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 JSA
Title UNDERGROUND PIPING & WELDING WORKS

JOB SAFETY ANALYSIS Personal Protective Minimum PPE’s “Safety Helmet, Safety Shoes, Safety Glass (dark & clear glasses),
Equipment Required Long sleeves shirt” & Ready to use/wear working gloves, Face shield, welding mask,
welding gloves, gas mask, rubber gloves, and chemical suit if required

BASIC JOB STEPS POTENTIAL HAZARDS RECOMMENDATIONS

1. 1.1. Entry of unauthorized personnel into 1.1.1. Solid / Physical Barricade the working area
Pre-Commencement Activities excavation area 1.1.2. Placement of warning signs
(Excavation work and permits) 1.1.3. Provide access (ladder / stair) to excavated area

1.2. Personal injury due to lack of training. 1.2.1. All crew shall be trained before mobilizing to site

1.3. Equipment may have a harmful effect 1.3.1. All equipment shall be inspected prior to entrance to site by the
on environment. company and TAL HSE Dept

1.4. Personal injury due to not being 1.4.1. Everyday TBT shall be conducted regarding the daily activities
aware of the activities. 1.4.2. JSA’s Shall be posted at site for safety awareness and reference

1.5. Personal injuries due to usage of unfit 1.5.1. Daily routine checks on equipments.
equipment.

1.6. Heat Stress and Dehydration 1.6.1. Provision of sufficient cool drinking water (include the use of ice)
1.6.2. Provision of shaded rest places
1.6.3. Frequent breaks during extremely hot weather

2. Exposure / Protection of existing U/G services
1.7. Obstacles & Existing Facilities
1.8. Damage equipment due to Poor supervision
2.1. Damage to COMPANY or existing property
2.2. Injuries due to collisions or unstable material
2.3. Unsupported services
2.4. Permit to Work
2.5. Dust Control
1.7.1. Excavation Permit and all required attachments
(Existing Underground Drawings, Temporary
Facilities, and JSA)
1.7.2. The area must be properly barricaded and clearly
posted with warning signs
1.7.3. Existing U/G facilities, if any, should be identified and
marked
1.7.4. Competent Person Excavation checklist required
1.8.1. Close supervision of all work activities at all times
2.1.1. Any defect, incident or near miss shall be reported to
the HSE Manager
2.1.2. U/G services shall be marked on site; and they shall
be barricaded with steel pegs at each side
2.1.3. All workers shall be informed about the locations of
existing facilities, which shall be clearly marked on
site
2.1.4. Any possible protection for existing U/G should be
control
2.2.1. Competent Person Excavation checklist required
2.2.2. All workers shall be made aware of Contingency plan
inside excavation
2.2.3. Audible reversing alarms shall be installed on each
vehicle
2.2.4. Piping work will stop when excavation is in progress
2.2.5. Excavated material shall be stocked at least 1.5-m
away from the edge of the excavation
2.3.1. Existing facilities / structures shall be supported as
per the instructions from competent person, if
required
2.4.1. The required Permits to Work shall be obtained and
kept at work area at all times along with the JSA
2.5.1. Provision of dust masks for workers and ensure
their use
2.5.2. Provide dust mitigation by spreading water
3. Mobilize tools and equipment to worksite 3.1. Back injury (manual handling)
3.2. Traffic and pedestrians
3.3. Overturning of vehicle / Crash injuries
3.4. Slips / Trips / Falls
3.5. Material Falls; Environmental hazard cause by
equipment
(Unloading of Pipes and materials) use of Lifting
equipment (Crane, Boom truck, Fork lift)
3.1.1. Manual handling shall be covered in daily TBT and
be implemented on site
3.2.1. Audible reversing alarms shall be installed on
equipment/vehicles
3.2.2. Pedestrian safety precautions shall be discussed in
daily TBT
3.2.3. All traffic rules and signs should be followed (on site
speed limit is 25-km/h)
3.2.4. Only approved routes shall be used for access to
and egress from the site
3.2.5. The drivers shall be made aware of the approved
routes
3.2.6. Trained banks-men with high-visibility vests shall
accompany the work activities near traffic/roads
3.3.1. All drivers shall have valid driving licenses
3.3.2. The areas where heavy equipment are working shall
be clearly marked on site
3.3.3. Safe access shall be maintained at site for vehicles
and equipment
3.3.4. Use of seatbelts shall be mandatory
3.4.1. Housekeeping shall be discussed in daily TBT and
be implemented on site on a daily basis
Use Approved lifting equipment with daily checklist
(operator’s inspection)
3.5.2. Use softener (protection pad) to protect the sling to
damage from sharp edge materials
3.5.3. Use slings and shackles of the correct SWL for
unloading. Lifting gear to have the current quarterly
colour code displayed
4. Pre-fabrication – Welding & Grinding of Steel Pipes 4.1. Fire and Burns
5. Pre-fabrication - Bonding and Lamination of PVC
Pipe and Fiberglass Pipe
4.2. Environment Hazard
5.1. Environment Hazard
5.2. Health Hazard / Injury to health
4.1.1. Inspected Welding machine (TAL- Equipment
Sticker) including all electrical cables by competent
person
4.1.2. Only Qualified Welder is required to the task
4.1.3. Use all the necessary PPE (Welding Gloves,
welding mask, welding apron) for welding works
4.1.4. No combustible material near the work place
4.1.5. Provide Container for welding butts
4.1.6. Fire blanket, fire extinguisher and a fire watcher if
necessary
4.2.1. Provide container can for all welding rod butts
4.2.2. Only approved equipment to be used
4.2.3. Report to GAMA HSE Department
5.1.1. Required MSDS
5.1.2. Containment of all materials and chemicals as per
MSDS
5.1.3. Storage and provision of chemicals as per MSDS
5.1.4. Only trained or qualified person is allowed for
handling as per MSDS
5.1.5. Report all environmental spill to GAMA HSE
5.2.1. Wear appropriate PPE as per MSDS
5.2.2. Only trained or qualified person is allowed for
handling as per MSDS
5.2.3. Restriction of the area by Barricade
5.2.4. Emergency First aid must be (Site Clinic)
6. Erection and installation of Pipe into excavation use 6.1. Falling materials, Environmental hazard 6.1.1. STARRT meeting to be conducted, form filled in and
of crane displayed at the working location,
6.1.2. Use Approved crane with 3rd party and site inspection
6.1.3. Use softener (protection pad) for slings if necessary to
protect from damage
6.1.4. All rigging/lifting equipment to be inspected and
display current colour code
6.1.5. Only trained riggers to work with the crane, tag lines to
be used to control the load
6.1.7. Report all environmental spills to GAMA HSE
General Instruction:
- Only approved equipment to be used (crane, ,etc)
- No standing under a suspended load

Erection and installation of Pipe into excavation use 6.2. Crane Tilted 6.2.1. STARRT meeting to be conducted, form filled in and
of two (2) Cranes (Tandem Lift) displayed at the working location,
6.2.2. Use Approved cranes with 3rd party and site inspection
6.2.3. Use softener (protection pad) for slings if necessary to
protect from damage
6.2.4. All rigging/lifting equipment to be inspected and
display current colour code
6.2.5. Only trained riggers to work with the crane, tag lines to
be used to control the load
General Instruction:
- Only approved equipment to be used (crane, ,etc)
- No standing under a suspended load
After Field Welding

Piping and Field Joint Coating & Tape wrapping
(Fire Water Line)
6.3. Health Hazard / Injury to health
6.3.1. Wear appropriate PPE as per MSDS
6.3.2. Only trained or qualified person is allowed for handling
as per MSDS
6.3.3. Restriction of the area by Barricade
6.3.4. Available Emergency First aid (Site Clinic)

7. Radiography
8. Hydro-testing (service test)
9. Entrance to the trench to execute the work
10. Demobilization
6.4. Environment Hazard
7.1. Health Injury and environmental Hazards
8.1. Injury cause by high pressure impact
9.1. Access across trenches
10.1. Work completion; Clutter/Rubbish
6.4.1. Provide plastic cellophane to protect the ground
6.4.2. Only approved PPE to be used/wear
6.4.3. Report to GAMA HSE Department
7.1.1. 24 hours notice; Permit must be organized for inter
company concern
7.1.2. Early Preparation is necessary
7.1.3. Only Radiography group is allowed in the vicinity
7.1.4. Work area to be fully barricaded (nylon rope with
yellow and white warning tape), access restricted
authorized personnel only
7.1.5. Sign boards and flashing light must be on site.
7.1.6. Roving-men or a look out-man must be available at
site.
8.1.1. STARRT meeting to be conducted, form filled in and
displayed at the working location,
8.1.2. Calibration of manifold and gauge
8.1.3. Approved connector and coupling
8.1.4. Test package must be available at site
8.1.5. Work area to be fully barricaded (nylon rope with re
and white warning tape), access restricted
authorized personnel only
8.1.6. Sign board required at Job Area
General Instruction:
- No defective tools are allowed
- No fabricated tools are allowed
9.1.1. Provide access roads across the trenches
10.1.1. Workforce shall be alerted about the work
completion
10.2.1. Good housekeeping practice shall be implemented
throughout the day