Hydraulic Cone Crusher Operation Manual - SMH120

SMH Series
HYDRAULIC CONE CRUSHER
INSTRUCTION
ZHENGZHOU YIFAN MACHINERY CO.,LTD
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INDEX
Preface
1 The character of the machine…………………………………………………………………. 1
1.1 Product application scope……………………………………………………………….…..… 1
1.2 Technology standard…………………………………………………………………….…..… 1
2 Machine structure………………………………………………………………………………… 2
2.1 Machine composition and crush principle…………………………………………………… 2
3. Attention………………………………………………………………………………….. ….. … 3
4 Installment and test run……………………………………………………………………….… 4
4.1 Safety…………………………………………………………………………………………….. 4
4.2 Machine installment and test run…………………………………………………………….. 10
5 Usage and operation…………………………………………………………………………….. 12
5.1 The check table of new crusher before operation ………………………………………… 12
5.3 Operation: ………………………………………………………………………………………. 13
5.3.1 The preparatory work of crusher before operation……………………………………..… 13
5.3.2 The operation of crusher………………………………..……………………….. ….. ….. … 14
5.3.3 Test run……………………………………..………………………………………………… 14
5.3.4 Closed side setting adjustment…………………………………………….……………..… 14
5.3.5 The Bowl of Adjustment…………………………………………………………..……..… 14
5.3.6 Smallest closed side setting…………………………………………………….………..… 15
5.3.7 Closed side setting inspection………………………………………………….………..… 15
5.3.8 Thread lubrication………………………………………………………………..………..… 15
5.3.9 Turning bowl ………………………………………………………………………………..… 15
5.3.10 The cleaning of crusher………………………………………………………..………..… 16
5.3.11 Lubrication system………………………………………………………………………..… 16
5.3.11.1 Technical parameter……………………………………………………………………… 17
5.3.11.2 Equipment composition and principle of work……………………… ……………..… 17
5.3.11.3 System principle diagram and control………………………………………………. … 19
5.3.11.4 The systems control part leaves the plant parameter setting value………………… 20
5.3.11.5 Integral-type thin oil lubricating installment………………………………………..… 20
5.3.11.6 The system debugging (sees system principle diagram) ………………………..… 20
5.3.11.7 Maintenance and repair……………………………………………………….……..… 22
5.3.12 The characteristic of Lubricating oil……………………………………..……………..… 23
5.3.13 Oil temperature…………………………………………………………………………..… 23
5.3.14 Hydraulic system…………………………………………………………………..……..… 24
5.3.14.1 Working condition……………………………………………………………….……..… 24
5.3.14.2 Operation sequence…………………………………………………………………..… 24
5.3.14.3 Attention………………………………………………………………………………..… 24
5.3.14.4 System adjustment…………………………………………………………..………..… 25
5.3.14.5 Maintenance……………………………………………………………………………… 25
5.3.14.6 Equipment installation diagram………………………………………….…………..… 26
5.3.14.7 Equipment electricity chart... ………………………………………………….……..… 27
6 Breakdown analysis……………………………………………………………………….…..… 29
6.1 Crusher overheat ………………………………………………………………………….… 29
6.2 Dust and dirt getting into lube system………………………………………………………… 30
6.3 Big and small gear tooth wear……………………………………………………………..… 31
6.4 Gear noise……………………………………..……………………………………………….. 31
V.1 1
6.5 Adjustment ring inclines……………………………………………………………………..… 31
6.6 Distribute plate bolt break…………………………………………………………………..… 32
6.7 Bowl loose……………………………………..………………………………………………... 32
6.8 Wear on undersurface of socket……………………………………….………………..…….. 32
6.9 Frozen countershaft……………………………………………………………………...…..… 33
6.10 Main shaft break……………………………………………………………………………… 33
6.11 The electric current excessively is high…………………………………………………..… 33
6.12 The crusher throw oil……………………………………………………………………….… 34
6.13The countershaft frame leak oil ……………………………………………………….…..… 35
6.15 Crusher stalling……………………………………………………………………………..… 36
6.16 The stuck of bowl…………………………………………………………………………...… 37
6.17 The crusher excessive vibration…………………………………………………………..… 37
6.18 Wear on head or bowl seating surface……………………………….…………………..… 38
6.19 The rotational speed of head is high ……………………………………………………..… 38
7 Maintenance………………………………………………………………………………...…..… 39
8 Electric system…………………………………………………………………………………… 40
PKY series 90KW single plane control cabinet operating instructions…………………..……. 40
8.1 Usage………………………………………………………………………………………….… 40
8.2 The condition of use…………………………………………………………………………… 40
8.3 Technical performance and protection characteristic………………………………………. 40
8.4 Product installment and use notice………………………………………………………....… 40
8.5 Operation procedure and electrical control principle explanation………………………… 41
9. Recommendation spare parts detailed list……………………………………..………….. 46
V.1 2
Preface
This installment instruction adopted for the new workers; to the experienced workers, using the
manual to make you more familiar with your machinery. Please read and research it carefully, and
carry it with you.
The explanation and illustration can help you to check, startup and operate the crusher and the
assistant equipment correctly.
These operating skills introduced here are the most basic. These and other skills will be generally
mastered as operators are deeply familiar with crusher and its technique.
The contents in this instruction are suitable to the condition when it is adapted, the manufacturer
has the right to stop producing some model crusher, change the technical data and product structure
at any time, not only not inform specially but also not assume any responsibility.
At any time，the question about the crusher and its instruction, please consult us, you will obtain
some new and useful information.
Be safety
The safety of the operators and other workers depends on their own carefulness and judgment
ability in the work. The careful operators can ensure the safety and avoid the accident.
Almost every accident mainly results from the insufficient observations and the half-hearted
precaution measurements. To most accidents, if we strength the recognition to the damages, and then
take corresponding precautions measurements, all of these are avoided.
Though we have carefully considered the safety problems when the machine is designed and
manufactured, there is still situation that can not be safe thoroughly in those places where do not
influence to reasonably approach and effectively operate. We have emphasized these situations by
marked black word in the instruction.
The contents in the instruction are suitable to the situation when it is adapted, the manufacturer
has the right to stop producing some model crusher, change the technical data and product structure
at any time, not only not inform specially but also not assume any responsibility.

1. The character of the machine
1.1 Product application scope

The crusher can be widely used in the metallurgical industry, building industry, chemical industry
and so on it is utilized to crush the mineral and rock, such as ore, copper ore, limestone, quartz,
granite, sandstone, etc.
1.2 Technology standard
SMH120
Model
coarse secondary fine
Max feed opening size（mm） 180 150 70
Recommends max feed size（mm） 160 130 50
Closed side setting size（mm） 22-32 13-26 9-19
Capacity（t/h） 100-160 60-130 40-110
Motor power（kW） 75-90
Motor rotation（r/min） 1440
Motor voltage（V） 380
Weight(include motor) （t） 12.5
SMH250
Model
coarse secondary fine
Max feed opening size（mm） 235 180 70
Recommends max feed size（mm） 210 160 63
Closed side setting size（mm） 25-51 16-38 10-25
Capacity（t/h） 260-380 145-280 120-250
Motor power（kW） 160-185
Motor rotation（r/min） 980
Motor voltage（V） 380
Weight(include motor) （t） 25
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2. The structure of the machine
2.1 The composition and crushing principle

The machine is composed of main frame, countershaft, eccentric shaft, socket bearing, crushing
head, adjust device, bowl and so on. When the crusher works, the electric motor revolves eccentric
shaft by horizontal shaft and a couple of bear gear. The axle centre line do the rotary oscillation, this
make the surface of mantle sometimes close the surface of concave ,but sometimes leave, thereupon
the mineral is ceaselessly squeezed and circles to crush in the crushing chamber. The drawing NO.1
is profiles of structure.
FIG1
V.1 2

3. Attention
3.1 Refueling planes to be inspected weekly, export

Fuel oil volume to side - I outflow
Before refuels squeezes out the side oil level row
thread plug, looked whether has the lubricating oil to
flow out; If does not have, the air breather will be
squeeze out, pours into lubricating oil until it flow out
from side opening..
3.2 After each time replaces the mantle
To be supposed, spreads approximately the 1mm thick butter in
the socket liner and the dust ring two round cambered surfaces.
3.3 Every two working days you should inspect closed side setting
size, and conform to production requirement.
3.4 The least thickness of mantle and concave is 20mm, otherwise
the machine will be broken.
3.5 It’s very important of oil temperature for cone, see page21～23.
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4. The installation and test run
4.1 The safety

Personal safety
The main intention of the section is to introduce the basic safety measurements. The precaution
measurements are very important to the safe operation. The instruction is not instead of the safety
standard, safety measurements and the relative rules and regulations.
The personal safety of the operators and repairers is crucial important. The instruction can be
supplied to the installation workers to use, indicate the possible problems in common work.
Familiar and grasp the technical requirements, precaution measurements and hidden peril of the
accident on the spot and talk about the kind of question with the managers are every operators, duty.
In order to prove safety, all of operator must familiar with safety operating rules.
The operators are the key element in the safety work, therefore they should study and grasp the
basic safety precaution measurements, in order to avoid the serious personal injuries and deaths and
property losses.
We must perish the hidden peril of the accident in its coming thing.
In order to remind the users, operators and the repairers, the instruction point out what is the
dangerous or risk operation by the “warn” form. The equipment safety depends on the operators,
elaborately operate and the grasp of the equipment capacity, they must obey the safety rules and
regulations thoroughly.
Do remember: In any circumstance, you are the safety key, good safety environment not only
protect the persons who around you, but also is your head guard. Please study and research the
instruction, read carefully the illustration about the warn in the instruction, come true the production
safety.
Supervise and urge your workers also obey the rules and regulations, before the accident happens,
explain the possible damage, do remember, safety is your duty.
Do you familiar with the safety rules and regulations?
The safety record shows that most accidents result from ignoring safety. Do remember at every
moment: safety is the first! Before you doing your work, you must ask clearly manager the rules and
regulations of operation and safety.
Is your dressed keep with the task requirement?
In order to your personal safety, you must know whether need safety cat, safety shoes, safety
glasses, protect eye glasses, protection gloves, protection ear device and so on, and wear the
necessary labor protections.
The clothes can not too large lest been drawn into the machinery inside; you should button your
wristband, wear the necessary labor insurance thing, not only keep warm, but also not restrict your
operation field. The watch and bracelet possibly lead to danger do not put these things which are
easily dropped out.
Do you understand the machinery capacity?
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Read the instruction can make you familiar the operation methods and maintained understand the
capacity and applied field of the machine. Besides, you can be familiar with all controlling equipment,
indicators, the location and use of warning device, please note the warning illustration. These devices
remind you attention to equipment accident result from running in low pressure and high temperature.
Are you familiar with the work spot?
You should be familiar with the situation on the spot as more as possible in advance: please keep
the good work environment—clean floor, no oil spot, lip, waste things, wire line, iron link, rock piece
and other damage things. Put pieces in the box, just only use noninflammable liquid to clean
machines.
Know the floor load ability on the work spot.
Know the effective space on the work spot, use little time to check the surrounding and up
conditions, at the same time, you should also consider the power line, it can make you avoid many
accidents.
Do pay attention to the damage of dust，smoke, alcoholic, frog, etc., since these possibly obstruct
your sight.
Do you prepare for the emergence?
Plan in advance, keep the alarm sounding, operate alertly, these can avoid personal injuries and
deaths, and machinery accidents. You should eliminate the accidents quickly due to careless by
available tools very proficiently.
Do see where we can get the urgent aid from.
Do take urgent measurements when the emergences happen.
Do insist on obey the safety rules and regulations and general practice, familiar with the work
environment and special machines and supplementary precaution measurement.
You should check every thing prior to start.
The unprepared machine is not the safe one; please examine carefully when you accept the work.
If you have found the problems, but you also decide to keep the present situation, you should consider
it over and over again. Even the small machinery fault can also lead to personal injury, and equipment
accident.
1. Without approval operators can not to operate.
2. Make sure all guard and protection devices order, safe, without damage.
3. Check the oil conduit system: If the level is normal, and if exist leakage.
4. Check all oil drain plugs, valves, joints and be sure their safe and reliable.
5. Pressure losses produced by the low oil location can lead to serious hydraulic accidents.
6. The one of reasons of crusher shaft block accidents is short of lubricant.
7. Do not absolutely to get higher work pressure by adjusting the safety valve pressure, the
pressure data introduced by the factory is the longest date in the safest situation.
8. Do not absolutely to move the safety measurements freely.
9. Check through the visible fault of the crusher, such as: Leakage, wearing,
10. Check the machines according to the work manual book and the manager instructions
11. You should walk one time around the machine before starting, make sure there is not person at
the side, the below, the up of the machine. Please remind surrounded people before you starting.
Do notify every accident to manager.
Safe remind:
1. Check the machine as warning sign.
2. Do start according to the procedure illustrated by the instruction.
V.1 5

3. After starting the crusher, please check all devices and make sure all instrument are in normal
4. Please stop immediately when the indication is abnormal.
5. Test all controller functions.
6. Monitor and report every abnormal voice.
7. Recheck the warning devices or other warning and safety measurements
8. Do not let the crusher stand on hydraulic cylinder when it works.
9. Do not put hands on the spring set or lean the spring set when the crusher is working.
10. Do not use the fault machines by luck, please report them immediately to manager.
Report the machine fault
Please do the common check of your machine, such as the attrition or damage, etc., report
immediately and modify the unsafe matters, before which are eliminated do not operate the machine.
Even little hidden trouble can also lead to large accident; do report every machine fault to
managers.
Safety stopping
If only make sure the crusher has stopped, you can clean, repair, lubricate, check the level of
opening and closing of the conveyor, move hydraulic system cover to repair, trying to clean chamber
etc. when the crusher is working, you must not check, adjust or repair.
Safety maintenance instruction
Please carefully do the maintenance.

Please read and master
1. The installation instruction, especially the usage and operation
2. The maintenance and overhaul instruction.
3. The warning and reminding sign on the machine.
4. The warning and reminding instruction to the safety.
5. The lubrication instruction o f maintenance and overhaul.
Warning sign
Before work inside the crusher, you must hang out the warding sign and cut off the electric
controller, in order to avoid other person to start the machine.
Hang out the warning sign can avoid the accident in the following cases:
1. The crusher can not operate safely

2. The controller is being maintained
3. The crusher is being repaired
Cut off the circuit
1. Before maintaining the crusher, you must cut off all electric controllers.
2. When repair station with hydraulic lock and adjusting device, please press the “STOP” button,
cut off the circuit to hydraulic station can make the motor stop.
Dungaree—safety protection measurement
1. Make sure your workers and dungaree keep a certain distance from those pieces, do not wear
loose wristband dress, do not make the belt below, do not wear watch and wristlet.
2. Please wear the protection glasses when you solve oil, detergent, lubricate oil or detent liquid,
since these matters can damage your eyes.
3. Please wear the respirator.
V.1 6

4. Please wear safety glasses when you drill, sander or hammer below the metals.
5. Please do not put thing it can drop into crusher in your pocket.
6. Please wear the safety cat and safety shoes.
7. Please wear protection gloves when you change wire line.
8. Please wear protection glasses and safety cat when you are using high pressure gas.
9. Please wear the goggle and safety dress when you pouring melt metals (zinc metal alloy,
Babbitt, lead...etc.)
10. Please wear the protection-ear tool or reduce time of exposing ear outlying while it is needed.
Forbid drink the beverage with alcohol and so on
1. Forbid drink the alcohol before or between work times.
2. Forbid take medicines which make you feel sleepy or lose vigilance.
1. Please keep room tidy, floor should be dry, no spot, i.e.
The oil and wet floor, footstep, handrail and so on are very smooth, so you should be quite careful.
In winter, you should pay attention to the ice and snow. If the spot is wet, especially it is closed the
electric machine is very dangerous.
2. Forbid put something on or surround the crusher.
3. Put the dangerous liquid in proper places, the person unauthorized does not approach, these
places forbid smoking.
4. Except ventilate well, otherwise forbid starting the diesel engine or the gasoline engine. The gas
was discharged can result in deaths.
Equipment
1. Using the suitable tools, wrench and utensils used the heavy pieces.
2. Keep all tools no spot, lubricating oil, lubricating grease, do not throw these tools.
3. Using crane hang large pieces, avoid move the heavy things by man.
4. Put the pieces down carefully, do not throw.
5. Run-up the oil spot on the each handle, avoid slipping.
6. Forbid using the spoke or pulley with crackle.
7. Please check the swag, break and wear situations of V- belt
8. Please check wore unqualified and lost pieces, and then changes them timely; keep the
machine clean without oil so that you can find these pieces.
9. Using the wire line to hang the heavy matters, please make sure the line specifications meet
requirements, and change wore, seriously broken or circled wire line, check the wore situation at the
starting.
Precaution fire risk
1. Do not smoking when you add oil or clean the oil box.
2. Do keep the funnel or charging connector and pouring orifice joined, and connected the ground,
avoiding the creation static electricity spark
3. Do not clean the pieces by gasoline or diesel oil, you should use high quality industrial
noninflammable belting agent.
4. Forbid smoking when you are using the cleans liquid.
5. Do not put greasy dirt or immerse oil articles in the bad-ventilated place please put them in safe
place.
6. Do not check the fuel, the places of cell liquid or coolant under the naked light. Please find out
the leaking point with the torch.
7. You should know where fire extinguisher is, how use it and which situation it is utilized.
Examine periodically whether (at least once every month) fire extinguisher on spot.
V.1 7

8. Hydraulic pressure or gas pressure system
1) Do exhausts all pressures before you open or dismantle hydraulic pressure or gas pressure
channel, valve and connector.
2) Please check damaged situation of hose or other pipeline.
3) The high pressure oil is very dangerous
Utilizing high quality components and parts
All components and parts changed are similar with the originals.
Report the necessary maintenance work
Please report immediately if some piece needs to be careful, such as should repair, change, ET.
Even the smallest hidden accident can also lead to very serious results if your machine is working
Only do the works your leader let you do, not do the repair works you can not do
Only do the works you have been familiar thoroughly, if you uninstall these pieces with pressure
due to careless, it is possible to hurt persons beside.
Crusher factory security

The safety rules and regulations mentioned here cannot overcome all hidden accidents available
in the mining factory. Besides, people have summarized some good safety rules and regulations from
long practice, they nicely improvements safety situations of crusher and crushing factory. Welcome to
consult the safety problems about safety rules and regulations of the crusher and the relative machine.
Transmission protection device
At the beginning of installing the crusher, we should set up about the responding safety
measurements. The crusher can utilize V-belt to transmit, the transmit surrounding which you should
install protection devices.
The belt is specially designed according to the ring max speed. If exceed the max speed, the
belt may break to cause possibly the serious accidents or personal injuries and deaths.
The crusher speed is very crucial to whether it can operate normally, and we advice to have a
small opening which towards to central part of transmission shaft., in order to install the tachometer,
then to check speed of the transmission shaft frequently. The opening should be covered by grilling.
Because that every crusher has must be examined and maintained period, in order to workers can
work in the properly high, Please you should install work platform which has handrail, footboard. There
are wire netting between platform and handrail to avoid below workers being injured by a dropping
object from platform.
Cut off the electricity
At any time, if only the worker is working, you should cut off the electricity. Every maintenance
personnel should only have a key and his special tapered end. When he is working, lock the electricity
devices utilizing his own tapered end. The crucial is that tapered end only has a key, each person
should have their own lock and keys were locked crusher control counters. Many of the accidents on
those responsible in the vicinity of the broken equipment, they starting crusher because they thought
that crusher around, "safety without incident."
Crane
It is as same as other machine, if you want to get the best economic benefit from the crusher,
please do usual and period maintenance to it. To mostly crushers, the worst security violating actions
are insufficient hang ability and the unsafe crane. Though the crusher does not like the revolving part
of motor engine so precise, but the crushing pieces must be installed and uninstalled by the crane. The
crane should have the features of up and down steadily and slow speed. When operating the crane,
V.1 8

you must operate it in the stipulated loading weight which concludes the weights of hook, the block and
tackle, the suspension set (such as steel wire, hang stick and so on ). Only after distracting their
weights, you can make sure the safety loading ability of the crane. The manual guard is the biggest
craning equipment. You had better use it when you can realize the safety operation.
Automobile crane
When operating the steam crane, you must operate it in stipulated weight limit in order to avoid
deforming the crane arm or turning over. But weight is on the basic of the crane works on the firm and
level ground. The supporting frame should overlong properly, should low as soon as possible. Do not
quickly resolve, raise or brake suddenly, otherwise it will make overload, do not suspend the big and
heavy things in strong wind.
You should firstly examine the bridge whether it able to stand up the crane weight before it cross
the bridge. You should also examine the spatial situation under the bridge when you through the
aperture of bridge, such as whether there are electric wire or others.
Before lifting heavy things, you should make sure there are not obstructions surrounding the hang
things. Make sure the connection between the crane and the heavy thing is reliable.
Welding equipment
Gas cutting gun is one of the most used tools in crusher. When welding and cutting, the crusher
equipped with hydraulic device, should uninstall its all hydraulic parts and cover a fireproof material lid
on it, in order to against fire stars or welding splash broking them.
The belt conveyor
You must not to take the belt as passage. There should have sidewalk beside the belt conveyor,
as an additional safety measurement, you should set handrail along the thoroughfare.
The mobile crushing station
If the station is composed of mobile machines, it is to say to install the crushing and screening
machines on the trailer, then the foundation or frame are very important to manufacture. The machines
should install on the firm and level foundation. Using the crossties to front the trailer, in order to make
its wheels leave the ground according to requirements. Each screw jack is put in the trailer four
corners or their besides, the distance four jacks to the two sides of the corner must be equal.
The trailer across the bridge, do examine whether the bridge is able to stand up the machines
weights. Do examine the spatial situation under the bridge when through the aperture of bridge, such
as electric wire or others. Absolutely forbid the equipment which weight is near to the bridge loading
ability across the bridge, you should examine the local regulation, especially the weight limit.
The noise of the station
Each crushing machine has noise. Especially the supporting equipments such as slit, transferring
station, and screen and so on, their noise is worse. If the noise exceeds the law limit, the worker
should use the earmuff device. If the device does not solve the problem, you should consider reducing
the stay time of the workers or repairers that is to shorten of work time.
Though it is not workable from the economic opinion by changing the machine itself to reduce the
noise, many operators have found that building a cheap work room can reduce the noise. In the room,
the operator can see the machine which is working, but the against sound wall, double window and air
conditioner and so on can protect them against noise. The work facility must result in machine working
more effectively and reducing the potential noise damage.
Many operators in factory have found that build an operation tower above equipments, not only
can reduce noise harm, but also can raise the work efficiency.
V.1 9

Eliminate the crusher cavity
There are many unexpected matters, such as: power off, suddenly increase feedings, etc., this can
lead to pile. The material hangar is possible potential resource of a serious accident.
In past, if you want to restart crusher, the only method is that workers take out materials in the
crushing cavity.
No wonder, the most dangerous work is eliminating iron block in chamber. It once happened many
serious accidents when doing it, it often make workers disabled.
This machine has enabled the work become extremely relaxed work, by releases cylinder to
instead of your dangerous and laborious work
Common maintenance work
Some works have to do when operating, the following is crusher normal operation rules, it appoints
out what you should do, what should not do.
1. You can not do maintenance on operating machine. The work concludes pour lubricating grease
into crusher parts.
2. You can not put your hand or leg on the release cylinder when the crusher is operating. These
release cylinders is utilized to protect the crusher when iron through crusher.
3. You must overhaul these machines according to the period stipulated by the manufacturer. This
overhaul can avoid damage the equipment and hurt workers.
4. Absolutely avoid stone in the crusher splash to their around, the phenomenon is because there
are big stone and pebble and so on. The works must guarantee there is not stone splashing, since
these stone will hurt the workers who pass by.
5. When the crusher is operating, if you do not take any protection measurement, you can’t look
into the cavity.
4.2 The installation and trial running
The instruction just concludes the special installation instruction of the machine, others you can
refer the general installation regulation of common machine.
The crane equipment

In the installation factory, there must be crane equipment which is prepared for installation and
maintenance.
V.1 10

FIG 4 - The drawing four – the right and wrong feeding method
Right wrong
The result of providing material averagely The result of providing material non-averagely
Displays the machine the biggest working ability Reduces the machine the working ability
The product size is even The product size is oversize
The release cylinder load is smallest The release cylinder load is oversized
The energy consumption is smallest The energy consumption is large
Copper bushing damage
V.1 11

5. Use and operation
5.1 Checking the Table before new crusher starts up

Checking before new crusher starts up
Yes No
Whether the block between mantle and concave has been taken out. ¨ ¨
Check up the mine closed side setting of the crusher ¨ ¨
Tighten and revise the V-belt ¨ ¨
The relationship between rolling bearing and driving device of countershaft ¨ ¨
Grouting and tightening between crusher and its base part ¨ ¨
Make sure the base design leaving enough space for the materiel’s free falling ¨ ¨
avoid materiel accumulates under the crusher
The system of lubricate and hydraulic
The sling of return oil pipe. (min 1：12) ¨ ¨
Brand and grade of the lube in the oil box: Brand and grade ¨ ¨
Install the pipeline according to drawing. ¨ ¨
Make sure the installation of Filter, cooler, oil-dipping heater, pressure switch, ¨ ¨
temperature switch, oil-current switch, and other auxiliary facilities.
Make sure the Alarming system (the pressure switch, the temperature switch, ¨ ¨
the oil-current switch) is well installed according to the diagram.
The location of safety valve and pipeline. ¨ ¨
Revolving direction of the pump. ¨ ¨
Make sure right installation of breather at The frame of countershaft and the oil ¨ ¨
tank’s cover.
Make sure the seal ring moving freely and floating ¨ ¨
Make sure lubricant grease has already been wiped on the thread of supporting ¨ ¨
ring.
Hydraulic facility (if it is adopted)
Brand and grade of the hydraulic oil in the oil box of the hydraulic station ¨ ¨
The expedition of tube between the hydraulic station and crusher ¨ ¨
An adjusting test is needed to make sure the well running of the pushing ¨ ¨
cylinder.
The stop plate should well fitting with block on adjusting cap to make sure the ¨ ¨
adjusting cap can’t run reversely during working course.
The length of the tube between Hydraulic station and lock-up cylinder should be ¨ ¨
enough long to adapt to the revolving adjusting cover.
When it is installed with pneumatic station, the leaching-oil pulverization ¨ ¨
implement should be filled with oil and run well.
Shaking of the crusher
Make sure the right revolving rating direction of countershaft. ¨ ¨
Start up crusher
The crusher should run without any load before the temperature in the circle-oil ¨ ¨
duck reaches 27℃
The revolution of the countershaft of the crusher rpm。 ¨ ¨
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The crusher’s own spin should be smaller than 20 rpm, when it runs without any ¨ ¨
load.
Check up the situation of leaking-oil of crusher. ¨ ¨
The current without load -------Amp ¨ ¨
Check up the Alarming system(the pressure switch ,the temperature switch, the ¨ ¨
oil-current switch)
Make sure the crusher run at least 2 hours at its half power situation. ¨ ¨
The situation of the chamber feeding in crusher. ¨ ¨
5.2 Check-up after 6 hours of running.

The temperature difference between the feed-oil and the circle-return oil------- ¨ ¨
Celsius scale
The especial proposition adapted to work condition suggested by factory. ¨ ¨
5.3 Operation
5.3.1 Preparation before the crusher starts up
It is very useful for perennial well-running of crusher to have a benign check-up habit. Not only
restart depending on memory and the normal maintain once, but also do follow work before starting
and making exact note is needed to prolong life-span of crusher.
Preparation needed before the crusher starts up is as follows:
1．Firstly, check up whether the lubrication oil is correctly used and whether the lubrication system
is correctly installed.
Running the Oil pump firstly
2．Open the oil box and Check up whether the oil in the circling tube is circling. The oil drained
should account for half of total pipe at least, when it is running
3．At last, check up whether there are some appliances, facility obstacles and leak-oil in the
crusher, all the tie-in and fasten part have been tightened, and if exist factors disturbing start-up of the
crusher.
4．Turning the countershaft and check up whether the mantle and concave intervene in each other
and other obstacles.
5．Start up the crusher according to the procedure after all those check-up above.
The rotate speed of countershaft
The rotate speed of countershaft is very important to a normally running crusher. The size of
driven wheel is designed according to situation of full load. So, the rotate speed of countershaft without
load is a little higher than full load. It has been proved: when the countershaft is running at correct
rotate speed, we can get the most output and the even granularity of output.
The direction of the countershaft
The amount of crushed-stuff and the times of the stuff passing through the crusher are determined
by the rotate speed of countershaft. If the crusher can’t run at design speed, you must let crusher
run at a higher speed(within 5% more than designed speed) because the cumulate stuff in crusher
can lead crusher anchoring if the rotate speed of countershaft is very lower than design speed.
The direction of the countershaft is counter-clockwise.
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5.3.2 The operation of crusher
Crusher is drive by engine or direct motor. Start crusher also is according to manufacturer
explanation starting engine or electric motor. The crusher starts when do not have to give the material.
Start step as follows:
1. Starting engine or electric motor
2. Check and confirm that oil through drain pipe to return to fuel tank. If pumps working well, after
examination, the oil will return to fuel tank nearly immediately from drain pipe, then open fuel tank
covers and you will see that.
3. Inspect rotating direction of drive shaft.
When face v-belt pulley, the pulley should go through the anti-clockwise rotation, only like this it
can guarantee locking mantle strength in crusher work, otherwise, if clockwise rotation can relax the
mantle.
4. Inspects the drive shaft rotational speed
If there is no oil in the fuel tank Of drain pipe, the revolution should not have to surpass two
minutes; otherwise can cause crusher major damage. In the normal condition, the oil discharged
system discharges the oil more than one half of the pipe at least.
5.3.3 Test run

Although the crusher has been tested in the factory, but when the primary start or new bearing
starts, it would better let the crusher revolve for several hours with no load or the light load, In order to
make the crusher entire machine to run gathers and confirm all parts’ function well, and also the
lubrication is good. Run gather period should closely pay attention to the oil temperature; the oil
temperature should not surpass 50 degree Celsius.
5.3.4 Seating adjustment

Crusher closed setting depends on particle size requirements. In most cases, we have adjusted so
that to adjust sets of liner of opening slightly less than the required size. Adjusted bow can be moved
with particle size l. Adjusting bowl to cover wearing of mantle and concave.
According to the necessary products to determine the initial size of discharge setting is not
necessarily the greatest yield the best arrangement mine setting. Mine setting of this arrangement
generally depends on the characteristics of materials broken, motor or engine power consumption or
supporting the work of the package.
Crusher’s setting is changed with the bowl moving in adjustment ring. Clockwise rotation
adjustment sets down; adjust the counterclockwise rotation sets up. When adjusting sets down the
mine setting decrease, when adjusted sets up mine setting increase.
5.3.5 Bowl of adjustment

1. Knocking key-ramp with a large iron. Draw out pin after early load is away from key, avoid flying
iron ramps. Then hit the key gently, to be able to draw out.
2. Unload washers locking rod.
3. Cylinder will be used to promote bowl transferred to close setting required.
4. Replace washers locking rod.
5. Insert the Key into locking rod, using a sledgehammer to hit appropriate location tightly, to avoid
its rotating. Not use a sledgehammer to hit ramp iron key orderly, should hit symmetry, the matter
should raise adjust sets evenly. Rail ramps must be absolutely crucial matter, and to avoid adjustment
screw any loosening. When using a sledgehammer matter ramp iron key, hear the sound of a crisp, it
V.1 14

is to get position.
6. Installs pin in each key.
7. after crusher operation hours, locking keys are checked if necessary, another matter. If ramps
Rail Key not tight, cause set of adjustment screw sets wear intensified.
5.3.6 Smallest closed side setting

In any case, the crusher closed setting can not be less than the recommended crusher of the
smallest. If the mine row is less than the recommended values, the release cylinder beating frequently,
product is not satisfactory. This will also lead to crusher to be put too much stress and increase
maintenance costs.
5.3.7 The inspection of the close setting

The way of inspecting crusher closed setting is to connect one lead to the end of a solid and easy
bend wire, when the crusher idling, lead is slowly Added into the broken chamber. So places through
the liner blocks parallel, and then draw back rapidly, thus measure blocks thickness, make known
crusher close setting size. If necessary, re-adjust to get require setting. Do not check it with zinc
crusher, because zinc is not easy compression, would raise slightly, this data measured not allowed.
Proposed are four blocks from the 90-degree position around chamber comparing the thickness of
four sets of supporting you know whether the bowl is level , or whether feed is uneven ,Crushers side
wear so inclined. Running under this case would greatly reduce crusher production and keep release
cylinder beating frequently.
5.3.8 Thread lubrication

Because the bowl is adjusting part of crusher, in order to guarantee the bow turning freely, be sure
that thread of bowl and a supporting set lubricate regularly
A supporting ring of side or the top evenly cloth has grease fitting, in order to lubrication bowl and
supporting set of thread .
When the bowl is in the broken position and in the release of pressure position, should feed grease
to the fitting. Must formulate add grease regularly. Use lithium base resin or suitable resin, when
broken slag, slag and so on hot material, should use the thermos-resistent grease, with 5~10%
(volume)the molybdenum disulfide powder is good. Already discovered, when high-temperature
operation molybdenum disulfide powder and the lubricating oil mix with effect is also good.
5.3.9 Turning bowl

If you meet the difficulties when turning the bowl, the possible reason is the thread surface of
adjustment ring or bowl wear.
If the scratch or abrasion on whorl surface has already existed, for reduce more ramifications, you
can set up and take down the bowl by means as follows:
1 When you turn bowl, make the bowl float in the supporting ring with crane or other rising weight
tools, then make the bowl floating, move with push cylinder, in order to get require closed
setting .when move bowl up and down, make the bowl rotate a quarter circuit., to make sure the
bowl keep freedom station.
2 If you want to make bowl become less crowded in adjusting ring, sometimes you must enough.
But if you use one or several of mistake operations, it will be difficult to rotate the bowl in supporting
ring.
(1)When crush hot mine as slag or sinter mine, use improper lube.
V.1 15

(2)When it comes to recommendatory lubricate cycle, not lubricate bowl and supporting ring.
(3)The bowl seal has already been wearied or is installed improperly
(4)Dust seal has already been wearied or is installed improperly
(5)Under the same closed setting, the crusher works long time.
(6)The crusher is positioned in the open air, specially when it rains, without enough protect.
3.You can eliminate the possibility that it is difficult to rotate the bowl in supporting ring, if you use
means as follows.
(1)Lay down the bowl from the crush place in scheduled time
(2)Plus lubricate grease into the fitting on the side of adjustment ring,when the bowl in
adjustiment ring .set down a plan to maintain the fitting in scheduled time.
(3)Clean out thread and wipe lubricate grease before installing when you install or take down the
bowl at first time.
(4)Check wearing of the adjusting seal cover.
4. If the bowl is blocked in the adjustment ring and cannot use conventional method to rotate, you
may use the following method
(1) Make the bowl in release of pressure position, then make the crusher rotate and feed certain
material into crusher.
(2) Pour the penetrating oil or the antifreeze into the bowl screw, infiltrate the same solution into
the grease fitting of the adjustment ring, then this kind of penetrating oil or the antifreeze can penetrate
into the screw gap, cause the plugged up dirt and rust to loose.
5. Make sure the attrition situation of liner plate
On the first liner plate, in order to make sure its attrition situation, you should record of the traveling
times of the push cylinder. The push cylinder push the bowl driven ring tooth, discharge open will
realize a change. When utilizing the second set liner plate, you can determine the liner plate wearing
by comparison, the push cylinder traveling schedule. The screw thread pitch of the bowl is 50 mm;
each standard vertical motion is 1.39mm.
5.3.10 The clean of the crusher

If the crusher stops under the load condition, before you start it again, you must clean up the cavity
thoroughly. Start the crusher under condition that the cavity is full of ores, can lead to serious harm to
the crusher and the motor.
The partial reasons which cause the crusher load stops to be as follows: the motor stops the
extension duo to the power cut either the fuel become insufficient; too many ores enter into the cavity;
too much material discharged to conveyor; crusher gnaws the iron.
When the crusher does the suspended crushing movement, the possible reasons why the
adjusting ring slightly raise is materials block nearby the closed open between crushing liner plate.
Sometimes the iron blocked between the mantle and concave, this can cause the crusher stalling .
The machine has hydraulic pressure clear cavity system, which reduces the work time greatly
compared with the conventional method to, saved the man-power. Using this system to clean up the
cavity is the safest method.
5.3.11 The lubrication system

The crusher continuous works under the heavy load condition for a long time, the pressure of the
rubbed part is very big, therefore the lubrication system is extremely important to the crusher normally
works, the main reason of most machine bushing and so on to be burned out is bad lubrication. Please
carefully read the attached thin oil station instruction before utilizing the lubrication system.
V.1 16

In this system, the lubricating oil enters into oil cavity, through the oil pump; the lubricating oil
enters into the filter under the pressure. If the filter is jamed, the lubricating oil may turn on the bypass
cut-off valve, passes from the filter bypass. The pressure gauge is utilized to inspect the filter pressure
drop, then according to the data to make sure whether it is needed to clean or replacement. The
flowing oil directly crosses the heat interchanger which is chilled by the circulating water or air. When
oil temperature becomes low, the viscosity increases and the pressure rises, please turn on the cut-off
valve to make the lubricating oil rounds cooler. The thermometer of the cooler both sides may inspect
the oil temperature direct-viewing. The main safety valve function is to prevent the super-pressure oil
entering into the crusher, simultaneously plays the protective function to the oil pump. When the oil
pressure excessively high, the safety valve opens, it causes part of oils to return to the tank from the
bypass, other oils enter into the bottom of crusher directly. The pressure oil is forced to penetrate into
the bearing surface between the main shaft and the eccentric bushing and the eccentric outside
surface, and then overflows to the main gear. At the same time the pressure oil is pressed into the hole
of the main shaft center, flows to the socket linner surface through the slanting hole in the head. The oil
flows out from socket liner flows to the main gear, and then it is discharged.
In order to carry on the automatic safety protection, there are pressure switch, the temperature
switch and the oil stream switch in the lubrication system. When it is necessary, these switches may
cause the crusher to stop or send out a warning. This system supplying oil pressure should be in the
0.06-0.12MPa scope, the oil returned temperature does not surpass 50 degrees Celsius when it is
idling, the oil returned temperature does not surpass 55 degrees Celsius when it is load.
This system prevents the crusher being too heat, you can examine the oil temperature difference
through the thermometer installed in the export-import oil tank, if it is oversized, and the reason is very
possible that causes the crusher bushing damaged.
The lubrication equipment utilized in the machine
The equipment is utilized to supply the lubrication medium by the circulation style; it delivers
the medium to the lubrication position of the equipment. After lubricating and chilling, the medium
returns the oil tank to next circulation.
Horizontal shaft lubricating oil: Replace the lubricating oil of horizontal shaft, refuels from the
breath hole, the oil is discharged from the oil stops and the oil level must reach the side hole position.
5.3.11.1 Technical parameter
Basic condition
The thin oil lubricating equipment, uses the gear pump, the actuating medium viscosity rank is N22
~ N220, the chiller cooling capacity is when enters the oil temperature is 50 ℃, lubricating oil
temperature reduce 5 ~ 8 ℃.
5.3.11.2 Equipment composition and principle of work
a Equipment composition
The oil lubrication system is mainly composed of fuel tank, the electric heater, the oil pump
installment, the filter, the cooler, the oil discharge magnetism (grid) the net filtrating equipment, the oil
stream receiver, the function valve (cone-way valve, safety valve, switch valve) and the pipeline,
controls the part (pressure controller, differential pressure controller, temperature controller, fluid
V.1 17

position controller), indication instrument(pressure gauge, thermometer, liquid meter), the electrically
controller cabinet rank composes
b Principle of work
When at work, the ration pump oil from the fuel tank, the absorbed oil increased pressure by ration
pump, and then through one-way valve, flitter, water-cooler, functional valve and pipe sent to the
lubrication part. After the liquid oil lubricating and cooling the lubrication part then along the pipe
enter the oil tank, the oil in the oil tank is flittered then enters into the next cycle.
c Part function
1. Fuel tank
The fuel tank main function is gathers oil, but also concurrently makes radiation and precipitation.
2. Heater
The heater’s function is heating up oil in tank, when in the fuel tank oil temperature is lower than
the lower limit value, the electric heater automatically carries on heats up, in the heating process the
oil pump cannot start. When the in the fuel tank oil temperature reach upper limiting value, the electric
heater automatically stops.
3. The oil pump installs
The thin oil lubricating equipment has a table oil pump-unit, extracts the lubricating oil from the
fuel tank, and transports oil to lubrication part.
4. Filter
When the work filter element pressure achieved the definite value, the differential pressure
controller sends out alarm, the filter element can be allowed to disassemble and clean.
5. cooler
Cooler function’s is cool down oil, when oil temperature reached 35 degrees. Artificially adjust the
cooling valve opening, then cooling the oil.
6. Oil discharge magnetism (grid) net filter equipment
The oil discharge magnetism (grid) the net filtrating equipment is installed in the discharge cavity
of fuel tank, the main function is filter for ferromagnetism which returns from crusher.
7. Safety value
Its function is to insure the highest working pressure isn’t over the setting number, when the
system pressure reaching this setting value, safety value opened, liquid oil flow into box.
8. Oil stream receiver ⑨
The oil stream receiver’s function is that it can observe the condition of flowing oil and it can sent
out signals about shorting of oil or cut off oil ,thereby realize monitor or control from long distance .
9. Meter
The measuring appliance function is in the display system the different spot temperature, the
pressure, the fluid position value; in order to direct-viewing know the system condition.
10. Control component and electric control cabinet.
The measuring appliance’s function is checking the system‘s temperature pressure
Differential pressure, fluid position and Parameter so on,
When reaching the setting value, sent out information to the electronic control cabinet, then the
main component of the electronic control work make out alarming signal .the function of electronic
control cabinet is to communicate between the operation of system component and the electronic
V.1 18

control system of crusher.
5.3.11.3 System principle diagram and control function
a Thin oil lubrication system principle diagram

Notes: In the principle diagram temperature, the pressure controller and the temperature, the
pressure measuring appliance are according to the conventional indication, the different user may
select the different pattern, but the function is consistent, the series instruction book does not make the
special indication.
b The systems control function (seek electrical control showing for details)
V.1 19

5.3.11.4 Entire definite data parameter of the systems control part leaves factory
a Fuel tank temperature controller

Lower limit temperature entire definite Is 27 ℃, when the fuel tank temperature is lower than 27 ℃,
the oil pump cannot be started
b Filter differential pressure controller
The entire definite state of filter differential pressure is 0.15MPa, it was adjusted before sold out,
and does not permit adjusting at scene
c System (oil row) temperature controller
The highest temperature is 55 ℃. If Surpasses 55 ℃, the main engine will stop by itself.
d System (oil row) pressure controller
System normal pressure is 0.09-0.1MPa, the lowest pressure is 0.05MPa, when the system
pressure is lower than the limit data, it will send out alarm.
e Pressure of safety valve (14)
Pressure of safety valve is 0.6MPa
5.3.11.5 Installment of the integral-type oil lubricating Equipment
a Classification of Equipment
The oil lubricating Equipment is an integral type.
b The installment standard
YBJ207-85 related specification and the instruction book content in the <<Hydraulic pressure, Air
operated, Lubrication system Construction and Approval Standard>>
c the installment of integral type thin oil lubricating equipment.
All parts of Integral-type oil lubricating Composite to be a rigid body, after the installment it does
not need to be tighten by the foot bolt; To smaller oil lubricating utensils, when installment, only
steadily place it on level cement ground which horizontal plane is slightly 20mm bigger compared with
equipment length and width,
d Only After interior installs of oil lubricating utensils, the scene pipeline could be installed.
5.3.11.6 System testing (Reference to system schematic diagram)
a. General rule of testing.

a.1 Testing should be done after the circulation flushing is qualified, and switch condition of system
valve should conform to stipulation of schematic diagram.
a.2 Factory adjusts the test medium is ISO68-100 lubricating oil, after installment, the test medium
should be the working medium which is stipulated
a.3.The oil used for adjustment should filled into oil tank by purifier, the precision of filters should
not below 0.12mm, the fuel tank fluid position should between the highest and lowest level
a.4 When doing compression test, pressure on the pipeline controller is off.
a.5 The gradually elevates pressure stipulated that, each level is 0.1 ~ 0.13MPa, after keep
presses 1 ~ 3 minutes then could increase once more.
b. Debugging of integral type lubricating utensils before leaves the plant and fission style thin oil
V.1 20

lubricating utensils after installment
b.1 No-load test: Turns on the safety valve, open the closed setting to be biggest, closes the oil
expert valve, starts any electrical machinery which make installment running under no-load ,it should
running for 10～20mins under steady condition without abnormal vibrates and the noise.
b.2 Compression test, after the no-load test is qualified, gradually closes the safety valve’s row,
gradually increase pressure to level 0.9MPa (is 1.5 times to nominal pressures) keep the pressure for
10 minutes. Then, falls to 0.6MPa nominal pressure, and the comprehensive inspection should be
carried on, compression test ,it is qualified when system could run for 10～30mins without leakage,
after it is qualified ,the pressure should reduces to no-load pressure.
b.3 If there is abnormal condition in those test, it should be reduce to no-load pressure and Repair
after shut off .after repair, recycle test till it is qualified.
b.4 After compression test, shut off pump
b.5 security pressure: After the compression test is qualified, gradually closes the safety valve’s
row, till the pressure rises to 0.6MPa, opens self-circulation valve, pressure of the leaves plant is
0.6Mpa.
b.6 Adjusting parameter of the pressure controller, the differential pressure controller, the
temperature controller leaves the plant
The definite data parameter reference to 5.3.11.4 a ~e relative stipulation, entire definite method is
divided to two kinds: One kind is the test platform, the other is on-line, concrete method is base on the
real situation.
c Manual testing the system alone
c.1 the system testing alone is refers to electrical cabinet is at manual operation condition,
equipment together with each lubrication point
c.2 The c.2 system manual testing alone should be done after the equipment self-debugging, the
core of filter and the oil discharge magnetism net integration installment must be cleaned, and the
electrically control cabinet should under the condition of manual operation regulations.
c.3 Opens self-cycle opening valve, closes oil expert valve, starts the electric heater to heat oil,
starts oil pump in the thermal process, so that oil could be heat evenly.
c.4 system actual working pressure setting
When the oil temperature reached 27 ~ 40 ℃, opens each valve of lubrication point , then open
expert oil valve, closes self-circle row valve, according to the need of lubrication point, each
former-valve of lubrication point should be adjusted, so that the lubricating oil could equally divided to
the each lubrication point, meanwhile pressure data of place where oil should not be smaller than
0.10 ~0.13MPa.
c.5 after determined the oil work pressure, pumps actual expert pressure also should be
determined, and remembers these two data.
c.5.1 Actual security pressure of system
Compare with the practical work pressure data of expert pumps, the system actual security
pressure data is 0.1MPa higher than it, concretely, gradually closes the expert valve and turns on the
safety valve, so that the pressure could drop to this data, turns on expert valve, the system falls to the
working pressure .
c.5.2 Actual lowest data of system pressure controller
The actual lowest data of pressure controller is lower than the oil practical expert work pressure,
the concrete method is: Gradually open self-cycle valve, drop the pressure to this data, meanwhile
adjusts the pressure controller, uses the multimeter to examine electronic contact point, the pressure
controller should active at this data, after examination of the Avon meter is accurate, adjust the oil
V.1 21

expert valve to add pressure, and reduce operate times, check the duplication of pressure
controller under this data, when the continuous duplication reach three times ,it is qualified.
c.5.3 adjustment the actual lowest data of pressure controller
Actual lowest data of the pressure controller is lower than the oil expert work pressure, specifically
testing method and the request reference to the c.5.2, after testing, turns on expert valve, closes
self-circle expert valve.
c.5.4 the adjusted parameter data of each temperature controller should be checked by the electric
adjuster according to 5.3.11.4.
c.5.5 joint system alone:
The system alone joint accent is refers to the electrically controller cabinet under machine side
automatic operation condition, equipment testing together with each Lubrication point.
The system joint alone accent should be later than alone manual debugging, before the system
alone joint accent, the electrically controller cabinet must under the condition that being at machine
side manual automatic operation.
c.5.6 system pressure interconnection testing
Start work pumps, after the equipment is run steady, opens self-circle expert valve gradually, when
pressure drop to low pressure limit, it must send out alarm.
c.6. System temperature interconnection testing
Manually adjusts the highest temperature data of oil expert ,after the alarm is send out, opens
cooler , cooler began to work; adjusts the highest temperature data manually , till it send out alarm
for high temperature.
c.7 fuel tank temperature interconnection testing
Adjusts the lowest temperature data of fuel tank manually , the electric heater begin to work
automatically , heats up, adjusts lowest temperature data reversely, the electric heater should
automatically stop; adjusts the lowest temperature data of fuel tank, the working pump should
automatic shut off or cannot start.
c.8 interconnection testing of the oil position in fuel tank
Adjusts the position of fluid position signal apparatus float to the maxed and minimum data, and it
must send out alarm.
c.9 interconnection testing of filter
Only when Filters of difference presses controller found the difference of pressure reach to
0.35MPa before and after filter, inspect whether it has alarm singal.
c.10 above stipulated content of c.7 ~ c.9 are qualified when they realize continuously
interconnection movement for three times.
c.11 the lubrication point pressure of system, current capacity, temperature controller testing
d. lubrication point pressure, the current capacity, the temperature controller are refers to control
part which equip on the system, its adjuster parameter and the debugging method should conform to
specification of the crusher, also could refer to the above related provision.
e.System joint adjusting
The system joint adjusting is refers to the oil lubrication system controller to be joint with crusher
under the center controls condition, the concrete method reference to electrical instruction
5.3.11.7 Maintenance and repayment
1. Any time to a refueling system, it should be used oil filter, oil filter accuracy not less than
0.12mm.
V.1 22

2. Every six months or a year examine oil,
3. Regular cleaning magnetic cavity oil filters at import, especially in the first half year. Specific
cycle decide by users themselves.
4. when each shift checking, they should check the temperature, pressure, pressure and other
parameters and record well.
5. Filters pressure difference are getting to pressure setting replace of filter.
6. When the cooler pressure gets to 0.1MPa, you should replace or clean core.
7. System of the Bolts should be checked regularly, so as to avoid damaging mainframe after
leakage, which affected production.
5.3.12 Characteristics of lubricants

Use high-paraffin (not naphthenic) industrial oil. Such provisions viscosity of oil film is strength,
and the metal surface of good affinity with adhension. Physical and chemical stability, high viscosity
index, with rapid separation of water, foaming, anti-rust, corrosion, oxidation resistance, containing
anti-wear additives.
Phosphate containing sulfur, Lead cycloparaffins or other anti-binder extreme pressure lubricant
suitable for lubrication manufacture crusher parts of metals such as bronze, Babbitt, such as iron and
steel. Particularly applicable to heavy-duty operations. Such extreme pressure lubricant oil film
strength, load-bearing capacity, and compare with pure industry oil, it has more effective protection of
surface. Limit pressure oil has the ideal high viscosity index and low solidifying point than pure industry
oil. Therefore slightly higher cost is worth it. For the year under normal circumstances the use of the
crushers requiring use extreme pressure lubricants, lubricants applicable ISO 100. The types of oil
viscosity must possess the following: 40 °C, 96-110 CST. That the lubricant viscosity index must reach
90 or higher.
Recommend to use below lube oil:
environment temperature +5℃～+35℃: environment temperature -25℃～+10℃:
BP Enengol GR-XP 100 BP Enengol GR-XP 68
ESSO Spartan EP 100 ESSO Spartan EP 68
FINA Giran 100 MOBIL Mobilgear 626
SHELL Omala Oil 100 SHELL Omala Oil 68
MOBIL Mobilgear 627 TEXACO Meropa Lubricant 68
TEXACO Meropa Lubricant 100
5.3.13 Oil temperature

The crusher temperature should be maintained at 38-55 degrees Celsius, preferably in the range
of 38-46 degrees Celsius. Crusher not be permit to work, if oil temperature above 60 degrees Celsius
or below 27 degrees Celsius.
Relative high temperature lubricants can guarantee the normal work and its characteristics.
However, ambient temperature or operating conditions resulting out crusher temperature reached 45
degrees Celsius, cooling equipment should be used. .
When in cold weather or temperature of oil tank is below 27 degrees Celsius, the electric heater
will start.
V.1 23

5.3.14 Hydraulic System
5.3.14.1 Work condition
Motor electrifying driven by rotary pump, in import form negative pressure, pump is inhaling oil
under the atmospheric pressure, after by the discharge of oil from direction change valve and overflow
valve on role of work part, after complete condition it unloading flowed to tank.
5.3.14.2 Operating procedures
a.Determine whether short of oil before startup, the joint leak oil , motor test whether the reverse
operation, pumps and avoid drying damage;
b.Before cone crusher, opening Cover, inspect if system pressure between 14-16MPa, At this
point should be at a "manual" block positions, such as pressure below 143Mpa, by "release cylinder
lock" button for compensate pressure
c .The Auto / Manual switch to the "automatic" block, after adjust pressure
d. After shut off cone crusher, authorities Auto / Manual switch to "Manual" block.
e.The cone crusher meets the iron in the course of working case, and it may lead to stop, this time
operates as the following process:
e1. Cut off the cone crusher power
e2. Press manual / automatic switch revolve to "manual"
e3. Hydraulic station controller by the shop "- clean" button, Raising bowl;
e4. Remove iron or other things
e5. Hydraulic station controller by shop “release cylinder lock” button, till pump automatically shut
down, locks sets of bowl;
e6. Make manual / automatic switch to "automatic" block.
f. When needs to adjust closed side setting according to the following process:
f1. Cut off cone crusher power
f2. Loose lock key of adjust rod.
f3. Make manual / automatic switch to "manual".
f4. Hydraulic station controller by shop "to promote pull cylinder forward" button, promote cylinder
fork out;
f5. Hydraulic station controller by shop "to promote pull cylinder backward" button to promote
cylinder fork retreat;
f6. If demand to adjusting closed setting, manually rotating cylinder to promote, promote cylinder
fork contacts adjustment cap reinforcement plate, repeat f.3. f4 process;
f7. Lock key tightly
f8. Make manual / automatic switch to "automatic" block.
5.3.14.3 Instruction
a. The valve is aside expert pipe for relieving pressurel before repair, forbidden to open this valve
when cone crusher running
b. Don’t do any operation in crushing process;
V.1 24

c. check whether the oil leak out before starting hydraulic system.
d. pay attention to protect hydraulic pipe to avoid stone damaged.
5.3.14.4 System adjust
Pressure Regulator (valve): clockwise increased pressure counterclockwise lower system

pressure: System work pressure P=10-13MPa. Directed by adjust valve. Note: the pressure regulation,
in principle adjust
Note: If the set-conditioned must be adjusted. Please adjust it under the instruction of producer’s
technical staff
5.3.14.5 Maintenance
a. Set up establishment of maintenance, and maintenance records; building up regulations.

b. Inspected hydraulic system temperature, cleanliness, Noise regularly;
c. Maintain fasteners not emerged loosening before starting each time.
V.1 25
5.3.14.6 Equipment installment chart
V.1 26
V.1
power light
stop ungency
manual\automatic
release cylinder locked

5.3.14.7 Equipment graph
clean chamber
lower pressure compensate
push cylinder foreward

push cylinder backward
high pressure stop
outer connect alarm

iron pass protect
clean chamber
electromagnetism value

locked indication light
locked electromagnetism value
motor start or stop
M
电动机 outer to lock
montor
outer to lock
27
TERMINAL CHART 端子说明
低压控制器SP1接至（3、15）
ITEM PRINCIPLE CHART
高压控制器SP2接至（3、25）
1 3 超高压控制器SP3接至（3、28）
外报警接至（28、2）
2 3 清腔电磁阀YV1接至（29、2）
3 锁紧电磁阀YV2接至（31、2）
3
推动缸进电磁阀YV3接至（33、2）
4 15 推动缸退电磁阀YV4接至（35、2）
过铁外接连锁接至（39、41）
5 过铁外接连锁接至（43、45）
25
6 28 主机运行连锁接至（3、31）
7
29 TERMINAL SPECIFICATION
8 31 lower pressure controllerSP1 connect to（3、15）
higher pressure controllerSP2 connect to（3、25）
9 33 excessive higher pressure controllerSP3 connect to（3、18）
10 outer alarm connect to（28、2）
35
clean electromagnetism value YV1 connect to（29、2）
11 39 lock electromagnetism value YV2 connect to（31、2）
push cylinder foreward electromagnetism value YV3 connect to（33、2）
12 push cylinder backward electromagnetism value YV4 connect to（35、2）
41
pass iron outer locked connect to（39、41）
13
43 pass iron outer locked connect to（39、41）
14 crusher running locked connect to（3、31）
45
15 2
16 2
17 2
18 2
V.1 28
6 Breakdown analysis
6.1 Overheated Crusher

The Possibility of Coming into Breakdown Solution
1.The abrasion of oil pump-oil is in short 1.To check whether the currency of oil flow is right
supply. in drain lines.
2.There is not enough running clearance 2.To check the abrasive condition of the socket liner
between the main shaft and the eccentric and the head surface bases on the bottom of socket
bushing. liner. The head surface should be smooth without
any visible step.
3.Oil can not be drained normally. 3.Checking the drain pipe tilt from crusher to oil
tank (minimum 1:12) Cleaning air breather on side
of countershaft frame.
4.To use inappropriate crusher liner. 4.Excessive material is crushed at lower of crusher
cavity, which leads to extremely high power
consumption.
5.Hot or hard feed causes crusher overheating. 5.To install oil cooler according to actual situation.
6.There is no sufficient clearance between top 6.To keep the correct clearance between the socket
surface of eccentric part and underside surface and eccentric. It is easy to cause local hot point
of socket. when the distance between the eccentric bushing
and main shafts is minimum.(requiring the
clearance between 3-8mm )
7.Oil is in short supply. 7.Checking whether the safety valve is abrasion,
the metal chips or the stuck spring. Lubrication oil
flows into the oil tank bypass. Checking whether oil
level of oil tank is correct.
8.Driven V-belt tensioned tightly. 8.To adjust the tense degree of the V-belt again.
9.The inappropriate use of lubrication oil. 9.To use suitable lubrication oil. Suggest using
extreme pressure lubrication oil.
10. The output of crusher is too high. 10. Usually due to improper feed, too many small
mines or crushing setting be adjusted too small.
11. The closed side setting is too small. 11. The crushing setting not smaller than the
minimum recommending.
12. There is no adequate clearance between 12. The Oil trapped between the main frame
top of main frame bushing and bottom of the bushing and the eccentric. The main frame bushing
gear. must be kept even with the main frame.
13. The washer between bottom plate and 13. Don’t use the washer which is thinner than
bottom cover of main frame is quite thin, so “the 0.8mm.
rim” moves toward centre oil hole and
lubrication oil for eccentric bushing is reduced.
14. The hole of lubrication in main shaft or head 14 The vertical and horizontal hole of main shaft,
is blocked up by dirt or something else. holes of head should use high-pressure air to clean.
15. Main frame bushing gets stuck in the hole 15 Mainframe hole must keep its original diameter,
of main frame or top of inner hole of main frame through the machine can also be manually grinding.
sinks. Grinding manual required 6-8 hours to complete
V.1 29
The eccentric bushing sinks on the top of and is confined to a limited extent, is rough and
eccentric’s brim. (This brim is just irregular. But this is really solving the rack "collapse"
corresponding with the gear key.) part of an effective method.
16. Artificial grind eccentric sets aside the "collapse"
location, so close the bottom of frame bushing
inside the hole on the main frame. But not forcibly
mainframe bushing in place.
6.2 Dust and dirt enter into the system of lubrication

1.Insufficient grease in socket seal ring. 1.Adding appropriate amount of lubricant grease
into the socket seal.
2.There is no air breather on the side of 2. Installing an air breather on the side of the
countershaft frame. countershaft frame.
3.The air breather on the side of the countershaft 3.Cleaning two air breathers. Putting a piece of
frame or on the oil box can’t work... paper over air breather and it move inside and
4.Dust from the whirl of driven wheel comes into outside when crusher running.
air breather on the countershaft frame. 4.Using a hose to install breathing, which is
beside the countershaft, at a further place away
5.Dust and dirty substance fall into the crusher from driven wheel?
when disassemble the crusher to examine it 5.Covering the socket liner and the eccentric
. firmly with canvas and thin plastics when
checking the crusher.
6.Because the socket seal and the head seal ring 6.Changing the socket seal or welding the head
have been worn out, dust permeates the crusher. ring according to the size provided by the
manufactory.
7.The socket seal is inserted tightly on the bottom 7.Taking apart and sorting out the socket seal
of socket or curls up on the socket completely and changing the spring and the
housing.
8.The vertical drop is too large between the 8.Dust or dirt to enter socket. The countershaft
crusher and the draining pipe of the oil tank. frame and the level of the elbow pipe, Y - or
T-shaped connector joints connected to crusher
added an air breather at vertical drain oil pipe.
9There is no seal or washer between the oil tank 9.Replace seal and washer
and the oil tank cover.
V.1 30
6.3 Gear and pinion tooth wear

1.Lubrication oil is too dirty. 1.Replace lubrication oil and cleaning the oil tank.
2.The position of tooth face abrasion is too low. 2.The thrust plate has been worn out .Adding
washers to lift up the eccentric.
3.The position of tooth face abrasion is too high. 3.Drawing out washers from the bottom of the
thrust bearing plate to lower eccentric.
4.The crusher is overloaded. 4.The general representation is an adjustment
ring moving up and down, and then reduces
material supply.
5.Abrasion occurs on the ends of the gear teeth. 5.The abrasion of eccentric bushing and the main
frame bushing.
6.The grade of oil is not correct or the 6.There are two noticeable abrasive marks on
temperature of oil is so low that eccentric is raised gear and pinion. Changing suitable grade of oil or
and running in the risen position in the most of installing a heating device to heat oil at
time. 27centigrade
7. The eccentric is operating on the condition of 7.There is something between bottom cover of
tilt. main frame and bottom plate (or washer).
6.4 The noise of the gear teeth

1.The side gap and the top gap are not correct. 1.Examining the side gap and the top gap again.
2.New gear puts into gear with worn pinion or 2.No advice.
new pinion puts into gear with worn gear, and 3.To consult the manufactory.
then put them into work.
3.The gear and the pinion are not matched. (Two
pressure angles are 14.5 degrees and 20
degrees respectively and they gear into each
other.)
6.5 Tilted adjustment ring

1. Surface of main frame and adjustment ring is 1. Feeding distribution of Crushing chamber is
uneven wear. incorrect. Adjustment ring will be rotating 180
2. Continuous overloading or liners shape not degrees.
good cause heavily loading on upper surface of 2. Continuous overloading, select an appropriate
main frame. liner.
3. Supporting ring is pressed tightly against the 3. Inspect release cylinder pressure
frame cause supporting ring jumps
V.1 31
6.6 Distribute plate bolt break
1. Feed too high in crushing cavity. 1. Reduce amount of feed to crusher.

2. Shabby feed. 2. Reduce feed size or increase feed opening by
changing liners.
3. Distribute plate bolts too tight. 3. Do not over tighten bolts.
4. Worn seating, surface between feed plate and 4. Weld and remaking feed distributor seating
feed distributor. surface. Replace feed plate.
5. Big material from too high place drop to 5. Reduce height between feed bin, conveyor and
distribute. distribute.
6.7 Loose bowl

1. Adjustment ring and bowl thread wear. 1. If the thread are not worn too badly, to
2. When crusher operations not fully lock taper reprocess 45-degree thread pitch to make evenly.
key. 2. Locking adjustment caps, locking taper key.
3. Crusher setting is too small. 3. Open crusher setting until bowl not jump.
4. Mantle and concave wall is too thick. 4. Adjustment cap not contact top of adjustment
ring. Application of thin liner or fitted with special
adjustment cap washers.
5. Crusher is working when adjusting rod break. 5. Replacement adjustment caps, key lock rod.
6. Crusher setting is too big. 6. Make the mine setting tightly until the
adjustment cap, contact top of adjustment ring.
6.8 Wear on underside of socket

The Possibility of Coming into Breakdown solution
1. High oil pressure lift up eccentric and eccentric 1. Low temperature, heating temperature to 27
contact socket bottom. degrees Celsius. Check whether the main safety
valve normal. Inspection viscosity lubricants. Oil
may be sticky than standard.
V.1 32
6.9 Frozen or break countershaft

1. Pull V-belt too tightly. 1. Re-tensioning V-belts, and checking whether
the Pulley is right.
2. Shaft rolls bearing without lubrication or 2. Remove obstacles of oil supply.
inadequate lubrication.
3. Shaft bending, countershaft vibration 3. Replace countershaft.
frequently, Pulley swings too large.
4. Gear tooth break. 4. Clean bearing
5. Side gap of tooth or top gap of tooth not 5. Replacement gear.
correct. 6. Inspection tooth side and tooth top gap
6.10 Main shaft break

The breakdown produces possibility Solution
1. Pass iron frequently, break occur in head fit 1. Installed metal protection devices.
portion of main shaft. Shaft with crack may occur 2. Usually show up as adjustment ring jumping,
at head fit area or lower portion of taper depends reduce feed.
on actual fatigue. In fact, the head with the crack 3. Replace socket liner, weld and re-machine
usually occurs above spherical l nearby areas. spherical head, or pads socket to compensation
2. Crushers continuous overload operation, main for head spherical wear, restore normal internal
shaft fracture in head fit portion. components in crusher.
3. Socket liner or head spherical surface serious 4.Incrrect geometry Bush between main shaft
wear, shaft insert bushing excessive deep, socket liner and eccentric bushing, replace
reducing running gap, caused lubrication failure, socket liner , weld and re-machine head
main shaft break at taper. spherical, or pads socket to compensation for
4. Shaft support at upside bushing instead of head spherical wear,.
downside, will cause taper part break.
6.11 Electric current is excessively high

1. The feed are too much. 1 Adjust feed.
2. The lubrication is not good. 2.Strengthen lubrication
3. The bottom surface of socket part rubs with 3. Inspections gaps should maintain 3 - 8mm.
upside surface of gear.
V.1 33
6.12 The crusher throwing oil
1. socket liners surfaces wear (head normal spin 1. Head spin are too fast, regrinds socket liners or
rotation speed 0~20 /minute) replaces new socket liners, guarantees head
and socket liners contact in the outer edge of
socket liner.
2. Socket seal was jammed, it causes head lift 2. As only one of the key is usually act at cocked
upward away from socket liners. location, excessive dust accumulate at spring and
spring ring around hole , chamber has been
filled with broken materials, so push up seal
ring. Crushers must disassemble and clean
socket liner thoroughly.
3. The oil pressure is too high. 3. Oil pressure is excessively high lifts head to
socket liners. The main reason is running crusher
in cold day, the oil excessively cold or the safety
valve adjusted improperly.
4. The main shaft inserts excessively much in 4. Usual performance is head spin excessively
main shaft bushing, causes revolution gap to be fast, generally because socket liners wears or the
improper, because great friction force on the main crusher is excessively hot.
shaft.
5. Distribute plate wears too seriously. 5. The replacement distributes plate or with welds
several steel plates on distributes plate, provide
suitable balance.
6. Slabby feed being trapped under distribute 6. Reduces the size of feed.
plate, cocking head.
7. The oil is too cold. 7. Heats up oil to 27 degree Celsius.
8. the loading of crackers is too little 8. Increasing feeding under the load condition,
socket liners contact on outer edge; Under light
load, socket liners inside edge contact. Grinds or
replace socket liners, simultaneously, the head
spherical surface possibly also needs reprocess.
9. The shaft drive speed is excessively high (rpm). 9. Inspection drive shaft rotational speed (rpm).
10 Used improper oil. The oil too sticks. 10. Changes to right oil.
11. The air breather is not good. 11. Cleaning up breather installation aside
countershaft housing. Blows with compressed air
on the long core hole of breather.
12. Socket oil hole and the air vent stop up, cause 12. Disassembling and cleaning up oil draining
oil drain obstruction. pipe and air vent of socket and socket liners
13. Drainage pipes have contamination or other 13. Replacement of oil hose and discharge on
sundry. sharp bends.
14. In addition, meets a drainage pipe toward oil
tank.
15. Inspects drainage pipe, when necessarily
cleans.
V.1 34
6.13 oil leak at pulley
1.The crushers ventilates not well. 1. Cleaning up breather aside countershaft
2.Shaft housing between cover seal wear. housing. Blows with high compressed air on the
long cored hole of countershaft housing.
2. Replace of seal if necessary, re-processing.
6.14 The crushers capacity reducing.

1. Due to lower concave wall wear, outlet smaller, 1. Replace liner.
restricting stone into crushing chamber. 2. Inspecting whether the driving shaft rotational
2. The crusher operating speed is low. speed is correct.
3. The material is too much humid, reduced 3. The humidity is less than 5%.
migration speed in chamber.
4. Large plate on top liner block feed opening 4. Reducing the feeding size.
before Feeding row
5. For feeding material includes fragment bulk 5. It should not contain this kind of admixture in
wood, tree root, and firewood and so on. Causes feed.
migration be slow.
6. The size of feeding is beyond limit. 6. Reduces feed granularity.
7. Foresees accurately contains the massive clay. 7. Removes clay or coherent from feeding.
8. Feeding distribution not correct. Segregation 8. Changing the way of feeding.
expected to lead fine material to one side of
chamber
9. The main shaft has been broken or cracked. 9. Dismantles the main shaft and carefully
inspects the main shaft section in the head spot
whether has relative motion. If suspected the
main shaft has crack, It should carry on ultrasonic
testing inspection.
V.1 35
6.15 Crusher stalling
1. The V-belt is too loose 1. Retention the belt again

2. the motor have electrical failure 2. Compare the power consume of crusher idle
operation with power consume of motor idle
operation
3. The material is wet and sticky。 3. Installs spray pipe, flushes the material in
crusher to prevent accumulate in chamber.
4. Accumulates material under the crusher. 4. Check whether the foundation can discharge
broken material, install mine bin indicator, setting
switch at discharge conveyor.
5. The drive shaft’s speed is too low 5. Inspect rotational speed of drive shaft（rpm）
6. The oil pressure (PSI/MPa) is too low. 6.Check oil pressure.
7. Material position at cavity is too high, causing 7. Reduce feed.
excessively power losses.
8. It is improper. to choose motor power. 8. Motor power is too low
9. Feed opening isn’t proper, majority broken was 9. Chooses suitable liner
act at feed opening, so that power increase
10. The size of main frame bushing or main shaft 10 Disassemble crushers to check surface of
bushing is too small which reduces gap. bushing.
V.1 36
6.16 Bowl struck

The reason of dust or rust accumulates at thread By the following steps :
between adjustment ring and bowl. 1. Pouring anti-freeze to thread.
1.Hot material (slag) 2. Loose adjustment caps lock key, and run
2. Thread lubrication poor. materials through crushers
3. Seal adjustment cap or dust collar seal wear, 3. Let a few lumber pass through crusher. Throw
not prevent from rain. to crushing chamber several small "soft" steel, to
make it through the crusher.
4. Mining exports at one setting for a long time. 4. Heating adjustment ring.
Thread of adjustment ring abrasions. Or break. 5. Cooling bowl.
Note: Not removing adjustment ring from main
frame.
6.17 Crushers excessive vibration
1. Due to wear parts weight changes. 1 excessive wear distribute plate, add weight or
replace worn-out parts.。
2. Head spin too quickly. (> 20 rpm) 2. As the Bushing and the main shaft occurred
seize, that the head moving with eccentric.
3. Gear interfere with pinion at top。 3. Tip clearance is small size than normal, gear
meshing not good, raise Eccentric up by
shimming.
4. Bent countershaft. 4. Shaft replacement
5. Crushers Pulley serious imbalance 5. Remove accumulated dust from wheel.
6. If the Crushers in a mobile vehicle, stack or 6. Stacks of plates and check soil
plates soil is not suitable.
7. Ground support capacity is insufficient 7 Foundation or ground inspection
8. Mantle loosening 8. Disassembling the mantle, re-installation
9 Shaft turn at high speed（rpm）。 9. Shaft Speed check（rpm）。
10. Uneven or excessive feeding. 10. Improve feeding.
V.1 37
6.18. Wear on surface of head or bowl seating
1.Mantle and concave loose, but crusher still 1. Mantle and concave associated component are
working 。 to be placed in appropriate operation. Main shaft
2. Mantle and concave are excessively worn, but nut must be held tightly before operation.
crushing is still running. 2. Mantle and concave be thin shape, accelerate
3. Mantle concave completely worn out broken, wearing on surface of head or surface of bowl.
crushing happen at head or at bowl. 3 See Note 2.。
4. Mantle and concave exist cracks 4 See Note 2.。
6.19. Spin speed of head is high

The possibility of producing breakdown Solution
1. The socket liner and Spherical surface have 1 Replace socket liner, weld and reprocesses
worn so seriously that Main shaft Inserts much in head Spherical surface or rise up socket. In order
eccentric bushing, as result, have reduced the to compensate abrasion of socket liner and head
revolution gap, increased shaft and bushing Spherical surface. Thus which can restores
contact. mutually geometry relations of crusher inside.
Check out of socket liner and head Spherical
surface with gauge. And consult to the
manufacturer. Head should be smooth, not any
visible step.
2.The socket liner and Spherical surface have 2.Grind spherical surface of socket liner, so as to
contacted inside, Thus prevents spin ability from let spherical surface of head contact to outer
reducing. spherical surface of socket liner.
3.The eccentric bushing have scratched or 3.Replace eccentric bushing or grind delimits
burned. mark, abrasion and trace..
4.The distribute plate have wearied excessively. 4.Replace Wear Parts
5. Because eccentric bushing is serious abrasion, 5. Disassemble the crusher and replace bushing
head and main shaft speeding.
6. The eccentric bushing is installed or replaced 6. Take eccentric bushing from eccentric and
at the begin; the position in the eccentric is too Re-assembly in place.
high.
7.The eccentric incline, thus causes the main 7There has thing Between down bearing plate
shaft and the eccentric bushing contact and main frame.
increased. 8. Installed heater on tank, replace main safety
8.The oil temperature is low, the safety valve valve or inspect oil grade.
setting value is not proper or use higher viscous
value oil compared with recommended, so that
the eccentric raises, thus contact increase
between eccentric bushing and main shaft.
V.1 38
7. Maintenance and Repair
After crusher installation and normal operation，Conventional regular maintenance is the best way
to maintain the crusher good operating condition Overhaul Crushers regularly, before accident, you
should replace worn parts. Periodic inspection and maintenance items listed in the periodic table for
inspection and maintenance. These maintenance projects are for users. Users must be based on
specific and reduce or extend maintenance cycle. According to types of materials, climatic conditions,
to decide work conditions frequency of maintenance.
Crushers should be kept clean, paint intact. Using a careful, better maintenance, clean machinery
may be long span service than which be neglected or abused.
Eight hours Forty hours Two hundred hours Two thousand hours
1. Check the level of oil in 1. Check V-belt for 1. Loose bowls from 1. Check the thrust bearing
oil tank. tension wear and crushing position plate wear.
2. Oil temperature check. breaks. and turning back and 2.check main shaft bushing
3. Inspect the Hydraulic 2. Check oil leak in forth. and mainframe bushing
oil flow and pressure. pipeline and crusher. . 2. Check whether wear
4. Check power draw on 3. Inspect mantle, any dirt and sludge 3. Inspect big, small gear
motor. concave fastening in lubricants, as wear, and check backlash
5. Examine and adjust case. necessary and root clearances.
tightness of taper keys at 4. Check crusher replacement.
adjustment cap.. setting. 3. Check whether oil 4. Check wearing of socket
6. Check the tightness of 5. Clean breathers of strainer for metal liner.
connections or fasteners. countershaft and tank. chips, occasionally 5.check wearing of
7. To check whether there 6. Bowl Position at some small mental sealing ring and spring hole
is any unusual noise, crushing, it is flak is normal .A and the spring effective
wear signs of excessive lubricated by add large quantity of pressure of the sealing ring
deformation on crusher grease through fitting chips may indicate
parts. at supporting ring. excessive pressure 6.inspect main shaft head
8. When the liner wears 7. Examine on bearing surfaces and wear
close to the limit, they adjustment cap seals or possible bearing 7. Examine thread of bowl
should check every day. against bowl hopper. failure. and adjustment ring wear.
9. Check two flows back 8. Check movement of 4. Check mantle and 8.check the wear of roll
into the oil tank, from the the release cylinder or concave wear. Bearing
safety valve and from adjustment ring. 5. Check hopper and 9. Check if washer, ring,
crushers. 9. Inspect pulley dust distribute wearing. "O" ring and the seal ring
10. Inspect the alarm deposition, cracked 6. Replace the leak.
System is function. spoke and shaft horizontal shaft: 10.check the Oil collar gear
After stopping, Inspect fasten. change lubricants and oil pump gear wear
whether Crusher in 10. Check fastening into the breathing 11. Check main frame liner
"floating status" to easy situation of distribute hole, thus oil from wear.
stop. plate bolt. the oil plug holes 12.check whether there are
Check feed Distribution is through. Oil position cracks in weld inspection
properly. must meet side hole 13.replace the lubricating
Check if crusher has free location. oil in tank
discharge.
V.1 39
8. Electric appliance system
The introduction of 90kw single controller
8.1 Application
The AAA of pky -22 court of homes is product of electric equipment which prove cone crusher
produce smoothly
8.2 The condition of use
1. The temperature of circumference atmosphere is max+40℃, min-25℃.

2. The machine installed at no more than 2000m elevation。
3. The fluctuate area of power source voltage to equipment, assuring minimum not lower than
the ration 90%, maximum not higher than the ration 110%.
4. When use the equipment, the pollution level in local environment, and not more than three
classes.
5. The lean is not more than 5% of the equipment with vertical
6. Don’t install the equipment in the location with exploded objection and erosive gas.
8.3 Technology character and maintained feature

8.3.1Technology character
The frequency of ration is 50-60(Hz), the voltage is 380v and the insulation voltage of ration is
660v.the power is 90kw, the prevent level is IP40.
Starts after the oil pump working normally with input signal. The crusher does not start if the oil
pump does not work in normal. When pressure is lower, or oil stream is lower, or the temperature of oil
is higher, the crusher does not work. It is a reliable electric control to the equipment when it working
safety.
The crusher motor use the star-triangle circuit for starting, the starting is smooth and stabilizes. It
can protect itself away from overload, overfeed and lack project. The convert time of star- triangle is
already setting when leave factory. The user can re-set it at a reasonable level according to voltage at
scene.
The main circuit uses the automatic gas switch as the safeguard for the line and power source
equipment. About one time loop of 3-phase motor, set hot relay as protect for motor overloading or
short phase
8.4 Install product and introduction of use

At first, please check the packing whether is intact after the product arriving .if the equipment
doesn’t install at once, it should place draught. The key and lock on the electric power controller.
,
1．Checking and testing before install running.
After installing product and before running, please check and test the following item,
a) Whether the cabinet is clear or different objection or element laxity.
b) Whether operate mechanism is flexibility.
V.1 40
c) Whether the communication or cut is correct, whether the assist joint’s communication is
reliable and correct.
d) Whether the way of inputting circuit and output circuit is fit requirement of electric principle.
e) Whether the safeguard grounding system is fit the technology requirement.
f) The resistance does not lower than 1MQ with the 500v block for checking, the insulation voltage
of equipment over 60-660v.
g) The repairing man should follow connection chart of one time loop circuit and double loop
circuit, and connect outside equipment (electrical heater, temperature controller coil, locking
device with crusher) to the respective terminal; the correspondence load motor is connected to
one time loop circuit.
When it does work well after checking out, then it can operate with supplied electricity.
8.5 The procedure of operating and the introduction of electric
control principle.
The power source indicate HD red light, when power on, and when the ammeter indicates the
line-v, it can check out whether the three-phase electric power voltage working well.
1. When the oil pump working well, press the starting button of crusher, SD1 red light will be on,
when the crusher is in star starting style .after about 60s, SD1 green light on, the crusher is in triangle
style.
2.When in operating, it appears pressure at low limit, oil temperature at upper limit, oil level in oil
tank at upper limit, low limit, exceed pressure difference, through KA3 relief contact close,HD2 light
bright on at same time, buzzer set out alarm, inform need take safety measurement.
3. When pressure is lower, or oil currency is lower, or the temperature of oil is higher, KA4 closed
contact open, crusher stop work, SD2 red light bright,
4. When the crusher is overloading, the crusher hot relay FR1 closed contact will open, the reliefed
jcontact will close, the crusher dose not work, meanwhile the red light of the sd2 is bright . outside alert
light alarm.
In the main engine a KM3 auxiliary contact (101-103) directs to terminal, (provides main crusher
work signal) for the external circuit interconnection.
This explanation according to normal interconnection operating control. If the user under specific
environment and condition, may adjust according to the practical application situation, or explained in
order.
Products operating attention.
If there have breakdown in operating, you should first shut off two times control loop circuit power,
then shut off one time QF of control loop circuit power source. And after confirm safe correct, carry on
service operation by specialized serviceman again.
V.1 41
FU3
R3
heater
9 KW
FU2
R2
FU1
R1
KM2
oil pump
2.2 KW
KM1
FR1
V.1 42
V.1
FU3 L1 L11
131
133
121
113
125
135
123

HD 117
HD6
137
SD1
FR2
crusher running
power cancel alarm pass iron
indication (red light starting,) small facult alarm heavy facult
indication
(green light working)
43
V.1
L11
KA0
1 lower
SB3（locked）
P SP
limit S T2
SB1
2 22
lower upper
36 37 38 39 40
limit limit
KM2
23 24 26
SB2
SB4
KM1 KA2 KA3 KA4
KA5 KA6
54 55 56 57 58
WJ1 WJ2 KA1 KM2
3 KM2 HD1 HD2

HD3 HD4 HD5
FR1 LD1 21 25 36 37 38 39 40
LD2
N
KM1 KM2 KA0 KA1 KA2 KA3 KA4 KA5 KA6
temperature pressure oil flow oil temperature pressure

oil pump heater（WJ2 controll） oil level lower limit
controller difference alarm signal upper limit
44
V.1
+2 -2 L11 39 +1 -1 22 26
T2 upper
limit
1 2 3 4 5 6 7 1 2 3 4 5 6 7
高总低地中相高总低地中相
lower
oil supply expert oil limit
temperature N L11 22 24 N L11
controller circuit
45
9 Recommendation spare parts detailed list
You should prepare for the following parts for short stopping time.
concave
mantle
Oil pump:
Thrust bearing washer (a set)
Socket seal (a set)
Spring housing
Releases the cylinder (a set)
High-pressure oil pipe JB1885.2-8ⅢX0450, JB1885.1-8ⅢX1000 (a set SMH120), JB1885.1-8Ⅲ
X1700 (a set SMH250), JB1885.2-8ⅢX12000 (a set)
The upper spare parts are low limited. If the crusher installs in the remote district or simultaneously
is loaded with several crushers, prepares the number of spare part to be supposed. Therefore, about
yours peculiar circumstance ask factory for spare part detail list.
Concave
mantle
V.1 46
Thrust bearing washer
Spring housing
Socket seal
V.1 47
Releases the cylinder
High-pressure oil pipe
V.1 48

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SMH Series

HYDRAULIC CONE CRUSHER

ZHENGZHOU YIFAN MACHINERY CO.,LTD

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1.1 Product application scope

1.2 Technology standard

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2.1 The composition and crushing principle

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3.1 Refueling planes to be inspected weekly, export

3.2 After each time replaces the mantle

To be supposed, spreads approximately the 1mm thick butter in

size, and conform to production requirement.

3.4 The least thickness of mantle and concave is 20mm, otherwise

the machine will be broken.

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4.1 The safety

Do you familiar with the safety rules and regulations?

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Safety maintenance instruction

Please carefully do the maintenance.

1. The crusher can not operate safely

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Crusher factory security

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4.2 The installation and trial running

The crane equipment

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5.1 Checking the Table before new crusher starts up

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5.2 Check-up after 6 hours of running.

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5.3.3 Test run

5.3.4 Seating adjustment

5.3.5 Bowl of adjustment

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5.3.6 Smallest closed side setting

5.3.7 The inspection of the close setting

5.3.8 Thread lubrication

5.3.9 Turning bowl

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5.3.10 The clean of the crusher

5.3.11 The lubrication system

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5.3.11.1 Technical parameter

5.3.11.2 Equipment composition and principle of work

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5.3.11.3 System principle diagram and control function

a Thin oil lubrication system principle diagram

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a Fuel tank temperature controller

5.3.11.5 Installment of the integral-type oil lubricating Equipment