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BA DD 038 07 20 EN Ammoniak Dosing DULCODOS EN
BA DD 038 07 20 EN Ammoniak Dosing DULCODOS EN
EN
Please carefully read these operating instructions before use. · Do not discard.
The operator shall be liable for any damage caused by installation or operating errors.
The latest version of the operating instructions are available on our homepage.
Supplementary information
Read the following supplementary information in its entirety! You
will benefit more from using the operating instructions should you
already know this information.
The following are highlighted separately in the document:
n Enumerated lists
Fig. 1: Please read!
Instructions
Information
Safety information
Safety information is identified by pictograms - see "Safety
Chapter".
Notes for the system operator This document includes notes and quotes from German guidelines
relating to the system operator's scope of responsibility. This infor‐
mation does not discharge the operator from his responsibility as
an operator and is intended only to remind him or make him aware
of specific problem areas. This information does not lay claim to
being complete, nor applicable to every country and every type of
application, nor to being unconditionally up-to-date.
General non-discriminatory approach In order to make it easier to read, this document uses the male
form in grammatical structures but with an implied neutral sense. It
is aimed equally at both men and women. We kindly ask female
readers for their understanding in this simplification of the text.
2
Table of contents
Table of contents
1 List of other applicable documents....................................... 4
2 Type list with performance data............................................ 5
3 About the product.................................................................. 6
4 Safety chapter....................................................................... 7
5 Storage, transport, unpacking............................................. 12
6 Overview of equipment and control elements..................... 14
7 Functional description......................................................... 16
8 Assembly............................................................................ 17
9 Installation........................................................................... 19
9.1 Installation, hydraulic.................................................. 19
9.2 Installation, electrical.................................................. 21
10 Start up............................................................................... 23
10.1 Checking for leak-tightness...................................... 23
10.2 Setting....................................................................... 24
10.3 Functional test with dilution water............................. 25
11 Operation............................................................................ 27
12 Maintenance....................................................................... 33
13 Repair................................................................................. 35
14 Troubleshooting.................................................................. 37
15 Decommissioning and disposal.......................................... 38
15.1 Decommissioning..................................................... 38
15.2 Disposal.................................................................... 38
16 Technical data..................................................................... 40
16.1 Technical data for the complete system................... 40
16.2 Materials and properties of the components............. 42
17 Spare parts and accessories.............................................. 44
17.1 Spare parts............................................................... 44
17.2 Accessories.............................................................. 45
18 Dimensional drawings......................................................... 46
19 Declaration of Conformity for Machinery............................. 48
20 Index................................................................................... 49
3
List of other applicable documents
4
Type list with performance data
5
About the product
6
Safety chapter
4 Safety chapter
Labelling of safety information The following signal words are used in these operating instructions
to denote different levels of danger:
Warning symbols denoting different The following warning symbols are used in these operating instruc‐
types of danger tions to denote different types of danger:
7
Safety chapter
Electrician
Electricians are deemed to be people, who are able to complete
work on electrical systems and recognise and avoid possible haz‐
ards independently based on his/her technical training and experi‐
ence, as well as knowledge of pertinent standards and regulations.
Electricians should be specifically trained for the working environ‐
ment in which the are employed and know the relevant standards
and regulations.
Electricians must comply with the provisions of the applicable stat‐
utory directives on accident prevention.
Instructed personnel
The instructed personnel have been instructed by the operator in a
training session about the tasks allocated to them and potential
hazards with incorrect and improper conduct.
Technical personnel
Technical personnel are deemed to be people, who are able to
complete the tasks allocated to them and recognise and avoid haz‐
ards independently based on his/her technical training and experi‐
ence, as well as knowledge of pertinent regulations.
8
Safety chapter
Safety information
WARNING!
Danger from hazardous substances!
Possible consequence: Fatal or very serious inju‐
ries.
Please ensure when handling hazardous sub‐
stances that you have read the latest safety data
sheets provided by the manufacture of the haz‐
ardous substance. The actions required are
described in the safety data sheet. Check the
safety data sheet regularly and replace, if neces‐
sary, as the hazard potential of a substance can be
re-evaluated at any time based on new findings.
The system operator is responsible for ensuring
that these safety data sheets are available and that
they are kept up to date, as well as for producing
an associated hazard assessment for the worksta‐
tions affected.
WARNING!
Danger of electric shock
Mains voltage may be present inside the pump
housing and the switch cabinet.
– Immediately disconnect the system from the
mains power supply if the pump housing or
switch cabinet has been damaged. Only return
the pump to service after it has been repaired
by authorised personnel.
CAUTION!
Please also observe the operating instructions for
the metering pump and any other units which may
be fitted.
CAUTION!
Do not climb onto the system or parts thereof - the
metering station cannot support the load, could
leak or topple over.
NOTICE!
Warning of illegal operation
Observe the regulations that apply where the
device is installed.
Potential danger from the system The following dangers could arise if incorrectly operated or mis‐
used:
Water pollution and damage to health
n Water pollution and damage to health due to escaping liquids.
n Damage to health from the inhalation of ammonia vapours.
n Dangerous reactions due to contact with other chemicals.
9
Safety chapter
Information in the event of an emer‐ Turn the Emergency Stop switch to “0” in the event of an emer‐
gency gency or if liquid escapes from the system during pumping.
Refer to the material safety data sheet for ammonia water supplied
by the chemical supplier in the event of any accidents with
ammonia water.
If ammonia water escapes, evacuate the room, put on protective
equipment, seal the leak and, if necessary, collect the escaped sol‐
ution and dispose of!
Health hazards Refer to the material safety data sheet for ammonia water provided
by the chemical supplier.
First aid instructions Refer to the material safety data sheet for ammonia water provided
by the chemical supplier.
Note for the system operator Keywords when searching for the necessary regulations:
n Ammonia water systems
n Ammonia water
n Storage
n Hazardous substances
n Personal protective equipment
n Water protection
n Air protection
n ...
The “GESTIS Substance Database” published by the IFA Institute
for Occupational Health and Safety of the German Social Accident
Insurance provides valuable information.
Emissions Direct contact with ammonia water may occur when changing over
the supply drum and during maintenance work. Observe the
instructions.
Emissions of ammonia gas are not expected due to the gas-tight
design of the storage tanks and the downstream exhaust air
adsorber. This is the case providing the adsorber is regularly
changed.
10
Safety chapter
Sound pressure level Sound pressure level LpA < 70 dB according to EN 3746
Protective equipment The system is provided with the following protection equipment,
which prevents large quantities of ammonia from escaping, or the
resulting ignition of an ammonia water-air mixture:
n The level switch in the metering vessel prevents overflowing.
n The system is designed so that the transfer from the storage
tank to the metering vessel is via a vapour recovery line.
n The aeration and venting of the system is through an active
carbon filter, which absorbs the escaping ammonia gas.
n The lid of the dosing tank protects the user from ammonia gas.
It needs to be secured by a seal when operating with ammonia.
n The level switches in the metering vessel and in the dosing
tank are designed to be explosion-proof and intrinsically safe “i”
with an appropriate explosion-proof intrinsically safe “i” switch
amplifier.
Further recommendations, the implementation of which is however
outside our area of responsibility:
n Place the dosing tank in a collecting pan.
Warning labels Affix workplace labels in line with the current regulations.
They might look like this in accordance with the German regula‐
tions governing printing of the operating instructions:
11
Storage, transport, unpacking
WARNING!
Only return metering pumps for repair in a cleaned
state and with a flushed liquid end - refer to
"Decommissioning!
Only return metering pumps with a completed
Decontamination Declaration form. The Declara‐
tion of Decontamination constitutes an integral part
of an inspection/repair order. A unit can only be
inspected or repaired when a Declaration of
Decontamination Form is submitted that has been
completed correctly and in full by an authorised
and qualified person on behalf of the pump oper‐
ator.
The "Declaration of Decontamination” form can be
found at www.prominent.com.
WARNING!
Danger of leakage
The device can be damaged or leak by incorrect or
improper storage or transportation!
– Only store or transport the unit in its original
packaging.
– The packaged device should also only be
stored or transported in accordance with the
stipulated storage conditions.
– The packaged device should be protected from
moisture and the ingress of chemicals.
CAUTION!
Danger of material damage
The device is top-heavy as long as the dosing tank
is empty.
– Bear this in mind when transporting it.
Ambient conditions
Parameter Value
Minimum storage and transport temperature: 0 °C
Maximum storage and transport temperature: +50 °C
12
Storage, transport, unpacking
Parameter Value
Minimum ambient temperature during operation: 0 °C
Maximum ambient temperature during operation*
at up to 15% ammonia water: 35°C
at up to 20% ammonia water: 30°C
at up to 25% ammonia water: 25°C
Max. temperature of the dilution water: 20°C
Maximum air humidity**: 92% relative humidity
13
Overview of equipment and control elements
P_HYD_0011_SW.svg
14
Overview of equipment and control elements
P_HYD_0029_SW
15
Functional description
7 Functional description
The DULCODOS® Ammonia system is used for the gas-tight
transfer and dilution to usual metering concentrations and then
automatic metering into the feed water.
The dosing tank (12) needs to be filled with de-ionised water to
batch a diluted usable ammonia water solution. The transfer pump
(4) semi-automatically fills concentrated ammonia water solution
(max. 25%) from the supply drum (1) into a metering vessel (9). An
appropriate amount of this concentrated solution from this metering
vessel needs to be left in the dosing tank to obtain a final concen‐
tration of between 0.1% ... 2.5%.
The manual stirrer (10) mixes the solution until it is homogeneous.
A chemical vapour lock (adsorber) (7) is fitted on the metering
vessel to prevent ammonia vapours from escaping into the envi‐
ronment.
The metering pump (5) meters the ready-to-use ammonia solution
from the dosing tank at the corresponding point of injection (6).
Metering can be provided on-demand using external control of the
metering pump.
Optional fault indicating relays on the pumps can report faults on a
control panel.
16
Assembly
8 Assembly
Safety information
WARNING!
Warning of hazardous ammonia
Ammonia can escape if the system is not handled
correctly.
– Store and transport the metering system in its
original packaging. Take special precautions to
ensure that the metering system is protected
against mechanical damage
– Select a suitable installation site for the
ammonia water metering system.
WARNING!
Danger of severe eye injuries
Immediately rinse the eyes in the event of
ammonia coming into contact with them.
– Provide an eye shower (with water connection)
directly adjacent to the installation site.
WARNING!
Warning of explosive atmospheres
An explosive air-ammonia mixture can form with
high concentrations of ammonia water – particu‐
larly above 15% w/w – or also at high ambient tem‐
peratures (at over 30 °C above 10% w/w).
– Note the current regulations and technical reg‐
ulations dealing with ammonia and ensure ade‐
quate ventilation.
CAUTION!
Observe the material safety data sheet
Observe the current material safety data sheet for
ammonia water.
Requirements for the installation site The following must be available at the installation site:
n Water connector with eye shower (refer to the material safety
data sheet)
n Water connector for deionised water (dilution water and rinsing
water). Properties - refer to "Technical data" chapter
n Prevent the installation site from unauthorised access.
n Mains connection 230 V / 50 Hz for the system.
n An appropriate exhaust air duct for an exhaust air line from the
chemical vapour lock.
n Recommendation: There needs to be a gas detector fitted
n brick or masonry, leak-tight tray provided on site around the
installation site or a collecting pan with ribs on the inside (on
request).
n A horizontal, level and stable surface must be available for the
installation.
n The system must be secured against possible damage from
people, objects and mobile equipment, such as fork-lifts or
pallet trucks.
17
Assembly
18
Installation
9 Installation
9.1 Installation, hydraulic
WARNING!
Warning of hazardous ammonia solution
Ammonia solution will escape if the metering line
comes off or tears.
– Only fit lines of sufficient strength.
– Note the resistance of the line material.
– Prevent the metering line from coming off
caused by back pressure or tearing. You may
wish to install a relief valve.
WARNING!
Warning of hazardous ammonia solution
Liquid from the application could press back
through the metering pump.
– Use an injection valve or vacuum breaker.
P_HYD_0012_SW
19
Installation
f d 5
1
P_HYD_0033_SW
20
Installation
f d
P_HYD_0013_SW_3
CAUTION!
The pump can start up again after a mains failure
– The operator needs to take appropriate meas‐
ures to rule out hazards that could arise during
this process when integrating the ammonia
metering system into a higher-level system.
21
Installation
Personnel: n Electrician
1. Check whether the mains voltage is switched off!
2. Possibly: Connect a fault signalling alarm.
3. A remote demand can be connected to the metering pump
for metering the diluted ammonia solution into your process -
refer to “Operating instructions for solenoid metering pump
Beta b, BT4b and BT5b" and wiring diagram
"82_05-401_00_05-44".
4. Connect a mains cable from the switch cabinet (terminal strip
X0) to the mains voltage.
P_HYD_0029_SW
22
Start up
10 Start up
Safety information
WARNING!
Hazardous ammonia water may escape
Hazardous ammonia water can escape from it if
the system is not operated correctly.
– Only allow authorised technical personnel to
start up the system!
23
Start up
10.2 Setting
1. Set the master switch on the terminal box to “I”.
2. If there is no voltage: Arrange for an electrical technician to
activate the automatic circuit breakers in the terminal box -
refer to the wiring diagram.
3. Set the “transfer pump” (f) to 100% stroke rate (multifunc‐
tional switch) and - while it is running - to 100% stroke length.
4. Use the stroke length and the stroke rate (multifunctional
switch) to adapt the “metering pump” (d) to the conditions of
your process - see also "Operating instructions for metering
pumps Beta BT4 and BT5".
A
f d
P_HYD_0016_SW
24
Start up
P_HYD_0032_SW
25
Start up
The ammonia water metering system can now be handed over for
operation.
26
Operation
11 Operation
Batching ammonia water solution
WARNING!
Hazardous ammonia water solution may escape
If ammonia water solution is batched without
supervision, ammonia water solution can be
pressed out of the system.
– As batching is done in manual mode, the entire
process must be monitored from start to finish.
WARNING!
Hazardous ammonia vapours may escape.
Ammonia vapours will escape if the lid of the
dosing tank is open.
– The lid of the dosing tank must not and may
not be opened.
– The system must be shut down immediately
should the seal be missing on the lid and the
seal must be replaced by an authorised techni‐
cian.
CAUTION!
Only particle-free commercial ammonia water may
be used for batching.
Personal protective equipment - always refer to the chemical supplier’s latest hazardous sub‐
stance data sheet and the latest regulations and materials safety
data sheets issued by the statutory accident prevention authorities.
27
Operation
Eye protection:
Adequate eye protection must be worn. Wear goggles. Use a protective shield if the face
is also compromised.
Hand protection:
Use safety gloves. The glove material must be sufficiently impermeable and resistant to
the substance used.
Protective clothing:
Depending on the level of risk, wear a sufficiently long apron and boots or an appropriate
protective chemical suit.
Respiratory protection:
Wear respiratory protection in exceptional situations (e.g. in the event of accidental
release of the substance, exceeding of the occupational exposure limit): Gas filter K,
green colour code (Germany). Note the limits on time of wearing!
Use an isolation unit with concentrations above the application limit of filter equipment,
with oxygen contents bellow 17 vol% or in the event of unclear conditions!
A
f d
P_HYD_0016_SW
28
Operation
P_HYD_0030_SW
WARNING!
The dosing tank needs to be filled with dilu‐
tion water to at least halfway – due to the
system’s internal explosion protection.
29
Operation
WARNING!
Note the following to ensure that the
ammonia concentration in the dosing
tank remains below the explosion limit:
– With starting solutions of 25% w/w
ammonia in water:
A maximum of 6 top-ups of the
metering vessel can be added to the
“120 l” dosing tank.
A maximum of 5 top-ups of the
metering vessel can be added to the
“250 l” dosing tank.
This ensures that the maximum per‐
mitted metering solution of 2.5% w/w
is not exceeded. Correspondingly
more top-ups are needed with lower
starting solutions.
8. Open the stopcock (6) – briefly flush the metering vessel with
the dilution water and re-close the stopcock (6).
9. Wait until the metering vessel has emptied and then close
the stopcock (5).
10. Open the stopcock (2) for dilution water and allow as much
water to flow into the dosing tank until the required concen‐
tration has been reached.
WARNING!
Hazardous ammonia water solution may
escape
Overfilling can cause hazardous ammonia
water solution to escape.
– Fill the dosing tank at most up to the top
marking (120 l or 250 l marking)
30
Operation
Tab. 2: **
Dosing tank Dosing tank Metering vessel
Volume, nominal Volume, usable Volume, usable
l l l
130 120 2
250 250 5
Adjusting the capacity The capacity can be adjusted using both the stroke rate (multifunc‐
tional switch) and the stroke length - see the attached "Operating
instructions for solenoid metering pump Beta® BT4 and BT5".
WARNING!
Hazardous ammonia water can escape
Ammonia water can escape if the supply drum is
not handled correctly.
WARNING!
Warning of explosive atmospheres
An explosive air-ammonia mixture can form with
high concentrations of ammonia water – particu‐
larly above 15% w/w – or also at high ambient tem‐
peratures (at over 30 °C above 10% w/w).
– Note the current regulations and technical reg‐
ulations dealing with ammonia and ensure ade‐
quate ventilation.
31
Operation
32
Maintenance
12 Maintenance
Safety information
WARNING!
It is mandatory that you read the safety information
and specifications in the "Storage, Transport and
Unpacking" chapter prior to shipping the pump.
WARNING!
Warning of explosive atmospheres
An explosive air-ammonia mixture can form with
high concentrations of ammonia water – particu‐
larly above 15% w/w – or also at high ambient tem‐
peratures (at over 30 °C above 10% w/w).
– Note the current regulations and technical reg‐
ulations dealing with ammonia and ensure ade‐
quate ventilation.
WARNING!
Hazardous ammonia vapours or ammonia water
may escape
Hazardous ammonia vapours will escape if the
dosing tank or the supply drum need to be opened.
– Wear suitable personal protective equipment -
see below.
Personal protective equipment - always refer to the chemical supplier’s latest hazardous sub‐
stance data sheet and the latest regulations and materials safety
data sheets issued by the statutory accident prevention authorities.
Eye protection:
Adequate eye protection must be worn. Wear goggles. Use a protective shield if the face
is also compromised.
Hand protection:
Use safety gloves. The glove material must be sufficiently impermeable and resistant to
the substance used.
Protective clothing:
Depending on the level of risk, wear a sufficiently long apron and boots or an appropriate
protective chemical suit.
Respiratory protection:
Wear respiratory protection in exceptional situations (e.g. in the event of accidental
release of the substance, exceeding of the occupational exposure limit): Gas filter K,
green colour code (Germany). Note the limits on time of wearing!
Use an isolation unit with concentrations above the application limit of filter equipment,
with oxygen contents bellow 17 vol% or in the event of unclear conditions!
33
Maintenance
Daily inspections
Maintenance work
34
Repair
13 Repair
WARNING!
It is mandatory that you read the safety information
and specifications in the "Storage, Transport and
Unpacking" chapter prior to shipping the pump.
WARNING!
Hazardous ammonia water may escape
Ammonia water may escape when working on the
system.
– Therefore always flush the system first, see
Ä Further information on page 38!
– Wear tightly fitting safety goggles and suitable
safety gloves when working on the system!
– Wear respiratory protection in exceptional sit‐
uations (e.g. in the event of accidental release
of the substance, exceeding of the occupa‐
tional exposure limit): Gas filter K, green colour
code (Germany). Note the limits on time of
wearing!
Use an isolation unit with concentrations above
the application limit of filter equipment, with
oxygen contents bellow 17 vol% or in the event
of unclear conditions!
– Only use the correct, high quality original spare
parts!
– On completion of the work, check the system
for leak-tightness!
WARNING!
Warning of explosive atmospheres
An explosive air-ammonia mixture can form with
high concentrations of ammonia water – particu‐
larly above 15% w/w – or also at high ambient tem‐
peratures (at over 30 °C above 10% w/w).
– Note the current regulations and technical reg‐
ulations dealing with ammonia and ensure ade‐
quate ventilation.
WARNING!
Warning of explosive atmospheres
Only allow an electrical technician qualified in
ATEX explosion protection to carry out tests and
repairs on the level switches and switch amplifiers
used here.
35
Repair
36
Troubleshooting
14 Troubleshooting
WARNING!
It is mandatory that you read the safety information
and specifications in the "Storage, Transport and
Unpacking" chapter prior to shipping the pump.
WARNING!
Hazardous ammonia water may escape
Ammonia water may escape when working on the
system.
– Therefore always flush the system first, see
Ä Further information on page 38!
– Wear tightly fitting safety goggles and suitable
safety gloves when working on the system!
– Wear respiratory protection in exceptional sit‐
uations (e.g. in the event of accidental release
of the substance, exceeding of the occupa‐
tional exposure limit): Gas filter K, green colour
code (Germany). Note the limits on time of
wearing!
Use an isolation unit with concentrations above
the application limit of filter equipment, with
oxygen contents bellow 17 vol% or in the event
of unclear conditions!
– Only use the correct, high quality original spare
parts!
– On completion of the work, check the system
for leak-tightness!
WARNING!
Warning of explosive atmospheres
An explosive air-ammonia mixture can form with
high concentrations of ammonia water – particu‐
larly above 15% w/w – or also at high ambient tem‐
peratures (at over 30 °C above 10% w/w).
– Note the current regulations and technical reg‐
ulations dealing with ammonia and ensure ade‐
quate ventilation.
WARNING!
Warning of explosive atmospheres
Only allow an electrical technician qualified in
ATEX explosion protection to carry out tests and
repairs on the level switches and switch amplifiers
used here.
37
Decommissioning and disposal
WARNING!
Hazardous ammonia water may escape
The ammonia water metering system contains the
remains of ammonia water.
– Flush the system with dilution water - see
"Flushing the system".
– Wear suitable protective equipment - refer to
the chemical supplier’s material safety data
sheet.
Flushing the system 1. Replace an ammonia supply drum with one that is filled with
water.
2. Completely fill the metering vessel with water at least twice
and drain into the dosing tank through the ball valve.
15.2 Disposal
WARNING!
Hazardous ammonia water may escape
The ammonia water metering system contains the
remains of ammonia water.
– Flush the system with dilution water - see
Ä Further information on page 38.
– Correctly dispose of the dilution water.
– Wear tightly fitting safety goggles and suitable
safety gloves!
– Wear respiratory protection in exceptional sit‐
uations (e.g. in the event of accidental release
of the substance, exceeding of the occupa‐
tional exposure limit): Gas filter K, green colour
code (Germany). Note the limits on time of
wearing!
Use an isolation unit with concentrations above
the application limit of filter equipment, with
oxygen contents bellow 17 vol% or in the event
of unclear conditions!
CAUTION!
Warning about non-compliance with disposal regu‐
lations
Non-observation of disposal regulations can lead
to environmental damage or problems with the
authorities.
– Note the pertinent regulations currently appli‐
cable in your country!
38
Decommissioning and disposal
CAUTION!
Warning against incorrect disposal
Incorrect disposal can lead to environmental
damage or problems with the authorities.
– Please also observe the information in the
operating instructions for the metering pumps!
WARNING!
Warning of explosive atmospheres
An explosive air-ammonia mixture can form with
high concentrations of ammonia water – particu‐
larly above 15% w/w – or also at high ambient tem‐
peratures (at over 30 °C above 10% w/w).
– Note the current regulations and technical reg‐
ulations dealing with ammonia and ensure ade‐
quate ventilation.
39
Technical data
16 Technical data
CAUTION!
Warning about operation without reference to the
technical data
Failure to observe the technical data could lead to
problems with the ammonia water metering
system!
– Refer to the technical data on the ammonia
water metering system.
– Observe the information in the operating
instructions for the metering pumps.
40
Technical data
Ambient conditions
Parameter Value
Minimum storage and transport temperature: 0 °C
Maximum storage and transport temperature: +50 °C
Minimum ambient temperature during operation: 0 °C
Maximum ambient temperature during operation*
at up to 15% ammonia water: 35°C
at up to 20% ammonia water: 30°C
at up to 25% ammonia water: 25°C
Max. temperature of the dilution water: 20°C
Maximum air humidity**: 92% relative humidity
Sound pressure level Sound pressure level LpA < 70 dB according to EN 3746
41
Technical data
42
Technical data
Dosing tank, assembled PE dosing tank, gas-tight screw lid, gas-tight PVC manual stirrer,
transparent PVC metering container with drain tap, connectors for
filling line, vapour recovery line, vent and bleed valve, with chem‐
ical vapour lock, dilution water line with stopcock, all connectors
PVC gas-tight, water line connector R 1/2".
Injection valve 1.4571 stainless steel injection valve with support insert for con‐
nection to a plastic line:
n 8 mm - for 130 l system
n 12 mm - for 250 l system
The injection valve is equipped with a 1/2" nipple for fixing to the
point of injection.
43
Spare parts and accessories
44
Spare parts and accessories
17.2 Accessories
Description Order no.
Collecting pan 200 l with design certification and grid on request
Collecting pan 1000 l with design certification and grid on request
45
Dimensional drawings
18 Dimensional drawings
DULCODOS® Ammonia 130 l
CAUTION!
There needs to be 1 metre clearance around the
system for maintenance purposes.
1650
200
860
500
Ø 500
520 230 P_HYD_0014_SW-3
46
Dimensional drawings
2120
200
1100
750
P_HYD_0015_SW-2 Ø 650 230
47
Declaration of Conformity for Machinery
We hereby declare
n ProMinent GmbH
n Im Schuhmachergewann 5 - 11
n D - 69123 Heidelberg, Germany,
hereby declare that the product specified below complies with the
relevant basic health and safety requirements of the EC Directive
on the basis of its functional concept and design and in the version
marketed by us.
48
Index
20 Index
A Injection valve . . . . . . . . . . . . . . . . . . . . . . . . 14, 43
About the product . . . . . . . . . . . . . . . . . . . . . . . . . 6 Installation site . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Installation, electrical . . . . . . . . . . . . . . . . . . . . . . 21
Adjusting the capacity . . . . . . . . . . . . . . . . . . . . . 31 Installation, hydraulic . . . . . . . . . . . . . . . . . . . . . . 19
Ambient conditions . . . . . . . . . . . . . . . . . . . . 12, 41 Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 IP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
B L
Batching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Labelling of safety information . . . . . . . . . . . . . . . . 7
Batching ammonia water solution . . . . . . . . . . . . 27 Leak-tightness . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Level switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
C
Checking for leak-tightness . . . . . . . . . . . . . . . . . 23 M
Chemical vapour lock . . . . . . . . . . . . . . . . . . . . . 14 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Collecting pan . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Manual stirrer . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Control elements . . . . . . . . . . . . . . . . . . . . . . . . . 14 Materials and properties . . . . . . . . . . . . . . . . . . . 42
Metering pump . . . . . . . . . . . . . . . . . . . . . . . . . . 14
D Metering vessel . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Declaration of Conformity . . . . . . . . . . . . . . . . . . 48
Declaration of Decontamination . . . . . . . . . . . . . 12 N
Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . 38 Notes for the system operator . . . . . . . . . . . . . . . . 2
Degree of protection . . . . . . . . . . . . . . . . . . . . . . 41
O
Dimensional drawings . . . . . . . . . . . . . . . . . . . . . 46
On/Off switch . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . 40, 46
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Overview of equipment . . . . . . . . . . . . . . . . . . . . 14
Dosing tank . . . . . . . . . . . . . . . . . . . . . . . . . . 14, 43
Drum adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 P
Performance data . . . . . . . . . . . . . . . . . . . . . . 5, 40
E
Potential danger from this system . . . . . . . . . . . . . 9
Emergency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Protection against contact and moisture . . . . . . . 41
Emergency stop switch . . . . . . . . . . . . . . . . . . . . 14
Protective equipment . . . . . . . . . . . . . . . . . . . . . 11
Emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
EU Declaration of Conformity . . . . . . . . . . . . . . . 48 Q
Qualification of personnel . . . . . . . . . . . . . . . . . . . 8
F
Filling the metering vessel . . . . . . . . . . . . . . . . . . 14 R
First Aid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Flushing the system . . . . . . . . . . . . . . . . . . . . . . 38 Replacing the storage tank . . . . . . . . . . . . . . . . . 31
Functional description . . . . . . . . . . . . . . . . . . . . . 16 Requirements for the installation site . . . . . . . . . . 17
Rinsing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
H
Health hazards . . . . . . . . . . . . . . . . . . . . . . . . . . 10 S
Safety chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
I
Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Sound pressure level . . . . . . . . . . . . . . . . . . . 11, 41
Information in the event of an emergency . . . . . . 10
49
Index
Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Start filling metering vessel . . . . . . . . . . . . . . . . . 14
Start up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Stopcock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Suction assembly . . . . . . . . . . . . . . . . . . . . . . . . 14
Supplementary information . . . . . . . . . . . . . . . . . . 2
Supply drum . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
T
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . 37
Type list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5, 40
V
Vapour recovery line . . . . . . . . . . . . . . . . . . . . . . 14
W
Warning symbol . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
50
51
ProMinent GmbH
Im Schuhmachergewann 5-11
69123 Heidelberg
Germany
Telephone: +49 6221 842-0
Fax: +49 6221 842-419
Email: info@prominent.com
Internet: www.prominent.com
981962, 3, en_GB
© 2019