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Training manual

IS Agriware Logistics (ISAL)


Document notes

Document: Trainingsmanual Fibria.docx

Date: 20-03-2017

Pages: 97

Author: Wim Blijleven

Version: Release 1.0

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Release notes

Date Name Remarks

20 March 2017 W. Blijleven


Developed for the first training session at Fibria
Notes

Indigo Logistics BV
Page 2

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Content

INTRODUCTION ......................................................................
................................................................................ 6

GENERAL ...........................................................................
...................................................................................
.... 7

1.1 HELP
FUNCTIONALITY .....................................................................
...................................................................................
........ 7

1.2 START
APPLICATION .......................................................................
...................................................................................
......... 7

1.3
INTERFACE .........................................................................
...................................................................................
........................... 8

2 GENERAL
DATA ..............................................................................
............................................................... 10

2.1 IMAGE
REGISTRATION.......................................................................
...................................................................................
.... 10

2.2 ITEMS / CLONE


INFORMATION .......................................................................
..................................................................... 11

2.3 LABOUR
RESOURCE ..........................................................................
...................................................................................
...... 15

2.4
LOTS ..............................................................................
...................................................................................
................................ 17

3 PROCESS
OVERVIEW ..........................................................................
........................................................... 21

3.1 Layout
Containers ........................................................................
...................................................................................
............ 21
3.1.1 Button
bar ...............................................................................
...................................................................................
.............. 21

3.1.2 Info
bar ...............................................................................
...................................................................................
..................... 23

3.1.3 Information side panels


(left) ............................................................................
................................................................ 24

3.1.4 Overview
panel .............................................................................
...................................................................................
....... 28

3.1.5 Navigation
panel .............................................................................
...................................................................................
.... 28

3.1.6 Operation information


panels.............................................................................
.............................................................. 28

3.1.6.1
Machine ...........................................................................
...................................................................................
.............. 29

3.1.6.1.1
Machine ...........................................................................
...................................................................................
...... 30

3.1.6.1.2 Machine
assignment ........................................................................
.................................................................... 31

3.1.6.1.3 Supply and


demand ............................................................................
................................................................. 35

3.1.6.1.4 Finished machine


assignments .......................................................................
................................................. 35

3.1.6.2 Container
assignments .......................................................................
........................................................................ 36

3.1.6.2.1
Assignments .......................................................................
...................................................................................
.. 36
3.1.6.2.2
Options ...........................................................................
...................................................................................
........ 38

3.1.6.3 Activity
positions .........................................................................
..................................................................................
38

3.1.6.4 Machine
automation ........................................................................
........................................................................... 40

3.1.7 Settings & Filter


panels.............................................................................
........................................................................... 40

3.1.7.1 Layout
Settings ..........................................................................
...................................................................................
. 40

3.1.7.1.1
Overview ..........................................................................
...................................................................................
...... 40

3.1.7.1.2
Settings ..........................................................................
...................................................................................
........ 41

3.1.7.1.3
Tooltip............................................................................
...................................................................................
......... 41

3.1.7.2
Quickfilter........................................................................
...................................................................................
.............. 42

3.1.7.3
Filter ............................................................................
...................................................................................
.................... 42

3.1.8 Container layout


functions .........................................................................
........................................................................ 43

3.1.8.1 Location
(XXXX) ............................................................................
.................................................................................
44

3.1.8.1.1 Select
containers ........................................................................
........................................................................... 44

3.1.8.1.2 Move the containers on this


location ..........................................................................
................................. 44

3.1.8.1.3 Move selected


container .........................................................................
........................................................... 45

3.1.8.1.4 Edit the containers on this


location ..........................................................................
..................................... 46

3.1.8.1.5 Delete
containers ........................................................................
.......................................................................... 46

3.1.8.1.6 Correct Storage Location


quantity ..........................................................................
....................................... 47

Notes

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3.1.8.1.7 Give selected container(s) an assignment
to : ..............................................................................
............. 47

3.1.8.1.8 Filling
Block..............................................................................
................................................................................ 47

3.1.8.1.9 Dispatch
Block .............................................................................
........................................................................... 48

3.1.8.2 Containers
(X) ...............................................................................
..................................................................................
48

3.1.8.2.1 Container
overview ..........................................................................
..................................................................... 49

3.1.8.2.2 Add/Edit
Lot ...............................................................................
............................................................................. 55

3.1.8.2.3 Change Activity


phase .............................................................................
............................................................ 56

3.1.8.2.4
Delete ............................................................................
...................................................................................
.......... 56

3.1.8.2.5 Purge
content ...........................................................................
.............................................................................. 56

3.1.8.2.6 Add/Edit Container


comment ...........................................................................
............................................... 57

3.1.8.3
Activity...........................................................................
...................................................................................
................. 58

3.1.8.4 Activity
plan...............................................................................
...................................................................................
... 59

3.1.9 Belt system


functions..........................................................................
..................................................................................
63
3.1.9.1 ID
Reader.............................................................................
...................................................................................
.......... 63

3.1.9.2 Activity
position ..........................................................................
...................................................................................
64

3.1.9.3 Batch
assignment.........................................................................
.................................................................................
65

3.2 Configuration Selection


machines ..........................................................................
............................................................. 66

3.3 Expedition
monitor ...........................................................................
...................................................................................
...... 67

4
OVERVIEW ..........................................................................
............................................................................ 68

5
DASHBOARD .........................................................................
......................................................................... 69

6
MAINTENANCE .......................................................................
....................................................................... 70

6.1
Activity ..........................................................................
...................................................................................
............................... 70

6.2 Activity
Flows .............................................................................
...................................................................................
................ 70

6.3
Phases.............................................................................
...................................................................................
.............................. 71

6.4 Activity
positions .........................................................................
...................................................................................
............. 72

6.5
Schema ............................................................................
...................................................................................
............................ 72

6.6
Features ..........................................................................
...................................................................................
............................. 74

6.7 Machine
automation ........................................................................
...................................................................................
...... 76

6.8
Containers.........................................................................
...................................................................................
.......................... 81

6.9 Container
assignments .......................................................................
...................................................................................
... 82

6.10 Container comment


type ..............................................................................
........................................................................... 82

6.11 ID
Reader ............................................................................
...................................................................................
........................ 83

7
PRODUCTION ........................................................................
......................................................................... 83

7.1 Activity
plan ..............................................................................
...................................................................................
................. 84

7.1.1 Edit / change status of a


plan ..............................................................................
............................................................. 85

7.2 Batch
assignment ........................................................................
...................................................................................
............ 86

7.3 Storage container Lot


Overview ..........................................................................
................................................................. 88

7.4 Container
selection .........................................................................
...................................................................................
........ 89

8
REPORT ............................................................................
............................................................................... 90

9
ADMINISTRATOR .....................................................................
..................................................................... 90

9.1 ISA’95
Communication .....................................................................
...................................................................................
..... 90

10 LOT
SELECTION .........................................................................
................................................................. 91

10.1 Automatic Sticking


machine............................................................................
....................................................................... 92

10.2 Sticking Line 01-


04 ................................................................................
...................................................................................
.. 92

Notes

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APPENDIX A: FREQUENTLY
QUESTIONS .........................................................................
.................................. 93

How to insert a
containermovement ?................................................................
............................................................................. 93

How to reset a container


movement? .........................................................................
..................................................................... 95

How to insert a manual activity


plan? .............................................................................
................................................................. 95

How to change or finish an activity


plan?..............................................................................
......................................................... 95

How to handle a machine error


situation? ........................................................................
............................................................. 96

Notes

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Introduction

This manual is setup as a guideline for the training sessions of the ISAL
application. All subjects will be

mentioned and provided with a minimum of information. During the training


sessions subjects will be

discussed in more detail.


Notes

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GENERAL

1.1 HELP FUNCTIONALITY

The ISAL application is provided with an online help system. To get access to
this help functionality a user

can press F1 on the screen or menu item where help is needed.

If no help is available for a specific option the help for the main screen will
be displayed

Not all of the information is entered yet and is under construction

1.2 START APPLICATION

On every client PC, 2 applications will be installed for the ISAL software.

· IS Agriware Logistics GUI, this is the ISAL Client application

· IS Agriware Logistics Bootstrapper, this application is used for


updating your local system will the

latest released version of the ISAL client software

The application can be started by selecting the short-cut ‘IS Agriware Logistics
Bootstrapper’ on your

desktop. After selecting, the application will check if there are available
updates of the ISAL client and will

install them automatically.

After updating your local system the ‘IS Agriware Logistics GUI’ (ISAL client)
will start and a login screen will

appear to fill in your user name and password.

NOTE: Every ISAL client needs read access to the shared update
folder:

\\server\IS Agriware Logistics Shared


Each ISAL client needs Full control access to the local
folder:

‘..\Program Files XXX\IS Agriware Logistics’

After entering your username and password press Ok and the ISAL client will start

*The language of the items on the login screen is depending on the local
operating system language

Notes

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1.3 INTERFACE

C D E F G
I K

A Main menu The menu bar on the left site of the screen
displays all possible menu items that are

configured for this user. By clicking a main


menu item, all under laying submenus will be

visible within section B

Chapter 2

Chapter 3
Chapter 4

Chapter 5

Chapter 6

Chapter 7

Chapter 8

Chapter 9

Chapter 10

Notes
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B Submenu Within this section all submenu items will be


visible from the selected main menu option.

C Update This part of the screen displays if there is a


network connection possible to the shared

location bootstrapper folder where new client updates will


be stored for distribution.

There are 3 possible messages.

· Cannot check for updates : No


network access to the shared folder

· Version up to date :
Latest version of the ISAL client is installed

· New version available : Restart


ISAL client to get updates

D User login With this option it is possible to switch of user


account, after selecting this option the

user login screen will be displayed

E Language ISAL supports the possibility to change the


language of the interface. At

this moment Dutch, Polish, French, English,


German and Portuguese will be
available.

F Skin Within this new version of ISAL a nice feature is


enabled that the user can

customize the look and feel of the ISAL screen

G Database This part of the screen displays the connected


database

H Workspace Within this area the form of the selected submenu


will be displayed

I Alarms This option indicates if there is an alarm within


the automated system, by clicking on this

option a popup window will be displayed on the


bottom of the screen and displays all

actual alarms. The pop up will disappear by a


mouse click action somewhere in the

application.

J Website This will be a link to our website

K Teamviewer This will be an support option to start a


teamviewer session

Notes
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2 GENERAL DATA

2.1

2.2

2.3

2.4

2.1 IMAGE REGISTRATION


SECURITY : For a user menu this screen will be
read only.

With this menu option you will be able to register all images which can be
assigned to an Item, Resource etc.

With the manager login you will be able to add or edit the registered
information.

1: When logged in as manager you will be able to add new Images or


edit existing Images

Click on the sign to Add manually a new Images.

Fill in the Image details within the blue focused row on the
bottom of the screen. After editing

press on to validate the information you have entered.

Press Save button within the top-left button to save the added
or changed record.
5

Notes

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2: Each image will be registered with a unique ID.

Advice : To categorize the images by purpose you can register


them with a prefix.

(For example : all images for


resources starts with ‘Res’)

3: Within this field it will be possible to register a description


for the image
4:

With a right-mouse click on this field the user will be able to


load a image from a

network location.

5: Within this screen it is possible to import images from a


network location.

By pressing the button ‘Max Size’ the maximum picture size can
be configured otherwise the original

size will be used. With this option the imported image will be
resized to the defined value

NOTE : The maximum size of images to import is hardware related


in case of memory issues.

2.2 ITEMS / CLONE INFORMATION

SECURITY: For a user this screen will be read


only.

With this functionality you will be able to view the registered Items/Clones
that are imported from the SGF

environment. With the manager login you will be able to add or edit the
registered information.

5
14

3
2

10 13

11 12

6
7

Notes
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1: This window displays all registered Items (Clones/varieties) within


ISAL. The management of the

Items will be done within the registration software of Fibria called


SGF. Through the ISA’95

communication between ISAL and SGF New Items will be inserted and
existing Items can be

modified. Deleting Item information will only be possible if there


are no Lots registered within ISAL

for this Item. Permanently deletion of Items can only be executed


manually by a administrator within

this screen. If a Item is deleted by the ISA’95 communication, ISAL


will set the Item in-active. (no

automatic deletion)

NOTE : For details about the ISA’95 communication see Chapter 9.1

2: For the selected Item in the left screen (1) all registered features
for this Item will be displayed. Also

the Features information will be managed within SGF. It is possible


to manually add features to an

Item (you need manager rights) or by the ISA’95 messages


communication between ISAL and SGF.

All features that will be send from SGF to ISAL must be registered
before within ISAL !

NOTE : For details about the Features see Chapter 6.5

3. Image ID
It is possible to assign an image to an Item/Clone from a selection
list of predefined images.

NOTE : For details about registering images see Chapter 2.1

4:

The list of the registered Items can be shown within a detailed


window (Item) or in a grid view (Item

overview)

5:

Within both screen options a search functionality will be available.

After entering the search value and pressing the Find button all
items that meets

your search value will be displayed and highlighted.

After pressing the Clear button the entered search value will be
deleted and all items will

be shown.

6: When logged in as manager you will be able to add new Items or edit
existing Items

Click on the sign to Add manually a new Item.

Fill in the Item details within the blue focused row and after
editing press on to
Notes

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validate the information you have entered.

After validating press on save button within the top-left button

7: This part of the screen displays the assigned Image to this Item
(see point 3)

8: To add multiple Items manually with 1 or more common settings ISAL


have the possibility to define a
Template with all common settings. (Not in use at Fibria)

9: Item ID

Each item will be registered on an unique Item ID which can be based


on manual action or by using a

template.

10: Description

With each Item a description can be registered

11: Feature Group

On Item level a feature group can be assigned which will be used to


define the boundaries for each

value for a grading process. For details about Features see Chapter
6.5

12: Activity Schema

Within ISAL it is possible to assign an activity schema to an Item


or Lot. If an activity schema is

assigned to an Item and a Lot the assigned activity schema of the


Lot will overrule the assigned

activity schema on Item level !

Advice : If possible assign an activity schema on


the highest level = Item level

For details about Activity Schema’s see Chapter 6.4

13: Active

Each Item can be set to active or in-active.

An in-active Item will not be selectable within the lot registration


screen
14: This ribbon displays at least the mandatory fields (Bold displayed)
and the fields which are needed.

To change the configuration of this ribbon press a right-mouse click


on the ribbon or a column

caption.

The next popup will appear by right-mouse click event on a column

Notes

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With the available options


within this list it will be possible to customize

the view of this screen.


See Appendix of the general
DEVExpress documentation for detailed

descriptions of these
options.

The most used options are :

‘Hide This Column’ to remove


a field from the screen

‘Sort Ascending or
Descending’ to change the sorting of the values of this

field within the screen

‘Column chooser’ to add non


visible fields. After choosing this option a

list of available fields will


be displayed. By Drag&Drop action you will be

able to move it to the right


position within the ribbon

NOTE: All this kind of screen


adjustments will be saved within the User

settings profile

See Chapter 3.1.2 for more


information about the User settings
Notes

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2.3 LABOUR RESOURCE

SECURITY: For a user this screen will be


read only.

With this functionality you will be able to view the registered resources
that are imported from the SGF

environment. With the manager login you will be able to add or edit the
registered information.

7
9

10

1
1: When logged in as manager you will be able to add new
Resources or edit existing Resources

Click on the sign to Add manually a new


Resource within the focused row on the bottom of this

grid.

Fill in the Resource details within the blue focused row


and after editing press on
to

validate the information you have entered.

After validating press on save button within the top-left


button

Notes
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2: Resource ID

Each resource will be registered with a unique ID

3: External Reference

Each resource can be provided with an external reference ID. This


Reference ID can be the ID within

the administration of the customer and within the ISAL environment


the resource can have a

different ID.

The external reference ID can be used within the ISA’95 message


communication

4: FirstName

For each resource at least a Firstname and Lastname will be


necessary

5: LastName

For each resource at least a Firstname and Lastname will be


necessary

6: Active

Each resource can be set to active of in-active within this screen.


In-active resources cannot being assigned to a activity position or
are not selectable by the user.

7: Info

Each resource can be provided with additional comment or


information.

8: Image ID

Each resource can be provided with an image from a pre-defined list


of images which are registered

within ISAL at Image Registration (Chapter 2.1)

9: Feature/Feature Value

A resource can be provided with additional features which can be


registered manually or by

communication through the Personnel (ISA’95) message

For example if you want to register the age of a resource within


ISAL you need to first add the

feature ‘Age’ with the Feature screen (Chapter 6.5).

After adding this feature this feature will be selectable within the
Resource screen

NOTE : If you want to communicate additional information from the


SGF environment to ISAL the

added feature name must be available within ISAL before sending this
information to ISAL

10: This panel shows you the image which will be assigned to the
resource at field ‘Image ID’ (8)
Notes

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2.4 LOTS

SECURITY: For a user this screen will be


read only.

With this functionality you will be able to view the registered Lots that
are imported from the SGF
environment. With the manager login you will be able to add or edit the
registered information.
17

19

18

16

3
2

8
5

9
12

10
13

11
14

15
1: This part of the screen displays all registered Lots within
ISAL. The

Lots are inserted from SGF through the ISA’95 connection.

Through this connection between ISAL and SGF New Lots will be
inserted and existing Lots can be

modified. Deleting Lot information will only be possible if


there are no Lots registered within ISAL.

Deletion of Lots can only be executed manually by a


administrator. If a Lot is deleted by the ISA’95

message, ISAL will set the Lot to in-active. (no automatic


deletion)

NOTE : The mandatory fields are marked by bold displayed


captions

2: This ribbon displays at least the mandatory fields (Bold


displayed) and the fields which are needed.

To change the configuration of this ribbon press a right-


mouse click on the ribbon or a column

caption.

The next popup will appear by right-mouse click event on a


column

Notes
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Page 17

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With the available options


within this list it will be possible to customize

the view of this screen.

See Appendix of the general


DEVExpress documentation for detailed

descriptions of these options.

The most used options are :

- ‘Hide This Column’


to remove a field from the screen

- ‘Sort Ascending or
Descending’ to change the sorting of the

values of this field


within the screen.

- ‘Column chooser’ to
add non visible fields. After choosing this

option a list of
available fields will be displayed. By Drag&Drop

action you will be


able to move it to the right position within the

ribbon
NOTE: All this kind of screen
adjustments will be saved within the User

settings profile

See Chapter 3.1.2 for more


information about the User settings

3: Lot ID

Each Lot within ISAL will be registered with a unique Lot ID. This
Lot ID can be defined manually or

based on a pre-defined template (Not in use at Fibria)

4: Description

Each Lot can be provided with a description. When adding a Lot ID


manually the description of the

Lot will be same as the Item Description that will be assigned to


this Lot but can be changed

afterwards.

5: Item ID

Within ISAL a LotID will be based on an Item.

NOTE : An error can be occurred by inserting lot information


through the ISA’95 message

communication for a non-existing Item in ISAL !

Notes
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6: Item Description

This information is read only and can only be edited within the Item
management screen. (see

Chapter 2.2 )

7: Created On

For each Lot that will be registered within ISAL the date time of
creation will be registered

8: Started On

At the moment that a Lot will be used for the first time within the
growth process the date time will

be registered.
9: Execution Status

It is possible to register a status for a Lot (Not in use at Fibria).


Only the option ‘Finished’ will be

used for the Fibria project to Close the Lot information. This can
only be done by the manager.

After changing the status to Finished it will be communicated to SGF


by a scheduled job.

To start, the schedule will be configured for once a day in the


evening.

10: Finished On

As described at the previous point the Finished timestamp will be


registered within this field.

11: External Lot ID

Can be used for communication between ISAL and SGF. For example if
the Lot ID within the SGF

administration will be different than the Lot ID within the


automation or growth process.

12: Quantity

For each Lot, the ‘Start’ quantity can be registered

13: Active

Each Lot can be set to active or in-active.

NOTE : In-activated Lots are not listed/selectable within the Lot


selection screen

14: Marked for Deletion

When this option is selected this Lot will be deleted with the next
scheduled clean up job.

(Not in use at Fibria)

15: Pull Planning


(Not in use at Fibria)

16: Features / Feature values

For the selected Lot in the left screen (1) all registered features
for this Lot will be displayed. Also the

Features information will be managed within SGF. It is possible to


manually add features to an Lot

(you need manager rights) or by the ISA’95 messages communication


between ISAL and SGF.

All features that will be send from SGF to ISAL must be registered
before within ISAL !

NOTE : For details about the Features see Chapter 6.5

Notes

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17: Template new Lots

It is possible to define a template with common settings for Lots


you want to add.

(Not in use at Fibria)

18: Lots/Overview

The list of the registered Lots can be shown within a detailed


window (Lot’s) or in a grid view

(Overview)

19: Search

Within this screen a search functionality will be available.

After entering the search value and pressing the Find button all
lots that meets your

search value will be displayed and highlighted.

After pressing the Clear button the entered search value will be
deleted and all lots

will be shown.
Notes
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3 PROCESS OVERVIEW

After selecting the main menu option “Process overview” 3 submenus will be
available for managing and

visualization of the automation

3.1 Layout Containers

The main screen for the ISAL platform will be the layout containers which
visualizes all configured

automation processes

Chapter 3.1.1

Chapter 3.1.7

Chapter 3.1.6

Chapter
3.1.8
Chapter 3.1.3

Chapter 3.1.9
Chapter 3.1.4

Chapter 3.1.5

Chapter 3.1.2

3.1.1 Button bar

Refresh : By clicking this option ISAL will update


all data within the open window

Auto Refresh : When this option is activated the data that


is displayed on the actual

screen will be updated automatically.

Full screen : With this option the user has the


possibility to show the selected window

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“Full screen”. With this option the menu bar


will on the left site of the screen will be

minimized. To return to the original size


press option ‘Normal Screen’

Select mode : When this menu option is activated it will be


possible to select containers within the

layout by clicking on the necessary


containers. All selected containers are arounded

with a blue border.

v Clear selection : With this option the


list of selected containers will be removed

Move content : This option makes it possible for the user


with manager rights to move the content

of one container to another.

After activating this option select the


source container and drag&drop this container

to the destination container.


(Not in use at Fibria)

Move : When this option is selected the user has the


possibilty to move container

within the layout without assigning a


automated process. This option will

be used for administrative corrections.

Assignments : If this option is activated every movement of


a container within the

containerlayout results in a automated


movement task for al defined and

exiting routes.

See “How to insert a container movement” for


more details see Chapter 11.1

v Find route : Beside this option you have the


availability to activate the option “Find

Route”. This option means that ISAL will


determine the routes to be

executed. With this option you have the


availabity to select the end

location and ISAL will find and execute the


automated routes to bring the

container to the defined location.

Basic container assignment :

With this option it will be possible to


create an assignment based on movements

from one location to another within drag&drop


with the layout.

If a container within the source location is


selected before you select this option the
from location within this screen will be
automatically filled.

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After selection of the ‘To’ location the


information showed within the quantity field

will corresponding with the amount of


containers that are available within the source

location and can be changed.

Press Save(&Close) to activate the


assignment
Search For: With this functionality you have the
possibility to search on saved data

within ISAL. To specify what kind of


information you are looking for select within the

listbox the right option

For example you can search on a specific


containerID. All containers that meets the

search value will be marked in the


containerlayout by a black border

Note : After inserting a search value,


Press Enter

If there are containers found that


meets your search value the search

value will be shown in green. If there


is no match the search value will be

shown in Red

v Container Auto Select :

When this option is selected the found


containers will be automatically selected and

the containers will be provided with a


blue border

3.1.2 Info bar


The infobar on the bottom of the screen displayes the folowing information :

6
8

2 3 5 7
9

10

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1 : This information informs the user if the client software is up to
date and if the

connection to the update share is available.

2 : Displayes the active user login

3 : With this option it will be possible to switch to another user login

4 : This icoon indicates if there are user settings stored. (available)

By activating this option the user settings for the actual focused
screen will be reset to

Default.

5 : With this option it will be possible to switch to a different


language

6 : This option can be used to change the skin of the ISAL screens

7 : Information of the connected database

8 : This option shows you the actual alarms

A red icoon will appears when there are new alarm occures

To open the alarm window press on this menu option and the next
panel will appear

Normally all alarms will disappear when the problem situation is


solved.

If an alarm will not disappear automatically it is possible by a


right mouse click

action within this panel to de-activate the selected or all alarms.


To hide this panel a mouse click somewhere outside this panel is
needed

9 : This icoon represent the hyperlink to our website

10 : This icoon represents a link to a teamviewer session for remote


support

3.1.3 Information side panels (left)

On the left side of the screen a few information panels will be available to
display the information of the

selected containers within the Layout Containers

Activity phase info : This panel displays the


details about the growth information based on

the information within


the Activity Schema (See chapter 6.4 for more

information about this


functionality)

Default No information
will be displayed, check the option ‘Enabled’ (1)

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to retrieve the
information.

Normally this panel


will disappear when the user clicks somewhere else

in the screen. It is
possible to pin this panel to stay open by clicking the

pin option

Activity History : This panel displays


the values of the executed activities on the stored

Storage Items on the


selected container(s)

Default No information
will be displayed, check the option ‘Enabled’ (2)

to get the
information.
For each registered
feature the max, min and the average value will be

displayed

Content statistics : This panel displays


consists of 2 parts of information

Default No information
will be displayed, check the option ‘Enabled’ (3)

to get the
information.

4
The top part displays the % chart of the selected color

group, change the selection by choosing the right

option within the list box (4)

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The second part of this panel displays the registered

values for the selected Storage Items within a Pivot

grid.

Default only the quantity value will be displayed.

To Add columns or Rows press right-mouse click

within the top of this panel and the next options will

be available
By selecting the ‘Show Field List’ a list of all available

option will be displayed which the user can

drag&drop to the right location within this pivot grid

Activity plan :

After selecting this menu option the calendar view of the scheduled Activity
plans will be ‘fly in’ from the left

side of the screen.

5
Within this screen all scheduled activity plans will be displayed. Details of
these scheduled plans can be

changed by the user by a mouse rigth-click action or dmouse double click action
on the scheduled item.

More details of the activiplan functionality will be described in Chapter 7.1

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1: Schedule workpace

Within this window all scheduled activity plans will be displayed.


Which Activity plans are displayed

depends on the setting at position 3,4 and 5

Within this schedule window you have the possibility to change the
view of the agenda. By a mouse
right-click action on this screen you get the menu options to change
the view and timescale options.

2: Time scale

Depending on the selected timescale option the day and hour scale
will be displayed.

(how to change the scale will be described at pos. 1)

3: Display type of schedules

With
this menu options you have the possiblity to filter the

types of
activity plans that are displayed within this agenda.

Within
ISAL you have the possibility to create an activity

plan on
Storage Item, Lot, Container or Activity position

level.

4: Date selector

With
this date selector it is possible to set the day that will

be
displayed within the Activity Plan agenda.

To go
back to the actual day press “Today”
5: Display types of Activity Flows

To minimize the
amount of displayed scheduled plans you have

the possibility
to filter on displayed Activity Flows (activities)

More information
about Activity Flows will be described within the

admin manual
Chapter ???

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6: Filter on Activity plan features

With this option it will be possible to filter the

displayed information on a specific feature which is

assigned at creation of an activity plan

3.1.4 Overview panel

This panel informs the user which


area of the automation is displayed within

the Layout containers. This area is


marked by the blue bordered box.

To easily change the displayed area


click on the right position within this

panel. (1)

1 It is also possible to adjust the


zoom factor by clicking 1 of the button options

(2) or by moving the slider (3) to


the right %
3

3.1.5 Navigation panel

This panel displays the


configured areas of the automation.

To view a specific area click on


the right row within this panel. It is also

possible to deactivate area by


check or uncheck the checkbox (1) before an

area row

3.1.6 Operation information panels

This information panel contains 4 types of information.

Chapter 3.1.6.1 Chapter 3.1.6.2 Chapter 3.1.6.3 Chapter


3.1.6.4
· Information about the machines (Chapter 3.1.6.1)

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· Information of all containers with a container assignment ( Chapter


3.1.6.2)

· Information of the available activity positions (Chapter 3.1.6.3)

· Information of all configured machine automation rules (Chapter


3.1.6.4)

3.1.6.1 Machine
5

3
8

1: The indicator shows information of


the machine status.

Three types of indicators can be displayed :

Machine is up and running

Machine is not active (can be changed within


the machine panel by double-click on the machine)

Machine is in Error (can be changed within the


machine panel by double-click on the machine)

See: Error handling machine Chapter 11.5

2: This column displays the description of the machine


that is defined by the implementation of

this project.
3: The column “Activity PLC” displays the actual status of
PLC for this machine.

NOTE: For ISAL a machine must be in status “Idle” to


accept new

assignments.

4: The column “Status Description” displays the error


description if an alarm or error

occurred.

5: The column “On Storage location” displays the actual


position of the machine

Only used by riding machines

6: This checkbox informs the user if the machine is active


or not. With manager

rights it will be possible to change this checkbox


within the machine

configuration screen (see Chapter 3.1.6.1.1 for more


detailed information)

7: If case an error occurs this column displays the error


description

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8: For executing container tasks a machine must in


Automatic mode, this status is not editable

by a user. With manager rights it will be possible to


change this setting by double click on

the right machine. After this action the right machine


configuration screen will appear.

(see Chapter 3.1.6.1.1 for more detailed information)

This configuration screen for a machine consists of 4 tab pages


with detailed information :

· Machine

· Machine assignments

· Supply and demand

· Finished machine assignments

To access the machine configuration screen for editing you need


manager rights.

Double click on the right machine and the detailed machine


configuration screen will be displayed
3.1.6.1.1 Machine

This window consists of 2 panels. The upper panel displays information that can
be edited by a user. The

lower panel displays information that is read only for the user.

1: This panel displays the following options that can be edit or set by
a user

Active Set a machine


active or not active

Error In case of an
error this this checkbox will be checked by the ISAL application.

(See : Error
handling machine Chapter 11.5)

Status description Read only


field that shows the machine status.

Automatic mode With this


checkbox a user can turn-off the automatic mode of a machine.

Location parking For every


riding machine it is possible to define a parking position where the

machine must
stay when there are no active tasks for a period of time

Idle time After this


time period the machine will go to the parking location.

Optimal mode position bring This option


is not in use for the Fibria environment but allows a user to change

the scope of
a machine to handle automatic bringing tasks. This option will be

used in
situations where 2 or more machines operate in 1 lane.

Optimal mode position pickup This option


is not in use for the Fibria environment but allows a user to change

the scope of
a machine to handle automatic pickup tasks. This option will be

used in
situations where 2 or more machines operate in 1 lane.

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2: This panel displays settings of a machine which are configured by


implementation and is read only

for a user
ISAL mode
Indicates that the machine is in ISAL mode

Unable to move with containers


Is used for elevator machines to prevent movements with a

container

Machine no.
No. of machine that ISAL uses in communication with the PLC

Accept routenos.
Indicates that the machine will accepts routes

Scan after pickup


Indicates that a machine provided with a scanning device with

scan the container after pick up

Stop route after scan mismatch


This option will be configured if ISAL needs to stop if the

scanned container ID is differs from the expected one

Create scanned containers


This option indicates that the machine will create a container ID

based on the scanned value

Switched scanned containers


This option indicates the machine will changed the

containerID’s if another containerID is scanned than expected

in de layout

Switched containers gets container assignment


This option means that the container assignment will be

assigned to the switched (scanned) container

Switch container content


With this option enabled the registered content information

will be moved to the scanned container ID.

Force priority
If this option is activated ISAL will executed all assignments

based on the priority and will wait with executing other


assignments with a lower priority

Claims full route


With this option all machines within the route from actual

position to assignment destination will be claimed

Allows simultaneous assignments


With this options it will be possible that a machine will

executed multiple assignments on the same time. If not

selected the assignments will be executed 1 by 1

Create all possible assignments


When activated all possible machine assignments will be

created. If not activated all Storage Container assignments will

be converted to machine assignments 1 by 1

Do not use relative positioning

Claim full route

Machine no.
Displays the machine no. ISAL will use in the PLC

communication

Activity PLC
Displays the actual PLC status of the machine

Application
Description of the application name that handles the machine

communication

Container ID format
Displays the format of the container ID’s scanned by the

machine

On location
Displays the actual location of the machine

Part of machine
Information if this machine is part of another machine.

Alarm source
Shows the alarm type configured to the machine

PLC status
Actual PLC status of the machine

Is exceeding location dimension by

3.1.6.1.2 Machine assignment

This screen displays the active machine assignments if exists.

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3

2
4

1: This panel displays the settings / information of a main


assignment.

Within this panel a few fields are editable by a user

Execute on This
option makes it possible for a user to change the time of assignment execution

Activity Plan ID This


option enables the user to add this assignment to an existing activity plan

(Not in
use for Fibria)

Maximum assignment Maximum of


container movements within 1 assignment

quantity

Follow up quantity

Active
Possibility to de-activate the main assignment

Route partitioning

Automatic circulation This


option activates the automatic rotation of containers which has no assignment
to extract
containers from a location with an assignment. (locations needs to be

configured
as rotation location !)

Automatic find correct route With this


option activated ISAL will find out the shortest way to the final destination

of the
assignment.

Contains PLC movements Enable


this option if the route contains movements which are initiated by the PLC.

(Not in
use for Fibria)

Force priority This


option take care of the execution of assignments based on priority

The following fields are read only

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Main assignment no.


This field displays the Main assignment ID that is generated by

inserting the assignment

Description
Description of the assignment. By default the route description will

be assigned by creating the assignment

Route assembly
Defines a route is composed of multiple subroutes

Route
Displays the route name that is executed by this main assignment.

Create assembly assignments


ISAL will generate all possible assignments at one time

Skip location capacity check


It is possible to execute a main assignment without a check of the

available space within the destination location.

Info
Displays the route information at execution time

Execute status
Displays the status of a PLC for this assignment

Executed on
Displays the time of execution

Finished on
Displays the end time of the execution

Created on
Displays the creation time of the main assignment

Created by
Displays the user who has created the assignment

Server executed on
Displays the server execution time for this main assignment

2:
This
option allows the user to delete main assignments if the

assignment
is not executing.

When the
user tries to delete an executing assignment a error message

screen
will appear.

3: This panel displays the settings / information of a machine


assignment

Within this panel only 1 field will be editable by a user

Execute on This option


makes it possible for a user to change the time of assignment

execution

The following fields are read only

Machine assignment no.


This field displays the Machine assignment ID that is

generated by converting the container assignment to a

machine assignment.

Info
Displays the route information

PLC Status
Displays the status of the PLC

Machine
Displays the name of the machine that handles this
assignment

Route
Displays the route that is executed by this assignment

From machine
Displays the start machine of this route

From location
Displays the start location of this route

To machine
Displays the last machine of this route

To location
Displays the endlocation of this route

Quantity
Displays the quantity of containers that will be moved by this

assignment

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Execute on
Displays the start execution time

Executed on
Displays the time the route is accepted by the PLC

Sent on
Displays the time that ISAL sent the route information to the

PLC

Finished on
Displays the end time for this assignment/route

Retries
This counter displays the amount of retries to start this

assignment (if configured)

Machine assignment no. follow up route


Shows the machine assignment ID of the follow up route

Follow up quantity

End route
Displays if the user had activated the End Route button (3)

End/Abort route sent on


Displays the time the end route message is sent to the PLC

4: With this option the user has the possibility to end an active
assignment

After pressing this button a confirmation dialog will appear. If Ok,


a abort message will be send from

ISAL to the PLC to abort the actual assignment. After a few seconds
the assignment within ISAL will

disappear and a ‘blue bullet ‘ will appear on the source location


of the original assignment to
prevent regeneration of an assignment by ISAL. The ‘blue bullet’
must be released by the user

manually after fixing the reason why the assignment must be aborted.

5: To navigate between the machine assignments a navigation bar will be


located on the bottom of

each screen

With the available edit options you can delete assignments if the
status is not executing.

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3.1.6.1.3 Supply and demand

This interface displays all positions of the machine where it can bring or gets a
container.

If no checkbox is displayed for a location means that it is not possible to bring


or get a container on that

position.

For each location 3 checkboxes are available to prevent

a location for bringing or getting a container. The

Dispatch or Filling of a location can be set on PLC, ISAL

or User level.
If a location is selected for dispatching or filling means

that ISAL will not start any assignments from this

location or to this location before the block status is

solved.

Within the layout it is visualized if a location is blocked

by a user with a yellow bullet.

(Red bullets will set and handled by the PLC)

(Blue bullets will be set by ISAL and must be reset by the

user)

3.1.6.1.4 Finished machine assignments

This interface displays all executed assignment for his machine. (Historical
view)

Navigation through all executed assignments can be done by the navigation bar
(1)

1
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3.1.6.2 Container assignments

Within this window all containers with an assignment will be


displayed.

Each assignment will have 5 types of status levels

Container assignment cannot be executed yet and is not sent to the PLC

Container assignment is sent to the PLC


Container assignment is executing

Machine assignment is created based on container assignment

Error

Within this
screen there is a possibility for the user to easily change the

priority of
the assignment by changing the priority value and press Apply

1 (1)

To edit the storage container assignment from here it is possible to


double click on the rigth

container and the container assignment screen will appear.

This container assignment screen consists of two tab pages

· Assignments

· Options

3.1.6.2.1 Assignments

Within this window the details of the container assignment will be


displayed.

1
3

2
5

4
6

1: This panels displayes al editable values for a user for the main
assignment

Active
Shows if a container assignment is active

Route
Displays the route description

Route assembly
Displays follow up route info

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Executed on
Displays the time the container assignment must be executed

Maximum assignment quantity


Maximum of containerassignments that can be handled within a main

assignment

Automatically find correct route


Displays if the option “Find route” is used

Skip location capacity check


Shows that there is no check on avalaible space within the destination

location

Automatic circulation If
configured, it makes it possible for automated container rotation in case

of
not enough space within the destination

Force priority
This option forces the execution of assignments based on the configured

priority

Route partitioning Can


be used in situations if there are more possible routes to go to the

same destination.

Contains PLC movements


Activate this option if the movement contains movements initiated by the

PLC

2: This windows displays all readonly values for this main assignment

Description
Displays the generated description of ISAL based on the from

and
to location.

Info
Displays the route information

Executed on
Displays the time of execution

Main assignment ID.


Displays the ISAL generated ID for this assignment

Executed status
Displays the PLC status for this assignment

Created on
Displays the time of creation for this assignment

Created by
Displays the user who has created the assignment

Finished on
Displays the finished time for this assigment

Server execute on
Displays the server execution time

Created assembly assignment


ISAL will generate all possible assignments at one time

Follow up quantity

Last machine assignment no.


Displays the last executed main assignment

Activity plan ID
Displays the activity plan ID which this container ID is assigned to

3: This part of the window displays the details of the container


assignment

4: Navigation bar

On the bottom of this screen an navigation bar is available with the


option to delete the complete

mainassignment (including all underlying containerassignments).


This will only be possible if the

assignment is not executing


5: Navigation bar

On the bottom of this screen an navigation bar is available with the


option to Add (not often used) or

delete the container assignment This will only be possible if the


assignment is not executing

6: This option allows the user to change the priority for 1 or all
selected container assignments

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3.1.6.2.2 Options

Within this window all assigned activities for this container


assignment will be displayed. Also

assigning and deleting activities can be done (not in use at


Fibria)

3.1.6.3 Activity positions

This window displays all configured activity positions within the


automated system.

The main goal for this window is to activate or de-activate an


activity position by a user by clicking

the checkbox “Active” (1)

Depending of the user account security level a

user will be allowed to change the activity

position parameters.

1
To startup the settings window for an activity

position, double-click on the activity position


you want to edit. The next window will appear.

For the Fibria project these screens are read-only

2: Within this part of the window all possible settings of a activity


positions will be displayed

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Activity position
Name of the activity position defined by implementation

Active
A user can set a active or in-active

Activity phase
If configured it is possible to switch to another activity phase (see

Chapter 6.2)

Activity
Description of the activity that will be executed on this location

(see chapter 6.1 for more details about activities)

Activity parameter template


Within ISAL it is possible to define templates with needed

parameters for a specific activity

Auto perform activity


Always executing, no dependancy with user setting

Perform activity on start route


Execution of the activity will done after starting the route

Storage group
Within ISAL it is possible to combine a few storagelocation within a

storage group where the activity can be executed.

Location
The storage location of this activityposition

NOTE : the color of the AP within de GUI depends on the

configured color for the activity

Position on location
Defines the position within a storage location where the activity will

be executed

To position on storage location


Defines the end position of a storage location where the activity

will be executed

Position count descending


Counting direction

Machine
Name of the position defined by implementation

Container position
The name of the containerposition where the activity will be

executed

Time schedule
Within ISAL time schedules can be configured. A time schedule will

be used to prevent execution of an activity outside the defined

timeschedule

Container content condition


With this option you have the possibility to define the content

condition of the container for handling the activity

Resource ID
Within ISAL it is possible to assign a resource to an activityposition

for registering statistics

External reference
This field defines the reference ID for a thirth/external party for

communication purposes.
Comment
Within ISAL it is possible to defien different comment types that a

user can assign to a container. With this option you can define that

an activity can be executed if it meets the comment condition. (See

Chapter 6.9 for more information about comment types)

Comment not equal


Defines the opposite of the previous setting

Pending release request


Open requests between ISAL and PLC

Activity started on
Information of the last started activity

Activity finished on
Information of the last finished activity

3: The information of the activity positions can be shown within a card


or grid format.

4: Within this part of the screen the position of the activity position
within the layout can be defined

5: Within this part of the window all parameters for a activity


position can be configured

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3.1.6.4 Machine automation

This
windows displayes all configured machine automation

rule
for a specific machine. With this functionality it is

possible within ISAL to execute container movements

automatically based on the defined rules. A user can only

set
a rule active or in-active by clicking checkbox (1)

(See
Chapter 6.6 for more information about machine

automation)

3.1.7 Settings & Filter panels


On the Right side of the screen a few panels will be available to display the
detailed information of the

selected containers within the Layout Containers.

1: Layout settings

This panel displays all possible settings to customize


the visualization of the Layout Containers screen.

2 Color scheme, labels on the container, etc.

(See Chapter 3.1.7.1 for more details)

3 2: Quick filter

This option can be used to apply a filter on specific


registered data that is registered within the ISAL

database based on pre-defined lists of (available) data .


After applying only the containers that meets

the filter will be marked within the layout.

(See Chapter 3.1.7.2 for more details)

3: Filter

Same functionality as described at the Quick filter only


with option you need to specify the filter

manually within a query structure

(See Chapter 3.1.7.3 for more details)

3.1.7.1 Layout Settings

This panel consists of 3 tab pages with


settings for the visualization of the layout.

1 · Overview

2 · Settings

· Tooltip
3

7 3.1.7.1.1 Overview

1: Within this panel it will be


possible to change the grouping of information of the

6 registered content on the


container

2: This option allows the user to


change the way of sorting the information on the

container.

- Order on storage : the


information will be visualized based on the sequence the

8 information is registered on a
container in combination with grouped by setting.

- Quantity : The information will


be visualized based on the sum of the grouped by value

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3: Depending on the configured


features and

feature values a few options will


be available to

change the colors used in the


layout.

4: Allows the user to change the


visualization of the information on the container

The selected information can be


shown by row or column

5: Here the user can change the


information that

is displayed on container level


within the

layout.

6: Based on the selection of the


color (pos. 3) all

possible options will be


displayed within this

panel. An option can be activated


by clicking the

right option. After selecting all


containers that’s

meets this value will be


highlighted within the

layout.

NOTE : only configured feature


values will be selectable

7: The selected containers after


applying the selection filter within the layout will

be displayed.

8: This option enables you to reset


the selection filter

3.1.7.1.2 Settings

Within this panel the information that can be switched on or off.

Details will be explained during the training if needed

3.1.7.1.3 Tooltip

Within this panel all tooltip options can switched on or

off.

1
Details will be explained during the training if needed
To enable or disable the tooltip option press the

checkbox on position 1

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3.1.7.2 Quickfilter

With this menu option it will be


possible for the user to set a filter on specific registered
information which is registered.

1 First select the right field


option by activating the checkbox (1). After activating a popup

list (2) will be displayed with


all available/registered field values within the system

When the necessary values are


selected press the OK button.

All containers that matches the


filter will be highlighted within the visualization

To reset the Quickfilter press


button ‘Clear selection quick filter’ (3)

3.1.7.3 Filter

Within ISAL you have the


possibility to search on each registered value using

the Filter option. This


option is basically the same as the quick filter option.

With this option the user


will be able to define his own query.

1
Default this panel will be displayed

To define your search query you can use the

options :

With this option you define the start keyword of

your query

2
With this option it is possible to Add or Group to

your query.

By clicking plus sign to will be able to define

‘WHERE’ part of the query. Only existing values will

be selectable

Example
After defining the filter
query press button ‘Apply’ (2). After apply all containers

within the system that meets


the selection filter will be highlighted

To undo the filter press


button ‘Clear’ (3)

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3.1.8 Container layout functions

Within the container layout a lot of options will be available for a


user

(depending on the security level).


The container layout consists
of multiple objects which different properties

and functions.

1: This box
represents an empty position within a storage location.

A storage
location within ISAL is a location where a container can

be located and
can contains 1 or more containers.

A Storage
Location can also be defined as a Machine. A Machine

within ISAL
means that this entity is used for communication with

the PLC.

2: A colored box
around 1 or more storage locations means that

this position is
an activity position. The color of the box is

configured by
the Activity positions (Not active for the user at

Fibria)

3: A dark grey box


represents an empty container. A container

2 within ISAL is a
unit that can contains lot and Item information.
4: A Colored box
represents an containers registered with

Lot information

Depending on the location in the layout menu options will be available to edit
layout options by executing

the right click mouse event.

Chapter 3.1.8.1

Chapter 3.1.8.2

Chapter 3.1.8.3
Notes

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3.1.8.1 Location (XXXX)

After selecting this menu option a few menu options will appear to handle Storage
Location related tasks

3.1.8.1.1 Select containers


With this option a user can select all containers
After selecting this menu option a few menu options

within a Storage Location or if a Storage Location


will a appear depending on the Storage

is divided into multiple Storage Location Groups


Location/group configuration.

the user can check the needed Storage Locations

with the checkbox (1). After checking all necessary

Storage Location confirm the selection by using

the option “Select checked items”

A shortcut to select all containers within a storage

location press CTRL -A

(not in use at Fibria project)

3.1.8.1.2 Move the containers on this location


With this menu options the user will be able to

reallocate the positions of the containers within a

Storage Location

2
5

Notes
6

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1 This panel displays all containers within the selected Storage


Location. The column “Order in storagelocation”

displays the sequence of the containers.

The selected container(s) will be highlighted in green


2 With this 4 buttons the selected container (s) can be moved up and down
or to the last or first position

3 With this option the user can move the selected containers to the
selected location. After selection of the

destination location press ‘Apply’.

4 With this option it is possible to reorder the ‘Order in


Storagelocation’ numbering. In praktice the nummering ID’s

can have duplicates or negative number if manual movements of


containers are executed.

5 To disable the ordering check by using the navigation buttons (4) this
checkbox needs to be activated

6 If any change is happened a Save button will appears to Save the


changes

3.1.8.1.3 Move selected container


With this menu options the

user will be able to move a

selection of containers to a

selected location.

2
3

1
1 Selection of source containers to move to another location for
administrative correction purposes

2 Within the destination location select the right-mouse-click


option ‘Move selected containers’. Press save within

the popup screen and the selected containers will be registered


within the new location (no physical

movements !)

3 Situation after using this option. Containers will be


registered at the beginning of the new location. Use option

‘Move the containers on this location’ to place the containers


on the right position

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3.1.8.1.4 Edit the containers on this location


After activating this menu option the next window will

appear to edit the containers within this Storage

Location.

With the options available within the navigation bar an

user can Add and Delete containers within this Storage

7
Location

3
1

1 Load lot and Item data Reload all


saved information for Lot and item information registered on the

containers

2 Show container popup form With this


option a user can change the properties and features of the

selected
container. (more details see Chapter 3.1.8.2.1)

3 Show container overview With this


option a user can change the content of the selected container.

(more
details see Chapter 3.1.8.2.1

4 Show container Lot form With this


option a user can change the lot information of the selected

container.
(more details see Chapter 3.1.8.2.1

5 Show storage item form With this


option a user can change the item information of the selected

container.
(more details see Chapter 3.1.8.2.1

6 Reorder With this


option it is possible to reorder the containers on this location by

reindexing
the value ‘Order in storagelocation’

With the navigationbar options it will be possible for a user to Add and Delete
containers within the selected

Storage Location

If there are changes a Save button will appears to Save (7) the changes

3.1.8.1.5 Delete containers


With this option
the user can delete the containers from the layout by

using this
functionality. After clicking this menu option a warning

message box will


appear to confirm this deletion.

NOTE : Containers
will be deleted permanently but will be placed within

a virtual Storage
Location which content is not visible for a user.

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This option
allows the user to change the quantity of registered storage

3.1.8.1.6 Correct Storage Location items or


containers within a location.

quantity This option will


only be used within belt systems.

(Not in use at
Fibria)

3.1.8.1.7 Give selected With this option


the user can insert a containerassignment to 1 or more

container(s) an selected
container(s).

assignment to : Only possible


routes/destinations will be selectable

After activating this option the pop up screen will

appear to confirm the containerassignment (see

Chapter 11.1)

3.1.8.1.8 Filling Block Within ISAL a


user has the possibility to prevent a storage location to

bring a
container.

After selecting
this option a message box will appear with the possibility

for the user to


describe the reason for this action (or it keeps blank)

Press Save to
close this window
Within the
layout a blocked Storage Location is marked with a yellow

point and the


menu description will change to the opposite “Filling Un-

Block” to make
it possible for the user to unblock the location

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3.1.8.1.9 Dispatch Block Within ISAL a
user has the possibility to prevent a storage location for

getting a
container.

After selecting
this option a message box will appear with the possibility

for the user to


describe the reason for this action (or it keeps blank)

Press Save to
close this window

Within the layout


a blocked Storage Location is marked with a

yellow point and


the menu description will change to the opposite

“Dispatch Un-
Block” to make it possible for the user to unblock

the location

3.1.8.2 Containers (X)


After selecting this menu option a few

menu options will appear to handle


1
Container related tasks

Within this menu option the value that is displayed on position 1 is depending on
the quantity of selected

containers.

If one container is selected, the container ID will be displayed.

If more containers are selected, the quantity of selected containers will be


selected.

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3.1.8.2.1 Container overview

After selecting this menu option a window will appears

to show all actual data that is available for this container.

Depending on the security settings a user is allowed to

8
change the content of the container.

10

9 11

2: Container details
This panel displays the parameters of this container.

Depending of the security setting a user can edit features with

the options as described by pos. 9

5 6 7

3: Details of Lot/Item or container comment


4

On top of this panel 4 tabpages will be located to view the

detailed information on Lot, Storage Item, Container comment

and Container Location History.

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4: Container Lot

4.2

4.1
4.3

4.4

4.1 Summary of Storage Items on Lot level

This panel displays a summary of all registered Storage Items which are
registered on this container. These individualy

storage items are visible within tab ‘Storage Items’ (5)

4.2 Actual growth phase information

This panel displays the actual growth phase situation of the selected Lot

4.3 Activity schema information

This panel displays the growth planning of the selected Lot. This information is
based on the assigned ‘Activity Schema’

on the Item/Clone or Lot. For more details about the Activity Schema see chapter
?????

4.4 Statistics diagram

This panel displays the statistics of a selected Feature


The available options are depending on the assigned features to the Item/Clone or
Lot

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5: Storage Item
5.4

5.3

5.1

5.2

5.1 Overview of registered storage items

This panel displays the registered storage items on this container (can be tray
or container)

In case of unique plants the ID will be the barcode or RFID information of a


plant. Within situations without unique plants

a GUID will be used to identify the registration line.

In situations with unique tray’s on a container (just like Fibria) for each tray
a GUID ID will be registered with a quantity

of plants within the tray (depending on the process)

5.2 Activity history

This panel displays the history of activities which are executed on the selected
Storage Item
5.3 Visualization of container pattern

This panel displays the pattern of the container. Within this situation it is
possible to select a Storage Item (tray) within

panel 5.1. and the related tray within the pattern will be focused and vice
versa

5.4 Visualization options of the container pattern

B C

A. With these options it is possible to turn on/off the color or label


information

B. Depending on the assigned features and featurevalues to the


Item/Clone or Lot a list of defined color

schemes are available

C. This option allows the user to change the displayed label


information on a plant posistion within the

pattern

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6: Container comment

This panel displays the registered comments on the container. (read only)

7: Container location history

This panel displays the history of container positions within the greenhouse

8: Add/Edit information

Depending on the selected panel 4, 5, 6 or 7 it will be possible to Edit or Add


new information.

The forms which will be displayed are the same as when the options 9,10 or 11
will be selected.
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9: Show container popup form


After selecting this menu option a screen will be

displayed to Edit the container information.

E
J

I
A.
Displays the containerID. This ID must be the same ID as on the van

Zaal container label

B.
This datetime information shows the data/time the container is

moved to this location

C.
Displayes the actual storage location of the container

D.
Displayes the container position within the storage location

E.
Displayed the type of container

F.
With this option the actual container pattern will displayed

G.
If a container will be placed within another container. For example a

tray within a container, the name of the parent container will be

displayed

H.
This External ID option is checked if a container is unique and can

be identified during the logistical process.

I.
The field displayes the expected destination within the logistical

process of this container. Is only in use for processes on item or tray

level

J.
Within this panel it is possible for a user to add features with

featurevalues on container level. These features can be used by

defining machineautomation rules (see chapter 6.5)


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10: Show container Lot form
This screen displays the lot summary information registered

on
the selected storage container. This can be a container or

tray depending on the customer situation

B C D
E

A.
Displays the lot information on the selected storage container. This

information is read only

B.
Displayes the Item feature information

C.
Displayes the Lot feature information

D.
Displayes detailed information of the selected lot

E.
Displayes features of the Lot/Container combination

11: Show Storage Item form


This screen displays the Storage information registered on

the
selected storage container.

B
C D
F

A.
These options can be used to Add,Edit and Delete the Storage

item information on this container.

B.
Displayes all plants that are registered on this container. This

can be a unique plant or a lot.

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In case of a unique plant the ID represent the RFID or barcode

of the plant and the quantity is 1.

In case of non-unique plants the ID will be a GUID and

represents plants from the same lot with a quantity > 1

C.
Displayes the stored features on Item level

D.
Displayes the stored features on Lot level

E.
Displayes detailed information of the selected Storage Item

F.
Displayes features of the Item/Container combination

3.1.8.2.2 Add/Edit Lot

Definition : Lot = Storage Item (quantity >= 1)

After selecting this menu option the lot edit window will appear. Within the
left panel the bold marked fields

are mandatory.

When the information of a field is changed the checkbox (1) will be enabled.

2
3

16

10

12

13

11

14

15

17

1: Checkboxes which indicates if


information is changed

2: Displays (read only) the container ID

3: Selection list of all available (active)


lot ID’s

4: After selection of a lot the description


and Item information will be displayed here
5: Possibility to register the quantity of
the edited Lot

6: Register the grade of the edited Lot

7: Select the right growth phase for the


edited lot

8: After selection of the growth phase this


datetime field will be automatically filled with the

actual datetime and can be changed by


the user.

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9: Optional : the next phase of this lot can


be registered

10: Optional : the next phase started can be


registered
11: Optional : It will be possible to assign a
feature group

12: If the storage item represents a unique


plant this checkbox must be enabled

13: After changing the necessary field


information it will be necessary for the user to decide if the

changes belongs to a new storage item or the


new/changed information must be applied to

the selected rows within the main panel 16.


Only the checked fields will be saved when the

apply button (14) will be pushed.

14: Apply button to update the edited


information within the main panel 16

15: With this option it is possible to assign


features to selected rows within main panel 16

Press Save button to saved

changed or edited

information

3.1.8.2.3 Change Activity phase

With this option it will be possible to change the

registered growth phase information of 1 or more

selected containers.

After selecting the right option a popup message will


appear with the actual date time information.

Press Save to register the growth phase change on the

proposed or edited date time

3.1.8.2.4 Delete

With this option it is possible to remove a container from the layout.

After confimation the container will be


moved to virtual location

3.1.8.2.5 Purge content

If lot information is available on the container the option “purge content” will
be enabled.

After selecting the next message box will appear

After confirmation the content of the


container will be deleted
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3.1.8.2.6 Add/Edit Container comment

With this menu option it is possible to add or edit comments on a container.

After selection of this menu option it will be possible to assign an editable


comment (A) or a predefined

comment type (B)

B
A. Free comment type

After selection of this menu option the next popup window will appear.

1: This part of the screen displays the selected containers.


With this option it is possible to edit multiple

containers at the same time

2: With this option it is possible to select an existing


comment type (more information about comment

types see chapter 6.9)

3: Within this window the predefined comment text will be


displayed and can be edit/changed by an user

4: A location can be defined for moving the container to this


location if a container is marked with this

comment type

5: This (read only) option displays the configured flag for


this type of comment. The type of flag can be
edited within panel 7 after pressing the Apply button (6)

6: Apply button to confirm configuration

7: Displays detailed information of the applied comments


(editable)

8: After applying comment information a Save button will appear


to save the comment information

B. Pre-defined comment types

After selection of one of these options no popup window will appear and
the icon of the comment will

be displayed on the container directly

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3.1.8.3 Activity

Within ISAL is it possible to activate or de-activate an activity position or


change the configuration with an

option from the right-mouse-click menu option (1). If the mouse pointer is on an
activity position the menu

option as shown below will be enabled

1 B

A. Not in use at Fibria

B. Labour

Within ISAL it is possible (if configured) to assign a resource to an


activity position to register the

labour performance

1. With this option it is possible to search an resource based on


a search criteria. ISAL will highligh

all resources with matching values


2. This panel displays a list of all registered resources. For
more information about the

maintenance of resource see Chapter 2.3

3. The buttons Log On/Log Off makes it possible to


assign/activate a resource to the selected

activity position

After Log On a resource icon will be displayed within the


visualization

This functionality is only available/configured for the


work positions

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3.1.8.4 Activity plan

When configured it is possible within ISAL to insert an activity plan on


Container, Lot, Storage item and

activity position level. Depending on the mouse pointer location a menu option
as shown below (for

example) will be enabled at the right-mouse-click action

The amount of options displayed within the first level of the submenu (A) depends
on the configured activity

flows and activity positions that are reachable from this location.

Also depending on the existing information on the container (Lot/items), a few


submenus (B) will be enabled

to insert an activity plan on Container, Lot, Storage item or Activity position


level.

After selecting the option ‘Containers’ the next window will appear to define all
needed parameters for this

activity plan.

7
1
6

10

3 4

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1:

Edit activity plan This button will switch the screen to the edit
mode the activity plan

Progress Progress indicator of the planned versus


processed containers

Activity plan ID This ID (GUID) will be generated by ISAL (read


only)

Description Description of the plan (default based on the


description of the selected activity flow)

External reference Will be filled with a customer ID when Activity


plan is inserted by a ISA’95 production schedule

message

Activity flow The selected activity option from the menu

Execution allowed Default filled with the actual date/time the


plan is inserted (if manual inserted)

from

Estimated execution Default filled with the actual date/time the


plan is inserted (if manual inserted)

start

Estimated execution Default filled with the actual date/time the


plan is inserted (if manual inserted)

end
Execution started on Automatic filled by ISAL when the execution of
the plan is started

Execution finished on Automatic filled by ISAL when the execution of


the plan is finished

Execute status Status of the plan

NOTE : The status of a plan must be changed to ‘released’ by the operator to


execute the plan

Export Status Checked if the status of the Activity plan


needs to be communicated to another system.

Last exported Displays the last status information send to


another system

execution status

Expires on

Info Displays information generated by ISAL by


executing the activity plan

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Abort Send On During execution of an activity plan it is


possible to abort the execution. From ISAL an cancel

message will be send to the PLC. This field


displays the timestamp when this situation occurs.

PLC ID ID for communication with the PLC (not in


use at Fibria)

Start after Activity It is possible to define an dependency to


another activity plan which must be finished first

Plan ID

2: Within ISAL it is possible to create an


recurrence rule to generate multiple activity plans with the

same configuration (not in use at Fibria)

3:
The activity plan features will be used to define

feature values on activity plan level to define if a


plan can be executed or not.

The features will be checked by executing the

activity flow

(not in use at Fibria)

(see Chapter 6.2 for more information about the

activity flow)

4:
The activity plan parameters will be used to the

parameters on activity plan level.

The parameter will be used within the

communication between ISAL and the PLC

(not in use at Fibria)

5:
This option can be used to automatic insert or delete a

container, Lot, Item or Activity position from the

schedule

(not in use at Fibria)

The value can be filled within the textbox and followed


by an Enter the value will be inserted.

This option can be used for manual inserting a lot of

Lot’s into a schedule by scanning the barcodes.

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6:
This panel displays all ‘plannables’ like
containers, Lots or Storage Items for this activity

plan. Also some detailed information of the


status and progress will be showed.

(not in use at Fibria)

7:
After activating this option a panel similar to

plannables (6) will appear with all scheduled

activity positions for this flow

(not in use at Fibria)

8:
The features are related to plannable as

registered within panel (6)

(not in use at Fibria)


With this example the activity will only be

executed if the Container contains Storage Items

with Feature ‘Ramifications diameter’ = C

9:
The activity plan parameters will be used to the

parameters on container/Lot/Item or activity


position level

(not in use at Fibria)


The parameter will be used within the

communication between ISAL and the PLC

10:

(not in use at Fibria)

This panel displays the execution details of


each step during the execution of the

activity plan.

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3.1.9 Belt system functions

3.1.9.1 ID Reader

Within the belt system ID readers will be available to identify the objects that
will be transported over the

system. This can be Storage Items or Storage Containers

A Reader position will be visualized with a symbol like

(see more details about a ID Reader Chapter 6.11)

Example : Exit readers at the sticking process

1. On each reader position a right-mouse-click menu will be available

2. Each reader position can be activated or de-activated.

When a reader is de-activated a symbol will


be visualized on the reader position.
Within this situation ISAL will not handle the message received from
the PLC and the

scanned object will stay on the reader position.

Other symbols which can be displayed on a reader :

This warning symbol will appear when no destination for


the scanned object can

be determined. Within this situation the object will stay


on the reader location

until a destination can de determined.

(see Appendix E for error handling)

This symbol will appear when the reader is in alarm


situation. After solving the hardware

problems this message will automatically disappear after


receiving a new PLC message.

Within this situation the object will stay on the reader


location

(see Appendix E for error handling)

3. With this option it will be possible to reset the message received


from the PLC (not in use at Fibria)

4. This menu option displays the settings screen of an ID Reader

(see Chapter 6.11 for detailed information)

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3.1.9.2 Activity position

Within ISAL positions within the container layout and in a belt system can be
defined as Activity position. (see

Chapter 6.4)

1. If configured a colored border will be displayed around an activity


position. The used color will be

defined at the Activity information (Chapter 6.1). If a position is


de-activated a red border will appear.

To controll an activity position a right-mouse-click menu will be available

2
3

2. With this menu option an activity position can be activated or de-


activated

If configured it could be possible to communicate the status of an


activity position to the PLC to

prevent bringing new containers/tray’s/plants to a work position


(not in use at Fibria)

3. This menu option displays the configuration settings of an activity


position.

(see Chapter 6.4)

4. Within ISAL it will be possible to assign a resource to an activity


or work position to register the

activities done by this resource. Within the Fibria project this


functionality will be configurated at the

sticking work positions

5. List of all available resources

(see Chapter 2.3 for more detailed information)


6. With these options it will be possible to log-on or Log-off a
resource from a activity position.

When a resource is connected to an activity position it will be


displayed with a symbol

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3.1.9.3 Batch assignment

Within ISAL a menu option will be available to generate a manual batch


assignment. Normally ISAL will

generate automatically batch assignments based on the defined rules to fill a


container.

If , for example, not enough trays will be available within a buffer belt to
fill a full container it will be possible

to manually create an batch assignment.

The batch assignment can be generate for tray from different bufferbelts

1. After selection of the right tray’s within the belts select the
right-mouse-click option ‘Batch’ and the

possible destination

After activating the menu the next window will appear

1. Within this panel the selected locations (bufferbelts) will be


displayed including the quantity of tray’s

It will be possible to add multiple location by selecting the

2. When batch assignment is correct press ‘Save’


2

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3.2 Configuration Selection machines

To control the settings of the selection machines a layout screen is developed


for the operator to set the

right configuration of an selection machine before starting the selection


process.

1. For each selection machine the right activity needs to be selected.

2. Besides the activity the configuration of the exit belt of the


selectionmachines needs to set by the
operator and will be depending on the expected results of the next
selection process. After visual

controlling the plant material the operator needs to determine what


will be the largest amount of

Classification type.

3. This information displays the active lot and clone within the tray on
the GET position within the

selection machine (4)

4. GET position of a selection machine

On every change of the tray on this location the settings for grading
will be communicated to ARIS

and Flier Systems

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3.3 Expedition monitor

To control the expedition process a layout screen is developed to inform the


operator which order is active

per expedition exit

Because no pushbuttons or any automation is available at the expedition


locations the operator must

manually release an expedition exit by pushing the button ‘Reset’. (1)

With a ‘Reset’ action the active ‘Order/Item/Classification’ will be deleted and


ISAL will use this exit to assign

a new order.

1
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4 OVERVIEW 7

4 9

10

After selection op menu option (1) this screen will be displayed were the user
will be able to define the right

filters on the available data within the greenhouse.

Remark : For this screen only the main topics will be described
and if necessary it can be explained

during the training in more detail

Within this panel (2) al available growth phase area are visualized and which
are selectable by the user.

To view which locations are assigned to a specific growth phase area click on
the ‘+’ sign at the

beginning of a growth phase area row (3)

4. Storage
item

Within this
list box it will be possible to select the needed properties

which are
available for storage items within the registration

Features

Within this
list box it will be possible to select the needed features

which are
registered on Item, Lot and Storage Item

Load data

After
selection of the needed information press on this button to load

this
information from the ISAL database

Example : The next screen will displays the information of the rooting
area CV01 and with a selected ‘Series by’ on

the feature ‘Color’

6
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5. Within this panel all selected options within the list boxes (4) will be
showed as selectable list boxes to define the

filter over the loaded data. After selection press ‘Apply filter’ (6)
(press ‘Reset filter to get all data)

7. Fullscreen

With this option it will be possible to


show the screen full. Within the full size mode the option

‘Normal screen’ will be enabled to return


to the default visualization.
Chart Rotated

With this option it will be possible to


rotate the visualization of the chart

8. Within this option the configured settings


can be saved within a template. After defining the

settings fill in the name of the settings


for example ‘test’ and press Enter

Use option ‘Remove setting’ to delete the


saved settings

9. Advanced

This panel displays the numeric values of the loaded data within a Pivot
grid.

It is possible to drag&drop the necessary fields to the row of column to


change the visualized data.

10. Detail

5 DASHBOARD

Within this menu option a few dashboards will be available

(to be defined)
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6 MAINTENANCE

6.1

Within the maintenance


menu these options are available to maintain

6.2

information needed for


the automation/registration.

6.3

6.4

6.5

6.6

6.7

6.8

6.9

6.10

6.11

6.1 Activity

This information is read only !

Within this screen all possible activities which can be executed within the
automation are defined and cannot

be changed by the user


6.2 Activity Flows

This information is read only !

Within this screen the activity flows are defined which can be executed by an
activity plan.

(See for more details about activity plans Chapter 7.1)

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1. Activity flow

For the Fibria environment there are 3 activity flows defined which
will be used within the Activity

Schema functionality to perform automatic container movements based


on an expired growth phase.

Flow ‘FromGrowingIIToSelectionUnloader’

With this flow the containers will be transported from the


Growthphase II lanes to the selection unloader

position when the duration of the growthphase ‘Growing phase II’ is


reached

(See Chapter 6.5 for more information about Activity Schema’s)

Flow ‘FromShadowingToSelectionUnloader’

With this flow the containers will be transported from the Shadowing
lanes to the selection unloader position

when the duration of the growthphase ‘Shadowing phase’ is reached

(See Chapter 6.5 for more information about Activity Schema’s)

Flow ‘FromRootingToShadowing’

With this flow the containers will be transported from the Rooting
lanes to the end of the expresslane (lane 9)

when the duration of the growth phase ‘Rooting phase’ is reached

(See Chapter 6.5 for more information about Activity Schema’s)

Containers transported from the rooting area to lane 9 will be


transported from lane 9 to the shadowing lanes

with the machine automation

(See Chapter 6.6 for more information about Machine Automation rules)

2. Activity Step
Each activity flow is based on 1 or multiple pre-defined activity
steps

6.3 Phases

This information is read only !

Within this screen all possible growth phases used within the automation are
defined and cannot be changed

by the user

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6.4 Activity positions

Within ISAL it is possible to define positions within the automation where


activities can be executed. Each

activity position is related to 1 or more storage locations within ISAL.

1. This panel displays the settings for a activity positions and will be
done by Indigo during the

implementation.

2. This panel displays the locations and indexes/positions which are


assigned to the activity position

3. Within this panel a total list of all configurated activity positions


will be displayed

NOTE : Within the Fibria environment all work positions and watering zones for
Sabil are defined as activity

positions

6.5 Schema

Within ISAL the activity schema functionality will be used for visualization and
automation purposes.
The Schema is based on growth phases, grades (classifications), durations etc.

Visualization

The configurated durations and


phases will be displayed within the container

layout when the Color schema


‘Activity phase’ is selected within the layout

settings (see Chapter 3.1.7.1 for


more information)

The containers will be colored based


on the defined color at the ‘Activity

phases) (see Chapter 6.2 for more


information)

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On each
container a progress indicator will be displayed

which
represents the duration of this container related to

the
actual growth phase and the activity schema information

Color of
the progress indicator can be green, orange and

red
depending on the progress

Green =
on schedule

Orange =
reaches the expiring date (10 %)

Red =
Expires growth phase duration

2
Within ISAL it is possible to define an activity or growth scheme to define all
needed phases and activities that

needs to be executed during the growing process

1: Main description of a activity schema

Activity schema Description of the activity schema

Active Sets a activity schema active or in-


active

2: Activity phases details

Activity phase Select a pre-defined


activity phase (see chapter 10.2.3)

Phase order Ordering of phases within a


schema

Grade

Duration Duration of the phase

Duration period unit Unit of measure for the


duration

Duration interpolation Make use of seasons


depending values

Next Phase Next phase during the growth


process

Next Activity Next Activity within the


actual phase

Scrap percentage Possibility to define an


expected scrap % for each growth phase/grade (not in use at

Fibria)

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Default pattern Possibility to define a


default container pattern which can be used for space

planning functionality
(not in use at Fibria)

Activity flow Within ISAL it is


possible to define an activity flow which can be activated when a

container reaches the


date-time for the next activity phase

(see more details in


Chapter 6.2)

On the bottom of this screen a navigation bar is located to insert and


delete phases & activities
3. Within this screen it will be
possible to configure multiple activity schemes. To

make it more easier to create


multiple scheme which are moreless identical it will

be possible to make a copy of an


existing one.

Step A : Fill in the name of the new


schema

Step B : Select the schema you want


to copy

(After selection the


‘copy’ option will be enabled)

Step C : Press Copy (4) and a new


schema will be visible

Step D : Save added schema

Step E : Change the name of the


schema if needed

The relation between the activity


schema and a Item/Clone or a Lot must be configured

(see Chapter 2.2 and 2.4)

5. Recalculate next After changes on the activity schema


settings the changes must be applied to the

phase change exiting registration. By using this


option a progress indicator will appear while ISAL

will update the exiting


administration

6.6 Features

After selecting this menu option the next window will appear to manage the
Features and Feature values that

are used within the system


1 2

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1: Features

Features are used within the ISAL system to assign specific features to a
container, Item, Lot and Storage

Item.
These values will be used for visualization, controlling the imaging
process and for controlling the

automation processes.

Name Name of the feature

Type Datatype of the feature

Format Possibility to define the format of


the feature

Default value Default value of this feature when


there are no feature values defined

External reference Reference ID which can be used


within the communication with other systems

Item maturity type Not in use at Fibria

Is Selectable For With this option it will be possible


to define for which part of the application this feature

can be used/selected

2: Feature values

Within this part of the screen it will be possible to define the possible
values for each feature.

Each value can be provided with a color to be used within the


visualization

Feature
Name of the feature

Value
Value of the feature

Description
Description of the feature value

Color
Color code which will be used within the visualization

Image
Possibility to assign a image to a feature value (Not in use at

Fibria)

Category ID
Possibility to assign a feature to specific category (Not in use

at Fibria)

Expected percentage
(Not in use at Fibria)

External reference
This reference ID can be used within communication with

other systems

Activity phase
If the feature value is depending on the growth phase

3: Groups

With this option it is possible to assign Features to a specific group


which can be assigned to a Item or

Lot.

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These values will be used for the grading process and

will be communicate by ISAL to ARIS.

REMARK : Be aware when changing these values

because this will influence the selection process

immidiately !!

6.7 Machine automation


Information wihtin this screen is read only !

Within ISAL it is possible to define automation rules to automatically transport


containers from one location

to another based on capacity, container content, timer base etc.

1. Within this panel all actual configurate machine automation rules


are displayed

These rules are grouped on machine level

2. Within this panel all configuration options are displayed

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Defined automation rules

To see more about activating or de-activating automation rule see Chapter 3.1.6.4

BSTX015

- To Loader Selection From

This rule will bring a new/empty container to the loader at Selection


from the stack positions

Default all stack positions are enabled to get containers. The stack
positions can be activated or

deactivated by the user within the machine automation panel

- From Unloader Selection To

This rule will get all empty containers which are dispatched from the
unloader position at selection

Default all stack positions are enabled to bring new containers. The
stackpositions can be activated

or deactivated by the user within the machine automation panel

- To Loader Sticking From

This rule will bring a new/empty container to the loader at Sticking


from the stack positions

Default all stack positions are enabled to get containers. The stack
positions can be activated or

deactivated by the user within the machine automation panel

Remark : It is also possible that a container


dispatched from the unloader at selection

automatically transported will be transported


to the loader at Sticking

This movement will be generated by the


automation rule ‘CRBY019 à Dispatch

Selection Unloader to Sticking Loader’

CRBY019

- Dispatch Sticking to Rooting area

This rule will automatically transport containers dispatched from the


loader at Sticking to a

destination within the Rooting area.

The destination within the Rooting area can be assigned with 2 option

1. Mixed

When this option is enabled the option ‘By Clone’ will be


deactivated

With this option all containers will be transported to the


first available free position within the

rooting area. Locations within the rooting area will be filled


based on capacity.

The sequence of the locations which will be used to validate


the first available option is default

from CV01-lane1 to CV12 – lane 7. These sequence can be


changed by the user wihin the

machine automation panel

2. By Clone

When this option is enabled the option ‘Mixed’ will be


deactivated

With this option all containers will be transported to the


first available free location within the

rooting area and where the last container within the location
contains equal Item/Clone

information. Locations within the rooting area will be filled


based on capacity.

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The sequence of the locations which will be used to validate


the first available option is default

from CV01-lane1 to CV12 – lane 7. These sequence can be


changed by the user wihin the

machine automation panel

For each option 2 underlying sub rules are available ‘Exiting’


and ‘New’
Existing

With this option all possible locations will be validated


and checked on equal Item/Clone

Information. If no equal Item/Clone will be found the


next rule ‘New’ will be validated to

prevent waiting time

New

With this option the same procedure as ‘Existing’ will be


followed except the validation on

same Item/Clone

- Dispatch Selection Unloader to Sticking Loader

This rule activates the automatic movements of containers from the


Unloader Selection to the

Sticking Loader. This rule will be executed when no container is


located within the Supply location of

the Loader at Sticking.

If this rule cannot being executed the next rule will be validated
(Dispatch Selection Unloader to BST

Position) to bring the container to a stack position

- Dispatch Selection Unloader to BST Position

This rule activates the automatic movements of containers from the


Unloader Selection to the BST

position. This rule will be executed when there is a container


located within the Supply location of

the Loader at Sticking.

If this rule cannot being executed the container will stay within the
unloader Selection

CRBY018

- Dispatch Selection I
This automation rule will validate if the containers leaving the
Loader are in ‘Growing I ‘ and will

transport the container to location 13 to 16

Location ‘Lane 13’ contains Classification A

Location ‘Lane 14’ contains Classification A

Location ‘Lane 15’ contains Classification B

Location ‘Lane 16’ contains Classification B

For each option (per classification) 2 underlying sub rules are


available ‘Exiting’ and ‘New’

Existing

With this option all possible locations will be validated


and checked on equal Classification

and equal Item/Close Information. If no equal


Classification and Item/Clone will be found the

next rule ‘New’ will be validated to prevent waiting time

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New

With this option the same procedure as ‘Existing’ will be


followed except the validation on

same Item/Clone. Validation will only being done on


‘Classification’

- Dispatch Selection II

This automation rule will validate if the containers leaving the


Loader are in ‘Rustification I ‘ and will

transport the container to location 23 to 26

Location ‘Lane 23’ contains Classification C

Location ‘Lane 24’ contains Classification A+B

Location ‘Lane 25’ contains Classification A+B

Location ‘Lane 26’ contains Classification A+B

For each option (per classification) 2 underlying sub rules are


available ‘Exiting’ and ‘New’

Existing

With this option all possible locations will be validated


and checked on equal Classification

and equal Item/Close Information. If no equal


Classification and Item/Clone will be found the

next rule ‘New’ will be validated to prevent waiting time

New

With this option the same procedure as ‘Existing’ will be


followed except the validation on
same Item/Clone. Validation will only being done on
‘Classification’

- Dispatch Selection III/Expedition

This automation rule will validate if the containers leaving the


Loader are in ‘Expedition ‘ and will

transport the container to location 27 to 32 (through the express


lane)

Location ‘Lane 27’ filled by Clone

Location ‘Lane 28’ filled by Clone

Location ‘Lane 29’ filled by Clone

Location ‘Lane 30’ filled by Clone

Location ‘Lane 31’ filled by Clone

Location ‘Lane 32’ filled by Clone

2 underlying sub rules are available ‘Exiting’ and ‘New’

Existing

With this option all possible locations will be validated


and checked on equal

Item/Clone Information. If no equal Item/Clone will be


found the

next rule ‘New’ will be validated to prevent waiting time

New

With this option the same procedure as ‘Existing’ will be


followed except the validation on

same Item/Clone. Validation will only being done on


capacity

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CRBY139

- From ExpressLane to Shadowing

This automation rule will automatically transport containers from the


ExpressLane to the Shadowing

locations based on available capacity and equal Clone within a


Shadowing location.

Containers will be transported from the rooting area’s to the


expresslane based on the Activity Flow

functionality (see Chapter 6.2)

- Location ‘Lane 10’ filled by Clone

- Location ‘Lane 11’ filled by Clone

- Location ‘Lane 12’ filled by Clone

For each option 2 underlying sub rules are available ‘Exiting’ and
‘New’

Existing

With this option all possible locations will be validated and checked
on equal

Item/Clone Information. If no equal Item/Clone will be found the

next rule ‘New’ will be validated to prevent waiting time

New

With this option the same procedure as ‘Existing’ will be followed


except the validation on

same Item/Clone. Validation will only being done on capacity.

- From Growing I to Growing II

This automation rule will automatically transport containers from the


Growing I locations to the

Growing II locations based on available capacity and equal


Classification and with at least 84

containers remaining within a Growing I location.

Location ‘Lane 17’ filled by Classification A

Location ‘Lane 18’ filled by Classification A

Location ‘Lane 19’ filled by Classification B

Location ‘Lane 20’ filled by Classification B

Location ‘Lane 21’ filled by Classification C

Location ‘Lane 22’ filled by Classification C

For each option (per classification) 2 underlying sub rules are


available ‘Exiting’ and ‘New’

Existing

With this option all possible locations will be validated


and checked on equal
Classification and Item/Clone Information. If no equal
Item/Clone will be found the

next rule ‘New’ will be validated to prevent waiting time

New

With this option the same procedure as ‘Existing’ will be


followed except the validation on

same Item/Clone. Validation will only being done on


capacity

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Beside the rules based on Classification a rule will be defined to


handle empty containers

With this rule empty containers will be transported to a free


position within the Growing II area and
the locations will be filled up equaly.

- From Rustification I to Rustification II

This automation rule will automatically transport containers from the


Rustification I locations to the

Rustification II locations based on available capacity and equal


Item/Clone and with at least 84

containers remaining within a Rustification I location.

Location ‘Lane 27’ filled by Clone

Location ‘Lane 28’ filled by Clone

Location ‘Lane 29’ filled by Clone

Location ‘Lane 30’ filled by Clone

Location ‘Lane 31’ filled by Clone

Location ‘Lane 32’ filled by Clone

For each option (per classification) 2 underlying sub rules are


available ‘Exiting’ and ‘New’

Existing

With this option all possible locations will be validated


and checked on equal

Item/Clone Information. If no equal Item/Clone will be


found the

next rule ‘New’ will be validated to prevent waiting time

New

With this option the same procedure as ‘Existing’ will be


followed except the validation on

same Item/Clone. Validation will only being done on


capacity

Beside the rules based on Classification a rule will be defined to


handle empty containers

With this rule empty containers will be transported to a free


position within the Rustification II area

and the locations will be filled up equaly.

6.8 Containers

This panel displays all available Storage Containers within the ISAL database. A
Storage Container can be a

tray or a container.

Remark : Don’t use this option to add manually tray’s or


containers. Tray ID’s will be automatically

created after a scanning point

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6.9 Container assignments

With this menu option it will be possible to maintain the actual and all-ready
executed main assignments

All finished main assignments will be automatically cleaned up by the system.

Be aware : Delete only unfinished main assignments after error situations and
the assignment will not set

to finished automatically.

When this situation occurs that an assignment will not disappear or set to
finished automatically please call

the service desk of Bosman van Zaal

6.10 Container comment type

With this functionality it is possible to pre define some comment types a user
can assign to a container (see

Chapter 3.1.8.2.6)

Comment Name of comment type

Comment Comment that is displayed on the container


within the visualization

Location Can be used to define a location where to


bring a container if this comment is assigned to the

container.

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Comment image Define the default image for this type of


comment

Default comment If checked this comment will be displayed as


first if more comment types are configured

Group Names Possibility to configure that only specific


groups of users are allowed to use this comment

6.11 ID Reader
This screen is Read Only !

Within ISAL positions can be defined as reader positions. This reader can be an
barcode or RFID reader.

1. This part of the screen displays all the settings of a reader within
a card view. The configuration will

be done during the implementation by Indigo.

2. This part of the screen displays all the configurated reader within
the project

3. Each reader can be provided with features which will be assigned to


the scanned item

Each reader position will be accessible within the layout from a right
mouse click action

(see Chapter 3.1.9.1)

7 PRODUCTION

7.1

Within the
production menu these options are available to view/edit
7.2 information needed
for controlling the processes

7.3

7.4

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7.1 Activity plan


1

1: The
scheduled plans can be displayed within 2 layouts.

It is
possible for a user to edit existing schedules or adding new schedules

With the option ‘Overview’ an overview of all scheduled plans will be


displayed in a grid format.

Within this screen only existing schedules can be edit by a user


2: Within the agenda workspace all agenda details will be displayed for each
selected ‘Activity Flow’ selected by

option 5 (Resources)

Within this
layout the user can select a right-mouse-click menu to set the

date/time view. Also a Add new plan (New activity plan) option is

available to insert a new plan

(See Chapter
3.1.8.4 for more information about inserting a new activity plan)

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3: With the
calendar option the user can move directly to the right day by a

mouse click
action on the right day

4: With this
option it is possible to filter which activity plan type must

displayed
within the agenda

5: With this menu


option a filter can be set on the activity flows that will be

shown within
the agenda

6: With this
option it will be possible to filter on activity plans on configured

features. For
example ‘Show me all plans created by ‘Mister X’
(not in use at
Fibria)

7: Legenda of all
possible activity status values

7.1.1 Edit / change status of a plan

To edit an existing plan from out the ‘agenda’ layout two possible options will
be available to edit a plan

Option 1

Choose right-mouse-click action to open the plan

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Option 2

Double click action on the right plan

To edit an existing plan from the ‘Overview’ window double click on right plan

With both options the detailed information window for the plan will be displayed
and it will be possible for a

user to edit the information of the plan.

When a change is done by a user a Save button will appears at pos. 8.

Within ISAL the status of a scheduled plan can be changed on Activity plan or on
Container/Lot/Item/Activity

position level

NOTE: For releasing a new plan the user only needs to set status to ‘Released’
on activity plan level. ISAL will

automatically sets all under laying items on ‘Released’

During the execution of the plan ISAL will automatically update the
status for each item.

When all under laying items are finished ISAL will automatically
sets the Activity plan status to finish

7.2 Batch assignment

This functionality will be used to automatically extract tray’s from buffers to


container loader positions.

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Normally the generation of a batch assignment will be done by ISAL but it also
possible for an operator to a

batch assignment manually

All generated batch assignments will be visualized within this screen.


1 2 3 4 5 6
7 8 9 10 11

12

13

For each batch assignment a few information fields are available :

1. Batch assignment ID Automatically


generated ID by ISAL. When creating a batch

assignment manually
the ID can be changed by the operator

2. Description Will be
automatically generated by ISAL. In case of manual created

batch assignment
default ‘Manual assignment’ will be used

3. Location Destination
location of the batch assignment

4. Finish batch after last line a batch assignment


will be set to Finish after executing the last line

as described within
panel (12).

5. Execution allowed from With batches


generated by ISAL the actual date time will be filled

When manual
creating an batch assignment the operator can select the right

date time to
execute the assignment

6. Execution status With this option


the actual status of the batch assignment will be
displayed. This
status can be changed by the operator.

Normally all
assignments will be set to Finished automatically but in

some error
situations it will be necessary to set an assignment on

Finished manually

7. Pattern (Not in use at


Fibria)

8. Batch assignment no. Automatically


generated ID which will be used within the

communication
between ISAL and PLC

9. Content tracking (Not in use at


Fibria)

10. Created On Date time that the


batch assignment is generated or created

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11. Started On Date time that


the batch assignment is really started

12. Batch assignment lines Each batch


assignment consist at least of 1 line but depending on

the situation it
could be multiple lines

Each line
describes the tray’s needed, in progress or finished

13. Batch parameter (Not in use at


Fibria)

7.3 Storage container Lot Overview

This read only form displays all registered information on the tray’s or
containers
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7.4 Container selection

The functionality of this screen can be used within the container layout screen
to search specific container or
container content information to select the right containers.

12

13

1 7
10

11

6 8

Information can be searched on :

- Locations

- Storage container

- Storage Item

- Container comment

- Features
After defining the search criteria press the button (6) ‘Search Containers’

All containers matching the search criteria will be displayed within panel (7)
grouped by location because an

assignment can only be inserted from 1 source location. Default no containers


are selected. To select or clear

selection press button (8).

When the right (or all) containers are selected the menu options 9, 10 and 11
will be enabled

9. Storage container content : Display the


content information of all selected containers

10. Storage container assignment : Within this screen it will be


possible to generate an assignment for

the selected containers within the same group (source location)

11. Use this option to select all marked containers within the
container layout screen

12. With this reset option all configured search criteria’s will be
released

13. Use this option to go back to the selection screen

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8 REPORT

Within this menu option a few reports will be available

(to be defined/developed)

9 ADMINISTRATOR

9.1 ISA’95 Communication

Within ISAL it will be possible to communicate with other systems based on the
ISA’95 messages structure. At

this moment ISAL is capable of communication with the Material Information,


Production Schedule,
Production Performance and the Personnel information messages.

This screen displays the received message and the status of each message

If an error occurred during the handling of an incoming message the error


description will be displayed

within the ‘Info’ field and the checkbox ‘Rejected’ is enabled

When messages are handled without problems the checkbox ‘Accepted’

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10 LOT SELECTION

Within ISAL it
will be possible to activate the right Lot before

starting a
process for registering the tray/Lot combination.

1. After selection/focus on the right Lot ID press ‘Start’ (if start


= grayed out then first active Lot

needs to be stopped by clicking button ‘Stop’ (2)

2. Stop button to stop active Lot

3. With this search panel it will be possible to search for the right
Lot ID (Search value must be equal to a

registered Lot ID !). Press Enter after typing search value

4. This option ‘Auto Change’ will perform an automatic stop/start


action after entering the right Lot ID

within search field (3) (not in use at Fibria at this moment)

5. This panel displays the actual activated Lot ID

2
5

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10.1 Automatic Sticking machine


Within the actual situation the
ISO sticking machine will work standalone and

1 there will be no communication


with ISAL.

Only communication at position (1)


will be available. On this ID Reader

location the ID of the tray will


be validated and communicated from the PLC

to ISAL.

After receiving the tray ID ISAL


will register the tray ID and will assign the

selected Lot ID to the scanned


tray.

After a successful registration


process ISAL will communicate the destination

within the tray buffer to the PLC.

If there is no ID received from


the PLC or no Lot ID is selected the tray will

stay on the exit position !

10.2 Sticking Line 01-04

2 2 As agreed within
previous meetings and in the order confirmation

there will be
maximum 4 different Items/Clones active on the same

time at the sticking


lines.
Also agreed that 1
Item/Clone can be active on a sticking line

Within ISAL the


operator must activate the right Lot ID for the

right sticking line


before starting the sticking process.

At the moment a tray


is scanned on the workposition (1) the active

1 Lot ID will be
assigned to the tray ID

On the exit
positions of the sticking line ID readers will be available

to validate the tray


and check if there is lot information registered

on the scanned tray


ID. If there is no lot information registered on

the tray the ID


reader will displays an alarm and the tray will stay

on the reader
position

4 3 2 1
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APPENDIX A: Frequently questions

How to insert a containermovement ?

Option 1: Drag & Drop

With this option a user selects the right container (or containers) he wants to
move. By holding the left

mouse button down the containers can be dragged to the right destination.

During the dragging process all possible destinations will be marked by a green
box or route visualization

with arrows.
When dropped on the destination a detail window will appear for the user to fill
in more detailed information

for this movement.

1. When finished press the Save button to schedule this movement


directly.

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2. Detailed editable information

Active Indicates if this


assignment can be executed or not

Route If needed a user


can select a pre defined route if there are more than 1

possible routes to
the given destination

Route assembly Description of


follow up route

Execute on Scheduled time to


execute this assignment

Maximum assigment quantity Maximum of


container assignments

Automatically find correct route If no pre defined


route is available, ISAL will find a way to the given

destination

Skip location capacity check If checked,


assignment will be executed even there is no space within the

desionation

Automatic circulation If checked,


containers will automatically rotate to release the container
from the original
location (if configured)

Force priority

Route partitioning

Contains PLC movements

3. Displays ISAL generated information

4. Tabpage Options

If configured, a user can assign activities to be executed by executing this


container movement.

(not in use at Fibria)

5. Displays route information

Within this panel all containers are listed who gets a storage
container assignment by saving this

6. With this option it will be possible to change the priority of the


assignment

1 = the hightest priority

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Option 2: Mouse Right click action

After selecting the container(s) to mover press the mouse right button to get
the next menu

After selecting the same window will appear as with option 1

Option 3: Machine automation

This functionality will be used if automatic movement can be configured based on


conditions of a location,

container or container content.

(More detailed information of this functionality will be described within Chapter


6.7)

How to reset a container movement?


See Chapter 3.1.6.7.12 for more detailed information

How to insert a manual activity plan?

For inserting an activity plan follow the description at Chapter


3.1.8.4

How to change or finish an activity plan?

Once inserted activity plans within ISAL can be changed from status by
a user.

Option 1

Use the calendar view within the layout to find the schedule you want
to edit.

To open the schedule double click on the right item or select the
“Open” option within the mouse-

right-click action.

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Option 2

Choose the menu option “Plan” from the Production menu

See chapter 3.1.8.4


for more information about editing a activity plan

How to handle a machine error situation?

When a machine is in an error status it will be visible within the machine panel
by the sign
Step 1: First repair or handle the reason of the error on the
mechanical or PLC site before change

anything within ISAL!

Step 2: Double click on the machine row you want to reset and
next window will appear

Step 3: Uncheck the error checkbox (if problem is solved!)

Step 4: Sets the machine active by clicking the checkbox

Step 5: Press the Save button on the right lower corner of the
screen to confirm the

Changes

Step 6: When a machine is in an error situation the container


assignment(s) will be set

to In-active for security reasons.

Notes
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Step 7: With a Mouse Rigth click action on the yellow marked


container(s)

The next menu option will appear

Step 8: Select the option : Edit Container assignment and the


assignment window will

Appear
1

Step 9: Set the container assignment to active by clicking


the checkbox at pos. 1

Step 10: Press Save to confirm change

Notes

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Page 97

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