—

EVENT DATE: 12/10/2021

DAY 2 of Technical webinar on ACS880

Parametrization_Hardware and Electronic boards
Mr. Thejas Gowda
Mr. Mahindra Jadhav
Mr. Umesh Pawar
Mr. Dhinesh M
—
DRIVE TUNE
 Drivetune - better connectivity and user experience
—

Highlights

•Startup, commission and tune your

drive and application

•Instantly access drive status and

configuration with a simplified user
guidance

•Optimize performance via drive

troubleshooting features

•Create and share backups and support

packages
 Drive tune – Video
—
—
DRIVE COMPOSER
 Drive composer
PC tool for easy startup and maintenance
▪ Startup and maintenance tool for common architecture drives
▪ Two versions:
▪ Drive composer entry – free of charge
▪ Drive composer pro
▪ Commercial version with full functionality
▪ Both versions work with all common architecture drives
▪ Pro version provides simple block programming
▪ 20 blocks for the ACS880

© ABB Group
October 13, 2021 | Slide 6
 Drive composer Feature highlights

Custom parameter windows

Workspaces
National language support
Links from parameters to the firmware manual
Functionality scales according to the drive
Drive composer pro:
– Simultaneous monitoring and logging of 32 signals
• Bit mask monitoring (select bits to monitor), monitor search, alarm
limits, calculated signals
• 1 ms interval
– Control diagrams
– Using the PC tool to network with multiple drives
– Configuring the FSO safety modules (scales according to drive)
– Dataloggers (scales according to drive SW)

© ABB Group
October 13, 2021 | Slide 7
 Drive Composer Entry & pro Comparison
—
Drive composer Entry Drive composer Pro
Free software Chargeable –license software
Only one drive can communicate Multiple drives can communicate
USB to mini USB cable only will use to support USB to Mini USB, RUSB, Ethernet cable, BCBL
cable will support
Adoptive program will support
Adoptive program will support
Support package backup and view possible
Support package backup possible
PSL logger can be taken and view possible
PSL logger cannot be taken
ACSX80, ACS800,ACS600, DCS800, DCS880,
ACSX80, DCS880 series drive only
ACS1000,ACS6000 drive can communicate
communicate possible
Upload and download possible
Upload and download possible
26 signals can be monitor
7 signal can be monitor
Signal flow diagram is available
Signal flow diagram is not available
FSO configuration is possible
FSO configuration not possible
 —
Connecting with USB
Drive composer entry and pro

RS485
Point-to-point USB
USB (’mini B’ type)
connection between a
PC and the control
panel

Drive composer
entry/pro
 Connecting with USB
Drive composer entry and pro
Point to point connection

USB

RJ45-networking Panels removed, 2 RJ45 connectors for chaining

the bus

RS485

USB Panel or other

USB/RS485
converter

© ABB Group
October 13, 2021 | Slide 10
 Connecting via network
Drive composer pro
Networking: modules with Ethernet switch enables daisy chaining

Ethernet

Separate switch

PC tool communication over the Ethernet fieldbus

Limited PC tool functionality 1 communication slot for fieldbus and PC tool

Ethernet Selected fieldbuses

can be used

Profinet

© ABB Group
October 13, 2021 | Slide 11
—
Drive composer to Take support Package

October 13, 2021 Slide 12

 Drive composer pro features
Control diagrams

Animation
Value

0
Parameter settings

Value

Signal monitoring

© ABB Group
October 13, 2021 | Slide 13
 Adaptive programming
Drive Adaptive Programming (Drive AP)
• The Drive composer pro PC tool has an DriveAP feature with a graphical user interface.
• The program can contain a maximum of 20 blocks.
• Parameter 07.30 Adaptive program status shows the status of the adaptive program.
• The program can be disabled with parameter 96.70 Disable adaptive program.
• Parameter backup includes DriveAP-program.
• Editing only in ON-LINE

© ABB Group © ABB Group

October 13, 2021 | Slide 14 October 13, 2021 | Slide 14
—
DRIVE ASSEMBLY
 R7 main assembly

White color if ACS580

© ABB Group
October 13, 2021 | Slide 16
 R7 main assembly

ZCU-11/12 ZINP-board
or CCU-12

ZINT board

Ambient
sensor

© ABB Group
October 13, 2021 | Slide 17
 R7 main assembly

Brake IGBT
Input bridge
OL-type connector (half controlled) Filter board

Capacitors

Main fan

© ABB Group
October 13, 2021 | Slide 18
 R7 main assembly

Chokes
Thyristor/Diode
module

Press-fitted
IGBT
assembly

© ABB Group
October 13, 2021 | Slide 19
 R9 main assembly

White color if ACS580

Cabling box

© ABB Group
October 13, 2021 | Slide 20
 R9 main assembly

ZCU-11/12 or CCU-12

EMC shield

Main connector cover

© ABB Group
October 13, 2021 | Slide 21
 R9 main assembly
ZINT-board
ZINP-board

ZPOW-board

Filter board

Charging resistors

Output busbars

Current sensor boards

© ABB Group
October 13, 2021 | Slide 22
 R9 main assembly

OL-type connectors

Thyristor/diode input bridges

Fan assembly

Brake IGBT

IGBTs

DC capacitors
© ABB Group
October 13, 2021 | Slide 23
 R9 main assembly

Heatsink

Chokes

© ABB Group
October 13, 2021 | Slide 24
 R6 main assembly

▪ ZCU-12 or CCU-12

▪ IP 21 Covers, skeleton Black = ACS880-01 &

White = ACS580
▪ ZDPI, CDFI-02, Panels ACS-AP-I, ACS-AP-S
▪ EMC shield ▪ ZCU-11/12 for ACS880-01, I/O and Safety
Options (Dedicated slot)
▪ 3 motor connection
busbars with open ▪ CCU-12 for ACS580
loop current
▪ Skeleton and internal fan
transducers
▪ Circuit boards: Interface board ZINT-xx, filter
▪ Connector housings
board ZFC2-xxx or ZFC3-xxx, input bridge
▪ Main connectors OLX- protection and control board ZINP-xxx
XX
▪ Input busbar kit
▪ Fan assembly
▪ DC busbar kit
▪ IP21/IP55
cabling box ▪ 3 x 2 x electrolytic capacitors
▪ Heatsink assembly with press-fit IGBT, input
bridges, charging resistor and optional brake
▪ 2 x DC choke
▪ Bottom frame (sheet metal), C2 ferrite pack

© ABB Group
October 13, 2021 | Slide 25
 R8 main assembly
▪ ZCU-12 or
CCU-12
▪ EMC Shield
▪ 3 Motor Connection Busbars
with open loop current
transducers
▪ Connector housings
▪ OLX-XX Connectors
▪ 3 x 2 x Electrolytic Capacitors
▪ IP21/IP55 Cabling Box
© ABB Group
October 13, 2021 | Slide 26
▪ IP 21 Covers, skeleton Black = ACS880-01
& White = ACS580
▪ ZDPI, CDFI-02, Panels ACS-AP-I, ACS-
AP-S
▪ ZCU-11/12 for ACS880-01, I/O and Safety
Options (Dedicated slot)
▪ CCU-12 for ACS580
▪ Skeleton and IP55 Fan
▪ ZINT-592, ZFC2-571 ,ZINP-591 /-771
▪ IP20 Connector Cover
▪ Input Busbar kit
▪ DC Busbar kit
▪ Heatsink Assembly with 3* press-fit IGBT,
input bridges, charging resistor and
optional brake
▪ 2x DC-Choke
▪ Bottom Frame (Sheet metal), C2 Ferrite
pack
▪ Fan Assembly
—
ELECTRONIC/CIRCUIT BOARDS
 — Circuit board types in family

Naming / numbering principles

Board names have four letters
Two numbers = common board for all frames
Three numbers = used in certain frame(s),
1) voltage class 2) frame 3) index number e.g. 511
Board types for 200V, 380 – 500V, 690V drives
ZCU-11, ZCU-12 Control unit of ACS880-01
ZMU-01, ZMU-02 Memory unit ACS880
ZDPI-01 Diagnostics and panel interface board
ZINT-271 / 571 / 592 / 792 Interface board
ZINP-571 / 771 Input bridge protection and control board
ZFC2-571 Filter board C2 category
ZFC3-771 Filter board C3 category
ZGAD-XXX Gate adapter board press-fitted to IGBT
ZGAB-591 Gate adapter board for braking chopper
ZPOW-591 / 791 Power supply board (for fan)
ZCUR-591 Current sensor board

© ABB Group
October 13, 2021 | Slide 28
 — Circuit board types in family, ACS880-01, 208…690V
R1 R2 R3 R4 R5 R6 R7 R8 R9 Frame

ZCU-12 Common parts

ZMU-02
ZDPI-01

ZINT-271 208…240V 3-phase

ZFC2-571
ZINP-571
ZGAD-561 ZGAD-572 ZGAD-582
ZGAB-592

ZINT-571 ZINT-592 380…500V 3-phase

ZPOW-591
ZFC2-571
ZINP-571
ZGAD-561 ZGAD-572 ZGAD-582 ZGAD-592
ZGAB-592
ZCUR-791

ZINT-792 660V…690V 3-phase

ZPOW-791
ZFC3-771
ZINP-771
ZGAD- ZGAD-772 ZGAD-782 ZGAD-792
ZGAB-792
ZCUR-791

© ABB Group
October 13, 2021 | Slide 29
 ZCU-11/12
— ACS880 control unit (control board ZCON-11/12)

Functionality
• Processor board
• Real time clock
• Interfaces for internal fan and stirring
fan
• Panel interface
• Incoming air thermistor interface
• 37 pin d sub connector to power
electronics
Customer interfaces
• DI, DIO, AI, AO, RO, D2D, STO
• External power supply interface
• 3 option slots
• Memory
This unitinslot
board is used all frames as
indicated in the bar below:

R1 R2 R3 R4 R5 R6 R7 R8 R9

© ABB Group
October 13, 2021 | Slide 30
 Control unit
Standard control connections 1. XRO: Relay outputs – 3 Pcs
13 14 2. XD24: Start interlock connection, +24V
outputs

12 15 3. XDIO: Digital inputs/outputs – 2 pcs

4. XDI: Digital inputs – 6 pcs
5. XSTO: Safe torque off connection (SIL 3)
11 6. XPOW: External 24V power input
7. XAI: Analog inputs – 2 pcs
9 8. XAO: Analog outputs – 2 pcs

10 9. XD2D: Drive-to-drive link (RS485) or

7 8 embedded Modbus
10. Incoming air temperature measurement
11. Safety option connection
6 1
12. Memory unit
13. Internal fan connection
5
14. Heat exchanger fan connection
4 2
© ABB Group 10/13/2021
October 13, 2021 | Slide 31
3 15. Control panel connection
 BCU-02/-12/-22
B -type control unit
BCU-x2, where x is number of BPEB-05
boards
– includes 5 pairs of fiber optic
channels
Branching unit is integrated to control unit
– Branching unit data logger saves
data to 4GB SD card
3 full size option slots
1 slot for RDCO-04
Used for controlling of
– R8i modules (INU, ISU, RRU, DBU,
DDC etc)
– D7T and D8T modules (DSU 6p, 12p)
– 2xR10, 2xR11 (ACS880-04XT)
Slot 3 for FSO-xx
Color coded I/O terminals

© ABB Group
October 13, 2021 | Slide 32
 ZINT-571 / -592
— Interface board

Functionality:
• power supply
• gate drivers
• braking chopper driver
• ADC measurements
• Input bridge control interface
• main fan interface
• 37 pin d sub connector to ZCU

R1 R2 R3 R4 R5 R6 R7 R8 R9

© ABB Group
October 13, 2021 | Slide 33
 ZPOW-591 / ZPOW-791
— Power supply board

Used in R9 frame which has two fans.

One fan is powered by ZPOW-591.
ZPOW-791 for R9 690V

R1 R2 R3 R4 R5 R6 R7 R8 R9

© ABB Group
October 13, 2021 | Slide 34
 ZMU-01/ ZMU-02
— Memory unit (ZMEM-01/02 Memory board)

(ZMEM-01/02 Memory board)

Flash memory for drive firmware (basic

sw, appl. sw and parameters).
Mechanical features
• Screw mounting ZCU-11/12
• Sliding / locking mechanism
• Key chain joint
ZMU-01 with white label (old type)
ZMU-02 with blue label (current type)

R1 R2 R3 R4 R5 R6 R7 R8 R9

© ABB Group
October 13, 2021 | Slide 35
 ZDPI-01
— Diagnostics and panel interface board

Provides a connection for panel at

panel slot (RJ45 male)
Diagnostic LEDs
• Green = power ok
• Red = fault
RS-485 bus daisy chaining
• 2 pcs RJ45 female connectors
• Termination switch
RJ11 connector for control board

R1 R2 R3 R4 R5 R6 R7 R8 R9

© ABB Group
October 13, 2021 | Slide 36
 ZINP-571 / 771
— Input bridge control and protection board

Thyristor driver and control circuits

Diodes and connection for charging
resistor
Varistors
Some EMC components
ZINP-771 for 690V devices

R1 R2 R3 R4 R5 R6 R7 R8 R9

© ABB Group
October 13, 2021 | Slide 37
 ZFC2-571
— Filter board

EMC filter board, Category 2

Additional short circuit protection
based on main capacitor current
measurement

R1 R2 R3 R4 R5 R6 R7 R8 R9

© ABB Group
October 13, 2021 | Slide 38
 ZFC3-771
— Filter board

EMC filter board, Category 3

690V R6 devices
Additional short circuit protection
based on main capacitor current
measurement

R1 R2 R3 R4 R5 R6 R7 R8 R9

© ABB Group
October 13, 2021 | Slide 39
 ZGAD-561
— Gate adapter board

For 6-pack Econo4 module (3 pcs

connector)
Attached to the IGBT module. (ZGAD-
561 = soldered, ZGAD-562 = press fit)
Matched gate resistor values for the
IGBT type, boost transistors, most
local energy storage for gate driving.

R1 R2 R3 R4 R5 R6 R7 R8 R9

© ABB Group
October 13, 2021 | Slide 41
 ZGAD-571 / 581 / 591/ 592 / 772/ 782 / 792
— Gate adapter board

For 2-pack Econo3 module

(1 pc connector)
Attached to the IGBT
module. (ZGAD-5x1 =
soldered, ZGAD-5x2 =
press fit)
Matched gate resistor
values for the IGBT type,
boost transistors, most
local energy storage for
gate driving.

R1 R2 R3 R4 R5 R6 R7 R8 R9

© ABB Group
October 13, 2021 | Slide 42
 ZGAB-591 / 791
— Gate adapter board

For braking chopper IGBT

(2-pack Econo3 module)
Attached to the IGBT
module. (ZGAB-591 =
soldered, ZGAB-592 =
press fit)
Matched gate resistor
values for the IGBT type,
boost transistors, most
local energy storage for
gate driving.
ZGAB-791 for 690V

R1 R2 R3 R4 R5 R6 R7 R8 R9

© ABB Group
October 13, 2021 | Slide 43
 ZCUR-591 / ZCUR-791
— Current sensor board

Adapter for current sensor

and wiring series.
ZCUR-791 for R9 690V

R1 R2 R3 R4 R5 R6 R7 R8 R9

© ABB Group
October 13, 2021 | Slide 44
 ZMAC-541
— Main circuit board POIS

Main circuit components

• Press-fit IGBT & diode module
• Main electrolytic capacitors
• Varistors
• Current sensors
• Charging relay and resistors
• Main terminals
EMC components for C2, C3 and C4
category

R1 R2 R3 R4 R5 R6 R7 R8 R9

© ABB Group
October 13, 2021 | Slide 45
 ZMAC-551
— Main circuit board POIS!

Main circuit components

• Press-fit IGBT module
• Main elcos
• Thyristor-diode input bridge
• Varistors
• Current sensors
• Charging diode and resistors

Some EMC components

R1 R2 R3 R4 R5 R6 R7 R8 R9

© ABB Group
October 13, 2021 | Slide 46
—
ACS880 AND ACS800 COMPARISION
 Options ACS800 vs ACS880

ACS800 ACS880
RMIO-11 ZCU-12/-14
RDCU-12 (RMIO-12) BCU-02
RDCU-12 + APBU-44C BCU-02/-12
RDCU-12 + APBU-44CE BCU-12/-22
RTAC-01 FEN-31
RTAC-03 FEN-01
RRIA-01 FEN-21
RAIO-01 FAIO-01 / FIO-11
RDIO-01 FDIO-01*) / FIO-01
AIMA-01 FEA-03

*) Not available yet

© ABB Group
10/13/2021
October 13, 2021 |48
Slide 48
 Options ACS800 vs ACS880

ACS800 ACS880
RETA-01 FENA-11 or FENA-21
RETA-02 FENA-11 or FENA-21
RPBA-01 FPBA-01
CDP-312R ACS-AP-I
NETA-01 NETA-21
DriveWindow Drive composer pro
RDCO-xx RDCO-04 / FDCO-01

© ABB Group
10/13/2021
October 13, 2021 |49
Slide 49
—
MULTIDRIVE
 —
What is an ABB multidrive?

Basic design concept

➢ Common DC bus bar

➢ Single power line connection

➢ Common braking resourced to several drives

➢ Shared energy and motor-to-motor braking without braking

chopper or regenerative supply unit

➢ Reduced line current

➢ Energy savings

➢ Savings in cabling, installation and maintenance costs

© ABB Group
October 13, 2021 | Slide 51
—
R8i MODULE
 5 functions of R8i/R8iLC module
LCL-filter ISU IGBT Supply Unit
DC+

DDC Bi-directional DC-DC converter

DBU Dynamic Braking Unit Resistor
BDU Bi-directional DC-DC Chopper L+C Power DC+
DC+

THD 2-3%
Power
Power
DC-

ACS880-204 DC-
DC-

ACS880-604
ACS880-1604

RRU Regenerative Rectifier Unit INU Inverter Unit Motor

Lin IGBT ”TSU”
DC+ DC+

Power

M
THD ~15%

DC- DC-

ACS880-904 ACS880-104

©©
ABBABB
Group
Group
October
October13,13,
2021
2021
| Slide
| Slide
5353
 ACS880 R8i connections
DC+ and DC-

©©
ABBABB
Group
Group
October
October13,13,
2021
2021
| Slide
| Slide
5454
 ACS880 R8i connections
Connector X50 (frame R8i)

©©
ABBABB
Group
Group
October
October13,13,
2021
2021
| Slide
| Slide
5555
 ACS880 R8i connections
Fiber optic connections on R8i module

Fiber optic connections on R8i module

©©
ABBABB
Group
Group
October
October13,13,
2021
2021
| Slide
| Slide
5656
 ACS880 R8i connections
Connection X55 for DOL fan and heater

©©
ABBABB
Group
Group
October
October13,13,
2021
2021
| Slide
| Slide
5858
 ACS880 R8i connections
X54 connection for speed controlled fan

©©
ABBABB
Group
Group
October
October13,13,
2021
2021
| Slide
| Slide
5959
 ACS880 R8i connections
Main AC connection

©©
ABBABB
Group
Group
October
October13,13,
2021
2021
| Slide
| Slide
6060
 ACS880 R8i internal construction Six different hardware
constructions for 400/500V and
690V

©©
ABBABB
Group
Group
October
October13,13,
2021
2021
| Slide
| Slide
6161
 R8i module - semiconductors

ACS880 R8i IGBT

→ Higher power
→ Better cyclic loadability
Stronger diode
2 pack connection with optimised
current share
New TIM (Thermal Interface
Material) introduced
Optimized heatsinks and airflow
with air guides
More cyclic load tests than previous
generation
Spare part IGBTs with pre-applied
TIM

©©
ABBABB
Group
Group
October
October13,13,
2021
2021
| Slide
| Slide
6262
 R8i module – capacitor bank

Innovative channel cooling

with ”half stripped” capacitors
→ Effective cooling
Discharge resistor attached to
DC busbars
→Busbar as a heatsink
Simple cabling
No plastic insulators
→Easy visual check
The whole capacitor bank unit
can be changed during
preventive maintenance or
repair

©©
ABBABB
Group
Group
October
October13,13,
2021
2021
| Slide
| Slide
6363
 R8i module – output filter
Great du/dt performance
Smaller weight compared to ACS800
Only one filter type for every power
unit
Simple and short wiring without
capacitor PCB
Optimized individual heatsinks for
resistors
Option +E205 in 400/500V modules

©©
ABBABB
Group
Group
October
October13,13,
2021
2021
| Slide
| Slide
6464
 R8i module – PCB’s
Sealed PCB housing
PCB ambient cooled (only BGAD
adapter boards close to main
circuit) via selected air channels
Fan change from front plate
Integrated STO
Improvements compared to ACS800
– Different connectors
– Fibre optic improved
– No tantalum capacitors

©©
ABBABB
Group
Group
October
October13,13,
2021
2021
| Slide
| Slide
6565
 R8i module – round busbars

Round busbars
Easy assembly
Less connections
Reliable connections
Integrated fast connectors
Possible to service current
transducers

©©
ABBABB
Group
Group
October
October13,13,
2021
2021
| Slide
| Slide
6666
 R8i module - fans
Controlled EC fans as a default
Two main fans
Fan feedback and supervision
Fan power losses -50% compared to ACS800

©©
ABBABB
Group
Group
October
October13,13,
2021
2021
| Slide
| Slide
6868
 R8i module construction
Same module in 5 functions
6 different assemblies
Sealed PCB housing
STO
Controlled and supervised main fans
Internal du/dt filter (optional +E205 in
400/500V)
DOL fan +C188 and heating resistor options
+C183
115 VAC aux voltage with option +G304

©©
ABBABB
Group
Group
October
October13,13,
2021
2021
| Slide
| Slide
7070
 Components
New RC filter dimensioning to allow higher switching
frequencies
Main components:
– IGBT
– DC capacitor
– Inductors
– Clamping capacitor
– Du/dt capacitor
– Du/dt resistor
– Discharge resistor
– EC fan
– PCB fan
– Current transducers

©©
ABBABB
Group
Group
October
October13,13,
2021
2021
| Slide
| Slide
7171
—
PRIMARY CONTROL PROGRAM
 Common firmware for ABB industrial drives

ACS800 ACS880
Standard control program Primary control program
Standard control program PMSM + IEC 61131 programming (CoDeSys)

System control program

System control program PMSM

One common firmware over the whole
Multiblock control program
ACS880 product family
Precise speed and torque control
+ for all applications
Benefits of ACS850 software
+
New functionality

© ABB Group
October 13, 2021 | Slide 73
 ACS800 & ACS880 crane software's

ACS800 ACS880
Standard control program Primary control program
Standard control program PMSM + IEC 61131 programming (CoDeSys)

System control program

System control program PMSM

One common firmware over the whole
Multiblock control program
ACS880 product family
Precise speed and torque control
+ for all applications
Benefits of ACS850 software
+
New functionality

© ABB Group
October 13, 2021 | Slide 74
 Examples of functionality
Motor phase inversion
U VW
© ABB Group
October 13, 2021 | Slide 75
Problem:
– Incorrectly connected motor cables
– Incorrect direction of rotation
Solution: Motor phase inversion
– One parameter setting
U VW – Included in basic start-up assistant *
Benefit:
– Quickly correct rotation direction
– Useful with thick motor cables
Features marked with an asterisk (*) will be available later
—
DRIVE INSTALLATION
—
Select proper cable types
 Check the installation site

Check the installation site according

to the HW manual
– Wall, floor
– Air flow, cooling
Installation types are detailed in the
HW manual
– Side-by-side
– Cabinet
– Marine
– Using vibration dampers
– Etc.

© ABB Group
October 13, 2021 | Slide 78
 Selecting the control cables
❖ Shielding
❖ All control cables must be shielded.
➢ Use a double-shielded twisted pair cable for analog signals. This type of cable is recommended for the pulse encoder signals also.
Employ one individually shielded pair for each signal. Do not use common return for different analog signals.
➢ A double-shielded cable (figure a below) is the best alternative for low-voltage digital signals but single-shielded (b) twisted pair cable
is also acceptable.
❖ Signals in separate cables
➢ Run analog and digital signals in separate, shielded cables
Never mix 24 V DC and 115/230 V AC signals in the same cable.

❖ Signals allowed to be run in the same cable.

Relay-controlled signals, providing their voltage does not exceed 48 V, can be run in
the same cables as digital input signals. The relay-controlled signals should be run as
twisted pairs.

© ABB Group
October 13, 2021 | Slide 79
 Routing the cables
➢ Motor cables of several drives can be run in parallel installed next to each other. The motor cable, input power cable & control cables
should be installed on separate trays.
➢ Where control cables must cross power cables, ensure they are arranged at an angle as near to 90 degrees as possible. Do not run
extra cables through the drive.

© ABB Group
October 13, 2021 | Slide 80
—
Parameterization
 Basic structure

Features Functionality Group number(s)

marked with an
asterisk (*) are General signal type parameter groups 1, 3, 4, 6, 7
available later
Drive I/O systems 10, 11, 12, 13, 14, 15, 16
Drive logic and operation 19, 20, 21
Speed reference chain and speed control 22, 23, 24, 25
Frequency reference chain 26
Torque reference chain 28
Limits 30
Fault functions and protections 31, 35
Process PID 40, 41
Brake chopper and mechanical brake 43, 44
Energy saving configuration 45
Fieldbus configuration 50, 51, 52, 53, 54, 55, 56, 57, 58
D2D* and DDCS* Master/Follower comm. 60, 61, 62
Application specific parameters 74 – 89
Feedback device configuration 90, 91, 92, 93
HW and system configuration 95, 96
Motor control and data 97, 98, 99
Safety 100
© ABB Group
October 13, 2021 | Slide 82
 General signal type parameter groups
Groups 1 – 7
General signal type parameter groups
1 Actual values
3 Input references
4 Warning and faults
6 Control and status words
7 System info

Collection of general signals (read only parameters)

Reference and actual values
Diagnostic information
Control and status words
System info (device type and software versions)

© ABB Group
October 13, 2021 | Slide 83
 Group 4: Warning and faults

4 Warning and faults

1 Tripping fault
2 ... 5 Active fault 2 … 5
6 … 10 Active warning 1 … 5
11 Latest fault
12 … 15 Latest fault 2 … 5
16 Latest warning
17 … 20 Latest warning 2 … 5

Faults and warnings are indicated as four digit code numbers

Five active faults and warnings
Five latest faults and warnings

© ABB Group
October 13, 2021 | Slide 84
 Drive I/O systems

Drive I/O systems

10 Standard DI, RO
11 Standard DIO, FI, FO
12 Standard AI
13 Standard AO
14 Extension I/O option 1
15 Extension I/O option 2
16 Extension I/O option 3

Contents of extension I/O option groups are variable

depending on the type of an option module

© ABB Group
October 13, 2021 | Slide 85
 Parameter system
Example of I/O configuration – Digital inputs (DI)

➢ Standard DI parameters
➢ ON and OFF delays
➢ Forcing data for testing purposes

© ABB Group
October 13, 2021 | Slide 86
 Parameter system
Structure, grouping and basic content
Drive logic and operation
19 Operation mode
20 Start/stop/dir
21 Start/stop mode

Two external control locations (EXT1 and EXT2)

Separate control modes such as speed, torque, add, min, max
Local control with speed or torque
3 inputs signals for start, stop and direction configuration
Independent configuration for EXT1 and EXT2 control locations
Level or pulse signals
Jog forward/reverse functionality

© ABB Group
October 13, 2021 | Slide 87
 Parameter system
Structure, grouping and basic content
Speed reference chain and speed control
22 Speed ref sel
23 Speed ref ramp
24 Speed ref conditioning
25 Speed control

Separate speed references for external control locations EXT1 and EXT2
Constant speeds
Critical speeds
Two accelerations/deceleration ramps with shape times
Separate accelerations/deceleration ramp for jog function
Acceleration compensation
Drooping

© ABB Group
October 13, 2021 | Slide 88
 Parameter system
Structure, grouping and basic content
Torque reference chain
26 Torque ref

Separate torque references for external control locations

EXT1 and EXT2
Load share for master/follower applications
Torque ramps (up and down) and filtering
Torque step and additional torque
Oscillation damping

© ABB Group
October 13, 2021 | Slide 89
 Parameter system
Structure, grouping and basic content
Frequency reference chain
28 Frequency reference chain

Separate frequency references for external control locations EXT1 and

EXT2
Constant frequencies
Critical frequencies
Two acceleration/deceleration ramps

© ABB Group
October 13, 2021 | Slide 90
 Parameter system
Structure, grouping and basic content
Limits
30 Limits

Minimum & maximum values for speed, frequency, torque

Maximum current
Over and undervoltage controls

© ABB Group
October 13, 2021 | Slide 91
 Parameter system
Structure, grouping and basic content
Fault functions and protections
31 Fault functions
35 Motor therm prot

External faults with event indication

Motor and supply phase loss
Earth fault
STO diagnostics
Cross connection between motor and supply cables
Motor thermal protections – thermal model and temperature
measurement

© ABB Group
October 13, 2021 | Slide 92
 Parameter system
Structure, grouping and basic content
Process PID
40 Process PID set 1
41 Process PID set 2

© ABB Group
October 13, 2021 | Slide 93
 Parameter system
Structure, grouping and basic content
Brake chopper and mechanical brake
43 Brake chopper
44 Mech brake ctrl

Enabling brake chopper and resistor thermal protection

Mechanical brake configuration with open and close delays

© ABB Group
October 13, 2021 | Slide 94
 Parameter system
Structure, grouping and basic content
Energy saving configuration
45 Energy savings

Calculate saved energy compared to DOL or other control method

Savings in kWh, MWh and GWh
Energy saving conversion factors
Energy price (currency/kWh) and CO2 multiplier (kg/kWh)
Saved money (by energy savings) in selected currency and
reduced CO2 emissions
Energy optimizer
As “Flux optimization” in ACS800
Function optimizes magnetizing current in partial loads

© ABB Group
October 13, 2021 | Slide 95
 Parameter system
Structure, grouping and basic content
Fieldbus configuration
50 FBA
51 FBA A Settings
52 FBA A Data in
53 FBA A Data out
54 FBA B Settings
55 FBA B Data in
56 FBA B Data out
57 FBA Connections
58 EFB Embedded fieldbus

Fieldbus configuration parameters for two option modules and

embedded fieldbus
Contents of parameters vary depending on the module type

© ABB Group
October 13, 2021 | Slide 96
 Parameter system
Structure, grouping and basic content
Drive to Drive and DDCS Master/follower*
70 D2D communication
71 DDCS communication

Built-in D2D communication

Optional fiber optic DDCS Master/Follower communication
Communication loss configuration*

© ABB Group
October 13, 2021 | Slide 97
 Parameter system
Structure, grouping and basic content
Application specific parameters
74 … 89 Application specific groups and parameters

Used for in-house and OEM specific applications

Freely editable by CoDeSys*

© ABB Group
October 13, 2021 | Slide 98
 Parameter system
Structure, grouping and basic content
Feedback device configuration
90 Feedback selection
91 Enc adapter settings
92 Encoder 1 configuration
93 Encoder 2 configuration

General configuration parameters for speed feedback

Speed feedback actual values
Feedback module specific configurations for two different
feedbacks
Contents of parameters vary depending on the module type

© ABB Group
October 13, 2021 | Slide 99
 Parameter system
Structure, grouping and basic content
HW and system configuration
95 HW configuration
96 System

Supply voltage
Language selection
Passcodes for different access levels
Application macros*
User sets*
Units
Time source

© ABB Group
October 13, 2021 | Slide 100
 Parameter system
Structure, grouping and basic content
Motor control and data
97 Motor control
98 User motor par
99 Motor data

Switching frequency modes

Flux braking
User specific motor model parameters
Motor type (e.g. AM or PM)
Motor data (commissioning)
Identification run modes
Phase inversion

© ABB Group
October 13, 2021 | Slide 101
 Parameter system
Structure, grouping and basic content
Safety
200 Safety

Safety module configuration parameters

Read-only
Access requires password

© ABB Group
October 13, 2021 | Slide 102
© ABB Group
October 13, 2021 | Slide 103
© ABB Group
October 13, 2021 | Slide 104
© ABB Group
October 13, 2021 | Slide 105