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Abm Week Apresentação-03!10!19
Abm Week Apresentação-03!10!19
Abm Week Apresentação-03!10!19
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Limits of Grow *
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Figure 2 – World population and material consumption (oil, steel, coper and diamond).
Sources: KESLER, S. E., 2015; Steel Production – Word Steel Association, 2015.
Food shortage;
Depletion of non-renewable resources;
Deterioration of the environment (pollution).
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The problem:
Zinc residue generated in Electric Arc Furnaces
dedusting systems (Electric Arc Furnace Dust - EAFD)
A Hazardous Waste, Class I, ABNT NBR 10004 ~
Generation from Brazilian Steelworks ~100,000 ton/year
(Zn content ~ 19%)
Consequence:
Proper waste treatment and disposal results in high cost and
affects the economic and environmental sustainability of the
business.
The problem:
The price of zinc concentrate (ZnS) tripled between 2005
and 2008 (USD 477.00 to 1,414.00!), jeopardizing the
economic sustainability of zinc business.
Current zinc price (USD 2,620.50 LME, June 2019)
Necessity:
Economic alternatives of raw materials for zinc
production process.
.
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Figure 3- Brazilian Steel Works geography - Source: IABr and PWC, 2013.
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Study Methodology
• Particular case study (Industrial Recycling
Investment)) seeking conclusions of general
Case Study principles that could be applied in similar projects
and adopted as GOOD SUSTAINABLE PRACTICE.
Perdas de energia
Gases,pós
Perdas materiais
Refugos (sucata)
Resíduos (escórias, lamas, etc.)
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3 R`s Philosophy
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Estudo Conceitual
Autorização
FEL 2 & FEL 3
Projeto Executivo
Construção&Montagem
Partida
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Estratégia do projeto
e estudo do mercado
Engenharia e Tecnologia
Avaliação Econômica e
Financeira
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Photo 2 – Nexa Resources – Zinc Smelter and Polimetalic Plant, Juiz de Fora, MG
Source: TAKAYAMA, T. et al, Lead and Zinc, 2015.
Zn conc.: 49%
100 kt/a
Figure 7- Nexa Resources Juiz de Fora – Zinc Production Process Production Flowsheet
Source: TAKAYAMA, T. et al, Zinc and Lead, 2015
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na: not available. Source: TAKAYAMA, T. et al, Zinc and Lead, 2015
% fraction 45 30 15 10
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International
Ausmelt Reactor ZincOx
Melting&Manufacturing
Imperial Smelting
Richland Molded Brick
Furnace (ISF)
Rotary Hearth
Ceramic
Furnace (RHF)
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Photo 3- Rotary Hearth Furnace (RHF) - FASTMET Plant, Usina Kakogawa, Kobe Steel
Source: Southwick, 2010
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Início
Definição do
Problema
Estruturação da
Hierarquia
Construção da
Matriz AHP
Julgamentos
Estabelecimento
de Prioridades
Realizar etapas
3,4,5 todos níveis
Vetor Geral de
Prioridades
Avaliação da N
Consistência
S
Fim
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Weak preference 3
Moderate preference 5
Strong preference 7
Absolute preference 9
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Processo Piro 1 2 5
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Processo Piro 1 1 5
Processo
1 1 3
Hidro
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Prioridade
Solução Processo Processo Confinamento/
Média
Ambiental Pirometalúrgico Hidrometalúrgico Vitrificação
Local
Processo
0,29 0,30 0,33 0,31
Hidro
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Photo 5- Polimetalics Plant (zinc waste recycling), Nexa Resources, Juiz de Fora, MG
Source: Takayama, Magalhães andTeixeira, 2015
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Conclusion
The reduction of zinc ore reserves lead to a
dramatic increase in concentrate prices, putting in
risk VSA’s zinc business sustainability;
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Conclusion
A new material has shown to be economically
viable to use at VSA’s zinc production Unit. This
was the zinc containing dust (EAFD) generated in
Electric Arc Furnaces which contain, on average,
19% of zinc;
Conclusion
The technological alternative chosen by VSA
resulted in the implementation of the Polymetalic
Plant Project, in Juiz de Fora, MG (Investment of
R$ 521 Million and capacity of 200,000 t/year).
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Conclusion
The study provided the development of a
methodology fo the evaluation of investments in
industrial waste, using the Analytical Hierarquic
Process (AHP) combined with a technical and
Economic Feasibility Study based on gates of
approval (FEL).
AHP
EVTE
FEL1&2
FEL
3&4
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Obrigado!
Thank you!
cachaves@id.uff.br
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