WORKOVER Rig Pre-Commencement Inspection GuideINDEX 153. 1.6- L7- Ll 1.72. 173, 174. 1.8- 184, 1.82. 1833. 184, 19+ 19-1 19-14, General... 19-12. Mud pumps. INDEX DRILLING EQUIPMENT AND OPERATIONS. . MAST EQUIPMENT ., MASP RAISING/LOWERING AND RIO-UP. MAST INSPECTION... DERRICK MAN'S PLATFORM (MONKEY BOARD MB). SUB BASE AREA a ESCAPE ONE AND SLIDE . Unury Lines GENERAL RIG FLOOR AND MAST... LIFTING EQUIPMENT. DRAWWORKS... [DRAWWORKS BRAKES AND CLUTCH: DRILLING LINE. DEADLINE ANCHOR/WEIGHT INDICATOR... (CROWN PROLECTIONEMERGENCY STOP SYSTEM ESS (CROWN BLOCK, TRAVELLING BLOCK AND HOOK. ‘STABBING BOARD (IF APPLICABLE) DRILLING ROTATING EQUIPMENT. ROTARY TABLE (RT) : DRILLER CONTROL INSTRUMENTS (DCIS). TRON ROUGHNECK IR & PIPE SPINNER PS (IF APPLICABLE), DRILL STRING COMPONENTS (TESTED AS PER API RP7G} (OTHER DRILLING EQUIPMENT MAN RIDING WINCH TUBULAR HANDLING ‘TUBULAR LIFTING EQUIPMENT. aoe TONGS... Sus. WIRELINE LOGGING EQUIPMENT. MAieeie eit eee WELL CONTROL EQUIPMENT. SURFACE BLOWOUT PREVENTERS BOP. BOP CONTROL SYSTEM. ‘CHOKE MANIFOLD, VALVES, KILL AND CHOKE LINES AND VALVES ON THE SIDE OUTLETS. ‘OTHER WELL CONTROL EQUIPMENT peice cite 7 OTHER EQUIPMENT AIR COMPRESSORS... POWER GENERATION... Moke CHECKS FUEL HANDLING, TRANSFER, STORAGE, TRANSPORT w. MUD SYSTEM HIGH PRESSURE MUD SYSTEM. 19-13. — Other high pressure equipment. arses Pee 2819-2 19-21, Mud tank system. 19.3, 194. 1 21 2-1. 21-2. 21-3. 2.2- 22-1 22-2. 2.3- 231 23.2. 23-3, 23-4, 235. LOW PRESSURE MUD SYSTEM... SOLIDS REMOVAL EQUIPMENT & DEGASSER.. (CHEMICAL MIXING & HANDLING BRINE SYSTEM .. DRILL FLOOR AREA, PERSONA : FIRE PROTECTION snnessannn ELECTRICAL FARTHLING, ADDITIONAL EQUIPMENT AND DOCUMENTS REQUIREMENTS Conrractor, FOR OWINER, ACCOMMODATION .. GENERAL. OFFICES..... 7 LIVING QUARTERS KITCHEN cone MEDICAL eet SAFETY EQUIPMENT .. GENERAL... FIRE FIGHTING EQUIPMENT, EMERGENCY SHUT DOWN, PERSONNEL LIFTS BELTS/BASKETS.. MISCELLANEOUS .., CERTIFICATES... a LIFTING EQUIPMENT CERTIFICATION AND INSPECTION. PRESSURE VESSELS INSPECTION AND CERTIFICATION MANUALS AND BOOKS STORAGE AND OTHER AREAS GENERAL. : CRANES & FORK LIFTS... WORKSHOPS & STORES. FUEL STORAGE. HEALTH, SAFETY & ENVIRONMENTAL CONCERNS. SAFETY MANAGEMENT ‘TRAINING - GENERAL. NEW ARRIVALS INTRO! PERSONNEL ACCOUNTING. COMMUNICATIONS... CONTINGENCY EMERGENCY PLANNING. PERSONNEL... FIRST AID..1, DRILLING EQUIPMENT AND OPERATIONS 3.1- MAST EQUIPMENT 1.1-1, Mast ralsing/lowering and rig-up 1. [Check that all mast equipment is present and in good condition. 2. | Check that there are written procedures for assembling the rig and procedures for raising end lowering the mast including checking of pins and locking mechanism to ensure that they are seated before any additional work on the structure is performed 3. | Functions testing of the rig with all drilling equipment (e.g. Draw works, Rotary, Brakes, Clutches, Mud Pumps, Circulating system, manifold, etc.). 4. | Check all drop objects at the mast before rising it._ 5 | Note: For masts only. Visual inspection of mast and raising equipment 6 | Note: For masts only. Test certificates for raising slings and associated equipment Bl 1.4-2. Mast inspection 1,__| Manufactory certificate for Mast/Substructure available? 2, | Check manufacturers identification plate installed '3.__| Check for weekly and monthly check-lists of mast inspection 4, | Check Inspection date and type of inspection 5. | Valid inspection report on mast by approved body 6. | Check all structural members intact and straight 7. | Check Safety clips installed on pins 8. | Check no bolts missing, all tled up properl 9,__| Check procedure for non-routine work in mast = 10,_| Check Fast line guide 11. | Check Pulleys (condition, securing, inspection) 12. | Check Safety pins in derrick shackles 13._| Check telescoping safety latch, pin (inspected) 14. | Check BOP lifting device, condition, SWL 15._| Check Safety and snub lines fitted 16, | Check good access and railings around work places 17._| Check Substructure & drill floor skidding system OK 18. | Check Skidding stops installed 19. | Check that there is sufficient illumination and that all lights are __| working 20. | Check that ail wiring, lights and fittings are certified for zone 2 operation (explosion proof) 21, [Are all electric cable fasteners firmly secured? [22. [Check that aircraft warning light fitted, and working 23. | Check that Safety chains/wires fitted on lights etc. a 24. [Check that all covers are in place = 25._| Check that all Emergency lighting system available, and working 26, [Check the condition of the mast ladder (bent steps, sharp edges) 27. | Check attachment of mast ladder to the derrick 28. | Check that the safety climbing device Is installed, adjusted &should be double. used 29. | Check crown block and air winches sheaves visuall 30. | Check that all ladders climbing rail le. safety cage and platforms | are properly fastened and installed according to regulations 31. | Check for any interference between hoisting equipment, lines, platforms installed in the mast : iH 32, | Check that safety bar (to prevent block line jumping out of sheaves) is installed on crown block 33._| Visual inspection of derrick on bent bracing and members 34, | Do all other suspended Items, have safety lines/chains attached? 35. | Check that all sheaves of air hoist equipment and tong counterweight have safety slings passed below the sheave and between the wires In such a way that the sheave, load and the wire are retained in the event of sheave or pin failure. 36. | Check that the dolly roller (if applicable) are fitted with catcher plates, 4 37. | Check that all high shear areas of the mast and substructure are MPI-ed. Note the date of the last MPI. 38. | Check that all the necessary small tools are available, in fixed place on the drill floor and that they are kept in good condition. 39,__| Confirm that the mast is aligned above the Rotary Table/well. 40. | Check that the Drillers position is covered 41. [No cross members missing. 42._| No bolts missing. 43.__| Condition of raising and telescoping lines. 44. | Register kept and change out schedule in place. 45, | Condition of air winch (if applicable) ‘46. | Any tools used in derrick properly secured. 47. [All wire rope in good condition; no wire rope rubbing against | structural members [48._| Hydraulic system & cylinders — No leaks visible ‘49. | Pulleys (condition, securing, inspection certification) cy 50. | Are safety chains/bars fitted at platform accesses? 51. | Are gratings secure and in good order. 52. | Are all ladders guarded or fitted with a riding system. 1.4-3. Derrick man’s platform (Monkey Board - MB) Note: If more than one derrick man will work at any one time then all safety appliances i ‘Check that the Monkey Board is securely fastened. 2 Check that all tools on the MB have a safety line attached to prevent them from failing down to the drill floor. 3. Check that the Derrick man’s safety belt is in good condition. 4 Check that there is a good functioning intercom with the Driller, Is it an explosion proof system? 5.__[ Check that there is a portable eye-wash bottle on the MB. 6. ‘Check the condition of the finger board and the stand board. Are all fingers fitted with safety stings or chains? 7, | Check that the finger board is securely fastened. 8. How many safety belts are available? 3. Derrick man escape set to be available.4.4-4, Sub base area 1.__| Sub base pins in piace and secure 2. | Sub base inspected 3.___| Raising system to derrick top section inspected 4. | Raising system to derrick top section fitted with fall safe 5. | Include cabie from above in lifting equipment register 6. _ | Derrick level and cantered correct 7. _ | Derrick checked for damaged members 8. | Guy ines installed (if required) [9. | Derrick inspection certificates available and current 10, | Derrick lighting working and adequate 7 11, | Sub base pins in place and secure 12, | Sub base inspected 11-5. Escape one and slide Derrick man escape slide + Check type of escape device fitted? a: Geronimo (hand brake) Stop Chute (inertia type) ¢: Other - Tested (if applicable), how and by whom? Planned frequency? - Certified? = Check anchor point Check access Check that the escape line/s Is firmly secured to the mast above the Derrick man’s platform and anchored to a point at least 30 ™m away from the wellbore, within the range of descent angie specified by the manufacturer and in a clear area where the derrick man can make a safe landing, 3. _ | Check that the line is of soft-lay wire rope of a size to fit the __| escape carrier (i.e. Geronimo) 4. Check the date of the last test of the safety slide. 5. | Check that the safety belts are securely tied above the MB. 6.__| soft sand on ground before anchor blocks 1.1-6. Utility Lines i. Test all service hoses to 1.5 times their Working Pressure. 2. | Check that all service hoses are of adequate length 3.__| Check that all electrical cables are of adequate length 4, [Are all high pressure hoses and chicks an lines fitted with safety clamps and wire? 1.1-7. General Rig Floor and Mast i. [Are all boards and signs in both English and Arabic? 2, | Is board available showing location are classification, layout with safety and firefighting equipment and exist? EH 3._| Ts a board available showing Emergency procedure? 4. [Are ear protection and hard hat signs displayed? 5. [Is wind sock clearly visible?6. | What firefighting equipment Is available? When last checked? 7, | What safety equipment is available? When last checked? '8.__ [Is eyewash station fully equipped? ‘9. | Nearest breathing apparatus available? How many? When last checked and what Is expiry date (5 yearly)? 10, [ls the P.A. System working 0.k.? ii. | First aid kit, eye wash and stretcher readily available. 12. “| Two means of exit from doghouse & rig floor 13. _| Hand rails completely round rig floor. 14. | Stairs properly secure with good hand rails 15._| Floors free from grease and tripping hazards 16. | Covers for “hole” in rig floor available ei 17, "| Skid resistant material used on steps, stairs and platform 18. | Smoking or open flames prohibited, signs indicating as such 19. | Exploration proof wiring and lights 20. [Moving machinery (drive, belts chains gears shafts) properly guarded. 21. | Wiring and outlets in good condition 22. | Mud box in good condition and properly rigged 23. | Well control procedures displayed 24, [Ts all electrical equipment classified for the appropriate zone or properly purged with alarm fitted? 25._| Are all navigation lights working? When last checked> 26. | Are ail emergency lights working? When last checked? 27. | Are all valves and lines clearly marked? 28,_| Are all connections on high pressure piping welded? 29. | Are all bolt holes in flanged connections fitted with bolts? 30. | Is V-door gate fitted and operational? 31,_| No tripping hazards or obstructions? 32, | Ts gas detector fitted with alarm? When last checked? i 33,_[ Check for loose boards on drill floor 34. | Checks for any potential hazards around the drill floor. 35. | Rig Floor Check general condition ~ Check hand rails, foot stops + Check access stairs (hand rails, attachment), min 2 opposite directions + Check tool racks - Check condition of (hand) tools, available and easy accessible stored + Check condition of mat around rotary + Check covers for holes - Check no tripping hazards + Check explosion proof electrical fittings = Check Doghouse, housekeeping - Check Safety pins fitted ‘Check condition of catwalk (end stop fitted) 36,_| Racking Board = Certified and inspected? ~ Check attachment to mast = Check condition of hand rails = Check condition of air winch (if applicable). ~ Check safety belt(s) (horizontal, vertical line) | = Check condition of rope = Check condition of racks and safety chains = Check Stop fingers installed and working good = Check condition of pipe set back area (wood)37. | Casing Stabbing Board (if applicable ) - Certified and inspected? ~ Check attachment to mast? - Check condition and operation? = Check access? = Check condition of platform operating device, functioning? 1.2- LIFTING EQUIPMENT 1.2-1, Draw works 1. | Drawworks: - Are all moving parts guarded? - Crown-O-Matic, adjusted, properly fixed and recorded daily? + Check condition of catheads (drum, cable & chain) - Check Drilling line: + at Slipping and cutting program - bi Fast line clamp ead line anchor inspected + _ dt Weight indicator . + Check main brake condition and adjustment + Check auxiliary brake condition - Check Driller’s panel (instrumentation etc.) - Check emergency stops (clearly labeled and date last tested) Check Elmagco brake working ok Check and set crown-o-matic. Check and adjust air pressure to console, air clutches and quick release valves. 3.__| Are all quards present and properly secured? 4, | Check that all levers are clearly marked and fitted with safety gates (sliding) to prevent operating the incorrect levers. This applies particularly to rotary, make up and break out levers. 5. | Check the chain sprockets and clutches for wear and check If they are regularly Inspected and properly guarded. 6. | Check and adjust the air pressure to console, air clutches and quick release valves. 7 ‘Check the purge air hook up of all electrical instruments in the Driller’s console and in the doghouse, There must be an audible, visual alarm in case of loss of purge air. Is it working? 8. _| Drawworks controls clearly and correctly labelied. ‘9, | Function test all drawworks control systems. 10. | Emergency stops, clear labelling and date of last test. ii. | Cooling air for the DC motors taken from a non-hazardous area. 12. | Check cooling fans start automatically before DC motors. _ 1.2-2, Drawworks Brakes and Clutches 1. | Check that the brakes and brake linkage system Is in good condition and the locking pins are tight. Check for cracks in the brake bands.‘Check that both brake and Elmagco are supplied with the recommended amount of cooling water from a completely independent fresh-water system. 3. | Hoist the block to the highest position. Check for free travel and interference, Lower the block and apply maximum breaking on the Elmagco brake. Note the Amp. Read out and compare against the manufacturer's specification 4. [Note the distance between the blocks when making up/braking out a stand 5. | Check the condition of the coupling between the Elmagco and the Drawworks. é 6. | Check that the Elmagco mechanical engage lever can be properly secured in both positions. 7. | Brakes in good condition, adjusted and working properly. Last inspection and adjustment recorded '8.__| Brake cooling pump/system to be operational s. "| Elmagco brake functioning and engagement handle secure 10, Tis Elmagco brake fitted with a control panel with alarm? 11. [Are brake and Elmagco brake fitted with a flow sensor, temperature alarm, cooling water pressure and tank level alarm? When was the last tested? 12. | Check that the brake bands, brake linkage and brake shaft have been recently MPI-ed. Note the date of the last MPI. ez [43._[ Check that there is at least one spare set of brake bands on the rig. [14. [Check the brake bands and spare brake bands for wear. 15. {Check the Elmagco brake. Check that there is a system which will as minimum engage the main brake or have a battery powered back-up supply. |_ 1.2-3. Drilling line i.__| Check that the block line and line spooler are in good condition 2. | Check that there is a safety line on the line spooler 3,__[ Check the amount of drilling line on the reel 4. | Check that there always is a sufficient number of wraps on the drums 5. | Drill line, ton-mileage up to date, and slip/cut as required 6.__| Free from obstruction on the derrick 1.2-4, Deadline anchor/weight indicator T._] Dead Line Anchor + Check Manufactory certificate - Check Inspection, date, type of inspection + Mounting bolts inspected? + Jumper bar installed? + Clamp properly installed, inspected? - Load indicator properly mounted, calibrated, tested? + Dead line anchor, sensetor gap. - Hydraulic line to weight indicator? ~__Inspection every 2 year? 2. | Check that the deadline anchor strength is higher than the working strength of the drilling line. 3. | Check the deadline anchor for cracks and corrosion and the bolts and threads for wear, Are the clamp inserts of the correct size? 4 | Check that the deadline anchor unit has been MPI-ed recently. Note the date of the last MPL. 5. | Check for records of weight indicator calibration. Make sure that the last calibration was within 5% at the maximum hook load. 6. | Check if the type of weight indicator used has the right scale for the10 number of lines strung through the block. Check and sensor gap Check dead line alignment with anchor. Check calibration with block weight Dead line stabiliser 1.2-5. Crown protection/Emergency Stop System ESS Check that there is a horn alarm, set just before the travelling block reaches the upper crown limiter. Thi: to warn the Driller that if he continues he will reach the upper limit and the brake will be activated. _| ‘Check that there is a manual ESS or a device activating the Crown-o- Matic in the event of a failure to the Elmagco. ‘Check in which other events the ESS will activate the Drawworks brake? (e.g. Rig power failure} Is the kinematic energy monitoring system KEMS correctly programmed (if applicable) When was the ESS (fall down system) last tasted? *Crown-O-Matic” properly installed, settling maintained, checked each shift. Test/setting recorded in shift report, reset air slip/cut drill line. When Crown-o-Matic was last tested? 1.2-6. Crown block, travelling block and hook Driling Hook Manufactory certificate? - Inspected, date, type of inspection? - Latch mechanism, functioning? - Check Hinge pin - Check Swivel Inspection every 1 year Crown Block - Manufactory certificate? + Inspected, date, type of inspection? - Block line jump bars fitted? - Crown bumper beams fitted? + _ MPI inspected? (6 month inspection ) + Visual check of sheaves Inspection every 5 year (major spection). Travelling Block - Manufactory certificate? - Block Inspected, date, type of inspection? - Guards securely bolted? - Links inspected, date, rating? = Elevators inspected, date, type of inspection. = Check elevator latches and hinge pins (condition) - MPI inspected (6 month inspection ) Visual check of sheaves Inspection every 5 year (major inspection). Swivel: = Inspected, date, type of inspection? - Threads inspected, date? + Check Kelly spinner attachment - Check operating hoses = Check condition of rotary hosesuw 5] Check that the crown block Is securely boited to the water table, complete with shaft end clamps to prevent the sheaves from rotating loose from their bearings. 6. | Check that the wooden sleepers are undamaged and properly secured to the underside of the crown block. 7. | Check that there are no loose objects on the crown block or travelling block and that the water table is clean, 8. | Check that the sheave grooves are within tolerance. 9.” | Check the main elevator bolts and latch. z 10, | Check that jumper bars are fitted, so that no more than 45 degrees of arc is unprotected. Z Ti. | Hook inspected 12, | Hook lock in good working order [13._[1s hang-off strop secure and is shackle fitted with safety pin? 1.2-7, Stabbing board (if applicable) Check the condition of the stabbing board ‘Check for proper installation of the stabbing board ‘Check if there is a safety harness with shoulder straps. Check the hoisting system Check the safety stops Check the emergency brake system Check certification for man riding Check the condition of the cable ‘Are the controls fail-safe Operate the stabbing board over the full stroke Check that there are no visual obstructions between Stabber’s and Driller’s position 12, | Attachment to mast. Correct installation 13._[ Condition and operation. Full travel and safety device 14. [Access 15._| Certification (date) al 16. | Condition of platform operating device 17. | When is this cable exchanged (min, once per year) 18. [Is positive mechanical locking device fitted to stabbing board? 19. | Are safety belt and inertia reel fitted? 1.3- DRILLING ROTATING EQUIPMENT 1.3-1. Rotary table (RT) T. | Rotary Table - Speed adjustment checked? + Speed gauge calibrated? + Check for noise / overheating + Table lock working 2. | Check the condition of the RT and coupling between rotary transmission and table. 3. | Check that the backlash (back torque action) is within the manufacturer's specifications. Are the measurements recorded in a history card from? 4, | Check that there Is anti-slip (matting) around the RT 5. | Operate the RT at various speeds (50 RPM intervals between 50 and max. RPM*) in high and low gear. Check cooling and lubrication12 systems during running. Check braking system. * See manufacturer's specs. 6. | Check torque In high and low gear against table lock. Adjust limit switch to XXX daN.m. max. (if applicable) 7.__| Run rig pumps, rotary table and draw works simultaneously 8. | Check rotation forward and reverse ‘9. | Check engagement/operation rotary locks 10, | Check engagement/operation high/low gear 7 11, | Check operation of the rotary brake 12. | Rotary table surface non slip. 1,3-2. Driller control instruments (DCIs) i [All DCR instruments to be: = checked ~ calibrated = tested Separately prior to and during testing of related equipment. Calibrate weight indicator by calculating the weight of the travelling assy. 3. | Check calibration records and test all DCIs and Multiple recorder (or equivalent) separately prior to and during checking of related equipment. 4. | Check if vital information (pit levels and warning signals) can be seen/heard clearly. : 5. | Check that all instruments Lights and alarms are working according to manufacturer's specs. 6. _| Check that all instruments are connected to the purge air system. Check that there is an audible alarm on the purge air system in case of Jost air pressure. Emergency power shutdown at driller’s console. Regularly tested and checked. 9. | Weight indicator in good shape & working properly. Functioning | correctly, compatible units. 10._| Mechanical level device, chart recorder. 11. | Mud instruments in good working order: = plt-o-graph = barrel-o-graph - gas detector -___ flow-show 12. |Tntercom system — monkey board, mud plant, pump area 13. | What type of communication between driller and drill floor? Is this adequate? 14. | What type of communication Is avallabie between monkey board and driller? Is this adequate? 15. | Is ESD button properly marked, inclusive equipment which it shuts down? 16. | Ate all switches, controls and alarms properly labelled?_13 7 Main mud pump isolator switches are to be clearly labelled and functioning 18. Pit level indicator, flow-show working 19. Check trip tank system. Calibrate recording chart range and mechanical float indicator system. 1,3-3. Iron roughneck IR & Pipe spinner PS (if applicable) Tron Roughneck - Gauges calibrated? - Tested to m/up and break = All jaws and spare inserts available = General operation / functioning =__Check condition of hoses, operating devices ‘Check condition and proper installation of IR and PS. Operate IR by making up and breaking out of max. allowed size to be handled by IR * See manufacturer's spec ‘Operate the PS with 5" and 3 ¥2” DP. Is Iron roughneck/Power tong relief valve set? Expiry date? 1.3-4. Drill string Components (Tested as per API RP7G) Drill Pipe (3.1/2” Jand DP-pup joints Tool joint and pipe body wear + Shoulder and thread damage - Deformation - Corrosion pits - Coating conditions + Hard facing condition + OD damage and wear of t/joint and pipe body - Plastic coating damaged or lost = Electro Magnetic Inspection (EMI) of pipe body - Magnetic Particle Inspection (MPI) of t/jnt and body - Mill certificate present + No = Each joint to be individually marked, ID no = History record kept Inspection every 6 Month, each well Drill Collars, pony DC's + Shoulder and thread damage - Deformation and corrosion pits - Body damage and wear - Box OD/pin 1D - Bevel width/diameter - Thread profile - Pin stretch/box swell - Body upsets + MPI inspection of thread/connections - Mill certificate present + No + Each joint to be individually marked + Stress relief groove as per API + Cold-rolled threads with anti- galling treatment + History record kept Inspection every 6 Month WP ~_ Shoulder and thread damage14 = Deformation and corrosion pits - Body damage and wear = Box OD/pin ID + Bevel width/diameter - Thread profile - Pin stretch/box swell - Body upsets r=1-1/2 - MPI Inspection of thread/connections = Mill certificate present + No + Each joint to be individually marked + Stress relief groove as per API - Cold-rolled threads with anti- galling treatment + History record kept Inspection every 6 Month Substitutes, subs, etc. = Shoulder and thread damage = Deformation and corrosion pits + Body damage and wear + Box OD/pin ID - Bevel width/diameter + Thread profile + Pin stretch/box swell - Body upsets r=1-1/2 + MPL inspection of thread/connections - Mill certificate present + No + Each joint to be individually marked + Stress relief groove as per API + Cold-rolled threads with anti- galling treatment + History record kept Inspection every 6 Month ally Cock’s, Grey vaive, Circulation Heads Shoulder and thread damage + Deformation and corrosion pits - Body damage and wear + Box OD/pin ID - Bevel width/diameter + Thread profile + Pin stretch/box swell - Body upsets r=1-1/2 + MPI inspection of thread/connections - Mill certificate present + No = Each joint to be individually marked, ID no - Stress relief groove as per API - Cold-rolled threads with anti- galling treatment + History record kept + Pressure tested -__Inspection every 6 Month Swivel + Certificate present - IDNo ~ History record kept - Pressure tested, date Inspection every 6 Month Lifting Subs = Shoulder and thread damage - Deformation and corrosion pits -__Body damage and wear15 = Box OD/pin ID - Bevel width/diameter = Thread profile - Pin stretch/box swell - Body upsets r=1-1/2 - MPI inspection of thread/connections - Mill certificate present + No - Each joint to be individually marked - Stress relief groove as per API + Cold-rolled threads with anti- galling treatment - History record kept Inspection every 6 Month | Fishing Equipment Shoulder and thread damage + Deformation and corrosion pits - Body damage and wear - Box OD/pin ID = Bevel width/diameter - Thread profile - Pin stretch/box swell = Body upsets r=1-1/2 + _ MPI inspection of thread/connections + Mill certificate present + No + Each joint to be individually marked + Stress relief groove as per API - Cold-rolled threads with anti- galling treatment + History record kept - Inspection every 6 Month 1.3-5. Other drilling equipment Check that all tubular, DP, DC’s, subs and fishing tools are on site as, per contract and check that all have been MPI-ed recently, Note the date of the last inspection. Indicate when equipment is new. Pipe racks in good condition Ends pinned & layers chocked. \V-doors ramp & catwalk. Level and in good condition Pipe stops provided Condition of catwalk. End stop fitted. Condition of pipe racks. Level, stops fitted 1.4- MAN RIDING WINCH Check out each air winch installation for proper hook-up with: ~ air supply ~ braking device =_wire guard Function test each winch Load test each winch . Check winch condition (e.g quard plates) Check that the winch is marked with SWL Check certification for man riding Check the wire condition and see if it non-twist. No swivel! Check that there is an automatic spooling feature Check that there is an automatic fall safe brake16 10. [Load test to SW 11, [Airholst line. In good condition, properly spooled with line guide; guarded, anchored. 12. | Are adequate procedures for man riding in place 13. [Are no lifting hooks in use? 14, [ Automatic brakes fitted for man-riding winch? 15. | Cable spooler and drum guard installed? 16. | Check condition of tail chain, swivel and shackle (47. T Free from obstruction in derrick? 1.5- TUBULAR HANDLING 1,5-1, Tubular lifting equipment 1. [Slings & loose lifting tackle - Requirements tests as per = Color coding: ‘A; Board displayed and up to date? B: Gear coded with current color? - Certification, last inspected + Storage of lifting gear - Hooks fitted with safety latches? + Record kept? - Test certificate for mast raising slings and associated equipment - Inspection every 6 Month No hooks allowed for lifting on/off DF (only shackles) 2 [Nyfon webbing slings 3. | Hook block assemblies - Requirements tests = __Hooks fitted with safety latches Elevators, (side door, singie joint) - Certificate present, + ID number + Inspection type and date + Functioning + Latches - Hinge pin condition - MPI inspected Inspection every 6 Month Elevator Links, connector and link adapters Certificate present, + ID number ~ Inspection type and date + MPT inspected -_Inspection every 6 Month Slips, Bushings Manufactory certificate - 1D number + Condition of dies, retainers, handles, hinges + Availability of spare dies - Inspected in conjunction with bushings - Play of bushings - master bushings within tolerance Inspection every 6 Month Spiders + Manufactory certificate + ID number17 = Inspection type and date - Functioning - Latches + Hinge pin condition - MPI inspected + Condition of dies, retainers, hinges ~ Availability of spare dies - Availability of all inserts sizes Inspection every 6 Month 8. | Check all wire rope slings’ condition. Are they all marked with their SWL? 9.) Check strops and shackles for the current colour coding. Check if they are included in the sling register 10. | Check condition of all elevators. Is there wear on the hinges? Are _, original keys used for die retainers? 11, | Check installation and condition of all winches |e. proper anchoring, wire guard, eye, correct installation of bulldog clips, brake rim and band, hook, swivel, safety catch, and air supply hook-up. There must be an air shut-off valve in the supply line close to the winch which is easy accessible. 1.5-2. Tongs Tongs - Manufactory certificate - ID number = Inspection type and date + Functioning + Latches - Hinge pin condition - MPI inspected + Availability of spare dies + Availability of all jaw sizes (inspected etc) + Condition of pins and hinges - Condition of backup posts, inspected and pull tested Inspection every 6 Month Check on tongs’ condition i.e. latch springs, pins in position, wear on 2. hinges, etc. Are they visually inspected daily during operation? 3.__| Check tong lines diam. (16mm min) and condition 4. | Check break-out-and-back-up lines’ diam. (19 mm) condition and length (aim for 90 degree breakout angle between lines). 5.__| Ensure that all the lines are regularly checked for corrosion 6. | Check safe position and safety slings of counter balances 7. | Check condition, certification and colour coding of tong suspension lines. The suspension lines must be included in the sling register. 8. | Check the back-up post for proper attachment to the derrick substructure. i J 9. | Check if the back-up post and lines are included in the weekly/monthly inspection check list. 10, | Tong lines adequately clamped or spliced 11,” | Short ends of safety lines properly bound [12. | Counter balances well hung 13._| Dies. Procedure for changing 14, [NDT inspection of tongs 15. | Tong counter weights adequate secured; all weights inside counter weight buckets, counter weights aliow overhead clearance.18 16. | Back up posts. NDT inspection report? 1.5-3, Slips i. [Check the condition of slips L.e. pins, dogs, split pins, bolts and dies. 2. | Are all slips and safety collars inspected on a daily basis during ‘operation? z 3.__| Slips = sharp dies, pins or keeper installed, handles in good shape 1.6- WIRELINE LOGGING EQUIPMENT 1, [Is the position of the wireline unit such that the logging winch-man can see the drill floor 2. |Is there sufficient lighting for the logging winch man to see the drill floor. 3. | Check that there is @ two-way intercom installed between the unit and the drill floor, certified for use in hazard zone 1. 4. [Check that the logging sheaves have SWL markings. 5. | Check for proper attachment of the lower sheave to a main member of |__| the substructure certified to 10MT. 1.7- WELL CONTROL EQUIPMENT It is recommended that the inspectors familiarise themselves with Shell report EP89-1500 section 3, Well Control Equipment, incl, the relevant appendices before going through this section. For convenience a copy of this section is attached. All equipment and maintenance shall be in accordance with EP 89-1500, July 1989 and NACE standard MR- 01-75 1.7-1. Surface blowout preventers BOP a Check that the BOP stacks are in accordance with the Shell “Pressure control Manual” (EP89-1500, chapter 3.2 & 3.3, attached) and are suitable for well/workover programme 2. BOP general (requirements as per EP 89-1500) Manufactory certificates available + Required rams sizes available in good condition + Fully pressure and function tested & records - Manual closing device, operational, checked - _Kill/choke lines secured - Guy lines installed/available (with turnbuckles) - Hydraulic hoses in good condition/tested/certified + Hoses/BOP's bull plugged when not in use - BOP tools available and in good condition + Work platform available for BOP work + Sufficient spares for BOP's Spare annular preventer rubber hack that there are no alterations are without the written consent (approved) of the manufacturer. Check certification of possible alterations. Check that the ram type preventers are installed the correct way up. ols] Check that all connections, valves, fittings, piping, etc., subject to well pressure, are flanged, clamped or welded and have a minimum working pressure equal to the rated Working Pressure of the preventers. ‘Check that the BOP stacks used have been inspected, shop tested and19 are certified, The period in between checks should not exceed 5 years. BOP handling & Testing system - As per Contract specs = _ Lifting ring lifting points MPI inspected and certified ~ _ Lifting lines and links inspected and of required capacity = Safety/Snubbing lines installed - Hoist system certified - BOP lift sub inspected/certified = Trolley system properly designed/certified/operating ‘Test stump certified &.__| Function run the BOP stack trolley in all directions 9. | Check that there are Suitable and dedicated platforms for working around the BOP, 10. | Check that all manual operated vaives are fitted with hand wheels and _are ready for immediate use. | il, | Check that all ram preventers are fitted with extensions and hand wheel connected, and ready to use. 12, | Check that all pipelines are securely anchored and snubbed across the connections. 13. | Check that the test pump has the correct rating with the correct fitting, according to the BOP’s specs. 14. | Check that there are sufficient and adequate spares on the rig. Rubber parts must be well kept (first in/first out), preferably in air conditioned store room. ie i5._| Check on BOP history, e.g. maintenance, overhaul and test records. 16. "| Review change-out intervals for annular preventer packing element to ensure adequate elasticity. 17. | Check that no alterations have been made to the tensioning equipment without the consent of the manufacturer. a 18, | Check that all test tools, including the casing ram test tools, as specified in the drilling contract, are available and certified. 19._[ Are all hand operated valves easy accessible. 20. | Check that the spear ram piston sizes are adequate to shear the |__| various drill pipe sizes in use. 21, | Perform all pressure tests on the test stump(s) in accordance with EP- 89-1500 Use water for the testing. i 22. | Check that all Chicksans are certified, banded and all standardised to one series type. Recommended is series 1502 (15,000 psi), Banding to show unique identification number, when next pressure test is due, |__| and at what pressure. 23. | Check that Chicksans have safety wires and/or are snubbed and anchored. 24, | Check that the poor boy separator vent line has a diameter of 8” minimum. 25. | Check that all wear bushings for the wellhead systems are on the rig. 26. | Check that there Is a surge bottle connected to the closing of the annular preventer to improve effective BOP control during stripping. 27. | Check that “strip drills” are held to train crew and to evaluate stripping characteristic of the BOP. 28, | Manual closing device, operational checked. 29._| Guy lines installed. i [ 30. | Spare annular preventer rubber. | 31. | Bulld up BOP stack in cellar area (secure to avoid toppling). 32, | Maintenance record of BOP system and rise. 33._| Check BOP system unauthorised or uncertified or uncertified repair. 34. | Weld/inspection report on BOP lifting subs and slings.20 35. Riser inspection report and wall thickness checks. 1.7-2. BOP control system Pressure test the complete BOP operating unit in accordance with the ‘manufacturer's recommendations. Pressure testing is to be performed to its rated working pressure. Hold the test pressures applied for at feast 10 minutes. The test must confirm that all BOP controls are properly connected and do activate the functions indicated on team. ‘Start the air pumps, and then the electric pumps and check for proper operation: ‘Check that there Is @ procedure for calibration and adjusting gauges, regulators and hydraulic pumps. ‘Accumulator Unit = Manufactory certificate ~ Inspection report - Requirements as per EP 2002-1500 = Bottle capacity as per EP 2002-1500 - Fluid levels, low level alarm ~ Operating pressures, low pressure alarms - No handles in neutral = Auto start of pumps + Condition of bladders, date last inspected + Procedure posted for isolating bottles + Redundant functions bull plugged on unit + Blind/Shear rams safety cover - Panel valves + Electric pump - Air pumps ~__Check hoses on damage Check and adjust the nitrogen pre-charge In the accumulator uni Pressure up the accumulator unit to operating pressure using the electric pumps. Records the time it takes to charge the unit, Check, when charging, that the automatic pump shut-off operates properly, Bleed off all pressure in the accumulator unit until the low pressure warning system starts pressuring up again using the air pumps. Records the time it takes to re-charge the unit. Check when bleeding off the pressure that the low pressure warning system is working at 90% of the accumulator working pressure. Check that the BOP panel on the drill floor can be operated without purge air. 10, | Ensure that if @ by-pass function is included, that all BOP control hoses and quick connectors are tested to the full accumulator charge pressure. ii. | Check that specification and hook-up of the trip-and the stripping tanks are in accordance with EP 89-1500. Is there good visual contact between strip tank and choke operator. 12. | BOP controls labelled and operating correctly, Last function tested, Frequency. 13._| Remote control panel properly placed. i 14. | Well kick procedure displayed 15. | Function test Koomey systems. Complete weekly BOP test report (control systems only). 16, | Choke panel, gauges & controls. Function tested, date 17. | Accumulator Remote Panels Check if it is certified21 Check for proper connections Check the date last function tested (both panels) Check Blind/Shear rams safety cover ‘Check Positioning (rig floor + safe area->TP office) 18. ‘Check out hydraulic accumulator unit as per manufacturer recommendations: ~ fluid level - panel valves ~ electric pumps - air pumps = control hoses on damage 20. Calibrate and adjust mainly: = gauges ~ regulators > hydraulic pumps 21. Function test of: - hydraulic accumulator unit pane! ~ driller’s control pane! = remote control panels 25. Remote Contro! Choke Panel ~ Date last function tested - DP and annulus gauges - Pump stroke counters - Choke position indicator = Panel located on rig floor 26. Koomey Unit: = Fluid levels - Operating pressures - No handles in neutral position - Auto start of pumps - Condition of bladders, date last inspected - Procedure posted for isolating bottles - Redundant functions bull plugged on unit -___Blind/shear rams safety cover a Koomey Remote Panel: - Proper connections - date last function tested - __blind/shear rams safety cover - positioning (rig floor and safe area) = DP and annulus gauges -___pump stroke counters 28. DP and annular pressure gauges in good order 29. Check calibration of all choke line pressure gauges? 30. Is hydraulic fluid low level alarm fitted and working? 31. Is low pressure alarm fitted and working on accumulator 32. Is relief valve fitted on BOP control unit? When Is expiry? 1.7-3. Choke manifold, valves, kill and choke lines and valves on the je outlets Kill & Choke lines ~ Certified (pressure rating) and inspected? ~ Manufactory certification? + Each valve individually numbered? Pressure tested, date (low pressure/Smin, high pressure/10min)? + Safety lines fitted (min ¥2" steel wire)? - _H2S resistant?22 > Stainless steel ring with test date and WP & TP? - Visually inspected? + Ultrasonicaily inspected? = Inspection every 2 years? For working pressure ratings of over 13,800 kPa (2000 psi) check that the choke manifold is constructed and the choke and kill line are hooked up in accordance with EP 89-1500 . ‘Check that the choke lines are as straight as practical and anchored to avoid vibration. Flexible kill and choke hoses, longer than 4 m should be supported and anchored as per manufacturer's recommendations. The distance between anchoring points should be less than 4 meters. ‘The remote choke must be operable form a control panel Installed near the Driller’s position. ‘Check that all choke lines and vaives have a minimum size of 3” through bore. Check that valve size and line bore size of BOP stack(s) side-outlets and vaives, choke-lines and choke-manifold are identical | throughout the system. Check that choke manifolds rated as per contract and have hydraulically operated valves upstream of any choke to assist in opening and closing valves quickly, thus minimising gate and seat wear. Check that chokes incorporate a suitable bleeder valve facility to ensure that the pressure can be released prior to removal of the bonnet nuts are not recommenced. Flanged or bonnet clamp connections are preferred. 8. | Flush all valves and chokes with water to ensure that they are not blocked. 9. | Check access to valves and check valves on easy operation and operate them under a pressure of 10,000 kPa (1500 psi), 10. | Pressure test choke manifold, vaives, kill and choke lines and valves on the side outlets with water to the rated working pressure of the ram type preventers or the rated working pressure of the manifold, whichever is the lower. The equipment shall hold the applied test |__| pressure for at least 10 minutes, | 11. | Operate all chokes (automatic) - from the remote panel while circulating through the choke manifold (when doing the mud pumps" testing). | 42. | Check that flexible hoses are resistant to CaBi/CaCl brines. 13._| Choke and kill line wall thickness checks, 14, | Kill/choke lines secured? 15. | Perform selective pressure test of all choke manifold valves (chart |__| recorder). 16. / Check both choke and kill line are adjustable suspended from the stack to avoid bending forces at connections. 1.7-4, Other well control equipment 1. | Check that there are two Kelly cocks for each size of drill pipe, One below the Kelly during drilling and the other on the drill floor, complete with removable handles for easy stabbing and connecting. 2. _| Check if there are subs for connecting the Kelly cock to the DCs In use, 3, | Check that there is a ‘Gray-type’ inside-SOP on site with the appropriate connections for the drill strings in use, 4. | Check the proper operation of the upper Kelly cock, Check that there is a test sub for testing the Kelly and Kelly cocks. 5. Check that there is a 3” rotating type circulating head on site with the23 2 ‘correct bottom Subs for the drill string sizes in use. Pressure test the Kelly and Kelly Stop-cocks to their rated working Pressure with 2 test sub. Hold this pressure for at least 10 minutes. ~ Check that the high pressure mud and cement system is in accordance with ‘Pressure Control Manual’ chapter 3.7. Upper and lower Kelly cocks inspected (date). Flare and bleed off lines anchored, ‘Stripping equipment - Stripping botile installed (as per EP 89-1500) - Pre-charge pressure of bottle = Clear stripping operation instruction available - Stripping tank properly installed - Clear displacement of 5.1/2” & 3.1/2" pipe identified on stripping tank 14, Degasser = Weekly operation test carried out = _No leakage 15. Risers & adapter spools Inspected and certified 1D number present Ring groove condition, protected 16, Well head/BOP test tools - Inspected and certified + ID number present -_ Spare seals available 1.8- OTHER EQUIPMENT 1.8-1. Air compressors Run all air compressors to maximum capacity and set relief valves. Check that the air receivers have a valid certification, including relief valves 8/2015 Check proper operation of air dryers OK 1.8-2. Power generation Check all power generators in accordance with the manufacturer's specifications. OK Run all generators simultaneously to maximum capacity, check for smooth running and clean exhaust fumes. OK Check that fumes do not interfere with working areas and air ducts( supply) OK Are all boards and signs in both English and Arabic? OK Is board available showing location area classification, layout with safety and firefighting equipment and exits? N/A Is a fire plan located outside the area? OK Are “hard hat”, “goggles”, “no smoking” and “ear protection” signs displayed on entrance doors? OK Are fire doors clearly marked? ONLY ONE DOOR Are sufficient fluorescent signs displayed to mark exit paths and walkways? N/A (0. Are fluorescent signs displayed at low level in case of smoke? N/A Are the engines suitable for areas classification it is operating in? YES 12. What firefighting equipment is available? Last checked?24 i3._| What safety equipment is available? When last checked? 14, | Nearest breathing apparatus available? How many? When was it last checked and what is expiry date (5 yearly) 15._ [Ts eyewash station fully equipment? 16. [Is the P.A. system working 0.k.2 17. [Are all switches, controls and alarms properly labelled? 18, | Is H2S detector fitted with alarm? When last tested? 19. | Is flammable gas detector fitted with alarm? When last tested? 20. | Are all valves and lines and tanks clearly marked? 21, | Are relief valves fitted to all air compressors and receivers? What Is the expiry date? 22. | Do all relleve valves have piping to safe area? 23. | Are all moving or rotating parts covered? 24. | Are fixtures inside compressor room explosion proof? 25. | Is emergency cut-out fitted near each engine? When were they last | tested? Are they clearly marked? é 26. | Are spillage’s contained for proper disposal? z 27. | Are all strops, shackles, snatch biocks lifting beams and pad eyes certified and in good condition? What is the expiry date? 28._| Are all steps and ladders in good condition? 29. | Are gratings secure and in good order? 30. [No loose items 31._[ No tripping hazards or obstructions? 32._| Are full size guards fitted around all machinery (CARRIER) 33._| Are all electrical fittings in good visual condition? | 34, | Are all emergency lights working? When last checked? 35.__| Rubber matting around switch gear boards? 18. More checks ‘Check general condition of rig: a: general cleanliness / tidiness bi effective drainage ci paint work Safety signs, boards (BSP standard) Storage of tubular Condition of pipe-racks (level, stops fitted) + Storage of tools and equipment + Protective equipment worn - ai safety boots - br safety glasses + ¢: cover-all - di safety helmet + General lighting - _P/A-system and tig's telephone system working ~ Rig inspection programme up to date? + Emergency shutdown tested, from all different locations - Emergency generator automatically switching on + Function tested alarms + Function tested emergency lighting system + Function tested Fuel Oil shut down’ - Function tested Air Conditioning shut down Function tested Air Vent System shut down BA Equipment + B.A/escape sets sufficient as per contract + Condition & storage of B.A. equipment25 + Date last inspected = Date last air purity check Condition & visibility of wind socks Rig Instrumentation - Monitors ali working + All parameters displayed, calibrated and working as per contract ~ Allin SI-units ~__ Recorder working and able to print required graphs Compressors Safety valves inspected and set correctly, date Pressure vessels: a: Inspected, date bi ID plate fitted Condition, leaks, belts guarded | Air inlet position and as per specs Capacity check, date Run all air compressors to maximum capacities and set relief valves _ ‘Check proper operation of air dyers, Run water treating unit. Note production capacity achieved iF applicable 2. "| Check that ventilation systems are in accordance with ABS regulations 8. | ‘Check that all living quarters facilities are operational: ~ kitchen gears = cold rooms ~ water system ~ laundry ~_heating/air conditioning 9. | Check if battery rooms are according to ABS specifications | 10. / All cranes inspected and certifled and operate in good order c/w load indicators, Check “over hoist” devices on the cranes. ii. | Check if sufficient 220V power supply is available for all Company office equipment 12, | Check that all instruments in the radio room and the Tool pusher’s office are operational. 13. | Check that the forklift is in good condition and operational. Is there a permit system for certified drivers? 14. | Check if there are sufficient spare crane wires 15. | Run water treating unit. Note production capacity achieved If |__| applicable. 16. | Check that jacking system is in good working order. = No legs damaged - suitable stops are available and installed when the rig is jacked up. 17. | Check if portable flood lights are explosion proof and equipped with armoured cable, 18. | Check if all supply hoses have got the correct fittings and colour code, cement bar etc. 19. | Check if mooring lines of sufficient length are available, 20. | Check if out of level alarm is working and permanently switched on. _ 21. ‘Oxy-Propane Cutting set - No acetylene allowed + Check condition of hoses + Flash back arresters fitted? - Check condition of pressure regulators + Storage of bottles (separated, shaded) ~ Caps fitted to all bottles26 22. | Power House + Area clean and tidy - Moving machinery guarded + Silencers fitted to engines + Condition of switch gear - Earthling and bonding, resistance checked + Procedure for working on engines/switch gear - Protective equipment, warning signs - Spark arrestors fitted -__ Emergency shutdown devices. 1.8-4. Fuel Handling, Transfer, storage, Transport i, Clearly marked as fuel storage. Contents labelled. 2,__| Fuel lines in good condition. 3.__| Spillage contained and collected. 4. | Filing equipment free from leaks. 5. | Tanks safely located. 6. | Ventilation adequate. Tanks vented, vents open. 7.__[ Extinguishers provided. 8. | No smoking sings clearly visible. | 3, | Tanks have connection for static grounding line, 10. | Storage off location 11. | Transfer: - Transfer equipment in good condition. - Dead man control nozzie |___|- _Transfer procedures posted and enforced. 12. | Are all boards and signs in both English and Arabic? 13. | Is board available showing location are classification, layout with safety and firefighting equipment and exits? 14, [1s an area fire plan located outside the area? i5._| Are “hard hat” and “ear protection” signs displayed? 16. | Are sufficient florescent signs displayed to mark exit paths and walkways? 17, | Are fluorescent signs displayed at low level in case of smoke? 18._| What firefighting equipment is available?_When was last tested? 19. [Are ail switches, controls and alarms properly labelled 20, [Are all electrical fittings in good visual condition? 21. | Are all emergency lights working? When last checked? 22. | Are all valves and lines clearly marked? 23. [ Are all moving or rotating parts covered? 24, | Are all steps and ladders in good condition 25. | Are gratings secure and in good order? 26. | No tripping hazards or obstructions? 1.9- MUD SYSTEM 1.9-1. HIGH PRESSURE MUD SYSTEM 1.9-1.1. General27 Check that all components have a WP of at least 35,000 kPa (5000 psi) and a test pressure of 51,700 kPa (7,500 psi). 2. [Check that all mud system valves are clearly marked and all dump- valves are locked closed during normal operations. 3. | Check that no threaded connections are used in the high pressure discharge system. Standpipe: Secured, mud hose snubbed at both ends Pressure rating, H2S resistant, welded Safety chains ~ near standplpe, not attached to gooseneck but derrick. 5. | High pressure lines snubbed. in i . 6. [Is board available showing location are classification, layout with safety and firefighting equipment and exits? 7. [1s a fire plan located outside the area? 8. | Are “hard hat” and “ear protection” signs displayed on entrance doors? ‘9. [Are fire doors clearly marked? | 10.) Are sufficient fluorescent signs displayed to mark exit paths and walkways? 11. [Are fluorescent signs dispiayed at low level in case of smoke? 12, | What firefighting equipment is available? When was the last checked? | [13.1 What safety equipment is available? When last checked? 14. [Is eyewash station fully equipped? 15. | Nearest breathing apparatus available? How many? When was the last I checked and what is expiry date (5 yearly)? . 16, [1s the P.A. system working o.k.? 17, | Is the communication with driller satisfactory? 18, "| Are all switches, control and alarms properly labelled? 19. [Is H2S detector fitted with alarm? When last tested? 20. [Is flammable gas detector fitted with alarm? When last tested? [ 21. | Are all high pressure hoses and chicksan lines fitted with safety clamps | and wire? | 22. [Are all valves and line clearly marked? 23. | Are all bolt holes in flanged connections fitted with bolts? 24. | Are all strops, shackles, snatch blocks lifting beams and pad eyes | certified and in good condition? What Is the expiry date? 25. [Are all steps and ladders in good condition? rat [26._| Are gratings secure and in good order? 27. | No loose items? 28, [No tripping hazards or obstructions? _ E 29. | Are all electrical fittings in good visual condition? aa 30, | Are all emergency lights working? When last checked? 31,_| Low pressure relief valve fitted in suction lines? 32._| Are all moving or rotating parts covered? 1.9-1.2. Mud pumps Mud Pumps + Relief vaives: +a: Type and setting +b: Date last tested + Discharge lines sloping down from valve + Pressure gauge + Procedure for work on pumps, isolation device -__Emergency shutdown device28 = Pulsation dampeners pre-charged with Np to correct pressure - Guards fitted. 2. | Check the pumps ‘general condition and check that all pumps” specifications are in accordance with the drilling contract. 3. “T Check that there are sufficient spares and liners of varying sizes suitable for the operations ahead, 4. | Open up the fluid ends and check all wear plates. Check that the valve seats have been maintained recently and note the date. _ 5. | Check that the pulsation dampeners (HP discharge and LP suction) are correctly charged according to the manufacturer's instructions. 6. | Check that the high pressure relief vaives have discharge lines constructed to slope downwards to permit draining after the valve Is lifted and reset. Check that the relief valve have a safety chain across them, Is there @ special workshop testing procedure? Ensure that the relief valves are 2” minimum in size and that the vent lines have the same pressure rating as the relief valve. 9. | Operate the mud pumps with water from the active tanks trough @ manual choke back to tanks, for volumetric and load tests at: 40 SPM for 2 hours 90 SPM for 2 hours Max. *SPM for 4 hours * Recommended max. Speed for continuous operation. As per manufacturer's specifications. Z 10. | Measure intake horsepower with and without charge pumps, Note during each test the total power plant output with auxiliary power consumption, 11. | Check the main bearings for wear as per manufacturer's recommendations. 12._[ Check the drive chains and sprockets for wear. 13. ] Check that the temperature alarm of the piston cooling water is |__| working. 14. | Check that there is a Jow oil pressure alarm which will activate in case of an oil pump fallure or a low olf level. 18. | Check if there are spare fluid ends on site. 16. | Check that the pony rod wells are fitted with protection covers. 17. | Check that the pony rod/piston clamps are kept together as a pair oF prevent damage to the pony rod or piston rod nose. Check that they all have a connecting chain. | 18. [SPM weld/inspection and weil thickness report. 19. | Procedure for work on pumps, isolation device. 20. [Emergency shutdown device. When last tested? 21, | Using the rig test pump, blow off the relief valves. Check calibration, check case of reset. 22._| Check suction/discharge strainer. 23. | Pump relief valves to be fitted upstream of discharge strainers, strainers to be removed and noted on strainer housing. aa 24. | Handrails round elevated working platforms. 25. | Valve handle on pump manifold all secure. 26. | Are piston covers fitted and closed? 1.9-1.3, Other high pressure equipment Flush both mud pump discharge lines with water, Pressure test29 discharge HP mud lines from mud pumps to standpipe manifold and standpipe in increments up to max. Pressure rating using a recorder. Hold max. Pressure for 10 minutes. 2. | Check that the standpipe manifold is firmly secured against the mast, 3. | Check the rotary hoses and snubbing lines and test same to the max. ‘Test pressure and hold for 10 minutes. 4, [Check that there is a spare rotary hose onsite. 5. | Test all high pressure hoses - coflexip and chicksans to the working pressure rating and hold for 10 mins. 6. | Check that all coflexip hoses are suited for corrosive brines, 7. | Hose and lines for circulating in satisfactory condition and snubbed off. 8. | Rotary hose and Kelly spinner hose, in satisfactory condition and snubbed off at stand pipe and swivel. 9. | Check function of the super charger, lines wash facility. 10. | HP piping and connections = No threaded connections allowed at certified pressures > 2000 psi 11. [High Pressure Hoses - Certification available - Pressure tested - ID numbered - Stainless steel ring with test date and WP & TP Visually inspected |+ Ultrasonically inspected ___|+ Safety lines attached (min ¥2") 1.9-2, LOW PRESSURE MUD SYSTEM 1.9-2.1. Mud tank system I. | Check that the number and capacities of active-and reserve tanks, settling tank, sand trap, degreaser tank, pill/slug tank, trip tank, stripping tank and chemical mixing tank are in accordance with the Contractor's data in the drilling contract. 2. _ | Fill at tanks separately with water and check for leaks, especially at the dump valves. 3. | Check if the line diagram provided by the contractor and the one used on the rig are both in accordance with the actual situation. 4. | Check that the active tanks are dimensioned such that a volume change can be accurately monitored. 5. | Check that the mud transfer pumps are in accordance with the drilling contract and the manufacturer's specifications. | Empty the trip tank is increments and calibrate the level indicator and the recording system 7, | Function test all mud guns and shearing devices if applicable. 8. | Check that the poor boy separator set-up is in accordance with EP89- 1500 quide-lines. 9. | Check that settling tank and sand trap both have sloping bottoms and quick acting dump valves. 10. | Check if there is a provision, e.g. sludge pumps, for the contents of the Sand traps, to be fed back to the shale shakers and a by-pass facility to allow fluid to return directly to road tankers. 11.” | Check if there is a provision to bypass the settling tanks and sand- traps to divert fluids back to the mud tanks. 12. [Check that all lines are properly labelled. 43. | Run all agitators for 2 hours. Check for overheating and noise. 14, | Transfer water between tanks. Note flow rate and pump pressure.30 i5._{ Check if the hoppers are in good working order. 16. | Handrails on passageways and stairs, good condition, secure. 17. [ Stairs, non-skid, secured, good condition. 18, | Lighting, adequate and explosion proof. 19. | Moving machinery, properly guarded, (belt quides etc), 20. | Electrical wiring, In accordance with hazardous area classification. 21, | Electrical switch functions clearly marked. 22, | PVT equipment secure and working properly. 23. | PVT equipment function tested, and calibration checked. 24. | Personnel protective, goggles, masks, eye wash, avaliable and used, 25, | Valve accessible, in good condition, handle secure, 26. | Confirm dump valves allow complete draining cleaning of tanks with piped system to waste pills. 27. | Check electrical current on pumps/paddle mixers less than 75% rated current. 28._| Check free operation of all tank valves/dump rates. 29. | Measure and record all tank volumes and determine unit height/volume increase. 7 30. | Is a CO2 firefighting system installed over tanks? When was the last checked? 31._| What firefighting equipment is available? When was the last checked? 32, | What safety equipment is available? What is expiry date? 7 33, | Nearest breathing apparatus available? How many? When was the last checked and what is expiry date (5 yearly)? 34. [Ts eyewash station fully equipped? 35. [Ts the P.A. system working 0.k,? 36. [Is the communication with driller satisfactory? 37. | Are all switches, controls and alarms properly labelled? 38, | Is H2S detector fitted with alarm? When last tested? 39. [Is flammable gas detector fitted with alarm? When last tested? 40._| Are all valves and lines clearly marked? 41, | Are all bolt holes in flanged connections fitted with bolts? 42, [Are all moving or rotating parts covered? 43. | Are all strops, shackles, snatch blocks lifting beams and pad eyes | certified and in good condition? What is the expiry date? 44, | Are all steps and ladders in good condition?. 45. | Are gratings secure and in good order? 46. | No loose items? 7 - 47. | No tripping hazards or obstructions? 48._| Are all electrical fittings in good visual condition? 49, | Are all emergency lights working? When last checked? 50. | Raise/lower the active tank levels in Increments and calibrate level indicators and recording system. 51._| Function test mixing hoppers. 52. | Confirm dump valves allow complete draining of tanks. 53. | Are the mud level indicators calibrated and recording the correct volume? ae | 54. | Pressure test any high pressure mud lines from mud pumps to stand- pipe in increments up to the pressure rating. Record results. 55. [Check that elastomers in tank valves, mud pumps, BOP's and centrifugal pumps are oil/ester resistant and mud compatible. 56. | Check that the sand-trap content can be pumped back down to the mud tanks when required, 57. | To determine the mixing capacity for well control purposes, weight up the existing mud to the highest possible value and determine the31 mixing capacity. This is to be done as soon as mud Is available for mixing and if possible, before commencing operations. 58. Circulate with water through all mud return system back to active tanks 1 and 2, to the satisfaction of the COMPANY REPRESENTATIVE. 33. Raise/lower the active tank levels in increments and calibrate level indicators and recording system. 60. Circulate water from active tank 2, with mud pump 2, through choke manifold, poor boy, possum belly tank, and back to active tank 1, to satisfaction of COMPANY REPRESENTATIVE 61. Function test with water while circulating: + shale shaker + degasser 62. Mixing area Protective equipment available and used Eye wash fountain, working Deluge shower, working Hoppers working Mud shearing device working (jet shear hopper) Checked mixing capacity 1,9-3. Solids removal equipment & Degasser Check that shakers and degasser are in good working order in accordance with the manufacturers spec's. Function test degasser. Check the degasser vent line is not connected to the poor-boy separator vent-line. Check that the mud flow can be equally divided across alll the shale shakers. Check that the shale shakers rubber shock mounts are In good condition and not cracked or swollen. stairs, non-skid, secure handrails, on all passageways, stairs, secure, toe board lighting adequate and explosion proof 6.__[ Spare vibrator motor onsite? 7. _| Warning lights on driller’s console for when shakers are tuned off 8. | Good stock and selection of shaker screens in good condition, 9. _| Shale Shakers -In use, proper hook-up (running right direction) -Screen in good condition -Spare screen in all sizes available (properly monitored), spare parts available -No leakage, easy flow manipulations -General condition Sand traps integrity checked -Header boxes integrity checked 10. | Mud gas separator -Operating, proper hook-up as per EP 89-1500 specs -Length of mud seal -No leakage : 11, [H2S equipment available. 12, | Personal protective gear, goqgles/masks/eyewash. Available & used. 13. | Confirm dump valves allow complete draining cleaning of tanks with piped system to waste pits. 7 14, | Shale shaker area:32 Eyewash station nearby. 15. [Are all emergency lights working? When last checked? 1.9-4, Chemical mixing & handling 1. | Check capacity of the chemical mixing tank and the chemical mixer In accordance with the contract specification. 2. | Check that the mud hoppers and feed pumps are in good condition and in accordance with the contract specification. 3. | Check that the mud system set-up is such that mud can be treated in the active system or a pill or reserve mud can be mixed, whilst not interfering with the mud pump and charging pump operation, 4, | Determine the mixing capacity for well control purposes. Weight up | the existing mud to the highest possible value and determine the mixing capacity as soon as mud is available for mixing. 5. | Check the forklift truck is explosion proof and has a reverse alarm fitted. 6. | Storage of chemicals. Where? 7. | Is the sack room split into areas for storing different chemical types? Are these areas clearly marked in both English and Bahasa Arabic? 8. | Are areas sign-posted with relevant signs? 9. | Pallets of sack material & mud properiy stacked in an orderly fashi |__| (maximum 3 high), | 10, | Personal safety equipment ~ rubber gloves, rubber apron, goggles, dust mask. Available and used as required. ii. | Material Safety Data Sheets (MSDS). Readily avallable, copies with rg medic & tool pusher. 12, |Is a hazardous chemical board displayed, containing type of chemical, hazard and recommended action? 13._[Is an area fire plan located outside the area? a 14. | Are all valves and lines clearly marked? 15. | Are all bolt holes in flanged connections fitted with bolts? 16. | Are all moving or rotating parts covered? 17, | Are all strops, shackles, snatch blocks lifting beams and pad eyes certified and in good condition? What is the expiry date? 18. | Are all steps and ladders in good condition? 18, [Are gratings secure and in good order? 20. | No loose items? [21._| No tripping hazards or obstructions? 22. | Are all electrical fittings in good visual condition? 23, Are all emergency lights working? When last checked? 24, [Is the P.A. system working o.k. 7 25. [Are all switches, controls and alarms properly labelled? 26, | Are separate acid mixing facilities present? 27. | Are hazardous chemicals stored separately and away from non- hazardous chemicals? 1- BRINE SYSTEM i,[ Separate system from mud? 2. | Brine mixing hopper function tested? : 3,__| Tank level indicators calibrated? = 4, | Clearly defined lines and piping?2.4- Drill floor area 33 1,__| Check that there are rubber wipers for cleaning the drill string. 2. | Check HP jet washer to clean the drill floor and the equipment. 3. | Check that three Is a non-skid floor surface around the RT and other critical areas. 4, | Check the first aid Kit, scratcher. 5. | Check the presence of 8.A, last date of inspection. 6. | Zone classification poster In rig floor. = z 7. | Red , yellow and green zone should be identified Z 8. | Check the eye wash. |g. | Check presence fix extinguisher in rig floor. 10. | Check presence of driller cabin to avoid any weather effect on driller performance. 11, | Check the presence of the safety valve key near the driller. 12. | Check the availability of safety slide scape to be used in emergency case. 13._| Check the presence of the required x-over for the sefety valves. Z 14, | Availability to wok rig pump from the mud itself in case of well killing, without having to turn it from rig floor. 15. | Clear vision of the martindiker and the other gauges from driller position. 16. | Check the presence of safety line over the dog house. 17._| Check the presence of wind sock in over dog house. 18._ | Check the kick plate in the handrails of rig floor and v-door gate. 19, | Check that there will be a mud box used. a 20. | Check all lighting spots in rig floor to be explosion proof, and has secondary retention system. 21. | Suitable covers to mouse hole and rotary table if not used. | 22. | Check the certificate for all wire and shackles, safety pins used In rig floor. 23, | Ensure that the flow line has secondary retention system. 24," [Color code board with updated code on rig floor. 25. | Check no hole in the rig floor area to prevent any drop object. 26. | Check all drop objects in rig floor using bapetco check list. 2.1-1. Personal i. | Check the presence of complete ppe for each individual person ( impact gloves , safety boot , coverall_, safety googles , helmet) 2.__ | Presence of Iwcf certificate for key personnel. 3.__[ All rig crew should have adequate experience and training program 4, | Should be aware in using B.A and firefighting system. 5. | Check that the contractor sets up an exposure monitoring programme for the rig crews and together with the mud company implements an information programme concerning health and safety hazards. 2.1-2. Fire protection i, | Check that additional firefighting equipment is positioned on the mud | AFTER R/U tanks and the shaker area (foam, dry powder or carbon dioxide). No water! 2. | No cuts, abrasions. Threads in good condition. OK 3._[ Nozzle on hose operable. OK34 Hose of sufficient length of area of use. OK Fire pumps: Inspected weekly by qualified personnel Starting procedure and inspection schedule labelled on it Are firefighting personnel familiar with operation? Enough fuel for several hours of operation ok No. OK OK Portable/wheeled extinguishers: mounted in designed piaces off the floor sealed and tagged to indicate monthly check written record of inspection schedule ‘manual of inspection procedures available extinguishers in all rig site offices Extinguisher at all camp site locations. ON GOING Fire pumps tested output pressure ~ PST Local/remote start of fire pumps functioned, ‘OK 2d . Electrical earthling | Check that full earthling is verified for all equipment in the rig site. 2.2- ADDITIONAL EQUIPMENT AND DOCUMENTS REQUIREMENTS, 2.2-1. Contractor [2Pcs- Mud balance 2Pcs- Marsh Funnel 2Pcs- Stop Watches 2Pcs- Pressurised Mud balance Contractor HSE Policy plan ‘Stability information booklet and operating manual Equipment / system operations and maintenance manuals | Certificate of fitness Rig classification Contractor Emergency Response Procedure Chemical Handling, SHOC card administration. (SHOC cards to be provided by BSP and Contractor) TADC Drilling Manual, current editions ‘Approved PPE available: Hard hats Safety glasses Safety boots Gloves Full face masks Welders gloves, mask Rubber gloves (acid handling) Rubber skirt Ear plugs, Mufflers Cover-all + Dust masks, 12, Noise level survey (Max noise level in accommodation: 6548) 13, Drawin: general rig layout and layout of safety 14. Drawing of accommodation layout15. [Drawing of Mud System Layout a 16. | Shell lubricants to be used z 17._| Pulsation Dampener 18._| Star-phone for meeting room 19. | Overhead projector c/w screen 20.__| White boards for: DS office, PE office 21. | Sufficient explosion proof, re-chargeable flash light (lamp) 2.2-2. FOR OWINER Set of Drilling related Contract Documents Set of PC, printers (DSV & WSDE ), installed with windows NT, TV, etc. telecoms equipment ‘Telecoms/data line from radio room to DSV office, B.A device should be in the DSV office. Office stationary for DSV’s & NDSV 2.3- ACCOMMODATION 2.3-1, GENERAL 1, [Are boards available showing accommodation layout with safety and | NO firefighting equipment and exits? 2, [Is a board available showing clearly Hazardous Area Classification zone | NO Land Il of each area on location. 3. | Are boards located at strategic locations, showing Emergency NO Procedures? 4, | Are boards available showing the location of first-aid kits? NO 5.__[ Are all boards and signs in both English and Arabic? Yes 6. | Are sufficient fluorescent signs displayed to mark exit paths and NO muster stations? 7.__[ Are fluorescent signs displayed at low level in case of smoke? NO 8, | Are “hard hat”, “no smoking” and “safety boot” signs displayed on exit | NO doors? 9, | Are smoke detectors fitted and smoke hoods placed in each cabin? OK 10._| Are all emergency lights working? When was the last checked? NO 11, [Are enough fire extinguishers available? Which type? When was the | POWDER, last checked? 7 co2 12, | How many breathing apparatus available near accommodation? What | 2 ( 2018) is the expiry date (5 years max)? 13._| Separate garbage storage and collection followed? OK 14, "| Garbage disposal procedure followed? ‘OK 15. | Two VIP rooms available on in the main camp and one in fly camp. Yes 2.3-2. OFFICES 1. ] Check that all office accommodation is in accordance with the contract, | OK Le. dimensions, numbers and equipment. 2. | Check that there are sufficient 220V power is available for all company | OK office equipment, 3.__[ Offices kept clean and free of dust? OK36 4. | Sufficient lighting? ‘OK 5. Sufficient heating/cooling? OK 6. Are ESD button in TP office clearly marked with which equipment it YES. shuts down? 7 E 2.3-3. LIVING QUARTERS 1, | Check that all living quarters are in accordance with the contract. Le. OK , dimensions, numbers and equipment. at Check tidiness, general condition (kept in @ clean and sanitary manner) | OK 3. No insects, (date last sprayed)? 28/4/2016 4, | Sufficient ventilation? ___ [OK [5. Doors operate freely, not blocked? OK 6. No smoking in bed, signs in place? OK a Ladders provided to reach upper bed in good condition? OK 8. Check that there is @ Muslim Prayer mosque. OK 9. Electrical wiring up to standards? OK 10. | Circuit breaker switches are easily identified? OK 11. _| Smoke detector provided?. Date of last function? OK 12. _| Fire extinguisher/hose cabinets provided? OK 13. | Alarms. Which alarm/how installed/audible in ail areas. Date of last 1/2016 function test. 14._| Combustible gas monitoring system checked, date? 1/2016 15, | No flammables or explosives stored inside accommodation? OK |16._| Toilets, showers and drains are clear and odour free? OK 17,_| Are the floors slippery? YES 18. _| No electrical fittings near to shower? YES. 19. | Relief lines fitted to water heaters OK 2.34. kitchen 1.__| Check that there are separate dry food stores and refrigerators for food 2. Check cleanliness and hygiene of kitchen. 3.__| Is there sufficient illumination? z 4. | Emergency lighting in place? [5. — [All electrical appliances properly earthed, wire in good condition? 6. Check dress and appearance of catering staff. 7. Are hard hats and safety boots available for all catering staff? 8.__| Are catering staff wearing proper (safety) shoes while working? 9. Are all food handlers wearing hats? | 10. | Is the food storage area clean and well ventilated? 11. | Check temperature of cold and freezer rooms. 12. _| Check condition of food? (No expired food?) 13. _| Is frozen meat stored separately from frozen vegetables? 14. | Is raw fish/meat stored separately from cooked fish/meat? 15. | Any cockroaches, and or other insects? 16. | Can the freezer stores be opened from the inside? 17. _| Is the ventilation and fume extraction grease free? 18. | Are there Fire extinguisher(s) and fire blankets available? 19. | Floor drain available for effective washing down? 20. | Food covered with foil? 21. | Drinking water last analysed by medical dept.? (date) 22. | Weekly catering safety meetings held?2.3-5, MEDICAL 37 i. Js the medic qualified? no( need lifesaving course) 2.__| Check cleanliness and tidiness of clinic. OK 3.__| Date of last inspection? 29/6/2016 4.| Reports/records up to date? OK 5. | Equipment/medicine up to date? ‘OK 6. | No expired medicine? a ‘OK 7._|1s medical stock checked weekly inclusive expiry date? —__lyes 8. Is a log kept of all medical treatment cases? OK _ 9. | How many qualified first-aid people are on board? MOST OF | RIG CREW. 10. | Where are the stretchers located? Are they In good order? CLINIC , RIG FLOOR, 11. Is a resuscitator with spare oxygen cylinders on site? OK 12. | Check that there is a “no-smoking sign in the sick bay. ‘OK 13. [ Check that the sick bay is not used as a bedroom. ‘OK 2.4- SAFETY EQUIPMENT 2.4-1, GENERAL 1.” T Safety equipment 7 drills Gas sniffer in good condition? oK - Rig equipped for H2S system? oK - Drills carried out / quality: - a: Kick / pit drills ok - bi Fire drills OK - i Drills in use of breathing apparatus bs + d: Stretcher drill OK - e: Muster drill OK - ft Man over board drill bad + __g: Abandon rig drill NO - Camera's working? OK - Electrical earthling of all machinery tested (recorded)? OK - Radio Silence Procedure in place? No 2. | Check that all fixed and portable fire extinguishers, and fire blankets | OK are as specified and properly located. Check if next inspection Date is not overdue. 3._| Function test all fixed firefighting equipment. ON GOING. 4. | Check that safety signs i.e. firefighting plan, escape routes plan, hard | OK hat area, no-smoking, Wear ear protection, etc. are displayed in the relevant areas. ei 5.___| Function test the emergency lighting system. OK 6. | Are eye-wash stations and shower stations clearly marked? OK 7. | Are there portable eye-wash stations near the sack store, and in sick | OK bay? Check that there is a combustible gas monitoring system and that it | OK Works properly 9. | Check that there are Explosion meters. : OK 10. | Check that breathing apparatus is as specified in the drilling contract? _| OK38 11, | Check that the rig safety store has sufficient equipment to repair and] OK recharge all safety equipment on the rig. 12. | Check that portable flood lights are explosion proof and equipped with | YES armoured cable. i3._[ Check drawing of layout firefighting plan. OK 14." | Check number and position of portable radio's designated to 6 RADIOS emergency inc. i5. | Fire blankets available. How many, where? 2, one in main camp and one in L fly camp. [16. | Pneumatic air splints available? 17,_| Stretchers suitable for work in derrick? ‘ok 18. | Resuscitator contains full air cylinder and spare cylinders ‘ok 19. { Emergency procedure posted. (H2S, fire drills, kick drill etc), ok 20._| Protective covers on spare tyres. —_ [No 2.4-2, FIRE FIGHTING EQUIPMENT 1, Date of last fire drille 2, __| Fire procedure displayed? NO, 3." _[ Are all boards and signs in both English & Arabic? Yes 4. | Heat / smoke detectors installed & tested? YES 5.__| Is a dedicated fire plan layout avallable outside each module? NO [6.__| Are plans available with position of all firefighting equipment? OK 7. | Are plans available with position of all breathing apparatus? NO 8. | Date extinguishers last inspected? 4/2016 9. | Condition of extinguishers? check on [ee going 10. | Condition of fire pump/hoses/nozzles? OK | 11. | Date last inspected/tested? 29/6/2016 12. | Function test firefighting systems, ‘OK [13. | Have crews attended fire-fighting courses? YES 14, [General alarm signals working? Yes 15. | Water tight doors indicators working? NO 16. | What is breathing apparatus check frequency? weekly 17. | What is the next due date for professional inspection of breathing 2018 apparatus (5 yearly). 18. | Are dedicated muster stations available for firefighting teams? NO 19. | Are the stations equipped with firefighting suits, B/A sets and other | NO associated equipment? 20. Are boxes with fire hoses sealed with lead stamps? Yes 21, [Are all fire hose boxes clearly marked? YES (22. [When was the last check of firefighting equipment? 4/2016 | 2.4-3. EMERGENCY SHUT DOWN i. | Run emergency generator to check proper operation and function test [OK automatic start up on black up simulation, Function test all general shut down push buttons to simulate a main | AFTER R/U power plant shut down. 3. | Check that the emergency generator system is in accordance with the | OK contract. Locate shut-down buttons (Driller’s position). Function test all general | T.P OFFICE shut-down push buttons.39 Ensure that the emergency power is sufficient to perform all well killing functions. Check battery power log book. 2.4-4, PERSONNEL LIFTS BELTS/BASKETS. Personnel lifts belts/baskets Requirements tests. + Certified, date + Procedure available with radio operator + Inspection every 6 Month 2.5- MISCELLANEOUS 2.5-1, CERTIFICATES Test Certificates for; = Drill strings + Downhole accessories/subs * Lifting equipment such as crown block, travelling block, crane block elevator, swivel Pressure test certificates of BOP sets. High pressure lines Obtain in writing statement from the contractor that the unit conforms with the MODU code ‘Obtain copy of the following documents and certificates: record of independent inspection all lifting equipment certificates (crown & travelling black, crane blocks, elevators, swivel, kelly spinner, iron roughneck etc) BOP stacks and lines test certificate All cranes testing certificate c/w load diagrams Man riding winch certificate, Fork lift truck certificate Certification for firefighting appliances Certification for life saying equipment Operations and safety manuals Employers liability insurance certificate Safety Equipment Certificates 25-2. 19 Equipment Certification and Inspection Dead line anchor certification and inspection records Crown block (2 yearly). Travelling block. (2 yearly) Hook, swivel, spinner, Kelly (1 yearly) Cranes (1 yearly) ‘Sheaves (6 monthly} Shackles (6 monthiy) Swivels and turnbuckles (6 monthly) Pad eyes (6 monthly) Slings (6 monthly) Lifting baskets (6 monthly) Wire ropes and terminations (6 monthly) Drill string and all subs (6 monthly) ifting subs and plugs (6 monthly) Specialised lifting strops like BOP and block hang off etc. (6 monthly) Block line (Once on purchase and record).40 17._| Guide lines (Once on purchase and record). 18. | Anchor wires (Once on purchase and record). 19.” | Anchor chains (Once on purchase and record) 20. | Chains (6 monthly) — 21, [Sensors (6 monthly) 22. | Elevator (6 monthly) 23. | Lifting beams (6 monthly) 2.5-3. PRESSURE VESSELS INSPECTION AND CERTIFICATION i. [Air compressors Inspection and pressure test certificate (2 yearly) 2. | Air receivers (2 yearly) 3._| P/tanks (2 yearly) 4, | Surge tanks (2 yearly) 7 a 5. | BOP control unit (2 yearly) ‘6. | Mud pump discharge line relieve valve (2 yearly) 7.__| Degasser (2 yearly) 2.5-4, MANUALS AND BOOKS i. [Pressure Control Manual for Drilling and Workover Operations, 2. | Workover procedure manual. 3._| Drilling Data Handbook 4, | Drilling Engineering Notebook 5.__| Radio Silence Procedure 6. | ABC Stuck Pipe Manual care 7.__| Emergency telephone numbers posted. When checked and tested. 8. [Rig evacuation procedure 9, | Fire and emergency procedure. 10. | Wells shut-in procedure 11. | BOP test procedure. (12. Permit to work procedure, (43, TH2S gas procedure. 2.6- STORAGE AND OTHER AREAS 2.6-1, GENERAL 1.__| Paint and paint thinner containers covered. [2.” Explosion proof lighting & ventilation provided for paint storage. 3, __| Eye wash and protective equipment. (4, [Flammable liquid stored and labelled properly. _ (5. | Spill prevention equipment provided: curbs, drip pains, sumps etc, How | is pollution prevented? 6. | Overfil._If tank overfs, vihat happens to spil? 7. | Flammable liquids stored properly & labelled. Away from heat, oxygen bottles, oxidising agents. 8. | Wiring & outlets in good order; lighting adequate. 9, | Are all board and signs in both English and Arabic? 10. Are battery banks placed in dedicated rooms? onan 11. | Are all battery in each room filled with same electrolyte? 12, | Is adequate ventilation available by means of natural or forced |__| ventilation with two fans? 13, [is the air intake in the lower part and the air discharge in the upper41 part of the room? [34. [is the exhaust leading to the open air and away from ignition? 15. [Is a drain available in the battery room? 16. | Are all batteries placed on racks? 17. | Do entrance doors have sign “Battery Room’ fitted? 18. | Are acetylene cylinders store upright? 19. | Are empty cylinders stored separately from full cylinder? 20. | Are oxygen and acetylene cylinders kept separate? 21. | Ts colour coding board displayed near bottle storage area? 22. | Are all cylinders properly colour coded? 23. | Is cylinder transport basket certified and marked with SWL and next due date? 24, | Are all cylinders stored away from Sources of ignition and diesel tanks? 25. Are all water tight doors properly marked and have alarms? 26. | Are all emergency exits properly marked and free from obstructions? 27. | Where are first aid boxes located? When were they checked? 28. | Do you consider that the available firefighting equipment, safety equipment and B/A set is sufficient for you rig? 2.6-2. CRANES & FORK LIFTS i Fork Lift + Electrical driven + General condition + Condition of tires + Condition of brakes, hand brake + Fork side stops in place + Protection between driver and load + Fork attachments certified + Forklift certified, date last tested - List of certified drivers displayed = SWL displayed - Seat belt. + First aid kit. Cranes + Requirements tests + General condition + Visual inspect sheaves + Labeled controls, load radius chart posted + Cable condition, date installed, anchoring, certified + Safety devices fitted + a: travel limit device overload alarm : ci reverse alarm + Operated by qualified operator + Crane signals displayed and adhered to Weight indicator calibrated a. On Fast Line b. On Main Block - Sufficient cable on drum with block at ground level with maximum extended boom. + Cranes certified, last date tested - Maximum lift instructions for crane operator posted in crane cabin - Walkie Talkle system working42 = Inspection every 1 year ‘Are crane cabins in tidy state? Are all controls inside crane labelled? Is @ boom stop, anti-two blocking device, limit switch and weight indicator working? What Is expiry date of crane certification? Is sufficient illumination available for crane operations? Is a warning horn available for the crane operator? Is a fire extinguisher fitted inside crane cabin? 2.6-3, WORKSHOPS & STORES Workshops & stores + Tidiness and general organisation + Paint stored in well ventilated store with no other flammable materials + Rubber storage air conditioned - Condition of welding set cabies = Condition of electrical tools (guards, ground wire, dead man switch) - Condition of air tools (guards, etc.) + Protective equipment (goggles, gloves) = Grinding machines (condition of wheel, tool rest, guards) - Miscellaneous tools (quality, storage) _ 2.6-4, FUEL STORAGE Fuel Storage + Storage tanks clearly marked - No leaks = Adequate ventilation = Grounding + clamps for fi - Tanks bounded - Tamper proof fuel meter fitted and calibrated 9 2.7- HEALTH, SAFETY & ENVIRONMENTAL CONCERNS 2.7-1, SAFETY MANAGEMENT Maintenance Management System (preventive) in place? Calibration Management System in place? Rig specific procedures to be written Staff Awareness Matrix and Staff Training. Personnel familiar with above documentation? Personnel safaty booklet issued to all personnel? Safety meeting structure/scheduling, encompasses all personnel Circulation of minutes of meetings. Tool box talks held each shift? ‘Accident reporting: Written guide available? Line responsibility? Report form available Procedure for follow up ii. Familiarity of personnel with their own companies HSE materlal/plan. 12. Procedures * Emergency procedures available + Safety meetings (frequency/quality)43 Work permit system in operation BOP crills and tests Rig inspections ~ action taken? Safe working procedure guide Reference documents available Emergency telephone numbers posted Visitors / Helicopter logbook up to date ‘On-board Safety/Introduction meeting carried out, quality and up to date + _PTW-sheets signed numbered and filed 2.7-2, TRAINING - GENERAL Personnel Competence Matrix - Up to date -__All personnel followed required training 2. | CVof Senior Drilling Personnel: ~ driller - tool pusher ~ night pusher ~ superintendent -_medic : 3.__| Who on the rig site, gives any form of training? 4. | How many of crew members have trained on: general rig safety Use of firefighting equipment | vehicle driving fire prevention First aid. (check certified personnel) alarms explained to everybody records kept of quality of performance review by management 7 | 5.__| Personnel safety training records on site for all personnel. 6, | Have all roustabouts/roughnecks received a safety course on rigging __| and slinging. | 7. | Are all fork lift and crane drivers certified? 8. | Have 30% of personnel onsite undergone a certified firefighting course. | 9. [Have all drivers undergone a defensive driving courses? 10. [Have members of the drilling crew undergone a rig floor safety course. 11._| Check if all personnel have received required training as per contract, 2.7-3. NEW ARRIVALS INTRODUCTION 1, | This to include visitors as well as new employees. | ves 7 2. | To include: site rules emergency alarms and required response who is in charge and who to report to Safety requirements, e.g. hats boots etc, Info on specific hazards, e.g. H2S. Chemicals heat. 3.__[ Are there printed cards giving muster points and site rules. 4. | Are employees made aware of safety policies? 27: PERSONNEL ACCOUNTING ‘System to register all arrivals so that numbers and names of personnel _| on site is known.7-5, COMMUNICATIONS 44 Langage difficultés. Intercom system? iy Radio contracts? 2.7-6, CONTINGENCY / EMERGENCY PLANNING Documented plans available? Familiarity with these? tool pusher radio operator Doctor Others. Is it documented? aly Does it cover: hot work operation at heights vessel entry unusual operations Do all personnel on site understand the PTW system? Permits are not to exceed one shift. sion ler Are permits to force kept in one place, so that they can easily be referred to? Drill reported and reviewed. Are pit/BOP drills recorded? Are fire drills recorded? 2.7-7. PERSONNEL 1B 1S Catering crews: medical check-up ‘Check on numbers and categories of all personnel. Check Curriculum Vitae of senior drilling personnel. Check on training (firefighting, survival and well control certificates) of senior drilling personnel, Check experience, qualifications and job descriptions of senior drilling personnel. Check medical check-up senior drilling personnel and catering personnel, 7.__| Check safety training of all rig personnel. 8. | Who on the rig site, gives any form of training? 9. | Qualified first-aider on each crew. 10, | Current well control certificate. 11. | How are new arrivals introduced to safety procedures? 12. | Are new arrivals taken on a tour around the location and introduced to life saving equipment. aH 13._| Which type of muster procedure exits. 14. [Are alternative muster stations available for all personnel? 2.7-8. FIRST AID Check that first ald equipment is in accordance with the drilling contract. First Aid45 + First-aid kits available and fully stocked, not expired? OK + Location of kits indicated by signs? oK - Stretcher available and means of transport? OK - Resuscitator in good condition? OK - Have crews attended first-aid courses? OK - Log book kept by medic up to date? OK - Eye wash stations identified? OK + Eye wash fluid expiry date? - Emergency showers working, coo! water? OK First aid kits inspected weekly by medic? OK 3. First aid manuals available? OK 4. Burns kit available. How many, where? {NO