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STS OPERATOR CABIN Rev.021
1 STS Cabin

1.1 Cabin standard configuration

Cabin sizes:

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1.1.1
Length: 3400mm
CABIN W
SIZES Width: 2150mm L
Height: 2370mm

STS OPERATOR CABIN 2


1.1 Cabin standard configuration

1.1.2 Door on RIGHT hand side wall

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CABIN
CONFIGURATION

STS OPERATOR CABIN 3


1.1 Cabin standard configuration

1.1.3 Door on LEFT hand side wall

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CABIN
CONFIGURATION

STS OPERATOR CABIN 4


1.1 Cabin standard configuration

1.1.4 Door on REAR wall

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CABIN
CONFIGURATION

STS OPERATOR CABIN 5


1.2 Cabin main options

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MAIN
OPTIONS

STS OPERATOR CABIN 6


1.3 Cabin components specification
1 Cabin Size: LxWxH: 3400x2150x2370, Cabin designed for transportation into HC Containers
STRUCTURE
Construction made of steel tubular sections of suitable thickness, electrically welded, forming a strong load-bearing
2 Frame
frame, capable of withstanding heavy mechanical loads and vibrations
Covering of the internal and external structure made of steel plates, having a 2,5 mm. thickness and forming an extreme
and solid unit.
3 Roof Slopped roof

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4 Door 700 wide, Brieda Maintenance Free Stainless Steel hinges, naval handle type, gas piston, external magnetic door stopper
5 Insulation Rock wool, 50 mm. thick, density Kg. 100/m3
Additional 20 mm. of expanded polyurethane on roof
6 Anti-vibration system 4 pcs. Shock absorbing devices, complete with supports
7 Platform Fixing plates arrangements
8 Spoiler Spoiler glass bottom level, front side
9 Rain protection Rain gutter + with drain pipe
10 Floor Made of removable aluminium panels with antiskid mat rubber coating
WINDOWS
11 Floor windows Made of laminated safety glass 40 mm. thick and protected with antiscratch glass, complete of 2 sliding grates.
1 Front floor window,
2 Side floor windows.
The main floor glass will be installed on a frame with lifting eyebolts to easier replacement.
The internal roof cabin will be arranged to screw a robust lifting eyebolt.
12 Lower wall windows Laminated 5 + 5 mm., Parsol green Colouring
13 Upper front lateral windows 3, Laminated 3 + 3 mm., Hinged type, Parsol green Colouring

14 Door Glass 1, Made of tempered glass for safety exit, complete of approved safety hammer
ACCESSORIES
15 Window wiper/Washer N. 1 on frontal glass
16 Safety Bars for glass N. 3
17 Window blinds 3 pc. Roll up blinds
18 Tip-up seat 1 pcs. Tip up seat with safety belts
19 Locker N. 1
20 Coat Hook N. 2

STS OPERATOR CABIN 7


1.3 Cabin components specification
OPERATOR'S CONSOLE
21 Brieda Dynamic Control Station (DYCS) Drw. 27.140.7A (S1)
Electric linear actuator console adjustment for height, tilt and horizontal forwards/backwards movement

With seat SB4, forward/backward adjustment, Back and Cuscion adjustable indipnedetely, safety belts

ELECTRICAL PARTS

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22 Air Conditioner Split type, hot/cold, 3.5 Kw 230V - 50Hz or 110V -60Hz
E-cubicle integrated in the rear wall with light complete with mounting plate
23 E-Cubicle E-cubicle integrated in the rear wall with light complete with mounting plate

24 Side Panel Fixed side Panel (empty) (S3)


25 Spot light n. 2 Spot light with dimmer
26 Ceiling lamp 2 x 24 LED 230V - 50Hz or 110V – 60Hz with Light Switch
27 Emergency Light n.1
28 Electrical Outlets n. 2
29 Spreader lights indicators Brieda Spreader smartbar box for lights indicators (S4)
30 Frontal vertical pipes Predisposition for monitor supports installation on RH and LH frontal cabin sides
31 Heating/Demistng System 3 Kw - 230V - 50Hz or 110V -60Hz Hz complete with wiring and control panel installed in the Side panel

OTHERS
32 Painting Hempel, 320 micron, ISO 12944 C5M different color for exterior & interior
33 Documentation In English

STS OPERATOR CABIN 8


1.3 Cabin components specification
OPTIONS
Elecric Heated glasses for Front lower Window (R1) , Main Floor Windows (R2) , complete with controls installed on side
34 Heated glasses
panel or Operator Control Station
35 Extra sunblinds (R3) Extra rolling sunblinds for lower wall windows, Q’ty: 3
36 Extra wipers (R4) Window wiper/washer system (Q.ty 2) at lower side windows
37 Rear view mirrors convex N. 2
Adjustable support for touch

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38 N. 1
panel display (R5)
Adjustable Support for CCTV
38 N. 2
monitor (R6)
Positive Pressure System
40 Brieda positive pressure systrem PRZ 200 - 230V 50Hz - 110V 60Hz, filtered Air, complete of:
(R7)
n. 1 adjustable air outlet
n. 1 active carbon filter
n. 1 fiberglass filter
n. 1 four pocket filter
n. 1 electric fan 200 m3/h 230V 50Hz - 110V 60Hz

STS OPERATOR CABIN 9


1.4 Cabin standard construction

1.4.1 Construction made of


steel tubular sections
STRUCTURE

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of suitable thickness,
electrically welded,
forming a strong load-
bearing frame, capable
of withstanding heavy
mechanical loads and
vibrations.

Covering of the internal and external structure made of steel plates,


having a 2,5 mm. thickness and forming an extreme and solid unit.

STS OPERATOR CABIN 10


1.4 Cabin standard construction

1.4.2 In the interspaces of the


INSULATION
structure will be inserted stiff
panels of rock wool, 50 mm.

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thick, treated with thermo-
resistant resins density Kg.
100/m3, in order to ensure a
perfect heat insulation.
The roof will have an
additional insulation with
20mm expanded
polyurethane.

STS OPERATOR CABIN 11


1.4 Cabin standard construction a

1.4.3 No. 4 / 6 hot galvanized


CABIN
supports (a) complete with
shock absorbing devices

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FIXING
POINTS
and fixing bolts.

STS OPERATOR CABIN 12


1.4 Cabin standard construction

1.4.4 Cabin arranged with

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PLATFORM
mounting plates (a) for
MONTING access platform installation
PLATES on the back and on the side
walls.

a a

STS OPERATOR CABIN 13


1.4 Cabin standard construction

1.4.5 Predisposition for ladder (a)


LADDER
and cable trays installation (b). b

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& CABLES
TRAY
a

1.4.6 Frontal spoiler (c) for


protection of the floor d
SPOILER
AND glass and rain gutters (d)
RAIN all around the cabin
GUTTERS
complete with drainage
pipe on both sides (e).

STS OPERATOR CABIN 14


1.4 Cabin standard construction

1.4.7 Upper windows c a

UPPER No.1 front glass window (a),

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WINDOWS outwards opening on an
adjustable gas piston system
(b)

No. 2 side-glass windows (c),


sliding on painted aluminium
frames.

b a

STS OPERATOR CABIN 15


1.4 Cabin standard construction

1.4.8 The glasses will be installed from inside the cabin and fixed
GLASSES with screwed profiles in order to ease the replacement.

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STS OPERATOR CABIN 16
1.4 Cabin standard construction

1.4.9 Floor window (a) made of


FLOOR
laminated safety glass
40mm thick, protected with

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WINDOWS
an anti-scratch glass.
Glass certificates will be
provided.

STS OPERATOR CABIN 17


1.4 Cabin standard construction
c

1.4.10 Glazed door outwards


DOOR
opening equipped with

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Brieda stainless steel
hinges maintenance a
free, internal door
handle (a), heavy duty
naval handle type (b) b
and gas piston system
(c) to stop the door in
open position.

STS OPERATOR CABIN 18


1.4 Cabin standard construction

1.4.10.1 External shock absorber /


magnetic door stopper (a),

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DOOR
STOPPER installed on heavy
support. It ensures door
stopping in a soft manner a
during opening to avoid
damages in case of strong
wind.

STS OPERATOR CABIN 19


1.5 Cabin standard components

1.5.1 Safety bars (a) installed


SAFETY
on lower glasses, from
BARS inside, ensure the

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complete safety for the
operator.

1.5.2 No. 2 adjustable and a


lockable sliding footrest
FOOTREST
GRIDS
grids (b) granting a very
good visibility for the
operator. Foot pedals can a
be installed on the grids
with appropriate supports
placed in the most
suitable position.
b

STS OPERATOR CABIN 20


1.5 Cabin standard components

1.5.3 No. 3 Brieda robust roll up


WINDOWS
blinds (a) made of special
plastic fibre “grey screen”.

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BLINDS
The locking system is
made in order to avoid
any noise during the
crane’s use.
It will be possible to adjust
them as required a a a

STS OPERATOR CABIN 21


1.5 Cabin standard components

1.5.4 Trainer tip-up seat (a)


TIP UP complete with safety belt

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SEAT
a

1.5.5 Personal locker (b)


PERSONAL integrated on rear wall
LOCKER complete with coat hook

STS OPERATOR CABIN 22


1.6 Cabin standard electric components

1.6.1 Demisting
device for floor d
HEATING
glasses with

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DEMISTING
SYSTEM
demister Brieda
Type B5552 (a)
installed in the
floor cavity with
air outlets (b)
and pipe ducts
(c).
The defrosting
device switches
will be installed
in the Fixed
Main Side Panel
b c a
(d).
STS OPERATOR CABIN 23
1.6 Cabin standard electric components

1.6.1 Tension 230V – 50/60 Hz


HEATING or 110V - 60 Hz

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DEMISTING
SYSTEM
Heating capacity 3.0 Kw
Air flow 280 m3/h

STS OPERATOR CABIN 24


1.6 Cabin standard electric components

1.6.2 Split type Air conditioner


AIR
CONDITIONER Tension 230V – 50/60 Hz

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or 110V - 60 Hz

Cooling capacity 3.5 kW


Heating capacity 4.0 kW

STS OPERATOR CABIN 25


1.6 Cabin standard electric components
b a

1.6.3 No. 1 Cabin ceiling lamp


CEILING 2 x 24W 230V 50/60Hz

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LAMP (or 110V – 60Hz) with
safety light (a) .

1.6.4 No. 2 Spot Lights 230V


SPOT
50/60Hz (or 110V –
LIGHTS 60Hz) integrated in the
cabin ceiling (b) dimmer
adjustable.

STS OPERATOR CABIN 26


1.6 Cabin standard electric components

1.6.5 Outlets (a) and switches (b)


OUTLETS integrated in alluminium
cables trays (c) for a fully

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flexible cabin configuration
and easy access for wiring
and maintenance.
b
With this system it is easy
to add other modules.

Quantity of outlets as per c


end user needs

STS OPERATOR CABIN 27


1.6 Cabin standard electric components

1.6.6 No. 2 electrical cubicles


integrated in the rear wall.
E-CABINET
Fully accessible through the

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front doors complete of back
plates for easy installation of
the e-components.

STS OPERATOR CABIN 28


1.6 Cabin standard electric components

1.6.7 Main side panel


SIDE
customized according
to the end user

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PANEL
requirements for the
installation of the
auxiliary push buttons
selectors and lamps.
Hinged front door for
easy access to inside
components.

STS OPERATOR CABIN 29


1.6 Cabin standard electric components

1.6.8 The frontal spreader


SPREADER
smart bar ensures the
direct view on the

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SMART BAR
working indications
without diverting the
sight from the working
area.

The modular system can


be developed as per end
user needs.

STS OPERATOR CABIN 30


1.7 Others

1.7.1 Varnishing cycle in accordance to ISO 12944 C5M:


PAINTING
- Sandblasting SA 2.5
- Epoxidized zinc Hempel 60 micron

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- Epoxi-polyamide Hempel (Hempadur mastic) 200 micron
- Polyurethane Hempel (Hempathane Top Coat) 60 micron
- Exterior/ Interior Hempel with the same colour
- Total thickness 320 micron

STS OPERATOR CABIN 31


1.7 Others

1.7.2 Cabin designed to be


TRANSPORT
transported in a 40ft HC
container

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Cabin arrangement with
points for fixing during
transportation.

Anchorage
points to
take out the
cabin from
the
container

STS OPERATOR CABIN 32


1.7 Others:

1.7.3 • On all our cabins the following quality test are


performed:
QUALITY

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 Visual check

 Paint records

• With the cabins the following certificates are


supplied:

 Water jet test

 Glasses certificates

 Painting certificates

STS OPERATOR CABIN 33


1.7 Others:

1.7.4  Drawings for:


DOCUMENTATION

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General Cabin drawing
• Inside cabin layout for main components
• DYCS configuration lay-out
• Windows panes
• Cabin e-drawings
• Seat e-drawings

 Spare part list

 DYCS Seat manuals

 Air conditioner manuals

STS OPERATOR CABIN 34


2 Operator Console

2.1 DYCS Control Station according to EN 1005-3/4/5


DYCS - Versatile design

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OPERATOR
CONSOLE
accommodating a
variety of operator
work positions in
relation adjustable
seat and console
positions
- Universal cab floor
attachment point for all
cab types
- Rotating Control
Station with sturdy
manual locking device
- Feed 24Vdc - 8A

STS OPERATOR CABIN 35


2 Operator Console

2.1 - Control station with electric


height adjustment using
DYCS industrial-grade linear actuator

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OPERATOR - Left and right boxes console
CONSOLE
adjustment with electric linear
actuator for:

- Height adjustment
- Horizontal
forwards/backwards
movements adjustment
- Tilting adjustment
- Innovative high-tech shock
absorbing system in the control
station base
- Ergonomic arm supports
STS OPERATOR CABIN 36
2 Operator Console

2.1 - Labels, tags and


numbering of the
DYCS conductors type CEMBRE

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OPERATOR
CONSOLE - Terminal screws type
WEIDMULLER 2,5mm
2ZDU series
- Omega profiles for the
terminal board fixing
located in the control
station - Connecting terminals for all the
- Duct wiring conductors

- Unipolar wire type N07VK - The control boxes layout will be


with suitable size for wiring customized according to
of the push buttons and customer ‘s requirements
joysticks

STS OPERATOR CABIN 37


2 Operator Console

2.2 Ergonomically-designed, heavy-duty seat


for optimum, various-size operator
OPERATOR
SEAT
comfort with:

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- Seat forward/backward adjustment
- Headrest height and tilt adjustment
- Tilting backrest for operator relaxation
- Seat cushion
- forward/backward adjustable to
adapt the sitting with the size of the
operator
- designed for optimal blood
circulation in thigh zone, with V cut
out to improve visibility
- Lumbar support
- 4 points safety belts

STS OPERATOR CABIN 38


2 Operator Console

2.3

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CONSOLE
ADJUSTEMENTS

STS OPERATOR CABIN 39


2 Operator Console

2.3

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CONSOLE
ADJUSTEMENTS

STS OPERATOR CABIN 40


2 Operator Console

2.4 Electric components for DYCS


E-COMPONENTS The control station and side consoles
FOR are fully adapted to the end user

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DYCS
requirements.
On each side console it is possible
install 16/18 switch buttons selectors
or lamps.
On the DYCS control station is
possible to install the following type of
joysticks:
• GESSMANN V20 DIGIT 8 BIT
Gray Code-Linear Curve
• SPHON & BURKHARDT NS3 with
‘’0’’ contact
Special Brieda DYCS handle
‘’Fingertype’’

STS OPERATOR CABIN 41


2 Operator Console

2.5
DYCS
RESERCH

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STS OPERATOR CABIN 42
2 Operator Console

2.5
DYCS
RESERCH

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STS OPERATOR CABIN 43
2 Operator Console

2.5
DYCS
RESERCH

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STS OPERATOR CABIN 44
2 Operator Console

2.5
DYCS
RESERCH

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STS OPERATOR CABIN 45
3 Main Options

3.1 As option it is possible to manufacture the cabin in:


CONSTRUCTION
MATERIALS

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- Stainless Steel aisi 304

- Stainless Steel aisi 316

STS OPERATOR CABIN 46


3 Main Options

3.2 Windows & glass


WINDOWS
As an alternative to the upper

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&
GLASSES
sliding window it is possible to
mount a outwards opening
window with gas piston.

To improve the thermal


insulation it is possible to install
3+3 / 9 interspace / 3+3 parsol
green glasses.

STS OPERATOR CABIN 47


3 Main Options

3.3 When required due to weather


HEATED
WINDOWS
conditions it is possible to
install on front lower (a) e il a

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main floor window (b) an
electric heated glass instead of
the standard glass.

The system is supplied


complete with wiring and
controls installed on the main b
side panel.

STS OPERATOR CABIN 48


4 Accessories
The cabin is fully customized with a range of fittings
and modular systems to fullfill the end user needs.

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4.1 Extra sun blinds for the lower
EXTRA
front window (a) and the two
SUN BLINDS lower side (b) windows. a b

STS OPERATOR CABIN 49


4 Accessories

4.2
WIPERS

4.2.1 Pantograph wiper

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SIDES
WIPERS
(a) 24Vdc on side
windows complete
with washer tank a a
3Lt.
24V feeder not
included

STS OPERATOR CABIN 50


4 Accessories

4.3 No 2 Convex mirrors (a)


REAR Can be installed on the
MIRRORS front of the cabin a

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4.4 The radio (b) can be fitted on
RADIO CD the side panel.
&
The No 2 speakers (c) will be
SPEAKERS
fitted in the cabin ceiling.
b c c

STS OPERATOR CABIN 51


4 Accessories

4.5 Slot (a) free for RF Radio


SLOT
FOR
RF RADIO
a

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4.6 Fully adjustable Support
SUPPORT (b) for CCTV Monitor
FOR
MONITORS
installed on frontal b b
& TOUCH corners for a good
visibility

STS OPERATOR CABIN 52


4 Accessories

4.7 Fully adjustable support


SUPPORT arm for touch screen (a)
FOR
TOUCH

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SCREEN

a
4.8 Fully adjustable support
ADJUSTABLE for side controls box (b)
SUPPORT
FOR
CONTROLS

Outside
view

STS OPERATOR CABIN 53


4 Accessories

4.9 If a bigger quantity of


a
DYCS controls need to be
SIDE
APPENDIX installed on the

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console, it is possible to
mount a side appendix
on the RH box (a). On
this appendix is
possible to install up to
18 buttons, selectors
and lamps.

STS OPERATOR CABIN 54


4 Accessories

4.10 Support (a) for camera


ADJUSTABLE
SUPPORT
monitor joystick control
a
FOR

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CAMERA
CONTROLS

4.11 Adjustable support for


SUPPORT Smartphone (b)
FOR
SMARTPHONE

STS OPERATOR CABIN 55


4 Accessories

4.12 A pressurizing unit type Brieda


PRESSIRUZING
UNIT
PRZ 200 (a) can be fitted in the
cabin complete with inside

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grille (b) and controls (c)
installed on side panel.
a
Filters installed:

N. 1 active carbon filter


N. 1 fiberglass filter
N. 1 four pocket filter
b
Tension 230V – 50/60 Hz
or 110V - 60 Hz
Air flow 200m3/h c

STS OPERATOR CABIN 56


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