INSTRUCTIONS MICRO JAZZ

INSTRUCTIONS MICRO JAZZ

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 INSTRUCTIONS MICRO JAZZ

SUMMARY
1 General informations : ............................................... .................................................. .... 3
1.1 Type of machine: .................................. .................................................. ....... 3
1.2 Applicable standards and documents: .................................. ................................ 3
2 Functional description of the analysis box .............................................. .............................. 4
2.1 General description: .............................................. .................................................. ..... 4
2.2 Description of the different sub-assemblies: .................................. ....................... 5
2.2.1 CO, CO2, O2 gas detection assembly: Micro JAZZ .................................. 5
2.3 Description of the pneumatic elements ............................................... ............................ 6
2.4 Description of the electrical components ............................................... ............................... 7
2.4.1 Safety device ................................................ .................................................. 7
2.4.1.1 Circuit breaker: ............................................. .................................................. ..... 7
2.4.2 Steering bodies ........................................... .................................................. .. 8
2.4.2.1 PLC: .............................................. .................................................. ....... 8
2.4.2.2 List of analog and discrete inputs/outputs ............................................... .......... 8
2.4.2.2.1 Discrete inputs: ............................................ ................................................. 8
2.4.2.2.2 RELAY outputs: ...................................... ............................................ 8
2.4.2.2.3 Analog inputs: ........................................... ........................................ 8
2.4.3 Gas detection cells: ........................................ ........................................ 9
2.4.3.1 CO detection cell: ............................................ ..................................... 9
2.4.3.2 CO2 detection cell: ............................................ ................................... 9
2.4.3.3 O2 detection cell: ............................................ ........................................ 9
3 Conditions of use and contraindications for use. .................................................. 10
3.1 Conditions of use: ............................................ .............................................. 10
3.2 Contraindications for use: ....................................... ........................................ 10
4 User's guide for the analyzer box .................................................. .................................. 11
4.1 Commissioning procedure. .................................................. ................................ 11
4.2 Description of the main screen in operating mode. ........................................ 12
4.3 Display of alarms and faults............................................... .............................. 13
4.4 Procedure for calibrating the sensors via the supervision ............................................ .. 14
4.5 Settings of the different detection thresholds ................................................ ............ 15
4.6 Timing settings ...................................................... ........................................... 17
4.7 Procedure for switching off the analyzer box .................................................. ........ 18
5 Controls of the detection unit .................................................. ........................ 18
5.1 Retrieval of the various signals on the terminal block ............................................... ........ 18
5.2 Management of servo-controls............................................... ........................................ 18
6 Guide to installation, assembly and disassembly of the box. ............................................ 19
6.1 Installation and mounting guide for the box: .................................. ................. 19
6.1.1 Electrical connection of the enclosure: ...................................... ......................... 19
6.1.2 Pneumatic connection of the enclosure: ...................................... ................... 20
6.1.3 Proper operation test procedure: .................................................. .................. 21

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1 General information:
1.1 Type of machine:
This machine comes in the form of a box with dimensions (hxwxd)
500x400x260mm for a total weight of 18kg.
The box allows continuous analysis of the CO, O2 and CO2 content of a gaseous mixture and to
control alarms according to the analysis.

1.2 Applicable standards and documents:

- Low voltage EN 61010-1 safety rules for electronic measuring, regulation and
laboratory equipment.
- Customer order.

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2 Functional description of the analysis box.

2.1 General description:
This cabinet has legs for wall mounting. In the lower part of the box, there is a customer terminal
block used for the electrical connection of the remote elements as well as for the 240Vac power
supply of the system.
The box in the basic version, allows continuous measurement of the CO, CO2, O2 contents of a
gaseous mixture.
A programmable automaton with display and keyboard is used to adjust the various alarm
trigger thresholds and to calibrate each cell from the automaton. Relay outputs are used to
control remote alarms and to enslave different systems when thresholds are exceeded.

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2.2 Description of the different sub-assemblies:

2.2.1 CO, CO2, O2 gas detection system: Micro JAZZ

This CO / CO measuring system2/O2 is designed for:

- Verification of CO / CO contents2&O2in the air of a compressed air network.

- The inlet is provided for the connection of a pressure between 1 and 10 bars
- Measurements of CO and O2are carried out using electrochemical cells The
- measurement of CO2is performed by an infrared analyzer. The life of the
- electrochemical cells is two years.

Nevertheless, periodic verification of the is necessary (recommended frequency: 6 months).

The Thresholds and Scales of measurement are as follows:

GAS LADDER THRESHOLD

CO 0-100ppm 5.0ppm
CO2 0-3000ppm 500ppm
O2 0-25% 20.0%

The alarm thresholds are defined by default when applying the "Default
configuration" function.
However, they can be changed via the "Threshold configuration" menu.

The programming algorithm of this Control unit carries out continuous self-
checking. The flow conditions in the measuring cells are constantly checked.

- The response time of the measuring cells is approximately 40 seconds at 90% of the
scale.
- The response time to reach the default thresholds is:
- less than 15 seconds for electrochemical cells.
- 7 seconds for the CO Analyzer2.

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2.3 Description of the pneumatic elements

The analysis input is at low pressure (recommended value 8 bar relative).

REP 1 REP 5

REP 6
REP 2

REP 7
REP 3

REP 4
REP 8

REP 9

REP 10

REP 1: Cell box.

REP 2: Measurement cell safety valve calibrated at 90 mBar.
REP 3: Clarinet for cells.
REP 4: Exit channel of the distribution clarinet. REP 5:
Pressure tap for adjusting the flow limiter.
REP 6: Paper filter to protect the cells from the risk of dust. REP 7: Flow limiter
allowing to obtain a flow of 60l/h at the outlet of the clarinet. REP 8: Pressure
regulator. Outlet pressure set at 500mbar relative.
REP 9: Gas selection valve for calibration. REP
10: Air and calibration gas inlet fittings.

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2.4 Description of electrical components

To visualize the various electrical elements as well as the connections between each
element refer to the plans

2.4.1 Safety device

2.4.1.1 Circuit breaker:

General system protection is provided by a 2A circuit breaker.

Circuit breaker Feed

240V/2A. 24VDC/2.5A

The system is equipped with a 24Vdc/1.5A power supply to power the cell block and
the PLC.

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2.4.2 Steering bodies

2.4.2.1 PLC:
The system is managed by a JAZZ-type automaton.
This PLC operates at 24Vdc, it has 6 relay outputs, 6 discrete inputs and 4
configurable analog inputs 4-20mA, 0-20mA or 0-10V.

2.4.2.2 List of analog and discrete inputs/outputs

2.4.2.2.1 Discrete inputs:

Not used for this application.

2.4.2.2.2 RELAY outputs:

See Plans

Additional remarks:
-At the level of Q0 (horn management), it is possible to acknowledge the horn by pressing

on the key .
- At Q1 level, acknowledgment of the horn does not change the state of output Q1. At
- Q2 level, acknowledgment of the horn does not change the state of output Q2.

2.4.2.2.3 Analog inputs:

AN0: cell O2 (scale 0-25%) alarm threshold set at 20%

AN1: CO2 cell (scale 0-3000 ppm) alarm threshold set at 500 ppm AN2:
CO cell (scale 0-100ppm) alarm threshold set at 10 ppm AN3: flow
sensor, alarm thresholds set at 15 and 120 l/h

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2.4.3 Gas detection cells:

2.4.3.1 CO detection cell:

CO measuring cell
Measuring scale 100ppm,
Response time < 35 seconds at 90% of scale 2L min
Flow in the measuring chamber
Measuring cell: Electrochemical guaranteed for 2 years.
Cell lifetime > 36 months
Measurement accuracy 1%
Repeatability 1%
zero drift 1 month
Sensitivity drift Operating 2ppm/month
temperature Humidity - 40 to + 40°C
15 to 99%
Output signal 4 - 20mA

2.4.3.2 CO2 detection cell:

CO measuring cell2
Measuring scale 0 - 3000ppm
Operating Temperature - 20°C to 60°C
Humidity 0 to 95% RH
Resolution 0.1%
Reproductivity 1%
Derivative 2% over 6 months
Linearity error 2%
Influence of temperature Response + - 0.2% / scale / K
time at 90% of the scale Expected < 5 seconds with circulation 4
duration of the transmitter Output years
signal 4 - 20mA

2.4.3.3 O2 detection cell:

O2 measuring cell

Measuring scale 25% volume

Response time 12 seconds at 90% of scale 2
Flow in the cell lpm
Measuring cell: Lifetime Electrochemical guaranteed for 2 years.
of the cell Measurement > 2 years
accuracy Repeatability 1%
1%
zero drift 1% per month
Sensitivity drift Operating < 2% /month
temperature Humidity + 5 to + 40°C
15 to 99% (for 4 year life) 4 - 20 mA
Output signal

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3 Conditions of use and contraindications for use.

3.1 Terms of use:

- Indoor use.

- Operating temperature range: 5 to +40°C.

- Humidity between 15 and 90%.

- Sampling pressure for gas analysis between 0.5 and 10bar.

- 240Vac / 1A power supply with power supply network voltage fluctuation not
exceeding - 10% of the nominal voltage.

3.2 Contraindications for use:

- The CO and O2 measuring cells are electrochemical. If they are exposed for a long
period to higher levels than the maximum value of their range, the risk of
deterioration of these detection means is significant.

- The device is not protected against the risk of significant water ingress into the pipes
intended for the passage of the sample or the standard gas. Only a paper filter can protect
against dust.

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4 Analysis box user guide

This document can be used for in-house training of personnel on the use and maintenance
of the analysis cabinet. The commissioning procedure must be carried out after the
pneumatic, electrical and mechanical connection operations of the box.

4.1 Commissioning procedure.

1)- Connect the mains (230VAC).

2)- Set the QF1 circuit breaker to the up (On) position.

3)- Wait for the counter to elapse before using the PLC keys

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4.2 Description of the main screen in operating mode.

MAIN SCREEN:

4
2

The visualization of the different values of the sensors is spread over two screens.
These screens switch from one to the other every ten seconds.

To change the screen manually, press the key .

1: Sensor designation display area. 2:

Numeric keypad.
3: Zone for displaying the values of the various sensors.
4: Direction arrows.
5: I key for accessing the calibration and threshold settings menu 6:
Validation key.
A numeric keypad allows code entry to access the calibration and threshold
settings screens.

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4.3 Display of alarms and faults

1)- Exceeding a threshold on one of the measurement channels:
When a threshold is exceeded, a screen corresponding to the gas in alarm
appears. If the value falls below the alarm threshold, the servocontrols are
automatically reset.

2)- Sensor fault:

When a sensor is faulty, a screen corresponding to the faulty cell appears. The horn
sounded.

To acknowledge the horn, press the key , The user screen returns to
place, but if the cell is still faulty, the servo-control remains active.

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4.4 Sensor calibration procedure via supervision

SENSOR CALIBRATION

Use of calibration gases:

- 1 bottle for zero adjustment: 100%N2
- 1 bottle of titrated gases for gain adjustment: 102ppm CO, 994ppm CO2, 18.6%
O2 the complement in H2.

1timestep: Zero adjustment

- Connect the 100% N2 bottle to the Etalon input.
- Access the calibration menu as shown below.
- Adjust the regulator of the bottle to have a flow closest to 60l/h.
- Set the zeros of all the cells (CO, CO2, O2)

2thstep: Gain adjustment

- Change bottle N2 with the titrated gas bottle.
- Adjust the regulator of the bottle to have a flow closest to 60l/h.
- Adjust the gains via the calibration menu.
- At the end of the settings, disconnect the bottle of titrated gases.

To access the calibration screens, press the window . A screen appears with a
key indicating Enter your password.

Enter the password using the numeric keypad.

Push the button to validate the code and access the calibration screens.
By default, the first calibration screen corresponds to the CO offset adjustment screen.

Push the button Where to decrease or increase the value of Zero.

To push on to access the CO gain adjustment screen.

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Push the button to move to the settings screens for each sensor.
The CO2 sensor gain is not adjustable from the screen, only at the cell level.

DEFAULT VALUES
The parameters appear in the following order: (offset = Zero)

CO Offset 3200 (by default)

Offset O2 3277 (by default)
CO Offset2 6144 (by default)

CO savings 131 (by default)

Gain O2 52 (by default)
CO2 gains (not configurable)

4.5 Settings of the different detection thresholds

After the calibration screens for the various sensors, you can access the adjustment screens for

alarm threshold by pressing the key .

The first threshold setting screen corresponds to the CO sensor threshold.

Press the sensor Where to decrease or increase the threshold value of the
button

Push the button to continue to the following sensor threshold adjustment screens.

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SETTING VALUES

The parameters appear in the following order:

CO threshold CO alarm high threshold (10 ppm by default) O

Threshold O2 alarm low threshold2(20% by default) CO alarm
CO threshold2 high threshold2(500 ppm by default)

It is possible to reset the zero and gain threshold parameters that were set at the factory.

Press the default and at the same time to reset the settings by
keys.

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4.6 Timer settings

Push the button to switch to the screen for setting the initialization time of the
central. This time cannot be set below 60 seconds, which corresponds to the
start-up time of the cells.

When you are on this screen, all you have to do is enter the desired time with the numeric keypad,

then press

Press the anti-beat to switch to the delay time setting screen

button.
This delay is used to block the alarm output, as well as the horn in the event that a gas is at a
value that passes from one side to the other of the threshold too quickly and too regularly.
This prevents the horn from sounding too often.

Set the desired time using the numeric keypad. Press to validate the
period.

To push on to return to the main screen.

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4.7 Procedure for switching off the analyzer box

Put the QF1 circuit breaker in the low position (Off).

5 Controls of the detection unit

5.1 Recovery of the various signals on the terminal block

0V and +SIR:Output for connecting a remote siren to the control unit.

T1, R1, C1:Dry contact of the alarm servo. .

T2, R2, C2:Dry contact of the fault enslavement.

5.2 Control management

When starting up the control unit, the box initializes for 60 seconds. During this
initialization, faults and alarms are not triggered.

At the end of the initialization, the alarms and servocontrols are controlled.

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6 Guide to installation, assembly and disassembly of the

box.
6.1 Installation and assembly guide for the cabinet:

6.1.1 Electrical connection of the box:

For the electrical connections, it is imperative to use the wiring diagram of the main terminal
block.
Connect the 240 VAC to the QF1 circuit breaker located to the left of the servo terminal block.

Circuit breaker
QF1

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6.1.2 Pneumatic connection of the box:

Simply connect the air hose coming from the compressor, regulated so as to remain within the
pressure range supported by the box, i.e. between 1 and 10 bar.

2
3

1: Service pressure input (1 to 10 bar and valve Rep 4 in analysis position) 2:

Sampling output from the measurement box
3: Calibration input (valve Rep 4 in calibration
position) 4: Switching valve

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6.1.3 Operation test procedure:

The electrical and pneumatic connections must be made before starting the
correct operation check tests.

Step 1 : Power up the box by switching the QF1 circuit breaker to the
Walking. If the box cannot be powered up, check the 240V power supply
to the box.

2nd step : Wait until initialization time has elapsed.

Step 3 : Once on the main screen, check that there is no fault indication of
cells and sensors. If a fault indication is present, press the key

to acknowledge the fault. If the fault is still present, it is necessary to check

the power supply and the calibration of the faulty sensor.

Step 4 : Check the flow value in the distribution clarinet for the cells. If the
flow rate value is not around 30l/h it is necessary to adjust it by
turning the flow limiter screw.

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