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A Maturity Assessment Approach For Conceiving Context-Specific Roadmaps in The Industry 4.0 Era
A Maturity Assessment Approach For Conceiving Context-Specific Roadmaps in The Industry 4.0 Era
A Maturity Assessment Approach For Conceiving Context-Specific Roadmaps in The Industry 4.0 Era
a r t i c l e i n f o a b s t r a c t
Article history: The digital transformation of the production sector is setting the scene for a major industrial change.
Received 15 February 2019 The need for supporting companies in this transformation is currently covered by several maturity mod-
Revised 4 April 2019
els, generally operationalized through standardized questionnaires, which provide, as an outcome, an as-
Accepted 5 June 2019
sessment of the current maturity stage and a set of general improvement recommendations according
Available online 19 June 2019
to it. However, to provide companies with a more tangible support, there is a need for more individ-
Keywords: ual approach. In order to deal with this need, this paper proposes, following a design science research
Digital transformation framework, a novel approach based on Problem-Based Learning for structuring the assessment procedure
Industry 4.0 as a dialectic process. This approach aims at facilitating the contextualization of the assessed company
Maturity model and, consequently, the identification of context-specific improvement recommendations. The proposed
Maturity assessment approach, supported by a maturity model used for framing information collected during the assessment
Problem based learning
process, is tested in three industrial cases. Although these have been assessed at the same maturity
stage, different improvement recommendations have been proposed according to contextual factors such
as strategic goals, core processes and key performance indicators.
© 2019 Elsevier Ltd. All rights reserved.
https://doi.org/10.1016/j.arcontrol.2019.06.001
1367-5788/© 2019 Elsevier Ltd. All rights reserved.
166 M. Colli, U. Berger and M. Bockholt et al. / Annual Reviews in Control 48 (2019) 165–177
an indication of the current maturity stage of a company in regards authors to develop the novel approach based on PBL proposed
to the evolution path outlined by the maturity model. However, in and tested in this research. Afterwards, it proposes a review of
order to support companies in their evolution, some of the exist- literature concerning maturity models and their general charac-
ing models also provide, as an outcome of the assessment process, teristics, their application in the digital transformation (or Indus-
a set of general improvement recommendations based on the ma- try 4.0) domain – with a focus on the Acatech maturity model
turity stage of the assessed company but often detached from the (Schuh et al., 2017) - and the PBL model with its core principles
actual company context. However, this prescriptive use of maturity used for facilitating the understanding of contextual factors. The
models requires the ability to adapt to “organization-specific situ- proposed assessment approach, i.e. 360 Digital Maturity Assess-
ational characteristics” (Röglinger, Pöppelbuß, & Becker, 2012) and, ment (360DMA), is then presented. Initially, the maturity model
therefore, to the context, as there could be different maturation used to frame the collected information is described. The assess-
paths (Teo & King, 1997). This is still a critical aspect for the oper- ment procedure, contribution of this paper, is presented after-
ationalization of maturity models (Röglinger et al., 2012), as there wards, and all the related activities described in detail. Eventu-
is a need for conceiving tailored roadmaps consisting of context- ally, the approach is tested in three industrial cases, and the pro-
specific improvement recommendations for guiding the assessed posed improvement recommendations are discussed in relation to
companies in their own digital transformation (Mittal et al., 2018). the maturity stage and the contextual factors that justified them.
This research deals with this literature gap proposing an as- The contribution of the proposed model to the extant body of lit-
sessment approach, meant to be used for the operationalization erature, its supporting function for practitioners, its limitations and
of a digital maturity assessment, which aims at supporting the the need for further research are addressed in the conclusion.
contextualization of its outcome. The objective is to make pos-
sible for the assessing party to adapt improvement recommen-
dations to company-specific needs. This artefact has been devel- 2. Research approach
oped and tested following a design science research framework
(Hevner, March, Park, & Ram, 2004). It consists of a learning ap- In order to propose a model which is applicable and in order to
proach, based on the Problem Based Learning (PBL) model, with be able to evaluate the related benefits, it is usually not enough to
the aim of structuring the digital maturity assessment around a define its content and a structure to frame it, but these have to be
dialectic process with the assessed company. This is meant to fa- tested (Wendler, 2012). Because of that, a design-oriented research
cilitate the understanding of its contextual factors and the tailoring approach fits with the development of maturity models, which can
of the provided improvement recommendations. There are many be designed and tested as artefacts according to the design sci-
learning approaches that can be used for supporting the design of ence research framework proposed by Hevner et al. (2004) and
an artefact such as the one that the researchers intend to propose. Wendler (2012). The validation process is generally carried out
The PBL model has been chosen by the authors as a backbone for through case studies or action research, focusing on qualitative ob-
the proposed approach due to its theoretical anchoring to the prox- servations (Wendler, 2012).
imal zone of development concept (Vygotsky, 1978) and, there- According to that, this research is structured around a design
fore, to the concept of maturity. This argues that maturity pro- science research framework (Hevner et al., 2004) (Fig. 1) and starts
gression is facilitated by learning and collaborative problem solv- by the current business needs from the manufacturing industry,
ing (Harland, 2003). Furthermore, the PBL model fits particularly target user of this research, concerning tangible support for oper-
well in contexts characterized by complex problems “that do not ationally guiding their digital transformation journey. In order to
have a single correct answer” (Hmelo-Silver;, 2004). Through the establish a solid foundation to build on top of for answering busi-
enabling of collaboration, PBL facilitates the identification of the ness needs and to ensure the relevance of the research, a litera-
key elements to be learned in order to develop an effective solu- ture review is performed, identifying the current state of the art
tion to a specific problem (Hmelo-Silver;, 2004) as well as the un- regarding the addressed topic and the related literature gaps. Its
derstanding of the related implications (Schmidt, Rotgans, & Yew, objective is, specifically, to identify the key attributes of the exist-
2011). ing maturity models and, specifically, assessment approaches, their
The contribution of this paper consists, as an extension of use in regards to the digital transformation domain and the cur-
Colli et al. (2018), in bringing up the need for contextualization in rent literature gaps. The proposal of an artefact, consisting of a new
relation to digital maturity assessments and in proposing a novel learning-based assessment approach is following. This is built with
assessment approach to cope with this need. Furthermore, in addi- the aim of providing new ground to address the initial business
tion to the previous research paper, it provides a reference model – needs. Specifically, the proposed assessment approach, key contri-
based on the Acatech maturity model (Schuh et al., 2017), chosen bution of this research, is based on the PBL model and supported
due to its focus on data and connectivity – which relates matu- by a maturity model used to structure the collected information
rity stages and dimensions for mapping the information collected and based on an existing maturity model. The contextualization ca-
during the assessment process as well as a more in-depth descrip- pabilities of the proposed artefact in terms of assessment outcome
tion of the proposed assessment procedure, testing it in three cases (i.e. context-specific improvement recommendations) are eventu-
and discussing its contextualization capabilities and the emerged ally tested in three cases. A digital maturity assessment is per-
key contextual factors. The proposed approach is meant as a learn- formed following the proposed approach and its outcome for the
ing tool, based on PBL, for assisting practitioners in the provision three cases, consisting in improvement recommendations, is com-
of company-specific guidelines as an outcome of a digital maturity pared and discussed in relation to the maturity stage of the cases
assessment, and scholars in their study of the transition across dig- and to the specific contextual factors that have been identified dur-
ital maturity stages in diverse contexts. This leads to the following ing the assessment process. According to the context-aware system
research question: capability validation for a knowledge-based system performed by
Sánchez-Pi, Carbó, and Molina (2012), the contextualization capa-
“How can Problem-Based Learning be used to operationalize
bilities of the proposed assessment approach are considered val-
a digital maturity assessment, leading to context-specific im-
idated if, during the testing of the model in real cases, different
provement recommendations?”
contextual factors (such as the investigation scope or the company
This paper firstly presents the design science research frame- strategic goal) determines the assessment outcome (i.e. improve-
work (Hevner et al., 2004) as the research approach used by the ment recommendations).
M. Colli, U. Berger and M. Bockholt et al. / Annual Reviews in Control 48 (2019) 165–177 167
Fig. 1. Design science research framework (Hevner et al., 2004) applied for this research.
This will be provide a foundation for further research concern- supporting companies in identifying their current maturity stage
ing the refining of the proposed model, addressing its efficiency (i.e. descriptive purpose) and, at a more advanced level, for opera-
(i.e. reducing the need for resources for performing the assess- tionalizing the progression along their evolution path (i.e. prescrip-
ment) and its effectiveness (i.e. making sure that the provided im- tive purpose). By analyzing extant literature in relation to these de-
provement recommendations are not only tailored to the assessed sign principles, Röglinger et al. (2012) identified the need for hav-
company but also supports, in fact, its digital transformation). ing assessment approaches (i.e. assessment or adoption method-
ologies) that make possible to adapt the maturity assessment (i.e.
3. Literature review descriptive level) as well as the related improvement measures (i.e.
prescriptive level) to “organization-specific situational characteris-
3.1. The concept of maturity and its use tics”.
The concept of maturity emerged in the quality management 3.2. Assessing maturity in the digital transformation era
domain in the 1930s (Shewhart, 1931), in order to describe the
development of an entity, from human beings to organizations. A As the current digital transformation towards Industry 4.0 is
large variety of maturity models have been designed since then considered to be an evolutionary journey (Kagermann, Wahlster, &
(Klimko, 2001) and their key characteristic became the ability to Helbig, 2013) across a number of sequential stages characterized by
translate this development path in a structured progression of dif- the cumulative achievement of capabilities, the concept of maturity
ferent maturity stages (Crosby & Free, 1979; Nolan, 1979) built on a is being also translated into this domain. The aim remains to out-
cumulative capabilities perspective (Miller & Roth, 1994) and to de- line the related evolution path, identifying the key characteristics
fine a number of measurement categories to be considered in de- related to its progression in order to provide companies with a tool
scribing this evolution (Crosby & Free, 1979). The aim of a maturity to plan their development. Both researchers, research institutions
model is, according to that, to describe the anticipated, desired or and companies have published several maturity models within
typical evolution path (Becker, Knackstedt, & Pöppelbuß, 2009) in this domain, part of them with a well-defined assessment ap-
a simplified way (Klimko, 2001). In 1979, Crosby and Free (Crosby proach. These have been reviewed by Mittal et al. (2018) and dis-
& Free, 1979), with their quality management process maturity grid, cussed in regards to their applicability in small and medium enter-
provided a tool to systematically measure the current level of ma- prises. Starting from this review, consisting of 15 maturity models,
turity of an entity along its evolution path. In the early 1990s, with the authors selected the nine maturity models presenting either
the advent of the Capability Maturity Model Integration (CMMI) a well-defined assessment approach, either an indication of their
framework, this concept has been translated for the software in- prescriptive outcome (i.e. improvement recommendations). These
dustry and a set of best practices for supporting its evolution have have been mapped using, as comparison criteria, their assessment
been provided (Wendler, 2012). Since then, multiple studies have approaches and prescriptive assessment outcomes (Table 1).
been performed aiming at widening the applicability spectrum of The general aim of these digital maturity models is represented
this concept (Wendler, 2012), in order to support the development by their intention to assess the digital maturity stage of a com-
of further industrial fields. pany (i.e. descriptive purpose) and to recommend, accordingly, im-
However, the use of maturity models for outlining an evo- provement activities in order to guide the company towards the
lution path has been criticized as an oversimplification of real- next maturity stage (i.e. prescriptive purpose). According to what
ity often lacking empirical foundation (De Bruin, Freeze, Kaulka- has been identified for generic business process management ma-
rni, & Rosemann, 2005). One of the key critical elements regard- turity models by Röglinger et al. (2012), there is a lack of ability in
ing this aspect is that these models generally do not consider the adapting the provided improvement recommendations to the spe-
possibility of multiple maturation paths (Teo & King, 1997), but cific contexts. All the reviewed digital maturity models are oper-
provide a generic development receipt. In 2011, Pöppelbuß and ationalized through a questionnaire and are, therefore, meant to
Röglinger (2011) identified a number of general principles for busi- process structured data. Only two models put a focus on providing
ness process management maturity models in order to use them an understanding of the specific company context and operational-
for designing the maturity model (i.e. basic design principles), for ize it by proposing also, in support of data collection, either com-
168 M. Colli, U. Berger and M. Bockholt et al. / Annual Reviews in Control 48 (2019) 165–177
Table 1
Digital maturity assessment approaches review.
pany visits (Schuh et al., 2017) or interviews (Scremin, Armellini, ech model, in accordance with the maturity model needs iden-
Brun, Solar-Pelletier, & Beaudry, 2018) and, therefore, address the tified in extant academic literature, proposes a number of well-
processing of unstructured data. However, one of the two models defined sequential maturity stages built on cumulative capabilities
is not accessible for further investigations (Scremin et al., 2018) (Table 2) (e.g. Crosby & Free, 1979; Miller & Roth, 1994; Nolan,
and the other one (Schuh et al., 2017) is not describing in de- 1979) and a spectrum of dimensions to be considered within the
tail its assessment approach. This is limiting the support, for com- company during the assessment process (Table 3) (e.g. Crosby &
panies and assessment parties, concerning the understanding of Free, 1979). The maturity model satisfies all the basic design prin-
the “organization-specific situational characteristics”, mentioned by ciples for designing a maturity model identified by Pöppelbuß and
Röglinger et al. (2012), needed for connecting the assessment out- Röglinger (2011) by clarifying the application domain, focused on
come to the nature of the assessed company and of its core busi- data and connectivity aspects, by defining the constructs related to
ness processes. This confirms, also within the digital transforma- the maturation process, the maturity levels and the addressed di-
tion domain, the gap identified by Röglinger et al. (2012) for mensions and by clarifying how the maturity model is related to
generic business process management maturity models and sup- these constructs.
ports the argumentation of Mittal et al. (2018) which, in their
critical review concerning maturity models for Industry 4.0, iden- 3.4. Problem-based learning model
tify the need for being able to conceive digital transformation
roadmaps that are tailored to company-specific needs. The PBL model has been introduced within the medical do-
main (Schmidt, 1983) to facilitate the learning process, answering
3.3. The Acatech maturity model the need for contrasting the pre-defined diagnosis based on the
first detected symptoms. According to PBL, every case is unique
The Acatech maturity model (Schuh et al., 2017) has been iden- and has to be addressed based on its specific contextual aspects,
tified, among the reviewed ones, as the only one (i.e. the model through active interaction with the case environment (Savery &
proposed by Scremin et al., 2018, is not accessible for further in- Duffy, 1996). Furthermore, the concept of proximal zone of devel-
vestigations) built for mapping company information consisting opment (Vygotsky, 1978), theoretical foundation of the PBL model
also of unstructured data (i.e. collected from company visits and (Harland, 2003), argues that the development process is enabled
not only through pre-defined questionnaires), and therefore being by the help of more capable peers and operationalized through
able to adapt to different context-specific information. The Acat- learning and collaborative problem solving (Harland, 2003). In fact,
Table 2
Acatech maturity stages (Schuh et al., 2017).
Capabilities Data generation Data transmission Data availability Data correlation and Data analysis to Autonomous data
from assets and across different regarding events interpretation to simulate future driven decision
isolated IT assets connected to support understand causes of scenarios and making and
deployment through IT decision making events and support evaluate their continuous
deployment complex decision occurrence adaptation to the
making probability business
environment changes
M. Colli, U. Berger and M. Bockholt et al. / Annual Reviews in Control 48 (2019) 165–177 169
Table 3
Acatech maturity dimensions (Schuh et al., 2017).
Related aspects Organizational structure, Available assets, tangible and Available IS infrastructure Corporate culture, behavioral
strategy, collaborations physical resources (e.g. where information is aspects, employees mindset
within the company and humans, equipment, provided by people or assets and skills
with external partners, etc. materials) for supporting decision
making
the presence of some kind of tutoring which guides the learn- 2. Basic: digital data are generated (e.g. machines on the produc-
ing process is critical to the effectiveness of the learning process tion floor generate digital data related to their process) col-
(Savery, 2006). lected and handled locally
The PBL core principles (Barge, 2010), necessary for enabling 3. Transparent: data is available across the organization according
this dialectic process and the consequent contextualization capa- to value streams needs (e.g. alert data from the equipment are
bilities, are: collected and transmitted to the service department)
4. Aware: data, structured and transmitted according to recog-
• Problem orientation: problems related to the addressed environ- nized standards, is analyzed to capture valuable information in
ment are the basis for the learning process order to understand the business insights (e.g. proactive activi-
• Project organization: the performed activities represent both the ties identification by crossing error data, product number, ma-
mean through which the problems are addressed and the foun- chine downtime, etc.)
dation for active learning 5. Autonomous: decision making is performed autonomously
• Integration of theory and practice: theories and practical knowl- based on automatically synchronized data, structured and
edge are interrelated in the performed activities transmitted following a universal standard, from the organi-
• Participant direction: the investigated problem is clearly defined zation and its direct customers and suppliers (e.g. logistics
as well as the success criteria scheduling is automatically performed based on production
• Team-based approach: the problem investigation, as well as the state, customer orders and location, traffic condition etc.)
consequent activities, are conducted in groups 6. Integrated: decision making is performed autonomously based
• Collaboration and feedback: collaboration, critique, feedback and on automatically synchronized data from the whole organiza-
reflection are fundamental elements to improve the outcome of tion’s network (e.g. suppliers’ suppliers and customers’ cus-
the performed activities tomers)
Table 4
Reference frame for the maturity assessment.
None No awareness regarding No presence of assets that There is no IT No value is created nor There are no competences
the digital generate digital data infrastructure captured out of data related to data handling
transformation within the organization
Basic There is a willingness Digital processes are in The IT infrastructure is Data is collected and There are competences
towards the digital place and operative as developed in separate available for eventual related to data handling
transformation from assets generate digital modules that address needs and these are involved
the management side data different tasks and when needed
cannot communicate
with each other
Transparent There is a digitalization There are interfaces that The IT infrastructure is not Data is collected and Training and learning
plan from the make possible for who standardised but all the shared according to value activities are proposed to
management side needs it to access data different modules can streams needs facilitate knowledge
and visualize it communicate with each dissemination
other
Aware There is a clear There are tools that make The IT infrastructure is not Data is analyzed to capture Solid partnerships are
digitalization agenda possible to process data fully integrated but is valuable information in established in order to
shared at all correlating and analysing based on a number of order to understand facilitate access to
hierarchical levels it and communicate recognised standards and business insights further knowledge.
with specific results to the user when new modules have Training and learning
objectives to be developed, this is activities are part of the
done accordingly company culture
Autonomous Digital development is There are assets or tools The IT infrastructure is Decisions are performed Both top down and bottom
a well-established that can act based on a single autonomously based on up co-creation culture is
company practice at autonomously according standard and new automatically supported and training
all hierarchical levels to information received modules are developed synchronized data and learning as well as IT
after an analytic process accordingly enabling security are a solid part
interoperability of it
Integrated Digital development is The assets deployed across The IT infrastructure in the Decisions are performed Both top down and bottom
a well-established the supply chain can whole supply chain is autonomously based on up co-creation culture is
practice at all interact together and based on standards that automatically a common practice and
hierarchical levels reconfigure themselves to allows plug and play synchronized data from the IT security culture is
within the whole optimize performance inter-organization the company’s network absorbed by all the
company’s network communication, enabling players along the supply
interoperability chain
with a foundation for contextualizing the digital maturity assess- is coordinated by a mediator that defines the topic to address and
ment that is going to be performed. facilitates the discussion in the available time. The experts from
A definition of scope is then performed, with the aim of clarify- the assessment team question company representatives in 30 min
ing the investigated problem and the related success criteria (e.g. sessions with the aim of obtaining an in-depth understanding of
10% cost reduction through efficiency improvement), identifying a these emerging critical areas and of the reasons why they are crit-
unit of analysis for the learning process (e.g. a production line, a ical for the company. A rapporteur is taking notes in the meantime,
department, a whole factory or a part of the supply chain). This in order to collect the information that emerges from the discus-
step is addressing the participant direction and problem orientation sion. Furthermore, the sessions are recorded in to support the rap-
PBL model core principles (Barge, 2010). A collaborative problem- porteur in processing the notes afterwards.
scoping is operationalized through a presentation, from the com- The following evaluation and solution selection performed by the
pany side, of their current and future strategic focus and develop- whole assessment party, sticking to the team-based approach pro-
ment perspectives and an open discussion, involving all the stake- posed by the PBL model (Barge, 2010), represents the core of the
holders (i.e. cross-organizational) and facilitated by the assessment assessment process. Operationally, it firstly consists of mapping the
team, aiming at highlighting all the emerged key challenges and information collected during the previous step within the defined
limitations concerning them. These are clustered according to the digital maturity model. Collected data – consisting of statements
area of the company they are related to and clusters are eventu- from the interviewed company representatives - are clustered ac-
ally discussed in order to identify the most critical one (or ones), cording to their relationship with the different maturity dimen-
leading to the arbitrary definition of a scope for the assessment sions (e.g. information concerning the IT infrastructure are grouped
process. under the “connectivity” label, according to the definitions pre-
Data collection is then performed, aiming at gathering infor- sented in the maturity model). Afterwards, this data is related, for
mation related to the company within the defined assessment each dimension cluster, to the maturity stages definition accord-
scope. This step is strongly anchored to the PBL model team- ing to Table 4. A maturity stage is then identified for each dimen-
based approach (Barge, 2010) as it involves the whole assessing sion by the assessing team by identifying where the majority of the
team. Through the analysis of information material provided by the statements concerning a dimension are located in terms of digital
company and according to the defined assessment scope, a “self- maturity. Secondly, the statements that are related to lower ma-
assessment” questionnaire consisting of 25 multiple-answer ques- turity stages compared to the majority of the others are consid-
tions addressing the five maturity dimensions is submitted to rel- ered as “key gaps” for the improvement of that specific dimension.
evant stakeholders (e.g. managers of functional areas involved in Thirdly, these “key gaps” are discussed by the assessment team in
the digital transformation within the assessment scope). The goal order to identify eventual causality relations between them. These
of the questionnaire is to identify critical areas in order to further are then related to the contextual aspects emerged during the cre-
focus the assessment process and provide some ground to start a ation of awareness and the definition of scope steps, specific initia-
dialog with the company representatives, and not to provide a col- tives for addressing the key limitations for the company transfor-
lection of data for performing the maturity assessment. Hence, the mation (i.e. improvement recommendations) are formulated. The
proposed answers are not necessarily directly related to the def- assessment team knowledge and experience plays a key role in the
inition of the different maturity levels, but they are still follow- latter part of this evaluation and solution selection step.
ing their progression. One example of a question, related to the Eventually, during a debriefing session and according to the col-
competences dimension, and of its possible answers is: “Are for- laboration and feedback PBL model principle (Barge, 2010), the as-
mal training sessions (presentations and/or workshops) related to the sessment outcome is presented plotted on a spider graph (Figs. 3–
introduction of new technologies existing?” 5) and discussed with the company representatives along with the
identified “key gaps” for the company transformation. Afterwards,
1. No, there is no training regarding new technologies
the recommended short, medium and long-term improvement ac-
2. Yes, there is little training at the point of demand (e.g. the sup-
tivities are recommended through the presentation of project pro-
plier of new production equipment introduces it to the com-
posals from the assessment team side, specifying the reason for
pany internal operators)
the project, a description of the activities and an objective.
3. Yes, there is peer-to-peer training between experts and opera-
The assessment process is intended to be performed iteratively
tors throughout the value chain
in order to be able to adjust the transformation direction, after
4. Yes, we are buying service packages in connection to new tech-
the execution of recommended improvement projects, according to
nologies to receive continuous training in order to stay up-to-
company goals changes and newly available digital technologies.
date
5. Yes, we have formulated a comprehensive strategy for training
5. Model testing
and competence development in regards to new technologies
6. Unknown
The testing of the proposed 360DMA consisted in the applica-
By analyzing the registered answers and isolating the low- tion of the artefact in three diverse industrial cases, in order to
grade, unknown and mismatching ones (i.e. different stakeholders assess their digital maturity and to suggest improvement activities
answer differently), the assessment team identifies the critical as- accordingly. The involved companies are all large Danish manufac-
pects to be discussed vis-à-vis with field experts from the com- turing companies interested in gaining a deeper understanding of
pany. The utility of the self-assessment questionnaire is to provide the Industry 4.0 agenda and in being guided towards the definition
the assessment team with a support for further focusing the in- of a roadmap for approaching the digital transformation. However,
terview process, maximizing its effectiveness by enabling a more these companies all differ in terms of context. From a research
in-depth investigation concerning the critical aspects. An expert in- point of view, the testing process aims at validating the contex-
terview workshop is, therefore, prepared and executed accordingly. tualization capabilities of the proposed approach according to the
The expert interview workshop is performed at the assessed com- validation criteria stated in Section 2. This is done by studying how
pany to facilitate the availability of the needed company represen- the proposed approach is facilitating the identification of company
tatives and it is divided in a number of separate sessions that cover contextual factors - such as strategic goals, key performance in-
the main critical areas (three or four, e.g. IT, logistics, etc.) that dicators or existing criticalities concerning the core business pro-
emerged from the “self-assessment” questionnaire. The interview
172 M. Colli, U. Berger and M. Bockholt et al. / Annual Reviews in Control 48 (2019) 165–177
Fig. 4. Digital maturity stage in relation to the five digital dimensions (case 2). Fig. 5. Digital maturity stage in relation to the five digital dimensions (case 3).
ever, available data from the production site is not analyzed to ob-
tain further business insights for supporting the planning processes ganization, provided by company representatives. At first, the as-
(e.g. to optimize production scheduling and material requirement sessment team provided an overview of the Industry 4.0 agenda
planning). In regards to information sharing, on the customer side, discussing its enabling technologies and implications. Afterwards,
an online portal is in place for digitalizing the ordering process. through the use of the Smart Production Laboratory at Aalborg
However, most of the customers are still using e-mails or faxes, University, a showcase of new technologies applied to specific use
causing the need for time and resources on the company side for cases has been proposed to 16 company representatives (at a man-
manually process customer orders. On the supplier side, an en- agement level). Eventually, the corporate vice president and senior
terprise resource planning (ERP) system is used to interconnect director of the involved business unit presented the company busi-
the company with its partially controlled manufacturing supplier. ness and the strategic goal. This consisted in reducing the ramp-up
However, the scheduling process to provide the supplier with a set time related to the introduction of new products or equipment, as
of orders to manufacture is manually performed, delivered to the the addressed factory has been designed as innovation factory for
production planning office on the supplier side which, after man- the whole company and, nevertheless, has to cope with the same
ually defining an internal production schedule, shares it with the performance targets of the other company plants. Through a round
production floor. The assessment process was finalized by mapping table session, critical points concerning it have been highlighted by
collected information within the maturity model. each one of the 16 managers and discussed during a plenary ses-
The company has been assessed across the transparent maturity sion afterwards. According to them, the pre-assembly department
level (Fig. 4), with key limitations for further transformation con- has been defined as a scope for the assessment process.
cerning the connectivity and the value creation dimensions. These A multiple answer questionnaire has been provided to company
have been identified in the lack of infrastructure for the informa- stakeholders involved in the digital transformation agenda of the
tion sharing on the supplier side and in the need for understand- defined business unit (including the corporate vice president, the
ing how to obtain and capitalize value related to available data project manager for the digitalization agenda, the head of quality,
respectively. According to that and to the need for competitive- two directors and two department managers). Through the anal-
ness increase regarding supply chain responsiveness, an investiga- ysis of questionnaire answers, critical points have been identified
tion regarding the development of an integrated scheduling system in the absence of a defined digital transformation agenda, in the
that has been proposed. This consisted of automating the schedul- lack of data usage and sharing and in the need for a training cul-
ing process, interconnecting the orders database and the company ture. The data collection workshop has been divided into four ses-
ERP system with the related scheduling engine and the supplier’s sions in order to further discuss these topics in the different busi-
production floor. ness areas of the pre-assembly department. Each session consisted
in a 20 min presentation from the responsible of the addressed
5.3. Case three business area followed by a 40 min discussion addressing material
and/or information flow, the process of introducing new projects,
The third case consists of a large manufacturing company based key performance indicators, criticalities and future plans. The main
in Denmark and operating worldwide. The company is produc- critical aspect consists in the lack of innovation agility, a key ele-
ing in multiple plants, located all over the world, consumer-ready ment of the analyzed business unit, due to the rigid and complex
products that are then provided to a number of distributors. The protocol for introducing and running new projects, due to inter-
assessment has been performed in collaboration with a business nal safety reasons. Furthermore, the need for establishing internal
unit in one of the plants located in Denmark. competences for supporting the identification of technology and
The assessment process has been performed by seven interdis- connectivity needs emergeing from the discussion. The assessment
ciplinary experts in the robotics and automation, organizational, IT process was finalized by mapping collected information within the
and manufacturing technology domains. A mediator to manage the maturity model according to the definitions of the different matu-
assessment process and a rapporteur that could focus the atten- rity stages.
tion on data collection has been appointed. It started with a work- The organization has been assessed as fully transparent (Fig. 5)
shop aiming for the creation of awareness related to the digital and governance has been identified as the main driver of the trans-
transformation, provided by the assessment team, and to the or- formation, due to the willingness of the management for support-
174 M. Colli, U. Berger and M. Bockholt et al. / Annual Reviews in Control 48 (2019) 165–177
a protected environment
tory based on agile principles for enabling shorter innovation cy-
Automating production
secondarily, for data
infrastructure (and,
vation methodologies (e.g. design thinking) and providing an envi-
ronment for building the needed internal competences. Following
structuring)
these guidelines, it has been suggested to run pilots regarding, in
particular, data analysis, visualization and sharing.
system
5.4. Model validation
monitoring or automation
and consequent usage for
Non-standardized IT
teria stated in Section 2, the three cases are mapped in regards
safety reasons
supporting it
to the main contextual factors that emerged during the assess-
ment processes and conditioned the direction of the assessment
Key gap
and to the outcome of the assessment process, consisting of the
tasks
critical points defining the digital maturity stage of the company
(here not mapped as the same for all the three cases), the key gap
acting as the root limitation for it and of the improvement recom-
of competences concerning
mendations to deal with it in the company context. The mapped
Non-standardized IT
The three cases have all been assessed at a transparent maturity
infrastructure,
stage. However, due to the emerged contextual factors, different
Critical points
for the three cases and which conditioned the focus of the assess-
processes
ment, different improvement recommendations related to differ-
ent dimensions (i.e. connectivity for case 1 and 2 and governance
for case 3) have been provided as an outcome to all the three
cases. Furthermore, these improvement recommendations are de-
pre-assembly processes in
Supply chain level, planning
mended standardized IT infrastructure represents the root cause
manufacturing processes
(automation of internal
production scheduling
efficiency improvement
Manual labor reduction,
Innovation processes’
equipment
Product cost
6. Discussion
Table 5
Case
an organization. By doing so, it addresses the need identified planning a digital twin workshop in case 2 and getting in touch
by Röglinger et al. (2012) first and by Mittal et al. (2018) af- with specialized consultants in case 3).
terwards (specifically in regards to the current industrial However, some challenges related to the developed 360DMA
digital transformation) for novel maturity assessment ap- emerged during the testing process. It has been pointed out by
proaches which can adapt their outcome to organization-specific the involved companies the need for providing operational indi-
characteristics. cations concerning how to implement the proposed improvement
The enabling of a dialog with the assessed companies has been recommendations (case 2) and for a follow-up meeting at the be-
the key learning element for identifying the contextual factors that ginning of the project execution, when these are operationalized
played a role in defining a tailored digital transformation roadmap by the company (case 3). Furthermore, there is a need for a large
consisting of specific improvement recommendations. The use of team of experts to perform the assessment process, especially for
the PBL model core principles (Barge, 2010) as guidelines for de- translating the collected and mapped data into improvement rec-
veloping an assessment approach helped in structuring a compre- ommendations. For instance, in case 3 governance was the most
hensive learning process, which led to the identification of con- mature dimension. However, the main limitation of maturity in-
textual factors that directly conditioned the provided improvement crease and operational improvement was related to governance as
recommendations. These are the key performance indicators, the well. This shows how the dialectic process helped to identify un-
strategic goals and the scope of the development (and, therefore, expected elements but, at the same time, how this model relies
defined for the assessment process). The identification of the ma- upon a qualitative analysis of the collected information and to the
turity stage for each digital dimension – supported by the related expertise of the assessment team. This is limiting the replicability
reference frame (Table 4) - acted as a tool, for the assessment of the outcome, especially compared to most of the existing digi-
team, to identify and communicate to the assessed company the tal maturity assessment approaches which are based on standard-
main weak points. It is, however, the qualitative data collected dur- ized questionnaires and have a structured measurement approach
ing the interviews – including the information about the identified and corresponding outcomes. In addition to that, the need for a
contextual factors - that made possible for the assessment team qualitative data analysis implies a loss in terms of efficiency of the
to formulate the improvement recommendations to address the assessment process and, together with the need for a large team
weak points. The developed approach, through its dialectic pro- of experts, limits the usability of the 360DMA to large companies
cess, also caused the emerging of a number of unexpected in- only, as the implied resources are, most likely, not be available in
sights that, eventually, shaped – and filtered - the formulation of small and medium enterprises.
these improvement recommendations. Even though all cases have
been assessed across a transparent maturity stage, the insights con- 7. Conclusion
cerning the identified contextual factors and learned through the
enabled dialectic process led to the formulation of different im- This research is addressing the need for contextualization re-
provement recommendations. In particular, these have been for- lated to maturity models in order to guide companies in their evo-
mulated by linking these contextual factors, the assessed digital lution process (Röglinger et al., 2012). Specifically, due to the cur-
maturity stage and the related critical points and key gap led to rent industrial scenario, it focuses on the digital transformation do-
its definition (Table 5) validating, according to the criteria stated main and on the related Industry 4.0 agenda, whose integration is
in Section 2, the contextualization capabilities related to the pro- supported by generic improvement recommendations built on top
posed approach. of information collected through questionnaires (see Section 3.2)
In particular, four key elements emerged as facilitators for this and which are not, therefore, reflecting the uniqueness of individ-
dialectic process. Firstly, the creation of awareness through a tan- ual companies.
gible presentation of solutions from the Industry 4.0 agenda ap- The contribution of this paper consists in answering this need
plied in an industrial environment (i.e. use of the Smart Produc- for assisting diverse companies in their digital transformation ac-
tion Lab at Aalborg University, showcase of a number of industrial cording to their specific contextual factors. This aspect was already
demonstrators) enabled company representatives to openly reflect considered by Schuh et al. (2017) in the Acatech model; how-
on possible application of the presented solutions in their specific ever, it is not clearly stated how to operationally address it dur-
use case. Secondly, the organization of a data collection workshop ing the assessment process, other than by performing company
divided in a number of sessions according to the domains that visits. This research is proposing a novel digital maturity assess-
have to be discussed, but clearly defining a key responsible for ment approach, built on top of the PBL model core principles (see
each session according to the domain of expertise, helped in pre- Section 3.4), which enables the contextualization of the outcome
venting biases related to the company hierarchy. Thirdly, the avail- of the digital maturity assessment (i.e. the improvement recom-
ability of an assessing team that covered a wide spectrum of do- mendations) by addressing it as a learning process. The approach,
mains of expertise enabled the provision of comprehensively well- developed and tested according to a design science research frame-
defined improvement recommendations. Lastly, the institution of work (Hevner et al., 2004), consists in a structured learning pro-
the mediator and the rapporteur roles helped in managing the as- cess based on establishing a dialectic between the assessing team
sessment process by directing questions in order to cover all the and the assessed company. This facilitates the understanding of
critical areas and in collecting data continuously and consistently the contextual factors that condition the evolution of the com-
along it. In general, the assessment activity led the three involved pany, providing a foundation for deriving context-specific improve-
companies to start one or more pilot projects to cover the pro- ment recommendations. Hence, the proposed assessment approach
posed improvement recommendations. The performance of the as- based on PBL, being validated in regards to its contextualization
sessment by an external team and following an approach based capabilities according to the defined criteria, answers the research
on the PBL core principles helped to generate a “situational inter- question as it leads a digital maturity assessment towards the for-
est” (Schmidt et al., 2011) and a sense of urgency that led to the mulation of context-specific improvement recommendations. This
legitimization of management actions towards the digital transfor- procedural steps makes it possible to assist practitioners from dif-
mation facilitating, therefore, the change. Furthermore, the effect ferent organizations in operationalizing the digital transformation
of enabling active learning emerged in the form of an aroused in- and researchers for studying this transition in diverse environ-
terest regarding a more in-depth understanding of the topic (i.e. ments.
176 M. Colli, U. Berger and M. Bockholt et al. / Annual Reviews in Control 48 (2019) 165–177
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lowing a design science research framework, further research the strategic initiative industrie 4.0. Acatech April 2013.
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M. Colli Ph.D. candidate at Aalborg University, Cen- O. Madsen hold a Laurids Andersen professorship at the
ter for Industrial Production, working with the digital Department of Materials and Production Engineering at
transformation of the manufacturing industry in collab- Aalborg University, Denmark, where he is head of the re-
oration with the Manufacturing Academy of Denmark search group on Robotics and Automation. His research
(MADE Digital). With a background in Mechanical En- interest includes flexible robotics, reconfigurable manu-
gineering (Dott.-Ing., Universita’ degli Studi di Bergamo, facturing systems and smart production. Ole Madsen has
Italy) and Manufacturing Technology (M.Sc., Aalborg Uni- more than 100 international publications and has partici-
versity, Denmark), Michele Colli approached the Industry pated in a number of national projects (e.g. IPS, BinPicker,
4.0 agenda in 2016, developing and testing an end-to-end ROBOCUT, CARMEN, MADE) as well as international EU-
cloud-based platform for remote monitoring of automa- funded research projects (e.g. RobVision, Flexpaint, Dock-
tion solutions through the use of the internet of things. laser, Eco2painter, TAPAS, GISA, ACAT, CARLOS).
He is currently investigating, in close collaboration with
multiple Danish companies, drivers and barriers for ad-
dressing the digital transformation process.
C. Møller (born 1962) is full professor at the Center for
Industrial Production (CIP) at the Department of Mate-
U. Berger Mechanical Engineer (Dipl.-Ing., University of rials and Production, Aalborg University, Denmark. His
Stuttgart and Dr.-Ing., University of Bremen). Career steps research interests include topics such as Supply Chain
as Project Manager at the Robert Bosch Group, Stuttgart, Management, Enterprise Information Systems and Busi-
Technical Director at the BIBA Institute and Chief Engi- ness Process Management. Recently he has been engaged
neer at the Institute of Material Science, Bremen. Since in industrial research into Industry 4.0 related topics and
2001 Full Professor (Chair of Automation Technology) at digitalization in close collaboration with Danish indus-
Brandenburg University of Technology. Founder of the In- tries and is currently managing a number of research pro-
novation Center Modern Industry Brandenburg and the grams including a joint AAU initiative on Smart Produc-
German SME Competence Center Industry 4.0 Cottbus. In tion.
2016 appointed as Adjunct Professor at Aalborg University
(Laurits Andersen Professor for Smart Production). Techni-
cal and scientific portfolio in Robotics, Automation Tech-
nology and Industry 4.0. B. Vejrum Wæhrens Professor Brian Vejrum Wæhrens
currently works at the Department of Materials and
Production, Aalborg University. His research domain is
M. Bockholt Environmental Engineer (BSc., University of
related to sustainable manufacturing (competitive and
Applied Science RheinMain) and Master of Science in
green) and with a particular focus to the interaction be-
Global Innovation Management (University of Strathclyde
tween technical and organizational aspects of distributed
in Glasgow, UK). Currently working as a project manager
operations networks. Current research interests are re-
in the field of Circular Economy at Grundfos A/S, Den-
lated to the ongoing digital transformation of produc-
mark and as an industrial PhD Candidate at the University
tion and supply chains, and specifically the link between
of Aalborg. Academic research areas are Circular Economy
emerging technologies, organizational processes & perfor-
and the role of Digitalization as potential key enabler.
mance.