PR02-Painting Procedures

- this procedure still not fulfill clause No 9 in GS_MS_COR_811_EN_00 External protection of

structures and equipment (all related attachments )
- this procedure still not fulfill the all requirements of total project specifications and need to be
reviewed again from your side and resubmit again, below samples of that comments which need to
be rectifying, but you should to review all of it again.

Piping Inspection Findings Closure Project for

Suez & Mostorod Depot
Location 1&2

2023

PR02- Painting Procedures

Document Control

Revisio
Prepared by (Juton)

n Issue Date Checked by (ECC) Checked by (TEME)
System Provider
number

0.0 8/6/2023 Name Ehab Yousef Name Adham Gomaa Name:

Sign: Sign: Sign:

1.0 23/6/2023 Eng AbdelSalam Fayed - Name: Adham Gomaa Name:

Juton Tech Support Manager

Sign: Sign: Sign:

Name: Name: Name:

Sign: Sign: Sign:

Name: Name: Name:

Sign: Sign: Sign:

PR02- Painting Procedures Page 1 of 7

 1.0 PURPOSE
This procedure is intended to provide guidance for the painting the pipelines in
TEME terminals in both Mostorod and Suez fulfilling requirements of clause No 9
in GS_MS_COR_811_EN_00 External protection of structures and equipment.

2.0 SCOPE
The purpose of this document is to describe the painting activities including,
surface preparation and paint application according to painting scheme for
project scope described below:

Location Suez Terminal Suez Terminal Suez Terminal Suez Terminal

Pipe Industrial Drainage Fire Fighting Pipe rack / pipe Chaquered plates
Purpose pipeline Pipelines supports

Pipe Type Carbon steel Carbon steel Carbon steel Carbon steel

Paint New Maintenance New / Maintenance New

Application

Location Mostorod Terminal 1&2 Mostorod Terminal 1&3 Suez Terminal

Pipe Purpose All Product pipelines Pipe rack / pipe supports Fire Fighting Pipelines

Pipe Type Carbon Steel Pipes Carbon steel Carbon steel

Paint Application Maintenance Maintenance Maintenance

paint system for maintenance AM5 for pipes and AM1 bis for pipe
rack and supports as per DOC-SPEC-028-R2-GB- or paint
3.0 Coating System: system code TM 01 as per MS COR 811,and need to mention
surface preparation after evaluation old system and need to
know the old system computability with the new system
S/N Product Name Color
chosen Dry Film Thickness

1 Jotamastic 87 Al See below 200

3 Hardtop XP RAL7040 see below 80
Total DFT (µm) 280

paint system for new construction A1 for pipes and A5\A5 bis for pipe rack and supports as
per DOC-SPEC-028-R2-GB- and if use an equivalent system need official letter from
paint manufacturer.

PR02- Painting Procedures Page 2 of 7

 4.0 REFERENCES
GS MS COR 811
GS MS COR 820
DOC-SPEC-028-R2-GB

5.0 RESPONSIBILITIES
ECC staff shall comply to the painting procedures and be mindful of safety
precautions based on MSDS of the paining materials being used
general clause which stated in previous revived procedure and its
6.0 PROCEDURES comments missing.
such as PQT and evaluation for old paint system,...etc,
1. Paint storage

The quantities of paint and thinners required to perform the entire job will be
procured before the work commences

Thinners, solvents, etc. shall be stored in a suitably ventilated fireproofed

building, separate from other painting consumables.

The products will be delivered to site in their original sealed packaging and
stored in such conditions as to avoid their degradation (controlled temperature,
etc.).

2. Surface Preparation for Substrate:

specify the abrasive material and its Certificates

PR02- Painting Procedures Page 3 of 7






 surface preparation method and grade should

be as per as per mentioned in paint system
for new construction and maintenance in all
total specification and as per chosen paint
system TDS
Surface to be prepared to the specified cleanliness grade to minimum Sa 2 1⁄2
(ISO 8501-1) for internal and external

2.1. After blasting and prior to the application of the 1st coat all dust will be
removed completely by blowing down and/or vacuum cleaning. The
maximum allowed amount of dust is Rating No. 1 according to ISO
8502-3.

2.2. During blasting and painting activities keep the following conditions

A. The Relative Humidity will be below 85%.

substrate B. Minimum Substrate Temperature shall at least be 3°C above the Dew
temperature not Point.
exceed 40 as per maximum 4
C. Maximum Substrate Temperature will not exceed 47°C.
DOC-SPEC-028-R2- hours
GB D. Minimum Substrate Temperature is 10oC
should add
E. The period between blasting and painting will not exceed 6 hours.
ambient
temperature as per
same specification 2.3. The following restrictions must be observed
A. Only apply the coating when the substrate temperature is at least 3 °C
(5 °F) above the dew point
B. Do not apply the coating if the substrate is wet or likely to become wet
C. Do not apply the coating if the weather is clearly deteriorating or
unfavorable for application or curing
D. Do not apply the coating in high wind conditions Before application,
test the atmospheric conditions in the vicinity of the substrate for the
dew formation according to ISO 8502-4.
3. Application:

3.1. In all stages preparing and using paints must be performed in

some items accordance with paint manufacturer product data sheet. These relate to
mentioned in mixing ratio, induction time, pot lifetime, recommended nozzle pressure.
previous angle and tip size, etc.
revived
procedure 3.2. Applying stripe coat of the Primer using a brush just after Preparation,
missing. stripe coat must be applied only for all areas difficult to do with spray
and that which are exposed more to corrosion such as welding, bolts

PR02- Painting Procedures Page 4 of 7



 and nuts, small angle connection, corners, valves, hidden parts, small
sheet plates, small beam tips as well as power tooled areas.

3.3. Applying 1st coat primer -Jotamastic 87- using airless spray just after
finish applying stripe coat.

3.4. Touch up Primer to treat holidays or missed areas and areas of low
D.F.T. within the over coating interval of the Primer.

3.5. Rub down the Primer, blow using air, and wash down with high pressure
fresh water if necessary.

3.6. Applying 2nd coat – Hardtop XP- using airless spray just after finish
applying stripe coat.

3.7. All painting activities shall be carried out in compliance with products
technical data sheets and application guides.

3.8. The object shall be dry to handle before handling.

4. Repair Paint System:

4.1. Any damages occurred for the paint system up to the bare metal, shall
should abide be treated and cleaned according to the following procedures:
with GS MS
COR 820 4.2. Areas which are to be repaired shall be thoroughly cleaned and free
clause 11 from grease, oil and other contaminants and the surface shall be dry.
and with
DOC- 4.3. Recommended cleanliness grade is SSPC-Sp10/ ISO 8501-1 Sa 21⁄2.
SPEC-028-
4.4. Remove loose unsound coatings.
R2-GB- Anti
corrosive 4.5. Edges of sound coating around the repair area shall be feathered back
treatment for a smooth transition. If necessary, vacuum blasting equipment shall
clause be used for surface preparation.
Annex 1
paint 4.6. The surrounding area must be protected/covered to avoid spreading of
system overspray to the sound coating during repair application.

4.7. Apply complete repair painting system as per above (chosen)painting

system.

4.8. Power tool cleaning can be applied for minor areas.

Note that:

PR02- Painting Procedures Page 5 of 7

1. All painting activities shall be carried out in compliance with products technical data
sheets and application guides.

2. For storage, transportation, and handling of the paint materials & solvents, MSDS
(Safety data sheet) shall be followed.

3. The object shall be dry to handle before handling.

7.0 Attachments:
Material Datasheets:

• Juton Hardtop

https://drive.google.com/file/d/1Lmf8Zra3wQg1y6lQvalAYY2Rv0Leuypf/view?
usp=drive_link

• Juton Jutamastic 87

https://drive.google.com/file/d/1BkUKzhvO1Kw70VjKSmutKBRRA_-aMu4c/view?
usp=drive_link

Inspection Test Plan

PR02- Painting Procedures Page 6 of 7



 Inspection Test Plan
Checkpoint Method Reference Limits
ISO 11127
Lab Analysis ###
Abrasive ISO 11126
Field Test ASTM D 4940 1000 µS
Oil leakage from
White Rag Method ASTM D 4285 Oil Free
Compressor
Pressure at Nozzle Hyperdermic Needle ### 7 Bar
Airless Pressure Ratio ### ### Min. 1 : 46

Rust Grades Oil and Visually

ISO 8501-1,2 ###
Grease Only for Carbon Steel
Water Break Test
DIN 55 928-4 Oil Free
Fettrot Test
should abide with GS MS COR 820 Appendix 1 and with kick
Preparation Grades Visually
of meeting clause 8 ISO 8501-1,2 ###
should abide Testex
with GS MS COR
Imprint Tape811 Appendix 1 and with kick
ASTM D 4417
Anchor Pattern
of meeting clause 10 40- 90µ
Only for Carbon Steel OR
and TDS
Bresle Test Max. 30 mg/
Salt Contamination IS0 8502-6,9
Only for Carbon Steel m2
Pressure-Sensitive Tape
Dust on the Substrate ISO 8502-3 Rating No. 2
Only for Carbon Steel should tobe
Sling Psychrometer RH < 85% abide withe
criteria in
S.T-D.P.T
Climatic Conditions Thermometer ISO 8502-4 specs
>3oC
Dew Point Calculator S.T< 47oC
Wet Film Thickness Comb Gauge ASTM D 4414 ###
Dry Film Thickness Eddy Current Method SSPC- PA2 ###
Pull Off Test
ISO 4624 As per SPEC.
for Carbon Steel
Bond Strength
Tape Adhesion Test
ASTM D 3359 As per spec.
for Non-Ferrous Surfaces

PR02- Painting Procedures Page 7 of 7