RISK ASSESSMENT FORM

Company: Ben Ching Engineering Pte Ltd

Location: Customer site
Pnuematic test with air with new vessels / Conducted by:
Activity : K. Raji Reddy and team; Wong SH, BV consultant
pipe (Names, designations)
Approved by:
(Name, designation, date) Sei Gim Hong Last Review Date: 22 Dec 2006 Next Review Date: As when needed

1. Hazard Identification 2. Risk Evaluation 3. Risk Control

Potential Existing Risk Control Action Officer,
No. Work Activity Hazard Consequences / S L RR Additional Risk Control
Accidents (if any) (Follow-up date)

1 Blinding a) Nipping a) Fingers may cut Use Proper P.P.E hand 2 1 L 1. Permit to work before Fitter, Worker
hazard gloves, and proper tools commencement of work

b) Tripping b) Face burnt Wear face shield, and prevent 2 2 M 1. Lock out and Tag out Supervisor,
Hazard spills by containing the oil and worker
c) Oil/Steam using container 2. Permit to work
spillage
2 Air Filling a) High pressure a) Injuries Barricade the area, wear 3 1 M 1. Permit to work before Supervisor,
rupture or b) Vessel damage suitable P.P.E commencement of work Foreman,
damage 2. Use of pressure
vessel regulator to step down worker
designed to pressure before inlet to
low pressure the vessel. Pressure
setting to suite test
pressure.
3. Correct range of
pressure gauge to be
used.
4. Connections and
attachments shall be
checked to be tight and
of correct pressure
rating.

3 Pressurise up t o a) Tripping a) Face injury Barricade the area, wear 2 2 M 1. Adequate Lighting Foreman,
Required hazard. Face shield. 2. Proper access &

Risk Assessment Register - Draft

 RISK ASSESSMENT FORM

Company: Ben Ching Engineering Pte Ltd

Location: Customer site
Pnuematic test with air with new vessels / Conducted by:
Activity : K. Raji Reddy and team; Wong SH, BV consultant
pipe (Names, designations)
Approved by:
(Name, designation, date) Sei Gim Hong Last Review Date: 22 Dec 2006 Next Review Date: As when needed

1. Hazard Identification 2. Risk Evaluation 3. Risk Control

Potential Existing Risk Control Action Officer,
No. Work Activity Hazard Consequences / S L RR Additional Risk Control
Accidents (if any) (Follow-up date)

Pressure platform if vessel / pipe worker

line located above 2m
3. Do not exceed test
b) Failure of b) Same as above Procedure to build up pressure parameters.
equipment item 2 pressure slowly. 4. Test areas should not
during testing. ( others same as above item be left unattended
2) during the holding test
period.

4 Rectify defect or a) Nipping a) Fingers may cut a) Use Proper P.P.E hand 2 1 L 1. Adequate Lighting Foreman,
Leakage gloves, and proper tools 2. Proper access & worker
platform if pipe line
located above 2m

5 Release the a) Air release a) Injury to eyes a) Barricade the area; wear 1 1 L Permit to work Foreman,
pressure injure worker suitable face shield, worker
eyes gloves and safety shoes.
b) Keep workers away from
air release outlet.
c) Procedure to
depressurise before
unbolting.

6 De-blinding a) Nipping a) Fingers may cut a) Use Proper P.P.E hand 2 1 L 1. Permit to work before Fitter, Worker
hazard gloves, and proper tools commencement of
work.

Risk Assessment Register - Draft

 RISK ASSESSMENT FORM

Company: Ben Ching Engineering Pte Ltd

Location: Customer site
Pnuematic test with air with new vessels / Conducted by:
Activity : K. Raji Reddy and team; Wong SH, BV consultant
pipe (Names, designations)
Approved by:
(Name, designation, date) Sei Gim Hong Last Review Date: 22 Dec 2006 Next Review Date: As when needed

1. Hazard Identification 2. Risk Evaluation 3. Risk Control

Potential Existing Risk Control Action Officer,
No. Work Activity Hazard Consequences / S L RR Additional Risk Control
Accidents (if any) (Follow-up date)

2. Procedure to first unbolt

bolts away from fitter.

Likelihood Remote Occasional Frequent

Severity (1) (2) (3)
Major (3) M H H
Moderate (2) L M H
Minor (1) L L M

Risk Assessment Register - Draft