 15.88 550.79 20.62 712.79
58 1450 1473.2 12.70 457.40 14.27 513.39 17.48 627.50 20.62 738.62
60 1500 1524.0 14.27 531.27 14.27 531.27 17.48 649.40 22.23 823.26
Remarks:
”R” is nominal ratio of thickness/diameter of pipe CALC.NO.is nominal thickness like
schedule No
A3.021.1
STAINLESS STEEL PIPES CALC. 1S-4S
UNIT: mm
CALC
NOMINAL CALC.1S CALC.2S CALC.3S CALC.4S
NO.
PIPE SIZE
R
W W W W
(NPS) (DN) D T T T T
(kg/m) (kg/m) (kg/m) (kg/m)
14 350 355.6 3.96 35.03 6.35 55.78 6.35 55.78 7.14 62.58
16 400 406.4 3.96 40.09 6.35 63.90 6.35 63.90 7.14 71.70
18 450 457.2 5.16 58.67 6.35 72.01 6.35 72.01 7.14 80.83
20 500 508.0 5.16 65.26 6.35 80.12 6.35 80.12 7.14 89.95
22 550 558.8 5.16 71.86 6.35 88.24 6.35 88.24 7.92 109.74
24 600 609.6 5.16 78.45 6.35 96.35 7.14 108.20 7.92 119.86
26 650 660.4 5.16 85.04 6.35 104.47 7.14 117.32 8.74 143.26
28 700 711.2 6.35 112.58 6.35 112.58 7.92 140.10 8.74 154.43
30 750 762.0 6.35 120.69 7.14 135.57 7.92 150.22 10.31 194.94
32 800 812.8 7.14 144.69 7.14 144.69 8.74 176.76 11.13 224.43
34 850 863.6 7.14 153.81 7.92 170.46 8.74 187.93 11.13 238.65
36 900 914.4 7.92 180.58 7.92 180.58 10.31 234.46 11.91 270.36
38 950 965.2 7.92 190.70 7.92 190.70 10.31 247.63 12.70 304.27
40 1000 1016.0 7.92 200.82 8.74 221.43 11.13 281.32 12.70 320.50
42 1050 1066.8 7.92 210.94 8.74 232.60 11.13 295.54 14.27 377.79
44 1100 1117.6 7.92 221.06 10.31 287.15 11.91 331.24 15.09 418.47
46 1150 1168.4 7.92 231.18 10.31 300.33 11.91 346.46 15.09 437.75
48 1200 1219.2 7.92 241.30 10.31 313.50 12.70 385.41 15.88 480.65
50 1250 1270.0 8.74 277.27 11.13 352.43 12.70 401.64 15.88 500.94
52 1300 1320.8 8.74 288.44 11.13 366.65 14.27 468.96 17.48 573.04
54 1350 1371.6 8.74 299.61 11.91 407.33 14.27 487.19 19.05 648.10
56 1400 1422.4 10.31 366.20 11.91 422.55 15.09 534.16 19.05 672.44
58 1450 1473.2 10.31 379.37 11.91 437.77 15.09 553.44 19.05 696.78
60 1500 1524.0 10.31 392.54 12.70 482.78 15.88 602.39 20.62 779.74
Remarks:
”R” is nominal ratio of thickness/diameter of pipe CALC.NO.is nominal thickness like
schedule No
A0265.01
THICKNESS TABLE for STAINLESS STEEL PIPES SCH.20S
UNIT: mm
CALC
NOMINAL SCH.20S
NO.
PIPE SIZE
R
W W W W
(NPS) (DN) D T T T T
(kg/m) (kg/m) (kg/m) (kg/m)
1/2 15 21.3 2.5 1.20
3/4 20 26.7 2.5 1.54
1 25 33.4 3.0 2.32
1.1/4 32 42.2 3.0 2.97
1.1/2 40 48.3 3.0 3.41
2 50 60.3 3.5 4.97
2.1/2 65 73.0 3.5 6.35
3 80 88.9 4.0 8.48
3.1/2 90 101.6 4.0 9.72
4 100 114.3 4.0 11.0
5 125 141.3 5.0 16.8
6 150 168.3 5.0 20.0
8 200 219.1 6.5 34.0
10 250 273.1 6.5 42.2
12 300 323.9 6.5 50.5
NOTES: 1. Sch. 20S pipe wall thickness shall be in accordance with JIS G3459 (2012).
A0265.02
THICKNESS TABLE for STAINLESS STEEL PIPES CALC.20S
UNIT: mm
CALC
NOMINAL CALC.20 S
NO.
PIPE SIZE
R
W W W W
(NPS) (DN) D T T T T
(kg/m) (kg/m) (kg/m) (kg/m)
14 350 355.6 5.16 45.48
16 40 406.4 5.16 52.07
18 450 457.2 5.16 58.67
NOTES:
“CALC.NO” is a nominal thickness like Schedule No.
A0265.03
THICKNESS TABLE for CARBON STEEL PIPES CALC. 20
UNIT: mm
CALC
NOMINAL CALC.20
NO.
PIPE SIZE
R
W W W W
(NPS) (DN) D T T T T
(kg/m) (kg/m) (kg/m) (kg/m)
44 1100 1117.6 9.53 260.50
68 1700 1727.2 11.91 503.72
NOTES:
CALC NO is nominal thickness like schedule No.
A0265.04
STIFFENER FOR VACUUM PIPING
A3.204.42
TOLERANCES FOR ANSI FLANGES (SO, SW, LJ)
UNIT: mm
+0.8
10B AND SMALLER
LAPPED, -0
Bo SLIP-ON, AND
SOCKET WELDING +1.6
12B AND LARGER
INSIDE -0
DIAMETER +0.8
10B AND SMALLER
-0
B
+1.6
12B AND LARGER
-0
+3.2
THICKNESS 18B AND SMALLER
-0
Q
+4.8
20B AND LARGER
-0
Remark:
These dimensional tolerances conform to ANSI B16.5.
A3.204.43
TOLERANCES FOR ANSI FLANGES (WN)
UNIT: mm
+0.4
5 B AND SMALLER
-0.8
HUB DIAMETER H
+4.0
6 B AND LARGER
-0.8
+0.8
10 B AND SMALLER
-0.8
+1.6
INSIDE DIAMTER B 12 B THRU 18B
-1.6
+3.2
20 B AND LARGER
-1.6
+3.2
18 B AND SMALLER
-0
THICKNESS Q
+4.8
20 B AND LARGER
-0
DIAMETER OF RAISED 1.6 RAISED FACE ± 0.8
R.K
FACE 6.4 RAISED FACE ± 0.5
LENGTH OF THROUGH 10 B AND SMALLER ± 1.6
Y
HUB 12 B AND LARGER ± 3.2
I.D. AND O.D. OF C1
LARGE AND SMALL C2
± 0.5
TONGUE & GROOVE, AND C3
MALE & FEMALE C4
BOLT CIRCLE DIAMETER ± 1.6
ECCENTRICITY BETWEEN
BOLT HOLE C 2.1/2 B AND SMALLER ± 0.8
BOLT CIRCLE DIAMETER
AND MACHINED FACING
3 B AND LARGER ± 1.6
DIAMETER
Remark:
These dimensional tolerances conform to ANSI B16.5.
A3.250.44
ANSI FLANGES CLASS 150 (LJ-RF TYPE)
PLUG WELDING
NOMIINAL
p N
SIZE (B)
1/2 - 1
3/4 - 1
1 - 1
(1.1/4) - 1
1.1/2 - 1
2 - 1
2.1/2 - 1
3 50 5
(3.1/2) 60 5
4 65 5
(5) 80 5
6 100 9
8 130 9
10 150 9
12 180 9
14 200 9
16 230 9
18 260 13
20 280 13
24 340 13
Unit : mm
NOMINAL
FLANGE DIMENSIONS BOLT HOLES Weight
FLANGE SIZE
Nominal of
Number Dia. of
Bolt Size Flange
(A) (B) O Bo X Q Y r2 g C of Bolt
(kg)
Bolts Holes
15 1/2 89 22.9 30.2 11.5 16 3 35 60.3 4 15.7 U-1/2 0.5
20 3/4 98 28.2 38.1 13.0 16 3 43 69.8 4 15.7 U-1/2 0.9
25 1 108 34.9 49.2 14.5 17 3 51 79.4 4 15.7 U-1/2 0.9
(32) (1.1/4) 117 43.7 58.7 16.0 21 5 64 88.9 4 15.7 U-1/2 1.4
40 1.1/2 127 50.0 65.1 17.5 22 6 73 98.4 4 15.7 U-1/2 1.4
50 2 152 62.5 77.6 19.5 25 8 92 120.6 4 19.1 U-5/8 2.3
65 2.1/2 178 75.4 90.5 22.5 29 8 105 139.7 4 19.1 U-5/8 3.2
80 3 191 91.4 107.9 24.0 30 10 127 152.4 4 19.1 U-5/8 3.6
(90) (3.1/2) 216 104.1 122.2 24.0 32 10 140 177.8 8 19.1 U-5/8 5.0
100 4 229 116.8 134.9 24.0 33 11 157 190.5 8 19.1 U-5/8 5.9
(125) (5) 254 144.5 163.5 24.0 36 11 186 215.9 8 22.4 U-3/4 6.8
150 6 279 171.4 192.1 25.5 40 13 216 241.3 8 22.4 U-3/4 8.6
200 8 343 222.2 246.1 29.0 44 13 270 98.4 8 22.4 U-3/4 13.6
250 10 406 277.4 304.8 30.5 49 13 324 361.9 12 25.4 U-7/8 19.5
300 12 483 328.2 365.1 32.0 56 13 381 431.8 12 25.4 U-7/8 29.0
350 14 535 360.2 400.0 35.0 79 13 413 476.2 12 28.4 U-1 33.0
400 16 595 411.2 457.2 37.0 87 13 470 539.7 16 28.4 U-1 47.0
450 18 635 462.3 504.8 40.0 97 13 533 577.8 16 31.8 U-1.1/8 66.5
500 20 700 514.3 558.8 43.0 103 13 584 635.0 20 31.8 U-1.1/8 72.0
600 24 815 615.9 663.6 48.0 111 13 692 749.3 20 35.1 U-1.1/4 89.0
Remarks: 1. The dimensions conform to metric (SI) dimensional table of ASME B16.5, except for
“Dia. of Bolt Holes” converted from inch dimensions in ASME B16.5.
2. For dimensional tolerances, see DWG No. A3.204.42
3. If possible, nominal flange size given in brackets should be avoided from use.
A3.250.49
ANSI FLANGES CLASS 150 (SO-SMALL T&G)
A0265.21
FLANGES T.F.S 125 (SO-FF)
(650) (26) 870.0 667.0 723.9 50.8 85.7 806.5 24 34.9 U1.1/4 106.6 226.5
700 28 927.1 717.6 781.1 52.4 87.3 863.6 28 34.9 U1.1/4 122.4 265.0
(750) (30) 984.3 768.4 831.9 54.0 88.9 914.4 28 34.9 U1.1/4 138.3 309.2
800 32 1060.5 819.2 889.0 57.2 92.1 977.9 28 41.3 U1.1/2 170.1 377.4
(850) (34) 1111.3 870.0 939.8 58.7 93.7 1028.7 32 41.3 U1.1/2 181.4 424.5
900 36 1168.4 920.8 997.0 60.3 95.3 1085.9 32 41.3 U1.1/2 204.1 484.1
950 38 1238.3 471.6 1060.5 60.3 95.3 1149.4 32 41.3 U1.1/2 240.4 546.3
1000 40 1289.1 1022.4 1111.3 63.5 98.4 1200.2 36 41.3 U1.1/2 258.5 622.6
1050 42 1346.2 1073.2 1168.4 66.7 101.6 1257.3 36 41.3 U1.1/2 294.8 715.4
1100 44 1403.4 1124.0 1219.2 66.7 101.6 1314.5 40 41.3 U1.1/2 312.9 776.9
1150 46 1454.2 1174.8 1270.0 68.3 103.2 1365.3 40 41.3 U1.1/2 331.1 856.3
1200 48 1511.3 1225.6 1327.2 69.9 104.8 1422.4 44 41.3 U1.1/2 362.8 945.9
1250 50 1568.5 1276.4 1378.0 69.9 104.8 1479.6 44 47.6 U1.3/4 376.4 1010.8
1300 52 1625.6 1327.2 1435.1 73.0 108.0 1536.7 44 47.6 U1.3/4 417.2 1137.2
1350 54 1682.8 1378.0 1492.3 76.2 111.1 1593.9 44 47.6 U1.3/4 464.9 1274.4
1500 60 1854.2 1530.4 1657.4 79.4 114.3 1759.0 52 47.6 U1.3/4 567.0 1615.0
REMARKS
1. If possible, nominal flange size given in brackets should be avoided from use.
2. These dimensions conform to Tailor Forge Standard.
A0265.22
FLANGES CLASS 150 (WN-SMALL T&G)
A0265.23
LONG WELDING NECK FLANGES ANSI 150
(EXPECT PIPING CLASS A11S AND A12S)
100
or
150
UNIT: mm
NOMANAL
FLANGE DIMENSIONS BOLT HOLES
FLANGE SIZE
NOMINAL
NUHBER DIA.OF BOLT
(A) (B) O B H R Q C OF BOLT SIZE
BQLTS HOLES
A0265.24
LONG WELDING NECK FLANGES ANSI 300
UNIT: mm
NOMANAL
FLANGE DIMENSIONS BOLT HOLES
FLANGE SIZE
NOMINAL
NUHBER DIA.OF BOLT
(A) (B) O B H R Q C OF BOLT SIZE
BQLTS HOLES
A0265.25
LONG WELDING NECK FLANGES ANSI 600
UNIT: mm
NOMANAL
FLANGE DIMENSIONS BOLT HOLES
FLANGE SIZE
NOMINAL
NUHBER DIA.OF BOLT
(A) (B) O B H R Q C OF BOLT SIZE
BQLTS HOLES
A-9-2
DIMENSION TABLE FOR Cr. CAST IRON FLANGE
NOM PACKING
PIPE FLANGE LENGTH
GROOVE
PIPE
SIZE d1 W do D C g T f h n R P1 P2 STD AVAILABLE
1 25 25 8 41 108 79.5 51 11.2 1 15.7 4 5 45 35 - -
1½ 40 40 10 60 127 98.5 73 14.2 2 15.7 4 5 65 55 - -
2 50 50 12 74 152 120.5 92 15.8 2 19.1 4 5 85 70 2000 1000, 1500
1000, 2500
2½ 65 65 12 89 178 139.5 105 17.5 2 19.1 4 5 100 85 -
3000
2000 1000, 1500,
3 80 75 12 99 191 152.5 127 19.1 2 19.1 4 5 115 95
3000 2500
1000, 2000,
4 100 100 13 126 229 190.5 157 23.9 2 19.1 8 5 140 120 3000 1500, 2500,
4000
1500, 2000,
5 125 125 13 151 254 216.0 186 23.9 2 22.4 8 8 160 140 3000
2500
6 150 150 13 176 279 241.5 216 25.4 2 22.4 8 8 195 175 3000 1000, 1500
8 200 200 15 230 343 298.5 270 28.4 2 22.4 8 8 250 225 3000 1500, 2000
10 250 250 15 280 406 362.0 324 30.2 2 25.4 12 10 300 275 3000 2000
12 300 300 16 330 483 432.0 381 31.8 3 25.4 12 10 350 325 4000
14 350 350 18 386 533 476.0 413 35.1 3 29 12 10 395 375 5000
2000
16 400 400 18 436 597 539.5 470 36.6 3 29 16 10 450 425 5000
2500
18 450 455 20 495 635 578.0 533 39.7 3 32 16 10 500 475 5000 3000
20 500 505 20 545 698 635.0 584 42.9 3 32 20 10 555 530 5000 3500
22 550 555 22 599 749 692.0 635 47.8 3 35 20 10 605 580 5000 4000
4500
24 600 605 22 649 813 749.5 692 47.8 3 35 20 10 660 630 5000
5000
30 750 750 25 800 984 914.5 856 53.8 3 35 28 10 815 785 5000
36 900 900 27 954 1168 1086.0 1022 60.5 3 41 32 10 975 935 5000
A3.301.1 (1/2)
TOLERANCE FOR BUTT WELDING FITTING
45o
and
ALL FITTINGS 90o REDUCER CAP 180oC RETURN
ELBOW
and TEE
Center-to- Center-to- Back-to-
Overall Overall Alignment
Nominal OD(1) at End Center Face
ID at End Wall Thk Length Length of Ends
Pipe Size Bevel Dimension Dimension Dimension
H E U
F,N,C,M B K
½ to 2½ 1 0.8 2 2 4 7 7 1
3 to 3½ 1 1.6 2 2 4 7 7 1
4 +2-1 1.6 2 2 4 7 7 1
5 to 6 +3-1 1.6 Not less 2 2 7 7 7 1
8 2 1.6 than 2 2 7 7 7 1
87.5% of
10 +4-3 3.2 nominal 2 2 7 10 7 2
12 to 18 +4-3 3.2 thickness 2 3 7 10 7 2
20 to 24 +6-5 4.8 3 3 7 10 7 2
26 to 30 +7-5 4.8 3 3 10
32 to 48 +7-5 4.8 5 5 10
A3.301.1 (2/2)
TOLERANCE FOR BUTT WELDING FITTING
90o
All Fittings 180o Returns
Elbows
Angularity A O K U
Nominal
Canter-to-Canter
Pipe Outside(i)
Canter-to-End
Inside Wall
Alignments of
Back-to-Face
Dimension
Dimension
Dimension
Size Diameter Diameter Thick- Off Off
Ends
at Bevel at End ness Angle Plane
Q P
4 +2 ±1.6 ±1 ±2 ±2 ±7 ±7 ±1
Thickness
5-6 +3 / -1 ±1.6 ±2 ±4 ±2 ±7 ±7 ±1
8 2 ±1.6 ±2 ±4 ±2 ±7 ±7 ±1
10 – 12 +4 / -3 ±3.2 ±3 ±5 ±3 ±10 ±7 ±2
14 – 18 +4 / -3 ±3.2 ±4 ±10 ±3 ±10 ±7 ±2
20 - 24 +6/-5 ±4.8 ±4 ±10 ±3 ±10 ±7 ±2
Note:
Dimensions are in millimeters.
(i) Out-of-Round is the sum of absolute values of plus and minus tolerance.
Remark:
These dimensions conform to metric (SI) dimensional table of ANSI B16.86.
B3.314.2 (1/3)
FITTING STEEL (BW)
ELBOW / CAP
NOMINAL 45o LIMITING
SIZE 90o ELBOW 180o ELBOW 180o ELBOW
D ELBOW CAP WALL
N B K
F THICKNESS
(A) (B) LONG LONG SHORT LONG SHORT LONG SHORT E E1
15 1/2 21.3 157 38.1 - 76.2 - 47.8 - 25.4 25.4 4.57
20 3/4 26.7 11.2 28.4 - 57.2 - 42.9 - 25.4 25.4 3.81
25 1 33.4 22.4 38.1 25.4 76.2 50.8 55.6 41.1 38.1 38.1 4.57
(32) (1.1/4) 42.2 25.4 47.8 31.8 95.3 63.5 69.9 52.3 38.1 38.1 4.83
40 1.1/2 48.3 28.4 57.2 38.1 114.3 76.2 82.6 62.0 38.1 38.1 5.08
50 2 60.3 35.1 78.2 50.8 152.4 101.6 106.4 81.0 38.1 44.5 5.59
65 2.1/2 73.0 44.5 95.3 63.5 1190.5 127.0 131.8 100.1 38.1 50.8 7.11
80 3 88.9 50.8 114.3 76.2 228.6 152.4 158.8 120.7 50.8 63.5 7.62
(90) (3.1/2) 101.6 57.2 133.4 88.9 266.7 177.8 184.2 139.7 63.5 76.2 8.13
100 4 114.3 63.5 152.4 101.8 304.8 203.2 209.6 158.8 63.5 76.2 8.64
(125) (5) 141.3 79.2 190.5 127.0 381.0 254.0 261.9 196.9 76.2 88.9 9.65
150 6 168.3 95.3 228.6 152.4 457.2 304.8 312.7 236.5 88.8 101.6 10.92
200 8 219.1 127.0 304.8 203.2 609.6 406.4 414.3 312.7 101.6 127.0 12.70
250 10 273.1 158.8 381.0 254.0 762.0 508.0 517.7 390.7 127.0 152.4 12.70
300 12 323.9 190.5 457.2 304.8 914.4 609.6 619.3 466.9 152.4 177.8 12.70
350 14 355.6 222.3 533.4 355.6 1066.8 711.2 711.2 533.4 165.1 190.5 12.70
400 16 406.4 245.0 609.6 406.4 1219.2 812.8 812.8 609.6 177.8 203.2 12.70
450 18 457.2 285.8 685.8 457.2 1371.6 914.4 914.4 685.8 203.2 226.6 12.70
500 20 508.0 317.5 7620 508.0 1524.0 1016.0 1016.0 762.0 228.6 254.0 12.70
(550) (22) 558.8 342.9 838.2 558.8 1676.4 1117.6 1117.6 838.2 254.0 254.0 12.70
600 24 609.6 381.0 914.4 609.6 1828.8 1219.2 1219.2 914.4 266.7 304.8 12.70
(650) (26) 660.4 406.4 990.6 660.4 266.7
700 28 711.2 438.2 1068.8 711.2 266.7
(750) (30) 762.0 469.9 1143.0 762.0 266.7
800 32 812.8 501.7 1219.2 812.8 266.7
(850) (34) 863.6 533.4 1295.4 863.6 266.7
900 36 914.4 565.2 1371.6 914.4 266.7
950 38 965.2 599.9 11447.8 965.2 304.8
1000 40 1016.0 632.0 1524.0 1016.0 304.8
1050 42 1066.8 660.4 1600.2 1066.8 304.8
1100 44 1117.8 695.5 1676.4 1117.6 342.9
1150 46 1168.4 726.9 1752.6 1168.4 342.9
1200 48 1219.2 759.0 1828.8 1219.2 342.9
REMARKS
1. These dimensions conform to ASME B16.9 and ASME B16.28
2. Length E1 applies for thickness greater that given in column “LIMITING WALL THICKNESS”
3. For dimensional tolerance, see DWG NO. A3.301.1.1
4. If possible, nominal size given in brackets should be avoided from use
B3.314.2 (2/3)
FITTING STEEL (BW)
B3.314.2 (3/3)
FITTING STEEL (BW)
A3.312.2
HALF COUPLING (SCRD & SW)
Unit : mm
TYPE (I) TYPE (II)
NOMINAL
TOLERANCE
SIZE 3000LB 6000LB 3000LB 6000LB 9000LB
(SCH160) (XXS) MAX (SCH80) (SCH160) (XXS)
F
MIN. MIN. MIN
W MAX MAX MIN F MAX MAX MAX
L2 B C MIN MIN MIN
(A) (B) D MIN D MIN E MIN MIN MIN
T T T
D1 D1 D1 D1 D1
7.6 4.8 10.9 7.6 4.8
(6) (1/8) 6.4 6.7 15.9 15.7 22.4 9.7 15.7 3.2 3.4 - - -
6.1 3.2 10.7 6.1 3.2
Remarks
1. These dimensions conform to SME B16.11
2. Tolerances of “Concentricity of Bore” ±0.8mm, Coincidence of Axes” 1.5/300 mm.
3. If possible, nominal size given in brackets should be avoided from use.
A3.377.3
CAP (SW)
UNIT: mm
NOMINAL
B DEPTH C (MIN) K (MIN)
PIPE SIZE
OF
(MAX) SOCKET
(A) (B) (MIN) (MIN) 3000lb 6000lb 9000lb 3000lb 6000lb 9000lb
mm inch (SCH80) (SCH160) (XYS) (SCH80) (SCH160) (XYS)
22.0
15 1/2 9.6 4.1 5.2 8.2 6.1 7.2 9.2
21.7
27.3
20 3/4 12.7 4.3 6.1 8.6 7.0 8.8 10.4
27.1
34.0
25 1 12.7 5.0 7.0 10.0 8.3 10.6 12.6
33.8
42.8
(32) 11/4 12.7 5.4 7.0 10.6 9.6 11.8 14.6
42.5
48.9
40 11/2 12.7 5.6 7.8 11.1 10.5 13.3 15.9
46.6
61.4
50 2 15.7 6.1 9.6 12.1 12.2 16.4 18.5
61.1
Remarks:
(1) Tolerances of “CONCENTFICITY OF BORE” ±0.8mm
“COINCIDENCE OF AXES” 1.5/300 mm
(2) IF possible, nominal size given in brackets should be avoided from use.
(3) Dimension K of 5ch.80 and sch.160 conform to JIS B2316-B6, and dimension K of XXS
Conform to Contractor standard.
A0265.31 (1/3)
FITTINGS LARGE BW (ELBOWS)
A0265.31 (2/3)
FITTINGS LARGE BW (TEE, REDUCERS)
A0265.31 (3/3)
CAPS STEEL LARGE (BW)
UNIT :mm
R r h E
NPS D
REFERENCE REFERENCE (MINIMUM) (MINIMUM)
50 1270.0 1127.2 215.2 48 371.5
52 1320.8 1173.1 224.0 48 384.2
54 1371.6 1219.1 232.8 48 396.9
56 1422.4 1263.6 241.3 50 412.0
58 1473.2 1309.5 250.0 50 424.7
60 1524.0 1352.7 258.3 50 438.1
REMARKS
(1) Above dimensions are based on follows.
H=0.25d, R=0.9045d, r=0.1727d
(2) Dimension “t” shall be equal to thickness of the connected pipe.
(3) These dimensions are Contractor standards.
A0265.32
HALF NIPPLE
UNT: mm
NOMINAL PIPE SIZE L
(NPS) (mm)
1/2 13.56
3/4 13.86
1 17.34
1.1/2 18.38
Remarks:
Threaded end conform to ANSI/ASME B1.20.1 Pipe Thread (NPT).
A0265.33 (1/3)
DIMENSION OF MITRE ELBOW
A0265.33 (2/3)
DIMENSION OF MITRE ELBOW
A0265.33 (3/3)
DIMENSION OF MITRE ELBOW
A0265.34
LONG BOSS, SCH.40S, SCH.80, SCH.80S
UNT: mm
NOMINAL PIPE SIZE A B D d d1 t T
1/2 30.0 20.0 30.0 21.3 13.9 3.73 8.05
3/4 30.0 20.0 36.0 26.7 18.9 3.91 8.05
1 25.0 25.0 46.0 33.4 24.3 4.55 10.85
1.1/2 25.0 25.0 65.0 48.3 38.1 5.08 13.45
REMARKS:
(1) B2o : According to outside diameter of main pipe.
(2) B1o + B2o ≥ 45o
(3) Except for dimension „d‟ dimensional tolerances shall be in accordance with
DWG.NO.A0265.35.
(4) When threaded end (TE) specified end shall be threaded in accordance with ANSI/ASME
B1.20.1 Pipe Threads (NPT).
(5) Dimension „d‟ shown in the above table is applied to SCH.80 & SCH.80S.
(6) When bevel end (BE) specified, welding end preparation (DETAIL „X‟) are as follows:
Case 1: T=SCH.80 (SCH.80S)
Case 2: T<SCH.80 (SCH.80S)
(7) Dimension „I.D‟ (Inside diameter) shown DTAIL „X‟ Case2 are equal to the connected pipe.
A0265.35
DIMENSIONAL TOLERANCES OF LONG BOSS
UNIT: mm
MARK DIMENSION RANGE TOLERANCE
UP TO 16mm +0.4 / -0
OVER 16mm TO 63mm +0.8 / -0.8
d
OVER 63mm TO 250mm +1.5 / -0.8
OVER 250mm TO 1000mm +2.4 / -0.8
UP TO 16mm +1.0 / -0
OVER 16mm TO 63mm +1.4 / -0
A, B, and H
OVER 63mm TO 250mm +2.4 / -0
OVER 250mm TO 1000mm +4.0 / -0
t -0
UP TO 16mm +0 / -0.4
OVER 16mm TO 63mm +0 / -0.6
do
OVER 63mm TO 250mm +0 / -1.0
OVER 250mm TO 1000mm +0 / -1.6
A0265.36
WELDING OUTLET (SCH.20, 40, 40S, 80)
UNIT: mm
PIPE SIZE (NPS) D A B T d
1/2 21.3 23.0 26.0 3.73 13.84
3/4 26.7 25.0 35.0 3.91 18.88
1 33.4 32.0 42.0 4.55 24.30
1.1/2 48.3 36.0 60.0 5.08 38.14
2 60.3 40.0 75.0 5.54 49.22
REMARKS:
(1) Dimension „d‟ shown in the above table is applied to SCH.80
(2) Welding end preparation (DETAIL „X‟) are as follows:
Case 1: T=SCH 80
Case 2: T<SCH 80
(3) Dimension „I.D‟ shown in DETAIL‟X‟ Case2 are equal to the connected pipes.
(4) B2o : According to outside diameter of main pipe
(5) B1o + B2o ≥ 45o
(6) For dimensional tolerances, see DWG.NO.A0265.35.
A3.403.1
DIMENSIONAL TOLERANCES FOR SHEET GASKETS & VOLTEX GASKETS
SHEET GASKET
TOLERANCES
DIMENSIONS
D1 & D 2 ECCENTRICITY T
≤ 100 ± 0.5 0.5
100 < SIZE ≤ 500 ± 0.8 0.5 ± 1.0
SIZE > 500 ± 1.0 0.5
VOLTEX GASKETS
TOLERANCES
DIMENSIONS GASKET INNER & OUTER RING THICKNESS
d1 & d2 D1 & D 2 T, t1 & t2
SIZE ≤ 250 ± 0.5 ± 0.3
250 < SIZE ≤ 630 ± 0.8 ± 0.5 ± 0.2
SIZE > 630 ± 1.3 ± 0.8
NOTES.
1. DIMENSIONS ARE GIVEN IN MILLIMETERS.
A3.410.8
SHEET GASKETS, ANSI CLASS FLANGE (T&G)
UNT: mm
NOMINAL SIZE D1 D2
(A) (S) SMALL & LARGE SMALL LARGE
15 1/2 25 35 35
20 3/4 33 43 43
25 1 38 46 51
(32) (1.1/4) 48 57 64
40 1.1/2 54 64 73
50 2 73 83 92
65 2.1/2 86 95 105
80 3 108 118 127
(90) (3.1/2) 121 130 140
100 4 132 145 157
(125) (5) 160 173 186
150 6 190 203 216
200 8 238 254 270
250 10 286 305 324
300 12 343 362 381
350 14 375 394 413
400 16 425 448 470
450 18 489 511 534
500 20 535 559 584
600 24 640 666 690
Remarks:
1. For dimensional tolerances, see DWG.NO. A3.403.1.
2. If possible, nominal size given in brackets should be avoided from use.
A3.425.2
TEFLON CUSHION GASKET, ANSI CLASS 150, 300
UNIT:
mm
NOMINAL SIZE 150 300
D1 D2 T
(A) (B) D3 D4 D3 D4
15 1/2 18 24 36 45 36 51
20 3/4 23 29 44 54 44 66
25 1 30 36 52 64 52 72 2.3
(32) (11/4 ) 41 47 65 73 65 82
40 11/2 47 53 74 83 74 95
50 2 60 68 92 103 92 110
65 21/2 73 81 105 122 105 129
80 3 95 103 127 135 127 148
1
(90) (3 /2) 108 116 140 161 140 164
100 4 126 134 157 173 157 180
(125) (5) 154 162 186 196 186 215
150 6 184 192 216 221 216 250
200 8 232 240 270 277 270 305
3.2
250 10 280 288 324 337 324 360
300 12 337 345 381 407 381 420
350 14 367 375 413 449 413 484
400 16 422 430 470 512 470 538
450 18 477 485 533 547 533 595
500 20 527 535 584 604 584 651
550 22 577 585 641 657 641 702
600 24 627 635 692 715 692 772
Remark:
If possible, nominal size given in brackets should be avoided from use.
A0265.41
SHEET GASKETS T. F. S 125 (SO-FF)
UNIT: mm
NOMINAL FLANGE SIZE
D1 D2 D3 N h
(A) mm (B) inch
(650) (26) 660 806.5 67.0 24 34.9
700 28 710 863.6 927.1 28 34.9
(750) (30) 760 914.4 964.3 25 34.9
800 32 815 977.9 1060.5 28 41.3
(850) (34) 865 1028.7 1111.3 32 41.3
900 36 915 1085.9 1165.4 32 41.3
Remark:
If possible, nominal flange size given in bracket should be avoided from use.
A0265.42
SHEET GASKET FOR CLASS 150, FLANGES (SMALL T/G TYPE)
UNIT : mm
NORMINAL FLANGE SIZE
D1 D2 t
(A) (B)
650 26 669.4 ±0.5 692.8 ±0.5 3.0
700 28 720.2 ±0.5 743.6 ±0.5 3.0
750 30 771.0 ±0.5 794.4 ±0.5 3.0
850 34 872.6 ±0.5 899.2 ±0.5 3.0
900 36 923.4 ±0.5 950.0 ±0.5 3.0
1000 40 1028.1 ±0.5 1057.9 ±0.5 3.0
1100 44 1129.7 ±0.5 1159.5 ±0.5 3.0
1200 48 1234.4 ±0.5 1264.2 ±0.5 3.0
1300 52 1336.0 ±0.5 1365.8 ±0.5 3.0
1400 56 1437.7 ±0.5 1467.5 ±0.5 3.0
1500 60 1544.0 ±0.5 1575.4 ±0.5 3.0
1700 68 1757.4 ±0.5 1792.0 ±0.5 3.0
A0265.43
SHEET GASKET ANSI 15O-RAISED FACE (PIPING CLASS: A11A)
UNIT: mm
NOMINAL PIPE SIZE CLASS 150
INTERNAL Inch (NPS) EXTERNAL Inch (NPS) D1 D2
1/2 1.1/2 21 86
3/4 1.1/2 27 86
1 2 33 105
1.1/2 2.1/2 48 124
2 3 60 136
2.1/2 4 73 175
3 4 89 175
4 6 114 222
6 8 168 279
Remarks:
1. These dimensions conform to ANSI B16.21
2. For dimensional tolerances, see DWG.NO.A3.403.1.
A0265.44 R.1
SHEET GASKET ANSI 15O - RAISED FACE (PIPING CLASS: A11K, A12K, A11L, A21L, A31L)
UNIT: mm
NOMINAL PIPE SIZE CLASS 150
INTERNAL Inch (NPS) EXTERNAL Inch (NPS) D1 D2
1/2 1.1/2 15.7 86
3/4 2.1/2 20.9 86
1 2 26.6 105
11/2 2.1/2 40.9 124
2 3 54.7 136
21/2 4 66.9 175
3 4 82.8 175
4 6 108.2 222
6 8 158.3 279
8 10 206.1 340
10 12 260.0 410
12 14 304.7 450
12 16 304.7 515
Remarks:
1. Dimension “D2” conforms to ANSI B16.21
2. For dimensional tolerances, see DWG.NO.A3.403.1.
A0265.45
SHEET GASKET ANSI 300 - RAISED FACE (PIPING CLASS: B11A)
UNIT: mm
NOMINAL PIPE SIZE CLASS 150
INTERNAL Inch (NPS) EXTERNAL Inch (NPS) D1 D2
1/2 1.1/2 21 95
3/4 2.1/2 27 95
1 2 33 111
11/2 2.1/2 48 130
2 3 60 149
21/2 4 73 181
3 4 89 181
4 6 114 251
6 8 168 308
Remarks:
1. Dimension “D2” conforms to ANSI B16.21
2. For dimensional tolerances, see DWG.NO.A3.403.1.
A3.560.1
BOLTS/NUTS FOR FLANGE (RF)
Nominal Flange
#150 #300
Size
(A) (B) d No H LM LS S d No H LM LS S
15 1/2 U-1/2 4 12.7 50 60 34 U-1/2 4 12.7 55 70 34
20 3/4 U-1/2 4 12.7 50 70 34 U-5/8 4 15.9 60 80 42
25 1 U-1/2 4 12.7 50 70 34 U-5/8 4 15.9 60 80 42
(32) (1.1/4) U-1/2 4 12.7 55 75 34 U-5/8 4 15.9 65 85 42
40 1 1/2 U-1/2 4 12.7 60 75 34 U-3/4 4 19.1 75 100 50
50 2 U-5/8 4 15.9 65 85 42 U-5/8 8 15.9 70 90 42
65 2.1/2 U-5/8 4 15.9 70 90 42 U-3/4 8 19.1 85 105 50
80 3 U-5/8 4 15.9 75 95 42 U-3/4 8 19.1 90 115 50
(90) (3.1/2) U-5/8 8 15.9 75 95 42 U-3/4 8 19.1 95 115 50
100 4 U-5/8 8 15.9 75 95 42 U-3/4 8 19.1 95 120 50
(125) (5) U-3/4 8 19.1 80 105 50 U-3/4 8 19.1 100 125 50
150 6 U-3/4 8 19.1 85 105 50 U-3/4 12 19.1 105 130 50
200 8 U-3/4 8 19.1 90 115 50 U-7/8 12 22.2 120 150 53
250 10 U-7/8 12 22.2 95 125 53 U-1 16 25.4 135 165 63
300 12 U-7/8 12 22.2 100 130 53 U-1.1/8 16 28.6 145 180 71
350 14 U-1 12 25.4 110 140 63 U-1.1/8 20 28.6 150 185 71
400 16 U-1 16 25.4 115 145 63 U-1.1/4 20 31.8 160 200 71
450 18 U-1.1/8 16 28.6 125 160 71 U-1.1/4 24 31.8 165 205 71
500 20 U-1.1/8 20 28.6 130 165 71 U-1.1/4 24 31.8 175 215 71
600 24 U-1.1/4 20 31.8 145 180 75 U-1.1/2 24 38.1 195 240 90
Nominal Flange
#600 #900
Size
(A) (B) d No H LS d No H LS
15 1/2 U-1/2 4 12.7 85 U-3/4 4 19.1 115
20 3/4 U-5/8 4 15.9 90 U-3/4 4 19.1 120
25 1 U-5/8 4 15.9 95 U-7/8 4 22.2 135
(32) (1.1/4) U-5/8 4 15.9 100 U-7/8 4 22.2 135
40 1 1/2 U-3/4 4 19.1 115 U-1 4 25.4 150
50 2 U-5/8 8 15.9 110 U-7/8 8 22.2 155
65 2 1/2 U-3/4 8 19.1 125 U-1 8 25.4 165
80 3 U-3/4 8 19.1 135 U-7/8 8 22.2 155
(90) (3.1/2) U-7/8 8 22.2 150 - - - -
100 4 U-7/8 8 22.2 155 U-1.1/8 8 28.6 180
(125) (5) U-1 8 25.4 175 U-1.1/4 8 31.8 200
150 6 U-1 12 25.4 180 U-1.1/8 12 28.6 205
200 8 U-1.1/8 12 28.6 205 U-1.3/8 12 34.9 230
250 10 U-1.1/4 16 31.8 225 U-1.3/8 16 34.9 245
300 12 U-1.1/4 20 31.8 230 U-1.3/8 20 34.9 265
350 14 U-1.3/8 20 34.9 245 U-1.1/2 20 38.1 285
400 16 U-1.1/2 20 38.1 265 U-1.5/8 20 41.3 295
450 18 U-1.5/8 20 41.3 285 U-1.7/8 20 47.6 340
500 20 U-1.5/8 24 41.3 300 U-2 20 50.8 360
600 24 U-1.7/8 24 47.6 340 U-2.1/2 20 63.5 450
A3.560.2
BOLTS/NUTS FOR FLANGE CLASS 150, 300(RF)
UNIT: mm
NOMINAL SIZE 150 300
(A) (B) d H K L d H K L
(650) (26) U3/4 19.1 140 U1.1/4 31.8 265
700 28 U3/4 19.1 145 U1.1/4 31.8 265
(750) (30) U3/4 19.1 145 U1.3/8 34.9 280
800 32 U3/4 19.1 150 U1.1/2 38.1 305
(850) (34) U7/8 22.2 165 U1.1/2 38.1 305
900 36 U7/8 22.2 170 U1.5/8 41.3 315
1000 40 U1 25.4 185 UI.5/8 41.3 345
1100 44 U1 25.4 200 U1.3/4 44.5 370
1200 48 U1.1/8 28.6 210 U1.7/8 47.6 380
1350 54 U1.1/8 28.6 225 U1.7/8 47.6 395
1400 56 U1.1/8 28.6 230
1500 60 U1.1/4 31.8 240 U2.1/4 57.2 445
Remark:
1. If possible, nominal size given in brackets should be avoided from use.
2. Length of stud bolt (LS) does include the height of the points.
3. These dimensions except “LS” conform to API 605. “LS” is Contractor standard.
A3.564.1
BOLTS/NUTS FOR FLANGE CLASS 150, 300 (T&G, M&F)
Nominal Flange
#150 #300
Size
(A) (B) d No H LM LS S d No H LM LS S
15 1/2 U1/2 4 12.7 55 70 34 U1/2 4 12.7 75
20 3/4 U1/2 4 12.7 55 75 34 U5/8 4 15.9 85
25 1 U1/2 4 12.7 60 75 34 U5/8 4 15.9 85
(32) (1 1/4) U1/2 4 12.7 65 80 34 U5/8 4 15.9 90
40 1 1/2 U1/2 4 12.7 65 85 34 U3/4 4 19.1 105
50 2 U5/8 4 15.9 70 90 42 U5/8 8 15.9 95
65 2 1/2 U5/8 4 15.9 80 95 42 U3/4 8 19.1 115
80 3 U5/8 4 15.9 80 100 42 U3/4 8 19.1 120
(90) (3 1/2) U5/8 8 15.9 80 100 42 U3/4 8 19.1 125
100 4 U5/8 8 15.9 80 100 42 U3/4 8 19.1 125
(125) (5) U3/4 8 19.1 90 110 50 U3/4 8 19.1 130
150 6 U3/4 8 19.1 90 115 50 U3/4 12 19.1 135
200 8 U3/4 8 19.1 95 120 50 U7/8 12 22.2 155
250 10 U7/8 12 22.2 105 130 53 U1 16 25.4 175
300 12 U7/8 12 22.2 105 135 53 U1.1/8 16 28.6 185
350 14 U1 12 25.4 115 145 63 U1.1/8 20 28.6 190
400 16 U1 16 25.4 120 150 63 U1.1/4 20 31.8 205
450 18 U1.1/8 16 28.6 130 165 70 U1.1/4 24 31.8 210
500 20 U1.1/8 20 28.6 135 170 70 U1.1/4 24 31.8 220
600 24 U1.1/4 20 31.8 150 190 75 U1.1/2 24 38.1 245
REMARKS
1. If possible, nominal flange size given in brackets should be avoided from use
2. Length of stud bolt (LS) does include the height of the points
3. These dimensions except “LM, LS and S” conform to ASME B16.5. “LM, LS, and S” are
TEC standard.
A0265.51
BOLTS/NUTS FOR FLANGE ANSI 150 - RAISED FACE (JACKETED PIPING)
UNIT: mm
NOMINAL FLANGE SIZE CLASS 150
INTERNAL EXTERNAL
d NO. H K L
inch (NPS) inch (NPS)
1/2 1.1/2 U1/2 4 12.7 75
3/4 1.1/2 U1/2 4 12.7 75
1 2 U5/8 4 15.9 85
1.1/2 2.1/2 U5/8 4 15.9 90
2 3 U5/8 4 15.9 95
2.1/2 4 U5/8 8 15.9 95
3 4 U5/8 8 15.9 95
4 6 U3/4 8 19.1 105
6 8 U3/4 8 19.1 115
8 10 U7/8 12 22.2 125
10 12 U7/8 12 22.2 130
12 14 U1 12 25.4 140
Remarks:
1. Length of stud bolt (L) does include the hight of the points.
2. These dimensions conform to ASME B16.5 except “L”. “L” is Contractor standard.
A0265.53 R.1
BOLTS/NUTS FOR FLANGE ANSI 300 - RAISED FACE (JACKETED PIPING)
UNIT: mm
NOMINAL FLANGE SIZE CLASS 300
INTERNAL EXTERNAL
d NO H K L
inch (NPS) inch (NPS)
1/2 1.1/2 U-3/4 4 19.1 95
3/4 1.1/2 U-3/4 4 19.1 95
1 2 U-5/8 8 15.9 90
1.1/2 2.1/2 U-3/4 8 19.1 105
2 3 U-3/4 8 19.1 110
2.1/2 4 U-3/4 8 19.1 115
3 4 U-3/4 8 19.1 115
4 6 U-3/4 12 19.1 130
6 8 U-7/8 12 22.2 145
8 10 U-1 16 25.4 165
10 12 U-1.1/8 16 28.6 180
Remarks:
1. Length of stud bolt (L) does include the height of the points.
2. These dimensions conform to ASME B16.5 except “L”. “L” is Contractor standard.
A0265.58
BOLTS/NUTS FOR FLANGE T. F.S. CLASS 125 (SO-FF)
Unit : mm
NOMINAL FLANGE SIZE NUMBER
d OF H LM S LS
(A) (B) BOLT
(650) (26) U1.1/4 24 31.9 150 78 175
700 28 U1.1/4 24 31.9 150 78 180
(750) (30) U1.1/4 24 31.9 150 78 180
800 32 U1.1/2 28 38.1 170 90 200
(850) (34) U1.1/2 32 38.1 170 90 205
900 36 U1.1/2 32 38.1 170 90 205
950 38 U1.1/2 32 38.1 170 90 205
1000 40 U1.1/2 36 38.1 180 90 215
1050 42 U1.1/2 36 38.1 190 90 220
1100 44 U1.1/2 40 38.1 190 90 220
1150 45 U1.1/2 40 38.1 190 90 225
1200 48 U1.1/2 44 38.1 190 90 225
1250 50 U1.3/4 44 44.5 200 102 240
1300 52 U1.3/4 44 44.5 220 115 245
1350 54 U1.3/4 44 44.5 220 115 250
1500 60 U1.3/4 52 44.5 220 115 250
1650 56 U1.3/4 52 44.5 240 115 270
1800 72 U1.3/4 60 44.5 240 115 275
2100 84 U2 64 50.8 260 129 310
2400 96 U2.1/4 68 57.2 300 129 345
Remarks:
1. If possible nominal flange size given in brackens should be avoided from use.
2. These dimensions conform to TAILOR FORGE standard except LM, S, and LS. LM, S, and LS
are Contractor Standard.
A0265.59
BOLTS/NUTS FOR FLANGE CLASS 125 (Cr. CAST IRON FLANGE)
A3.601.1
TOLERANCES FOR SPACERS AND BLANKS
A3.620.21
FIG.-8 BLANKS (CARBON & LOW ALLOY STEEL) CLASS 150 (RF&FF TYPE)
FIG.-8 BLANK
Unit : mm
SIZE FIG.-8 BLANK BOLT & NUT JACK SCREW WEGHT
(B) OD ID T A B J C D1 NO L H d2 e (KG)
1/2 44 17 6 61 25 6 60.3 U1/2 4 75 12.7 0.2
3/4 53 22 6 70 25 6 69.8 U1/2 4 75 12.7 0.2
1 63 28 6 80 25 6 79.4 U1/2 4 80 12.7 0.3
(1.1/4) 72 36 6 89 25 6 88.9 U1/2 4 85 12.7 0.4
1.1/2 82 42 6 99 25 6 98.4 U1/2 4 85 12.7 0.5
2 100 55 7 121 25 6 120.6 U5/8 4 95 15.9 0.8
(2.1/2) 119 68 7 140 25 6 139.7 U5/8 4 100 15.9 1.1
3 132 81 9 153 25 6 152.4 U5/8 4 105 15.9 1.6
(3.1/2) 157 93 9 178 38 9 177.8 U5/8 8 105 15.9 2.4
4 170 105 10 191 38 9 190.5 U5/8 8 105 15.9 U5/8 65 3.0
(5) 192 130 11 216 38 9 215.9 U3/4 8 120 19.1 U5/8 65 4.0
6 218 155 13 242 38 9 241.3 U3/4 8 125 19.1 U5/8 70 5.9
NOTES
(1) FOR DIMENSIONAL TOLERANCES, SEE DWG.NO. A3.601.1.
A3.620.22
SPACERS & BLANKS (CARBON & LOW ALLOY STEEL) CLASS 150 (RF&FF TYPE)
UNIT: mm
SIZE SPACER & BLANK BOLT & NUT JACK SCREW WEIGHT (KG)
REMARKS
(B) OD ID T L1 C d1 NO L H d2 e SPACER BLANK
8 275 204 16 165 298.4 U3/4 8 135 19.1 U3/4 75 3.6 7.8
10 335 255 19 165 361.9 U7/8 12 150 22.2 U3/4 80 5.8 13.5
12 405 306 22 165 431.8 U7/8 12 155 22.2 U3/4 85 9.9 22.7
14 447 343 24 172 476.2 U1 12 170 25.4 U3/4 90 12.4 30.6
16 510 395 26 172 539.7 U1 16 175 25.4 U7/8 90 17.0 42.8
18 545 446 29 172 577.8 U1.1/8 16 190 28.6 U7/8 100 17.9 54.2
20 603 496 32 178 635.0 U1.1/8 20 200 28.6 U7/8 105 24.2 73.0
24 714 598 38 178 749.3 U1.1/4 20 225 31.8 U1 115 36.7 121.0
NOTE
(1) 5 HOLE SHALL ONLY BE APPLIED TO THE SPACER.
(2) TO BE DIE STAMP ON BOTH SIDE AS FOLLOWS SPACER IS “S” AND BLANK IS “B”.
(3) FOR DIMENSIONAL TOLERANCES, SEE DWG.NO. A3.601.1.
A3.621.21
FIG.-8 BLANKS (STAINLESS STEEL) CLASS 150 (RF&FF TYPE)
UNIT:
mm
SIZE FIG.-8 BLANK BOLT & NUT JACK SCREW WEGHT
(B) OD ID T A B J C D1 NO L H d2 e (KG)
1/2 44 19 6 61 25 6 60.3 U1/2 4 75 12.7 0.2
3/4 53 24 6 70 25 6 69.8 U1/2 4 75 12.7 0.2
1 63 31 6 80 25 6 79.4 U1/2 4 80 12.7 0.3
(1.1/4) 72 40 6 89 25 6 88.9 U1/2 4 85 12.7 0.4
1.1/2 82 46 6 99 25 6 98.4 U1/2 4 85 12.7 0.5
2 100 58 6 121 25 6 120.6 U5/8 4 95 15.9 0.7
(2.1/2) 119 73 6 140 25 6 139.7 U5/8 4 100 15.9 0.9
3 132 85 6 153 25 6 152.4 U5/8 4 105 15.9 1.1
(3.1/2) 157 98 7 178 25 6 177.8 U5/8 8 105 15.9 1.8
4 170 111 8 191 25 6 190.5 U5/8 8 105 15.9 U5/8 60 2.3
(5) 192 135 9 216 38 9 215.9 U3/4 8 115 19.1 U5/8 60 3.2
6 218 160 11 242 38 9 241.3 U3/4 8 120 19.1 U5/8 65 4.9
NOTES
(1) FOR DIMENSIONAL TOLERANCES, SEE DWG.NO. A3.601.1.
A3.621.22
SPACERS & BLANKS (STAINLESS STEEL) CLASS 150 (RF&FF TYPE)
UNIT:
mm
SIZE SPACER & BLANK BOLT & NUT JACK SCREW WEIGHT (KG)
REMARKS
(B) OD ID T L1 C d1 NO L H d2 e SPACER BLANK
8 275 211 13 165 298.4 U3/4 8 130 19.1 U3/4 70 2.7 6.3
10 335 261 16 165 361.9 U7/8 12 145 22.2 U3/4 75 4.6 11.4
12 405 311 19 165 431.8 U7/8 12 150 22.2 U3/4 80 8.2 19.6
14 447 348 21 172 476.2 U1 12 165 25.4 U3/4 85 10.5 26.8
16 510 399 24 172 539.7 U1 16 170 25.4 U7/8 90 15.2 39.5
18 545 448 27 172 577.8 U1.1/8 16 190 28.6 U7/8 95 16.3 50.6
20 603 498 29 178 635.0 U1.1/8 20 200 28.6 U7/8 100 21.0 66.2
24 714 600 35 178 749.3 U1.1/4 20 220 31.8 U1 115 33.4 111.5
NOTE
(1) 5 HOLE SHALL ONLY BE APPLIED TO THE SPACER.
(2) TO BE DIE STAMP ON BOTH SIDE AS FOLLOWS SPACER IS “S” AND BLANK IS “B”.
(3) FOR DIMENSIONAL TOLERANCES, SEE DWG.NO. A3.601.1.
A3.630.21
FIG.-8 BLANKS (CARBON & LOW ALLOY STEEL) CLASS 300 (RF TYPE)
UNIT:
mm
SIZE FIG.-8 BLANK BOLT & NUT JACK SCREW WEGHT
(B) OD ID T A B J C D1 NO L H d2 e (KG)
1/2 50 17 6 67 25 6 66.7 U1/2 4 80 12.7 0.2
3/4 62 22 6 83 25 6 82.5 U5/8 4 85 15.9 0.3
1 68 28 6 89 25 6 88.9 U5/8 4 90 15.9 0.3
(1.1/4) 78 36 7 99 25 6 98.4 U5/8 4 95 15.9 0.5
1.1/2 91 42 8 115 25 6 114.3 U3/4 4 110 19.1 0.8
2 107 55 9 127 25 6 127.0 U5/8 8 105 15.9 1.2
(2.1/2) 126 68 10 150 25 6 149.2 U3/4 8 120 19.1 1.7
3 145 81 12 169 25 6 168.3 U3/4 8 130 19.1 2.7
(3.1/2) 161 93 14 185 25 9 184.1 U3/4 8 135 19.1 3.9
4 177 105 15 200 25 9 200.0 U3/4 8 140 19.1 U5/8 75 4.9
(5) 211 130 17 235 38 9 234.9 U3/4 8 145 19.1 U5/8 80 7.8
6 246 155 20 270 38 9 269.9 U3/4 12 155 19.1 U3/4 85 12.2
NOTES
(1) FOR DIMENSIONAL TOLERANCES, SEE DWG.NO. A3.601.1.
A3.630.22
SPACERS & BLANKS (CARBON & LOW ALLOY STEEL) CLASS 300 (RF TYPE)
UNIT:
mm
SIZE SPACER & BLANK BOLT & NUT JACK SCREW JACK BOLT SCREW WEIGHT (KG)
(B) OD ID T L1 C d1 NO L H d2 e d2 d3 g Q SPACER BLANK
8 304 204 24 165 330.2 U7/8 12 175 22.2 U3/4 95 - - - - 7.9 14.0
10 358 255 28 172 387.3 U1 16 200 25.4 U3/4 105 - - - - 11.2 22.5
12 418 306 34 178 450.8 U1.1/8 16 215 28.6 U3/4 115 - - - - 17.3 37.7
14 482 343 37 178 514.3 U1.1/8 20 225 28.6 U7/8 120 U7/8 25 40 52.4 27.1 54.2
16 536 395 41 184 571.5 U1.1/4 20 245 31.8 U7/8 130 U7/8 25 40 55.9 34.2 73.9
18 593 446 46 191 628.6 U1.1/4 24 255 31.8 U7/8 135 U7/8 25 40 58.9 44.5 101.2
20 650 496 51 191 685.8 U1.1/4 24 265 31.8 U1 145 U1 27 45 61.9 56.7 134.6
24 770 598 60 203 812.8 U1.1/2 24 305 38.1 U1 160 U1 27 45 68.4 89.1 222.2
NOTE
(1) 5 HOLE SHALL ONLY BE APPLIED TO THE SPACER.
(2) TO BE DIE STAMP ON BOTH SIDE AS FOLLOWS SPACER IS “S” AND BLANK IS “B”.
(3) FOR DIMENSIONAL TOLERANCES, SEE DWG.NO. A3.601.1.
A3.631.21
FIG.-8 BLANKS (STAINLESS STEEL) CLASS 300 (RF TYPE)
UNIT: mm
SIZE FIG.-8 BLANK BOLT & NUT JACK SCREW WEGHT
(B) OD ID T A B J C D1 NO L H d2 e (KG)
1/2 50 19 6 67 25 6 66.7 U1/2 4 80 12.7 0.2
3/4 62 24 6 83 25 6 82.5 U5/8 4 85 15.9 0.3
1 68 31 6 89 25 6 88.9 U5/8 4 90 15.9 0.3
(1.1/4) 78 40 6 99 25 6 98.4 U5/8 4 95 15.9 0.4
1.1/2 91 46 6 115 25 6 114.3 U3/4 4 105 19.1 0.6
2 107 58 7 127 25 6 127.0 U5/8 8 100 15.9 0.9
(2.1/2) 126 73 8 150 25 6 149.2 U3/4 8 120 19.1 1.4
3 145 85 10 169 25 6 168.3 U3/4 8 125 19.1 2.2
(3.1/2) 161 98 11 185 38 9 184.1 U3/4 8 130 19.1 3.0
4 177 111 12 200 38 9 200.0 U3/4 8 135 19.1 U5/8 75 3.9
(5) 211 135 15 235 38 9 234.9 U3/4 8 145 19.1 U5/8 80 6.7
6 246 160 17 270 38 9 269.9 U3/4 12 150 19.1 U3/4 85 10.2
NOTES
(1) FOR DIMENSIONAL TOLERANCES, SEE DWG.NO. A3.601.1.
A3.631.22
SPACERS & BLANKS (STAINLESS STEEL) CLASS 300 (RF TYPE)
UNIT:
mm
SIZE SPACER & BLANK BOLT & NUT JACK SCREW JACK BOLT SCREW WEIGHT (KG)
(B) OD ID T L1 C d1 NO L H d2 e d2 d3 g Q SPACER BLANK
8 304 211 21 165 330.2 U7/8 12 170 22.2 U3/4 90 - - - - 6.5 12.3
10 358 261 26 172 387.3 U1 16 195 25.4 U3/4 105 - - - - 9.9 20.9
12 418 311 31 178 450.8 U1.1/8 16 215 28.6 U3/4 110 - - - - 15.2 34.4
14 482 348 34 178 514.3 U1.1/8 20 225 28.6 U7/8 115 U7/8 25 40 52.4 24.3 49.8
16 536 399 38 184 571.5 U1.1/4 20 240 31.8 U7/8 125 U7/8 25 40 55.9 31.0 68.6
18 593 448 46 191 628.6 U1.1/4 24 250 31.8 U7/8 135 U7/8 25 40 58.9 41.1 94.7
20 650 498 47 191 685.8 U1.1/4 24 265 31.8 U1 140 U1 27 45 61.9 51.7 124.1
24 770 600 56 203 812.8 U1.1/2 24 300 38.1 U1 155 U1 27 45 68.4 82.4 207.4
NOTE
(1) 5 HOLE SHALL ONLY BE APPLIED TO THE SPACER.
(2) TO BE DIE STAMP ON BOTH SIDE AS FOLLOWS SPACER IS “S” AND BLANK IS “B”.
(3) FOR DIMENSIONAL TOLERANCES, SEE DWG.NO. A3.601.1.
A3.670.25
A3.0229.22
1.1/2 114 43 37 146 25 6 146.0 U-1.1/8 4 225 30 R23 82.55 11.91 7.92 5.5
2 142 54 41 172 25 9 171.4 U-1 8 230 27 R26 101.6 11.91 7.92 9.5
NOTE
A3.563.3
BOLT & NUT FOR WN-RTJ FLANGE CLASS #600, #900, #1500, #2500
15 1/2 U-1/2 4 12.7 80 U-3/4 4 19.1 115 U-3/4 4 19.1 115 U-3/4 4 19.1 130
20 3/4 U-5/8 4 15.9 90 U-3/4 4 19.1 120 U-3/4 4 19.1 120 U-3/4 4 19.1 135
25 1 U-5/8 4 15.9 95 U-7/8 4 22.2 135 U-7/8 4 22.2 135 U-7/8 4 22.2 150
32 1.1/4 U-5/8 4 15.9 100 U-7/8 4 22.2 135 U-7/8 4 22.2 135 U-1 4 25.4 165
40 1.1/2 U-3/4 4 19.1 115 U-1 4 25.4 150 U-1 4 25.4 150 U-1.1/8 4 28.6 185
50 2 U-3/4 8 15.9 115 U-7/8 8 22.2 160 U-7/8 8 22.2 160 U-1 8 25.4 190
65 2.1/2 U-3/4 8 19.1 130 U-1 8 25.4 170 U-1 8 25.4 170 U-1.1/8 8 28.6 210
80 3 U-3/4 8 19.1 140 U-7/8 8 22.2 160 U-1.1/8 8 28.6 190 U-1.1/4 8 31.8 235
100 4 U-7/8 8 22.2 160 U-1.1/8 8 28.6 185 U-1.1/4 8 31.8 210 U-1.1/2 8 38.1 275
125 5 U-1 8 25.4 180 U-1.1/4 8 31.8 205 U-1.1/2 8 38.1 260 U-1.3/4 8 44.4 325
150 6 U-1 12 25.4 185 U-1.1/4 12 28.6 205 U-1.3/8 12 34.9 275 U-2 8 50.8 370
200 8 U-1.1/8 12 28.6 210 U-1.3/8 12 34.9 235 U-1.5/8 12 41.3 315 U-2 12 50.8 415
250 10 U-1.1/4 16 31.8 230 U-1.3/8 16 34.9 250 U-1.7/8 12 47.6 360 U-2.3/4 12 63.5 530
300 12 U-1.1/4 20 31.8 235 U-1.3/8 20 34.9 270 U-2 16 50.8 410 U-2.3/4 12 69.9 580
350 14 U-1.3/8 20 34.9 250 U-1.1/2 20 38.1 295 U-2.1/4 16 57.2 440
400 16 U-1.1/2 22 38.1 270 U-1.5/8 20 41.3 310 U-2.1/2 16 63.5 490
450 18 U-1.5/8 22 41.3 290 U-1.7/8 20 47.6 355 U-2.3/4 16 69.9 535
500 20 U-1.5/8 24 41.3 310 U-2 20 50.8 375 U-3 16 76.2 580
600 24 U-1.7/8 24 47.6 355 U-2.1/2 20 63.5 475 U-3.1/2 16 88.9 670
NOTE
1. LENGTH OF STUD BOLT (LS) INCLUDE THE HEIGHT OF THE POINTS
2. LENGTH OF THREADS IS SPECIFIED FOR MONIMUM LENGTH
A3.651.21
A3.651.22
NOTE
1. 5 HOLE SHALL ONLY BE APPLIED TO THE SPACER
2. TO BE DIE STAMP “S” FOR SPACER AND “B” FOR BLANK ON BOTH SIDE
3. FOR DIMENSIONAL TOLERANCE, SEE A3.601.1
APPENDIX-E
ATTACHMENT
For LOW PRESSURE GAS DUCTING
FOR
ES NO. UBE-H-103
APPENDIX-E
ATTACHMENT
For LOW PRESSURE GAS DUCTING
FOR
ES NO. UBE-H-103
ATTACHMENT-1
ABBREVIATION
(1/3)
ABBREVIATION
ABBREVIATION DESCRIPTION
B Furnace Butt Weld
(B) Inch (For Nominal Size)
BB Bolted Bonnet
BC Bolted Cap
BE Beveled End
BW Butt Weld
CAF Compressed Asbestos Fiber
CALC Calculation
C-PCV Chlorinated-PVC
Cr Chromium
DM Double Male Face
DF Double Female Face
DM/DF Double Male and Double Female Face
DWG Drawing
EC External Coating
EFW Electric Fusion Welding
EPDM Ethylene-Propylene Dimethylene
EPT Ethylene Propylene Diene Terpolymer
ERW Electric Resistance Melding
FBW Furnace Butt Weld
FEP Parfluoro-Ethylene-Propylene
FF Full Face (Flat Face)
F.L Full Level
FLG Flange
FLGD Flanged
FRP Fiber Reinforced plastic
F to F Face to Face
F.V Full Vacuum
GALV Galvanized
HB Brinell Hardness Number Symbol per ASTM E10 (formerly BHN)
HEX.NUT Hexagonal Nut
HF Hard Facing (API STD 600 Table 3 Trim No. 5)
IC Internal Coating
ID Inside Diameter
ISNS Inside Screw and Non-Rising Stem
ISRS Inside Screw and Rising Stem
(2/3)
ABBREVIATION DESCRIPTION
LBB Long Bolted Bonnet
LF Large Female Face
LG Large Groove Face
LIFT Lift Type
LJ Lapped (Loose) Joint
LM Large Male Face
LM/LF Large Male and Large Female Face
LT Large Tongue Face
LT/LG Large Tongue and Large Groove Face
MAX Maximum
M.BOLT Machine Bolt
MIN Minimum
MJ Mechanical Joint
NB Non-Bonnet
NO Number
NOM Nominal
OD Outside Diameter
OSLSV Outside Screw and Lowering Stem into the Valve
OSNB Outside Screw Non-Bonnet
OSRST Outside Screw Rising Stem into the Tank
OS&Y Outside Screw and Yoke Type
PB Pressure Seal Bonnet
PC Pressure Seal Cap
PE Plain End
P.P Polypropylene
PTFE Poly-Tetrafluoro–Ethylenes
PVC Poly-Vinyl-Chloride
PVDF Poly-Vinylidene-Fluoride
R Radius
RF Flat Ring (Raised Face)
RL Rubber Lining
RTFE Reinforced Teflon
RTJ Ring Type Joint Face
(3/3)
ABBREVIATION DESCRIPTION
SB Screwed Bonnet
S&B Spacer and Blank
S. BOLT Stud Bolt
SCH Schedule
SCRD Screwed
SG Small Groove Face
SF Small Female Face
SH Surface Hard Facing
(Stellite or Similar material with 500 HB minimum)
SMLS Seamless
SM Small Male Face
SM/SF Small Male and Small Female Face
SO Slip-On Weld
SR Stress Relief
S.S Stainless Steel
ST Small Tongue Face
ST/SG Small Tongue and Small Groove Face
SW Socket Weld
SWNG Swing Type
13Cr Hard facing (API ST’D 600 Table 3 Trim No.1)
T Thickness (in mm)
TE Threaded End
TFS Taylor Forge Standard
THDU Threaded For Union
TS Tapered Socket
UB Union Bonnet
UC Union Product
WN Welding Neck
WELD Welded Product
APPENDIX-E
ATTACHMENT
For LOW PRESSURE GAS DUCTING
FOR
ES NO. UBE-H-103
ATTACHMENT-2, 3, 4
DUCTING MATERIAL CLASSIFICATION
TABLE OF CONTENTS
ATTACHMENT-2
DUCTING MATERIAL CLASSIFICATION INDEX
LIMITATION CORROSION
PIPING FLANGE BASIC
SERVICE TEMP ALLOWANCE: REV
CLASS (Min/Max OC) CLASS MATERIAL C.A (mm.)
T1B SUS
SG (S02 Gas) 481/570 25 0.0
<1> 304/304H
T1C SUS
SG (S02 Gas) 570/650 25 0.0
<2> 304/304H
ATTACTMENT-3
DUCTING MATERIAL CLASSIFICATION <1>
SERVICE SG (SO2 Gas) BRANCH TABLE T-BA0265-10
ATTACHMENT-4
GENERAL NOTES FOR PIPING MATERIAL CLSSIFICATION
GENERAL NOTES
(13) Wall thickness for buttwelding fittings shall be equal or greater than the nominal wall thickness of
connected pipes.
(20) Dimensions as per manufacturer’s standard
(21) Cap shall be seamless even if specified “WELD” in the individual classes.
(22) Screwed type cap/plug shall be used only for the outlet side of vent and drain valves.
(23) Socket weld type cap shall be in accordance with DWG. No. A3.377.3 which is not specified in ASME
B16.11.
(50) Face–to–Face dimension for Class 150 flanged valves in NPS 1.1/2 and under which does not comply to
the requirements specified in ASME B16.10, shall be equal to those of Class 300 valves.
(54) For soft seated valves, permissible range with pressure and temperature may be limited by seat
materials.
(56) Extension bonnet shall be furnished. The extended length shall be in accordance with Contractor’s
Standard or manufacturer’s standard subject to Contractor’s approval.
(81) The applicable line of miter bend shall be specified in ATTACHMENT-10.
APPENDIX-E
ATTACHMENT
For LOW PRESSURE GAS DUCTING
FOR
ES NO. UBE-H-103
ATTACHMENT-5
MATERIAL COMPARISON TABLE
Pipe, Steel, Black and Hot-Dipped, Zinc-Coated (Galvanized) Welded and Seamless, for
Ordinary Use
A120 G 3452 SGP 1615 st 33
Electric Fusion (ARC) – Welded Steel plate Pipe (Size 16 in. and Over)
A134 G 3457 STPY41 1651 st 33
Electric Fusion (ARC) – Welded Steel Pipe (Size 4 in. and Over)
A139 G 3457 STPY41 1651 st 33
4. SPECIAL ALLOY
Nickel – Copper Alloy Seamless Pipe and Tube
B165 (UNS No.4400) H 4552 NCuT
2. PLATE
Material ASTM JIS DIN
1. CARBON STEEL
Low and Intermediate Tensile Strength Carbon Steel Plates of Structural Quality
A283 Gr.C G 3101 SS41 17100 st 37.2
A283 Gr.D G 3101 SS41 17100 st 42.2
Pressure Vessel Plates, Carbon Steel, for Intermediate and Higher Temperature Service
A515 Gr.55 17155 H I
A515 Gr.60 G 3103 SB42 17155 H II
A515 Gr.65 G 3103 SB46 17155
A515 Gr.70 G 3103 SB49 17155 19 Mn6
Pressure Vessel Plates, Carbon Steel for Moderate and Lower Temperature Service
A516 Gr.60 G 3106 SM41B 17135 Ast 41
G 3115 SPV24
A516 Gr.65 G 3106 SM41B 17135 Ast 45
G 3115 SPV24
A516 Gr.70 G 3106 SM50B 17135 Ast 52
G 3115 SPV32
Pressure Vessel Plates, Carbon Steel for Moderate and Low Temperature Service + General
Requirements for Plates for Pressure Vessels
A516 + A20 Gr.60 G 3126 SLA24B 17135 Ast 41
A516 + A20 Gr.65 G 3126 SLA24B 17135 Ast 45
Structural Steel
A36 G 3101 SS41 17100 st 37.2
3. HIGH ALLOY
Heat–Resisting Chromium and Chromium–Nickel Stainless Steel Plate, Sheet, and Strip for
Fusion–Welded Unfired Pressure Vessels
A240 TYPE 304 G 4304 SUS304 17440 X5CrNi1810
A240 TYPE 304L G 4304 SUS304L 17440 X2CrNi1911
A240 TYPE 321 G 4304 SUS321 17440 X6CrNiTi1810
A240 TYPE 347 G 4304 SUS47 17440 X6CrNibl1810
A240 TYPE 316 G 4304 SUS316 17440 X5CrNiMo17133
A240 TYPE 316L G 4304 SUS316L 17440 X2CrNiMo17133
4. SPECIAL ALLOY
Nickel Copper Alloy Plate Sheet and Strip
B127 (UNS No.4400) H4451 NCup
3. FORGING
Material ASTM JIS DIN
1. CARBON STEEL
Forgings Carbon Steel for Piping Components
A105 G 3201 SF45A 171200 c22N
G 3201 SFVC2A Vdtuv364 c22.3
G 3201 SF50A SEW 550 20Mn5
Forged Or Rolled Steel Pipe Flanges Forged Fittings and Valves and Parts
A181 Class 60 G 4051 S25C 17100 st44.2
A181 Class 70 G 4051 S30C 17100 st50.2
Forgings Carbon and Low Alloy Steel Requiring Notch Toughness Testing for Piping
A350 Gr. LF2 SEW 680 TTst41V
Forgings Carbon and Low – Alloy Steel, Requiring Notch Toughness Testing for Piping
Components
A350 Gr. LF3 G 3205 SFL3 WBL680 10Ni14
4. SPECIAL ALLOY
Nickel Copper Alloy Rod and Bar
B164 (UNS NO4400)
B164 (UNS NO4405)
4. CASTING
Material ASTM JIS DIN
1. CARBON STEEL
Carbon Steel Castings Suitable. For Fusion Welding for High – Temperature Service
A216 Gr. WCA G 5151 SCPH1 17245 GS–C25
A216 Gr. WCB G 5151 SCPH2 17245 GS–C25
Ferritic Steel Castings for Pressure–Containing Parts Suitable for Low–Temperature Service
A352 Gr. LCB G 5152 SCPL1 SEW 6R5 GS-CK24
Ferritic Steel Castings for Pressure–Containing Parts Suitable for Low–Temperature Service
A352 Gr. LC1 G 5152 SCPL11 SEW 685 GS-CK16
SEW 685 GS- CK24
A352 Gr. LC2 G 5152 SCPL21 SEW 685 GS-10N16
A352 Gr. LC3 G 5152 SCPL31 SEW 685 GS–10N114
5. IRON
Material ASTM JIS DIN
Cray Iron Castings for Valves, Flanges, and Pipe Fittings
A126 CL. B G 5501 FC20 1691 GG 15
A126 CL. C G 5501 FC25 1691 GG 25
Malleable Iron Flanges, Pipe Fittings, and Valve Parts for Railroad, Marine and Other Heavy
Duty Service at Temperature up to 650oF (345oC)
A338 G 5702 FCMB35
Ferritic Ductile Iron Pressure Retaining Castings for Use at Elevated Temperature
A395 G 5502 FCD40
6. BOLT
Material ASTM JIS DIN
1. CARBON STEEL
Carbon Steel Externally and Internally Threaded Standard Fasteners
A307 Gr. B G 3101 SS41 267 4.6
G 4051 S25C
G 4051 S35C 267 5.6
17240 C35
17240 CK35
G4051 S45C 267 6.6
17100 st50-2N
7. NUT
Material ASTM JIS DIN
1. CARBON STEEL
Carbon Steel Externally and Internally Threaded Standard Fasteners
A307 Gr. B G 3101 SS41 267 5
G 4051 S20C
Carbon and Alloy Steel Nuts for Bolts For High Pressure and High–Temperature Service
A194 G 4051 S25C 267 5
17100 St 50.2
G 4051 S35C 17100 St 50.2
A194 Gr. 2H G 4051 S45C 17100 St 50.2
APPENDIX-E
ATTACHMENT
For LOW PRESSURE GAS DUCTING
FOR
ES NO. UBE-H-103
ATTACHMENT-6
VALVE NUMBER LIST
END CONN. RF RF RF
ASME
WALL THK. BY MFR BY MFR
B16.34
REMARKS
T1B
T1B T1C
PIPING CLASS T1S T1S T1S
T1T T1T
T1Z
REVISION
END CONN. RF RF
A182GR.
BODY&BONNET A105
F1
DISK SEAT SH SH
ASME ASME
END-TO-END
B16.10 B16.10
DIMENSION CODE
ASME ASME
CONNECTION
B16.5 B16.5
REMARKS
T1T
PIPING CLASS T1S
T1Z
REVISION
SIZE RANGE 16 – 48
PR. CLASS 25
END CONN. BW
TYPE SWING
A283GR.C
BODY&BONNET
DISK SEAT -
BODY SEAT -
MATERIAL
GASKET BY MFR
PACKING -
END-TO-END BY MFR
DIMENSION CODE
ASME
CONNECTION
B16.25
REMARKS
REVISION
BUTTERFLY DAMPER
VKB
VALVE
SIZE RANGE 16 – 96 16 – 96 16 – 96 4 – 14 4 – 14
END CONN. BW BW BW BW BW
TYPE
A240TYPE A515GR.
BODY&BONNET A283GR.C A515GR.70 A283GR.C
304 70
DISK SEAT - - - - -
BODY SEAT - - - - -
MATERIAL
REMARKS
T1B
PIPING CLASS T1S T1T T1T T1S
T1C
REVISION
SIZE RANGE 16 – 72
PR. CLASS 25
END CONN. BW
TYPE JUG
BODY&BONNET A36+BRICK
DISK SEAT -
BODY SEAT -
MATERIAL
GASKET BY MFR
PACKING BY MFR
END-TO-END BY MFR
DIMENSION CODE
ASME
CONNECTION
B16.25
REMARKS
REVISION
END CONN. RF
TYPE BB,OS&Y
A743GR.
BODY&BONNET
CF3
DISK SEAT SH
BODY SEAT SH
MATERIAL
GASKET 30DA
PACKING 63NB
ASME
END-TO-END
B16.10
DIMENSION CODE
ASME
CONNECTION
B16.5
REMARKS
T1B
PIPING CLASS
T1C
REVISION
APPENDIX-E
ATTACHMENT
For CAPROLACTAM PLANT
FOR
ES NO. UBE-H-103
ATTACHMENT-7
GASKET AND PACKING MATERIAL
MANUFACTURER
GASKET CODE SPECIFICATION
TOMBO PILLER VALQUA GYLON
APPENDIX-E
ATTACHMENT
For LOW PRESSURE GAS DUCTING
FOR
ES NO. UBE-H-103
ATTACHMENT-8
BRANCH TABLE
T-BA0265-10
14 H H H H P P P P B B B B
16 H H H H P P P P P P P P P
18 H H H H P P P P P P P P P P
20 H H H H P P P P P P P P P P P
24 H H H H P P P P P P P P P P P P
MAIN SIZE
26 H H H H P P P P P P P P P P P P P
28 H H H H P P P P P P P P P P P P P P
30 H H H H P P P P P P P P P P P P P P P
32 H H H H P P P P P P P P P P P P P P P P
34 H H H H P P P P P P P P P P P P P P P P P
36 H H H H P P P P P P P P P P P P P P P P P P
38 H H H H P P P P P P P P P P P P P P P P P P P
40 H H H H P P P P P P P P P P P P P P P P P P P P
42 H H H H P P P P P P P P P P P P P P P P P P P P P
44 H H H H P P P P P P P P P P P P P P P P P P P P P P
46 H H H H P P P P P P P P P P P P P P P P P P P P P P P
48 H H H H P P P P P P P P P P P P P P P P P P P P P P P P
1.1/2
1/2
3/4
10
12
14
16
18
20
24
26
28
30
32
34
36
38
40
42
44
46
48
1
2
3
4
6
8
T-BA0265-10
BRANCH SIZE
NOTE:
T-BA0265-11
14
16 H H H H P P P P P P P P P
18 H H H H P P P P P P P P P P
20 H H H H P P P P P P P P P P P
24 H H H H P P P P P P P P P P P P
MAIN SIZE
26 H H H H P P P P P P P P P P P P P
28 H H H H P P P P P P P P P P P P P P
30 H H H H P P P P P P P P P P P P P P P
32 H H H H P P P P P P P P P P P P P P P P
34 H H H H P P P P P P P P P P P P P P P P P
36 H H H H P P P P P P P P P P P P P P P P P P
38 H H H H P P P P P P P P P P P P P P P P P P P
40 H H H H P P P P P P P P P P P P P P P P P P P P
42 H H H H P P P P P P P P P P P P P P P P P P P P P
44 H H H H P P P P P P P P P P P P P P P P P P P P P P
46 H H H H P P P P P P P P P P P P P P P P P P P P P P P
48 H H H H P P P P P P P P P P P P P P P P P P P P P P P P
1.1/2
1/2
3/4
10
12
14
16
18
20
24
26
28
30
32
34
36
38
40
42
44
46
48
1
2
3
4
6
8
T-BA0265-11
BRANCH SIZE
NOTE:
APPENDIX-E
ATTACHMENT
For LOW PRESSURE GAS DUCTING
FOR
ES NO. UBE-H-103
ATTACHMENT-9
REFERENCE DRAWINGS
A3.312.2
HALF COUPLING (SCRD & SW)
Unit : mm
TYPE (I) TYPE (II)
NOMINAL
TOLERANCE
SIZE 3000LB 6000LB 3000LB 6000LB 9000LB
(SCH160) (XXS) MAX (SCH80) (SCH160) (XXS)
F
MIN. MIN. MIN
W MIN F
L2 B MAX MAX C MAX MAX MAX
E MIN MIN MIN
(A) (B) D MIN D MIN MIN MIN MIN
T T T
D1 D1 D1 D1 D1
Remarks
1. These dimensions conform to SME B16.11
2. Tolerances of “Concentricity of Bore” ±0.8mm, Coincidence of Axes” 1.5/300 mm.
3. If possible, nominal size given in brackets should be avoided from use.
A3.377.3
CAP (SW)
UNIT: mm
NOMINAL
B DEPTH C (MIN) K (MIN)
PIPE SIZE
OF
(MAX) SOCKET
(A) (B) (MIN) (MIN) 3000lb 6000lb 9000lb 3000lb 6000lb 9000lb
mm inch (SCH80) (SCH160) (XYS) (SCH80) (SCH160) (XYS)
22.0
15 1/2 9.6 4.1 5.2 8.2 6.1 7.2 9.2
21.7
27.3
20 3/4 12.7 4.3 6.1 8.6 7.0 8.8 10.4
27.1
34.0
25 1 12.7 5.0 7.0 10.0 8.3 10.6 12.6
33.8
42.8
(32) 11/4 12.7 5.4 7.0 10.6 9.6 11.8 14.6
42.5
48.9
40 11/2 12.7 5.6 7.8 11.1 10.5 13.3 15.9
46.6
61.4
50 2 15.7 6.1 9.6 12.1 12.2 16.4 18.5
61.1
Remarks:
(1) Tolerances of “CONCENTFICITY OF BORE” ±0.8mm
“COINCIDENCE OF AXES” 1.5/300 mm
(2) IF possible, nominal size given in brackets should be avoided from use.
(3) Dimension K of 5ch.80 and sch.160 conform to JIS B2316-B6, and dimension K of XXS
Conform to Contractor standard.
A0265.56
BOLTS/NUTS FOR FLANGE CLASS 25 (SO-FF)
A3.560.1
BOLTS/NUTS FOR FLANGE (RF)
Nominal Flange
#150 #300
Size
(A) (B) d No H LM LS S d No H LM LS S
15 1/2 U1/2 4 12.7 50 60 34 U1/2 4 12.7 55 70 34
20 3/4 U1/2 4 12.7 50 70 34 U5/8 4 15.9 60 80 42
25 1 U1/2 4 12.7 50 70 34 U5/8 4 15.9 60 80 42
(32) (1 1/4) U1/2 4 12.7 55 75 34 U5/8 4 15.9 65 85 42
40 1 1/2 U1/2 4 12.7 60 75 34 U3/4 4 19.1 75 100 50
50 2 U5/8 4 15.9 65 85 42 U5/8 8 15.9 70 90 42
65 2 1/2 U5/8 4 15.9 70 90 42 U3/4 8 19.1 85 105 50
80 3 U5/8 4 15.9 75 95 42 U3/4 8 19.1 90 115 50
(90) (3 1/2) U5/8 8 15.9 75 95 42 U3/4 8 19.1 95 115 50
100 4 U5/8 8 15.9 75 95 42 U3/4 8 19.1 95 120 50
(125) (5) U3/4 8 19.1 80 105 50 U3/4 8 19.1 100 125 50
150 6 U3/4 8 19.1 85 105 50 U3/4 12 19.1 105 130 50
200 8 U3/4 8 19.1 90 115 50 U7/8 12 22.2 120 150 53
250 10 U7/8 12 22.2 95 125 53 U1 16 25.4 135 165 63
300 12 U7/8 12 22.2 100 130 53 U1.1/8 16 28.6 145 180 71
350 14 U1 12 25.4 110 140 63 U1.1/8 20 28.6 150 185 71
400 16 U1 16 25.4 115 145 63 U1.1/4 20 31.8 160 200 71
450 18 U1.1/8 16 28.6 125 160 71 U1.1/4 24 31.8 165 205 71
500 20 U1.1/8 20 28.6 130 165 71 U1.1/4 24 31.8 175 215 71
600 24 U1.1/4 20 31.8 145 180 75 U1.1/2 24 38.1 195 240 90
Nominal Flange
Size
#600 #900
(A) (B) d No H LS d No H LS
15 1/2 U1/2 4 12.7 85 U3/4 4 19.1 115
20 3/4 U5/8 4 15.9 90 U3/4 4 19.1 120
25 1 U5/8 4 15.9 95 U7/8 4 22.2 135
(32) (1 1/4) U5/8 4 15.9 100 U7/8 4 22.2 135
40 1 1/2 U3/4 4 19.1 115 U1 4 25.4 150
50 2 U5/8 8 15.9 110 U7/8 8 22.2 155
65 2 1/2 U3/4 8 19.1 125 U1 8 25.4 165
80 3 U3/4 8 19.1 135 U7/8 8 22.2 155
(90) (3 1/2) U7/8 8 22.2 150 - - - -
100 4 U7/8 8 22.2 155 U1.1/8 8 28.6 180
(125) (5) U1 8 25.4 175 U1.1/4 8 31.8 200
150 6 U1 12 25.4 180 U1.1/8 12 28.6 205
200 8 U1.1/8 12 28.6 205 U1.3/8 12 34.9 230
250 10 U1.1/4 16 31.8 225 U1.3/8 16 34.9 245
300 12 U1.1/4 20 31.8 230 U1.3/8 20 34.9 265
350 14 U1.3/8 20 34.9 245 U1.1/2 20 38.1 285
400 16 U1.1/2 20 38.1 265 U1.5/8 20 41.3 295
450 18 U1.5/8 20 41.3 285 U1.7/8 20 47.6 340
500 20 U1.5/8 24 41.3 300 U2 20 50.8 360
600 24 U1.7/8 24 47.6 340 U2.1/2 20 63.5 450
A-127
1-PIECE 45o AND 90o MITER BEND
NOMINA WEIGHT OF 45o MITER BEND (KG for S.G. 7,850) WEIGHT OF 90o MITER BEND (KG for S.G. 7,850)
BEND
L
RADIUS PLATE THICKNESS (mm) PLATE THICKNESS (mm)
PIPE L L
R 4.5 6.0 9.0 12.0 4.5 6.0 9.0 12.0
SIZE
400 400 159.1 7.1 10.0 14.4 19.4 331.4 14.9 19.9 30.1 40.4
450 450 179.0 9.0 12.1 18.2 24.5 372.8 18.8 25.2 38.0 51.0
500 500 198.9 11.1 14.9 22.5 30.1 414.2 23.2 31.0 46.8 62.8
550 550 218.8 13.5 18.0 27.1 36.4 445.6 28.0 37.5 56.5 75.8
600 600 238.7 16.0 21.4 32.3 43.2 497.1 33.3 44.6 67.2 90.0
650 650 258.6 18.8 25.1 37.8 50.7 538.5 39.1 52.3 78.8 105
700 700 278.5 21.8 29.1 43.8 58.7 579.9 45.3 60.6 91.3 122
750 750 298.4 25.0 33.4 50.3 67.3 621.3 52.0 69.5 105 140
800 800 318.3 28.4 38.0 57.2 76.5 662.7 59.2 79.0 119 159
850 850 338.2 32.1 42.8 64.5 86.3 704.2 66.8 89.2 134 180
900 900 358.0 35.9 48.0 72.2 96.6 745.6 74.9 100 150 201
950 950 377.9 40.0 53.5 80.4 108 787.0 83.4 111 168 224
1000 1000 397.8 44.3 59.2 89.1 119 828.4 92.3 123 186 248
1050 1050 417.7 48.9 65.3 98.2 131 869.8 102 136 204 273
1100 1100 437.6 53.6 71.6 108 144 911.3 112 149 224 300
1150 1150 457.5 58.6 78.3 118 157 952.7 122 163 245 328
1200 1200 477.4 63.8 85.2 128 171 994.1 133 177 267 357
1250 1250 497.3 69.2 92.4 139 186 1035.5 144 192 289 388
1300 1300 517.2 74.9 99.9 150 201 1077.0 156 208 313 418
1350 1350 537.1 80.7 108 162 216 1118.4 168 224 337 451
1500 1500 596.7 99.6 133 200 267 1242.6 207 277 416 556
1650 1650 656.4 121 161 242 323 1366.9 251 335 503 672
1800 1800 716.1 143 191 288 384 1491.2 299 398 599 800
2100 2100 835.4 195 260 391 522 1739.7 406 542 814 1087
2400 2400 954.8 255 340 511 682 1988.2 531 708 1063 1419
2600 2600 1034.3 299 399 599 800 2153.9 623 831 1247 1665
2800 2800 1113.9 347 462 694 927 2319.6 722 963 1446 1930
3000 3000 1193.5 398 531 797 1064 2485.3 829 1105 1660 2215
3200 3200 1273.0 453 604 907 1210 2651.0 943 1258 1888 2520
3400 3400 1352.6 511 682 1023 1366 2816.7 1064 1420 2131 2844
3600 3600 1432.2 573 764 1147 1531 2982.3 1193 1591 2389 3188
3800 3800 1511.7 638 851 1278 1705 3148.0 1329 1773 2661 3551
4000 4000 1591.3 707 943 1416 1889 3313.7 1473 1964 2949 3934
L = 2 x R tan(11.25o) L = 2 x R tan(22.5o)
A-129-1
DIMENSION TABLE FOR FLANGES
FOR GAS PIPIE (LIGHT WEIGHT FLANGES)
NPS 400 TO 500
Unit : mm
NOMINAL PIPE
FLANGE BOLT HOLE WEIGHT (KG)
SIZE
PIPE
O.D.
BOLT BOLT
(A) (B) O Bo Q C N d FLG. B.FLG.
HOLE DIA.
450 18 457 635 461 20 578.0 16 32 UNC 1.1/8 M30 20.9 47.7
500 20 508 698 512 20 635.0 20 32 UNC 1.1/8 M30 24.7 57.6
REMARKS:
NPS400 & above : Plate-made Pipes.
APPENDIX-E
ATTACHMENT
For LOW PRESSURE GAS DUCTING
FOR
ES NO. UBE-H-103
ATTACHMENT-10
LINE LIST FOR MITER BEND
NOMINAL
PRESS TEMP
NO. FROM TO DIAMETER FLUID MATERIAL (ASTM)
(mmH2O) (oC)
(MM)
1 4140-S1 4140-B1 1150 -50 30 AIR A-36
23 BRANCH FOR 4130-E1/E2 OUTLET 600 1630 435 SO2 GAS A-36
NOTE
ABOVE DATA ARE PRELIMINARY AND SUBJECT TO POSSIBLY CHANGE IN THE STAGE OF BASIC AND
DETAILED ENGINEERING.