Professional Documents
Culture Documents
B37686A PS Easygen-1200
B37686A PS Easygen-1200
B37686A Revision G
Standard break-before-
make application in
Automatic Mains Failure Control Stand-by operation
Do you package gensets, build switchgears or integrate systems? With several decades of experience in AMF (Automatic Mains
genset control technology, Woodward's easYgen family offers a one-stop-shop solution for all of your genset Failure) operation
control needs. easYgen family genset controls cover the full range of generator system applications, ranging
from simple functions, such as start/stop of a genset to complex ones, like synchronizing and power manage- ATS (Automatic Transfer
ment of large fleet of gensets.
Switch) operation
DESCRIPTION Rental power operation
Peak shaving operation
The Woodward easYgen-1000 series is designed for a single-generator set used in critical stand-by or prime
power applications with automatic changeover capability. The controllers include purpose-built algorithms and
logic to start, stop, control, and protect the genset, open/close circuit breakers and mains supply monitoring Easy to set up and
with automatic changeover. Equipped with state-of-the-art communication interfaces, Woodward's easYgen- commission
1000 Series of AMF genset controllers provides exceptional versatility and value for OEM genset packagers.
The easYgen-1000 Series is available in four versions: Best in class large liquid
crystal display
easYgen-1800, advanced AMF controller comes with a large liquid crystal display (LCD), I/O expan-
sion capability, Ethernet and SD card connectivity
Comprehensive engine,
easYgen-1700, based on easYgen-1800 platform, easYgen-1700 offers all the capabilities except generator and utility
Ethernet and SD card connectivity and a 240x128 pixels Monochrome LCD in same size.
protection
easYgen-1600, compact AMF controller offers a state of the art LCD, adequate on-board I/Os and
Engine ECU interface to
common industrial connectivity
easYgen-1400, small AMF controller contains a big liquid crystal display (LCD), configurable I/Os electronic engines
and electronic engine support.
ToolKit-SC is a single service tool for configuring easYgen-100 and –1000 series controllers. The module's Programmable I/Os
password-protected integral front panel lets you adjust various parameters on-site.
Six communication
FEATURES ports: Ethernet TCP/IP,
Three-phase true RMS power sensing
CAN J1939, RS-485,
Operation modes: AUTO, STOP, and MANUAL modes accessible through front panel, discrete inputs or RS232, USB,
via interfaces SD card slot
Remote control via multiple interfaces and discrete inputs
Direct support of several ECUs, such as Bosch, Cummins, John Deere, MTU, Perkins, Scania, Volvo, Woodward Dedicated relays for
Dedicated relay outputs for cranking and fuel solenoid
engine and breaker
Event and data logging capabilities with real time clock
Maintenance scheduler with multipurpose flexible timers interface
Operating hours, start, maintenance counters and monitoring
Three switchable parameter sets of AC system winding, Rated Voltage, Rated Frequency, Rated Current, Switchable parameter
Rated Power, Rated Speed sets for mobile genset
Can be configured from computer via USB or from front panel with password protection applications
Manual breaker operation with tactile buttons on front panel
Custom boot-up logo with adjustable screen display time
Multilingual customizable user interface
Event log and event-
triggered data log
SPECIFICATIONS
Power Supply Nominal CT secondary rating 5A
Operating Voltage 8.0 VDC to 35.0 VDC, Continuous Power Overload Measurement Max.: 10 A
(Reverse polarity protected) Supply. Current Accuracy 1%
Maximum supply voltage Short Time 80 V (5-10 s); Long T. 50 V Excitation current D+ 110 mA (12 V); 230 mA (24 V)
Minimum supply voltage 6.5 V (easYgen-1600, 1700 and
Maximum operating current (All relays closed, LCD bright) 1800)
(easYgen-1800) 450 mA (12 V); 220 mA (24 V) Start Relay and Rated 10Adc, 24Vdc running stand-
Maximum standby current (All relays closed, LCD dimmed) Fuel Relay Outputs alone. Rated 5Adc, 24Vdc when running
(easYgen-1800) 420 mA (12 V); 200 mA (24 V) in parallel with the FUEL/GAS relay.
Power Consumption <4 W (standby ≤ 2 W) (easYgen-1600/1700/1800 only)
Alternator Input Range 50 Hz/60 Hz Rated 5Adc, 24Vdc when running in par-
3-Phase 4-Wire AC30V - AC300V (ph-ph) (according allel with the FUEL/GAS relay.
3-Phase 3-Wire UL6200) (easYgen-1400)
Single-Phase 2-Wire AC15V - AC360V (ph-N) 2Adc at 24Vdc (acc. to UL 6200)
2-Phase 3-Wire AC30V - AC620V (ph-ph) Housing
AC15V - AC360V (ph-N) Case Dimensions easYgen-1700/1800: 237 x 172 x 45 mm
AC15V - AC360V (ph-N) easYgen-1600: 209 x 166 x 45 mm
AC-Measurement easYgen-1400: 135 x 110 x 44 mm
Phase-phase: 100…624 V:1%;
Voltage Accuracy Panel Cutout easYgen-1700/1800: 214 x 160 mm
(400/480 V % rated) 50…100 V:1.5 % easYgen-1600: 186 x 141 mm
easYgen-1400: 114 x 88 mm
Phase-phase: 100 .. 300 V:1%; 50 ..
Operating Conditions Temperature: (-25 to +70) °C;
100 V:1.5 % (according to UL6200) Humidity: max. 93%, noncondensing
Storage Condition Temperature: (-25 to +70) °C
Phase-neutral: 100…360 V:1%;
Humidity: max. 93%, noncondensing
50…100 V:1.5 % Protection Level IP65 in the front, mounted with kit
Minimum frequency Generator: 10 Hz; Mains: 27 Hz IP20 on rear side
Maximum frequency Generator: 99.5 Hz; Mains: 99.5 Hz Net Weight easYgen-1400: 0.3 kg
easYgen-1600: 0.56 kg
Frequency resolution 0.1 Hz (10…99 Hz)
easYgen-1700/-1800: 0.85 kg
Frequency accuracy ±0.1 Hz
APPLICATION
EG-1400*/-1600/-1700/-1800
EG-1600/-1700/-1800
EG-1700/-1800
EG-1800
Voltage (3Ph)
DI
Relay
Load Ethernet
RS 485
DI
Relay
Load Current (3ph) Outputs
Earth Current (1ph)
DI
RS232
Relay GSM Support
easYgen-1000
SD Card
Voltage (3Ph)
G D+
MPU and AI
I/O Expansion
CAN J1939
Module
30 30
* Only D+ monitoring in easYgen-1400
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 33 34 35
POWER SUPPLY −
+
MPU+
D+
MPU−
FUE L/GAS
CAN H
RELAY 02
DI02
CAN L
A(+)
B(−)
RELAY 01
DI01
DI05
DI07
RELAY 03
DI03
SHIE LD
DI06
DI04
NC
SHIE LD
SHIE LD
STARTER
E-STOP
RELAY 04
CAN RS485
(J1939)
easYgen-1600
easYgen-1800
USB
1 2 3 4 5 6 7 8
ETHERNET
TXD
62 63 64
RS232
INNER DIAG RAM RXD
GND
MICRO SD
COMMON
RELAY 05 RELAY 06 L1 L2 L3 N L1 L2 L3 N L1 L2 L3 GND L1 GND
DI08
AI05
AI04
36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61
easYgen-1400
easYgen-1700
TERMINAL DIAGRAM