Transmission System From Gayal To Al Bada Reservoir and Magna PBT/ W.

O-648

JOB SAFETY ANALYSIS

Trenchless Pipeline Crossing Roads and Aramco Pipeline

Date Description Prepared by Reviewed by Approved by Approved by Approved by Approved by

1 12-07-2023 Revision 0 Ahmed Amro Abulnaga

Abdulfatah
HSE Manager -
MGC

Signature Signature Signature Signature Signature Signature

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 Transmission System From Gayal To Al Bada Reservoir and Magna PBT/ W.O-648

Job Safety Analysis details

Trenchless Pipeline Crossing Location:

Work activity: Roads and Aramco Pipeline ARAMCO Road crossings

Plant and equipment Thrust Boring Machine - Mobile Crane – Excavators -

Diesel Generator – welding machines – Gas Cutting Set
Name: Eng. Ahmed Abdulfatah
used
Maintenance checks Third party certificates – Recent Maintenance
Position: Project HSE Manager - MGC
required records – Inspection checklists
Grinding machines – Pneumatic tools – hand tools – Jack
Tools used Hammers – Lifting gears
Signature:

Diesel fuel – welding electrodes – Concrete – Water

Materials used system – Hydraulic liquids for jacks
Date: 12-07-2023

Personal protective
Safety shoes, safety goggles, Mechanical gloves, hard hat, face shield, ear plug, dust mask, FRC coveralls, ventilators
equipment
TUVs / Certificates,
ARAMCO PTW - SAPD safety orientation card - Crane TUV - boring machine TUV - Land use PTW – SAG driving license for
permits and/approvals concrete mixer - SAG driving license for Operators – Rigger Level 3 TUV
required

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 Transmission System From Gayal To Al Bada Reservoir and Magna PBT/ W.O-648

STEP
BASIC JOB STEPS POTENTIAL HAZARDS CONTROL MEASURES
No.
 Aramco PTW shall be obtained before starting any
activity, with Following latest newly revised PTW
system

 Site Joint inspection to be carried out by PTW issuer

& receiver for Hazard available & precautions
required for the activity.

 No work to start without Permit to work.

 Pre-job briefing shall be communicated to all

working individuals
Incompetency of individuals /
1. Obtaining permit for the work.
Followed Procedures  Isolation of work area with hard barricades &
limited access to work site.

 For inclement weather, all activities to be stopped,

machines to be isolated, site evacuation to rest
shelters

 After retaining normal weather, site to be

reassessed for new hazards due to weather prior to
resuming work

 Gas Testing with gas detector shall be performed

on regular intervals along the job execution.
 Provision of Alignment sheets and shop drawing
Inspection of site location for thrust
2. boring during initial site walk.
1. Slips – Trips – Falls (depth) as per Aramco Specifications and

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3. Mobilization of Equipment &
Containers to work place
2. undefined utilities – Overhead
services
3. Moving Vehicles & Equipment
1. Housekeeping & Site Arrangement
requirements prior to entry
 Utilities Owner personnel to be available on site
while initial walk
 Provision of suitable PPEs
 Avoid performing work on mid-day hours
 Provision of Drinking water & Air-conditioned
means of transport
 Briefing with workers for readily available utilities
with existing indicators “if existing”
 Designation of the route of Thrust boring through
Surveyors
 Considering lifting area “Drop zone” with respect to
existing overhead services to avoid intersections
 Barricading designated work area with soft
barricade “warning tape + reflective cones” for
unwanted access
 Barricading with Hard barricades “New Jersey
Barriers” for pits locations prior to any excavating /
earth removal activity
 Installation of reflective signages for adjacent night
works
 Stay within visible barriers when required.
 Segregation between Pedestrian routes & Vehicles
access routes
 Wear Reflective safety vest or other reflective
clothing.
 Removal of all obstacles and existing structures in
mobilization area.
 Levelling the area for settlement of mobile crane
outriggers.
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Transmission System From Gayal To Al Bada Reservoir and Magna PBT/ W.O-648

 Removal of all garbage and combustible materials

on site.
 Consideration shall be taken for pedestrian
walkways – Parking area – Storage area – Assembly
points – Permit station.
 Gas cylinders and chemicals to be stored separately
in shaded areas with safe distance from populated
areas.
 Diesel Generator and tanks to be maintained and
kept in good condition.
 Provision of Fire extinguishers of suitable medium
to be distributed in mobilization area and near
diesel tanks and generators.
 Diesel Tanks & Generators to be placed on dip trays
with bunding walls to prevent soil contamination.
 All Facilities and containers to be on safe distance
from executed works.
2. Lifting  Check TUV & Certificates for crane & Crane
operator and Present Rigger
 Obtain PTW before work start
 Check suitability of lift load with respect to crane
capacity “Lifting plan”
 Ensure load is secured & guided by taglines
 Provision of competent & certified Lifting Rigger.
 Check soil condition, outriggers condition, crane is
placed on firm base and no hydraulic leakage
 Wooden mats to be installed for outriggers stability
 cordoning lifting area prevent personnel entry
 Ensure good weather conditions
 Ensure clear visibility & contact between operator

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 Transmission System From Gayal To Al Bada Reservoir and Magna PBT/ W.O-648
3. Theft / Assaults
4. Digging Entry & Exit Pits
1. Using Heavy Equipment
(Excavators)
2. Fall of objects / People / Equipment 
into created pit excavation
& banksman
 Provision of suitable PPEs
 Ensure Alarm system for crane is working
 Provision of security lights
 Provision of Security personnel at night
 providing necessary guarding fencing and control
facilities in order to protect the work equipment
and personnel
 Supervision patrols to work place for security
checks
 Review all maintenance logs & Inspection checklists
for equipment prior to start of work
 Only competent operators are to be involved in
operating equipment
 Checking Equipment & Operator TUV
 Ensure proper excavation slope protection with
respect to “Excavation depth” & Soil Type by
battering / Shoring / or Sheet piles “where needed”
 Limit access of personnel to Excavation area with
barricading the place prior to work start
 Daily Inspection of equipment for leakages or any
dismantles.
 Ensure clearance of workplace from any
interlocking facilities or equipment
 Provision of Flagman on site.
 Conduction of TBT about Man-Machine interface.
Provision of Hard Barricades “NJBs”
 Provision of Warning Signages
 Provision of safe access routes & segregation of
pedestrian walkways
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 Transmission System From Gayal To Al Bada Reservoir and Magna PBT/ W.O-648
3. Noise & Vibration from (Jack
Hummers)
4. Dust & Ventilation
5. Construction of Supporting pit wall 1. Manual Handling / Using Hand
power tools
“Formwork installation”
 Provision of safe means of access to excavation
“Ramps/ladders” with minimum possible travel
distances
 Ensure Equipment is regularly maintained and in
good conditions
 Scheduling the work by making rotation between
operators for prolonged periods of exposure to
Vibrations
 Provision of Ear plugs / Muffs to reduce noise
 Provision of Antistatic safety shoes for workers
 Provision of Communication system (walky-talky /
Radio)
 Conducting TBT for Noise & Vibration Hazards
 Water spraying for dust suppression for excavation
area and the surroundings
 Removal of excavated materials from excavation
regularly to temporary storage location
 Provision of Respiratory protective equipment for
workers & operators
 Checking O2 Percentage in excavation prior to
individuals’ entry into excavation
 Independent flagman to be assigned to watch over
the individuals’ conditions inside pit
 TBT to be conducted on Flagman Signs
 inspection & color coding of hand tools prior usage.
 Assuring using of tools for intended purpose only
 Provision of suitable PPEs “Hand gloves / eye
goggles / Helmets”
 Provision of drinking water, welfare facilities
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Transmission System From Gayal To Al Bada Reservoir and Magna PBT/ W.O-648

 Maintain correct posture for handling & bending

 Take regular breaks for drinking water per shift
 Rotation between workers for large work load
 Limit exposure to direct sun light by preparing
shielded areas or pre-fabricating steel / woods
 Only qualified & Authorized operators to use power
tools
 Ensure cable arrangement & cable insulations.
 Ensure earthing for generators
 Provision of Fire extinguishers on site
 Provision of suitable PPEs for hot works / manual
handling
 Conduction of TBT on daily basis
 checking MSDS of used chemicals for proper
handling – Storage – ecological – Health properties.
 Provision of RPE “Face mask with air filters” /
2. Chemical Handling
“Rubber Boots”
“Concrete Pouring”
 Provision of suitable PPEs
 provision of first aid equipment for accidental
exposure
3. Using heavy Equipment  Daily inspection & visual check prior to work start.
“Concrete mixers”  Ensure head & tail lights and warning lights are on
working condition, switch on indicator lights while
mixer is working
 Cordoning work area with soft barricade “caution
tape” + Reflective cones
 Spread plastic sheets at concrete drop areas to
avoid ground contamination
 Designate specific area with sacrificial ground for
concrete washing spots & to be removed to
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 Transmission System From Gayal To Al Bada Reservoir and Magna PBT/ W.O-648

municipality premises as per ARAMCO

Recommendations”
 Check TUV & Certificates for crane & Crane
operator and Present Rigger
 Obtain PTW before work start
 Check suitability of lift load with respect to crane
capacity “Lifting plan”
 Ensure load is secured & guided by taglines
 Provision of competent & certified Lifting Rigger.
1. Using Heavy Equipment  Check soil condition, outriggers condition, crane is
(Mobile Crane) placed on firm base and no hydraulic leakage
 Wooden mats to be installed for outriggers stability
Unloading of Equipment parts into pit  cordoning lifting area prevent personnel entry
6. (Rails – Machine – Augers –Encasement  Ensure good weather conditions
pipes)  Ensure clear visibility & contact between operator
& banksman
 Provision of suitable PPEs
 Ensure Alarm system for crane is working
 Check conditions and integrity of all lifting
accessories.
 Check load capacity and identification card and
2. Using Lifting Gears material condition.
 Damaged / Poor condition slings to be removed
 Ensure release of tension in accessories before
loading to avoid tackling or torsion.
7. Confined Space Entry for operating 1. Air Quality  Obtaining Confined space PTW prior to personnel
cabin entry with Entry register for all who would enter
the confined space.
 Assigning independent watcher at confined space
access.
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 Transmission System From Gayal To Al Bada Reservoir and Magna PBT/ W.O-648

 Prohibition Entry of Personnel unless they have

specific task - Physical check of personnel for
fitness to enter C.S
 Provision of Communication system between
watcher and entering personnel
 Regular Conducting of Gas testing for Oxygen &
Carbon Monoxide & Hydrogen sulfide and other
toxic gases along the working day with T-40 Gas
tester
 Provision of Ventilation by mechanical ventilation
system and air conditioning Hoses
 Provision of RPE for Contaminated Environment
 Provision of Drinking water and proper lighting
 Provision of Rescue Kit
 Conducting MS Brief on C.S hazards
 Training workers on emergency situation &
Arrangement for Drill conduction
 Rotation between operators for prolonged periods
of exposure to Noise
 Measuring Noise level to ensure being in
acceptable limits of exposure
 Provision of Ear plugs / Muffs to reduce noise
2. Noise
 Provision of Communication system (walky talky /
Radio/ Telephone system)
 Conducting TBT for Noise & Vibration Hazards
 Regular medical check up for operators to ensure
physical & cognitive capabilities are good and fit
 Review all maintenance logs & Inspection checklists
8. Hydraulic Jacking of pipes 1. Equipment Dismantling for equipment prior to start of work
 Only competent operators are to be involved in

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 Transmission System From Gayal To Al Bada Reservoir and Magna PBT/ W.O-648
2. Slips – Trips – Falls
(Hoses & cables Management)
9. Removal of Spoils from Pit 1. Lifting of containers
installation of equipment
 Limit access of personnel to installation area with
barricading the place
 Ensure Tunneling equipment is set to firm base
with stable path of movement with sufficient
supporting system
 Proper cable management to be designed prior to
start work
 Cable trays to be used without intersections with
pedestrian routes
 Housekeeping of workplace regularly
 Provision of suitable PPEs
 Spill kit to be provided for any possible hydraulic
leak
 Provision of Anti-slippery Safety shoes
 Check TUV & Certificates for crane & Crane
operator and Present Rigger
 Check suitability of lift load with respect to crane
capacity
 Ensure load is secured & covered properly
 Provision of competent & certified Lifting Rigger.
 Check soil condition, outriggers condition, crane is
placed on firm base and no hydraulic leakage
 Wooden mats to be installed for outriggers stability
 cordoning lifting area prevent personnel entry
 Ensure good weather conditions
 Ensure clear visibility & contact between operator
& banksman and along with load destination
 Provision of suitable PPEs
 Ensure Alarm system for crane is working
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2. Slips – Trips – Falls
10. Demobilization from site
1. Open excavations “Pits”
2. Hot works - Using Gas cutting
Set
 Housekeeping of workplace regularly from
excavation debris
 Cordoning the storage area for reused backfilling
spoils away from access roads
 Ensure covering of containers to eliminate
possibility of falling objects
 Provision of suitable PPEs
 Barricading all open crossing excavations with hard
barricades to avoid fall of people until complete
backfilling for both entry & Reception pits
 Reflective signages to be installed along with LED
lights for night works / Movement on site
 Cylinders shall be stored in a safe and ventilated
place.
 Oxygen cylinders shall be stored separately for
acetylene or other cylinders containing flammable
gases.
 Each cylinder shall be properly identified as to its
content, date of manufacture etc.
 Cylinders shall be protected from cuts or abrasions.
The valve assembly shall be protected properly.
 The valve protection caps shall always be in place
when cylinders are not in place. Do not lift cylinder
with electro-magnets or drag or slide the cylinders.
 The cylinders shall not be exposed to temperature
in excess of 54oC.
 The cylinders shall be secured with a retaining
chain to prevent them from tripping over.
 Empty and loaded cylinders shall be stored
separately to avoid confusion.
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11. Closure of Permit to work
12. Excavation & confined space Hazard
 Removal of Excavated materials that will not be
used in backfilling immediately from site.
 Removal of all domestic / operational wastes from
3. Remaining Debris /
site after finishing work with safe disposal either in
contaminants / Materials as
waste containers or to be transferred to
obstacles
municipality.
 Housekeeping & Grading of workplace soil to be
retained to its original condition as before work
4. Obstruction by Barricades &
 Removal of all unnecessary cordons, barricades,
safety cordons & safety
signs and all equipment until site is retained clean
precaution that was available
& clear.
during work
 Post work site inspection shall be conducted by
Permit issuer & receiver.
 Verification of site evacuation and site retainment
Incompetency of individuals / to original condition by PTW issuer & controller,
Followed Procedures then by Aramco supervisor
 Permit is to be closed and submitted to the
approved permit controller and to be officially
delivered to Aramco.
 Fall of objects / People into trench  Daily equipment inspection checklist must be
 Fall of equipment into trench accomplished before operation.
 Soil Collapse due to heavy
equipment  Heavy equipment shall be inspected and must have
 Cave-ins & Soil cracks due to soil a valid Saudi Aramco third party inspection sticker.
nature or stresses.
 exposure to underground services  No vehicles or earth moving equipment allowed
or overhead electrical cables. within 2 m (6.5 ft) of trench.
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13. Lifting Hazard
 unstable adjacent structures.
toxic, irritating or flammable and
explosive gases
 Falling of lift load
 Operator should have a SAG driving licenses.
 All PPE requirements must be complied with at all
times.
 A Pre-Excavation Checklist shall be properly
completed and made available.
 Drivers and Operators shall not leave the vehicles
unattended while the engine is running.
 Approved Excavation Plan must be available and
followed.
 Blinking warning lights shall be used at excavation if
work or movement of personnel at night.
 Proper access, egress and use of adequate ladders
shall be provided every 7.5 meters (25 ft.) above
the top of excavation wall.
 Standby man shall be assigned by the CSES at each
designated entry point and shall continuously
monitor the confined space entry while personnel
are inside the confined space.
 A confined space entry checklist and entry log
sheet shall be available and secured by the Certified
Standby man.
 Personnel entering/exiting a confined space shall
sign a log in/out sheet.
 Approved Confined Space Entry Plan must be
available on site and followed.
 Competent CSE Supervisor must be assigned to
monitor the activity.
 Sling should regularly Inspected and sling
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Transmission System From Gayal To Al Bada Reservoir and Magna PBT/ W.O-648
 Crane dismantling
 Soil collapses due to heavy load
 Overturn of crane
 Contact with overhead services
certification should be available.
 Defective slings must be removed and not to use at
job site.
 Barricade the working area and put necessary
warning signs to ensure safe lifting operation.
 Assign competent personnel to supervise the
activity.
 All the lifting gears/equipment must be inspected
and color coded by competent person prior to use.
 Tag lines shall be used to control suspended load.
 Lifting operation shall not be performed above 32
km/h or 20mph wind Speed.
 Only authorized personnel shall be allowed to enter
the work area where crane is in operation. When
entering the work area, authorized personnel shall
make direct eye contact with the crane operator
to ensure their presence is known.
 Crane reverse alarms shall be audible.
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Sign on: I Hereby confirm that JSA has been explained and its contents are clearly understood and accepted. I also confirm that my required
qualifications to undertake the activity are approved. I clearly understand the controls in this JSA must be applied as per documented; otherwise, work
is to cease immediately and a review is to be complete and work can be recommenced.

Name Qualification Signature Date Employer

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