HARDFACING ALLOYS in Sugar Industry

HARDFACING ALLOYS
For Sugar Mill Applications

Rebuilding & Overlay
Stoody.com
STOODY SUGAR MILL APPLICATIONS
®
S toody has a long history of supplying the sugar industry

with welding alloys specifically designed to combat
the various types of wear and corrosion common to the
construction, railroad, steel production, petrochemical,
recycling, and pulp and paper industries among others.
Located in Bowling Green, Kentucky, Stoody offers the
processes involved in milling raw sugar cane and beets largest hardfacing and high alloy joining product portfolio
into marketable products. Manufactured in the United along with complete engineering and laboratory services to
States and available internationally, Stoody welding wires, ensure high standards of quality control as well as custom
electrodes and powders are utilized throughout the sugar metallurgy and product development.
industry including agricultural applications - planting and
Contact Stoody directly for assistance in selecting
harvesting; transportation - including rail maintenance;
the right hardfacing and high alloy products for your
and throughout the mill from classification and screening,
mill's wear resistance needs. If a situation warrants a
shredding and crushing, press roll extraction, and numerous
customized hardfacing solution, Stoody will be there from
interrelated processes involved in moving products and by-
conceptualization through field application and beyond.
products through the milling process.
Stoody.com
Founded in 1921, Stoody created the hardfacing category of
welding products and today continues to lead innovation in
hardfacing alloys for industries around the world. In addition
to the sugar industry, we serve power generation, mining,
Stoody.com
2
TABLE OF CONTENTS
Sugar Industry - Common Applications Table . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
BUILD UP & JOINING ALLOYS

Stoody 2110 (SMAW). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Castweld 55 (SMAW) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Versalloy Plus (SMAW) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Stoody 1105 (SMAW). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Stoody Build Up (Wire). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Stoody 110 (Wire). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Stoody 111 (Wire). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Versalloy AP-G (Wire) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
SOS 307 MOD (Wire) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Castweld Ni 55 (Wire). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Super Build Up (Wire). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
ThermaClad 8620 (Wire). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
HARDFACING OVERLAY ALLOYS

Stoody Self Hardening (SMAW) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Stoody 35 (SMAW). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Stoody CTS (SMAW). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Stoody 2134 (SMAW). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Stoody XHC (SMAW) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Stoody 85 TG (Oxyfuel Torch Powder). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Stoody 965 (Wire). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Stoody 965AP-G (Wire). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Stoody 117 (Wire). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Stoody 600 (Wire). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Stoody 964AP-G (Wire). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Stoody 101HC (Wire) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Stoody 100HC (Wire) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Stoody 101AP (Wire). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Stoody 101HT (Wire). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Stoody CP2000 (Wire). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Stoody CP2001 (Wire). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
VANCAR (Wire). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Stoody 160FC (Wire). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
ThermaClad 410 (Wire). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
GENERAL INFORMATION
Product Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Packaging Details. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Refer to product data sheets. Typical product properties shown herein. Product performance
in service can be heavily influenced by welding procedures, including but not limited to
preheat and interpass temperatures.
NOTICE: Failure to follow manufacturer’s directions for use may result in equipment or
material failure and void any applicable warranty. The data provided or referenced herein
is provided for informational purposes only, without guarantee or warranty and represents
“typical” results when Stoody products are used in accordance with internal Stoody
procedures. Other tests and procedures may produce differing results. Stoody expressly
disclaims any liability resulting from reliance on this data.
U.S. Customer Care: 800-426-1888 • Canada Customer Care: 905-827-4515

International Customer Care: 940-381-1212
3
SUGAR INDUSTRY COMMON APPLICATIONS
APPLICATIONS PROCEDURE CONSUMABLE - PROCESS RECOMMENDED PRODUCT
Wire Stoody 965AP-G

Wire Stoody 964AP-G
Wire Stoody 101AP
Cane Harvesters Hardfacing Overlay
Wire VANCAR
SMAW Self Hardening (SHIP)
SMAW Stoody XHC
Wire Stoody 965
Classification Table Wire Stoody 101HC
Hardfacing Overlay
Combs Wire Stoody 101AP
Wire - More Abrasion Resistance Stoody CP2000
Wire Stoody 100HC
Shredder Anvils Hardfacing Overlay
SMAW Stoody XHC
SMAW Stoody 2134
Wire Stoody 100HC
Wire Stoody 101AP
Wire - Extreme Abrasion Stoody 160FC
Mill Combs Hardfacing Overlay OxyFuel Torch - Between Teeth Stoody 85 TG
OxyFuel Torch - Between Teeth Stoody 86 TG
OxyFuel Torch - Between Teeth Stoody 87 TG
SMAW Stoody XHC
SMAW Stoody 35
Wire Stoody 100HC
Elevator Screw Flights Hardfacing Overlay
SMAW Stoody XHC
SMAW Stoody 35
Wire Stoody 110
Hammers & Knives Build Up Wire - More Abrasion Resistance Stoody 111
SMAW Stoody 2110
Wire Stoody 100HC
Wire Stoody 101HT
Wire - More Impact Resistance Stoody 600
Hammers & Knives Hardfacing Overlay
Wire - Extreme Abrasion VANCAR
SMAW Stoody 2134
Wire Stoody Castweld Ni 55
Buffer & Build Up -
Press Rolls Wire - Major Tooth Repair Stoody Build Up
Gray Cast Iron
SMAW Stoody Castweld 55
Wire Stoody 965
Wire Stoody 117
Wear Resistant Wire Stoody 100HC
Press Rolls Underlay - Teeth, Wire Stoody 101HC
Top & Side Wire Stoody 101AP
Wire Stoody CP2000
SMAW Stoody 2134
Wire Stoody 600
Wire Stoody 100HC
Wire Stoody 101HT
Hardfacing Overlay Wire - More Abrasion Resistance Stoody CP2000
Press Rolls - Tear Drop (Picote) Wire - Max. Abrasion Resistance Stoody CP2001
& Arcing (Chapisco) SMAW Self Hardening (SHIP)
SMAW Stoody XHC
SMAW Stoody 35
SMAW Stoody 2134
Stoody.com
Stoody.com
4
SUGAR INDUSTRY COMMON APPLICATIONS
APPLICATIONS PROCEDURE CONSUMABLE - PROCESS RECOMMENDED PRODUCT
Build Up - Wire Stoody Castweld Ni 55

Compression, SMAW Stoody Castweld 55
Flanges (Roll)
Abrasion & Wire Stoody 110
Corrosion SMAW Stoody 2110
Wire Stoody 101AP
Wire Stoody CP2000
Flanges (Roll) Hardfacing Overlay
SMAW Stoody 35
SMAW Stoody CTS
Wire Stoody CP2000
Wire Stoody CP2001
Scrappers Hardfacing Overlay SMAW Stoody XHC
SMAW Stoody 35
SMAW Stoody 2134
Wire Stoody Build Up
Build Up & Wire Stoody Super Build Up
Press Roll Sprockets
Hardfacing Overlay Wire SOS 307 MOD
SMAW Stoody 1105
Mill Shafts Build Up Wire ThermaClad 8620
Mill Shafts Hardfacing Overlay Wire ThermaClad 410
Wire Stoody 101AP

Wire Stoody 101HT
Incinerator Exhaust Wire Stoody CP2000
Hardfacing Overlay
Fans Wire Stoody CP2001
Wire Stoody 160FC
OxyFuel Torch Stoody 87 TG
Fabrication - Dissimilar Build Up, Joining & Wire Stoody Versalloy AP-G
Metals Overlay SMAW Stoody Versalloy Plus

5
BUILD UP & JOINING ALLOYS – COATED ELECTRODES
STOODY 2110 - COATED Typical Mechanical Properties:
STOODY 2110 is a solid core extruded electrode with alloys in the Hardness:
coating designed for build-up of austenitic manganese steel parts 2 Layers (1020 Steel) / Work Hardens............................... 200 BHN
subject to high impact loading without limitations to deposit thickness. Work hardens to.......................................................48-53 HRC
It is a modified high chromium-high manganese steel that combines 2 Layers (Mang. Steel)...................................................... 210 BHN
toughness and wear resistance. This alloy can be applied to low Work hardens to.......................................................50-55 HRC
carbon steel and used to join austenitic manganese steels to low 5 Layers (Mang. Steel)...................................................... 220 BHN
carbon steel. Work hardens to.......................................................50-55 HRC
Tensile Strength...................................................119 ksi (820 MPa)
Welding Procedures/Characteristics: Can be applied AC or DCEP Yield Strength.....................................................76.5 ksi (525 MPa)
(reverse polarity). Weldability is excellent with low spatter. Build-up is Elongation................................................................................ 40%
superior to other electrodes of this type. Use stringer or weave beads.
Deposits are dense, porosity-free, extremely tough and workhardens
Dimensions Amperage
rapidly. Cannot be flame cut; machinable with carbide tools, non- Part Number Pkg
Diameter x Length (AC, DC+)
magnetic. Not recommended for cast iron.
10 lb Vac Pak 1/8" x 14"
 11431300 100 – 130
Applications: Sugar Mill Hammers, Knives and Roll Flanges; Shovel (4.5 kg) (3.2 mm x 35.6 cm)
10 lb Vac Pak 5/32" x 14"
Pads, Roll Crushers, Hammers, Shovel Teeth, Grate Bars, Carbon,  10202800
(4.5 kg) (4.0 mm x 35.6 cm)
125 – 190
Steel Frogs, Switch Points, Manganese Rail Components 10 lb Vac Pak 3/16" x 14"
 10202900 150 – 260
(4.5 kg) (4.8 mm x 35.6 cm)
Typical Chemical Composition: 10 lb Vac Pak 1/4" x 18"
Alloy Content – 31% (Manganese, Chromium, Nickel,  10203000 240 – 325
(4.5 kg) (6.4 mm x 45.7 cm)
Carbon, Silicon)
Iron Base
CASTWELD 55 (55% NICKEL TYPE) - COATED

™
Part Number Pkg
Dimensions Amperage
Diameter x Length (DC+)
CASTWELD 55 is for worn cast iron parts requiring build-up or
repair. Castweld 55 has good strength and tolerance to the high 5 lb Vac Pak 3/32" x 14"
11375000 40 – 80
(2.27 kg) (2.4 mm x 35.6 cm)
phosphorus often found in cast irons. It is used as a general purpose 10 lb Vac Pak 1/8" x 14"
rod especially when welding thick sections. Castweld 55 is also  11369500 70 – 110
(4.5 kg) (3.2 mm x 35.6 cm)
recommended for joining cast iron to dissimilar metals. 11369400
10 lb Vac Pak 5/32" x 14"
100 – 140
(4.5 kg) (4.0 mm x 35.6 cm)
Welding Procedures/Characteristics: Must be applied with DCEP (reverse
polarity). When welding cast iron always clean the part, preheat and
slow cool. Use stringer bead technique (limit weave width to 3–4x
electrode diameter). It’s preferable to run short (approx. 2") weld
beads and to use a skip welding technique. Peen immediately after
each weld. Short arc is recommended. Remove slag before restriking
electrode on previous weld bead.
Applications: Joining or build-up on cast iron parts, i.e. Pump
Housings, Engine Blocks, Assorted Castings; Sugar Mill Press Rolls,
Roll Flanges
Typical Chemical Composition:
Nickel
Iron
Typical Mechanical Properties:
N/A
Repair to damaged gray cast roll with Castweld 55 prior to

reapplying hardfacing overlay.
Stoody.com
6
BUILD UP & JOINING ALLOYS – COATED ELECTRODES
VERSALLOY PLUS - COATED
™
VERSALLOY PLUS is a modified austenitic stainless steel Hardness / Work Hardens to........................... 230 BHN / 340 BHN
recommended for joining, rebuilding or cushion-overlaying on Tensile Strength...................................................116 ksi (800 MPa)
applications involving high strength, heat and corrosion resistance.
It is frequently used to join metals in dissimilar applications involving Part Number Pkg
Dimensions Amperage
stainless steels and low carbon steels. Diameter x Length (AC, DC+)
5 lb Vac Pak 3/32" x 14"
Welding Procedures/Characteristics: Can be applied AC or DCEP (reverse  11820600
(2.27 kg) (2.4 mm x 35.6 cm)
50 – 90
polarity) using a short to medium arc length. Apply in stringer or slight 10 lb Vac Pak 1/8" x 14"
 11816900 75 – 125
weave beads. Easy slag removal. (4.5 kg) (3.2 mm x 35.6 cm)
10 lb Vac Pak 5/32" x 14"
 11820700 90 – 150
Applications: General purpose electrode used for joining stainless (4.5 kg) (4.0 mm x 35.6 cm)
steels to other alloys; also a good cushioning layer for hardfacing.
Alloy Content – 40% (Chromium, Nickel, Silicon,
Manganese, Carbon)
Iron Base

STOODY 1105 is a solid core electrode with an extruded coating Hardness:
containing the alloying elements. It provides good weldability and a (1/2" weave beads – air cooled)
high deposition rate. It bonds readily to carbon and low alloy steels. 2 Layers - 1045 steel................................................38-42 HRC
Deposit properties are the same as those of Stoody 105 wire. For hot wear applications up to 600°F (315°C).
Welding Procedures/Characteristics: Can be applied in stringer or weave

Dimensions Amperage
beads. Runs well on DC, either polarity; highest deposition rate with Part Number Pkg
Diameter x Length (DC±)
DCEN (straight polarity). Limit layers to four. Forgeable at red heat.
10 lb Vac Pak 1/8" x 14"
Machinable with carbide tools. Not recommended for manganese  11345100
(4.5 kg) (3.2 mm x 35.6 cm)
80 – 150
steels or cast iron. Deposit is magnetic on carbon and low alloy steels. 10 lb Vac Pak 5/32" x 14"
 11173800 140 – 210
(4.5 kg) (4.0 mm x 35.6 cm)
Applications: Sugar Mill Sprockets, Gears; Tractor Rollers, Tractor 10 lb Vac Pak 3/16" (4.8 mm) x 14"
 11173900 165 – 250
Idlers, Arch Wheels, Shovel Rollers and Idlers Sprockets, Drive (4.5 kg) (4.8 mm x 35.6 cm)
Tumblers, Churn Drills, Charging Car Wheels, Wobblers, Coupling
Boxes
Alloy Content – 5% (Chromium, Manganese, Silicon,
Molybdenum, Vanadium, Carbon)
Iron Base
Mill sprockets can be repaired with

Stoody 1105 and Super Build Up.
U.S. Customer Care: 800-426-1888 • Canada Customer Care: 905-827-4515 Stoody.com

7
BUILD UP & JOINING ALLOYS – OPEN ARC & GAS SHIELDED WIRE
STOODY BUILD-UP Typical Mechanical Properties:
STOODY BUILD-UP is a low alloy fabricated wire that has excellent Base Metal Layers Hardness
0.10% C 2 24-28 HRC
compressive strength and resistance to plastic deformation. This is 0.40% C 2 30-35 HRC
an excellent alloy for use as an underbase for subsequent hardfacing. 0.80% C 2 38-42 HRC
Several diameters are available for use both with and without shielding
gases. This material has good machinability in the “as-welded” Shielding Welding Parameters
Part Number Pkg Wire Dia.
condition using carbide tools. It is not recommended for manganese Gas CTWD Amps Volts
steel or cast iron and will workharden under impact. 10 lb PS .045" 98% Ar/2% O or 1/2"-3/4"
11423900 175-225 18-24
(4.5 kg) 1.2 mm 75-80% Ar, Bal. CO2 (13-19 mm)
Welding Procedures/Characteristics: Can be applied AC or DC, either
33 lb WB .045" 98% Ar/2% O or 1/2"-3/4"
polarity - DCEP (reverse preferred) in either stringer or weave beads  11423800
(15 kg) 1.2 mm 75-80% Ar, Bal. CO2 (13-19 mm)
175-225 18-24
1/2" to 3/4" (13 mm - 19 mm) wide. Can be applied out of position with 33 lb WB 1/16" 1/2"-3/4"
 11304900 Open-arc or CO2 250-300 23-26
proper welding techniques. Slag removal is very good. This wire is not (15 kg) 1.6 mm (13-19 mm)
recommended for joining applications. Vertical welding can be done 50 lb PP 1/16" 1/2"-3/4"
 11258300 Open-arc or CO2 250-300 23-26
(22.7 kg) 1.6 mm (13-19 mm)
by welding a horizontal shelve approximately 2" (5 cm) wide and then 60 lb Coil 3/32" 1"-11⁄2"
going up.  11183600 Open-arc 150-500 26-29
(27.2 kg) 2.4 mm (25-38 mm)
60 lb Coil 7/64" 1"-11⁄2"
Applications: Sugar Mill Press Roll Tooth (Major Repairs), Press Roll  11000100
(27.2 kg) 2.8 mm
Open-arc
(25-38 mm)
150-500 26-29
Sprockets; Hammers, Wheel Burns, Repairing Battered Rail, Steel Mill 110 lb QP 7/64" 1"-11⁄2"
11142800 Open-arc 150-500 26-29
Wobblers and Pods, Carbon Steel Shovel Pads, Shafting, Rolls, Pump (50 kg) 2.8 mm (25-38 mm)
Parts 200 lb HP 7/64" 1"-11⁄2"
11813100 Open-arc 150-500 26-29
(90.7 kg) 2.8 mm (25-38 mm)
Nominal Composition: 11869900
500 lb POP 7/64"
Open-arc
1"-11⁄2"
150-500 26-29
(226.8 kg) 2.8 mm (25-38 mm)
Alloy Content – 4% (Manganese, Chromium, Silicon,
Molybdenum, Carbon)
Iron Base
PRESS ROLL — MAJOR TOOTH REPAIR

For damaged tooth repair on a gray cast press roll, apply up to two
layers of Castweld 55 as a buffer followed by subsequent layers
of Stoody Build Up. Finish grind to the desired dimensions before
applying the desired hardfacing overlay.
Underlay Deposit - Stoody Build Up
Buffer Layer Deposit - Castweld 55
Base Metal - Gray Cast Iron
Stoody.com
8
STOODY 110 or 110MC* Typical Mechanical Properties:
STOODY 110 is a modified high chromium high manganese steel Tensile Strength...................................................119 ksi (820 MPa)
widely used in the rebuilding of manganese steel parts subject Yield Strength........................................................76 ksi (525 MPa)
to severe impact loading. This material offers excellent cavitation Elongation in 2 in...................................................................... 40%
resistance; good toughness and wear resistance; and is sometimes Hardness:
used as the final hardfacing layer in extreme impact situations. All weld metal.................................................................. 17 HRC
Work hardens to.............................................................. 55 HRC
Welding Procedures/Characteristics: DCEP (reverse polarity)
recommended, using either stringer or weave beads 1/2" to 3/4" Shielding Welding Parameters
(13 mm - 19 mm) wide. Deposits cannot be flame cut, are machinable Part Number Pkg Wire Dia.
Gas CTWD Amps Volts
with carbide tools, are non-magnetic and are not recommended for
33 lb WB .045" 98% Ar / 2% O2 or 1/2"- 3/4"
cast iron. The addition of CO2 shielding gas with the 1/16"  11452600
(15 kg) (1.2 mm) 75-80% Ar, Bal. CO2 (13-19 mm)
135-185 18-24
(1.6 mm) diameter wire reduces the amount of spatter and improves
33 lb WB 1/16" 1/2"-1"
the weldability.  11424400
(15 kg) (1.6 mm)
Open-arc or CO2
(13-25 mm)
150-210 22-26
50 lb PP 1/16" 1/2"-1"
Applications: Sugar Mill Hammers, Knives, Press Roll Flanges; Drive  11345000
(22.7 kg) (1.6 mm)
Open-arc or CO2
(13-25 mm)
150-210 22-26
Tumblers, Shovel Pads, Shovel Teeth, Turbine Cone, Wobbler Feeder, 60 lb Coil 3/32" 3/4"-11⁄4"
11214400 Open-arc 175-375 25-28
Manganese Frogs, Crusher Rolls (27.2 kg) (2.4 mm) (19-32 mm)
60 lb Coil 7/64" 3/4"-11⁄4"
Nominal Composition:  11000300 Open-arc 175-375 25-28
(27.2 kg) (2.8 mm) (19-32 mm)
Alloy Content – 35%(Chromium, Manganese, Nickel, Silicon, Carbon)  11143400
110 lb QP 7/64"
Open-arc
3/4"-11⁄4"
175-375 25-28
Iron Base (50 kg) (2.8 mm) (19-32 mm)
200 lb HP 7/64" 3/4"-11⁄4"
11140900 Open-arc 175-375 25-28
(90.7 kg) (2.8 mm) (19-32 mm)
60 lb Coil 7/64" 3/4"-11⁄4"
*MC = "Metal Cored" – Part Numbers  11836900 Open-arc 175-375 25-28
(27.2 kg) (2.8 mm) (19-32 mm)
11836900 and 11836800  11836800
110 lb QP 7/64"
Open-arc
3/4"-11⁄4"
175-375 25-28
(50 kg) (2.8 mm) (19-32 mm)
STOODY 111-O & STOODY 111-G Typical Mechanical Properties:

STOODY 111-0 is an open arc wire that produces an austenitic Hardness:
chromium manganese steel deposit containing titanium alloy carbides. As Deposited................................................................... 30 HRC
Stoody 111-0 is used in the rebuilding of manganese steel parts Work Hardened............................................................... 49 HRC
subject to severe impact loading combined with abrasion. Abrasion Resistance...............................................................Good
The abrasion resistance of Stoody 111-0 is five to six times superior Impact Toughness...................................................................Good
to that of an austenitic manganese deposit as measured in the ASTM Cross Checks.............................................................................. No
G65 test. This material offers good toughness and wear resistance, Machinable.................................................................................. No
and is sometimes used as the final hardfacing layer in extreme impact Deposit Layers......................................................... Up to 3 Layers
situations. It can be used on carbon and manganese steels.
Shielding Welding Parameters
Applications: Sugar Mill Hammers, Knives; Drive Tumblers, Wobbler Part Number Pkg Wire Dia.
Gas CTWD Amps Volts
Feeders, Turbine Cones, Crusher Rolls, Shovel Pads, Fluid 60 lb Coil 7/64" 1"-11⁄2"
Components 11981800 Open-arc 300-400 26-27
(27.2 kg) (2.8 mm) (25-38 mm)
Structure: Austenitic Chromium Manganese Steel with a high volume of

tightly packed titanium alloy carbides.
When building up and hardfacing mill hammers and knives, pair Stoody 110 as an underlay with Stoody 100HC as the overlay.
For even greater abrasion and impact resistance, pair Stoody 111 for the underlay with Stoody CP2000 for the overlay.

9
VERSALLOY AP-G Part Number Pkg Wire Dia.
VERSALLOY AP-G is a modified austenitic stainless steel used for Gas CTWD Amps Volts
joining, rebuilding and/or as an overlay in dissimilar applications 33 lb WB, LLW .045" 98% Ar / 2% O2 or 1/2"- 3/4"
involving stainless and low alloy steels. It’s an excellent all-purpose 11925200 120-220 18-26
(15 kg) (1.2 mm) 75-80% Ar, Bal. CO2 (13-19 mm)
wire used for a wide variety of applications. 33 lb WB, LLW 1/16" 5/8"-11⁄4"
11904500 Open-arc or CO2 150-285 23-26
(15 kg) (1.6 mm) (16-32 mm)
recommended, using either stringer or weave beads. The addition of
CO2 shielding gas with the 1/16" (1.6 mm) diameter wire reduces the
amount of spatter and improves the weldability.
Applications: Used for joining stainless steel to other alloys.
Nominal Composition:
Alloy Content – 37% (Chromium, Nickel, Manganese)
Iron Base
Ultimate Tensile Strength......................................94 ksi (680 MPa)
Elongation in 2 in...................................................................... 35%
STOODY SOS 307 MOD. ®
STOODY SOS 307 MOD. wire offers the productivity and efficiencies Shielding Welding Parameters
of continuous welding wire and the convenience and low cost of open Gas CTWD Amps Volts
arc (gas-less) welding. Welding can be done indoors or outdoors – 50 lb PP 3/32" 1" - 1 ⁄4"
1
even in moderate wind or draft conditions. Weldability is excellent, 12027300 Open-arc 275-320 28-30
(22.7 kg) (2.4 mm) (25-32 mm)
producing weld deposits that are sound and clean with flat to
slightly convex bead shape. Stoody SOS wire deposits have a lower
percentage of penetration than GMAW deposits at the same current
levels which means less dilution and distortion. Stoody SOS wire can
be used as a direct replacement for solid stainless wires or electrodes
of the same grade both in fabricating and overlay applications.
Stoody's SOS wire does not require specialized equipment. For
best results, constant voltage, direct current power source is
recommended.
Applications: DOWNHAND ONLY – Used to join carbon and low alloy
steels, 14% manganese steels, and armor plate. It can be used as a
buffer layer before hardfacing and applications where work hardening
is required. Sugar Mill Press Roll Sprockets.
CASTWELD Ni 55-O/G Typical Mechanical Properties:

CASTWELD Ni 55-O wire is used on worn cast iron parts requiring Tensile Strength.....................................................75 ksi (515 MPa)
joining or build-up. It has good tolerance for the high phosphorus Yield Strength........................................................46 ksi (315 MPa)
often found in cast irons. It works well when welding thick sections, Deposit Characteristics:
and is also recommended for joining cast iron to dissimilar metals. Machinability........................................................................ Poor
Number of Deposit Layers............................................Unlimited
Welding Procedures/Characteristics: Must be applied using DCEP (reverse
polarity). When welding cast iron always grind clean the part, preheat Shielding Welding Parameters
and slow cool. Use string bead technique and make short, convex Part Number Pkg Wire Dia.
Gas CTWD Amps Volts
weld beads. Use of the “skip welding” technique is preferred. Peen
33 lb WB, LLW .045" 1/2"-5/8"
deposits immediately after welding. Remove slag before re-striking 11895600
(15 kg) (1.2 mm)
Open-arc
(13-16 mm)
140-170 23-26
on the previous bead. Addition of CO2 gas will reduce spatter and
33 lb WB, LLW 1/16" Open-arc or 5/8"- 3/4"
improves weldability. Can be applied in multiple layers. Composition  11858700
(15 kg) (1.6 mm) CO2 (16-19 mm)
200-250 24-27
meets AWS A5.15 ENiFeT3-CI.
50 lb PP 3/32" Open-arc or 3/4"-1"
 11863300 250-350 25-28
Applications: Joining, Build-Up and Repair of Cast Iron Parts, Engine (22.7 kg) (2.4 mm) CO2 (19-25 mm)
Blocks and Heads, Cast Iron Universal Joints Welding to Steel Drive
Note: When welding cast iron, always preheat and slow cool. Convex stringer beads
Shafts, Pump Housings, Assorted Castings; Sugar Mill Press Rolls, desired. Peen after each weld.
Roll Flanges
*Nickel content percentage can vary slightly.
Alloy Content – 59% (Carbon, Manganese, Nickel, Silicon)
Iron Base
Stoody.com
10
STOODY SUPER BUILD-UP Part Number Pkg Wire Dia.
Gas CTWD Amps Volts
STOODY SUPER BUILD-UP is used both as a build-up and hardfacing
material because it has good compressive strength, hardness, and  11423600
33 lb WB .045" 98% Ar / 2% O2 or 1/2"- 3/4"
120-220 18-24
(15 kg) (1.2 mm) 75-80% Ar, Bal. CO2 (13-19 mm)
wear resistance. It is not intended to be used as an underbase for
33 lb WB 1/16" 1/2"- 3/4"
subsequent hardfacing. When a shielding gas is used, machinability is 11946200
(15 kg) (1.6 mm)
98% Ar / 2% O2
(13-19 mm)
180-300 24-28
very good with carbide tools. 33 lb WB 1/16" 1/2"- 1"
 11426500 Open-arc or CO2 140-260 23-26
(15 kg) (1.6 mm) (13-25 mm)
Welding Procedures/Characteristics: DCEP (reverse polarity) 50 lb PP 1/16" 1/2"- 1"
11426400 Open-arc or CO2 140-260 23-26
recommended, using either stringer or weave beads. Weldability (22.7 kg) (1.6 mm) (13-25 mm)
is very good and can be applied out-of-position. The addition of 11837900
50 lb PP 3/32"
Open-arc
3/4"-11⁄4"
200-350 24-28
(22.7 kg) (2.4 mm) (19-32 mm)
CO2 shielding gas with the 1/16" (1.6 mm) diameter wire reduces
the amount of spatter and improves the weldability. Multiple layers 11466200
200 lb HP 3/32"
Open-arc
3/4"-1 ⁄4"1
200-350 24-28
(90.7 kg) (2.4 mm) (19-32 mm)
can be applied without difficulty when proper preheat and interpass
temperatures are maintained.
Applications: Sugar Mill Press Roll Sprockets, Gear Teeth; Sprockets,
Steel Shovel Pads, Overlaying Carbon Steel Shafts
Alloy Content – 5% (Chromium, Manganese, Molybdenum,
Silicon, Carbon)
Iron Base
Base Metals.............................................................. 0.20% C Steel
Layers:............................................................................................2
Hardness........................................................................35-40 HRC
Repair to main gear can be performed with Stoody

Build-Up or Super Build-Up.
BUILD UP & JOINING ALLOYS – SUBMERGED ARC WIRE

THERMACLAD 8620 ® Deposit Characteristic:
THERMACLAD 8620 is a low alloy steel composition build-up that Tensile Strength......................................................99 ksi (683 MPa)
exhibits an excellent combination of compressive strength and Yield Strength........................................................85 ksi (586 MPa)
toughness. Deposits are machinable, crack-free, and can be flame Elongation................................................................................. 24%
cut. Maximum deposit thickness is unlimited. Charpy V Notch Impact.............................................102 ft lb (138 J)
Machinability.............................................................................. Yes
Applications: Sugar Mill Shaft Rebuilding; Steel Mill Roll Build-Up
prior to hardfacing, Steel Mill Roll Rebuilding.
Welding Parameters
Part Number Packaging Wire Dia. Flux
CTWD Amps Volts
Use Stoody R-20 neutral flux - Part Numbers 11140900 500 lb POP 3/32" 1"-1 ⁄4"
1
11814900 Stoody R-20 300-400 25-29
(227 kg) (2.4 mm) (25-32 mm)
500 lb POP 1/8" 1 ⁄4"-1 ⁄2"
1 1
11826900 Stoody R-20 400-500 26-30
(227 kg) (3.2 mm) (32-38 mm)
n
750# POP 1/8" 11⁄4"-11⁄2"
11908200 Stoody R-20 400-500 26-30
(340 kg) (3.2 mm) (32-38 mm)
750# POP 5/32" 1 ⁄4"-1 ⁄2"
1 1
12018600 Stoody R-20 450-600 28-32
(340 kg) (4.0 mm) (32-38 mm)
U.S. Customer Care: 800-426-1888 • Canada Customer Care: 905-827-4515 Stoody.com

11
HARDFACING ALLOYS – COATED ELECTRODES
STOODY SELF-HARDENING - COATED Typical Mechanical Properties:
STOODY SELF-HARDENING, is a solid core electrode with an Hardness:
extruded coating containing the alloying elements. It is magnetic on All Weld Metal................................................................52-58 HRC
carbon or low alloy steels. 2 Layers (weave beads) - Mild Steel..........................52-56 HRC
Water-quenched from 1700°F (925°C).......................56-59 HRC
Welding Procedures/Characteristics: Can be applied AC or DCEP (reverse Furnace-cooled from 1700°F (925°C)........................19-22 HRC
polarity). Out of position characteristics are limited. Limit weave 2 Layers (weave beads) - 1045 Steel.........................54-58 HRC
beads to 3/4" or use stringers. Maximum of three layers if a crack Water-quenched from 1700°F (925°C).......................56-60 HRC
free deposit is desired. Can be applied to carbon, low alloy, and Furnace-cooled from 1700°F (925°C)........................19-23 HRC
manganese steel. Can be forged at red heat; not readily machinable.
Applications: Sugar Cane Harvesters, Mill Press Rolls; Churn Drills, Part Number Packaging
Dimensions Amperage
Trailer Hitch, Machine Components, Bearings, Sliding Metal Parts Diameter x Length (AC, DC+)
10 lb Box 1/8" x 14"
Typical Chemical Composition:  11172400
(4.5 kg) (3.2 mm x 35.6 cm)
110 – 150
Alloy Content – 12% (Chromium, Manganese, Silicon, Carbon) 10 lb Box 5/32" x 14"
 11172500 150 – 200
Iron Base (4.5 kg) (4.0 mm x 35.6 cm)
10 lb Box 3/16" x 14"
11172600 175 – 275
(4.5 kg) (4.8 mm x 35.6 cm)

Hardness:
STOODY 35 is a solid core electrode with a heavy extruded coating 2 Layers - 1045 plate as welded..............................53-57 HRC
containing the alloy elements. Weldability is excellent. Can be applied 2 Layers (weave beads) - Mang. Steel.....................50-53 HRC
to carbon alloy and manganese steels. Deposits may workharden to...................................58-60 HRC
Welding Procedures/Characteristics: Can be applied AC or DC, either For hot wear applications up to 950°F (510°C).
polarity - DCEP (reverse preferred). Use straight polarity to increase
deposition rate. Can be applied in stringer or weave beads. Part
Packaging
Dimensions Amperage
Number Diameter x Length (AC, DC±)
A two layer deposit should be made to assure proper chemistry for
best wear results. Deposits are not machinable or forgeable. 10 lb Vac Pak 1/8" x 14"
 11322900 125 – 175
(4.5 kg) (3.2 mm x 35.6 cm)
Applications: Sugar Mill Combs, Elevator Screw Flights, Press Rolls,  11318200
10 lb Vac Pak 5/32" x 14"
175 – 250
(4.5 kg) (4.0 mm x 35.6 cm)
Scrappers, Roll Flanges; Teeth, Screws, Tile Mixer Paddles, Crushing
10 lb Vac Pak 3/16" x 14"
Equipment  11318300
(4.5 kg) (4.8 mm x 35.6 cm)
225 – 300
10 lb Vac Pak 1/4" x 18"
Typical Chemical Composition:  11318400 275 – 350
(4.5 kg) (6.4 mm x 45.7 cm)
Alloy Content – 38% (Chromium, Carbon, Silicon,
Manganese)
Iron Base
CTS - COATED Typical Mechanical Properties:

Hardness:
CTS is a tubular electrode containing granular alloying elements. 2 Layers (weave beads) - Med. Carbon...................57-61 HRC
It has a dipped graphitic coating. Because of its high manganese 2 Layers (weave beads) - Mang. Steel....................47-51 HRC
content, deposits offer good resistance to impact as well as abrasion For hot wear applications up to 900°F (480°C).
resistance. It is an excellent choice for hardfacing on cast iron.
Welding Procedures/Characteristics: Can be applied AC or DC, either Part
Packaging
Dimensions Amperage
Number Diameter x Length (AC, DC±)
polarity - DCEP (reverse preferred) using either stringer beads or
weave beads - 1" (2.54 cm) wide beads preferred. Limit deposits to 60 lb Bulk Pak 1/8" x 14"
10207000 125 – 175
(27.2 kg) (3.2 mm x 35.6 cm)
two layers. Recommended for flat welding only. Can be applied to 60 lb Bulk Pak 1/4" x 18"
carbon, low alloy and austenitic manganese steels. Deposits are not  10207300 275 – 350
(27.2 kg) (6.4 mm x 45.7 cm)
machinable or forgeable.
Applications: Sugar Mill Press Roll Flanges; Crushing Applications,
Pug Mill Paddles, Sintering Mill Breakers/Bars, Cement Mill Die Rings,
Railroad Tie Tamper Tips
Alloy Content – 38% (Chromium, Manganese, Carbon,
Silicon, Molybdenum)
Iron Base
Stoody.com
12
STOODY 2134 is a tubular electrode containing granular alloying Hardness:
elements. The coating is graphitic. It exhibits excellent abrasion 2 Layers (weave beads) - 1045 Plate
resistance in fine, sandy soils. It is the best choice for high abrasion as welded.............................................................56-60 HRC
accompanied by high impact. It is also a good choice for hardfacing Line-cooled from 1750°F (954°C)........................48-51 HRC
on cast iron parts. Water-quenched from 1750°F (954°C).................63-65 HRC
2 Layers (weave beads) - Mang. Steel....................45-50 HRC
Welding Procedures/Characteristics: Can be applied AC or DC, either Deposits may work harden 5 to 6 HRC
polarity - DCEP (reverse preferred). For AC applications welding For hot wear applications up to 950°F (510°C).
machines with minimum of 70 volts OCV recommended. Limit
deposits to two layers. Welds extremely well at low amperages.
Part Dimensions Amperage
Recommended for flat welding only. Weldability is very good when Number
Packaging
Diameter x Length (AC, DC±)
proper procedures are followed. Easy slag removal. For use on 10 lb Box 1/8" x 14"
carbon, low alloy, and manganese steels. Deposits are not machinable 11919100 100 – 150
(4.5 kg) (3.2 mm x 35.6 cm)
or forgeable.  11276800
10 lb Box 5/32" x 14"
100 – 155
(4.5 kg) (4.0 mm x 35.6 cm)
Applications: Sugar Mill Shredder Anvils, Hammers, Knives, Press 60 lb Bulk Pak 5/32" x 14"
 10208300 100 – 155
Rolls, Scrappers; Crusher Rolls, Pit Scraper, Mill Hammers, Bucket (27.2 kg) (4.0 mm x 35.6 cm)
Teeth, Impactor Bars (final pass) 10 lb Box 3/16" x 14"
 11276700 150 – 210
(4.5 kg) (4.8 mm x 35.6 cm)
Typical Chemical Composition:  10208400
60 lb Bulk Pak 3/16" x 14"
150 – 210
(27.2 kg) (4.8 mm x 35.6 cm)
Alloy Content – 36% (Chromium, Carbon, Molybdenum,
60 lb Bulk Pak 1/4" x 14"
Manganese, Silicon)  10208500
(27.2 kg) (6.4 mm x 35.6 cm)
180 – 300
Iron Base
Mill hammers hardfaced with Stoody 100HC

wire can also be addressed with an equivalent
electrode such as Stoody 2134.

13
STOODY XHC - COATED Typical Mechanical Properties:
STOODY XHC is a solid core electrode with an extruded graphitic Hardness:
coating containing the alloying elements. Deposits are highly resistant 1 Layer (weave beads)
to both sliding and grinding abrasion. A very good choice for Med. Carbon Steel..............................................60-66 HRC
hardfacing on cast iron. 1 Layers (weave beads) - Mang. Steel.....................50-55 HRC
For hot wear applications up to 1000°F (540°C).
Welding Procedures/Characteristics: Can be AC or DC, either polarity -
DCEP (reverse preferred) using either stringer or weave beads (1" (2.5
Dimensions Amperage
cm) wide beads preferred). Limit deposits to two layers. Considerable Part Number Packaging
Diameter x Length (AC, DC±)
cross checking is normal. Bonds well to manganese, carbon and 10 lb Box 1/8" x 14"
alloy steels. In addition to its excellent weldability it has a very high  11383000 100 – 150
(4.5 kg) (3.2 mm x 35.6 cm)
deposition rate. Deposits are not machinable or forgeable  11382700
10 lb Box 5/32" x 14"
125 – 250
(4.5 kg) (4.0 mm x 35.6 cm)
Applications: Sugar Cane Harvesters, Mill Shredder Anvils, Combs, 10 lb Box 3/16" x 14"
 11382500 150 – 300
Elevator Screw Flights, Press Rolls, Scrappers; Grader Blades, Harrow (4.5 kg) (4.8 mm x 35.6 cm)
Plows, Slurry Pipe 10 lb Box 1/4" x 14"
11382400 250 – 375
(4.5 kg) (6.4 mm x 35.6 cm)
Alloy Content – 35% (Chromium, Carbon, Manganese,
Silicon, Molybdenum)
Iron Base
Stoody XHC and Stoody 35 are excellent coated electrode

options for hardfacing bagasse elevator flights.
Stoody.com
14
HARDFACING ALLOYS – OXYFUEL TORCH POWDERS
STOODY 85 TG
A nickel-based tungsten carbide powder. Microstructures exhibit Part Number Packaging
dense deposits of undissolved tungsten carbides embedded
in high strength matrix. Provides excellent wear resistance.  11302100
1 lb Bottle
(0.45 kg)
Applications: ideal for tillage tools, small mill hammers, bits and 5 lb Bottle
augers, etc. Not recommended for metal-to-metal mating parts.  11020900
(2.27 kg)
Nom.
C Si Cr B WC Fe Ni
HRC
0.4 2.2 8.3 1.7 45 2.6 Bal. 64
STOODY 86 TG
A nickel-based tungsten carbide powder. Microstructures exhibit Part Number Packaging
dense deposits of undissolved tungsten carbides embedded in high
strength matrix. Similar to 85 TG but with increased ratio of tungsten  11334300
5 lb Bottle
(2.27 kg)
to provide even greater wear resistance. Provides excellent wear
resistance. Applications: ideal for tillage tools, small mill hammers, bits
and augers, etc. Not recommended for metal-to-metal mating parts.
Nom.
C Si Cr B WC Fe Ni
HRC
Central comb hardfaced between
0.3 1.9 6.0 1.2 60 2.0 Bal. 64
teeth with 87 TG
STOODY 87 TG Part Number Packaging

A nickel-based tungsten carbide powder. Microstructures exhibit
dense deposits of undissolved tungsten carbides embedded in high 5 lb Bottle
 11334600
(2.27 kg)
strength matrix. Similar to 85 TG and 86 TG but with a maximum
amount of tungsten to provide the ultimate in wear resistance. Not
recommended for metal-to-metal mating parts.
Nom.
C Si Cr B WC Fe Ni
HRC
0.2 1.7 5.3 1.1 65 1.8 Bal. 64
Incinerator exhaust fan critical wear zones can be hardfaced

with 87 TG oxyfuel torch powder. A range of hardfacing
wires with increasing abrasion resistance are also highly
effective in this particular application including iron-based
chromium carbides like Stoody 101AP and Stoody 101HT,
or the nickel tungsten carbide formulation Stoody 160FC.

15
HARDFACING ALLOYS – OPEN ARC & GAS SHIELDED WIRE
STOODY 965-G & 965-O Part Number Pkg Wire Dia.
Gas CTWD Amps Volts
STOODY 965-G can be categorized as a general purpose hardfacing
alloy that offers a good balance of impact and abrasion resistance. 965-G
Analysis and properties are very similar to Stoody Self-Hardening.  11929300
5 lb PS-LLW .035"
75-80% Ar, Bal. CO2
1/2"-5/8"
80-130 15-20
(2.27 kg) (0.9 mm) (13-16 mm)
Applications would include both metal-to-metal and metal-to-earth.
Deposits are martensitic, forgeable, and are not readily machinable. 11933300
25 lb PS .035"
75-80% Ar, Bal. CO2
1/2"-5/8"
80-130 15-20
(11.3 kg) (0.9 mm) (13-16 mm)
Can be applied to carbon, low alloy and manganese steel.
10 lb PS .045" 98% Ar / 2% O2 or 1/2"-3/4"
Welding Procedures/Characteristics: DCEP (reverse polarity)  11423000 150-200 25-29
(4.5 kg) (1.2 mm) 75-80% Ar, Bal. CO2 (13-19 mm)
recommended using either stringer or weave beads. Weldability is very 33 lb WB .045" 98% Ar / 2% O2 or 1/2"-3/4"
good in flat and horizontal applications. The addition of CO2 shielding  11423100 150-200 25-29
(15 kg) (1.2 mm) 75-80% Ar, Bal. CO2 (13-19 mm)
gas with the 1/16" (1.6 mm) diameter wire reduces the amount of 300 lb NTP .045" 98% Ar / 2% O2 or 1/2"-3/4"
spatter and improves the weldability  11875400 150-200 25-29
(136 kg) (1.2 mm) 75-80% Ar, Bal. CO2 (13-19 mm)
Applications: Sugar Mill Classification Table Combs, Press Rolls -  11501500

33 lb WB 1/16" 98% Ar / 2% O2 or 3/4"-1"
200-250 27-31
(15 kg) (1.6 mm) 75-80% Ar, Bal. CO2 (19-25 mm)
Underlay; Tillage Tools, Drag Line Bucket Lips, Tamper Feet, Chisel
Plows, Dredge Parts, Extruded Screws, Muller Tires  11823900
50 lb PP 1/16" 98% Ar / 2% O2 or 3/4"-1"
200-250 27-31
(22.7 kg) (1.6 mm) 75-80% Ar, Bal. CO2 (19-25 mm)
200 lb HP 1/16" 98% Ar / 2% O2 or 3/4"-1"
Alloy Content – 10% (Chromium, Manganese, Silicon, Carbon)  11864500
(90.7 kg) (1.6 mm) 75-80% Ar, Bal. CO2 (19-25 mm)
200-250 27-31
Iron Base
200 lb NTP 1/16" 98% Ar / 2% O2 or 3/4"-1"
11933500 200-250 27-31
(90.7 kg) (1.6 mm) 75-80% Ar, Bal. CO2 (19-25 mm)
Mechanical Properties Typical Rockwell Hardness:
400 lb NTP 1/16" 98% Ar / 2% O2 or 3/4"-1"
Base Metal 0.20% C Steel 11875500
(181.4 kg) (1.6 mm) 75-80% Ar, Bal. CO2 (19-25 mm)
200-250 27-31
Layers: 2
965-O
Hardness 56-60 HRC
33 lb WB 1/16" 3/4"-11⁄4"
 11427100 Open-arc or CO2 200-250 27-31
(15 kg) (1.6 mm) (19-32 mm)
50 lb PP 1/16" 3/4"-1 ⁄4"

1
 11427000 Open-arc or CO2 200-250 27-31
(22.7 kg) (1.6 mm) (19-32 mm)
200 lb HP 1/16" 3/4"-1 ⁄4"

1
11956000 Open-arc or CO2 200-250 27-31
(90.7 kg) (1.6 mm) (19-32 mm)
500 lb POP 1/16" 3/4"-1 ⁄4"

1
11956100 Open-arc or CO2 200-250 27-31
(226.8 kg) (1.6 mm) (19-32 mm)
60 lb Coil 3/32" 11⁄4"-11⁄2"

11946100 Open-arc or CO2 300-350 25-28
(27.2 kg) (2.4 mm) (32-38 mm)
60 lb Coil 7/64" 11⁄4"-11⁄2"

11987200 Open-arc or CO2 425-475 28-30
(27.2 kg) (2.8 mm) (32-38 mm)
STOODY 965 AP-G Nominal Composition:

STOODY 965 AP-G is a gas-shielded, flux cored, all position, general Alloy Content – 11% (Carbon, Chromium, Manganese,
purpose hardfacing alloy which offers a good balance of impact Molybdenum, Silicon)
and abrasion resistance. It can be used in both metal-to-metal and Iron Base
metal-to-earth applications. Deposits are forgeable but not readily Deposit Characteristics:
machinable. Stoody 965 AP-G has a smooth semi-spray transfer Abrasion Resistance...............................................................Good
and can be applied to carbon, low alloy, and manganese steels. It Impact Resistance...................................................................Good
is magnetic on carbon and low alloy steels but not on manganese 2 Layer Hardness...........................................................57-62 HRC
steels. Analysis and properties are similar to Stoody Self-Hardening Deposit Layers..................................................... 2 Normal, 3 Max.
covered electrode.
Welding Procedures/Characteristics: DCEP (reverse polarity) Part Number Pkg Wire Dia.
Gas CTWD Amps Volts
recommended using 75 Argon/25 CO2 shielding gas. This wire has
excellent out-of-position characteristics in the vertical, overhead and 12023500
10 lb PS .045" 75-80% Ar, Bal. 1/2"- 3/4"
140-225 26-29
horizontal positions. It has a smooth semi-spray transfer and can be (4.5 kg) (1.2 mm) CO2 (13-19 mm)
33 lb WB .045" 75-80% Ar, Bal. 1/2"- 3/4"
applied to carbon and low alloy steels.  11807800
(15 kg) (1.2 mm) CO2 (13-19 mm)
140-225 26-29
Applications: Sugar Cane Harvesters; Tillage Tools, Dredge Parts,  11808600

33 lb WB 1/16" 75-80% Ar, Bal. 1/2"- 3/4"
170-275 24-30
Sliding Metal Parts, Tire Shredder Knives, Drag Line Bucket Lips, (15 kg) (1.6 mm) CO2 (13-19 mm)
Extruder Screws, Tamper Feet, Churn Drills, Muller Tires 11962400
200 lb HP 1/16" 75-80% Ar, Bal. 1/2"- 3/4"
170-275 24-30
(90.7 kg) (1.6 mm) CO2 (13-19 mm)
Stoody.com
16
STOODY 117 Typical Mechanical Properties:
STOODY 117 gives a semi-austenitic matrix with uniformly dispersed Hardness:
chromium carbides that provides a deposit with very good impact, Nominal Hardness....................................................43-45 HRC
abrasion and anti-galling properties. Frequently used as both a build- 3 Layers on mild steel..............................................43-45 HRC
up and hardfacing alloy on manganese and low alloy materials. 2 Layers on Mang. steel...........................................38-40 HRC
Work hardens to.......................................................55-60 HRC
recommended using stringer beads and fast travel. Light cross- Shielding Welding Parameters
checking pattern develops which allows this material to be applied in Gas CTWD Amps Volts
multiple layers without difficulty. Weldability is very good and deposits 33 lb WB 1/16" 1"-11⁄4"
11808400 Open-arc 190-230 24-25
are not machinable. (15 kg) (1.6 mm) (25-32 mm)
60 lb Coil 3/32" 1"-11⁄2"
11835900 Open-arc 275-325 25-28
Applications: Sugar Mill Press Rolls; Crusher Rolls, Hammers, Bell Type (27.2 kg) (2.4 mm) (25-32 mm)
Gyratory Cones, Bucket Lips, Mantles, Dredge pump shells. 11289100
60 lb Coil 7/64"
Open-arc
11⁄4"-11⁄2"
300-600 31-35
(27.2 kg) (2.8 mm) (32-38 mm)
Nominal Composition:  11320600
110 lb QP 7/64"
Open-arc
11⁄4"-11⁄2"
300-600 31-35
Alloy Content – 17% (Chromium, Carbon, Molybdenum, (50 kg) (2.8 mm) (32-38 mm)
200 lb HP 7/64" 11⁄4"-11⁄2"
Manganese, Silicon, Copper) 11289000
(90.7 kg) (2.8 mm)
Open-arc
(32-38 mm)
300-600 31-35
Iron Base 500 lb POP 7/64" 11⁄4"-11⁄2"
11832400 Open-arc 300-600 31-35
(226.8 kg) (2.8 mm) (32-38 mm)
STOODY 600 Mechanical Properties Typical Rockwell Hardness:

STOODY 600 is an open arc wire which produces a titanium carbide Hardness:
bearing deposit. It has excellent abrasion resistance, yet maintains 1 Layer on mild steel..................................................... 59 HRC
toughness for good impact resistance. Stoody 600 exhibits good 2 Layer on mild steel..................................................... 41 HRC
operational characteristics and excellent slag removal when compared 3 Layer on mild steel..................................................... 37 HRC
to other titanium carbide wires. It is particularly suited to high stress Part Number Pkg Wire Dia.
Gas CTWD Amps Volts
application such as cement clinker crusher rolls.
33 lb WB .045" 1/2"-3/4"
Welding Procedures/Characteristics: An open arc wire designed for DCEP  11930300
(15 kg) (1.2 mm)
Open-arc
(13-19 mm)
150-225 22-26
(reverse polarity). It can be applied in multiple layers to carbon and 200 lb HP .045" 1/2"-3/4"
11934300 Open-arc 150-225 22-26
low alloy steel as well as manganese. (90.7 kg) (1.2 mm) (13-19 mm)
33 lb WB 1/16" 3/4"-1"
 11886600 Open-arc 200-300 22-26
Applications: Sugar Mill Hammers, Knives, Press Rolls; High Pressure (15 kg) (1.6 mm) (19-25 mm)
Cement Rolls, Bucket Lips, Muller Tires, Hammer Crushers, Tillage 11928000
200 lb HP 1/16"
Open-arc
3/4"-1"
200-300 22-26
(90.7 kg) (1.6 mm) (19-25 mm)
Tools, Chisel Plows, Tamper Feet, Hard Banding.
50 lb PP 5/64" 1" - 11⁄4" 24-26
12046500 Open-arc 250-350
Nominal Composition: (22.7 kg) (2.0 mm) (25-32 mm)
60 lb Coil 3/32" 11⁄4"-11⁄2"
Alloy Content – 19% (Carbon, Manganese, Silicon, 11846000
(27.2 kg) (2.4 mm)
Open-arc
(32-38 mm)
300-400 25-27
Chromium, Molybdenum, Titanium) 500 lb POP 3/32" 11⁄4"-11⁄2"
11916600 Open-arc 300-400 25-27
Iron Base (226.8 kg) (2.4 mm) (32-38 mm)
60 lb Coil 7/64" 11⁄4"-11⁄2"
Deposit Characteristic: 11814400 Open-arc 400-500 26-28
(27.2 kg) (2.8 mm) (32-38 mm)
Abrasion Resistance.......................................................Very Good 11929400
500 lb POP 7/64"
Open-arc
11⁄4"-11⁄2"
400-500 26-28
Impact Resistance.................................................................... High (226.8 kg) (2.8 mm) (32-38 mm)
Stoody 600 and Stoody 101HC applied to press rolls in Peru improved service life between hardfacing reapplications by 40%.

17
STOODY 964 AP-G Deposit Characteristics:
STOODY 964 AP-G is a gas shielded, flux cored, all position, general Abrasion Resistance......................................................... Excellent
purpose, hardfacing wire. The deposit is a specially formulated wear Hardness........................................................................58-64 HRC
resistant alloy which produces a uniform distribution of small primary Impact Resistance...................................................................Good
carbides in a martensitic matrix. The small carbides provide greatly Deposit Layers........................................................................2 Max
improved wear resistance over martensitic steel, many tool steels, Surface Cross Checks............................................................ None
and some conventional chromium carbide allots. 964 AP-G possesses Magnetic
excellent resistance to impact and plastic deformation. Deposits are on Stainless Steel............................................................ Slightly
crack free on carbon 300 stainless and manganese steels. Other on Carbon Steel..................................................................... Yes
base metals should be preheated and post heated appropriately. on Manganese Steel.............................................................. Yes
The material is characterized by a high hardness and excellent wear
resistance. 964 AP-G is recommended for parts where cross checking Part Number Pkg Wire Dia.
Gas CTWD Amps Volts
is undesirable. 964 AP-G offers improved weldability over chromium
carbide and many other tool steel welding wires.  11970600
33 lb WB .045" 75-80% Ar, 1/2"-3/4"
140-225 25-29
(15 kg) (1.2 mm) Bal. CO2 (13-19 mm)
Applications: Sugar Cane Harvesters; Slitter Blades, Auger Flights, 33 lb WB 1/16" 75-80% Ar, 1/2"-3/4"
Rendering Screws, Tamper Tools, Extruder Screws, Tamper Feet,  11983700 180-250 25-29
(15 kg) (1.6 mm) Bal. CO2 (13-19 mm)
Tillage Tools, Dredge Parts, Drag Line Bucket Lips
Structure: Small Primary Carbides in a Martensitic Matrix
Stoody 964AP-G applied to sugar cane harvester shoe.
Stoody.com
18
STOODY 101HC-G, -O Typical Mechanical Properties:
STOODY 101HC is a high chromium-iron alloy recommended for Base Metal Layers Hardness
applications subject to severe abrasion and moderate impact and 0.20% C Steel 1 55-58 HRC
0.20% C Steel 2 62-64 HRC
heat. Develops very tight cross checking pattern and is frequently
used for applications involving severe metal-to-earth abrasion. Hardness:
Generally limited to 2 layers. Deposits are not machinable or forgeable 1 Pass on mild steel............................................ 55-64 HRC
and can be used in hot wear applications up to 900°F (482°C). 2 Passes on mild steel........................................ 59-64 HRC
On mild steel: Slightly magnetic
Welding Procedures/Characteristics: DCEP (reverse polarity) On Mang. steel: Magnetic
recommended using either stringer or weave beads. Can be applied
to carbon, low alloy, and manganese steels. The small diameter Shielding Welding Parameters
.045" (1.2 mm) and 1/16" (1.6 mm) wires can be run out of position Gas CTWD Amps Volts
using relatively fast travel speeds and no oscillation. The addition of 5 lb PS-LLW .035" 98% Ar / 2% O2 or
 11929200 1/2"-5/8" 80-185 15-24
CO2 shielding gas with the 1/16" (1.6 mm) diameter wire reduces the (2.27 kg) (0.9 mm) 75-80% Ar, Bal. CO2
amount of spatter and improves its weldability for out of 25 lb PS .035" 98% Ar / 2% O2 or 1/2"-5/8"
 11933400 80-185 15-24
position work. (11.3 kg) (0.9 mm) 75-80% Ar, Bal. CO2 (13-16 mm)
10 lb PS .045" 1/2"-3/4"
Applications: Sugar Mill Classification Table Combs, Press Rolls;  11440300 98% Ar / 2% O2 150-200 22-26
(4.5 kg) (1.2 mm) (13-19 mm)
Scraper Sides, Cutters, Blades, Ripper Shanks and Teeth, Shovel 33 lb WB .045" 1/2"-3/4"
 11436300 98% Ar / 2% O2 150-200 22-26
Bucket Tooth Adapters, Clam Shell Bucket, Bucket Sides and Lips, (15 kg) (1.2 mm) (13-19 mm)
Tillage Tools, Augers and Auger Flights, Conveyor Screws 11874600
50 lb PP .045"
98% Ar / 2% O2
1/2"-3/4"
150-200 22-26
(22.7 kg) (1.2 mm) (13-19 mm)
Nominal Composition: 200 lb NTP .045" 1/2"-3/4"
Alloy Content – 26% (Chromium, Carbon, Manganese, Silicon) 12038300 98% Ar / 2% O2 150-200 22-26
(90.7 kg) (1.2 mm) (13-19 mm)
Iron Base 300 lb NTP .045" 1/2"-3/4"
 11891500 98% Ar / 2% O2 150-200 22-26
(136 kg) (1.2 mm) (13-19 mm)
10 lb PS 1/16" 1/2"-1"
11421000 Open-arc 200-260 24-28
(4.5 kg) (1.6 mm) (13-25 mm)
33 lb WB 1/16" 1/2"-1"
 11304700 Open-arc 200-260 24-28
(4.5 kg) (1.6 mm) (13-25 mm)
50 lb PP 1/16" 1/2"-1"
 11304800 Open-arc 200-260 24-28
(22.7 kg) (1.6 mm) (13-25 mm)
200 lb HP 1/16" 1/2"-1"
11948100 Open-arc 200-260 24-28
(90.7 kg) (1.6 mm) (13-25 mm)
200 lb NTP 1/16" 1/2"-1"
 12025400 Open-arc 200-260 24-28
(90.7 kg) (1.6 mm) (13-25 mm)
400 lb NTP 1/16" 1/2"-1"
11898700 Open-arc 200-260 24-28
(181.4 kg) (1.6 mm) (13-25 mm)
500 lb POP 1/16" 1/2"-1"
11956200 Open-arc 200-260 24-28
(226.8 kg) (1.6 mm) (13-25 mm)
33 lb WB 5/64" 3/4"-11⁄4"
11865500 Open-arc 225-375 24-28
(15 kg) (2.0 mm) (19-32 mm)
50 lb PP 5/64" 3/4"-1 ⁄4"
1
 11325200 Open-arc 225-375 24-28
(22.7 kg) (2.0 mm) (19-32 mm)
110 lb QP 5/64" 3/4"-1 ⁄4"
1
11849200 Open-arc 225-375 24-28
(50 kg) (2.0 mm) (19-32 mm)
200 lb HP 5/64" 3/4"-11⁄4"
 11866900 Open-arc 225-375 24-28
(90.7 kg) (2.0 mm) (19-32 mm)
500 lb POP 5/64" 3/4"-1 ⁄4"
1
 11901700 Open-arc 225-375 24-28
(226.8 kg) (2.0 mm) (19-32 mm)
60 lb Coil 7/64" 1 ⁄4"-1 ⁄2"
1 1
11862500 Open-arc 350-450 27-29
(27.2 kg) (2.8 mm) (32-38 mm)
200 lb HP 7/64" 11⁄4"-11⁄2"
11861300 Open-arc 350-450 27-29
(90.7 kg) (2.8 mm) (32-38 mm)
500 lb POP 7/64" 11⁄4"-11⁄2"
11873200 Open-arc 350-450 27-29
(226.8 kg) (2.8 mm) (32-38 mm)
Classification table combs are subjected to significant abrasion

wear as the bottom image indicates. Stoody 101HC hardfacing
can be applied to new parts and reapplied over existing deposits
as necessary to extend service life and prevent premature com-
ponent failure and unplanned downtime.

19
STOODY 100HC Typical Mechanical Properties:
STOODY 100HC is a high chromium-iron alloy recommended for Hardness:
applications subject to severe abrasion and moderate impact and 2 Passes on mild steel.............................................58-62 HRC
heat. Develops very tight cross checking pattern and is frequently 2 Passes on Mang. steel..........................................51-55 HRC
used in crushing applications. Generally limited to 2 layers although On carbon or low alloy steel: Slightly magnetic
in the rebuilding of coal pulverizer rolls multiple layers can be applied On Mang. steel: Non-magnetic
using specific welding procedures. Deposits are not machinable or Part Number Pkg Wire Dia.
Gas CTWD Amps Volts
forgeable. Can be used in hot wear applications up to
900°F (482°C). 11249700
25 lb PS 3/32"
Open-arc
3/4"-11⁄4"
200-400 26-30
(11.3 kg) (2.4 mm) (19-32 mm)
Welding Procedures/Characteristics: DCEP (reverse polarity) 60 lb Coil 3/32" 3/4"-11⁄4"
recommended using either stringer or weave beads. Increased  11313400 Open-arc 200-400 26-30
(27.2 kg) (2.4 mm) (19-32 mm)
deposition can be achieved using straight polarity but weld soundness 200 lb HP 3/32" 3/4"-11⁄4"
12022200 Open-arc 200-400 26-30
will suffer. Can be applied to carbon, low alloy, and manganese steels. (90.7 kg) (2.4 mm) (19-32 mm)
Recommended for downhand welding only. When multiple layers are  11001000
60 lb Coil 7/64"
Open-arc
3/4"-1 ⁄4"
1
200-400 26-30
to be run, stringer beads must be run and deposit must have a tight (27.2 kg) (2.8 mm) (19-32 mm)
cross checking pattern of 3/8" to 1/2" (10 mm - 13 mm). 110 lb QP 7/64" 3/4"-11⁄4"
 11144100 Open-arc 200-400 26-30
(50 kg) (2.8 mm) (19-32 mm)
Applications: Sugar Mill Shredder Anvils, Mill Combs, Elevator Screw 200 lb HP 7/64" 3/4"-11⁄4"
 11141700 Open-arc 200-400 26-30
Flights, Hammers, Knives, Press Rolls; Gyratory Mantles, Cage Pins, (90.7 kg) (2.8 mm) (19-32 mm)
Scrubbers, Crusher Rolls  11235400
500 lb POP 7/64"
Open-arc
3/4"-1 ⁄4"
1
200-400 26-30
(226.8 kg) (2.8 mm) (19-32 mm)
Nominal Composition: 750 lb POP 7/64" 3/4"-11⁄4"
11976900 Open-arc 200-400 26-30
Alloy Content – 34% (Chromium, Carbon, Manganese, (340.2 kg) (2.8 mm) (19-32 mm)
Silicon, Molybdenum) 11867100
110 lb QP 1/8"
Open-arc
11⁄4"-11⁄2"
400-550 31-34
Iron Base (50 kg) (3.2 mm) (32-38 mm)
500 lb POP 1/8" 1 ⁄4"-1 ⁄2"
1 1
11807700 Open-arc 400-550 31-34
(226.8 kg) (3.2 mm) (32-38 mm)
STOODY 101AP Typical Mechanical Properties:

STOODY 101AP open arc wire is a high chromium carbide iron base Abrasion Resistance......................................................... Excellent
tubular wire. The higher chromium content was specially designed Impact Resistance..................................................................... Low
to achieve a minimum of 25% chromium in a two layer weld deposit. Hardness (2 Layers) on 1020 Carbon Steel...................60-64 HRC
Stoody 101AP was formulated to improve out of position horizontal Surface Cross Checks............................................................... Yes
welding when compared to other chrome carbide welding wires. The Magnetic..................................................................................... Yes
unique formulation is recommended for applications subject to severe
abrasion. The weld deposit develops a tight cross-checking pattern Part Number Pkg Wire Dia.
Gas CTWD Amps Volts
3/8" - 1/2" (10 mm - 13 mm). The cracking is sometimes referred to as
relief cracking. It can be applied to carbon, low alloy, or manganese  12040800
33 lb WB 1/16"
Open-arc
1/2"- 1"
225-275 24-28
(15 kg) (1.6 mm) (13-25 mm)
steels and can be used in hot wear applications up to 900°F (482°C).
Deposits can not be machined or forged.
Applications: Sugar Cane Harvesters, Classification Table Combs,
Press Rolls, Flanges, Incinerator Exhaust Fans; Pipe I.D. Cladding,
Pipe Flange Faces, Copper Smelter Ladles Overlay, Sugar Mill Roll
Underlay, Scraper Sides, Cutter, and Blades; Shovel Bucket Tooth
Adapters, Crushing and Grinding Equipment, Ripper Shanks and
Teeth, Bucket Sides and Lips, Conveyors and Screws, Fan Blades.
Structure: Primary Chromium Carbides in an Austenitic Matrix
STOODY 101HT Typical Mechanical Properties:

STOODY 101HT is a higher carbon and chromium version of the Abrasion Resistance......................................................... Excellent
classic Stoody 100HC alloy. It is recommended for applications subject Impact Resistance............................................................ Moderate
to severe abrasion, moderate impact, and higher temperatures. It Deposit Layers........................................................................... 2-3
develops a tight 3/8" - 1/2" (10 mm - 13 mm) cross checking pattern. Hardness on Carbon Steel.............................................60-65 HRC
Stoody 101HT is generally limited to two to three layers and can be Surface Cross Checks............................................................... Yes
applied to carbon, low alloy, and manganese steels. Deposits are Machinability............................................................................... No
neither machinable nor forgeable. This alloy can be used in hot wear
applications up to 900°F (482°C). Part Number Pkg Wire Dia.
Gas CTWD Amps Volts
Applications: Sugar Mill Hammers, Knives, Press Rolls, Incinerator
50 lb PP 7/64" 11⁄4"-11⁄2"
Exhaust Fans; Gyratory Crusher Chute Liners, Brick Making Hammers, 12045500
(22.7 kg) (2.8 mm)
Open-arc
(32-38 mm)
200-425 25-31
Iron Ore Sintering Furnace Seals, Direct Reduction Iron Ducts (DRI), 500 lb POP 7/64" 11⁄4"-11⁄2"
12027200 Open-arc 200-425 25-31
Iron Ore Pellet Belt Conveyor Pulleys, Wear Plates, Rotary Kiln (226.8 kg) (2.8 mm) (32-38 mm)
Discharge Grate Seals.
Structure: Primary Chromium Carbides in an Austenitic Matrix.
Stoody.com
20
STOODY CP2000 Deposit Characteristic:
STOODY CP2000 is a specially formulated chromium carbide alloy Hardness........................................................................58-64 HRC
designed to produce a high concentration of uniformly distributed Impact Resistance............................................................ Moderate
small primary chromium carbides in an austenitic matrix. The Surface Cross Check................................................................. Yes
formulation has been optimized to result in superior weldability for Machinability............................................................................... No
a broad range of single and multiple layer applications. The high Magnetic
concentration of small primary carbides greatly improves wear on Carbon Steel.............................................................. Slightly
resistance and toughness over conventional chromium carbide on Manganese Steel.............................................................. No
alloys. It can be applied to carbon, low alloy and manganese steels.
In special applications such as coal pulverizer rebuilding, it can be Part Number Pkg Wire Dia.
Gas CTWD Amps Volts
applied to cast irons. The deposits can not be machined or forged
and can be used in hot wear applications up to 900°F.  11907600
33 lb WB .045"
Open-arc
1/2"-3/4"
175-225 22-26
(15 kg) (1.2 mm) (13-19 mm)
Applications: Sugar Mill Classification Table Combs, Shredder Anvils, 200 lb NTP .045" 1/2"-3/4"
11946700 Open-arc 175-225 22-26
Mill Combs, Elevator Screw Flights, Hammers, Knives, Press Rolls, (90.7 kg) (1.2 mm) (13-19 mm)
Roll Flanges, Scrappers, Incinerator Exhaust Fans; ID Pipe & Elbow 33 lb WB 1/16" 3/4"-1"
 11886500 Open-arc 200-250 24-28
(15 kg) (1.6 mm) (19-25 mm)
Cladding, Hardface Plate Cladding, Gyratory Mantles, Multiple layer 50 lb PP 1/16" 3/4"-1"
hardface build up application on 11942000 Open-arc 200-250 24-28
(22.7 kg) (1.6 mm) (19-25 mm)
Coal & Cement Pulverizer Rolls & Grinding Rings.  11962500
200 lb NTP 1/16"
Open-arc
3/4"-1"
200-250 24-28
(90.7 kg) (1.6 mm) (19-25 mm)
Structure: Primary Chromium Carbides in an Austenitic Matrix. 400 lb NTP 1/16" 3/4"-1"
12025100 Open-arc 200-250 24-28
(181.4 kg) (1.6 mm) (19-25 mm)
50 lb PP 5/64" 11⁄4"-11⁄2"
11876600 Open-arc 250-300 25-28
(22.7 kg) (2.0 mm) (32-38 mm)
200 lb HP 5/64" 11⁄4"-11⁄2"
11954900 Open-arc 250-300 25-28
(90.7 kg) (2.0 mm) (32-38 mm)
500 lb POP 5/64" 11⁄4"-11⁄2"
11942100 Open-arc 250-300 25-28
(226.8 kg) (2.0 mm) (32-38 mm)
50 lb PP 3/32" 1"-11⁄2"
12038200 Open-arc 300-500 25-28
(22.7 kg) (2.4 mm) (25-38 mm)
60 lb Coil 7/64" 11⁄4"-11⁄2"
 11890000 Open-arc 400-650 28-32
(27.2 kg) (2.8 mm) (32-38 mm)
200 lb HP 7/64" 11⁄4"-11⁄2"
 11870400 Open-arc 400-650 28-32
(90.7 kg) (2.8 mm) (32-38 mm)
500 lb POP 7/64" 11⁄4"-11⁄2"
 11879800 Open-arc 400-650 28-32
(226.8 kg) (2.8 mm) (32-38 mm)
500 lb POP 1/8" 11⁄4"-11⁄2"
11870500 Open-arc 450-650 29-33
(226.8 kg) (3.2 mm) (32-38 mm)
750 lb POP 1/8" 11⁄4"-11⁄2"
11947500 Open-arc 450-650 29-33
(340.2 kg) (3.2 mm) (32-38 mm)
Press roll tear drop (Picote) and arcing (Chapisco) with Stoody
CP2000 delivers wear life and abrasion resistance. For even
more wear resistance, Stoody CP2001 can be applied.
Automation welding systems produced by third party, using
Stoody consumables - references available.

21
STOODY CP2001 Deposit Characteristic:
STOODY CP2001 is a specially formulated chromium carbide alloy Hardness................................................................................ 63-67 HRC
designed to produce a high concentration of uniformly distributed Impact Resistance.................................................................... Moderate
small primary chromium carbides and secondary niobium and Surface Cross Check..........................................................................Yes
vanadium carbide in an austenitic matrix. The formulation has been Machinability.........................................................................................No
optimized to result in superior weldability for a broad range of single Magnetic
and multiple layer applications. The high concentration of small on Carbon Steel...................................................................... Slightly
carbides greatly improves wear resistance and toughness over on Manganese Steel.......................................................................No
conventional chromium carbide alloys. It can be applied to carbon,
low alloy, and manganese steels. In special applications such as tar Shielding Welding Parameters
Gas CTWD Amps Volts
sand slurry pipes, coal pulverizer rebuilding, it can be applied to cast
irons. The deposits can not be machined or forged. 25 lb PS-LLW 1/16" 3/4"-1"
11931000 Open-arc 200-250 24-28
(11.3 kg) (1.6 mm) (19-25 mm)
Applications: Sugar Mill Press Rolls, Scrappers, Incinerator Exhaust 33 lb WB 1/16" 3/4"-1"
 12024700 Open-arc 200-250 24-28
Fans; ID pipe & elbow cladding, Hardface plate cladding, Gyratory (15 kg) (1.6 mm) (19-25 mm)
mantles, Multiple layer hardface build up application on coal & cement 11961200
60 lb Coil 7/64"
Open-arc
11⁄4"-11⁄2"
400-650 28-32
(27.2 kg) (2.8 mm) (32-38 mm)
pulverizer rolls & grinding
200 lb HP 7/64" 11⁄4"-11⁄2"
11925000 Open-arc 400-650 28-32
Structure: Primary Chromium Carbides and Secondary Niobium and (90.7 kg) (2.8 mm) (32-38 mm)
500 lb POP 7/64" 11⁄4"-11⁄2"
Vanadium Carbides in an Austenitic Matrix  11923400
(226.8 kg) (2.8 mm)
Open-arc
(32-38 mm)
400-650 28-32
500 lb POP 1/8" 11⁄4"-11⁄2"
11923300 Open-arc 450-650 29-33
(226.8 kg) (3.2 mm) (32-38 mm)
750 lb POP 1/8" 11⁄4"-11⁄2"
12026400 Open-arc 450-650 29-33
(340.2 kg) (3.2 mm) (32-38 mm)
PRESS ROLL — HARDFACING PROCESS

First, add buffer layer to gray cast iron base. Add side hardfacing
underlay, followed by top hardfacing underlay. Top with tear drop
(picote), then arcing (Chapisco).
Fourth - Tear Drop (Picote)
Third - Top Hardfacing (Underlay)
Fifth - Arcing (Chapisco)
Second - Side Hardfacing (Underlay)
First - Buffer Layer
WARNING: The gray cast

iron should not reach an
overall temperature
higher than 210°F (100°C).
The forged steel roll
shafts should be
Base Metal - Gray Cast Iron inspected for cracks
and journal tolerances.
Stoody.com
22
VANCAR ®
VANCAR deposits contain vanadium carbides. Vanadium carbide is Vanadium Carbide Hardness....................................2800-2900 HV
close to the wear resistance of tungsten carbide, with superior impact Deposits are magnetic.
resistance. A unique feature of this product is that the vanadium Deposits cannot be flame cut
carbides dissolve and reform in the deposit. Matrix Macro Hardness..................................................59-62 HRC
Welding Procedures/Characteristics: An open arc wire for DCEP (reverse Shielding Welding Parameters
polarity) welding that can be applied in multiple layers. Part Number Pkg Wire Dia.
Gas CTWD Amps Volts
Applications: Sugar Cane Harvesters, Hammers, Knives; Ripper Shanks 11904300

25 lb PS 1/16" Open-arc or 1/2"-3/4"
150-200 22-26
(11.3 kg) (1.6 mm) CO2 (13-19 mm)
and Teeth, Dozer End Bits, Auger Bits, Tiller Tines, Dry Cement Pump
33 lb WB 1/16" Open-arc or 1/2"-3/4"
Screw, Ammonia Injector, Pug Mill Knife, Cultivator Chisel  11420200
(15 kg) (1.6 mm) CO2 (13-19 mm)
150-200 22-26
50 lb PP 1/16" Open-arc or 1/2"-3/4"
Nominal Composition:  11420100
(22.7 kg) (1.6 mm) CO2 (13-19 mm)
150-200 22-26
Alloy Content – 29% (Vanadium, Tungsten, Carbon, Silicon, 60 lb Coil 3/32" 1"-11⁄4"
 11333700 Open-arc 200-300 25-27
Manganese, Molybdenum, Nickel) (27.2 kg) (2.4 mm) (25-32 mm)
Iron Base
STOODY 160FC, 160FC-O Deposit Characteristic:

STOODY 160FC deposit consists of tungsten carbide particles in a Abrasion Resistance......................................................... Excellent
nickel silicon boron matrix. Due to higher tungsten carbide content, Matrix Hardness Single Layer........................................38-45 HRC
Stoody 160FC is an ideal hardfacing overlay with a microstructure Tungsten Carbide Hardness......................................2200-2400 HV
that delivers superior toughness and resistance to corrosion and fine Deposit Layers..............................................................2 Maximum
particle erosion in slurry type applications. It also provides improved Surface Cross Check................................ Depends on application
weldability through enhanced wetting, tie-in and arc stability. Machinability..............................................................Grinding Only
Applications: Sugar Mill Combs, Incinerator Exhaust Fans; Sizing Welding Parameters
Shielding
Screens, Stabilizers, Kicker Rings and Bents, Bit Holders, Centrifugal Part Number Pkg Wire Dia.
Gas CTWD Amps Volts
Screws, Dredge Rotary Cutter Heads, Pipe ID Cladding, Hardbanding
33 lb WB 1/16" 75-80% Ar, 1/2" - 5/8"
(Open Hole)  12022500
(15 kg) (1.6 mm) Bal. CO2 (13-16 mm)
130-200 16-18
50 lb PP 5/64" 5-80% Ar, 1/2" - 5/8"
12031600 130-200 16-18
(22.7 kg) (2.0 mm) Bal. CO2 (13-16 mm)
50 lb PP 3/32" 75-80% Ar, 5/8" - 1"
12027100 250-325 18-20
(22.7 kg) (2.4 mm) Bal. CO2 (16-25 mm)
50 lb WB 7/64" 3/4" - 1"
12033700 Open-arc 275-355 18-20
(22.7 kg) (2.8 mm) (19-25 mm)
HARDFACING ALLOYS – SUBMERGED ARC WIRE

THERMACLAD 410 Deposit Characteristic:
The THERMACLAD 410 is a stainless tubular alloy cored wire Corrosion Resistance..............................................................Good
designed for SAW deposits using basic neutral flux. The wire Hardness, Annealed..................................................... 140-150 HB
provides deposition rates equal to that of solid wires at lower welding Machinability (with Carbide Tools)............................................. Yes
currents. This results in lower heat input into the weldment, therefore
lowering the work piece distortion. ThermaClad 410 can be used for Part Number Packaging Wire Dia. Flux
Welding Parameters
general purpose applications requiring good strength and corrosion CTWD Amps Volts
resistance. It can be used for joining 410 stainless steels and alloys of 25 lb WB
11608100 1/16" 5/8"-7/8"
similar composition. (11.3 kg) (1.6 mm)
Stoody R-20
(16-22 mm)
180-300 25-26
Applications: Sugar Mill Press Shafts 11266800

33 lb WB 1/16" 5/8"-7/8"
Stoody R-20 180-300 25-26
(15 kg) (1.6 mm) (16-22 mm)
Use Stoody R-20 neutral flux - Part Numbers 11140900 50 lb PP 1/16" 5/8"-7/8"
11937900 Stoody R-20 180-300 25-26
(22.7 kg) (1.6 mm) (16-22 mm)
60 lb Coil 3/32" 1"-1 ⁄4"
1
11007200 Stoody R-20 300-400 25-29
(27.2 kg) (2.4 mm) (25-32 mm)
500 lb POP 1/8" 1 ⁄4"-1 ⁄2"
1 1
11493000 Stoody R-20 400-500 26-30
(227 kg) (3.2 mm) (32-38 mm)
750 lb POP 1/8" 1 ⁄4"-1 ⁄2"
1 1
11937800 Stoody R-20 400-500 26-30
(340 kg) (3.2 mm) (32-38 mm)
200 lb POP 5/32" 1 ⁄4"-1 ⁄2"
1 1
11864900 Stoody R-20 450-600 28-32
(90.7 kg) (4.0 mm) (32-38 mm)
AWS Classification A5.22/A5.22M: 2012 EC410
ThermaClad 410 to be applied to press roll shaft.

23
PRODUCT REFERENCE – WEAR TEST RESULTS
ASTM G65 ABRASION WEAR TEST
Wear resistant Austenitic underlay comparison between Stoody
110 and Stoody 111.
3.5
2.5
2
Grams
1.5
0.5
0
Austenitic 14% Mn Stoody 110 Stoody 111 Hammers with Stoody 111 underlay and Stoody CP2000
Plate overlay offer superior abrasion and very good impact wear
resistance.
ASTM G65 PROCEDURE A - WEAR TEST ASTM G99 PIN-ON-DISC TEST

Chromium carbide hardfacing overlays Chromium carbide hardfacing overlays- high stress test
25 25
20 0.12
15 0.08
Grams
Grams
10 0.06
5 0.02
0 0.00
Stoody Stoody Stoody Stoody Stoody Stoody Stoody Stoody
100HC 100HD CP2000 CP2001 100HC 100HD CP2000 CP2001
Stoody.com
24
PRODUCT REFERENCE – COMPETITIVE CROSS REFERENCE
EQUIVALENCE CHART
UTP Soudokay
STOODY Eutectic-Castolin Welding Alloys Lincoln Electric
(Bohler) (Bohler)
Versalloy AP-G TeroMatec OA 690 Tetra V312-G Techalloy 312 UTP 63 SK 402-O
Stoody 110 TeroMatec OA 3205 Hardface AP-O Lincore 15CrMn UTP BMC SK AP-O
Super Build Up TeroMatec OA 3010 Hardface T-O Lincore 33 UTP Dur 350 SK 350-O
Stoody 965 TeroMatec OA 4415 Hardface L-O Lincore 55 UTP Dur 670 SK 600-O
Stoody 600 TeroMatec OA 4923 Hardface TiC-O — — SK 258 TiC-O
Stoody 117 TeroMatec AN 4617 Hardface MC-O Lincore 50 — —
Stoody 101HC TeroMatec OA 4633 Hardface FC-O Lincore 60 UTP Ledurit 60 SK 352-O
Stoody 100HC TeroMatec OA 4601 Hardface HC-O Lincore 60 UTP Ledurit 60 SK 255 Mo-O
Stoody 101AP TeroMatec AN 4604 Hardface HC-O Lincore 65 UTP Ledurit 60 SK 255 Mo-O
Stoody 101HT TeroMatec AN 4604 Hardface HC333-O Lincore 65 UTP Ledurit 60 SK 255 Mo-O
TeroMatec AN 4666 Hardface HC-O UTP Ledurit 60 SK A38-O

Stoody CP2000 Lincore 60
SugarTec TUBXHD Hardface Zucar-O UTP 718S SK Cane Grip B
Stoody CP2001 TeroMatec AN 3952 Hardface CV-O Lincore BNB-O UTP Ledurit 65 SK A 45-O
PRODUCT REFERENCE – TYPICAL COMPOSITIONS

TYPICAL WIRE COMPOSITIONS
Stoody Hardness
C Mn Si Cr Mo Nb V W Other Fe
Wire (HRC)
965-O 56-60 0.60 1.5 1.5 6.5 0.8 — — — — Bal.
117 43-45 2.30 1.4 1.2 9.6 1.5 — — — — Bal.
600 55-63 1.90 1.5 1.0 8.5 1.6 — 0.2 — 5.5 Ti Bal.
101HC-O 55-64 5.40 1.0 0.8 19.0 — — — — — Bal.
100HC 58-62 4.30 1.6 1.6 25.0 1.1 — — — — Bal.
101AP 60-66 5.00 0.6 1.4 29.0 — — — — 0.2 B Bal.
101HT 60-65 6.00 1.4 1.0 29.0 1.0 — — — — Bal.
CP2000 58-64 4.80 1.5 1.0 24.0 1.0 — — — 0.6 B Bal.
CP2001 58-65 4.50 1.0 1.0 24.0 3.0 1.0 2.0 — 0.8 B Bal.
VANCAR 59-62 3.90 0.8 1.4 — 0.4 — 16.0 6.0 0.4 Ni Bal.
Hardness obtained in the second layer on a low carbon steel substrate (0.20%).

25
GENERAL INFORMATION – PACKAGING DETAILS
MANUAL RODS
WEIGHT WIDTH HEIGHT DEPTH
& ELECTRODES
Vacuum Package (Vac Pak) Box 5 lb (2.27 kg) 14-5/8" (37.2 cm) 4-7/16" (11.3 cm) 2-1/8" (5.4 cm)
Vacuum Package (Vac Pak) Box 10 lb (4.5 kg) 14-5/8" (37.2 cm) 4-7/16" (11.3 cm) 2-1/8" (5.4 cm)
Box - 14" (35.6 cm) Product 10 lb (4.5 kg) 15" (38.1 cm) 4-1/4" (10.8 cm) 2-1/16" (5.4 cm)
Box - 18" (45.7 cm) Product 10 lb (4.5 kg) 19-1/8" (48.6 cm) 4-5/16" (11.0 cm) 2-1/4" (5.7 cm)
Bulk Package - 14" (35.6 cm) Product 60 lb (27.2 kg) 15-7/16" (39.2 cm) 6" (15.2 cm) 5-7/8" (14.9 cm)
Bulk Package -18" (45.7 cm) Product 60 lb (27.2 kg) 18-3/4" (47.6 cm) 5-1/4" (13.3 cm) 5-1/4" (13.3 cm)
WIRE - BOXED SPOOLS OUTER DIA. INNER DIA.

WEIGHT WIDTH HEIGHT DEPTH
& WIRE BASKETS (O.D.) (I.D.)
2-1/4" (5.4 cm) 7-7/8" (20 cm) 3-3/4" (9.5 cm)

Plastic Spool (PS)
5 lb (2.27 kg)
Box - Cardboard
8-1/4" (21 cm) 8-1/2" (21.6 cm) 2-3/4" (7 cm)
2-1/4" (5.4 cm) 7-7/8" (20 cm) 3-3/4" (9.5 cm)

Plastic Spool (PS)
10 lb (4.5 kg)
Box - Cardboard
8-1/4" (21 cm) 8-1/2" (21.6 cm) 2-3/4" (7 cm)
4" (10.2 cm) 11-3/4" (29.9 cm) 7-1/2" (19.1 cm)

Plastic Spool (PS)
25 lb (11.3 kg)
Box - Cardboard
12-3/16" (31 cm) 13" (33 cm) 4-5/8" (11.8 cm)
4" (10.2 cm) 11-3/4" (29.9 cm) 7-1/2" (19.1 cm)

Plastic Spool (PS)
33 lb (15 kg)
Box - Cardboard
12-3/16" (31 cm) 13" (33 cm) 4-5/8" (11.8 cm)
3-15/16" (10 cm) 11-3/4" (29.9 cm) 7-1/2" (19.1 cm)

Wire Basket (WB)
25 lb (4.5 kg)
Box - Cardboard
12-3/16" (31 cm) 13" (33 cm) 4-5/8" (11.8 cm)
3-15/16" (10 cm) 11-3/4" (29.9 cm) 7-1/2" (19.1 cm)

Wire Basket (WB)
33 lb (15 kg)
Box - Cardboard
12-3/16" (31 cm) 13" (33 cm) 4-5/8" (11.8 cm)
3-3/4" (9.5 cm) 16-7/8" (42.9 cm) 12-1/2" (31.8 cm)

Plastic Spool (PS)
50 lb (22.7 kg)
Box - Cardboard
16-7/8" (42.9 cm) 17-1/4" (43.8 cm) 4-5/8" (11.8 cm)
4" (10.2 cm) 16-1/2" (41.9 cm) 12" (30.5 cm)

Coil (Cardboard Core)
60 lb (27.2 kg)
Box - Cardboard
16-7/8" (42.9 cm) 17-1/4" (43.8 cm) 4-5/8" (11.8 cm)
OUTER DIA.
WIRE - DRUMS WEIGHT HEIGHT
(O.D.)
No Twist Pak (NTP) Varies 32-1/4" (81.9 cm) 20 -7/8" (53 cm)
Quarter Pak (QP) 110 lb (50 kg) 15" (38.1 cm) 23 -7/8" (60.6 cm)
Half Pak (HP) 200 lb (90.7 kg) 15" (38.1 cm) 23 -7/8" (60.6 cm)
Payoff Pak (POP) 500 lb (226.8 kg) 31-1/2" (80 cm) 23 -7/8" (60.6 cm)
Payoff Pak (POP) 750 lb (340.2 kg) 35" (88.9 cm) 23 -7/8" (60.6 cm)
Stoody.com
26
GENERAL INFORMATION – PACKAGING DETAILS
COATED UNITS IN
STANDARD SHIPPING UNIT
COATED ELECTRODE SIZE ELECTRODE STANDARD
CONTAINER WEIGHT CONTAINER
LENGTH PACKAGING
3/32" (2.4 mm) 9" (231 mm) 30 lb (13.6 kg) 6 5 lb (2.27 kg)
1/8" (3.2 mm), 5/32" (4.0 mm), 3/16" (4.8 mm),
14" (356 mm) 60 lb (27.2 kg) 6 10 lb (4.54 kg)
1/4" (6.4 mm)
PALLET WEIGHTS FOR STOODY PRODUCTS ®

PACKAGING
ITEM PALLET WEIGHT 5 lb and 10 lb plastic spools measure 2" I.D. x 8" O.D.
Manual Rods & Electrodes 25 lb and 33 lb wire baskets measure 2" I.D. x 12" O.D.
50 lb Polypaks and 60 lb coils have 12" I.D.
10 lb (4.5 kg) Vacuum Packages 1440 lb (653 kg)
Packaging Abbreviations
10 lb (4.5 kg) Boxes 1440 lb (653 kg)
HP = Half Pak (200 lb) PP = Polypak
60 lb (27.2 kg) Bulk Packages 1800 lb (816 kg)
LLW = Level Layer Wound PS = Plastic Spool
Note: Bare cast rods come in 5 lb (2.27 kg) tubes NTP = No Twist Pak QP = Quarter Pak (110 lb)
Stainless Steel, Cobalt and Nickel Wires POP = Payoff Pak (500 lb) WB = Wire Basket
25 lb (11.3 kg) Spools 600 lb (272 kg) METRIC CONVERSION CHART
33 lb (15 kg) Wire Baskets 792 lb (359 kg)
0.035" = 0.9 mm 7/64" = 2.8 mm
50 lb (22.7 kg) PP 1200 lb (544 kg)
0.045" = 1.2 mm 1/8" = 3.2 mm
60 lb (27.2 kg) Coils 1440 lb (653 kg)
0.052" = 1.3 mm 5/32" = 4.0 mm
Submerged Arc Wires
1/16" = 1.6 mm 3/16" = 4.8 mm
33 lb (15 kg) Wire Baskets 792 lb (359 kg)
5/64" = 2.0 mm 1/4" = 6.4 mm
50 lb (22.7 kg) PP 1200 lb (544 kg)
3/32" = 2.4 mm 5/16" = 8.0 mm
60 lb (27.2 kg) Coils 1440 lb (653 kg)
1 lb = 0.4536 kg
500 lb (226.8 kg) POP 500 lb (227 kg)
110 lb (50 kg) QP 220 lb (100 kg)
200 lb (90.7 kg) HP 400 lb (181 kg)
Products marked by the " n " symbol are typically stocked items. All others manufactured upon customer request - may require a
minimum quantity and/or may be subject to production lead time. Contact customer care or your sales representative with any questions.
WARNING Protect yourself and others. Before you use over-exposure to welding fumes may harm your respiratory n ee American National Standard Z49.1 Safety In Welding,
S
this product, read and understand this label, the appropriate function and pulmonary function and may lead to siderois (iron Cutting and Allied Processes, published by the American
Material Safety Data Sheet (MSDS), the manufacturer’s deposits in the lungs). Manganese over-exposer may affect Welding Society, PO Box 351040, Miami, FL 33135: OSHA
instructions and your employer’s safety practices. The MSDS the central nervous system, resulting in impaired speech and Safety and Health Standards. 29 CFR 1910, available from
is available upon request from your distributor, your employer. movement. OSHA considers chromium and nickel compounds the US Government Printing Office, Washington, DC 20402.
carcinogens.
HEAT RAYS (INFRARED RADIATION from flame or
hot metal), from oxyfuel process can injure eyes.
n se enough ventilation and exhaust at the arc (flame) to keep
U THIS INFORMATION IS INTENDED
ELECTRIC SHOCK can kill. ARC RAYS can injure
fumes and gases from your breathing zone and general area. FOR THE END USER OF THIS PRODUCT
If you are concerned about the ventilation of your work area, DO NOT REMOVE OR OBSTRUCT
eyes and burn skin. FUMES AND GASES can be request that your employer conduct appropriate testing.
hazardous to your health. THIS INFORMATION
n Wear correct eye, ear, and body protection.
n eep your head out of fumes. The primary entry route for
K n o not permit electrically live parts to touch skin, clothing
D
welding fumes and gases is by inhalation. Short-term over-
or gloves. Insulate yourself from work and ground.
exposure to welding fumes may result in fever, dizziness,
nausea, or dryness or irritation of nose, throat or eyes and n IN CASE OF EMERGENCY: Immediately call for medical aid.
may aggravate pre-existing respiratory conditions. Long term Employ first aid techniques recommended by the Red Cross.

27
ESAB / esab.com
U.S. Customer Care: 800-426-1888
Canada Customer Care: 905-827-4515
62-1800 / USA / English / 10-13-18 / Note: Specifications subject to change without notice. Products may vary from those pictured.

HARDFACING ALLOYS in Sugar Industry

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

HARDFACING ALLOYS in Sugar Industry

Uploaded by

Copyright:

Available Formats

HARDFACING ALLOYS

For Sugar Mill Applications

S toody has a long history of supplying the sugar industry

BUILD UP & JOINING ALLOYS

HARDFACING OVERLAY ALLOYS

U.S. Customer Care: 800-426-1888 • Canada Customer Care: 905-827-4515

APPLICATIONS PROCEDURE CONSUMABLE - PROCESS RECOMMENDED PRODUCT

Wire Stoody 965AP-G

APPLICATIONS PROCEDURE CONSUMABLE - PROCESS RECOMMENDED PRODUCT

Build Up - Wire Stoody Castweld Ni 55

Wire Stoody 101AP

U.S. Customer Care: 800-426-1888 • Canada Customer Care: 905-827-4515

CASTWELD 55 (55% NICKEL TYPE) - COATED

Repair to damaged gray cast roll with Castweld 55 prior to

STOODY 1105 - COATED Typical Mechanical Properties:

Welding Procedures/Characteristics: Can be applied in stringer or weave

Mill sprockets can be repaired with

U.S. Customer Care: 800-426-1888 • Canada Customer Care: 905-827-4515 Stoody.com

PRESS ROLL — MAJOR TOOTH REPAIR

Underlay Deposit - Stoody Build Up

Buffer Layer Deposit - Castweld 55

Base Metal - Gray Cast Iron

STOODY 111-O & STOODY 111-G Typical Mechanical Properties:

Structure: Austenitic Chromium Manganese Steel with a high volume of

U.S. Customer Care: 800-426-1888 • Canada Customer Care: 905-827-4515

STOODY SOS 307 MOD. ®

CASTWELD Ni 55-O/G Typical Mechanical Properties:

Repair to main gear can be performed with Stoody

BUILD UP & JOINING ALLOYS – SUBMERGED ARC WIRE

U.S. Customer Care: 800-426-1888 • Canada Customer Care: 905-827-4515 Stoody.com

STOODY 35 - COATED Typical Mechanical Properties:

CTS - COATED Typical Mechanical Properties:

Mill hammers hardfaced with Stoody 100HC

U.S. Customer Care: 800-426-1888 • Canada Customer Care: 905-827-4515

Stoody XHC and Stoody 35 are excellent coated electrode

0.4 2.2 8.3 1.7 45 2.6 Bal. 64

STOODY 87 TG Part Number Packaging

0.2 1.7 5.3 1.1 65 1.8 Bal. 64

Incinerator exhaust fan critical wear zones can be hardfaced

U.S. Customer Care: 800-426-1888 • Canada Customer Care: 905-827-4515

Applications: Sugar Mill Classification Table Combs, Press Rolls -  11501500

50 lb PP 1/16" 3/4"-1 ⁄4"

200 lb HP 1/16" 3/4"-1 ⁄4"

500 lb POP 1/16" 3/4"-1 ⁄4"

60 lb Coil 3/32" 11⁄4"-11⁄2"

60 lb Coil 7/64" 11⁄4"-11⁄2"

STOODY 965 AP-G Nominal Composition:

Applications: Sugar Cane Harvesters; Tillage Tools, Dredge Parts,  11808600

STOODY 600 Mechanical Properties Typical Rockwell Hardness:

U.S. Customer Care: 800-426-1888 • Canada Customer Care: 905-827-4515

Stoody 964AP-G applied to sugar cane harvester shoe.

Classification table combs are subjected to significant abrasion

U.S. Customer Care: 800-426-1888 • Canada Customer Care: 905-827-4515

STOODY 101AP Typical Mechanical Properties:

STOODY 101HT Typical Mechanical Properties:

U.S. Customer Care: 800-426-1888 • Canada Customer Care: 905-827-4515

PRESS ROLL — HARDFACING PROCESS

Third - Top Hardfacing (Underlay)

Fifth - Arcing (Chapisco)

Second - Side Hardfacing (Underlay)

First - Buffer Layer

WARNING: The gray cast

Applications: Sugar Cane Harvesters, Hammers, Knives; Ripper Shanks 11904300