HEATLESS TYPE DESICCANT AIR DRYERS

HARLAND

USER/SERVICE
MANUAL
HDD SERIES
(HDD 130 - HDD 12500)
HDD DWG SERIES
(HDD DWG 130 - HDD DWG 12500)

WARRANTY NOTICE

Failure to follow the instructions and

procedures in this manual or misuse of this
equipment will VOID its warranty ! Rev: 180520
 HARLAND

HARLAND

PT. Ditajaya Mitra Perkasa

Rukan Grand Aries Niaga
Jl. Taman Aries Blok E1 No. 5R
Jakarta 11620
INDONESIA
Ph. +6221 586 4635
Fax. +6221 585 5537
www.ditajaya.com
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TABLE OF CONTENTS

1. Introduction ............................................................................................................................................... 1

2. Safety and System Precautions ............................................................................................................ 5

2.1. Safety .................................................................................................................................................. 5
2.2. Definition of the Safety Symbol ................................................................................................. 7
2.3. Proper Use of the Dryer ................................................................................................................ 9
2.4. Instructions for the use of pressure equipment ............................................................................. 9

3. Important Remarks .................................................................................................................................. 10

4. Inspections ................................................................................................................................................. 10

5. Function........................................................................................................................................................ 10

6. Operation Principal .................................................................................................................................. 11

6.1. Main Dryer Component ............................................................................................................... 12
6.2. Normal Operating Conditions ................................................................................................... 12

7. Technical Specifications ......................................................................................................................... 14

8. Flow Diagram ............................................................................................................................................. 16

9. Wiring Diagram ......................................................................................................................................... 20

10. Storage ......................................................................................................................................................... 28

11. Installations ................................................................................................................................................. 28

11.1. Piping Connections ....................................................................................................................... 28

12. Start-Up and Operation........................................................................................................................... 30

12.1. Compressed Air Connection Main Dryer Components .................................................... 30
12.2. By-pass Connection and Use ..................................................................................................... 30
12.3. Electric Connection........................................................................................................................ 30
12.4. Adsorption Agent Loading .......................................................................................................... 30
12.5. Start-Up Procedure ........................................................................................................................ 31

13. Dryer Program ........................................................................................................................................... 32

14. Controller Information ............................................................................................................................ 34

15. Maintenance ............................................................................................................................................... 44

16. Spare Part List ............................................................................................................................................ 45

17. Troubleshooting ........................................................................................................................................ 55

18. Warranty ...................................................................................................................................................... 56

19. Certificates .................................................................................................................................................. 57

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- INTRODUCTION
- SAFETY and SYSTEMS PRECAUTIONS

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1. INTRODUCTION

The adsorption dryers for compressed air of the series HDD are composed of two adsorpti-
on towers, connected to an automatic valve system which is designed to avoid an eventual loss of
pressure in the pipes when passing from the drying position to regeneration position. It will cause dis-
turbances in the automatic control systems. The compressed air flows through one of the two adsorp-
tion towers and it flows out of the same having the requested dew point. At the same time, the other
adsorption tower is in the regeneration mode, that is, the moisture which has been previously adsorbed
by the load is driven out by the circulation of a small fraction of dry air expanded at the atmosphe-
ric pressure. HDD desiccant compressed air dryers make up a compact unit mounted onto a fra-
me which is delivered after careful a thorough testing and adjustment in the manufacturing plant

2. SAFETY AND SYSTEMS PRECAUTIONS

2.1 Safety informations

The dryer has been designed and constructed in accordance with the generally recognized rules perta-
ining to adsorption technology as well as industrial safety and accident prevention regulations.
The equipment design, development, production, assembly and customer service fall under the Harland
quality control system.
The dryer is state of the art. There are, however, hazards to the body, equipment and life accompanying this
type of product if it is not operated for the purpose which it is intended by trained and specialized personnel.
The equipment supplied is intended exclusively for drying compressed air. Any other use or one exceeding
this is considered unauthorized. Harland cannot be held liable for damages resulting from incorrect or una-
uthorized use of the equipment. Any such risk is carried solely by the end user.
Authorized use means complete compliance with all of the conditions of operation, servicing and mainte-
nance prescribed by Harland in this Instruction and Operation Manual.
The dryer is only to be operated, serviced and repaired by trained personnel who are familiar with this type
of equipment and understand fully its operation and any potential dangers.
In addition to obvious safety rules that should be followed with this type of machinery, safety precautions
as listed below must be observed:

• Read all instructions completely before operating unit.

• Pull main electrical disconnect switch and disconnect any separate control lines, if used, before at
tempting to work or perform maintenance on the unit.
• Do not operate the dryer at pressures in excess of its capacity.
• Do not attempt to service any part while machine is in an operational mode.
• Relieve pressure before servicing dryer or associated equipment.
• Lines, hoses and screw unions must be regularly be checked for leakages
and externally visible damage.
• Visible and audible damage must be eliminated immediately.

The end user and operator must observe all National, State, and Local industrial and safety regulations
dealing with the operation of pressure vessels under compressed air service. Also, all “end user” safety rules
for the same type of service must be adhered to. The following points list some of the important factors
dealing with this type of equipment. Never make any structural changes to the equipment.

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• Use only original spare parts and accessories

• Never weld on any pressure vessel or modify it in any way
• All maintenance on “pressure parts” must be carried out with the equipment shut- down,
depressurized and locked out. Any in plant procedures or work permits regarding
pressure vessels are to be adhered to.
• Do not operate the equipment with the control panel door open, the electrical system energized, and
live parts exposed.
• Disconnect the dryer from the electrical supply when any electrical work is per- formed. Lock out the
safety disconnect and obtain any required work permits.
The desiccants used in this equipment are not considered hazardous. However, all contact with or
disposal of the desiccant should be in accordance with the relevant MSDS. The following lists the more
common safety measures normally observed during filling operations.
• In the case of accidental contact of the desiccant with the eyes, rinse immediately with an abundance
of clean water. Refer to the MSDS.
• Accidental spillage of desiccant on the floor should be cleaned up avoiding the creation of excess dust
during this procedure.
• Use a contoured face mask during any filling or draining operations. Refer to the MSDS

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2.2 Defination of the safety symbols used

Before attempting any intervention on the dryer, read carefully the

instructions reported in this use and maintanance manual.

General warning sign. Risk of danger or possibility of damage to the

machine. Read carefully the text related to this sign.

Electrical hazard. The relevant text outlines conditions which could

result fatal. The related instructions must be strictly respected.

Danger hazard. Part or system under pressure.

Danger hazard. Component or system which during the operation

can reach high temperature.

Danger hazard. It’s absolutely forbidden to breathe the air treatment with
this apparatus.

Danger hazard. It’s absolutely forbidden to use water to extinguish

fire on the dryer or in the surrounding area.

Danger hazard; It’s absolutely forbidden to operate the machine when the
parts (under pressure or electric panels) are not in place or have been
tampered with and changed.

Danger hazard: Machine level noise could be higher than 85 dBA. It is

mandatory to install the machine in dedicated area where people are not
normally present. The installator and/or the user is responsible for correct
installation of the dryer, in order to prevent noise propagation to the near
work environment. The installator and/or the user is also responsible for
the safety signs affixing into installation site.

Attention : the User or Operator must wear hearing protection before

performing any procedure on the dryer. All personel must select the proper
PPD (Personal Protection Device) hearing protector ( earmuffs, ear canal
caps or ear plugs) in order to prevent damage to the person’s hearing.

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Maintenance and/or control operation to be very carefully performed by

qualified personnel 1.

Compressed air inlet connection point.

Compressed air outlet connection point.

Condensate drain connection point.

Operations which can be worked out by the operator of the machine, if

qualified 1.

In designing this unit a lot of care has been devoted to the protection of the
environment:
• Dryer and relevant packaging composed of recyclable materials.
• Energy saving design.
Not to spoil our commitment, the user should follow the few ecological
suggestions marked with this sign.

Compressed air is a highly hazardous energy source. Never work on the

dryer with parts under pressure. Never point the compressed air or the
condensate drain jet towards anybody.

This user is responsible for the installation of the dryer, which has to be executed
on the basis of the instructions given in the “İnstallation” chapter. Otherwise,
the warranty will be voided and dangerous situations for the personnel and/or
damages to the machine could occur.

Only qualified personnel can use and service electrically powered devices.
Before attempting any maintenance action, the following conditions must
be satisfied :
•Ensure that any part of the machine is under voltage and that it can
not be connected to the mains.
•Ensure that any part of the dryer is under pressure and that it cannot
be connected to the compressed air system.

Any change to the machine or to the relevant operating parameters, if not

previously verified and authorised by the Manufacturer, in addition to create
the possibility of dangerous conditions it will void the warranty.

Don’t use water to extinguish fire on the dryer or in the surrounding area.

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2.3 Proper use of the Dryer

This dryer has been designed, manufactured and tested only to be used to separate the humidity nor-
mally contained in compressed air. Any other use has to be considered improper. The Manufacturer will not
be responsible for any problem arising from improper use; the user will be in any case responsible for any
resulting damage.

Moreover, the correct use requires the compliance with the installation conditions, in particular:
Voltage and frequency of the primary electrical supply.
• Pressure, temperature and flowrate of the incoming air.
• Ambient temperature.

This dryer is supplied tested and fully assembled. The only operation left to the user is the installation
of the desiccant into the dryer towers and the connection to the plant in compliance with the instructions
given in the following chapters.

The purpose of the machine is the separation of water present in compressed air. The dried air cannot
be used for respiration purposes or for operations leading to direct contact with foodstuff, unless subject to
further treatments.

2.4 Instructions for the use of pressure equipment

To ensure the safe operation of pressure equipments, the user must conform strictly to the following:

1. The equipment must only be operated within the temperature and pressure limits stated on the
manufacturers name/data plate.
2. No welding is allowed on the shell and end caps.
3. The equipment must not be stored in badly ventilated spaces, near a heat source or inflammable
substances.
4. Vibration must be eliminated from the equipment to prevent fatigue failure
5. An internal inspection must be carried out at 12-month intervals to check for pressure equipment
corrosion. The actual wall thick- ness of the tower after corrosion should not be less than the
data indicated on the chart located on the side on the tower.
6. Condensate drains should be checked for operation every day to prevent a build-up of condensate
in the pressure equipment.
7. The maximum working pressure stated on the manufacturers data plate must not be exceeded.

All documentation supplied with the equipment (manual, declaration of conformity etc.) must be kept for
future reference.

Do NOT disconnect the polyamide pilot piping without checking

there is no air pressure. Do NOT manipulate the exhaust silencers
without checking there is no air pressure. Do NOT manipulate
the switchboard without taking the necessary precautions

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3. IMPORTANT REMARKS

HDD heatless desiccant compressed air dryers enable you to obtain the results for which
they have been designed, provided that:
• The compressed air flow, pressure and temperature values at the dryer inlet correspond to the nominal
values used for the design.
• The feeding conduit of the compressed air to be treated is correctly executed and particularly, that when
this is very long or is laid outside, it is equipped with a carrier filter which prevents the eventual condensate
generated to reach the dryer. If the compressed air temperature at the dryer inlet is higher than the nominal
value, you will have to install a heat exchanger (end cooler, water or air cooled) which reduces the tempe-
rature as required. In the same way, the condensate generated by the said cooling process will have to be
eliminated by means of a water separator.
The dew point measurements are significant only when the dryer is running under normal operating
conditions, that is, as from the moment when it has finished two drying and regeneration cycles in each of
the towers that make up the dryer. Before this, the measured value could be excessively influenced by the
initial conditions of the dehydrating agent. If the compressed air comes from a lubricated compressor, the
dryer will have to be protected with a deolier. Otherwise, the dryer will eventually adsorb the oil aerosols
which will reduce the drying power of the unit and shorten the service life of the adsorbing agent.

!
Water in liquid state shall not reach an adsorption dryer.
The water is not retained by the adsorbent substance and over-
heating higher than 6°C of the air at the outlet would take place.

4. INSPECTIONS

After the receipt of your adsorption dryer, check whether the packing has been damaged during
transport. Inspect the unit carefully. Any inner or outer damages will have to be attributed to the carrier or
to the company which supplied that machine to your company.
Each unit is tested in the factory and is delivered ready for immediate operation. Cycle setting is effected
before shipment, therefore it should not be reset under any circumstance, unless it is carried out by our af-
ter-sales service or in case of prior authorization in writing by the manufacturer, since this would lead to the
loss of the guarantee. If the dryer must be stored before its start-up, it must be stored in a safe place. In the
same way, it should be considered that the air inlets and outlets must not be open or uncovered, to avoid
any eventual contamination of the adsorber load by the air humidity, until its final start up.

5. FUNCTION

The HDD range of compressed air dryers are designed to remove moisture from compressed air by utili-
sing state of the art technology to obtain dewpoints of -40°C PDP and by appropriate de-rating -70°C PDP.
DMD dryers have been designed to require minimal maintenance and can be installed virtually anywhere.
The HDD dryer consists of upper and lower head assemblies joined together with an aluminium extru-
sion containing twin internal chambers. The upper head assembly contains inlet and outlet manifolds. The
lower head assembly contains two exhaust valves and a passive shuttle ball valve. During operation one
chamber is online (drying) while the other is regenerating, using the Pressure Swing Adsorption (PSA) pro-
cess.

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Pressure Swing Adsorption PSA

Compressed Air Filters for the Air Line

P : PRE FILTERING (P GRADE)

X: GENERAL PURPOSE (X GRADE)
Y: OIL REMOVAL (Y GRADE)

A small percentage of dried air is taken from the dryer outlet flow and is used to regenerate the saturated
chamber by expanding the dried air from line pressure to atmospheric pressure. During this process, the mo-
isture is physically removed from the regenerating chamber and vented to atmosphere through the exhaust.

6. OPERATION PRINCIPLE

The compressed air which has water inside flows in to one of the towers. The desiccant in the tower
adsorbs the water and delivers moisture free air to the outlet of the dryer. Meanwhile 15% of that moisture
free air is used to regenerate the desiccant in the second tower. When the second tower is fully regenerated
and ready to use than it starts to adsorption process and the first tower which is saturated starts to be rege-
nerated.
The HDD series adsorption dryers regenerated without heat by the help of dry air. The regeneration process
has a de-adsorption at an atmospheric pressure; therefore, it is necessary to decompress the tower to be
regenerated before starting the process and bring it again to the working pressure (pressurization) once it
has finished. The de-adsorption stage supplies:
a) The removal of the water retained in the charge.
b) The drain of this water out of the equipment.
Inside the tower the air flows with an extremely low vapor pressure, obtained by distention until the at-
mospheric pressure of a fraction of the dry air flow present at the outlet of the dryer. The hygrometric level
of this air flow makes possible the read sorption of the water previously adsorbed by the charge and takes
it with it to the outside of the dryer. At the end of the regeneration stage the pressurization starts and lasts
until the end of the half cycle/ During this period, the dry air flow which has been used for the sweep of the
regeneration tower accumulates inside of it, progressively increasing its pressure until reaching the working
pressure.
All necessary procedures for the operation of the dryer according to the working principle described,
are carried out completely automatically by means of an electronic computer controller.

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6.1 Main Dryer Components for HDD and HDD DWG Series

HDD heatless desiccant compressed air dryers are mainly composed of:
Two drying towers.
Adsorbing load: HDD: Activated alumina.
• Inlet valves: For the compressed air supply to each tower.
• Purge valves: Two double-way valves for the purge of the compressed Regeneration air.
These valves are equipped with silencers in order to reduce the noise during regeneration.
• Outlet valves: Two one-way outlet check valves for the dry compressed air.
• Electric cabinet: It is located in the front part of the dryer and at the center of the two towers.
• Standard built-in pressure gauges
• Relief valve - Safety valve for pressure

6.2 Normal Operating Conditions for HDD and HDD DWG Series

FOR ALL MODELS

Working pressure (barg) 7
Min. working pressure (barg) 4
Max working pressure (barg) 10 - (16 is optional)

Pressure dew point (oC) -40 (-70 is optional)

Max. ambient temperature (oC) 50
Min. ambient temperature (oC) 2
Inlet temperature (oC) 35
Max. Inlet temperature (oC) 50
Relative Humidity (%) 100 %
Regeneration Rate (%) Average 15% of the full flow
Voltage (V) 230/1/50-60
Electric pretection (IP) IP-55

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- TECHNICAL SPECIFICATIONS

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7. TECHNICAL SPECIFICATIONS for HDD and HDD DWG Series

H W

Dryer Dryer Dimensions (mm) Activa-

Capacity Connection Avarage Fuse ted
MODELS
(Nm3/h) Size Power Amper Alumina
(kW) (A) Width (W) Length (L) Height (H) (Kg)

HDD 130 HDD DWG 130 130 1” 0.075 0.06 770 600 1330 40
HDD 185 HDD DWG 185 185 1” 0.075 0.06 770 600 1585 54
HDD 250 HDD DWG 250 250 1” 0.075 0.06 725 790 1575 75
HDD 300 HDD DWG 300 300 1 1/2” 0.075 0.06 875 890 1610 100
HDD 360 HDD DWG 360 360 1 1/2” 0.075 0.06 875 890 1610 100
HDD 440 HDD DWG 440 440 1 1/2” 0.075 0.06 875 890 1780 125
HDD 575 HDD DWG 575 575 1 1/2” 0.075 0.06 875 890 1965 151
HDD 680 HDD DWG 680 680 2” 0.075 0.06 965 1010 2205 202
HDD 850 HDD DWG 850 850 2” 0.075 0.06 1000 1010 2265 264
HDD 1000 HDD DWG 1000 1000 2” 0.075 0.06 1085 1010 2375 357
HDD 1250 HDD DWG 1250 1250 DN80/PN16 0.075 0.06 1305 1010 2390 404
HDD 1500 HDD DWG 1500 1500 DN80/PN16 0.075 0.06 1305 1010 2545 454
HDD 1800 HDD DWG 1800 1800 DN80/PN16 0.075 0.06 1460 1060 2465 566
HDD 2200 HDD DWG 2200 2200 DN80/PN16 0.075 0.06 1470 1110 2785 708
HDD 2700 HDD DWG 2700 2700 DN80/PN16 0.075 0.06 1550 1255 2830 852
HDD 3200 HDD DWG 3200 3200 DN100/PN16 0.075 0.06 1670 1215 3050 954
HDD 3600 HDD DWG 3600 3600 DN100/PN16 0.075 0.06 1625 1210 3260 1070
HDD 4400 HDD DWG 4400 4400 DN100/PN16 0.075 0.06 1905 1535 2910 1436
HDD 5000 HDD DWG 5000 5000 DN150/PN16 0.075 0.06 2045 1715 3385 1670
HDD 6300 HDD DWG 6300 6300 DN150/PN16 0.075 0.06 2115 1695 3320 2016
HDD 7200 HDD DWG 7200 7200 DN150/PN16 0.075 0.06 2535 1795 3050 2446
HDD 8800 HDD DWG 8800 8800 DN150/PN16 0.075 0.06 2520 1795 3340 2906
HDD 10800 HDD DWG 10800 10800 DN200/PN16 0.075 0.06 2585 1875 3745 3354
HDD 12500 HDD DWG 12500 12500 DN200/PN16 0.075 00.6 2585 1875 4095 -
HDD 27000 HDD DWG 27000 27000 DN300/PN16 0.075 0.06 2690 3910 4918 9970

Note: Model DWG is with Dew Point Controller (Optional)

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- DIAGRAMS (PI,WD)

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PNEUMATIC CONTROL LINE

AIR OUTLET
COMPRESSED AIR LINE

NO QTY DESCRIPTION
1 2 TOWER
8. FLOW DIAGRAMS (PI)

2 2 PRESSURE GAUGE
DESICCANT DESICCANT
CHARGING POINT CHARGING POINT 3 1 REGENERATION VALVE
4 1 DEW POINT SENSOR (OPT)
5 1 AIR CONTROL FILTER
6 2 CHECK VALVE
LEFT TOWER RIGHT TOWER
7 2 DRAIN VALVE
8 2 SILENCER
9 2 RELIEF VALVE
10 1 SHUTTLE VALVE
DRYER REGENARATION 11 2 SOLENOID VALVE
MESH MESH
12 2 OUTLET MESH
DESICCANT
DESICCANT DISCHARGING POINT
DISCHARGING POINT
HDD 130 - HDD 1000 /

AIR INLET
HDD DWG 130 - HDD DWG 1000
 PNEUMATIC CONTROL LINE
AIR OUTLET

COMPRESSED AIR LINE

NO QTY DESCRIPTION
1 2 TOWER
2 2 PRESSURE GAUGE
3 1 REGENERATION VALVE
8. FLOW DIAGRAMS (PI)

DESICCANT 4 1 DEW POINT SENSOR (OPT)

DESICCANT CHARGING POINT
CHARGING POINT 5 1 AIR CONTROL FILTER
6 2 CHECK VALVE
7 2 PURGE VALVE

LEFT TOWER RIGHT TOWER 8 2 SILENCER

9 2 RELIEF VALVE
10 2 INLET VALVE
11 1 PNEUMATIC CONTROL BOX
12 2 OUTLET MESH

DRYER
REGENARATION
MESH MESH

DESICCANT
DESICCANT DISCHARGING POINT
DISCHARGING POINT
HDD1250 - HDD 2700 /

AIR INLET
HDD DWG 1250 - HDD DWG 2700
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PNEUMATIC CONTROL LINE AIR

COMPRESSED AIR LINE
OUTLET NO QTY DESCRIPTION
1 2 TOWER
2 2 PRESSURE GAUGE
3 1 PRESSURIZING VALVE
4 1 DEW POINT SENSORU (OPT)
5 1 AIR CONTROL FILTER
6 2 CHECK VALVE
7 2 PURGE VALVE
8. FLOW DIAGRAMS (PI)

8 2 SILENCER
9 2 RELIEF VALVE
10 2 ACTUATOR VALVE
11 1 PNEUMATIC VALVE BLOCK
12 1 CONTROL VALVE
13 2 OUTLET MESH

LEFT TANK RIGHT TANK

DRYING REGERATION
HDD 3200 - HDD 10800 /

AIR
INLET
HDD DWG 3200 - HDD DWG 10800
 PNEUMATIC CONTROL LINE
AIR OUTLET

COMPRESSED AIR LINE

NO QTY DESCRIPTION
1 2 TOWER
2 2 PRESSURE GAUGE
3 1 REGENERATION VALVE
8. FLOW DIAGRAMS (PI)

DESICCANT 4 1 DEW POINT SENSOR (OPT)

DESICCANT CHARGING POINT
CHARGING POINT 5 1 AIR CONTROL FILTER
6 2 CHECK VALVE
7 2 PURGE VALVE

LEFT TOWER RIGHT TOWER 8 2 SILENCER

9 2 RELIEF VALVE
10 2 INLET VALVE
11 1 PNEUMATIC CONTROL BOX
12 2 OUTLET MESH

DRYER
REGENARATION
MESH MESH

DESICCANT
DESICCANT DISCHARGING POINT
DISCHARGING POINT
HDD1250 - HDD 2700 /

AIR INLET
HDD DWG 1250 - HDD DWG 2700
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POWER SUPPLY 1 1 1

RS-25-24
OR

100-240VAC/24VDC S02
S03 S03
S01 a
FL 24VDC 2 3 3 DC INPUT
L1 L2 D4 D1 F1
L + 24
240VAC A01 d c 1 + - I1 I2 I3 I4 I5 I6
N N1 N2 D2 D3

b C
1 2 1 2 1 2 1 2
9. WIRING DIAGRAM (WD)

Q1 Q2 Q3 Q4
0 1 1
0

6 7

INPUT=
OUTPUT= +24V 1.1A 8 9
AL K1 K2
A01: Transformer
AL: Alarm contact
C: Stabilizer Capacitor
D1, D2, D3, D4 : Stabilizer Diodes
FL: Power Supply Fuse
F1: Control Circuit Fuse
I1: Remote input
I2, I4: Service Reset input
K1: Tower 1 Solenoid
K2: Tower 2 Solenoid
S01: Main switch
S02: Remote on/off switch
S03: Reset switch
Q1: Contact for alarm LED Q2:
Basic Controller

Contact for remote alarm Q3:

Contact for tower 1 solenoid Q4:
Contact for tower 2 solenoid
HDD130 - HDD 850 with
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9. WIRING DIAGRAM (WD) HDD130 - HDD 850 with

Color Touch Screen Controller

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100-240 VAC 50-60 Hz 1

L N
1

1 1 1 1 1 1
FL S2 S3 S4 LP1 LP2 S5

F1 1 0 0 2 3 9 13 14 10 0
L1 N1

S1 24
L2 N2
0
L+ M L+ M 1M .0 .1 .2 .3 .4 .5 .6 .7 2M 0 1

DI Al
24VDC 24VDC 24VDC INPUTS ANALOG
L N + + - - INPUTS
24VDC
9. WIRING DIAGRAM (WD)

LOGO POWER MMC

A1
A1 :Power supply
FL :Power supply fuse
F1 :DC supply fuse

CPU
K01 :Alarm relay CPU 12 12C
S1 :Main switch AL
S2 :Remote on DC/DC/RELAY
24
S3 :Remote off
22
S4 :Service reset switch 24VDC OUTPUTS
S5 :Economizer selection DQ
AL :Alarm contact X1P1 K01 250V, 5A
1L .0 .1 .2 .3 2L .4 .5 ̃
V3 :Tower 1 exhaust solenoid PROFINET (LAN)

V4 :Tower 2 exhaust solenoid COMMUNICATION PORT1 21

CPU :Control PLC (CPU1212C
DC/DC/relay) 1 6 7 1 8

LP1: Tower1 pressure switch

LP2: Tower2 pressure switch
V3 V4 K01

SIEMENS
1 1 1 1 1 1

0 0 0 0
HDD 1000 with

I 0 ECO

L+ M

TEXT DISPLAY CABLE CONNECTS

TO PLC COMMUNICATION PORT NO.1
Color Touch Screen Controller
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9. WIRING DIAGRAM (WD) HDD1250 - HDD 27000 with

Color Touch Screen Controller

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9. WIRING DIAGRAM (WD) HDD DWG 130 - HDD DWG 850 with
Color Touch Screen Controller

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9. WIRING DIAGRAM (WD) HDD DWG 1000 with

Color Touch Screen Controller

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9. WIRING DIAGRAM (WD) HDD DWG 1250 - HDD DWG 27000 with
Color Touch Screen Controller

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10. STORAGE

• If the desiccant air dryer needs to be stored for a while before installation/start-up, it should not be
unpacked during this time.
• The storage conditions of the desiccant air dryer should be:
o Storage temperature values 0°C – 45°C
o The desiccant air dryer must be stored indoor, the indoor must be dry and weather-resistant.
• Long Term Storage - If the storage period exceeds 6 months, please contact the manufacturer.
During this time, unused equipment may require replacement.
o Storage temperature values 0°C – 45°C
o The desiccant air dryer must be stored indoor, the indoor must be dry and weather-resistant.
o Remove silencers and store in a clean and secure area.

11. INSTALLATION

• Make sure the area where the desiccant air dryer is placed is suitable. The weight of the desiccant air
dryer must be suitable for the base area where it will be installed.
• The floor where the desiccant air dryer will be placed should be flat surface.
• Desiccant air dryers are suitable for indoor conditions.
• The indoor where the desiccant air dryer is located should be well lit room.
• After the Desiccant air Dryer has been installed, it must be mounted on the floor with fasteners.
• There must be enough service distances to service the desiccant air dryer.
These distances must be at least:
- at least 1 meter from the walls
- at least 1,5 meters from the ceiling.
• In the environment where the desiccant air dryer, situations that will cause fire or corrosion should be
avoided.
• The environment where the desiccant air dryer is located should not be exposed to harmful gases and
steam, heat and corrosive dust emitted by devices such as boiler or generator.
• The temperature of the ambient where the desiccant air dryer is located should be minimum 2°C and
maximum 50°C.

11.1 Piping Connections

• The technical drawings of the desiccant air dryer must be provided and read before starting
the desiccant air dryer piping installation process.
• Desiccant air dryer inlet and outlet piping connection installations must be of suitable diameters.
Filter equipment must be provided before and after line of desiccant air dryer. For this, it is very
important that the air compressed line conforms to the following airline design.
• Desiccant air dryer - air inlet-outlet connection installations should be in accordance with the working
pressure values.
• No load or weight should be loaded on the desiccant air dryer piping connection installations.
• Make sure that air installation equipment, pipes and fittings are suitable for the working pressure and
are undamaged.
• By-Pass lines must be installed on compressed air lines in order to service the desiccant air dryer and
filters during maintenance times or to supply the operating line in case of any failure.

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P : PRE FILTERING (P GRADE)

X: GENERAL PURPOSE (X GRADE)
Y: OIL REMOVAL (Y GRADE)

Figure 1: Compressed Air Line Design

Compressed Air Inlet and Outlet

Compressed Air Outlet

Compressed Air Inlet

Figure 2: Heatless Type Desiccant Air Dryer - Inlet & Outlet Lines

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Outlet
Valve

Bypass Valve

Inlet
Valve

Figure 5: Heatless Type Desiccant Air Dryer - Filters and Bypass Line

12. START UP AND OPERATION

12.1 Compressed air connection

After the location of the equipment, the only assembly work to carry out is the connection of the air
inlet and air outlet connections to the corresponding pipes of the adsorption dryer, marked with labels. The
humid air comes in though the lower connection, whereas the dry air comes out though the upper connec-
tion. The air outlets which have been used for the regeneration are located on the upper side of each tower
to be regenerated during the cycle change. When the unit is equipped with prefilters and after filters, the air
inlet has to be connected to the prefilter and the dry air outlet to the after filter.

12.2 By-pass connection and use

It is advisable to provide the dryer with a by-pass, since it will avoid having to shut down the compressed
air supply to the line in case of an eventual repair or maintenance operation in the same.

12.3 Electric connection

Use the connecting terminals supplied on the dryer for mono-phase electrical connection. The electri-
cal connections are in the switch board. Before caring out the electric connection, check that the line volta-
ge corresponds to that of the dryer, which is indicated on a label located next to the connecting terminals.
Connect the cable to the grounding.

12.4 Adsorption agent loading

The adsorption dryer is delivered ready for immediate operation, that is, with the towers duly loaded
with adsorbing agent. The adsorption agent is to be replaced totally every 3 years or when the dewpoint is
higher than required. The desiccant type and quantity is declared on the main label.

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12.5. Start-Up procedure

Once the assembling of the dryer is finished, proceed with the starting-up in the following order of
operation.

I. Start-Up

Once the assembling of the dryer is finished, proceed with the starting-up in the following order of
operation.

II. Put under voltage

Make the electric connection to the line.

III. Starting-up

The heatless type desiccant air dryer is ready for operation after the dryer installation, compressed air
and electrical connections are complete. The first start-up must be carried out by authorized and trained
personnel.

Please follow the steps below for the start-up procedure:

1. The air compressor is started and thus the compressed air line is pressurized.
2. Make sure that the dryer inlet and outlet valves are closed before the compressed air line is
pressurized.
3. After the heatless type desiccant air dryer is pressurized, the “start” button is pressed on the controller.
4. In this case, the heatless type desiccant air dryer is operated with the outlet valve closed.
5. In order to regenerate the Activated Alumina in the heatless type desiccant air dryer and to provide dry
compressed air to the system, the outlet valve must be operated for 6-8 hours with the valve closed.
6. The heatless type desiccant air dryer is operated with the outlet valve closed for 6-8 hours, during
which the Dew-point value on the controller (if optionally supplied) is checked. At the end of this peri-
od, the dew-point value should be in the range of -50°C / -40°C.
7. The steps and step-times of the heatless type desiccant air dryer must be at the factory settings and
must not be changed.
8. At the end of this period, the heatless type desiccant air dryer outlet valve is to be opened slowly and
dry compressed air is supplied to the system. At the same time, the By-Pass valve is to be closed.

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IV. Dryer Pressurization

Open very slowly the input valve of compressed air to make the pressurization is gradual and that too
high speeds are not reached which could damage the adsorption agent and filter elements.
Notice that the manometer of one of the dryer tower shows an immediate gradual increase of pressure,
while the manometer of the other tower makes it slowly. When one tower reaches to nominal working
pressure it stays pressurized until it is saturated. After a while the purge flow valve will switch of the purge
flow and the second tower will start to be pressurized until the nominal working pressure. Once it is fully
pressurized than the first tower will be depressurized automatically.

V. Dryer Pressurization

It is advisable to follow closely the development of the first cycle in order to check that all the operations
are made correctly. For that purpose, base in the sequences pointed out in chapter 13-manual “Working
Principle” the programming diagram presented in chapter 13 shows the interval of time between two con-
secutive operations, what allows to space out the inspection visits in order to be present at every operation
and to observe the position of the valves and the pressure gauge indications.

VI. Dryer Stop

Pacing the switch in the stop position, the control system will stop immediately. The air flow will conti-
nue to pass through and that will result in over saturation of the desiccant. In order not to have that problem,
the compressed air inlet should be stopped first and then the dryer should be switched off.

13. DRYER PROGRAM

The complete drying and regenerationcycle of the adsorption dryer is:

Standard heatless dryer working princple
Work half-cycle: 240 seconds - Regeneration half-cycle :180 seconds - Pressurisation after Regeneration:
60 seconds - Total cycle time: 8 minutes Full Cycle
Half Cycle Half Cycle

Working
Standard heatless dryer working princple principle for Standard Heatless Air Dryer
Full Cycle
0 10 Half Cycle 120 150 160 Half Cycle 270 300
Time (sec)

Drying Depressurization Regeneration Re-pressurization

0 10 120 150 160 270 300

Time (sec)

Drying Depressurization Regeneration Re-pressurization

Working
Heatless dryer with demand control working princpleprinciple for Demand Control Heatless Air Dryer
Full Cycle
Half Cycle Half Cycle

Heatless dryer with demand control working princple

Full Cycle
0 10 120 Half Cycle
150 1200 1210 1320 1350
Half Cycle 2400
Time (sec)

Drying Depressurization Regeneration Re-pressurization Energy Saving

Deman Control

0 10 120 150 1200 1210 1320 1350 2400

Time (sec)

Drying Depressurization Regeneration Re-pressurization Energy Saving

Deman Control Page 31
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CONTROLLERS

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14. CONTROLLER INFORMATION

14.1 Color Touch Screen Controller for HDD - HDD DWG

Main page

Picture 1

Picture 1

1- START BUTTON
2- STOP BUTTON
3- TOWER1 EXHAUST VALVE SET TIME AND ACTUAL TIME
4- DATE AND TIME
5-TOWER1 EXHAUST VALVE ACTUAL STATUS
6- TOWER1 AIR INLET VALVE ACTUAL STATUS (EXIST DEPENDING ON DRYER SIZE)
7- TOWER2 AIR INLET VALVE ACTUAL STATUS (EXIST DEPENDING ON DRYER SIZE)
8- TOWER2 EXHAUST VALVE ACTUAL STATUS
9- ENTERING SETTINGS PAGE BUTTON
10- TOWER2 EXHAUST VALVE SET TIME AND ACTUAL TIME
11, 12- RUNNING MODE STATUS
13-TOTAL ECONOMY MODE RUNTIME
14- TOTAL RUNTIME
15- TOWER2
16- TOWER1
17- DEW POINT
18- TOWER1 RE-PRESSURIZATION SET TIME AND ACTUAL TIME
19- TOWER2 RE-PRESSURIZATION SET TIME AND ACTUAL TIME
20-TOWER2 STATUS
21-TOWER1 STATUS

START STOP ECO MODE SETTINGS PAGE

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Setting page

You can enter the Settings Page by using “SETTINGS PAGE” button on Main Page and enter “1112”
security code. Then you will see the screen which is shown in Picture 2. The factory defaults are mentioned
in the table below.

Picture 2

Picture 2

HDD-130-300 HDD-360-680 HDD-850 HDD-1000-27000

HDD-DWG 130 -300 HDD-DWG-360-680 HDD-DWG 850 HDD-DWG 1000-
27000
Set Values Unit Set Values Unit Set Values Unit Set Values Unit

120 Sec. 180 Sec. 180 Sec. 240 Sec.

30 Sec. 40 Sec. 60 Sec. 60 Sec.

1200 Sec. 1200 Sec. 1200 Sec. 1200 Sec.

-40 o
C -40 o
C -40 C
o
-40 o
C

-20 o
C -20 o
C -20 C
o
-20 o
C

1200 Sec. 1200 Sec. 1200 Sec. 1200 Sec.

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Setting page

Regeneration Time Set:

When tower 1 is running and drying the air, the tower 2 is getting dried with the %15 of the dried air of
tower 1 outlet, to remove the humidity inside of it. Then this process happens in the reverse order starting
with the tower 2. In order to change the purge time, press the blue area, enter the requested value with the
help of the virtual keyboard and then confirm.

Re-pressurization Time Set:

After the purge and drying of tower 1 or tower 2, it is getting pressurized depending on this parameter.
In order to change the value, press the blue area, enter the requested value with the help of the virtual
keyboard and then confirm.

Economy Time Set:

Dryer runs in economy mode depending on the dewpoint with the limit of this parameter. In order to
change this value, press the blue area, enter the requested value with the help of the virtual keyboard and
then confirm.

Dewpoint Set:

This is the target value of the dewpoint based tower switching. The towers will switch depending on the
economy time set and dewpoint set which occurs first.

Dewpoint Alarm Set:

If the dew point reaches this value after the time indicated “Dewpoint Alarm Delay Time” parameter, then an
alarm will be displayed on the screen.

Dewpoint Alarm Delay Time:

Dewpoint Alarm Set value is not controlled within the time indicated in “Dewpoint Alarm Delay Time” at the
start-up.

RESET TO FACTORY SETTINGS:

When this button is pressed, all the parameters will be adjusted to factory set values. When you press this
button, you will be asked for security code. The necessary code is “1113” Celsius and Fahrenheit unit convert
can be done on this page by pressing “C” or “F” buttons.

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Dewpoint Control (Optional)

You can run the machine in economy mode on all HDD with DCC control (HDD-DWG). The operating mode
is selected with the help of buttons that appear in the below picture and are marked in black color.

Normal Mode:

Machines operating in this mode perform their operations in accordance with the set values below.
You can make these adjustments from the settings page shown in the picture.

(Regeneration time / Re-Pressurization Time)

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Economy Mode:

When this mode is active, after the Regeneration Time is completed, Regeneration step continues to work
extra considering the adjusted Dewpoint value and the set Economy Mode Time. If the Dewpoint value is
below the Dewpoint Set value, the economy time starts operating. When the dewpoint value goes above
the dewpoint set value, it moves to the re-pressurization step without waiting for the economy time to end.

For example,

Model: HDD-DWG 250

Regeneration Time: 120 sec
Pressurization Time: 30 sec
Economy Period: 1200 sec
Dewpoint Set: -400C

After the regeneration period (120 sec) is completed, the dewpoint value is checked. If the Dewpoint value
is below the Dewpoint Set (-400C), the regeneration step will continue to run for the economy time (1200
seconds). At the end of the period, it starts to pressurize. If the dewpoint value rises above the dewpoint set
(-400C) during the economy period, the re-pressurization step is passed without waiting for the economy
period to end.

Language page

You can enter the Language Page by pushing “LANGUAGE” button on SETTINGS PAGE. Picture 3 page
will be displayed.

Picture 3

For language set, press the related button and then which page is requested to continue.

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Alarm Page

You can enter the Alarms Screen by pushing the “ALARMS” button on SETTING PAGE. You will enter to
the screen mentioned on Picture 4 below. Previous alarms can be examined on this screen.
Note1: If an alarm occurs during the dryer running, alarm message will be shown on the Color Touch Screen
Controller, but the dryer will not stop except “Dew Point High Alarm”.
Note2: When there is an actual problem on the dryer, you will see an alarm message on the screen,
Also, a reset button will appear on the left of the alarm message and you will see an exclamation (!)
sign within a triangle (Picture 5). In that case you can easily enter the “Alarms Screen” by pressing the
exclamation (!) sign which is shown within a triangle. If the problem is solved, the alarm can be reset
by using the alarm reset button on the main screen.

Picture 4
Also, existing program version number is shown on Alarms Page.

Picture 5
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Alarm Codes

AL01 SERVICE TIME
AL08 HIGH DEWPOINT
AL09 TOW1 EXHAUST VALVE ERROR
AL10 TOW2 EXHAUST VALVE ERROR
AL11 TOW1 LOW PRESSURE ERROR
AL12 TOW2 LOW PRESSURE ERROR

Real time clock setting page

You can enter the Real Time Clock Page by pushing the “REAL TIME CLOCK” button on SETTINGS PAGE.
You will enter to the screen mentioned on Picture 6 below.

Picture 6

Press the related box which parameter is requested to set. Press “SET TIME” button and then which page is
requested to continue.

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14.2 Basic Controller for HDD - HDD DWG

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HARLAND

Page 41
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- MAINTENANCE

Page 42
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15. MAINTENANCE

Every day
It is advised to control periodically the dryer operation against any valve or power failures. It will be enough
to check every day that the operations are carried out correctly at least in one half-cylcle.

Every 15 days
Check by reading that the working pressure in the tower in the drying stage is the one in the line, and the
one in the tower in the regeneration stage is zero.

Every month
Clean every month the silencers installed in the two towers at the outlet of the regeneration air.

Every year
Clean inlet and outlet wire-mesh tubes that are inserted in the inlet and outlet connections of the tower. Due
to the damages on the granules during the time the Small desiccant dust may block these mesh tubes and
will cause an increase in the pressure drop across the dryer.

Note: The ageing of the adsorbing agent is shown by the progressive worsening of the dew point, even
though the regeneration processes are carried out correctly. In this case the full adsorbing agent load has
to be replaced. When there is not any dew point measuring device available, it is advisable to replace the
adsorbent agent every 3 years. Dewpoint sensor should be checked every 2 years and it must be change if
it necessary.

No Part Name Comment Event Period

Working hour time
1 Activated Alumina Dryer Tank Change 20000 h or 5 years
2 Purge Valve Piston Valve Change 20000 h or 5 years
3 Inlet Valve Shuttle or Butterfly Valve Change 20000 h or 5 years
4 Outlet valve Check valve Change 20000 h or 5 years
5 Relief valve Dryer Tank Change 20000 h or 5 years
6 Pressure Gauges Dryer Tank Change 20000 h or 5 years
7 Dewpoint Sensor Outlet line Change 42000 h or 7 years
8 Sample Air Filter Air outlet line Change 6000 h or 1 year
9 Silencer Purge Line Change 6000 h or 1 year

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- SPARE PARTS (ED)

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 HARLAND

16. SPARE PARTS (ED) HDD 130 - HDD 850 with

Basic Controller

11 4

2
14
5

10

12 1

15

13

15
7

13

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HARLAND

16. SPARE PARTS (ED) HDD 130 - HDD 850 with

Basic Controller

No Part Discription HDD130 HDD185 HDD250 HDD300 HDD360

1 Piston Valve KIT 1058270100 1058270100 1058260100 1058260100 1058260100

2 Gate Valve 1031540100 1031540100 1031540100 1031540100 1031540100

3 Check Valve 1021680100 1021680100 1021680100 1021420100 1021420100

4 Relief Valve 1021440100 1021440100 1021440100 1021440100 1021440100

5 Manometer 0-16 bar 1021450100 1021450100 1021450100 1021450100 1021450100

6 Power Supply 1021460100 1021460100 1021460100 1021460100 1021460100

7 Silencer 1031420100 1031420100 1021470100 1021470100 1021470100

8 Shuttle Valve Ball 1008710100 1008710100 1008710100 102480100 102480100

9 Basic CPU 1021490100 1021490100 1021490100 1021490100 1021490100

10 ON-OFF Switch 1021500100 1021500100 1021500100 1021500100 1021500100

11 Compressed Air Filter 1007294 1007294 1007294 1007294 1007294

12 Shuttle Valve KIT 1058710100 1058710100 1058710100 1058720100 1058720100

13 Silencer Short Type 1021520100 1021520100 1021520100 1021520100 1021520100

14 Filter Element 1003970 1003970 1003970 1003970 1003970

15 Piston Valve Seal KIT 1057910100 1057910100 1057920100 1057920100 1057920100

Dewpoint Sensor (-40°C) (Optional) 1057980100 1057980100 1057980100 1057980100 1057980100

Dewpoint Sensor (-70°C) (Optional) 1058020100 1058020100 1058020100 1058020100 1058020100

Granule 1032790100 1032790100 1032790100 1032790100 1032790100

Granule (-70°C) 1032790100 1032790100 1032790100 1032790100 1032790100

+ + + + +
1030450100 1030450101 1030450102 1030450103 1030450104

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16. SPARE PARTS (ED) HDD 130 - HDD 850 with

Basic Controller

No Part Discription HDD440 HDD575 HDD680 HDD850 -

1 Piston Valve KIT 1058260100 1058280100 1058280100 1058280100 -

2 Gate Valve 1031540100 1031540100 1031540100 1031540100 -

3 Check Valve 1021420100 1021420100 1021440100 1022100100 -

4 Relief Valve 1021440100 1021640100 1021440100 1021700100 -

5 Manometer 0-16 bar 1021450100 1021450100 1021450100 1021450100 -

6 Power Supply 1021460100 1021460100 1021770100 1021460100 -

7 Silencer 1021470100 1021630100 1021630100 1021630100 -

8 Shuttle Valve Ball 102480100 102480100 17640100 17640100 -

9 Basic CPU 1021490100 1021490100 1021490100 1021490100 -

10 ON-OFF Switch 1021500100 1021500100 1021500100 1021500100 -

11 Compressed Air Filter 1007294 1007294 1007294 1007294 -

12 Shuttle Valve KIT 1058720100 1058720100 1058730100 1058730100 -

13 Silencer Short Type 1021520100 1021520100 1021520100 1021520100 -

14 Filter Element 1003970 1003970 1003970 1003970 -

15 Piston Valve Seal KIT 1057920100 1056730100 1056730100 1056730100 -

Dewpoint Sensor (-40°C) (Optional) 1057980100 1057980100 1057980100 1057980100 -

Dewpoint Sensor (-70°C) (Optional) 1058020100 1058020100 1058020100 1058020100 -

Granule 1032790100 1032790100 1032790100 1032790100 -

Granule (-70°C) 1032790100 1032790100 1032790100 1032790100 -

+ + + +
1030450105 1030450106 1030450107 1030450108

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HARLAND

16. SPARE PARTS (ED) HDD 130 - HDD 1000 with

Color Touch Screen Controller

11 4

2
14
5

6
17
10

15

16 1

12

18

13

18
7

13

Page 48
 HARLAND

16. SPARE PARTS (ED) HDD 130 - HDD 1000 with

Color Touch Screen Controller

No Part Discription HDD130 HDD185 HDD250 HDD300 HDD360

1 Piston Valve KIT 1058270100 1058270100 1058260100 1058260100 1058260100

2 Gate Valve 1031540100 1031540100 1031540100 1031540100 1031540100

3 Check Valve 1021680100 1021680100 1021680100 1021420100 1021420100

4 Relief Valve 1021440100 1021440100 1021440100 1021440100 1021440100

5 Manometer 0-16 bar 1021450100 1021450100 1021450100 1021450100 1021450100

6 Power Supply 1021460100 1021460100 1021460100 1021460100 1021460100

7 Silencer 1031420100 1031420100 1021470100 1021470100 1021470100

8 Shuttle Valve Ball 1008710100 1008710100 1008710100 102480100 102480100

9 CPU 8DI-6DO 1021780100 1021780100 1021780100 1021780100 1021780100

Color Touch Screen Controller Basic Panel

10 1022250100 1022250100 1022250100 1022250100 1022250100
(without Dewpoint control)

Color Touch Screen Controller PLC Comfort Panel

10 1021750100 1021750100 1021750100 1021750100 1021750100
(with Dewpoint control)

11 Compressed Air Filter 1007294 1007294 1007294 1007294 1007294

12 Shuttle Valve 1058710100 1058710100 1058710100 1058720100 1058720100

13 Silencer Short Type 1021520100 1021520100 1021520100 1021520100 1021520100

14 Filter Element 1003970 1003970 1003970 1003970 1003970

15 Pacco Switch Monofaze 1021760100 1021760100 1021760100 1021760100 1021760100

16 Analog Module (1 AI) (With Dewpoint control) 1022090100 1022090100 1022090100 1022090100 1022090100

17 Dewpoint Sensor (-40°C) (Optional) 1057980100 1057980100 1057980100 1057980100 1057980100

17 Dewpoint Sensor (-70°C) (Optional) 1058020100 1058020100 1058020100 1058020100 1058020100

18 Piston valve seal KIT 1057910100 1057910100 1057920100 1057920100 1057920100

19 Granule 1032790100 1032790100 1032790100 1032790100 1032790100

Granule (-70°C) 1032790100 1032790100 1032790100 1032790100 1032790100
+ + + + +
1030450100 1030450101 1030450102 1030450103 1030450104

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16. SPARE PARTS (ED) HDD 130 - HDD 1000 with

Color Touch Screen Controller

No Part Discription HDD440 HDD575 HDD680 HDD850 HDD1000

1 Piston Valve KIT 1058260100 1058280100 1058280100 1058280100 1058280100

2 Gate Valve 1031540100 1031540100 1031540100 1031540100 1031540100

3 Check Valve 1021420100 1021420100 1021440100 1022100100 1022100100

4 Relief Valve 1021440100 1021640100 1021440100 1021700100 1021700100

5 Manometer 0-16 bar 1021450100 1021450100 1021450100 1021450100 1021450100

6 Power Supply 1021460100 1021460100 1021770100 1021460100 1021770100

7 Silencer 1021470100 1021630100 1021630100 1021630100 1021630100

8 Shuttle Valve Ball 102480100 102480100 17640100 17640100 17640100

9 CPU 8DI-6DO 1021780100 1021780100 1021780100 1021780100 1021780100

Color Touch Screen Controller Basic Panel

10 1022250100 1022250100 1022250100 1022250100 1022250100
(without Dewpoint control)

Color Touch Screen Controller PLC Comfort

10 1021750100 1021490100 1021750100 1021490100 1021490100
Panel (with Dewpoint control)

11 Compressed Air Filter 1007294 1007294 1007294 1007294 1007294

12 Shuttle Valve 1058720100 1058720100 1058730100 1058730100 1058730100

13 Silencer Short Type 1021520100 1021520100 1021520100 1021520100 1021520100

14 Filter Element 1003970 1003970 1003970 1003970 1003970

15 Pacco Switch Monofaze 1021760100 1021760100 1021760100 1021760100 1021760100

16 Analog Module (1 AI) (With Dewpoint control) 1022090100 1022090100 1022090100 1022090100 1022090100

17 Dewpoint Sensor (-40°C) (Optional) 1057980100 1057980100 1057980100 1057980100 1057980100

17 Dewpoint Sensor (-70°C) (Optional) 1058020100 1058020100 1058020100 1058020100 1058020100

18 Piston valve seal KIT 1057920100 1056730100 1056730100 1056730100 1056730100

19 Granule 1032790100 1032790100 1032790100 1032790100 1032790100

Granule (-70°C) 1032790100 1032790100 1032790100 1032790100 1032790100
+ + + + +
1030450105 1030450106 1030450107 1030450108 1030450109

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16. SPARE PARTS (ED) HDD 1250 - HDD 3200 with

Color Touch Screen Controller

1
13

8
2

19
4

16

18

17

15

20
4

21
11
14
10

6
9

7
21
12
8

11
14

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16. SPARE PARTS (ED) HDD 1250 - HDD 3200 with

Color Touch Screen Controller

No Part Discription HDD1250 HDD1500 HDD1800

1 Check Valve 1030660100 1030660100 1030660100

2 Relief Valve 1021700100 1021700100 1021710100

3 Gate Valve 1031540100 1031540100 1031540100

4 Sprial Wound Gasket 1031880100 1031880100 1031880100

5 Manometer 0-16 bar 1032570100 1032570100 1032570100

6 Actuator Butterfly Valve 1032570100 1032570100 1032570100

7 Compressed Air Filter 1007294 1007294 1007294

8 Filter Element 1003970 1003970 1003970

9 Regulator 1021740100 1021740100 1021740100

10 Piston Valve KIT 1034860100 1034860100 1034860100

11 Piston Valve Seal KIT 1034860100 1034860100 1034860100

12 Silencer 1031410100 1031410100 1031410100

13 Check valve service kit 1030660100 1030660100 1030660100

14 Silencer Short Type 1/4 1021520100 1021520100 1021520100

15 Pacco Switch Monofaze 1021760100 1021760100 1021760100

16 Power supply 1021750100 1021750100 1021750100

Color Touch Screen Controller Basic Panel

17 1022250100 1022250100 1022250100
(without Dewpoint control)

Color Touch Screen Controller PLC Comfort

17 1021750100 1021750100 1021750100
Panel (with Dewpoint control)

18 CPU 8DI-6DO 1022090100 1022090100 1022090100

19 Solenoid Valve 1031470100 1031470100 1031470100

20 Low pressure switch 1026780100 1026780100 1026780100

21 EPDM Seal 1058330100 1058330100 1058330100

CS INSTRUMENTS FA 505 (-40°C) (Optional) 1030600100 1030600100 1030600100

CS INSTRUMENTS FA 540 (-70°C) (Optional) 1021760100 1021760100 1021760100

Granule 1032790100 1032790100 1032790100

Granule (-70°C) 1032790100 1032790100 1032790100
+ + +
1030450100 1030450101 1030450102

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16. SPARE PARTS (ED) HDD 1250 - HDD 3200 with

Color Touch Screen Controller

No Part Discription HDD2200 HDD2700 HDD3200

1 Check Valve 1030660100 1030660100 1030660100

2 Relief Valve 1021710100 1032480100 1060380100

3 Gate Valve 1031540100 1031540100 1031510100

4 Sprial Wound Gasket 1031880100 1031880100 1031870100

5 Manometer 0-16 bar 1032570100 1032570100 1032570100

6 Actuator Butterfly Valve 1032570100 1032570100 1032530100

7 Compressed Air Filter 1007294 1007294 1007294

8 Filter Element 1003970 1003970 1003970

9 Regulator 1021740100 1021740100 1021740100

10 Piston Valve KIT 1034860100 1034860100 1034860100

11 Piston Valve Seal KIT 1034860100 1034860100 1034860100

12 Silencer 1031410100 1031410100 1031410100

13 Check valve service kit 1030660100 1030660100 1030660100

14 Silencer Short Type 1/4 1021520100 1021520100 1021520100

15 Pacco Switch Monofaze 1021760100 1021760100 1021760100

16 Power supply 1021750100 1021750100 1021770100

Color Touch Screen Controller Basic Panel

17 1022250100 1022250100 1022250100
(without Dewpoint control)

Color Touch Screen Controller PLC Comfort

17 1021750100 1021750100 1021750100
Panel (with Dewpoint control)

18 CPU 8DI-6DO 1022090100 1022090100 1022090100

19 Solenoid Valve 1031470100 1031470100 1031470100

20 Low pressure switch 1026780100 1026780100 1026780100

21 EPDM Seal 1058330100 1058330100 1058330100

CS INSTRUMENTS FA 505 (-40°C) (Optional) 1030600100 1030600100 1030600100

CS INSTRUMENTS FA 540 (-70°C) (Optional) 1021760100 1021760100 1021760100

Granule 1032790100 1032790100 1032790100

Granule (-70°C) 1032790100 1032790100 1032790100

+ + +
1030450103 1030450104 1030450105

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17. TROUBLESHOOTING

PROBLEM CAUSE REMENDY

Poor Dewpoint High inlet temperature Check after cooler condition and
clean as necessary

Entrained water Check pre-filtration and pre-filtrati-

on drains

Excessive air flow "Check actual flow against rated

flow of dryer
Check for recent additions to air
system"

Contaminated desiccant Eliminate source of contamination.

Desiccant change by service per-
sonnel

Exhaust silencer Change by service personnel

If there is an image on the Clogging the filter of Pilot air. Check the filter of pilot air
screen of the dryer but dr-
ying process does not run. Malfunction of pressure regulator Check pressure regulator

Malfunction of Ethernet cable Check Ethernet cable

Tow 1 and Tow 2 exaust Malfunction of piston valve Check piston valve
valve error
Clogging the filter of Pilot air. Check and the filter of pilot air

Clogging exhaust silencer Change by service personnel

Shortage of regeneration air Contact to service personal

Tow 1 and Tow 2 low pres- Leaking the compressed air line Check the compressed air line
sure error
Low pressure in entrance. Bad pressure adjusting of compres-
sor or high differences in pressure.

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 HARLAND

18. WARRANTY

When used under the conditions recommended by the manufacturer, Harland Air Dryers are warranted
to be free from defects in material and workmanship for a period of 24 months from start-up date, which
should not exceed 30 days from the factory ship date, provided that Harland is furnished the start-up form.
This warranty is subject to the restrictions outlined below concerning misuse, abuse or accident.
All electrical components in the product have a limited warranty for 3 months. It is always possible to send
the failed electrical and electronical parts back to Harland for detailed inspection and a report. If the inspe-
ction result of Harland or the manufacturer of the equipment shows that the failure is due to a production
fault, then the parts will be considered under warranty.
This warranty will apply to equipment installed, operated and maintained in accordance with the pro-
cedures and recommendations as outlined in the owner’s manual published by Harland during the life of
this warranty. Harland reserves the right to ask for the photos of the failed part or the part itself delivered to
its warehouse. After inspection, if Harland warranty department examination of the photo or returned part
concludes that such defect has occurred in normal service and was not due to apparent misuse, abuse or
accident, Harland will repair or replace, at its sole discretion, the defective part free of charge and deliver it
FOB from its warehouse.
This warranty is not transferable. Any warranty service performed in the field must be authorized by
Harland prior to service. Unauthorized service voids the warranty and any resulting charges will not be paid
for by Harland.
Harland makes no other warranties or guarantees, expressed or implied. Harland assumes no liability for
indirect or consequential damages.

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19. CERTIFICATES

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www.ditajaya.com

HARLAND

PT. Ditajaya Mitra Perkasa, Rukan Grand Aries Niaga

Jl. Taman Aries Blok E1 No. 5R Jakarta 11620 - INDONESIA
Ph. +6221 586 4635 - Fax. +6221 585 5537

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