Scribd Logo
Upload

Welcome to Scribd!

  • 1 views

    Overhaul and Technical Specifications: Section 4

    Uploaded by

    يوسف وليد عبد الرحيم
    This document provides specifications and procedures for overhauling the F2B Cursor engine. It details processes for removing, inspecting, and replacing components like the cylinder block, liners, crankshaft, connecting rods, pistons, cylinder head, valves, timing gears, and rear power takeoff. The overhaul process requires precise measurement and installation of parts to ensure proper clearance and operation when reassembling the engine.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content

    You might also like

    Overhaul and Technical Specifications: Section 4

    Uploaded by

    يوسف وليد عبد الرحيم
    1 views2 pages
    This document provides specifications and procedures for overhauling the F2B Cursor engine. It details processes for removing, inspecting, and replacing components like the cylinder block, liners, crankshaft, connecting rods, pistons, cylinder head, valves, timing gears, and rear power takeoff. The overhaul process requires precise measurement and installation of parts to ensure proper clearance and operation when reassembling the engine.

    Original Description:

    Original Title

    001123

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    Report this Document
    This document provides specifications and procedures for overhauling the F2B Cursor engine. It details processes for removing, inspecting, and replacing components like the cylinder block, liners, crankshaft, connecting rods, pistons, cylinder head, valves, timing gears, and rear power takeoff. The overhaul process requires precise measurement and installation of parts to ensure proper clearance and operation when reassembling the engine.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as pdf or txt
    1 views2 pages

    Overhaul and Technical Specifications: Section 4

    Uploaded by

    يوسف وليد عبد الرحيم
    This document provides specifications and procedures for overhauling the F2B Cursor engine. It details processes for removing, inspecting, and replacing components like the cylinder block, liners, crankshaft, connecting rods, pistons, cylinder head, valves, timing gears, and rear power takeoff. The overhaul process requires precise measurement and installation of parts to ensure proper clearance and operation when reassembling the engine.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as pdf or txt
    of 2

    F2B CURSOR ENGINES SECTION 4 - OVERHAUL AND TECHNICAL SPECIFICATIONS 1

    SECTION 4
    Overhaul and technical specifications

    Page

    GENERAL CHARACTERISTICS . . . . . . . . . . . . . 3

    ASSEMBLY CLEARANCE DATA . . . . . . . . . . . . 5

    ENGINE OVERHAUL . . . . . . . . . . . . . . . . . . . . . 11

    ENGINE REMOVAL AT THE BENCH . . . . . . . . 11

    REPAIR OPERATIONS . . . . . . . . . . . . . . . . . . . . 12

    CYLINDER BLOCK . . . . . . . . . . . . . . . . . . . . . . . 12

    - Checks and measurements . . . . . . . . . . . . . . . 12

    CYLINDER LINERS . . . . . . . . . . . . . . . . . . . . . . . 13

    - Replacing cylinder liners . . . . . . . . . . . . . . . . . 14

    - Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

    - Fitting and checking protrusion . . . . . . . . . . . . 14

    CRANKSHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . 15

    - Measuring main journals and crank pins . . . . . 16

    PRELIMINARY MEASUREMENT OF MAIN AND


    BIG END BEARING SHELL SELECTION DATA 17

    - Replacing the timing control gear and the oil pump 24

    - Checking main journal installation clearance . . 24

    - Checking crankshaft end float . . . . . . . . . . . . . 25

    ASSEMBLING THE ENGINE ON THE BENCH . 26

    DIAGRAM SHOWING THE UNDERBLOCK FIXING


    SCREWS TIGHTENING ORDER . . . . . . . . . 28

    PISTON-CONNECTING ROD ASSEMBLY . . . . 29

    - Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

    - Measuring the diameter of the pistons . . . . . . 30

    - Conditions for correct gudgeon pin-piston


    coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

    - Piston rings . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

    Print P4D32C001 E Base - March 2006


    2 SECTION 4 - OVERHAUL AND TECHNICAL SPECIFICATIONS F2B CURSOR ENGINES

    Page Page

    TIMING GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . 41
    CONNECTING ROD . . . . . . . . . . . . . . . . . . . . . 32
    - Camshaft drive . . . . . . . . . . . . . . . . . . . . . . . . . 41
    - Bushings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
    - Intermediate gear pin . . . . . . . . . . . . . . . . . . . . 41
    - Checking connecting rods . . . . . . . . . . . . . . . . 33
    - Idler gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
    - Mounting the connecting rod — piston assembly 34
    - Twin idler gear . . . . . . . . . . . . . . . . . . . . . . . . . 41
    - Mounting the piston rings . . . . . . . . . . . . . . . . 34
    - Replacing the bushings . . . . . . . . . . . . . . . . . . . 41
    - Fitting the big end bearing shells . . . . . . . . . . . 34
    - Camshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
    - Fitting the connecting rod-piston assembly - Checking cam lift and pin alignment . . . . . . . . . 42
    into the piston liners . . . . . . . . . . . . . . . . . . . . 35
    - Bushes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
    - Piston protrusion check . . . . . . . . . . . . . . . . . . 35
    - Replacing camshaft bushes using beater 99360487 44
    - Checking the planarity of the head on the cylinder
    block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 - Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

    CYLINDER HEAD . . . . . . . . . . . . . . . . . . . . . . . . 36 - Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

    - Dismounting the valves . . . . . . . . . . . . . . . . . . 36 VALVE SPRINGS . . . . . . . . . . . . . . . . . . . . . . . . . 45

    - Checking assembly clearance of big end pins . . 36 - Fitting the valves and oil seal ring . . . . . . . . . . . 45

    VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 ROCKER SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . 46

    - Removing deposits and checking the valves . . . 37 - Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

    - Rocker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
    - Valve seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
    REAR POWER TAKEOFF . . . . . . . . . . . . . . . . . . 47
    - Checking clearance between valve-stem and
    associated valve guide . . . . . . . . . . . . . . . . . . . 38
    - Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
    - Valve guides . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 - Refitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
    REPLACING INJECTOR HOLDER CASES . . . . . 38 - Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

    - Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 - Rear power takeoff support . . . . . . . . . . . . . . . 47

    - Checking protrusion of injectors . . . . . . . . . . . 40 TIGHTENING TORQUES . . . . . . . . . . . . . . . . . 48

    Base - March 2006 Print P4D32C001 E

    You might also like