2.melsec Proces Control Line Up With Small Scale Loop Control

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July 2008

Mitsubishi Programmable Controller New Product Release


No. 308E

Q02PHCPU, Q06PHCPU
Q12PHCPU, Q25PHCPU
Process CPU Module
Expanded lineup with small-scale loop control.
Optimal CPU selectable for your application.
High Competitors' controllers
Great for plant
process control
with program control
Q25PHCPU

Q12PHCPU
Great for process MELSEC-Q Series
process CPU lineup
control equipment
Cost NEW
Q06PHCPU Q06P
HCPU

Q02PHCPU
E

NEW
MOD
RUN
ERR.
USER
BAT.
BOOT

Q06PHCPU NEW
NEW Q12PHCPU Upgraded*
Q02PHCPU Q25PHCPU Upgraded*
PULL

USB
*CC-Link IE Controller
Network compatible
Low RS-23
2

5 20 50 100
Number of PID loops
Application (Reference)
Examples
Food processing etc. Industrial furnace etc.
(5 to 10 loops) (15 to 20 loops)

Process control FBD software package “PX Developer” is


also upgraded to Version 1.18U with enhanced functions.
Process CPU Features

1. Reduced Costs by Decreasing Number of Devices


A conventional system configured by many controllers
can now be controlled by a single CPU, reducing system
costs. Also, by selecting an optimal capacity CPU Optimal capacity CPU selectable based on control scale.
according to the control scale, the costs can be further · Process control equipment: Q02PHCPU, Q06PHCPU
reduced. · Plant process control: Q12PHCPU, Q25PHCPU

Control by a single CPU

Conventional System:
Many controllers used

0 0 0 0 0
1 1 1 1 1
2 2 2 2 2
3
4
5
3
4
5
3
4
5
Less devices,
3
4
5
3
4
5
6 6 6 6 6
7
8
9
7
8
9
7
8
9
less costs
7
8
9
7
8
9
A A A A A
B B B B B
C C C C C
D D D D D
E E E E E
F F F F F

2. Downsized Control Panel, Reduced Space Requirement


Conventional System New System

Compact control Monitoring screen


panel, reduced automatically generable
Control panel
space requirement

Loop control
into programmable
controller

Process CPU:
Large space required due to large Integrating functions of control devices
control panel containing many into the process CPU contributes to
controllers. downsizing the control panel and minimizing
space requirement.

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3. Wide Selection of Modules Best Suited for Loop Control
A great lineup of channel isolated analog modules provided to support various loop control needs.
Analog output
Analog input module module
With signal conditioning function
Current/voltage input Thermocouple RTD Current/voltage output
(2-wire transmitter connectable)

Cost efficient
8CH Q68AD-G Q68TD-G-H01 Q68RD3-G

6CH Q66AD-DG Q66DA-G

High resolution 0
1
0 0 0
1
1 1
2 2 2 2
3 3 3 3

High function
4 4 4 4
5 5 5 5

4CH Q64AD-GH
6
7
8
9 Q64TD
6
7
8
9
Q64TDV-GH
6
7
8
9
Q64RD-G
6
7
8
9
A A A A
B B B B
C C C C
D D D D
E E E E
F F F F

High resolution 0
1
0
1
2 2
3 3
4 4
5 5

2CH Q62AD-DGH
6
7
8
9
Q62DA-FG
6
7
8
9
A A
B B
C C
D D
E E
F F

*For detailed information on each module,


MELSEC-Q Series modules
please refer to the related brochures or manuals.
The process CPU can be used together
0
1
2
3
4
with the Q Series modules. Common spare
0
1
2
3
4
0
1
2
3
4
5 5 5
6
7
8
9
A
parts can be used for the existing system
6
7
8
9
A
6
7
8
9
A
B B B
C
D
E
F
and new system, lowering maintenance costs.
C
D
E
F
C
D
E
F

4. Failed Module Replaceable without Stopping System


System in operation

Online module change


(Hot swapping)
GX Developer

Modules on the main/extension base unit or remote I/O station that can be
Perform "Online Replace the module replaced while online
module change." Product name Restrictions
Input module
Output module No restrictions
I/O composite module
Analog input module
Analog output module
Temperature input module Function version C
Temperature control module
Channel isolated pulse input module

2
5. Support CC-Link IE Controller Network NEW

The process CPU modules support high-speed, high-capacity network, CC-Link IE Controller Network, to allow
high-speed communication with FA systems. Therefore, entire system throughput can be improved.
*For the Q12PHCPU and Q25PHCPU, first five digits of the serial number must be 10042 or later to use CC-Link IE Controller Network.

FA control Communication FA control


speed
(1 Gbps)

CC-Link IE Controller Network

Loop control FA control

6. Simple Engineering (PX Developer)


PX Developer facilitates program creation and tuning, reducing designing time.

PX Developer (Process control FBD software package)

Easy to create loop control programs


by dragging, dropping, and connecting FBs.
Simple
engineering 1. Drag & drop
The same process control screens
(faceplate, control panel, etc.)
as those of the Monitor tool can be
2. Connect
automatically generated.

3. Set parameters
GOT1000

Monitor tool Generate


screen

Tuning loop available for each tag on the standard screen.

*The number of control loops is limited depending on the combination of program memory capacity, device memory capacity (128 words/loop),
and control cycle.
When PX Developer is used, the maximum number of executable tag FBs is limited as follows:
• Q02PHCPU, Q06PHCPU: 120 tags
• Q12PHCPU, Q25PHCPU: 480 tags

3
7. Enhanced Monitoring Screen Functions Compatible with HMI Upgraded

• With combined use of the programmable controller and GOT, loop control and monitoring can be compactly
incorporated.
GOT Programmable controller PX Developer
· Monitoring control · Controller functions · FBD language
· Excellent environmental · Integration of sequence control
resistance and loop control

0 0
1 1
2 2
3 3
4 4
5 5
6 6
7 7
8 8

*
9 9
A A
B B
C C
D D
E E
F F

* Serial bus connection, bus connection, or Ethernet connection


See the specifications below for details on the connection path.

• Upgraded PX Developer features GOT screen generator function, which automatically generates GOT’s
process control monitoring screens from created loop control programs. Time-consuming device assignment
for screen designing and ladder programs for control are no longer needed, substantially reducing
engineering time.

PX Developer GT Designer2

Automatically Tag’s assigned device settings have


generated
already been done. The generated
screen can be used on GOT immediately.

Specifications of GOT Screen Generator Function


Item Description
• Process CPUs (Q02PHCPU, Q06PHCPU, Q12PHCPU, Q25PHCPU)
Supported CPU
• Redundant CPUs (Q12PRHCPU, Q25PRHCPU)
• GT15 (15” XGA, 12.1” SVGA, 10.4” SVGA)
Supported GOT • SoftGOT1000: Version 2.82L or later
*The resolution is compatible with XGA and SVGA.
• Number of generable tags: Max. 120
(Total of 27 types: loop tags, status tags, message tags, alarm tags, etc.)
• Generable screens: Faceplate, tuning screen, setting screen, control panel, alarm list screen,
trend graph screen
Functions (outline)
• Connection path: One-to-one connection between GOT1000 and target CPU (host station)
CPU direct connection, bus connection, computer link connection,
Ethernet connection
• Trend cycle: 1 s or more

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• The following screens can be generated with the GOT screen generator function

Control Panel Screen Alarm List Screen NEW

Faceplate

Trend Graph Screen NEW Tuning Screen

Tag Setting Screen Program Setting Screen

Supported Software Package


Product name Model Version
GX Developer SW8D5C-GPPW-E 8.68W or later
PX Developer SW1D5C-FBDQ-E 1.18U or later
GT Designer2 SW2D5C-GTD2-E 2.82L or later

5
Performance Secifications
NEW NEW
Item Q02PHCPU Q06PHCPU Q12PHCPU Q25PHCPU
Control method Sequence program control method
I/O control mode Refresh
Sequence control language Ladder, list, ST, SFC
Program language
Process control language Process control FBD*1
LD instruction 34 ns
Sequence
MOV instruction 102 ns
instruction*2
Processing speed Floating point addition 782 ns

Process instruction 2 degree of freedom PID 400 µs


(loop process time) Basic PID 350 µs
Number of steps 28 k steps 60 k steps 124 k steps 252 k steps
Program capacity
Number of programs 28 60 124 252*3
Standard RAM 128 k bytes 256 k bytes
Built-in memory
Standard ROM 112 k bytes 240 k bytes 496 k bytes 1008 k bytes
Process control instructions 52
Loop control
Control cycle 10 ms or more/control loop (setting available per loop)
specifications
Main functions 2 degree of freedom PID control, cascade control, auto-tuning function, feed forward control
Number of I/O device points*4 8192 points
Number of I/O points*5 4096 points
Internal relay [M] 8192 points
Latch relay [L] 8192 points
Link relay [B] 8192 points
Timer [T] 2048 points
Retentive timer [ST] 0 points
*6
Counter [C] 1024 points
Data register [D] 12288 points
Link register [W] 8192 points
Annunciator [F] 2048 points
Edge relay [V] 2048 points
Max. 65536 points can be used by block Max. 131072 points can be used by block
Standard RAM switching in units of 32768 points switching in units of 32768 points
(R0 to 32767) (R0 to 32767)
SRAM card (1 MB) Max. 517120 points can be used by block switching in units of 32768 points (R0 to 32767)
[R]
SRAM card (2 MB) Max. 1041408 points can be used by block switching in units of 32768 points (R0 to 32767)
Flash card (2 MB) Max. 1041408 points can be used by block switching in units of 32768 points (R0 to 32767)
Flash card (4 MB) Max. 1042432 points can be used by block switching in units of 32768 points (R0 to 32767)
File register
65536 points (R0 to 65536), 131072 points (R0 to 131071),
Standard RAM
block switching not required block switching not required

SRAM card (1 MB) 517120 points (R0 to 517119), block switching not required
[ZR]
SRAM card (2 MB) 1041408 points (R0 to 1041407), block switching not required
Flash card (2 MB) 1041408 points (R0 to 1041407), block switching not required
Flash card (4 MB) 1042432 points (R0 to 1042431), block switching not required
Link special relay [SB] 2048 points
Link special register [SW] 2048 points
Step relay [S] 8192 points
Index register [Z] 16 points
Pointer [P] 4096 points
Interrupt pointer [I] 256 points
Special relay [SM] 2048 points
Special register [SD] 2048 points
Function input [FX] 16 points
Function output [FY] 16 points
Function register [FD] 5 points
Number of mountable CPU modules Max. 4
Number of mountable modules Max. 64
Number of extension base stages Max. 7
*1: PX Developer is required for programming by FBD.
*2: The processing time is the same even when the device is indexed.
*3: Up to 124 programs can be executed.
*4: Indicates the total number of I/O points on the main base unit and extension base units directly controlled by the CPU module and the number of I/O points controlled as remote I/O
via the remote I/O network.
*5: Indicates the number of I/O points on the main base unit and extension base units directly controlled by the CPU module.
*6: Indicates the number of points in the defalut state. This can be changed with the prameters.
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External Dimensions
Q02PHCPU, Q06PHCPU, Q12PHCPU, Q25PHCPU Unit: mm (inch)
Q02PHCPU

98 (3.86)
*This figure indicates the Q02PHCPU.
The Q06PHCPU, Q12PHCPU, Q25PHCPU

4 (0.16)
23 (0.92)
89.3 (3.52) have the same dimensions as left.
27.4 (1.08)

Product List
Product name Model Model code
Process CPU (Program capacity: 28 k steps, no. of I/O points: 4096) NEW Q02PHCPU 1W4A72
Process CPU (Program capacity: 60 k steps, no. of I/O points: 4096) NEW Q06PHCPU 1W4A73
Process CPU (Program capacity: 124 k steps, no. of I/O points: 4096) Upgraded* Q12PHCPU 1W4A51
Process CPU (Program capacity: 252 k steps, no. of I/O points: 4096) Upgraded* Q25PHCPU 1W4A50

*CC-Link IE Controller Network compatible

Manuals
Title Manual supply status IB/SH No. Model code
QCPU User's Manual (Function Explanation, Program Fundamentals) Sold separately SH-080484ENG-L or later 13JP57
QCPU User's Manual (Hardware Design, Maintenance and Inspection) Sold separately SH-080483ENG-L or later 13JP56

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17/F Chong Hing Finance Center, No.288 West Nanjing Road, Fax: +86-21-2322-3000
Shanghai 200003, China

HEAD OFFICE: TOKYO BUILDING, 2-7-3 MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
NAGOYA WORKS: 1-14, YADAMINAMI 5, HIGASIKU, NAGOYA, JAPAN

0807 (MDOC) Specifications subject to change without notice.


Printed in Japan on recycled paper.

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