EL-EQTSADIYA S/S

Project
500/220/66/22KV
TEST NAME RELAY TEST
Page no. Page 1 of 15

B00+R

Siemens 7SS52

500kV BB Protection relay

Test Report

DATE Test performed by Test witnessed by

Jan. 2023 Global XD-EGMAC EPS EETC
NAME AbdAllah Fikry Mohamed El-Hawary Mostafa Karim Mahmoud Elattar
Signature
 EL-EQTSADIYA S/S
Project
500/220/66/22KV
TEST NAME RELAY TEST
Page no. Page 2 of 15

Numerical Bus Bar Differential Protection Device 7SS522

01/2023

Customer EETC
Consultant EPS Device ID: F300
500 K.V.BUS BAR
Plant El-Eqtsadyia (2) Function: PROTECTION
Panel No. =B00 + R1, R2, R3, and R4

1 Relay Data
Unit Full Order Code (MLFB) Firmware Version

CU 7SS522-06AB9-21DA0 V 4.73

BU 7SS5231-5CA01-0AA1-/HH V 3.33

Manufacturer SIEMENS
Frequency 50 HZ
Auxiliary Supply 220 VDC
Rated Current 1A

2 Settings
Bus bar Protection
Number of Bus bars : 6
Breaker Failure Protection
Breaker Failure Protection External int.
For Settings and BB Configuration See Digsi Printout

DATE Test performed by Test witnessed by

Jan. 2023 Global XD-EGMAC EPS EETC
NAME AbdAllah Fikry Mohamed El-Hawary Mostafa Karim Mahmoud Elattar
Signature
 EL-EQTSADIYA S/S
Project
500/220/66/22KV
TEST NAME RELAY TEST
Page no. Page 3 of 15

2.1 State and assignment of feeder

Protection System
Feeder Specification Existing
Identification Identification Device Address
(Feeder Name) Yes No
(Unit Number) (Unit Name)
1 F301A B01A 1
2 F301B B01B 2
3 F302A B02A 3
4 F302B B02B 4
5 F303A B03A 5
6 F303B B03B 6
7 F304A B04A 7
8 F304B B04B 9
9 F305A B05A 8
10 F305B B05B 10
11 F306A B06A 11
12 F306B B06B 12
13 F307A B07A 13
14 F307B B07B 14
15 F308A B08A 15
16 F308B B08B 16
17 F309A B09A 17
18 F309B B09B 18
19 F310A B10A 19
20 F310B B10B 20
21 F313A B13A 21
22 F313B B13B 22
23 F314A B14A 23
24 F314B B14B 24
25 F315A B15A 25
26 F315B B15B 26
27 F316A B16A 27
28 F316B B16B 28

DATE Test performed by Test witnessed by

Jan. 2023 Global XD-EGMAC EPS EETC
NAME AbdAllah Fikry Mohamed El-Hawary Mostafa Karim Mahmoud Elattar
Signature
 EL-EQTSADIYA S/S
Project
500/220/66/22KV
TEST NAME RELAY TEST
Page no. Page 4 of 15

2.2 Current Transformer

Star Point Earth
Feeder Name Core Class Ratio
Obj. / BB S1 / S2
1 B01A 2 5P30 3000
2 B01B 2 5P30 3000
3 B02A 2 5P30 3000
4 B02B 2 5P30 3000
5 B03A 2 5P30 2500
6 B03B 2 5P30 2500
7 B04A 2 5P30 3000
8 B04B 2 5P30 3000
9 B05A 2 5P30 3000
10 B05B 2 5P30 3000
11 B06A 2 5P30 2500
12 B06B 2 5P30 2500
13 B07A 2 5P30 3000
14 B07B 2 5P30 3000
15 B08A 2 5P30 3000
16 B08B 2 5P30 3000
17 B09A 2 5P30 3000
18 B09B 2 5P30 3000
19 B10A 2 5P30 3000
20 B10B 2 5P30 3000
21 B13A 2 5P30 2500
22 B13B 2 5P30 2500
23 B14A 2 5P30 2500
24 B14B 2 5P30 2500
25 B15A 2 5P30 3000
26 B15B 2 5P30 3000
27 B16A 2 5P30 3000
28 B16B 2 5P30 3000

DATE Test performed by Test witnessed by

Jan. 2023 Global XD-EGMAC EPS EETC
NAME AbdAllah Fikry Mohamed El-Hawary Mostafa Karim Mahmoud Elattar
Signature
 EL-EQTSADIYA S/S
Project
500/220/66/22KV
TEST NAME RELAY TEST
Page no. Page 5 of 15

3 Secondary Injection Test

Measurement values (Bus zone selective is depending on which isolator closed)

Test current Operational measured values (%)

Unit Phase Bay unit current Bus Zone Id, Is Check Zone Id, Is
(A)
(Primary) I diff I stab I diff I stab
L1 1 2949 97 97 97 97
B01A L2 0.5 1473 48 48 48 48
L3 0.25 735 24 24 24 24
L1 1 2952 97 97 97 97
B01B L2 0.5 1475 48 48 48 48
L3 0.25 737 24 24 24 24
L1 1 2945 97 97 97 97
B02A L2 0.5 1471 48 48 48 48
L3 0.25 735 24 24 24 24
L1 1 2940 97 97 97 97
B02B L2 0.5 1470 48 48 48 48
L3 0.25 735 24 24 24 24
L1 1 2453 78 78 78 78
B03A L2 0.5 1226 39 39 39 39
L3 0.25 612 19 19 19 19
L1 1 2457 78 78 78 78
B03B L2 0.5 1227 39 39 39 39
L3 0.25 615 19 19 19 19
L1 1 2951 97 97 97 97
B04A L2 0.5 1472 48 48 48 48
L3 0.25 737 24 24 24 24
L1 1 2942 97 97 97 97
B04B L2 0.5 1472 48 48 48 48
L3 0.25 737 24 24 24 24
L1 1 2949 97 97 97 97
B05A L2 0.5 1470 48 48 48 48
L3 0.25 735 24 24 24 24
L1 1 2940 97 97 97 97
B05B L2 0.5 1473 48 48 48 48
L3 0.25 735 24 24 24 24
L1 1 2459 78 78 78 78
B06A L2 0.5 1225 39 39 39 39
L3 0.25 615 19 19 19 19
L1 1 2449 78 78 78 78
B06B L2 0.5 1222 39 39 39 39
L3 0.25 615 19 19 19 19
L1 1 2951 97 97 97 97
B07A L2 0.5 1472 48 48 48 48
L3 0.25 737 24 24 24 24
L1 1 2942 97 97 97 97
B07B L2 0.5 1472 48 48 48 48
L3 0.25 737 24 24 24 24

DATE Test performed by Test witnessed by

Jan. 2023 Global XD-EGMAC EPS EETC
NAME AbdAllah Fikry Mohamed El-Hawary Mostafa Karim Mahmoud Elattar
Signature
 EL-EQTSADIYA S/S
Project
500/220/66/22KV
TEST NAME RELAY TEST
Page no. Page 6 of 15

L1 1 2949 97 97 97 97
B08A L2 0.5 1470 48 48 48 48
L3 0.25 735 24 24 24 24
L1 1 2940 97 97 97 97
B08B L2 0.5 1473 48 48 48 48
L3 0.25 735 24 24 24 24
L1 1 2940 97 97 97 97
B09A L2 0.5 1470 48 48 48 48
L3 0.25 735 24 24 24 24
L1 1 2946 97 97 97 97
B09B L2 0.5 1470 48 48 48 48
L3 0.25 735 24 24 24 24
L1 1 2943 97 97 97 97
B10A L2 0.5 1470 48 48 48 48
L3 0.25 735 24 24 24 24
L1 1 2952 97 97 97 97
B10B L2 0.5 1476 48 48 48 48
L3 0.25 738 24 24 24 24
L1 1 2449 78 78 78 78
B13A L2 0.5 1225 39 39 39 39
L3 0.25 615 19 19 19 19
L1 1 2457 78 78 78 78
B13B L2 0.5 1227 39 39 39 39
L3 0.25 612 19 19 19 19
L1 1 2447 78 78 78 78
B14A L2 0.5 1225 39 39 39 39
L3 0.25 612 19 19 19 19
L1 1 2462 78 78 78 78
B14B L2 0.5 1225 39 39 39 39
L3 0.25 612 19 19 19 19
L1 1 2946 97 97 97 97
B15A L2 0.5 1470 48 48 48 48
L3 0.25 738 24 24 24 24
L1 1 2949 97 97 97 97
B15B L2 0.5 1470 48 48 48 48
L3 0.25 735 24 24 24 24
L1 1 2949 97 97 97 97
B16A L2 0.5 1473 48 48 48 48
L3 0.25 735 24 24 24 24
L1 1 2955 97 97 97 97
B16B L2 0.5 1470 48 48 48 48
L3 0.25 735 24 24 24 24

DATE Test performed by Test witnessed by

Jan. 2023 Global XD-EGMAC EPS EETC
NAME AbdAllah Fikry Mohamed El-Hawary Mostafa Karim Mahmoud Elattar
Signature
 EL-EQTSADIYA S/S
Project
500/220/66/22KV
TEST NAME RELAY TEST
Page no. Page 7 of 15

4 Bus Bar protection diff. current supervision test

Setting: Address 6306 - Idiff supv. ON
Address 6307 - I diff supv. Time delay 2 sec
Address 6308 - Idiff supv. Limit value (BZ) 0.15 I/ Ino
Address 6309 - Idiff supv. Limit value (CZ) 0.15 I/ Ino
Address 6310 - Idiff supv. Mode (BZ) alarm without blocking
Address 6310 - Idiff supv. Mode (CZ) alarm without blocking

Measured values
Setting L1 L2 L3
Bus
Function value Iref/Ino Pickup Pickup Pickup
Zone Operating Operating Operating
(A) current current current
time (sec) time (sec) time (sec)
(A) (A) (A)
BUS Id sup BZ 0.18 0.189 2.1 0.186 2.1 0.187 2.1
3000/2500
1A Id sup CZ 0.18 0.190 2.1 0.189 2.1 0.189 2.1
BUS Id sup BZ 0.15 0.156 2.1 0.155 2.1 0.156 2.09
3000/3000
2A Id sup CZ 0.15 0.156 2.1 0.155 2.1 0.156 2.09
BUS Id sup BZ 0.18 0.186 2.07 0.186 2.1 0.187 2.1
3000/2500
1B Id sup CZ 0.18 0.189 2.07 0.189 2.1 0.190 2.1
BUS Id sup BZ 0.15 0.153 2.07 0.152 2.09 0.153 2.1
3000/3000
2B Id sup CZ 0.15 0.155 2.07 0.155 2.09 0.155 2.1

5 Bus Bar protection test

5.1 Check Zone pickup test
Setting: Address 6306 - Idiff supv. OFF
Address 6101 - Stabilizing factor (BZ) 0.6
Address 6102 - Idiff threshold (BZ) 0.6 I/In
Address 6103 - Stabilizing factor (CZ) 0.5
Address 6104 - Idiff threshold (CZ) 0.5 I/In
Method Of Calculation:
 Set value =1.0 I/In where In =3000 (Ref. CT)
 So the Pick up value will differ from bay to bay according to the CTR of the bay.
 Actual Pick Up value = Set Pick Up value * (Ref CTR / Bay CTR)

Measured Values
Setting L1 L2 L3
Check
Function Value Pickup Pickup
Zone Pickup Operating Operating Operating
(A) current current
current (A) time (sec) time (sec) time (sec)
(A) (A)
At Feeder
Idiff CZ 0.54 0.542 0.023 0.540 0.027 0.541 0.034
Bay

At TR
Idiff CZ 0.65 0.648 0.022 0.647 0.032 0.648 0.033
Bay Unit

DATE Test performed by Test witnessed by

Jan. 2023 Global XD-EGMAC EPS EETC
NAME AbdAllah Fikry Mohamed El-Hawary Mostafa Karim Mahmoud Elattar
Signature
 EL-EQTSADIYA S/S
Project
500/220/66/22KV
TEST NAME RELAY TEST
Page no. Page 8 of 15

5.2 Bus Zone pickup test

Setting Trip Tripping value (A) Operating time

Unit Phase
value (A) Bus Zone (msec)

L1 0.67 0.674 30
B01A L2 0.67 0.674 26
L3 0.67 0.674 35
L1 0.67 0.674 27
B01B L2 0.67 0.672 37
L3 0.67 0.673 28
L1 0.67 0.675 34
B02A L2 0.67 0.674 40
L3 0.67 0.674 37
L1 0.67 0.675 39
B02B L2 0.67 0.674 31
L3 0.67 0.675 35
L1 0.804 0.818 30
B03A L2 0.804 0.816 32
L3 0.804 0.816 29
L1 0.804 0.812 34
B03B L2 0.804 0.812 33
L3 0.804 0.812 35
L1 0.67 0.674 25
B04A L2 0.67 0.674 31
L3 0.67 0.673 35
L1 0.67 0.676 27
B04B L2 0.67 0.674 27
L3 0.67 0.674 35
L1 0.67 0.672 28
B05A L2 0.67 0.674 27
L3 0.67 0.673 34
L1 0.67 0.675 33
B05B L2 0.67 0.673 41
L3 0.67 0.674 26
L1 0.804 0.813 32
B06A L2 0.804 0.813 34
L3 0.804 0.811 41
L1 0.804 0.814 35
B06B L2 0.804 0.814 30
L3 0.804 0.813 33
L1 0.67 0.677 39
B07A L2 0.67 0.674 41
L3 0.67 0.674 30
L1 0.67 0.677 26
B07B L2 0.67 0.674 27
L3 0.67 0.675 39
L1 0.67 0.674 27
B08A L2 0.67 0.674 29
L3 0.67 0.674 33
L1 0.67 0.675 34
B08B L2 0.67 0.675 33
L3 0.67 0.675 28

DATE Test performed by Test witnessed by

Jan. 2023 Global XD-EGMAC EPS EETC
NAME AbdAllah Fikry Mohamed El-Hawary Mostafa Karim Mahmoud Elattar
Signature
 EL-EQTSADIYA S/S
Project
500/220/66/22KV
TEST NAME RELAY TEST
Page no. Page 9 of 15

L1 0.67 0.676 42
B09A L2 0.67 0.675 40
L3 0.67 0.674 38
L1 0.67 0.675 29
B09B L2 0.67 0.675 32
L3 0.67 0.675 38
L1 0.67 0.675 36
B10A L2 0.67 0.675 31
L3 0.67 0.675 26
L1 0.67 0.675 38
B10B L2 0.67 0.675 35
L3 0.67 0.675 38
L1 0.804 0.813 35
B13A L2 0.804 0.813 34
L3 0.804 0.813 36
L1 0.804 0.814 28
B13B L2 0.804 0.812 30
L3 0.804 0.813 28
L1 0.804 0.816 35
B14A L2 0.804 0.813 25
L3 0.804 0.812 37
L1 0.804 0.811 34
B14B L2 0.804 0.815 39
L3 0.804 0.812 25
L1 0.67 0.678 40
B15A L2 0.67 0.674 37
L3 0.67 0.673 33
L1 0.67 0.675 38
B15B L2 0.67 0.675 40
L3 0.67 0.675 29
L1 0.67 0.675 40
B16A L2 0.67 0.675 35
L3 0.67 0.675 27
L1 0.67 0.675 33
B16B L2 0.67 0.675 37
L3 0.67 0.675 36

DATE Test performed by Test witnessed by

Jan. 2023 Global XD-EGMAC EPS EETC
NAME AbdAllah Fikry Mohamed El-Hawary Mostafa Karim Mahmoud Elattar
Signature
 EL-EQTSADIYA S/S
Project
500/220/66/22KV
TEST NAME RELAY TEST
Page no. Page 10 of 15

6 Trip characteristic of the busbar protection

6.1 Bus-selective protection

Setting: Address 6306 - Idiff supv. OFF

Address 6101 - Stabilizing factor (BZ) 0.6
Address 6102 - Idiff threshold (BZ) 0.6 I/In
Address 6103 - Stabilizing factor (CZ) 0.5
Address 6104 - Idiff threshold (CZ) 0.5 I/In

Injected current (A) K-factor (slope)

K factor
Bus Zone Phase = Id/ Is Remarks
setting I1 I2 Measured value
L1 0.61 2.39 0.593
BB1A L2 0.6 0.8 3.2 0.6
L3 0.4 1.6 0.6
L1 0.4 1.6 0.6
BB1B L2 0.6 0.6 2.4 0.6
L3 0.8 3.2 0.6
L1 0.4 1.6 0.6
BB2A L2 0.6 0.6 2.4 0.6
L3 0.8 3.2 0.6
L1 1.6 0.4 0.6
BB2B L2 0.6 2.4 0.6 0.6
L3 3.2 0.8 0.6

Tolerance for K factor: 5% of setting value

Id = ‌| I1 – I2 | Is = | I1 | + | I2 |

Test connection:
I1∟ 0°

Central Bay unit 1 A Test Set

unit

Trip
I2 ∟180º

Bay unit 2 A

6.2 Check Zone

Setting: Address 6306 - Idiff supv. OFF
Address 6101 - Stabilizing factor (BZ) 0.6
DATE Test performed by Test witnessed by
Jan. 2023 Global XD-EGMAC EPS EETC
NAME AbdAllah Fikry Mohamed El-Hawary Mostafa Karim Mahmoud Elattar
Signature
 EL-EQTSADIYA S/S
Project
500/220/66/22KV
TEST NAME RELAY TEST
Page no. Page 11 of 15

Address 6102 - Idiff threshold (BZ) 0.6 I/In

Address 6103 - Stabilizing factor (CZ) 0.5
Address 6104 - Idiff threshold (CZ) 0.5 I/In

Injected current (A) K-factor (slope)

Bus K factor
Phase = I2/ I1 Remarks
zone setting I1 I2 Measured value
L1 2 0.99 0.495
BB1A L2 0.5 2 0.99 0.495
L3 2 0.99 0.495
L1 2 0.99 0.495
BB2A L2 0.5 2 0.99 0.495
L3 2 0.99 0.495
L1 2 0.99 0.495
BB1B L2 0.5 2 0.99 0.495
L3 2 0.99 0.495
L1 2 0.99 0.495
BB2B L2 0.5 2 0.99 0.495
L3 2 0.99 0.495

Tolerance for K factor: 5% of setting value

Test connection:
11 ∟0 °
Central Bay unit 1 A Test set
unit

Bay unit 2

I2 ∟180º

Bay unit 3 A

Trip

DATE Test performed by Test witnessed by

Jan. 2023 Global XD-EGMAC EPS EETC
NAME AbdAllah Fikry Mohamed El-Hawary Mostafa Karim Mahmoud Elattar
Signature
 EL-EQTSADIYA S/S
Project
500/220/66/22KV
TEST NAME RELAY TEST
Page no. Page 12 of 15

7 End Fault Test (Operating time measurement)

End Fault End Fault with Manual Close
I inj.
Unit Operating time (ms) Operating time (ms)
(A)
L1 L2 L3 L1 L2 L3
B01A 0.4 25 21 23 242 250 241
B01B 0.4 28 29 29 250 245 251
B02A 0.4 25 23 25 245 243 246
B02B 0.4 21 21 25 250 243 250
B03A 0.4 28 30 30 246 246 243
B03B 0.4 22 21 23 250 247 244
B04A 0.4 27 21 26 243 241 242
B04B 0.4 25 25 24 245 243 249
B05A 0.4 21 20 25 241 245 241
B05B 0.4 20 26 27 244 246 245
B06A 0.4 20 24 24 240 249 246
B06B 0.4 21 24 25 242 248 247
B07A 0.4 25 22 24 247 242 251
B07B 0.4 24 23 24 245 246 240
B08A 0.4 21 20 23 247 248 241
B08B 0.4 23 26 24 244 242 246
B09A 0.4 24 25 26 249 248 238
B09B 0.4 25 22 23 249 246 249
B10A 0.4 26 22 20 244 245 249
B10B 0.4 28 26 32 250 251 246
B13A 0.4 20 21 26 244 249 244
B13B 0.4 21 24 25 242 242 243
B14A 0.4 25 22 24 248 240 247
B14B 0.4 20 26 29 242 243 243
B15A 0.4 28 26 29 245 243 234
B15B 0.4 22 26 23 235 248 249
B16A 0.4 28 24 23 246 245 241
B16B 0.4 23 26 27 248 244 248

DATE Test performed by Test witnessed by

Jan. 2023 Global XD-EGMAC EPS EETC
NAME AbdAllah Fikry Mohamed El-Hawary Mostafa Karim Mahmoud Elattar
Signature
 EL-EQTSADIYA S/S
Project
500/220/66/22KV
TEST NAME RELAY TEST
Page no. Page 13 of 15

8 BB INTER-TRIP
INTER-TRIP
BB
SETTING
Unit TRIP CURRENT Operating time (ms)
TIME DELAY
SETTING
L1 L2 L3
B01A 0.25 0.67 PU 279 278 282
B01B 0.25 0.67 PU 281 278 284
B02A 0.25 0.67 PU 277 277 281
B02B 0.25 0.67 PU 279 277 282
B03A 0.25 0.67 PU 280 277 284
B03B 0.25 0.67 PU 279 276 282
B04A 0.25 0.67 PU 280 278 283
B04B 0.25 0.67 PU 279 277 282
B05A 0.25 0.67 PU 278 276 281
B05B 0.25 0.67 PU 278 276 281
B06A 0.25 0.67 PU 278 276 281
B06B 0.25 0.67 PU 279 277 282
B07A 0.25 0.67 PU 279 277 283
B07B 0.25 0.67 PU 278 277 281
B08A 0.25 0.67 PU 278 275 281
B08B 0.25 0.67 PU 279 277 282
B09A 0.25 0.67 PU 281 279 284
B09B 0.25 0.67 PU 278 276 281
B10A 0.25 0.67 PU 278 277 282
B10B 0.25 0.67 PU 284 280 285
B13A 0.25 0.67 PU 278 276 282
B13B 0.25 0.67 PU 279 276 283
B14A 0.25 0.67 PU 279 276 282
B14B 0.25 0.67 PU 280 278 282
B15A 0.25 0.67 PU 277 276 280
B15B 0.25 0.67 PU 279 277 282
B16A 0.25 0.67 PU 276 276 282
B16B 0.25 0.67 PU 278 275 281

DATE Test performed by Test witnessed by

Jan. 2023 Global XD-EGMAC EPS EETC
NAME AbdAllah Fikry Mohamed El-Hawary Mostafa Karim Mahmoud Elattar
Signature
 EL-EQTSADIYA S/S
Project
500/220/66/22KV
TEST NAME RELAY TEST
Page no. Page 14 of 15

9 BF function
9.1 SETTING
Operation mode : Trip from external CBF protection

SETTING BB and Transfer Trip

Unit
TIME DELAY (sec) Operating time (ms)
B01A 0.0 33
B01B 0.0 34
B02A 0.0 31
B02B 0.0 32
B03A 0.0 30
B03B 0.0 32
B04A 0.0 32
B04B 0.0 33
B05A 0.0 31
B05B 0.0 32
B06A 0.0 32
B06B 0.0 32
B07A 0.0 32
B07B 0.0 31
B08A 0.0 32
B08B 0.0 32
B09A 0.0 34
B09B 0.0 31
B10A 0.0 32
B10B 0.0 35
B13A 0.0 32
B13B 0.0 33
B14A 0.0 32
B14B 0.0 33
B15A 0.0 31
B15B 0.0 33
B16A 0.0 32
B16B 0.0 32

DATE Test performed by Test witnessed by

Jan. 2023 Global XD-EGMAC EPS EETC
NAME AbdAllah Fikry Mohamed El-Hawary Mostafa Karim Mahmoud Elattar
Signature
 EL-EQTSADIYA S/S
Project
500/220/66/22KV
TEST NAME RELAY TEST
Page no. Page 15 of 15

10 Alarm / Auxiliary Function Check

1. Diff. current supervision Function check
 Alarm Without Blocking O.K.
2. Isolator supervision Function check (Limit value Disconnector Time #6301 = 7 Sec)
 Alarm Without Blocking O.K.
3. Binary I/O and LED Function check O.K.
4. Bay Unit Checks
 Communication Fail
(The Relay save the old statues but BZ and CZ concerned to this bay unit is blocked). O.K.
 Out Of Service (measuring of that bay unit and CZ still running but for BZ is stopped). O.K.
5. Fault Recorded Checked O.K.

DATE Test performed by Test witnessed by

Jan. 2023 Global XD-EGMAC EPS EETC
NAME AbdAllah Fikry Mohamed El-Hawary Mostafa Karim Mahmoud Elattar
Signature