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Charging - and - Starting - Circuit - Wiring - Diagrams DT466E
Charging - and - Starting - Circuit - Wiring - Diagrams DT466E
Charging - and - Starting - Circuit - Wiring - Diagrams DT466E
Vehicle Services
103 W Pine Lodge Rd.
Roswell, NM 88201
575-208-0504
STARTING/CHARGING
Fig 1: Charging Circuit, Delco (65,85,100,105,115 AMP) Caterpillar C10
IGNITION
RED (OR NCA) KEY
SWITCH
W/ 3 OR 4 W/O 3 OR 4
J1 JUNCTION
RED
15
BATTERIES BATTERIES
BLOCK
EXCEPT 2500, 2600 RED 14
RED
NCA
NCA
NCA
14 RED
NCA
NCA
1 2 MAGNETIC
SWITCH
BATTERIES FUSIBLE FUSIBLE
LINK LINK
(12 GA (12 GA
-BLU) -BLU)
NCA
NCA
NCA
NCA
RED
NCA
2
2-G WHT
RED
RED
NCA
BLK
WHT
11-GL
NCA
EXCEPT 8100
GND BATT+
VIO
VIO
97A
97
1 W/ 4
BATTERIES ENGINE CRANKING MOTOR
2 W/ 3 OR 4 BLOCK
FRAME SOLENOID ENGINE
BATTERIES GROUND ENGINE
GROUND BLOCK ALTERNATOR
FRAME CONTROLS
GROUND GROUND
SYSTEM
208987
Fig 2: Charging Circuit, Delco (65,85,100,105,115 AMP) Caterpillar C12
IGNITION
RED (OR NCA) KEY
SWITCH
W/ 3 OR 4 W/O 3 OR 4
J1 JUNCTION
RED
15
BATTERIES BATTERIES
BLOCK
EXCEPT 2500, 2600 RED 14
RED
NCA
NCA
NCA
14 RED
NCA
NCA
1 2 MAGNETIC
SWITCH
BATTERIES FUSIBLE FUSIBLE
LINK LINK
(12 GA (12 GA
-BLU) -BLU)
NCA
NCA
NCA
NCA
RED
NCA
2
2-G WHT
RED
RED
NCA
BLK
WHT
11-GL
NCA
EXCEPT 8100
GND BATT+
VIO
VIO
97A
97
1 W/ 4
BATTERIES ENGINE CRANKING MOTOR
2 W/ 3 OR 4 BLOCK
FRAME SOLENOID ENGINE
BATTERIES GROUND ENGINE
GROUND BLOCK ALTERNATOR
FRAME CONTROLS
GROUND GROUND
SYSTEM
208987
Fig 3: Charging Circuit, Delco (65,85,100,105,115 AMP) ISM
IGNITION
KEY
SWITCH
W/ W/O
3 OR 4 3 OR 4
BATTERIES BATTERIES
EXCEPT
2500, 2600
15 RED
J1 JUNCTION
BLOCK
RED 14B ENGINE 14 RED
RED 14A CONTROLS
RED
NCA
NCA
NCA
NCA
SYSTEM 14 RED
NCA
NCA
1 2 MAGNETIC
SWITCH
BATTERIES FUSIBLE FUSIBLE
RED
LINK LINK
2
RED (OR NCA) (12 GA (12 GA
-BLU) -BLU)
(EXCEPT (EXCEPT
8100) 2500, 2600)
11-G WHT
NCA
NCA
BLK
NCA
2-G WHT
RED
NCA
NCA
BLK
BLK
11-GS
NCA
EXCEPT 8100
ENGINE GND BATT+
CONTROLS
1 W/ 4
SYSTEM
BATTERIES
ENGINE CRANKING MOTOR
2 W/ 3 OR 4
FRAME BLOCK SOLENOID
BATTERIES
GROUND GROUND ALTERNATOR
FRAME ENGINE
GROUND BLOCK
208985
GROUND
Fig 4: Charging Circuit, Delco (65,85,100,105,115 AMP) W/N14E Plus
IGNITION
KEY
1 W/ 4 BATTERIES SWITCH
2 W/ 3 OR 4 BATTERIES
15
RED
J1 JUNCTION
BLOCK
14
RED
NCA W/ 3 OR 4
BATTERIES
RED (OR NCA)
14 RED
RED W/O 3 OR 4 14 RED
BATTERIES
MAGNETIC
EXCEPT SWITCH
2500, 2600
NCA
RED
NCA
NCA
NCA
1 2
BATTERIES
NCA
NCA
NCA
NCA
FUSIBLE FUSIBLE FUSIBLE FUSIBLE
NCA
NCA
BLK
NCA
FRAME
11-GL
NCA
NCA
NCA
RED (OR NCA)
GROUND
11-GL
WHT
WHT
NCA
RED
BLK
BLK
11-GS
RED 2
2
NCA
WHT
11-GH
GND BATT+
ALTERNATOR
208986
Fig 5: Charging Circuit, Delco (90 AMP) CS-130 & 22SI (65,100,115,130,145A) Inline 6 HEUI
IGNITION
KEY
ACC START SWITCH JUNCTION
ON STUD
LOCK OFF
RED
LT BLU
15
12
J2 ACCESSORY
FEED BLOCK
J1 LT BLU 1
JUNCTION
BLOCK
RED
14
NCA
NCA
WHT 1-RW
NCA
NCA
NCA
NCA
14Z
BATTERIES
WHT 2-G
1A
FUSIBLE FUSIBLE FUSIBLE
2
LINK 14 LINK 2 LINK 2A
RED
LT BLU
(10-GA (12-GA (12-GA
RUST) BLU) BLU)
WHT 2-G
11-GZ NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
WHT
11-GS
GND BATT+
ENGINE
BLOCK
CRANKING MOTOR
GROUND ALTERNATOR
SOLENOID
208988
Fig 6: Charging Circuit, Delco (90 AMP) CS-130 & 22SI (65,100,115,130,145A) W/ T444E
IGNITION
KEY
ACC START SWITCH JUNCTION
ON STUD
LOCK OFF
RED
LT BLU
15
12
J2 ACCESSORY
FEED BLOCK
J1 LT BLU 1
JUNCTION
BLOCK
RED
14
NCA
NCA
WHT 1-RW
NCA
NCA
NCA
NCA
14Z
BATTERIES
WHT 2-G
1A
FUSIBLE FUSIBLE FUSIBLE
2
LINK 14 LINK 2 LINK 2A
RED
LT BLU
(10-GA (12-GA (12-GA
RUST) BLU) BLU)
WHT 2-G
11-GZ NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
WHT
11-GS
GND BATT+
ENGINE
BLOCK
CRANKING MOTOR
GROUND ALTERNATOR
SOLENOID
208988
Fig 7: Ether Start Circuit, Caterpillar C10
HOT IN ON
OR START
FUSE
2
15A
TAN
BRN A TAN 21 21 BRN
ETHER THERMO
2 2
SWITCH SWITCH
MOMENTARY
B TAN
A TAN
21C
21B
1 1
NCA
NCA
1 W/ 2500,2600,
8100
ETHER 2 W/ 4000
BOTTLE
CONTROL
VALVE
208990
Fig 8: Ether Start Circuit, Caterpillar C12
HOT IN ON
OR START
FUSE
2
15A
TAN
BRN A TAN 21 21 BRN
ETHER THERMO
2 2
SWITCH SWITCH
MOMENTARY
B TAN
A TAN
21C
21B
1 1
NCA
NCA
1 W/ 2500,2600,
8100
ETHER 2 W/ 4000
BOTTLE
CONTROL
VALVE
208990
Fig 9: Ether Start Circuit, ISM
HOT IN ON
OR START
FUSE
2
15A
TAN
BRN A TAN 21 21 BRN
ETHER THERMO
2 2
SWITCH SWITCH
MOMENTARY
B TAN
A TAN
21C
21B
1 1
NCA
NCA
1 W/ 2500,2600,
8100
ETHER 2 W/ 4000
BOTTLE
CONTROL
VALVE
208990
Fig 10: Ether Start Circuit, Inline 6 HEUI
HOT IN
ON OR START
FUSE
2
15A
TAN
BRN A TAN 21 21 NCA
ETHER THERMO
SWITCH SWITCH
MOMENTARY
TAN
21C
TAN
21B
NCA
NCA
ETHER
BOTTLE
CONTROL
VALVE
208991
Fig 11: Starting Circuit, Inline 6 HEUI
HOT IN ON
OR START
IGNITION
FUSE
KEY
17 ACC START ACC START
10A SWITCH
GRY
97P
PNK
PNK
WHT
15
17
17
RED
44-C
HYDRAULIC
W/16-HEUI & T444E BRAKES W/O ELECT XMSN
TRANSMISSION
GRY
97P
SYSTEM
J1 GRY 19N ENGINE
J UNCTION ACCESSORIES
BLOCK SYSTEM
143B
GRY
GRY
GRY
PNK
TAN
CAB
97P
97P
123
14
RED
85 30 NEUTRAL VEHICLE NEUTRAL
86 BRAKES BRAKES
RELAY NSBU POSITION 44-C WHT
SWITCH SWITCH
PNK
17
87A 17 PNK
87
PNK
97AU
17E PNK
PUSH
VIO
97AU
BUTTON
GRY
START
97AV
PUSH BUTTON
VIO
SWITCH
97AU1
97AU
START SWITCH
GRY
TRANSMISSIONS VIO
PNK
PNK
17
17
SYSTEM
97AU
97AU
97AU
VIO
VIO
VIO
PNK
17
ENGINE
97AU
CONTROL
VIO
W/ PUSH W/ PUSH
MODULE
BUTTON BUTTON
46 VIO 97H START START
PNK
17
26 VIO 97A VIO 97L
17 PNK 85
CLUTCH
SWITCH 87A
17F PNK 87
CRANK INHIBIT
RELAY
17F PNK F
J UMP
START
STUD ENGINE 17B PNK E
ACCESSORIES
SYSTEM
17C PNK A
WHT 11-GJ
17D WHT D
RED
PNK
18
14
START RELAY
W/O THERMAL
NCA OVERCRANK
NCA
PROTECTION
NCA
NCA
NCA
NCA
WHT 17-G
PNK 17C
WHT 17D
NCA
NCA
NCA
NCA
NCA
NCA
11-GS
WHT
WHT
11-GH
GRY
97P
PNK
PNK
WHT
15
17
17
RED
44-C
HYDRAULIC
W/16-HEUI & T444E BRAKES W/O ELECT XMSN
TRANSMISSION
GRY
97P
SYSTEM
J1 GRY 19N ENGINE
J UNCTION ACCESSORIES
BLOCK SYSTEM
143B
GRY
GRY
GRY
PNK
TAN
CAB
97P
97P
123
14
RED
85 30 NEUTRAL VEHICLE NEUTRAL
86 BRAKES BRAKES
RELAY NSBU POSITION 44-C WHT
SWITCH SWITCH
PNK
17
87A 17 PNK
87
PNK
97AU
17E PNK
PUSH
VIO
97AU
BUTTON
GRY
START
97AV
PUSH BUTTON
VIO
SWITCH
97AU1
97AU
START SWITCH
GRY
TRANSMISSIONS VIO
PNK
PNK
17
17
SYSTEM
97AU
97AU
97AU
VIO
VIO
VIO
PNK
17
ENGINE
97AU
CONTROL
VIO
W/ PUSH W/ PUSH
MODULE
BUTTON BUTTON
46 VIO 97H START START
PNK
17
26 VIO 97A VIO 97L
17 PNK 85
CLUTCH
SWITCH 87A
17F PNK 87
CRANK INHIBIT
RELAY
17F PNK F
J UMP
START
STUD ENGINE 17B PNK E
ACCESSORIES
SYSTEM
17C PNK A
WHT 11-GJ
17D WHT D
RED
PNK
18
14
START RELAY
W/O THERMAL
NCA OVERCRANK
NCA
PROTECTION
NCA
NCA
NCA
NCA
WHT 17-G
PNK 17C
WHT 17D
NCA
NCA
NCA
NCA
NCA
NCA
11-GS
WHT
WHT
11-GH
IGNITION
KEY
ACC START SWITCH
START ACC
OFF RUN OFF RUN
PNK
PNK
WHT
15
17
17
RED
44-C
GRY 19N ENGINE
ACCESSORIES
J1 SYSTEM
J UNCTION W/ AIR W/O AIR
CAB
BLOCK BRAKES BRAKES GROUND 44-G WHT
PNK
PNK
17
17
44-C WHT
14
RED
17 PNK
PUSH
BUTTON
START 17E PNK
SWITCH
PUSH BUTTON
START SWITCH
PNK
PNK
17
17
W/ AIR W/O AIR
BRAKES BRAKES
PNK
17
W/O PUSH W/ PUSH
BUTTON BUTTON
START START
PNK
17
ENGINE
CONTROL 17 PNK 85
MODULE
46 VIO 97H 97H VIO 86
97L VIO 30
TRANSMISSION SYSTEM
87A
17F PNK 87
CRANK INHIBIT
RELAY
17F PNK F
J UMP
17B PNK E
START
STUD ENGINE
ACCESSORIES 17C PNK A
SYSTEM
17D WHT D
START RELAY
RED
PNK
PNK
17B
18
14
WHT 11-GJ
NCA
NCA
NCA
NCA
NCA
NCA
WHT 17G
PNK 17C
WHT 17D
NCA
NCA
NCA
NCA
NCA
NCA
11-GS
WHT
WHT
11-GH
CAB M
GROUND
208992
The customer signature line above, authorizes the above quote to be performed.