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DRAWING TRANSMITTAL SHEET

To,
Flovel Energy Pvt. Ltd. Our ref no: MTW-5574
Vatika Mindscapes, Suite 101-A, Tower-B Date 03/12/2021
12/3 Mathura Road, Faridabad - 121003 P.O. No.: Dtd.
Kind Attn. Mr. Ramit Mitra Rev. 1 Dtd 08/12/2021
Dear Sir,
We Are Enclosing Herewith Drawings for 220V/120A SMPS Float Cum Boost Charger with Integral DCDB
for Dak BA HPP (2X15MW+15% COL), Project.
Sr. Drawing No/ Rev Description Title of drawing / Purpose of sending
No. Document No. No. document
Approval Revised Information/
for Final Records
Approval
1. 5574-1-1 General Arrangement Diagram for
(Sheet 1 of 1) 1 220V SMPS Battery Charger with √
Integral DCDB.
2. General Electrical Symbols
0 √

3. 5574-1-2 Single Line Diagram for 220V SMPS


1 √
(Sheet 1 of 1) Battery Charger with Integral DCDB.
4. 5574-1-2 Main Circuit Diagram for 220V SMPS
1 √
(Sheet 1 of 5) Float Cum Boost Charger.
5. 5574-1-2 Main Circuit Diagram for 220V DC
1 √
(Sheet 2 of 5) System.
6. 5574-1-2 Schematic Diagram for Control &
(Sheet 3 of 5) 1 Monitoring Unit for 220V SMPS Float √
Cum Boost Charger.
7. 5574-1-2 Circuit Diagram for 220V DC Outgoing
1 √
(Sheet 4 of 5) Feeders.
8. 5574-1-2 Circuit Diagram for 230V AC Outgoing
1 √
(Sheet 5 of 5) Feeders.
9. 5574-1-3 Bill of Material for 220V/120A SMPS
(3 Sheets) 1 Float Cum Boost Charger with Integral √
DCDB.
10. 5574-1-4 Spare List for 220V/120A SMPS Float
(1 Sheet) 1 Cum Boost Charger with Integral √
DCDB.
11. 5574-1-5 Battery Charger Sizing Calculation.
0 √
(1 Sheet)
Kindly send us one set of above drawings duly approved enable us to start the manufacturing of equipment.
Thanking you,

Yours faithfully,
For, MASS-TECH CONTROLS PVT. LTD.

Bhushan Bharambe

Cc: Jalgaon Office Encl: 1 set drawings


Page 1of 1
Unit                     :  220V/120A SMPS Float Cum Boost Charger  
                                with Integral DCDB Suitable for 220V/300AH Lead  W. O. NO :  5574‐1‐3     
                                Acid SMF VRLA Battery.              
Type                   :  Float Cum Boost CV‐220V/120A DRG NO. :   5574‐1‐2
Client                 :  Flovel Energy Pvt. Ltd. P.O. NO.  :   Dtd.  
Customer         :   Bach Thien Loc Joint Stock Company (Vietnam)                      REV. NO. : 1  Dtd. 08/12/2021
Project              : Dak BA HPP (2X15 MW+15% COL)
SR. Masstech SAP
CODE NO. DESCRIPTION & RATING Rating Quantity Make
NO. Code
FLOAT CUM BOOST CHARGER (120A)
1 Pole AC Miniature Circuit Breaker for AC control 10A,10KA ABB/Siemens/
1 MCB1 1 No. 1100100234
circuit. Schneider
Anchor/Phillips/
2 L1-LAMP Cubicle lamp LED Type. 9W/240V AC 1 No. 1630200018 Equivalent/
Great White
Shree sai
3 H-HEATER Cubical Space strip heater. 100W/240V 1 No. 1480100007
electrical/Girish
Shree sai
4 TH1 Thermostat for Heater. 30-90°C 1 No. 2210100001
electrical/Girish
Anchor/Phillips/
5 SW Switch for heater and lamp 5A 3 Nos. 2060100001
Equivalent
Anchor/Phillips/
6 FS Wired fuse for heater and lamp 3 Nos. 2060200001
Equivalent
Anchor/Phillips/
7 S 5 pin socket 5A 1 No. 2060300001
Equivalent
1 Pole AC Miniature Circuit Breaker (MCB) for Cooling 6A,10KA ABB/Siemens/
8 MCB2 1 No. 1100100233
Fan. Schneider
Jainson/Nisiki/
Commonwell/
9 FAN1-2 Cooling Fan for Charger. 230V AC , 6” 2 Nos. 1370000002
Sunon/Equivalent/
ELETTRO
ABB/Eaton/
100A
10 FS1-3 HRC fuse link for AC Incomer. 3 Nos. 1390200206 Siemens/
Schneider
ABB/Eaton/ Siemens/
11 FB Fuse Base for FS1-3 160A 3 Nos. 1400100060
Kaycee

Rainbowally/
12 SPD1 Input Surge Protection Network. RPM 320-40/3N + NPG 1 No. 1790100001
Equivalent

ABB/Siemens/
13 CA1-2 Aux Contactor for AC Mains Fail. 4A/415V AC Coil 2 Nos. 1230300016
Schneider
4 Pole Moulded Case Circuit Breaker (MCCB) for AC 100A, 25KA ABB/Siemens/
14 MCCB1 1 No. 1090400541
Incomer. Schneider
ABB/Siemens/
15 Aux switch Aux switch for MCCB1 250VAC/4A 1 No. 1150100048
Schneider
ABB/Teknic/
16 LP1 AC Input ‘ON’ Indicating Lamp LED Cluster Type. 240V AC (Red) 1 No. 1610100061
Siemens/Schneider
ABB/Teknic/
17 LP2 AC Input ‘ON’ Indicating Lamp LED Cluster Type. 240V AC (Yellow) 1 No. 1610100062
Siemens/Schneider
240V AC (Blue) ABB/Teknic/
18 LP3 AC Input ‘ON’ Indicating Lamp LED Cluster Type. 1 No. 1610100063
Siemens/Schneider
ABB/Eaton/
19 FS4-12 HRC fuse link for Rectifier Modules. 32A 9 Nos. 1390200216 Siemens/
Schneider
ABB/Eaton/ Siemens/
20 Fuse Base for FS4-12 32A 9 Nos. 1400100063
Kaycee
MT220V/40A-
IN=400V
21 FC3 3PH Rectifier Modules. 3 Nos. 2010500006 USV Power GmbH
O/P=220V/40A
Module1-3
22 Rack Rack for Rectifier Modules. 1 No. 2010500006 Mass-Tech
MTM070S
23 Touch screen Monitoring & Controlling unit MTM070S 1 No. 1680100003 USV Power GmbH
Controller
24 MTMB3 Data Acquisition Module. MTMB3 1 No. 1680200002 USV Power GmbH
ABB/Eaton/ Siemens/
25 FS13-18 HRC fuse link for MTM070S Controller. 2A 6 Nos. 1390200207
Schneider
20A ABB/Eaton/ Siemens/
26 Fuse Base for FS13-18 6 Nos. 1400100061
Kaycee
DC ON Indicating Lamp with Resistance for Charger DC 220V DC (Red) ABB/Teknic/
27 LP4 1 No. 1610200090
Output. Siemens/Schneider
IRI/Semikron/
28 MR1 Charger Silicon Blocking Diode. 240A/1600PIV 1 No. 1940100263 Ruttonsha/Naina/
Equivalent
Rectifier
29 Heatsink for above DH500 1 No. 1470100006
House/Equivalent
3 Pole Moulded Case Circuit Breaker (MCCB) for DC ABB/Siemens/
30 MCCB2 150A,18KA 1 No. 1090300627
Output. Schneider
250VAC/4A ABB/Siemens/
31 Aux switch Aux switch for MCCB2 1 No. 1150100048
Schneider
3 Pole Moulded Case Circuit Breaker (MCCB) for ABB/Siemens/
32 MCCB3 175A,18KA 1 No. 1090300495
Battery Protection. Schneider
ABB/Siemens/
33 Aux switch Aux switch for MCCB3 250VAC/4A 1 No. 1150100048
Schneider
Current Sensing DCCT to Measure the Battery Current for ElectroOhm/Newtek/
34 DCCT1 200A, 50mA 1 No. 1280300001
MTM070S Controller. Equivalent
Current Sensing DCCT to Measure the Load Current for ElectroOhm/Newtek/
35 DCCT2 200A, 50mA 1 No. 1280300001
MTM070S Controller. Equivalent
Neptune/Dynamic/
36 C1 1 Pole DC Contactor for Bypass Dropping Diodes. 150A/9-36V DC Coil 1 No. 2300200001
Equivalent
IRI/Semikron/
Thereded Type Diodes for Load Voltage Dropping
37 D1-D16 150A/1600PIV 16 Nos. 1940100224 Ruttonsha/Naina/
Diodes.
Equivalent
Rectifier
38 Heatsink for above DH71 16 Nos. 1470100004
House/Equivalent
I/P:- 127-370VDC
Meanwell/
39 24V P/S 24V DC Power Supply for DC Control Supply O/P:- 24V DC 1 No. 1590100001
Equivalent
Watt:- 120 Watt
ABB/Eaton/ Siemens/
40 FS19 HRC fuse link for 24V Power Supply. 2A 1 No. 1390200207
Schneider
ABB//Eaton/
41 FB Fuse Base for FS19 20A 1 No. 1400100061 Siemens/
Kaycee
DC DISTRIBUTION BOARD (150A)
3 Pole Moulded Case Circuit Breaker (MCCB) for DCDB ABB/Siemens/
42 MCCB-IN 160A,18KA 1 No. 1090300627
Incomer. Schneider
ABB/Siemens/
43 Aux switch Aux Switch for MCCB-IN 250VAC/4A 1 No. 1150100047
Schneider
Analoge DC ammeter of size 96 sq. mm to Read DC Bus 0-150A/75mV DC, Rishabh/AE/EAPL/Ni
44 AM1 1 No. 1700400029
Current. CL 1.0 ppon/MECO
EIC/Sumo/AE/
45 SH.AM1 Sensing Shunt for AM1 150A/75mV 1 No. 1290100013
Rishabh
Analoge DC voltmeter of size 96 sq. mm to read DC Bus Rishabh/AE/EAPL/Ni
46 VM1 0-300V DC, CL 1.0 1 No. 1700300009
voltage. ppon/MECO
ABB/Teknic/
47 LP5 DCDB Incomer ON Indicating Lamp with Resistance. 220V DC (Red) 1 No. 1610200090
Siemens/Schneider
ABB/Eaton/ Siemens/
48 FS20 HRC fuse link for VM1 2A 1 No. 1390200207
Schneider

ABB/Eaton/ Siemens/
49 Fuse Base for FS20 20A 1 No. 1400100061
Kaycee
2 Pole DC Miniature Circuit Breaker (MCB) for Outgoing ABB/Siemens/
50 1-3MCB 40A 3 Nos. 1100200316
Feeders. Schneider
2 Pole DC Miniature Circuit Breaker (MCB) for Outgoing ABB/Siemens/
51 4MCB 32A 1 No. 1100200315
Feeders. Schneider
2 Pole DC Miniature Circuit Breaker (MCB) for Outgoing ABB/Siemens/
52 5-26MCB 20A 22 Nos. 1100200313
Feeders. Schneider
2 Pole DC Miniature Circuit Breaker (MCB) for Outgoing ABB/Siemens/
53 27-30MCB 10A 4 Nos. 1100200311
Feeders. Schneider
220V DC/230V AC,
54 INV1 DC-AC Inverter 1 No. 1520400008 USV Power GmbH
5KVA
2 Pole AC Miniature Circuit Breaker (MCB) for Bypass ABB/Siemens/
55 31MCB 32A 1 No. 1100200289
AC supply for INV-1. Schneider
2 Pole DC Miniature Circuit Breaker (MCB) for Inverter ABB/Siemens/
56 32MCB 32A 1 No. 1100200315
Input. Schneider
33MCB- 2 Pole AC Miniature Circuit Breaker (MCB) for Outgoing ABB/Siemens/
57 6A 5 Nos. 1100200284
37MCB feeders. Schneider
Polycab/Roliflex/
60 Meters 1 Core PVC CopperUnarmoured Cable From
58 Battery Cable 1C X 50 sq. mm 60 Meters 1190100047 Finolex/R.R.Kable/
Battery Charger to Battery.
KEI
59 Door Lock Door Lock for Charger. 3 Point Lock 4 Nos. 1350200003 Jainson/Equivalent
60 Airvent Airvent for Charger. 325X325MM 2 Nos. 1350500010 Jainson/Equivalent
61 Airvent Airvent for Charger. 256X256MM 2 Nos. 1350500009 Jainson/Equivalent
Prepared by RGC Checked by BRB Approved by SNP Date 01/12/2021
Unit                     :  220V/120A SMPS Float Cum Boost Charger  
                                with Integral DCDB Suitable for 220V/300AH Lead  W. O. NO :  5574‐1‐4 / SPARE     
                                Acid SMF VRLA Battery.              
Type                   :  Float Cum Boost CV‐220V/120A DRG NO. :   5574‐1‐2
Client                 :  Flovel Energy Pvt. Ltd. P.O. NO.  :   Dtd.  
Customer         :   Bach Thien Loc Joint Stock Company (Vietnam)                      REV. NO. : 1  Dtd. 08/12/2021
Project              : Dak BA HPP (2X15 MW+15% COL)
SR. Masstech SAP
CODE NO. DESCRIPTION & RATING Rating Quantity Make
NO. Code
SPARE LIST
4 Pole Moulded Case Circuit Breaker (MCCB) for AC 100A, 25KA ABB/Siemens/
1 MCCB 1 No. 1090400541
Incomer. Schneider
3 Pole Moulded Case Circuit Breaker (MCCB) for ABB/Siemens/
2 MCCB 175A,18KA 1 No. 1090300495
Battery Protection. Schneider
3 Pole Moulded Case Circuit Breaker (MCCB) for DCDB ABB/Siemens/
3 MCCB 160A,18KA 1 No. 1090300627
Incomer Schneider
2 Pole DC Miniature Circuit Breaker (MCB) for Outgoing ABB/Siemens/
4 MCB 40A 2 Nos. 1100200316
Feeders. Schneider
2 Pole DC Miniature Circuit Breaker (MCB) for Outgoing ABB/Siemens/
5 MCB 32A 2 Nos. 1100200315
Feeders. Schneider
2 Pole DC Miniature Circuit Breaker (MCB) for Outgoing ABB/Siemens/
6 MCB 20A 2 Nos. 1100200313
Feeders. Schneider
2 Pole DC Miniature Circuit Breaker (MCB) for Outgoing ABB/Siemens/
7 MCB 10A 2 Nos. 1100200311
Feeders. Schneider
100A ABB/Eaton/ Siemens/
8 FS HRC fuse link for AC Incomer. 2 Nos. 1390200206
Schneider

ABB/Eaton/ Siemens/
9 FS HRC fuse link for Rectifier Modules. 32A 2 Nos. 1390200216
Schneider

ABB/Eaton/ Siemens/
10 FS HRC fuse link for MTM070S Controller. 2A 1 No. 1390200207
Schneider
ABB/Teknic/
11 LP AC Input ‘ON’ Indicating Lamp LED Cluster Type. 240V AC (Red) 2 Nos. 1610100061
Siemens/Schneider
ABB/Teknic/
12 LP AC Input ‘ON’ Indicating Lamp LED Cluster Type. 240V AC (Yellow) 2 Nos. 1610100062
Siemens/Schneider
240V AC (Blue) ABB/Teknic/
13 LP AC Input ‘ON’ Indicating Lamp LED Cluster Type. 2 Nos. 1610100063
Siemens/Schneider
DC ON Indicating Lamp with Resistance for Charger DC 220V DC (Red) ABB/Teknic/
14 LP 2 Nos. 1610200090
Output. Siemens/Schneider
Prepared by RGC Checked by BRB Approved by SNP Date 01/12/2021
Battery Charger Sizing Calculation
Type : Float Cum Boost CV-220V/120A W.O. NO. : MTW-5574
Client : Flovel Energy Pvt. Ltd. P.O. NO. : Dtd.
Customer : Bach Thien Loc Joint Stock Company (Vietnam) REV. NO. : 0 Dtd. 08/12/2021
Project : Dak BA HPP (2X15 MW+15% COL) DOC No. : 5574-1-5

220V/120A SMPS Float Cum Boost Charger

Total continous load : 80A


Battery charging current : 30A
Battery charging rating : 80A+30A = 110A

Hence charger rating consider as 120A at higher side.


For 220V/120A number of module selected are as ,
Total No. Of Module = 3 Nos.
Each Module Rating = 40A

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