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ISAL Trainingmanual Fibria r1
ISAL Trainingmanual Fibria r1
Training manual
Date: 20-03-2017
Pages: 97
Release notes
Indigo Logistics BV
Page 2
INTRODUCTION ......................................................................
................................................................................ 6
GENERAL ...........................................................................
...................................................................................
.... 7
1.1 HELP
FUNCTIONALITY .....................................................................
...................................................................................
........ 7
1.2 START
APPLICATION .......................................................................
...................................................................................
......... 7
1.3
INTERFACE .........................................................................
...................................................................................
........................... 8
2 GENERAL
DATA ..............................................................................
............................................................... 10
2.1 IMAGE
REGISTRATION.......................................................................
...................................................................................
.... 10
2.3 LABOUR
RESOURCE ..........................................................................
...................................................................................
...... 15
2.4
LOTS ..............................................................................
...................................................................................
................................ 17
3 PROCESS
OVERVIEW ..........................................................................
........................................................... 21
3.1 Layout
Containers ........................................................................
...................................................................................
............ 21
3.1.1 Button
bar ...............................................................................
...................................................................................
.............. 21
3.1.2 Info
bar ...............................................................................
...................................................................................
..................... 23
3.1.4 Overview
panel .............................................................................
...................................................................................
....... 28
3.1.5 Navigation
panel .............................................................................
...................................................................................
.... 28
3.1.6.1
Machine ...........................................................................
...................................................................................
.............. 29
3.1.6.1.1
Machine ...........................................................................
...................................................................................
...... 30
3.1.6.1.2 Machine
assignment ........................................................................
.................................................................... 31
3.1.6.2 Container
assignments .......................................................................
........................................................................ 36
3.1.6.2.1
Assignments .......................................................................
...................................................................................
.. 36
3.1.6.2.2
Options ...........................................................................
...................................................................................
........ 38
3.1.6.3 Activity
positions .........................................................................
..................................................................................
38
3.1.6.4 Machine
automation ........................................................................
........................................................................... 40
3.1.7.1 Layout
Settings ..........................................................................
...................................................................................
. 40
3.1.7.1.1
Overview ..........................................................................
...................................................................................
...... 40
3.1.7.1.2
Settings ..........................................................................
...................................................................................
........ 41
3.1.7.1.3
Tooltip............................................................................
...................................................................................
......... 41
3.1.7.2
Quickfilter........................................................................
...................................................................................
.............. 42
3.1.7.3
Filter ............................................................................
...................................................................................
.................... 42
3.1.8.1 Location
(XXXX) ............................................................................
.................................................................................
44
3.1.8.1.1 Select
containers ........................................................................
........................................................................... 44
3.1.8.1.5 Delete
containers ........................................................................
.......................................................................... 46
Notes
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3.1.8.1.8 Filling
Block..............................................................................
................................................................................ 47
3.1.8.1.9 Dispatch
Block .............................................................................
........................................................................... 48
3.1.8.2 Containers
(X) ...............................................................................
..................................................................................
48
3.1.8.2.1 Container
overview ..........................................................................
..................................................................... 49
3.1.8.2.2 Add/Edit
Lot ...............................................................................
............................................................................. 55
3.1.8.2.4
Delete ............................................................................
...................................................................................
.......... 56
3.1.8.2.5 Purge
content ...........................................................................
.............................................................................. 56
3.1.8.3
Activity...........................................................................
...................................................................................
................. 58
3.1.8.4 Activity
plan...............................................................................
...................................................................................
... 59
3.1.9.2 Activity
position ..........................................................................
...................................................................................
64
3.1.9.3 Batch
assignment.........................................................................
.................................................................................
65
3.3 Expedition
monitor ...........................................................................
...................................................................................
...... 67
4
OVERVIEW ..........................................................................
............................................................................ 68
5
DASHBOARD .........................................................................
......................................................................... 69
6
MAINTENANCE .......................................................................
....................................................................... 70
6.1
Activity ..........................................................................
...................................................................................
............................... 70
6.2 Activity
Flows .............................................................................
...................................................................................
................ 70
6.3
Phases.............................................................................
...................................................................................
.............................. 71
6.4 Activity
positions .........................................................................
...................................................................................
............. 72
6.5
Schema ............................................................................
...................................................................................
............................ 72
6.6
Features ..........................................................................
...................................................................................
............................. 74
6.7 Machine
automation ........................................................................
...................................................................................
...... 76
6.8
Containers.........................................................................
...................................................................................
.......................... 81
6.9 Container
assignments .......................................................................
...................................................................................
... 82
6.11 ID
Reader ............................................................................
...................................................................................
........................ 83
7
PRODUCTION ........................................................................
......................................................................... 83
7.1 Activity
plan ..............................................................................
...................................................................................
................. 84
7.2 Batch
assignment ........................................................................
...................................................................................
............ 86
7.4 Container
selection .........................................................................
...................................................................................
........ 89
8
REPORT ............................................................................
............................................................................... 90
9
ADMINISTRATOR .....................................................................
..................................................................... 90
9.1 ISA’95
Communication .....................................................................
...................................................................................
..... 90
10 LOT
SELECTION .........................................................................
................................................................. 91
Notes
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How to insert a
containermovement ?................................................................
............................................................................. 93
Notes
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----------------------- Page 6-----------------------
Introduction
This manual is setup as a guideline for the training sessions of the ISAL
application. All subjects will be
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The ISAL application is provided with an online help system. To get access to
this help functionality a user
If no help is available for a specific option the help for the main screen will
be displayed
On every client PC, 2 applications will be installed for the ISAL software.
The application can be started by selecting the short-cut ‘IS Agriware Logistics
Bootstrapper’ on your
desktop. After selecting, the application will check if there are available
updates of the ISAL client and will
After updating your local system the ‘IS Agriware Logistics GUI’ (ISAL client)
will start and a login screen will
NOTE: Every ISAL client needs read access to the shared update
folder:
After entering your username and password press Ok and the ISAL client will start
*The language of the items on the login screen is depending on the local
operating system language
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1.3 INTERFACE
C D E F G
I K
A Main menu The menu bar on the left site of the screen
displays all possible menu items that are
Chapter 2
Chapter 3
Chapter 4
Chapter 5
Chapter 6
Chapter 7
Chapter 8
Chapter 9
Chapter 10
Notes
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· Version up to date :
Latest version of the ISAL client is installed
application.
Notes
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2 GENERAL DATA
2.1
2.2
2.3
2.4
With this menu option you will be able to register all images which can be
assigned to an Item, Resource etc.
With the manager login you will be able to add or edit the registered
information.
Fill in the Image details within the blue focused row on the
bottom of the screen. After editing
Press Save button within the top-left button to save the added
or changed record.
5
Notes
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network location.
By pressing the button ‘Max Size’ the maximum picture size can
be configured otherwise the original
size will be used. With this option the imported image will be
resized to the defined value
With this functionality you will be able to view the registered Items/Clones
that are imported from the SGF
environment. With the manager login you will be able to add or edit the
registered information.
5
14
3
2
10 13
11 12
6
7
Notes
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communication between ISAL and SGF New Items will be inserted and
existing Items can be
automatic deletion)
NOTE : For details about the ISA’95 communication see Chapter 9.1
2: For the selected Item in the left screen (1) all registered features
for this Item will be displayed. Also
All features that will be send from SGF to ISAL must be registered
before within ISAL !
3. Image ID
It is possible to assign an image to an Item/Clone from a selection
list of predefined images.
4:
overview)
5:
After entering the search value and pressing the Find button all
items that meets
After pressing the Clear button the entered search value will be
deleted and all items will
be shown.
6: When logged in as manager you will be able to add new Items or edit
existing Items
Fill in the Item details within the blue focused row and after
editing press on to
Notes
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7: This part of the screen displays the assigned Image to this Item
(see point 3)
9: Item ID
template.
10: Description
value for a grading process. For details about Features see Chapter
6.5
13: Active
caption.
Notes
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descriptions of these
options.
‘Sort Ascending or
Descending’ to change the sorting of the values of this
settings profile
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----------------------- Page 15-----------------------
With this functionality you will be able to view the registered resources
that are imported from the SGF
environment. With the manager login you will be able to add or edit the
registered information.
7
9
10
1
1: When logged in as manager you will be able to add new
Resources or edit existing Resources
grid.
Notes
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2: Resource ID
3: External Reference
different ID.
4: FirstName
5: LastName
6: Active
7: Info
8: Image ID
9: Feature/Feature Value
After adding this feature this feature will be selectable within the
Resource screen
added feature name must be available within ISAL before sending this
information to ISAL
10: This panel shows you the image which will be assigned to the
resource at field ‘Image ID’ (8)
Notes
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2.4 LOTS
With this functionality you will be able to view the registered Lots that
are imported from the SGF
environment. With the manager login you will be able to add or edit the
registered information.
17
19
18
16
3
2
8
5
9
12
10
13
11
14
15
1: This part of the screen displays all registered Lots within
ISAL. The
Through this connection between ISAL and SGF New Lots will be
inserted and existing Lots can be
caption.
Notes
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- ‘Sort Ascending or
Descending’ to change the sorting of the
- ‘Column chooser’ to
add non visible fields. After choosing this
option a list of
available fields will be displayed. By Drag&Drop
ribbon
NOTE: All this kind of screen
adjustments will be saved within the User
settings profile
3: Lot ID
Each Lot within ISAL will be registered with a unique Lot ID. This
Lot ID can be defined manually or
4: Description
afterwards.
5: Item ID
Notes
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6: Item Description
This information is read only and can only be edited within the Item
management screen. (see
Chapter 2.2 )
7: Created On
For each Lot that will be registered within ISAL the date time of
creation will be registered
8: Started On
At the moment that a Lot will be used for the first time within the
growth process the date time will
be registered.
9: Execution Status
used for the Fibria project to Close the Lot information. This can
only be done by the manager.
10: Finished On
Can be used for communication between ISAL and SGF. For example if
the Lot ID within the SGF
12: Quantity
13: Active
When this option is selected this Lot will be deleted with the next
scheduled clean up job.
For the selected Lot in the left screen (1) all registered features
for this Lot will be displayed. Also the
All features that will be send from SGF to ISAL must be registered
before within ISAL !
Notes
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18: Lots/Overview
(Overview)
19: Search
After entering the search value and pressing the Find button all
lots that meets your
After pressing the Clear button the entered search value will be
deleted and all lots
will be shown.
Notes
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3 PROCESS OVERVIEW
After selecting the main menu option “Process overview” 3 submenus will be
available for managing and
The main screen for the ISAL platform will be the layout containers which
visualizes all configured
automation processes
Chapter 3.1.1
Chapter 3.1.7
Chapter 3.1.6
Chapter
3.1.8
Chapter 3.1.3
Chapter 3.1.9
Chapter 3.1.4
Chapter 3.1.5
Chapter 3.1.2
Notes
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exiting routes.
Notes
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shown in Red
6
8
2 3 5 7
9
10
Notes
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By activating this option the user settings for the actual focused
screen will be reset to
Default.
6 : This option can be used to change the skin of the ISAL screens
A red icoon will appears when there are new alarm occures
To open the alarm window press on this menu option and the next
panel will appear
On the left side of the screen a few information panels will be available to
display the information of the
Default No information
will be displayed, check the option ‘Enabled’ (1)
Notes
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to retrieve the
information.
in the screen. It is
possible to pin this panel to stay open by clicking the
pin option
Default No information
will be displayed, check the option ‘Enabled’ (2)
to get the
information.
For each registered
feature the max, min and the average value will be
displayed
Default No information
will be displayed, check the option ‘Enabled’ (3)
to get the
information.
4
The top part displays the % chart of the selected color
Notes
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grid.
within the top of this panel and the next options will
be available
By selecting the ‘Show Field List’ a list of all available
Activity plan :
After selecting this menu option the calendar view of the scheduled Activity
plans will be ‘fly in’ from the left
5
Within this screen all scheduled activity plans will be displayed. Details of
these scheduled plans can be
changed by the user by a mouse rigth-click action or dmouse double click action
on the scheduled item.
Notes
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1: Schedule workpace
Within this schedule window you have the possibility to change the
view of the agenda. By a mouse
right-click action on this screen you get the menu options to change
the view and timescale options.
2: Time scale
Depending on the selected timescale option the day and hour scale
will be displayed.
With
this menu options you have the possiblity to filter the
types of
activity plans that are displayed within this agenda.
Within
ISAL you have the possibility to create an activity
plan on
Storage Item, Lot, Container or Activity position
level.
4: Date selector
With
this date selector it is possible to set the day that will
be
displayed within the Activity Plan agenda.
To go
back to the actual day press “Today”
5: Display types of Activity Flows
To minimize the
amount of displayed scheduled plans you have
the possibility
to filter on displayed Activity Flows (activities)
More information
about Activity Flows will be described within the
admin manual
Chapter ???
Notes
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panel. (1)
area row
Notes
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3.1.6.1 Machine
5
3
8
this project.
3: The column “Activity PLC” displays the actual status of
PLC for this machine.
assignments.
occurred.
Notes
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· Machine
· Machine assignments
This window consists of 2 panels. The upper panel displays information that can
be edited by a user. The
lower panel displays information that is read only for the user.
1: This panel displays the following options that can be edit or set by
a user
Error In case of an
error this this checkbox will be checked by the ISAL application.
(See : Error
handling machine Chapter 11.5)
machine must
stay when there are no active tasks for a period of time
the scope of
a machine to handle automatic bringing tasks. This option will be
used in
situations where 2 or more machines operate in 1 lane.
the scope of
a machine to handle automatic pickup tasks. This option will be
used in
situations where 2 or more machines operate in 1 lane.
Notes
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for a user
ISAL mode
Indicates that the machine is in ISAL mode
container
Machine no.
No. of machine that ISAL uses in communication with the PLC
Accept routenos.
Indicates that the machine will accepts routes
in de layout
Force priority
If this option is activated ISAL will executed all assignments
Machine no.
Displays the machine no. ISAL will use in the PLC
communication
Activity PLC
Displays the actual PLC status of the machine
Application
Description of the application name that handles the machine
communication
Container ID format
Displays the format of the container ID’s scanned by the
machine
On location
Displays the actual location of the machine
Part of machine
Information if this machine is part of another machine.
Alarm source
Shows the alarm type configured to the machine
PLC status
Actual PLC status of the machine
Notes
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2
4
Execute on This
option makes it possible for a user to change the time of assignment execution
(Not in
use for Fibria)
quantity
Follow up quantity
Active
Possibility to de-activate the main assignment
Route partitioning
configured
as rotation location !)
of the
assignment.
(Not in
use for Fibria)
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----------------------- Page 33-----------------------
Description
Description of the assignment. By default the route description will
Route assembly
Defines a route is composed of multiple subroutes
Route
Displays the route name that is executed by this main assignment.
Info
Displays the route information at execution time
Execute status
Displays the status of a PLC for this assignment
Executed on
Displays the time of execution
Finished on
Displays the end time of the execution
Created on
Displays the creation time of the main assignment
Created by
Displays the user who has created the assignment
Server executed on
Displays the server execution time for this main assignment
2:
This
option allows the user to delete main assignments if the
assignment
is not executing.
When the
user tries to delete an executing assignment a error message
screen
will appear.
execution
machine assignment.
Info
Displays the route information
PLC Status
Displays the status of the PLC
Machine
Displays the name of the machine that handles this
assignment
Route
Displays the route that is executed by this assignment
From machine
Displays the start machine of this route
From location
Displays the start location of this route
To machine
Displays the last machine of this route
To location
Displays the endlocation of this route
Quantity
Displays the quantity of containers that will be moved by this
assignment
Notes
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Executed on
Displays the time the route is accepted by the PLC
Sent on
Displays the time that ISAL sent the route information to the
PLC
Finished on
Displays the end time for this assignment/route
Retries
This counter displays the amount of retries to start this
Follow up quantity
End route
Displays if the user had activated the End Route button (3)
4: With this option the user has the possibility to end an active
assignment
ISAL to the PLC to abort the actual assignment. After a few seconds
the assignment within ISAL will
manually after fixing the reason why the assignment must be aborted.
each screen
With the available edit options you can delete assignments if the
status is not executing.
Notes
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This interface displays all positions of the machine where it can bring or gets a
container.
position.
or User level.
If a location is selected for dispatching or filling means
solved.
user)
This interface displays all executed assignment for his machine. (Historical
view)
Navigation through all executed assignments can be done by the navigation bar
(1)
1
Notes
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Container assignment cannot be executed yet and is not sent to the PLC
Error
Within this
screen there is a possibility for the user to easily change the
priority of
the assignment by changing the priority value and press Apply
1 (1)
· Assignments
· Options
3.1.6.2.1 Assignments
1
3
2
5
4
6
1: This panels displayes al editable values for a user for the main
assignment
Active
Shows if a container assignment is active
Route
Displays the route description
Route assembly
Displays follow up route info
Notes
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Executed on
Displays the time the container assignment must be executed
assignment
location
Automatic circulation If
configured, it makes it possible for automated container rotation in case
of
not enough space within the destination
Force priority
This option forces the execution of assignments based on the configured
priority
same destination.
PLC
2: This windows displays all readonly values for this main assignment
Description
Displays the generated description of ISAL based on the from
and
to location.
Info
Displays the route information
Executed on
Displays the time of execution
Executed status
Displays the PLC status for this assignment
Created on
Displays the time of creation for this assignment
Created by
Displays the user who has created the assignment
Finished on
Displays the finished time for this assigment
Server execute on
Displays the server execution time
Follow up quantity
Activity plan ID
Displays the activity plan ID which this container ID is assigned to
4: Navigation bar
6: This option allows the user to change the priority for 1 or all
selected container assignments
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----------------------- Page 38-----------------------
3.1.6.2.2 Options
position parameters.
1
To startup the settings window for an activity
Notes
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Activity position
Name of the activity position defined by implementation
Active
A user can set a active or in-active
Activity phase
If configured it is possible to switch to another activity phase (see
Chapter 6.2)
Activity
Description of the activity that will be executed on this location
Storage group
Within ISAL it is possible to combine a few storagelocation within a
Location
The storage location of this activityposition
Position on location
Defines the position within a storage location where the activity will
be executed
will be executed
Machine
Name of the position defined by implementation
Container position
The name of the containerposition where the activity will be
executed
Time schedule
Within ISAL time schedules can be configured. A time schedule will
timeschedule
Resource ID
Within ISAL it is possible to assign a resource to an activityposition
External reference
This field defines the reference ID for a thirth/external party for
communication purposes.
Comment
Within ISAL it is possible to defien different comment types that a
user can assign to a container. With this option you can define that
Activity started on
Information of the last started activity
Activity finished on
Information of the last finished activity
4: Within this part of the screen the position of the activity position
within the layout can be defined
Notes
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This
windows displayes all configured machine automation
rule
for a specific machine. With this functionality it is
set
a rule active or in-active by clicking checkbox (1)
(See
Chapter 6.6 for more information about machine
automation)
1: Layout settings
3 2: Quick filter
3: Filter
1 · Overview
2 · Settings
· Tooltip
3
7 3.1.7.1.1 Overview
container.
8 information is registered on a
container in combination with grouped by setting.
Notes
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layout.
layout.
be displayed.
3.1.7.1.2 Settings
3.1.7.1.3 Tooltip
off.
1
Details will be explained during the training if needed
To enable or disable the tooltip option press the
checkbox on position 1
Notes
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3.1.7.2 Quickfilter
3.1.7.3 Filter
1
Default this panel will be displayed
options :
your query
2
With this option it is possible to Add or Group to
your query.
be selectable
Example
After defining the filter
query press button ‘Apply’ (2). After apply all containers
Notes
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and functions.
1: This box
represents an empty position within a storage location.
A storage
location within ISAL is a location where a container can
be located and
can contains 1 or more containers.
A Storage
Location can also be defined as a Machine. A Machine
within ISAL
means that this entity is used for communication with
the PLC.
2: A colored box
around 1 or more storage locations means that
this position is
an activity position. The color of the box is
configured by
the Activity positions (Not active for the user at
Fibria)
2 within ISAL is a
unit that can contains lot and Item information.
4: A Colored box
represents an containers registered with
Lot information
Depending on the location in the layout menu options will be available to edit
layout options by executing
Chapter 3.1.8.1
Chapter 3.1.8.2
Chapter 3.1.8.3
Notes
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After selecting this menu option a few menu options will appear to handle Storage
Location related tasks
Storage Location
2
5
Notes
6
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3 With this option the user can move the selected containers to the
selected location. After selection of the
5 To disable the ordering check by using the navigation buttons (4) this
checkbox needs to be activated
selection of containers to a
selected location.
2
3
1
1 Selection of source containers to move to another location for
administrative correction purposes
movements !)
Notes
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Location.
7
Location
3
1
containers
selected
container. (more details see Chapter 3.1.8.2.1)
(more
details see Chapter 3.1.8.2.1
container.
(more details see Chapter 3.1.8.2.1
container.
(more details see Chapter 3.1.8.2.1
reindexing
the value ‘Order in storagelocation’
With the navigationbar options it will be possible for a user to Add and Delete
containers within the selected
Storage Location
If there are changes a Save button will appears to Save (7) the changes
using this
functionality. After clicking this menu option a warning
NOTE : Containers
will be deleted permanently but will be placed within
a virtual Storage
Location which content is not visible for a user.
Notes
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This option
allows the user to change the quantity of registered storage
(Not in use at
Fibria)
container(s) an selected
container(s).
Chapter 11.1)
bring a
container.
After selecting
this option a message box will appear with the possibility
Press Save to
close this window
Within the
layout a blocked Storage Location is marked with a yellow
Block” to make
it possible for the user to unblock the location
Notes
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getting a
container.
After selecting
this option a message box will appear with the possibility
Press Save to
close this window
“Dispatch Un-
Block” to make it possible for the user to unblock
the location
Within this menu option the value that is displayed on position 1 is depending on
the quantity of selected
containers.
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----------------------- Page 49-----------------------
8
change the content of the container.
10
9 11
2: Container details
This panel displays the parameters of this container.
5 6 7
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----------------------- Page 50-----------------------
4: Container Lot
4.2
4.1
4.3
4.4
This panel displays a summary of all registered Storage Items which are
registered on this container. These individualy
This panel displays the actual growth phase situation of the selected Lot
This panel displays the growth planning of the selected Lot. This information is
based on the assigned ‘Activity Schema’
on the Item/Clone or Lot. For more details about the Activity Schema see chapter
?????
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5: Storage Item
5.4
5.3
5.1
5.2
This panel displays the registered storage items on this container (can be tray
or container)
In situations with unique tray’s on a container (just like Fibria) for each tray
a GUID ID will be registered with a quantity
This panel displays the history of activities which are executed on the selected
Storage Item
5.3 Visualization of container pattern
This panel displays the pattern of the container. Within this situation it is
possible to select a Storage Item (tray) within
panel 5.1. and the related tray within the pattern will be focused and vice
versa
B C
pattern
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6: Container comment
This panel displays the registered comments on the container. (read only)
This panel displays the history of container positions within the greenhouse
8: Add/Edit information
The forms which will be displayed are the same as when the options 9,10 or 11
will be selected.
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E
J
I
A.
Displays the containerID. This ID must be the same ID as on the van
B.
This datetime information shows the data/time the container is
C.
Displayes the actual storage location of the container
D.
Displayes the container position within the storage location
E.
Displayed the type of container
F.
With this option the actual container pattern will displayed
G.
If a container will be placed within another container. For example a
displayed
H.
This External ID option is checked if a container is unique and can
I.
The field displayes the expected destination within the logistical
level
J.
Within this panel it is possible for a user to add features with
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on
the selected storage container. This can be a container or
B C D
E
A.
Displays the lot information on the selected storage container. This
B.
Displayes the Item feature information
C.
Displayes the Lot feature information
D.
Displayes detailed information of the selected lot
E.
Displayes features of the Lot/Container combination
the
selected storage container.
B
C D
F
A.
These options can be used to Add,Edit and Delete the Storage
B.
Displayes all plants that are registered on this container. This
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C.
Displayes the stored features on Item level
D.
Displayes the stored features on Lot level
E.
Displayes detailed information of the selected Storage Item
F.
Displayes features of the Item/Container combination
After selecting this menu option the lot edit window will appear. Within the
left panel the bold marked fields
are mandatory.
When the information of a field is changed the checkbox (1) will be enabled.
2
3
16
10
12
13
11
14
15
17
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changed or edited
information
selected containers.
3.1.8.2.4 Delete
If lot information is available on the container the option “purge content” will
be enabled.
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B
A. Free comment type
After selection of this menu option the next popup window will appear.
comment type
After selection of one of these options no popup window will appear and
the icon of the comment will
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option from the right-mouse-click menu option (1). If the mouse pointer is on an
activity position the menu
1 B
B. Labour
labour performance
activity position
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activity position level. Depending on the mouse pointer location a menu option
as shown below (for
The amount of options displayed within the first level of the submenu (A) depends
on the configured activity
flows and activity positions that are reachable from this location.
After selecting the option ‘Containers’ the next window will appear to define all
needed parameters for this
activity plan.
7
1
6
10
3 4
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1:
Edit activity plan This button will switch the screen to the edit
mode the activity plan
message
from
start
end
Execution started on Automatic filled by ISAL when the execution of
the plan is started
execution status
Expires on
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Plan ID
3:
The activity plan features will be used to define
activity flow
activity flow)
4:
The activity plan parameters will be used to the
5:
This option can be used to automatic insert or delete a
schedule
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6:
This panel displays all ‘plannables’ like
containers, Lots or Storage Items for this activity
7:
After activating this option a panel similar to
8:
The features are related to plannable as
9:
The activity plan parameters will be used to the
10:
activity plan.
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3.1.9.1 ID Reader
Within the belt system ID readers will be available to identify the objects that
will be transported over the
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Within ISAL positions within the container layout and in a belt system can be
defined as Activity position. (see
Chapter 6.4)
2
3
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If , for example, not enough trays will be available within a buffer belt to
fill a full container it will be possible
The batch assignment can be generate for tray from different bufferbelts
1. After selection of the right tray’s within the belts select the
right-mouse-click option ‘Batch’ and the
possible destination
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Classification type.
3. This information displays the active lot and clone within the tray on
the GET position within the
On every change of the tray on this location the settings for grading
will be communicated to ARIS
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a new order.
1
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4 OVERVIEW 7
4 9
10
After selection op menu option (1) this screen will be displayed were the user
will be able to define the right
Remark : For this screen only the main topics will be described
and if necessary it can be explained
Within this panel (2) al available growth phase area are visualized and which
are selectable by the user.
To view which locations are assigned to a specific growth phase area click on
the ‘+’ sign at the
4. Storage
item
Within this
list box it will be possible to select the needed properties
which are
available for storage items within the registration
Features
Within this
list box it will be possible to select the needed features
which are
registered on Item, Lot and Storage Item
Load data
After
selection of the needed information press on this button to load
this
information from the ISAL database
Example : The next screen will displays the information of the rooting
area CV01 and with a selected ‘Series by’ on
6
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5. Within this panel all selected options within the list boxes (4) will be
showed as selectable list boxes to define the
filter over the loaded data. After selection press ‘Apply filter’ (6)
(press ‘Reset filter to get all data)
7. Fullscreen
9. Advanced
This panel displays the numeric values of the loaded data within a Pivot
grid.
10. Detail
5 DASHBOARD
(to be defined)
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6 MAINTENANCE
6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
6.9
6.10
6.11
6.1 Activity
Within this screen all possible activities which can be executed within the
automation are defined and cannot
Within this screen the activity flows are defined which can be executed by an
activity plan.
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For the Fibria environment there are 3 activity flows defined which
will be used within the Activity
Flow ‘FromGrowingIIToSelectionUnloader’
Flow ‘FromShadowingToSelectionUnloader’
With this flow the containers will be transported from the Shadowing
lanes to the selection unloader position
Flow ‘FromRootingToShadowing’
With this flow the containers will be transported from the Rooting
lanes to the end of the expresslane (lane 9)
(See Chapter 6.6 for more information about Machine Automation rules)
2. Activity Step
Each activity flow is based on 1 or multiple pre-defined activity
steps
6.3 Phases
Within this screen all possible growth phases used within the automation are
defined and cannot be changed
by the user
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1. This panel displays the settings for a activity positions and will be
done by Indigo during the
implementation.
NOTE : Within the Fibria environment all work positions and watering zones for
Sabil are defined as activity
positions
6.5 Schema
Within ISAL the activity schema functionality will be used for visualization and
automation purposes.
The Schema is based on growth phases, grades (classifications), durations etc.
Visualization
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On each
container a progress indicator will be displayed
which
represents the duration of this container related to
the
actual growth phase and the activity schema information
Color of
the progress indicator can be green, orange and
red
depending on the progress
Green =
on schedule
Orange =
reaches the expiring date (10 %)
Red =
Expires growth phase duration
2
Within ISAL it is possible to define an activity or growth scheme to define all
needed phases and activities that
Grade
Fibria)
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planning functionality
(not in use at Fibria)
6.6 Features
After selecting this menu option the next window will appear to manage the
Features and Feature values that
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1: Features
Features are used within the ISAL system to assign specific features to a
container, Item, Lot and Storage
Item.
These values will be used for visualization, controlling the imaging
process and for controlling the
automation processes.
can be used/selected
2: Feature values
Within this part of the screen it will be possible to define the possible
values for each feature.
Feature
Name of the feature
Value
Value of the feature
Description
Description of the feature value
Color
Color code which will be used within the visualization
Image
Possibility to assign a image to a feature value (Not in use at
Fibria)
Category ID
Possibility to assign a feature to specific category (Not in use
at Fibria)
Expected percentage
(Not in use at Fibria)
External reference
This reference ID can be used within communication with
other systems
Activity phase
If the feature value is depending on the growth phase
3: Groups
Lot.
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immidiately !!
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To see more about activating or de-activating automation rule see Chapter 3.1.6.4
BSTX015
Default all stack positions are enabled to get containers. The stack
positions can be activated or
This rule will get all empty containers which are dispatched from the
unloader position at selection
Default all stack positions are enabled to bring new containers. The
stackpositions can be activated
Default all stack positions are enabled to get containers. The stack
positions can be activated or
CRBY019
The destination within the Rooting area can be assigned with 2 option
1. Mixed
2. By Clone
rooting area and where the last container within the location
contains equal Item/Clone
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New
same Item/Clone
If this rule cannot being executed the next rule will be validated
(Dispatch Selection Unloader to BST
If this rule cannot being executed the container will stay within the
unloader Selection
CRBY018
- Dispatch Selection I
This automation rule will validate if the containers leaving the
Loader are in ‘Growing I ‘ and will
Existing
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New
- Dispatch Selection II
Existing
New
Existing
New
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CRBY139
For each option 2 underlying sub rules are available ‘Exiting’ and
‘New’
Existing
With this option all possible locations will be validated and checked
on equal
New
Existing
New
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Existing
New
6.8 Containers
This panel displays all available Storage Containers within the ISAL database. A
Storage Container can be a
tray or a container.
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With this menu option it will be possible to maintain the actual and all-ready
executed main assignments
Be aware : Delete only unfinished main assignments after error situations and
the assignment will not set
to finished automatically.
When this situation occurs that an assignment will not disappear or set to
finished automatically please call
With this functionality it is possible to pre define some comment types a user
can assign to a container (see
Chapter 3.1.8.2.6)
container.
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6.11 ID Reader
This screen is Read Only !
Within ISAL positions can be defined as reader positions. This reader can be an
barcode or RFID reader.
1. This part of the screen displays all the settings of a reader within
a card view. The configuration will
2. This part of the screen displays all the configurated reader within
the project
Each reader position will be accessible within the layout from a right
mouse click action
7 PRODUCTION
7.1
Within the
production menu these options are available to view/edit
7.2 information needed
for controlling the processes
7.3
7.4
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1: The
scheduled plans can be displayed within 2 layouts.
It is
possible for a user to edit existing schedules or adding new schedules
option 5 (Resources)
Within this
layout the user can select a right-mouse-click menu to set the
date/time view. Also a Add new plan (New activity plan) option is
(See Chapter
3.1.8.4 for more information about inserting a new activity plan)
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3: With the
calendar option the user can move directly to the right day by a
mouse click
action on the right day
4: With this
option it is possible to filter which activity plan type must
displayed
within the agenda
shown within
the agenda
6: With this
option it will be possible to filter on activity plans on configured
features. For
example ‘Show me all plans created by ‘Mister X’
(not in use at
Fibria)
7: Legenda of all
possible activity status values
To edit an existing plan from out the ‘agenda’ layout two possible options will
be available to edit a plan
Option 1
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Option 2
To edit an existing plan from the ‘Overview’ window double click on right plan
With both options the detailed information window for the plan will be displayed
and it will be possible for a
Within ISAL the status of a scheduled plan can be changed on Activity plan or on
Container/Lot/Item/Activity
position level
NOTE: For releasing a new plan the user only needs to set status to ‘Released’
on activity plan level. ISAL will
During the execution of the plan ISAL will automatically update the
status for each item.
When all under laying items are finished ISAL will automatically
sets the Activity plan status to finish
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Normally the generation of a batch assignment will be done by ISAL but it also
possible for an operator to a
12
13
assignment manually
the ID can be changed by the operator
2. Description Will be
automatically generated by ISAL. In case of manual created
batch assignment
default ‘Manual assignment’ will be used
3. Location Destination
location of the batch assignment
as described within
panel (12).
When manual
creating an batch assignment the operator can select the right
date time to
execute the assignment
Normally all
assignments will be set to Finished automatically but in
some error
situations it will be necessary to set an assignment on
Finished manually
communication
between ISAL and PLC
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the situation it
could be multiple lines
Each line
describes the tray’s needed, in progress or finished
This read only form displays all registered information on the tray’s or
containers
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The functionality of this screen can be used within the container layout screen
to search specific container or
container content information to select the right containers.
12
13
1 7
10
11
6 8
- Locations
- Storage container
- Storage Item
- Container comment
- Features
After defining the search criteria press the button (6) ‘Search Containers’
All containers matching the search criteria will be displayed within panel (7)
grouped by location because an
When the right (or all) containers are selected the menu options 9, 10 and 11
will be enabled
11. Use this option to select all marked containers within the
container layout screen
12. With this reset option all configured search criteria’s will be
released
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8 REPORT
(to be defined/developed)
9 ADMINISTRATOR
Within ISAL it will be possible to communicate with other systems based on the
ISA’95 messages structure. At
This screen displays the received message and the status of each message
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Within ISAL it
will be possible to activate the right Lot before
starting a
process for registering the tray/Lot combination.
3. With this search panel it will be possible to search for the right
Lot ID (Search value must be equal to a
2
5
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to ISAL.
2 2 As agreed within
previous meetings and in the order confirmation
there will be
maximum 4 different Items/Clones active on the same
1 Lot ID will be
assigned to the tray ID
On the exit
positions of the sticking line ID readers will be available
on the reader
position
4 3 2 1
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With this option a user selects the right container (or containers) he wants to
move. By holding the left
mouse button down the containers can be dragged to the right destination.
During the dragging process all possible destinations will be marked by a green
box or route visualization
with arrows.
When dropped on the destination a detail window will appear for the user to fill
in more detailed information
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possible routes to
the given destination
destination
desionation
Force priority
Route partitioning
4. Tabpage Options
Within this panel all containers are listed who gets a storage
container assignment by saving this
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After selecting the container(s) to mover press the mouse right button to get
the next menu
Once inserted activity plans within ISAL can be changed from status by
a user.
Option 1
Use the calendar view within the layout to find the schedule you want
to edit.
To open the schedule double click on the right item or select the
“Open” option within the mouse-
right-click action.
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Option 2
When a machine is in an error status it will be visible within the machine panel
by the sign
Step 1: First repair or handle the reason of the error on the
mechanical or PLC site before change
Step 2: Double click on the machine row you want to reset and
next window will appear
Step 5: Press the Save button on the right lower corner of the
screen to confirm the
Changes
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Appear
1
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