STATISTICAL PROCESS CONTROL (SPC)

Proses : Cambering Mesin : Long Heating P3B Standard : 48 ± 10 mm Jumlah Sample : 30 Pcs

Part Number : K 0059H - 01 Item Cek : Heigth of Camber Satuan : mm Sigma Level :6

Dimensi : 70 x 7 mm Alat Ukur/Metoda : Linear Scale Waktu Pengukuran : 12 Jul 2023

n 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Data 48 48 47 48 48 49 50 50 50 50 51 51 50 50 49 49 48 48 47 47 48 48 49 48 47
n 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
Data 47 47 48 49 50
n 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75
Data
n 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100
Data
Nilai Maksimum 51 Nilai Minimum 47 Range (R) 4 Rata - rata (Xbar) 48.63 Catatan Lain

Individual - Moving Range Chart Capability Process

I-MR Chart of Camber After Heating Process Capability of Camber After Heating
1 1
51
LSL Target USL
Individual Value

50 U C L=50,101 P rocess D ata W ithin

LS L 38,00000 O v erall
Target 48,00000
49 _ P otential (Within) C apability
USL 58,00000
X=48,633 Cp 6,82
S ample M ean 48,63333
48 S ample N 30 C PL 7,25
S tD ev (Within) 0,48912 C PU 6,38
LC L=47,166 S tD ev (O v erall) 1,25600 C pk 6,38
47
1 1 1 1 1 1 C C pk 6,82
3 6 9 12 15 18 21 24 27 30
O v erall C apability
O bser vation
Pp 2,65
PPL 2,82
2,0 PPU 2,49
U C L=1,803
P pk 2,49
1,5 C pm 2,38
Moving Range

1,0

__
0,5 M R=0,552 39 42 45 48 51 54 57
O bserv ed P erformance E xp. Within P erformance E xp. O v erall P erformance
0,0 LC L=0 P P M < LS L 0,00 P P M < LS L 0,00 P P M < LS L 0,00
P P M > U S L 0,00 P P M > U S L 0,00 P P M > U S L 0,00
3 6 9 12 15 18 21 24 27 30
P P M Total 0,00 P P M Total 0,00 P P M Total 0,00
O bser vation

Kesimpulan : Tindakan yang Diperlukan :

Result data after heating process Cpk heigth of camber 6.38, Criteria Excellent

RANGE KRITERIA JUDGEMENT JUDGEMENT Gresik, 12 Jul 2023

Cp/Cpk ≥ 1,67 atau Pp/Ppk ≥ 1,67 Excellent APPROVED CHECKED PREPARED

Excellent
Cp/Cpk ≥ 1,33 atau Pp/Ppk ≥ 1,33 Good
Cp/Cpk ≥ 1,00 atau Pp/Ppk ≥ 1,00 Attention
Cp/Cpk ≥ 0.67 atau Pp/Ppk ≥ 0.67 Bad
Cp/Cpk < 0.67 atau Pp/Ppk < 0.67 Very Bad SUNOKO IRFAN FIRMAN
 STATISTICAL PROCESS CONTROL (SPC)
Proses : Shot Peening Mesin : SP01 Standard : 36 ± 10 mm Jumlah Sample : 30 Pcs

Part Number : K 0059H - 01 Item Cek : Heigth of Camber Satuan : mm Sigma Level :6

Dimensi : 70 x 7 mm Alat Ukur/Metoda : Linear Scale Waktu Pengukuran : 12 Jul 2023

n 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Data 28 27 28 28 28 27 26 26 26 26 27 27 27 27 27 28 28 28 27 29 28 28 27 26 26
n 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
Data 28 28 29 29 29
n 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75
Data
n 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100
Data
Nilai Maksimum 29 Nilai Minimum 26 Range (R) 3 Rata - rata (Xbar) 27.43 Catatan Lain

Individual - Moving Range Chart Capability Process

I-MR Chart of Camber After SP01 Process Capability of Camber After SP01
1 1 1 1
29
U C L=28,809 LSL Target USL
Individual Value

P rocess D ata W ithin

28 LS L 26,00000 O v erall
_ Target 36,00000
X=27,433 USL 46,00000 P otential (Within) C apability
S ample M ean 27,43333 Cp 7,27
27
S ample N 30 C PL 1,04
S tD ev (Within) 0,45855 C PU 13,50
LC L=26,058 S tD ev (O v erall) 0,97984 C pk 1,04
26
1 1 1 1 1 1 C C pk 7,27
3 6 9 12 15 18 21 24 27 30 O v erall C apability
O bser vation
Pp 3,40
PPL 0,49
1 1
2,0 PPU 6,32
U C L=1,690 P pk 0,49
C pm 0,38
Moving Range

1,5

1,0

__ 27 30 33 36 39 42 45
0,5 M R=0,517
O bserv ed P erformance E xp. Within P erformance E xp. O v erall P erformance
0,0 LC L=0 P P M < LS L 0,00 P P M < LS L 886,57 P P M < LS L 71757,77
P P M > U S L 0,00 PPM > USL 0,00 PPM > USL 0,00
3 6 9 12 15 18 21 24 27 30
P P M Total 0,00 P P M Total 886,57 P P M Total 71757,77
O bser vation

Kesimpulan : Tindakan yang Diperlukan :

Result data after shot peening process Cpk heigth of camber 1.04, Criteria Attention

RANGE KRITERIA JUDGEMENT JUDGEMENT Gresik, 12 Jul 2023

Cp/Cpk ≥ 1,67 atau Pp/Ppk ≥ 1,67 Excellent APPROVED CHECKED PREPARED

Attention
Cp/Cpk ≥ 1,33 atau Pp/Ppk ≥ 1,33 Good
Cp/Cpk ≥ 1,00 atau Pp/Ppk ≥ 1,00 Attention
Cp/Cpk ≥ 0.67 atau Pp/Ppk ≥ 0.67 Bad
Cp/Cpk < 0.67 atau Pp/Ppk < 0.67 Very Bad SUNOKO IRFAN FIRMAN