Ppap Caja 24 950 Niv 3

HELP !! HELP !! HELP !! HELP !!
If you have any questions or comments about the usage of this material, please contact your supervisor or call:
NAME PHONE LINE 8- LOCATION M/S
SHIRLEY, ERIN (330) 373-3145 8-531-3145 WARREN OHIO. 92R
CONTRERAS, RICARDO (915) 783-7203 8-955-7203 JUAREZ, MEX 799-MTC-205
RAFAEL PARRA (915) 783-4200 EXT.3804 8-955-3804 JUAREZ, MEX 30A
CROUSE, STEPHANIE (915) 783-4200 Ext.3814 8-554-3814 JUAREZ, MEX 32A
ZAVALA, JOSE (810)251-2871 8-387-2871 FLINT, MI 465-206-020
MOSELEY, DAVE (864) 433-8143 8-796-8143 DUNCAN DSC
VERSION LAST UPDATE:

6.06 - February, 2000 2/4/2000 Complete Change to all AAR tab new requirements ( PPAP 3rd edition)
Include DaimlerCrhysler AAR tab new requirements ( PPAP 3rd edition)
Change PSW tab include new requirements ( PPAP 3rd edition)
Complete Change to INT tab
6.05 - October, 1999 10/20/1999 Include % Regrind on PIR tab
6.04 - September, 1999 9/25/1999 Take off restricted for GM on FMEA tab
Change GRR tab ( DFMEA to FMEA )
Change program name to Part Certification
6.03 - July, 1999 7/28/1999 Delete "O" to all formats names
Update change ("See notes in page 2" to "See if any notes are on page 2") in12 PCS tab
6.02 - June, 1999 6/25/1999 Update ( date ) on check list tab to 9/1/99
Include PPAP aproval Date in tab SIT
6.01 - May, 1999 5/25/1999 Combine lines 1 and 2 of section 11, from check list tab
Update help tab contacts names
Deleted 13 GRR DT tab
Correct Update (date) of vertion 5.85 to 1/13/99
Correct Rev date on 12 PCS tab to 6/1/99
Include Erin Shirley and R. Contreras on opening screen
6.00 - March, 1999 3/2/1999 Added TABS 06 AIR and 06 DTA. Modified 12 PCS and Checklist. Changed Logos to Delphi-A.
Unprotected P/N, ECL & ECL DATE on many TABS.
Widened RPN cell & carried formula thru rest of FMEA sheet.
Erin Shirley is the new NA PPAP Coordinator.
5.85 - January, 1999 1/13/1999 Corrected mistake, opened locked cells in row 45 on 12 PCS A form.
1
(Only changes to 01 PSW, 12 PCS A and HELP)
5.85 - December, 1998 12/16/1998 Corrected mistake in 12 PCS A form. (Only changes to 01 PSW, 12 PCS A and HELP)
Saved in Excel Version 5.0/95 only. Should be updated to users latest Excel Version.
Changed copyright to Delphi Automotive Systems on "About the PPAPALL.xls File" opening screen
5.84 10/1/1998 Added "Date (Rev.)" section to 09 PFD
Corrected Capability ratio (CR) calculation on 12 PCS
Updated Checklist
Update 13 AGS to include "Comments" section
Add second Histogram chart to 12 PCS to show sample population against spec limits
Modify 13 GRR ND to have more flexibility
6/23/1998 Add Notes section to 13 AGS form
5/26/1998 Error corrections on macros and warrant date
5/22/1998 Update Checklist and 09 PFD
3/6/1998 Creation of 4.5-1 F-SITM & 4.5-1 F-SITS, remove Revision Code from PFD & print checklist on 2 pages
3/4/1998 Add Customer Approval date to 03 SIT only when "Master Sample" button is selected. Update checklist
2/13/1998 Add "Sample Submission ..." to 03 SIT only when "Submission Sample" button is selected.
2/12/1998 Update approval dates to Checklist and 13 GRR DT
1/29/1998 Change 13 AGS buttons to text boxes and "Gage ECL". Correction of 13 GRR DT breakpoint formula
Chg 13 GRR ND formatting of data set section. Add ECL, Approved by and Date to checklist
1/8/1998 Modify 06 PIR cell format settings to allow specification of decimal places & tolerances
12/10/1997 Modify 12 PCS X&R charts to allow incomplete data sets (for harness initial submission)
12/4/1997 Modify 12 PCS for decision making on Process Capability
12/1/1997 Add second bar to X double bar @ 12 PCS, no action needed.
11/14/1997 Fix 13 GRR DT mistake at cell B47 (quotation marks were missing), no action required
10/24/1997 Update Revision Date according to GQS version
10/23/1997 Finish TIPS tab
10/22/1997 Updated to be Win 3.1 compatible
10/21/1997 Add general tips for the users [TIPS] tab
10/20/1997 Program 12 PCS to identify more than 7 consecutive runs above and below X and R averages
10/18/1997 Fix formulas for GRR to avoid error message when SQRT of a negative value (on AV cell D45)
10/2/1997 Modify all formulas to have blank forms for GQS
10/1/1997 Add item 14 on CheckList, Update GRR for Destructive Test according to QCT-2119 acceptance criteria
9/30/1997 Add GM1411, check box to 02 AAR defaults, correct typo errors.
2
TIPS
Tab TIP
GENERAL Never rename the "01 PSW" tab. It is the reference for all of the information that is "linked" throughout the other tabs.
Hit the <TAB> key to advance from one field to the next requiring input.
Hit <SHIFT><TAB> to return to the previous field requiring input.
All blue text requires input and can be updated.
All red text is carried over ("linked") from the "01 PSW" tab and cannot be modified. This eliminates multiple entry input errors.
"Buttons" require input. Be certain to select the appropriate "button" in all cases.
Always maintain the PPAPALL.xls file intact by opening it as a "Read Only" file.
Customize the file for a plant location by renaming the PPAPALL.xls file to reflect the plant number in the filename.( i.e. P46PPAP.xls)
For those common requirements that can be shared between part numbers, such as Gage R&Rs, put them within one file. Include a
customized warrant and generically name the common file ( I.e. P46GRRs.xls). This file can then be easily inserted into the part number
specific file when the time comes to complete a PPAP package.
TO DUPLICATE A TAB WITHIN A FILE: (for example when more than one SPC study is required - duplicating the "12 PCS" tab)
"Select" the tab to be duplicated by "clicking" on it with the left mouse button.
"Click" the secondary mouse button. It is usually the one on the right-hand side.
Select "Move or Copy" out of the "pop-up" menu.
Identify the Workbook destination (filename of the current PPAP file being created) on the "To book" box list.
Identify the relative position with respect to the other existing tabs within the destination file (the tab location after the desired position).
Select the "Create a copy" option (if not, the tab will be MOVED).
Click "OK".
TO MOVE OR COPY A TAB FROM A SOURCE FILE TO A NEW FILE DESTINATION:

Open both the current PPAP file (new file) being created as well as the source file from which the desired tab will be copied.
"Select" the tab to be moved or copy from the source file by "clicking" on it with the left mouse button.
Select "Move or Copy" out of the "pop-up" menu.
Identify the Workbook destination (filename of the current PPAP file being created) on the "To book" box list.
Identify the relative position with respect to the other existing tabs within the destination file (the tab location after the desired position).
"Click" "Create a copy" if the tab is to be copied to the new file.
Click "OK".
TIPS
Tab TIP
TO DELETE A TAB: (for example an unnecessary "13 GRR DT" -you won't be able to recover it unless you lose all the unsaved information)
"Select" the tab to be moved.
Select "Delete" out of the "pop-up" menu.
Confirm the command by "clicking" on the "<OK>" button, or "click" "<Cancel>" to cancel the deletion command.
DO NOT UPDATE FILE TO OFFICE 97 VERSION, so that other locations can read all files out of \\VADER\PPAP server.
Keep PPAPALL.xls file original.

Customize your file with common information for each package (like address, names, phone numbers, etc), and name the file as PXXPPAP
where PXX is your plant code number.
Create "ready to go" files for specific living family documents like:
PXX09PFD's for all Process Flow Diagrams existing in your location (main processes)
PXX10PFMEA for all Process FMEA's {01PSW + several 10FMEAs} tabs
PXX11CP with all Control Plans {01PSW + several 11CP's} tabs
PXX13GRR with all Gage R&R's {01PSW + several 13GRR??} tabs only
PXX_INT ready for Interim Approvals {01PSW + INT} tabs only
PXX_NEW for new part numbers to PPAP {01PSW, 02AAR, 03SIT ..., 08PT, 12PCS} tabs only. Then, when needed, open this file and
save it as PARTNUMBER ECL PLANTCODE TOOLNUMBER. Fill in the required information and get copies of living documents from the files
listed above (PXX09PFD, PXX10PFMEA, PXX11CP, etc).
NO APLICA
Supplier
DIAGRAMA DE FLUJO DE PROCESO
Organización Industrial Vega S.A de C.V
Part Certification
Family name Date (Orig.) Prepared by

Cajas de baterias 4/20/2004 Julián Gámez Rincón
Part Number Date (Rev.) Title
00004017 5/2/2004 Gerente de Aseg. deCalidad
Part Name Page Phone Number
Case G-24 ,950 (Caja 24) 52(81)8351-6592
Cross Functional Team Members
Julián Gámez (Aseg. de Calidad), Cinthya Bracho (Aseg. de Calidad), Mario Alberto Chavez (Producción)
Step # Fab Move Store Insp Operation description Item # Product Characteristics Item # Control Characteristics
10 Inspección de recibo para material KW 1250G, material Material correcto, Fluidez de material, Reporte de Inspección recibo,
virgen y pigmento apariencia del material e identificación Certificado del material y tarjeta de
del material, sin humedad, color del ID
pigmento contra master
20 Transportar material al almacén Sin daños o

30 Almacenamiento de materia prima deterioro
PEPS al
40 Transportar material al contenedor Sin daños o
deterioro al
empaque de los
50 Mover el material a la máquina inyectora Sin daños o
60 Proceso de Inyección deterioro
Sin al
Flash, sin Set-up de Proceso.
marcas, sin
faltantes de
material,
contamination,s
70 Inspección dimensional y aprobación de la primera pieza Sin Reporte de liberación de primera
dimensiones pieza
fuera de
80 Prueba dielectrica y liberación a almacén Sin Fugas Reporte de producción
90 Mover el material a empaque Sin daños o
100 Empaque ID deterioro al
del Producto, Especificación de empaque
cantidad de
piezas y
empaque de
acuerdo con el
110 Mover el material al almacén de producto final Sin daños o
120 Almacénamiento del producto final deterioro al
Identificación Reporte de entradas al almacén
del producto
correcta, PEPS
130 Mover el material para auditarlo Sin daños o
140 Auditoría de muelle ID deterioro al
del Producto, Reporte de auditoria de embarque
Empaque,
Cantidad.
150 Embarque Sin daños o
deterioro al
160 Entrega en planta del cliente Material en Reporte de recibo
buen estado
Supplier POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS
Part Certification Design FMEA Process FMEA
Page FMEA Number
System Subsystem Component 1 of 55 C27-01
Part Number Design or Process Responsibility Prepared by Telephone #
00001413 Gerardo Peña Julián Gámez Rincón 01 (81) 8351-6592
Model Year(s) / Vehicle(s) Key Date Original FMEA Date FMEA Revision Date
Bateria Hibrida 4/26/2004 4/21/2004 5/2/2004
Core Team
Julián Gámez R. (Gerente de Aseg. De Calidad), Gerardo Peña (Procesos), Mónica Torres (Inspectora de calidad), Margarito Reyes (Mantenimiento), Jose Villanueva (Almacén y embarques)
C
S l O D R S O D R
Design Item or Process Potential Cause(s) / Current Design or Responsibility & Target
Potential Failure Mode Potential Effect(s) of Failure e a c e P Recommended Actions Actions Taken e c e P
Function Requirements Mechanism(s) of Failure ProcessControls Completion Date
v s c t N v c t N
s
10 Inspección recibo / Fluidez baja del Piezas incompletas, Baja 8 No se le especifica la fluidez 1 P Orden de compra con la 3 24
El material debe de copolímero eficiencia, Inestabilidad del requerida al proveedor. espec. del material.
cumplir con las proceso, provoca retrasos, No se tienen D Inspección de
propiedades físicas / producto inoperante, fugas. resultados de las pruebas de recibo de certificado de
mecánicas, apariencia fluidez. Resultados erroneos calidad P
e Identificación del de la prueba de fluidez Prueba de fluidez en lab.
material Externo. D
Verificar comportamiento
del porceso.
Fluidez alta del Provoca retrasos, Provoca 4 No se le especifica la fluidez 1 P Orden de compra con la 3 12
copolímero desperdicios, Proceso requerida al proveedor. espec. del material.
inestable No se tienen D Inspección de
resultados de las pruebas de recibo de certificado de
fluidez. Resultados erroneos calidad P
de la prueba de fluidez Prueba de fluidez en lab.
Externo. D
Verificar comportamiento
del porceso.
Pellet piedra Tapa las tolvas, paro de 3 Humedad durante el proceso 1 D Inspección de recibo 8 24
línea, inestabilidad de del proveedor. (visual)
proceso Humedaddurante el
almacenaje del pellet.
Humedad durante la
alimentación
Identificación incorrecta Contaminación, Inestabilidad 5 Error del proveedor 1 D Inspección de recibo 8 40

del material. de proceso, Mala apariencia (visual)
No coincide el lote del Falla en la trazabilidad del 4 Error del proveedor 1 D Inspección de recibo 8 32
certificado con el lote del material, Contaminación, (visual) del certificado
material Inestabilidad de proceso, contra la etiqueta del
Mala apariencia. material
Color del pigmento Apariencia pobre del 3 Error del proveedor 1 D Inspección visual de 7 21
incorrecto producto, insatisfacción del recibo contra master.
cliente
20 Transporte del Daño o deterioro del Contaminación, Inestabilidad 2 Mal manejo de montacargas 1 P Procedimiento PR-AL-02 4 8
material empaque de proceso por falta de capacitación del
operador del montacargas
30 Almacenamiento de Humedad Pellet piedra, tapa las tolvas, 3 Dejar mal tapado el material 1 D Prueba de humedad 6 18
la materia prima paro de línea, inestabilidad mediante tacto de los
de proceso pellets
Filename: 679915282.xlsx / 06 FMEA

Page FMEA Number
Bateria Hibrida 4/26/2004 4/21/2004 5/2/2004
Core Team
C
S l O D R S O D R
v s c t N v c t N
s
40 Transporte del Daño o deterioro del Contaminación, Inestabilidad 2 Mal manejo de montacargas 1 P Procedimiento PR-AL-02 4 8
material empaque de proceso y/ó patín por falta de
capacitación del operador
50 Alimentar el material Falta de abastecimiento Inestabilidad de proceso, 6 Falta de presión de aire 2 P Mantenimiento 3 36
a la máquina inyectora de pellets a la inyectora piezas incompletas preventivo a los
compresores de acuerdo a
programa
60 Prceso de Piezas incompletas Provova retrasos, 8 Boquilla tapada por material 1 P Mantenimiento boquilla 4 32
Inyección / Dar la desperdicios, proceso contaminado o por el de acuerdo a programa
forma, apariencia y inestable, producto ambiente. preventivo.
funcionalidad a la caja inoperante, apariencia Falla en válvula de inyección. P Liberación de primera
pobre, fugas Tiempo de pieza.
inyección corto. D Inspección visual
Rebaba (flash) Provoca retrasos en la 2 Temperatura alta en cañon 2 D Reparación de molde 4 16

operaciòn, Apariencia pobre de disparo o en la zona del por parte de proveedor
del producto molde. Alta externo.
presión en la inyección. P Hoja de arranque de
Desgaste del molde proceso.
P Liberación de primera
pieza.
D Inspección visual
Rechupes Provoca retrasos en la 5 Temperatura alta en cañon 2 P Mantenimiento 4 40

operaciòn, Apariencia pobre de disparo o en la zona del preventivo de la zona de
del producto molde. Mal enfriamiento .
funcionamiento de la zona de P Hoja de arranque de
enfriamiento. Falta de proceso.
material. P Liberación de primera
pieza.
Marcas de flujo falla en la trazabilidad del 2 Alta o baja temperatura en el 3 P Mantenimiento 4 24

material, Contaminación, , molde o en el cañon de preventivo de acuerdo
Mala apariencia disparo. Molde aprograma.
marcado P Hoja de arranque de
proceso.
pieza.

Page FMEA Number
Bateria Hibrida 4/26/2004 4/21/2004 5/2/2004
Core Team
C
S l O D R S O D R
v s c t N v c t N
s
Marcas de esfuerzo Provoca retrasos en la 6 Molde dañado. 2 P Mantenimiento 4 48
operaciòn, producto Caja con mucha preventivo de acuerdo
inoperante, Apariencia pobre compactación. aprograma.
del producto P Hoja de arranque de
proceso.
pieza.
Burbujas Provoca retrasos en la 8 Velocidad de inyección alta. 1 P Hoja de arranque de 4 32

operaciòn, Apariencia pobre RPM de la carga demasiado proceso.
del producto, fugas. rápida P Liberación de primera
pieza.
Manchas de humedad Provoca retrasos en la 2 Contaminación por el 1 P Liberación de primera 4 8

operaciòn, Apariencia pobre ambiente. pieza.
del producto D Inspección visual
Marcas de molde Provoca retrasos en la 2 Molde dañado o golpeado. 1 P Mantenimiento 4 8
operaciòn, Apariencia pobre preventivo de acuerdo
del producto aprograma.
pieza.
70 Inspección Dimensiones y espesor Provoca desperdicios, 7 CR Falta de material. 1 D Ajustar dimensiones de 4 28

dimensional y fuera de especificación provoca retrasos en la Falta de compactación de la molde con proveedor
aprobación de la operaciòn, Inoperante, pieza. Molde fuera externo.
primera pieza fugas, operaciòn irregular de dimensión P Hoja de arranque de
proceso.
pieza.
D Inspección dimensional
80 Prueba dieléctrica y Fugas Provoca retrasos en la 6 Contaminación del material, 1 D Prueba dieléctrica. P 4 24
liberación a almacén operaciòn, material temperatura del molde o Liberación de primera
defectuoso (inoperante) boquillas pieza.
90 Mover el material a Daño o deterioro del Daño al producto, mala 2 Mal manejo de montacargas 1 P Procedimiento PR-AL-02 4 8
empaque empaque apariencia del producto por falta de capacitación del
operador del montacargas

Page FMEA Number
Bateria Hibrida 4/26/2004 4/21/2004 5/2/2004
Core Team
C
S l O D R S O D R
v s c t N v c t N
s
100 Empaque / Mezcla de cajas Producto inoperante 6 Desorganización del area de 1 D Inspección visual antes 3 18
Proteger las cajas de trabajo. de empacar las piezas
contaminación y
deterioro y empacar el
producto en la cantidad
especificada.
Cantidad incorrecta de Insatisfacciòn del cliente 6 No seguir la especificación de 2 D Contar las piezas antes 6 72
cajas empaque. No de empacarlas y que
verificar la cantidad antes de cumplan con la
empacar especificación de empaque
110 Mover el material al Daño o deterioro de las Apariencia pobre 5 Manejo inadecuado del 2 P Procedimiento PR-AL-02 4 40
almacén de producto cajas material
final
120 Almacenamiento de Identificación incorrecta Insatisfacciòn del cliente 6 Etiqueta mal adherida a la 1 D Inspección visual de las 8 48
producto final del material. caja cajas antes de
almacenarlas
130 Mover el material Daño o deterioro de las Apariencia pobre 5 Manejo inadecuado del 2 P Procedimiento PR-AL-02 4 40
para auditarlo cajas material
140 Inspeccion final de Identificación incorrecta Insatisfacciòn del cliente 6 Etiqueta mal adherida a la 1 D Inspección visual de las 7 42
Embarque del material. caja cajas antes de embarcarlas
Mal empacado del Insatisfacciòn del cliente 4 Fricción entre paquete de 2 D Inspección visual de las 7 56
material cajas cajas antes de embarcarlas
150 Embarque / Enviar Cantidad incorrecta de Insatisfacciòn del cliente 7 No seguir la especificación de 1 D Inspección de muelle 8 56
el material al cliente en material embarcado empaque. No (visual)
la calidad, cantidad y verificar la cantidad antes de
oportunidad requerida empacar. Cantidad
por el cliente incorrecta de la etiqueta
contra factura.
Las piezas no llegan a Insatisfacciòn del cliente 7 Mala programación del 1 P Hacer stock de material. 5 35
tiempo con el cliente material. P
Retardo en línea de Programa de entregas.
transporte. D
Seguimiento en base a
número de guía.
Material cambiado un Material inoperante, 7 No seguir la especificación de 1 Ninguno 10 70

producto por otro Insatisfacciòn del cliente empaque. No
verificar el tipo de material
embarcado. Etiqueta
incorrecta.

Page FMEA Number
Bateria Hibrida 4/26/2004 4/21/2004 5/2/2004
Core Team
C
S l O D R S O D R
v s c t N v c t N
s
160 Entrega en planta Empaque dañado Producto inoperante, 7 Dañado por manejo de la 2 Ninguno 10 140 Incluir en el control del Compras
del cliente Insatisfacción del cliente línea de transporte proveedor el concepto de 31-Mayo-2004
manejo de materiales
(evaluación)
Las piezas no llegan a Insatisfacciòn del cliente 7 Retardo en línea de 1 D Seguimiento en base a 5 35
tiempo con el cliente transporte. número de guía.

Supplier PART INSPECTION REPORT
Part Certification
Part Number ECL Part Name
00004017 1 Case G-24 ,950 (Caja 24)
Type of Tool Part Wt. (1 pc)
PRODUCTION With carrier (term) 0.8177 Kilograms
PRE-PRODUCTION Loose 0.8177 Kilograms
PROTOTYPE NEW TOOL REVISED TOOL TRANSFER TOOL
Purchased Part: Yes No
Die Master Mold No. (Components) or Master Board No. (Harnesses) if applicable
5093
Tool No. No. of Tool Cavities (Components) Cav. #
5093 1 1
Tool / Part Supplier
5093
Material Material Spec Max % Regrind Actual % Regrind
Polipropileno M-9528 N/A N/A
Report Requested By
Julián Gámez Rincón
Type of Inspection Type of drawing
Complete Partial Product Drawing Tool Drawing
Drawing is being changed by Product Engineering per ECN No. Chg Level
Part Number ECL Part Name Cav #
00004017 1 Case G-24 ,950 (Caja 24) 1
Dim Ref Drawing Acceptance PARTS / TOOL CAVITIES CHECKED Discrep PRODUCT ENG. NOTES
No. Only Dimension Lower Upper 1 2 3 4 5 6 7 8 Col # Fix Tool Will Change Dwg. To
1 ,440 ### ### 0.4335 0.436 0.431 0.43 0.435 0.43 0.435 0.436 #VALUE! ###
2 ,3 ### ### 0.309 0.302 0.305 0.306 0.302 0.303 0.301 0.302 #VALUE! ###
3 ,072 ### ### 0.069 0.07 0.071 0.071 0.066 0.065 0.068 0.071 #VALUE! ###
4 ,125 ### ### 0.132 0.131 0.13 0.135 0.132 0.132 0.13 0.135 #VALUE! ###
5 ,03 ### ### 0.031 0.031 0.031 0.031 0.031 0.031 0.031 0.031 #VALUE! ###
6 ,03 ### ### 0.031 0.031 0.031 0.031 0.031 0.031 0.031 0.031 #VALUE! ###
7 ,060 ### ### 0.062 0.062 0.062 0.062 0.062 0.062 0.062 0.062 #VALUE! ###
8 ,060 ### ### 0.062 0.062 0.062 0.062 0.062 0.062 0.062 0.062 #VALUE! ###
9 ,030 ### ### 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 #VALUE! ###
10 ,062 ### ### 0.064 0.0605 0.063 0.062 0.062 0.061 0.0615 0.06 #VALUE! ###
11 ,124 ### ### 0.128 0.121 0.126 0.124 0.124 0.122 0.123 0.114 #VALUE! ###
12 ,02 ### ### 0.021 0.023 0.024 0.023 0.025 0.021 0.02 0.015 #VALUE! ###
13 ,075 ### ### 0.08 0.08 0.08 0.079 0.078 0.08 0.079 0.078 #VALUE! ###
14 1,588 1587.99 1588.01 1.588 1.586 1.59 1.584 1.587 1.584 1.582 1.587 12345678 ###
15 1,588 1587.99 1588.01 1.586 1.584 1.583 1.584 1.581 1.58 1.583 1.581 12345678 ###
16 1,588 1587.99 1588.01 1.582 1.582 1.58 1.582 1.583 1.582 1.58 1.583 12345678 ###
17 ,796 ### ### 0.794 0.793 0.795 0.792 0.7935 0.792 0.791 0.7935 #VALUE! ###
18 0.07 ,066 ### ### ,064 ,065 ,064 ,067 ,065 ,068 ,067 ,065 ###
19 ,794 ### ### 0.791 0.791 0.79 0.791 0.7915 0.791 0.79 0.7915 #VALUE! ###
20 0.07 ,066 ### ### ,064 ,065 ,064 ,067 ,065 ,068 ,067 ,065 ###
21 2,55 ### ### 2.559 2.553 2.555 2.541 2.544 2.553 2.555 2.54 #VALUE! ###
22 ,098 ### ### 0.098 0.089 0.093 0.097 0.096 0.097 0.09 0.088 #VALUE! ###
23 1,5 ### ### 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 #VALUE! ###
24 ,950 ### ### 0.951 0.951 0.96 0.958 0.958 0.951 0.953 0.951 #VALUE! ###
25 ,950 ### ### 0.951 0.951 0.96 0.958 0.958 0.951 0.953 0.951 #VALUE! ###
26 ,03 ### ### 0.031 0.031 0.031 0.031 0.031 0.031 0.031 0.031 #VALUE! ###
27 ,12 ### ### 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12 #VALUE! ###
28 ,930 ### ### 0.929 0.932 0.934 0.93 0.927 0.934 0.93 0.927 #VALUE! ###
29 ,7763 ### ### 0.7775 0.7775 0.7765 0.777 0.775 0.7745 0.7725 0.7725 #VALUE! ###
30 0.93 ,930 9,15 ,945 0.929 0.932 0.934 0.93 0.927 0.934 0.93 0.927 ###
31 ,7791 ### ### 0.779 0.7693 0.77 0.772 0.772 0.774 0.771 0.772 #VALUE! ###
32 ,06 ### ### 0.062 0.062 0.062 0.062 0.062 0.062 0.062 0.062 #VALUE! ###
33 ,0947 ### ### 0.095 0.098 0.098 0.096 0.099 0.095 0.095 0.095 #VALUE! ###
34 1,5534 ### ### 1.555 1.555 1.553 1.554 1.55 1.549 1.545 1.545 #VALUE! ###
Inspection Source Company Name
QPE Consulting Group
Inspected by Title Inspection Report Date
Carlos Trejo Cruz
Inspector Supervisor Title Date

Approved by Title Date

Filename: 679915282.xlsx / 07 PIR

00004017 1 Case G-24 ,950 (Caja 24) 1
35 1,5582 ### ### 1.552 1.552 1.552 1.552 1.552 1.552 1.552 1.552 #VALUE! ###
36 1,5582 ### ### 1.552 1.552 1.552 1.552 1.552 1.552 1.552 1.552 #VALUE! ###
37 ,0958 ### ### 0.093 0.092 0.09 0.095 0.093 0.092 0.093 0.095 #VALUE! ###
38 7,9350 ### ### 7.925 7.927 7.925 7.928 7.927 7.93 7.926 7.925 #VALUE! ###
39 ,09 ### ### 0.084 0.083 0.086 0.085 0.085 0.084 0.083 0.082 #VALUE! ###
40 ,12 ### ### 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12 #VALUE! ###
41 6,240 6239.99 6240.01 6.25 6.243 6.242 6.246 6.243 6.245 6.248 6.248 12345678 ###
42 3,120 3119.99 3120.01 3.125 3.1215 3.121 3.123 3.1215 3.1225 3.124 3.124 12345678 ###
43 ,065 ### ### 0.067 0.067 0.065 0.066 0.067 0.067 0.065 0.065 #VALUE! ###
44 ,060 ### ### 0.06 0.06 0.06 0.06 0.06 0.06 0.06 0.06 #VALUE! ###
45 ,070 ### ### 0.079 0.08 0.075 0.079 0.076 0.071 0.072 0.072 #VALUE! ###
46 ,035 ### ### 0.0395 0.04 0.0375 0.0395 0.038 0.0355 0.036 0.036 #VALUE! ###
47 1,375 1374.99 1375.01 1.365 1.379 1.376 1.378 1.375 1.368 1.379 1.365 12345678 ###
48 ,010 ### ### 0.015 0.015 0.015 0.015 0.015 0.015 0.015 0.015 #VALUE! ###
49 ,688 ### ### 0.6825 0.6895 0.688 0.689 0.6875 0.684 0.6895 0.685 #VALUE! ###
50 1,375 1374.99 1375.01 1.365 1.379 1.376 1.378 1.375 1.368 1.379 1.378 12345678 ###
51 1,375 1374.99 1375.01 1.365 1.379 1.376 1.378 1.375 1.368 1.379 1.378 12345678 ###
52 ,082 ### ### 0.086 0.085 0.089 0.087 0.086 0.085 0.086 0.09 #VALUE! ###
53 7,5260 ### ### 7.526 7.522 7.52 7.519 7.518 7.518 7.517 7.519 #VALUE! ###
54 0.41 ,4090 ,394 ,424 0.401 0.4 0.402 0.404 0.403 0.399 0.406 0.406 ###
55 ,2520 ### ### 0.242 0.243 0.242 0.243 0.242 0.242 0.244 0.242 #VALUE! ###
56 ,1260 ### ### 0.125 0.124 0.123 0.119 0.118 0.12 0.121 0.123 #VALUE! ###
57 ,120 ### ### 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12 #VALUE! ###
58 ,1260 ### ### 0.126 0.126 0.126 0.126 0.126 0.126 0.126 0.126 #VALUE! ###
59 ,18 ### ### 0.18 0.175 0.179 0.175 0.175 0.174 0.173 0.172 #VALUE! ###
60 ,09 ### ### 0.084 0.083 0.086 0.085 0.085 0.084 0.083 0.082 #VALUE! ###
61 ,17 ### ### 0.18 0.175 0.179 0.175 0.175 0.174 0.173 0.172 #VALUE! ###
62 10,908 ### ### 10.898 10.899 10.912 10.900 10.898 10.910 10.916 10.908 12345678 ###
63 10,188 ### ### 10.178 10.189 10.185 10.180 10.182 10.183 10.180 10.182 12345678 ###
64 ,440 ### ### 0.437 0.44 0.441 0.443 0.441 0.44 0.45 0.44 #VALUE! ###
65 0.01 0 0.02 0.017 0.020 0.01 0.015 0.014 0.019 0.015 0.013
66 10 10.008 9,978 10,038 9.998 10.003 10.014 10.009 10.014 9.998 10.010 10.000 ###
67 5.004 4.994 5.014 4.999 5.0015 5.007 5.0045 5.007 4.999 5.005 5
68 0.3 0.29 0.31 0.307 0.305 0.307 0.304 0.307 0.306 0.31 0.307
69 0.02 0.01 0.03 0.019 0.018 0.018 0.018 0.016 0.02 0.015 0.016
70 0.09 0.08 0.1 0.09 0.099 0.094 0.1 0.098 0.099 0.097 0.098
71 0.031 0.021 0.041 0.034 0.0355 0.038 0.037 0.037 0.036 0.0365 0.037
72 0.062 0.052 0.072 0.068 0.071 0.07 0.072 0.071 0.072 0.069 0.068
73 0.129 0.119 0.139 0.124 0.129 0.126 0.124 0.13 0.123 0.124 0.13
74 0.04 0.03 0.05 0.039 0.041 0.042 0.043 0.037 0.039 0.037 0.035
75 5.25 5.24 5.26 5.248 5.242 5.246 5.248 5.249 5.243 5.244 5.243
76 0.126 0.116 0.136 0.122 0.12 0.119 0.122 0.12 0.121 0.124 0.121
77 0.063 0.053 0.073 0.061 0.06 0.0595 0.061 0.06 0.0605 0.062 0.0605
78 1.828 1.818 1.838 1.823 1.823 1.824 1.824 1.822 1.823 1.825 1.824
79 1.772 1.762 1.782 1.773 1.777 1.772 1.779 1.775 1.776 1.775 1.779
80 1.626 1.616 1.636 1.634 1.634 1.63 1.636 1.635 1.636 1.636 1.636
81 0.126 0.116 0.136 0.117 0.118 0.118 0.118 0.118 0.12 0.119 0.118
82 0.063 0.053 0.073 0.0585 0.059 0.059 0.059 0.059 0.06 0.0595 0.059
83 0.063 0.053 0.073 0.062 0.06 0.059 0.06 0.06 0.064 0.061 0.06
84 0.5 0.49 0.51 0.49 0.493 0.497 0.49 0.49 0.492 0.494 0.49
85 0.12 0.11 0.13 0.125 0.125 0.125 0.125 0.125 0.125 0.125 0.125
86 0.045 0.035 0.055 0.047 0.0465 0.0465 0.046 0.046 0.046 0.0455 0.046
87 0.09 0.08 0.1 0.094 0.093 0.093 0.092 0.092 0.092 0.091 0.092
88 5.004 4.994 5.014 4.999 4.9995 5 5.005 5.0005 5.004 5.004 5.003
89 10.008 9.998 10.018 9.998 9.999 10 10.01 10.001 10.008 10.008 10.007
90 0.17 0.16 0.18 0.171 0.171 0.171 0.171 0.171 0.171 0.171 0.171
91 0.16 0.15 0.17 0.16 0.16 0.16 0.16 0.16 0.16 0.16 0.16
92 0.25 0.24 0.26 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25
93 0.093 0.083 0.103 0.093 0.093 0.093 0.093 0.093 0.093 0.093 0.093
94 0.03 0.02 0.04 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.02
95 6.056 6.046 6.066 6.049 6.046 6.046 6.047 6.047 6.046 6.047 6.046
96 3.028 3.018 3.038 3.0245 3.023 3.023 3.0235 3.0235 3.023 3.0235 3.023
97 0.03 0.02 0.04 0.031 0.031 0.031 0.031 0.031 0.031 0.031 0.031
98 0.787 0.777 0.797 0.787 0.788 0.786 0.785 0.784 0.787 0.785 0.784
99 0.657 0.647 0.667 0.657 0.657 0.654 0.657 0.652 0.657 0.658 0.656
100 0.304 0.294 0.314 0.304 0.3 0.302 0.3 0.302 0.301 0.304 0.301
101 0.118 0.108 0.128 0.118 0.12 0.121 0.119 0.109 0.119 0.115 0.108
102 0.2 0.19 0.21 0.2 0.201 0.203 0.201 0.201 0.2 0.204 0.201
103 0.12 0.11 0.13 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12
104 0.06 0.05 0.07 0.06 0.06 0.06 0.06 0.06 0.06 0.06 0.06
105 0.02 0.01 0.03 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.02
00004017 1 Case G-24 ,950 (Caja 24) 1
106 0.035 0.025 0.045 0.034 0.032 0.035 0.03 0.025 0.038 0.031 0.03
107 0.07 0.06 0.08 0.071 0.07 0.072 0.071 0.07 0.072 0.074 0.075
108 6.57 6.56 6.58 6.563 6.562 6.562 6.561 6.562 6.561 6.56 6.561
109 6.39 6.38 6.4 6.382 6.386 6.384 6.382 6.382 6.386 6.385 6.386
110 6.37 6.37 6,34 6,4 6.365 6.364 6.365 6.365 6.363 6.361 6.366 6.361 ###
111 0.1 0.09 0.11 0.098 0.093 0.096 0.101 0.094 0.098 0.094 0.098
112 3.025 3.015 3.035 3.0245 3.023 3.023 3.0235 3.0235 3.023 3.0235 3.023
113 2.993 2.983 3.003 2.984 2.983 2.985 2.987 2.984 2.983 2.983 2.984
114 2.447 2.437 2.457 2.44 2.4375 2.441 2.44 2.439 2.438 2.437 2.439
115 1.987 1.977 1.997 1.977 1.977 1.979 1.978 1.977 1.978 1.978 1.977
116 0.73 0.72 0.74 0.731 0.73 0.728 0.731 0.736 0.727 0.733 0.736
117 1.527 1.517 1.537 1.517 1.52 1.517 1.52 1.517 1.52 1.518 1.517
118 3.185 3.175 3.195 3.1825 3.182 3.1825 3.1825 3.1815 3.1805 3.183 3.1805
119 0.01 0 0.02 0.017 0.020 0.01 0.02 0.014 0.019 0.015 0.014
120 0.072 0.062 0.082 0.068 0.068 0.067 0.068 0.066 0.067 0.066 0.067
121 0.3 0.29 0.31 0.296 0.291 0.292 0.291 0.292 0.292 0.293 0.292
122 0.348 0.338 0.358 0.339 0.338 0.34 0.34 0.34 0.344 0.347 0.34
123 0.125 0.115 0.135 0.128 0.133 0.132 0.133 0.132 0.134 0.135 0.132
124 0.072 0.062 0.082 0.075 0.073 0.076 0.073 0.075 0.073 0.073 0.076
125 0.051 0.041 0.061 0.05 0.049 0.052 0.048 0.05 0.049 0.049 0.052
126 0.02 0.01 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03
127 0.96 0.95 0.97 0.956 0.958 0.957 0.956 0.957 0.957 0.957 0.957
128 0.96 0.95 0.97 0.956 0.958 0.957 0.956 0.957 0.957 0.957 0.957
129 0.1 0.09 0.11 0.09 0.099 0.094 0.101 0.098 0.099 0.097 0.099
130 0.02 0.01 0.03 0.019 0.018 0.018 0.018 0.016 0.02 0.015 0.02
131 8.01 8.01 7,98 8,04 8 7.999 7.995 9.995 8 7.993 7.998 8 ###
132 3.385 3.375 3.395 3.384 3.3825 3.383 3.3825 3.383 3.384 3.3805 3.383
133 3.185 3.175 3.195 3.18 3.182 3.18 3.1825 3.1815 3.1805 3.183 3.1815
134 6.37 6.36 6.38 6.36 6.364 6.36 6.365 6.363 6.361 6.366 6.363
135 6.77 6.76 6.78 6.768 6.765 6.766 6.765 6.766 6.768 6.761 6.766
136 0.2 0.19 0.21 0.197 0.203 0.195 0.196 0.197 0.191 0.198 0.197
137 0.2 0.19 0.21 0.199 0.2 0.202 0.2 0.2 0.196 0.198 0.2
138 0.1 0.09 0.11 0.0995 0.1 0.101 0.1 0.1 0.098 0.099 0.1
139 0.208 0.198 0.218 0.208 0.207 0.208 0.205 0.207 0.208 0.206 0.208
140 0.232 0.222 0.242 0.228 0.222 0.229 0.23 0.232 0.231 0.229 0.231
141 0.1 0.09 0.11 0.093 0.093 0.093 0.093 0.093 0.093 0.093 0.093
142 0.05 0.04 0.06 0.046 0.046 0.046 0.046 0.046 0.046 0.046 0.046
143 0.046 0.036 0.056 0.046 0.046 0.046 0.046 0.046 0.046 0.046 0.046
144 0.1 0.09 0.11 0.099 0.11 0.1 0.105 0.099 0.099 0.097 0.099
145 0.25 0.24 0.26 0.247 0.246 0.25 0.245 0.245 0.243 0.249 0.247
146 0.2 0.19 0.21 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
147 0.06 0.05 0.07 0.062 0.062 0.062 0.062 0.062 0.062 0.062 0.062
148 0.06 0.05 0.07 0.062 0.062 0.062 0.062 0.062 0.062 0.062 0.062
149 0.093 0.083 0.103 0.093 0.093 0.093 0.093 0.093 0.093 0.093 0.093
150 0.05 0.04 0.06 0.049 0.0505 0.045 0.051 0.047 0.045 0.0495 0.047
151 0.1 0.09 0.11 0.098 0.101 0.09 0.102 0.094 0.09 0.099 0.09
152 0.195 0.185 0.205 0.185 0.2 0.195 0.194 0.186 0.19 0.195 0.2
153 0.44 0.43 0.45 0.437 0.44 0.441 0.443 0.441 0.44 0.45 0.43
154 0.129 0.119 0.139 0.128 0.129 0.126 0.124 0.13 0.123 0.124 0.13
155 0.15 0.14 0.16 0.149 0.153 0.148 0.146 0.149 0.143 0.154 0.148
156 1.81 1.8 1.82 1.82 1.815 1.819 1.817 1.816 1.813 1.814 1.817
157 1.131 1.121 1.141 1.131 1.135 1.132 1.131 1.135 1.14 1.139 1.14
158 1.26 1.25 1.27 1.256 1.261 1.263 1.264 1.268 1.269 1.25 1.269
159 0.075 0.065 0.085 0.0745 0.0765 0.074 0.073 0.0745 0.0715 0.077 0.074
160 0.394 0.384 0.404 0.385 0.384 0.385 0.387 0.388 0.384 0.387 0.384
161 0.905 0.895 0.915 0.91 0.9075 0.9095 0.9085 0.908 0.9065 0.907 0.9085
162 ,05 ### ### 0.051 0.052 0.051 0.054 0.051 0.058 0.056 0.054 #VALUE! ###
163 ,02 ### ### 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.02 #VALUE! ###
164 ,182 ### ### 0.182 0.182 0.182 0.182 0.182 0.182 0.182 0.182 #VALUE! ###

MATERIAL TEST RESULTS ###
Supplier Organización Industrial Vega S.A de C.V

Part Certification Page 9 of 55
Supplier Part Number
Organización Industrial Vega S.A de C.V 00004017
Name of Laboratory Part Name
CIQA Case G-24 ,950 (Caja 24)
TYPE OF MATERIAL SPEC. NO / DATE / SUPPLIER TEST RESULTS OK NOT OK

TEST SPECIFICATION
Producto Material propileno Copolímero El material es propileno copolímero KW X
1250G de acuerdo al certificado anexo.
fisica / Indice de fludez de 10 a 12 gr/10 min. 11.53 se anexa el informe de resultados de X

mecánica Especificación ASTM -D-1238-01 CIQA
Signature Title Date

Gerente de Aseguramiento de Calidad 05/08/04
Filename: 679915282.xlsx / 08 MC
CARACTERISTICA SC, F/F, D CC, <S> ESTABILIDAD Cp. Cpk
Espesor de la caja CR SI 5.4557 2.7003
Altura de la caja CR SI 3.2476 1.7954
Ancho de la caja CR SI 3.0423 2.9914
Largo de la caja CR SI 2.8361 1.7839

Supplier Organización Industrial Vega S.A de C.V PROCESS CAPABILITY CERTIFICATION REPORT PROCESS IS CAPABLE
Part Certification
Two sided spec One sided
(bilateral)
One sided (MIN)
(MAX)
Number of readings per subgroup 4 PROCESS INFORMATION
'01 PSW'!A21 '07 CAV'!A6 '01 PSW'!H6 '01 PSW'!A6 '01 PSW'!A14 '01 PSW'!D10 '01 PSW'!A8 Significant trends of data points: X Chart R Chart
LOCATION Plant OIVSA Dept: Date: 23 de Abril de 2004 Increasing RUN LENGTH 4 3
PART Part number: 00004017 Part description Case G-24 ,950 (Caja 24) HOW MANY RUNS 1 2
Drawing number 00004017 Eng. chg. level 1 Decreasing RUN LENGTH 2 3
TOOL Tool number 5093 # Cavities 1 HOW MANY RUNS 10 3
DIMENSION Description Costilla Inferior Units pulgadas Out of control limits 0 0
SPEC 0.93 PLUS 0.015 MINUS 0.015 Consecutive data points above avg. 3 2
Lwr Spec L 0.915 NOMINAL 0.93 Upr Spec L 0.945 Consecutive data points below avg. 3 3
Average (X chart)
0.936
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
2
9
0.9353
0.934
0.932
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Average
0.93
0.928
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
2
9
0.9314
0.926
0.924
0.922
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Data Points
0.9275
Data Values UCLx AveX LCLx
0.014
Range (R chart)
0.012 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
0.0122
0.01
Range
0.008
0.006
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
0.004
0.002
0.0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Data Points
0.0054
Data Values UCLr AveR LCLr

LOCATION Plant OIVSA Dept: 0 Date: 23 de Abril de 2004 DESCRIPTIVE STATISTICS VALUES
PART Part number: 00004017 Part description Case G-24 ,950 (Caja 24) Number of readings 100
Drawing number 00004017 Eng. chg. level 1 Lower spec limit (LSL) 0.9150
TOOL Tool number 5093 # Cavities 1 Nominal 0.9300
DIMENSION Description Costilla Inferior Units pulgadas Upper spec limit (USL) 0.9450
SPEC 0.93 PLUS 0.015 MINUS 0.015 Total sum 93.1370
Lwr Spec L 0.915 NOMINAL 0.93 Upr Spec L 0.945 Average readings ( X ) 0.9314
HISTOGRAM WITHOUT LIMITS HISTOGRAM WITH LIMITS Maximum 0.9370
LSL USL Minimum 0.9250
30 70 Readings below LSL 0
28
61 Readings above USL 0
25 60 0.9150 0.9450 Average Range (R) 0.0054
D2 Value n =4 2.0590
50 Upper capability index (CPU) 1.7453
20
18 Lower capability index (CPL) 2.0961
16 40
Capability index (Cp) 1.9207
15
30 28 Process Capability (Cpk) 1.7453
Capability ratio (CR) 0.5206
10
20 Std Deviation (n-1) 0.0028
6 6 6 Std Deviation (n) 0.0028
5 5 11
5 4 4
10 Variance (n-1) 0.0000
2 Variance (n) 0.0000
0 0 0 0 0 0
0 0 Performance index (PP) 1.8054
Performance ratio (PR) 0.5539
0.906
0.912
0.918
0.942
0.948
0.954
0.924
0.930
0.936
0.924
0.926
0.927
0.928
0.929
0.930
0.932
0.933
0.934
0.935
0.936
Performance index (Ppk) 1.6405

S U B G R O U P S
n 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
1 0.931 0.929 0.931 0.931 0.934 0.934 0.936 0.925 0.931 0.933 0.931 0.932 0.934 0.935 0.932 0.928 0.931 0.934 0.937 0.931
R 2 0.935 0.932 0.928 0.932 0.93 0.931 0.934 0.928 0.934 0.926 0.926 0.931 0.93 0.931 0.933 0.93 0.934 0.935 0.932 0.925
E 3 0.93 0.927 0.931 0.929 0.936 0.932 0.933 0.93 0.932 0.927 0.934 0.934 0.934 0.934 0.927 0.932 0.932 0.934 0.934 0.932
A 4 0.932 0.932 0.932 0.926 0.934 0.929 0.935 0.932 0.933 0.93 0.93 0.936 0.932 0.936 0.929 0.931 0.928 0.93 0.936 0.93
D
I
N
G
S
Average 0.932 0.93 0.9305 0.9295 0.9335 0.9315 0.9345 0.9288 0.9325 0.929 0.9303 0.9333 0.9325 0.934 0.9303 0.9303 0.9313 0.9333 0.9348 0.9295
Range 0.005 0.005 0.004 0.006 0.006 0.005 0.003 0.007 0.003 0.007 0.008 0.005 0.004 0.005 0.006 0.004 0.006 0.005 0.005 0.007
n 21 22 23 24 25 N O T E S
1 0.931 0.928 0.935 0.93 0.927
R 2 0.935 0.926 0.929 0.931 0.934
E 3 0.93 0.931 0.93 0.928 0.932
A 4 0.931 0.932 0.932 0.927 0.934
D
I
N
G
S
Average 0.9318 0.9293 0.9315 0.929 0.9318

Range 0.005 0.006 0.006 0.004 0.007
Part Certification
(bilateral)
One sided (MIN)
(MAX)
DIMENSION Description Altura del Descanso Units pulgadas Out of control limits 0 0
Average (X chart)
0.414
0.412
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
2
9
0.41
0.4114
0.408
Average
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
0.406
0.404
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
0.402
2
9
0.4
0.4067
0.398
0.396
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Data Points
Data Values UCL x AveX L CLx

0.4021
0.016
Range (R chart)
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
0.014
0.0146
0.012
0.01
Range
0.008
0.006
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
0.004
0.002
0.0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
0.0064
Data Points
DIMENSION Description Altura del Descanso Units pulgadas Upper spec limit (USL) 0.4240
36 55
Readings above USL 0
35
0.3940 0.4240 Average Range (R) 0.0064
50
30 D2 Value n =4 2.0590
40
20 30
16 Process Capability (Cpk) 1.3711
15 Capability ratio (CR) 0.6197
20
Std Deviation (n-1) 0.0032
10 9
8 8 Std Deviation (n) 0.0032
6 6
5 10 Variance (n-1) 0.0000
5 3 3 5
Variance (n) 0.0000
0 0 1 0 0 0
0
0.385
0.391
0.397
0.421
0.427
0.433
0.403
0.409
0.415
0.399
0.401
0.402
0.403
0.405
0.406
0.407
0.408
0.410
0.411
0.412

S U B G R O U P S
n 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
1 0.403 0.4 0.404 0.402 0.406 0.407 0.409 0.409 0.41 0.405 0.409 0.408 0.409 0.406 0.4015 0.406 0.409 0.409 0.413 0.409
R 2 0.409 0.407 0.402 0.406 0.409 0.4 0.41 0.401 0.412 0.409 0.408 0.41 0.408 0.4 0.409 0.409 0.408 0.407 0.409 0.403
E 3 0.403 0.406 0.41 0.409 0.402 0.406 0.406 0.406 0.406 0.412 0.41 0.41 0.405 0.405 0.406 0.408 0.409 0.408 0.41 0.402
A 4 0.409 0.408 0.408 0.402 0.407 0.405 0.409 0.405 0.405 0.41 0.409 0.406 0.409 0.408 0.409 0.402 0.402 0.412 0.407 0.406
D
I
N
G
S
Average 0.406 0.4053 0.406 0.4048 0.406 0.4045 0.4085 0.4053 0.4083 0.409 0.409 0.4085 0.4078 0.4048 0.4064 0.4063 0.407 0.409 0.4098 0.405
Range 0.006 0.008 0.008 0.007 0.007 0.007 0.004 0.008 0.007 0.007 0.002 0.004 0.004 0.008 0.0075 0.007 0.007 0.005 0.006 0.007
n 21 22 23 24 25 N O T E S
1 0.4 0.401 0.401 0.412 0.409
R 2 0.406 0.405 0.406 0.406 0.412
E 3 0.4 0.409 0.409 0.408 0.407
A 4 0.405 0.406 0.408 0.409 0.408
D
I
N
G
S
Average 0.4028 0.4053 0.406 0.4088 0.409

Range 0.006 0.008 0.008 0.006 0.005
Part Certification
(bilateral)
One sided (MIN)
(MAX)
LOCATION Plant OIVSA Dept: Calidad Date: 23 de Abril de 2004 Increasing RUN LENGTH 3 3
DIMENSION Description Altura de la caja Units pulgadas Out of control limits 0 0
Average (X chart)
8.012
10
11
17
18
19
23
24
25
12
13
14
15
16
20
21
22
2
9
8.0107
8.01
8.008
Average
8.006 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
8.004
8.002
11
12
13
20
10
14
15
16
17
18
19
21
22
23
24
25
2
9
8.0061
7.998
7.996
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Data Points

8.0014
0.016
Range (R chart)
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
0.014
0.0146
0.012
0.01
Range
0.008
0.006
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
0.004
0.002
0.0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
0.0064
Data Points
Page 15 of 55 Filename: 679915282.xlsx / 09 PCS (altura) NAP 4.5-1 F-PCS

12-1-99
LOCATION Plant OIVSA Dept: Calidad Date: 23 de Abril de 2004 DESCRIPTIVE STATISTICS VALUES
DIMENSION Description Altura de la caja Units pulgadas Upper spec limit (USL) 8.0400
26 Readings above USL 0
70 68
25 7.9800 8.0400 Average Range (R) 0.0064
60
D2 Value n=4 2.0590
20
Upper capability index (CPU) 3.6376
16
15 40
12 32 Process Capability (Cpk) 2.7968
11
10 30 Capability ratio (CR) 0.3108
10
7
20 Std Deviation (n) 0.0035
5
5
3
Variance (n-1) 0.0000
10
1 1
Variance (n) 0.0000
0 0 0 0 0 0 0
7.962
7.974
8.010
8.046
7.986
7.998
8.022
8.034
8.058
7.998
7.999
8.003
8.004
8.006
8.007
8.009
8.011
8.012
7.996
8.001

S U B G R O U P S
n 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
1 8.0070 8.0070 8.0120 8.0080 8.0010 8.0050 8.0090 8.0020 8.0080 8.0050 8.0040 8.0040 8.0120 8.0040 8.0000 8.0120 8.0100 8.0060 8.0090 8.0030
R 2 8.0070 8.0050 8.0110 8.0050 8.0070 8.0100 8.0110 8.0000 8.0050 8.0070 8.0030 8.0060 8.0040 8.0030 8.0020 8.0100 8.0090 8.0100 8.0120 8.0070
E 3 8.0060 8.0090 8.0070 8.0080 8.0060 8.0070 8.0030 8.0040 8.0070 8.0090 8.0040 7.9990 8.0050 8.0010 8.0090 8.0060 8.0050 8.0040 8.0030 7.9980
A 4 8.0130 8.0050 8.0090 8.0050 8.0070 8.0090 8.0070 8.0060 8.0110 8.0120 8.0090 8.0000 8.0110 8.0080 8.0050 8.0070 8.0060 8.0050 8.0040 8.0000
D
I
N
G
S
Average 8.0083 8.0065 8.0098 8.0065 8.0053 8.0078 8.0075 8.003 8.0078 8.0083 8.005 8.0023 8.008 8.004 8.004 8.0088 8.0075 8.0063 8.007 8.002
Range 0.007 0.004 0.005 0.003 0.006 0.005 0.008 0.006 0.006 0.007 0.006 0.007 0.008 0.007 0.009 0.006 0.005 0.006 0.009 0.009
n 21 22 23 24 25 N O T E S
1 8.0010 8.0040 8.0120 8.0090 8.0040
R 2 8.0050 7.9970 8.0100 8.0050 8.0050
E 3 8.0030 8.0050 8.0100 8.0020 8.0100
A 4 8.0020 8.0040 8.0060 8.0030 8.0100
D
I
N
G
S
Average 8.0028 8.0025 8.0095 8.0048 8.0073

Range 0.004 0.008 0.006 0.007 0.006
Page 16 of 55 Filename: 679915282.xlsx / 09 PCS (altura) NAP 4.5-1 F-PCS

12-1-99
Part Certification
(bilateral)
One sided (MIN)
(MAX)
DIMENSION Description Ancho lateral Units pulgadas Out of control limits 0 0
Average (X chart)
6.376
6.374
10
11
17
18
19
23
24
25
12
13
14
15
16
20
21
22
2
9
6.3738
6.372
6.37
Average
6.368
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
6.366
6.364
11
12
13
20
10
14
15
16
17
18
19
21
22
23
24
25
2
9
6.362
6.3685
6.36
6.358
6.356
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Data Points

6.3632
0.018
2 3 4 5 6 7 8 9 10 Range
11 (R12
chart)13 14 15 16 17 18 19 20 21 22 23 24 25
0.016
0.0167
0.014
0.012
Range
0.01
0.008
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
0.006
0.004
0.002
0.0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
0.0073
Data Points
Page 17 of 55 Filename: 679915282.xlsx / 09 PCS (ancho) NAP 4.5-1 F-PCS

12-1-99
DIMENSION Description Ancho lateral Units pulgadas Upper spec limit (USL) 6.4000
90 86
20 6.3400 6.4000 Average Range (R) 0.0073
20 19 19 80
D2 Value n=4 2.0590
60
13
11 50
Process Capability (Cpk) 2.6731
10 40 Capability ratio (CR) 0.3555
6 30 Std Deviation (n-1) 0.0033
Std Deviation (n) 0.0033
5 20 14
3 3 3 Variance (n-1) 0.0000
2
1
10 Variance (n) 0.0000
0 0 0 0 0 0 0
6.322
6.346
6.334
6.358
6.370
6.382
6.394
6.406
6.418
6.362
6.363
6.366
6.367
6.369
6.370
6.372
6.373
6.374
6.360
6.365

S U B G R O U P S
n 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
1 6.369 6.37 6.368 6.366 6.37 6.363 6.361 6.37 6.367 6.372 6.37 6.37 6.374 6.364 6.366 6.37 6.371 6.366 6.364 6.373
R 2 6.372 6.368 6.372 6.371 6.371 6.37 6.37 6.363 6.371 6.368 6.362 6.372 6.37 6.367 6.37 6.374 6.362 6.366 6.37 6.364
E 3 6.365 6.375 6.371 6.365 6.367 6.367 6.366 6.365 6.369 6.366 6.364 6.366 6.366 6.371 6.362 6.367 6.37 6.37 6.363 6.372
A 4 6.372 6.372 6.364 6.37 6.364 6.368 6.368 6.368 6.373 6.371 6.367 6.372 6.368 6.364 6.368 6.366 6.37 6.374 6.37 6.367
D
I
N
G
S
Average 6.3695 6.3713 6.3688 6.368 6.368 6.367 6.3663 6.3665 6.37 6.3693 6.3658 6.37 6.3695 6.3665 6.3665 6.3693 6.3683 6.369 6.3668 6.369
Range 0.007 0.007 0.008 0.006 0.007 0.007 0.009 0.007 0.006 0.006 0.008 0.006 0.008 0.007 0.008 0.008 0.009 0.008 0.007 0.009
n 21 22 23 24 25 N O T E S
1 6.367 6.373 6.374 6.375 6.37
R 2 6.366 6.37 6.37 6.372 6.366
E 3 6.368 6.366 6.366 6.368 6.365
A 4 6.372 6.367 6.372 6.372 6.372
D
I
N
G
S
Average 6.3683 6.369 6.3705 6.3718 6.3683

Range 0.006 0.007 0.008 0.007 0.007
Page 18 of 55 Filename: 679915282.xlsx / 09 PCS (ancho) NAP 4.5-1 F-PCS

12-1-99
Part Certification
(bilateral)
One sided (MIN)
(MAX)
DIMENSION Description Largo Units pulgadas Out of control limits 0 0
Average (X chart)
10.014
11
13
15
17
19
21
23
25
10
12
14
16
18
20
22
24
2
9
10.0125
10.012
10.01
10.008
Average
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
10.006
10.004
18
10
11
12
13
14
15
16
17
19
20
21
22
23
24
25
10.002
2
9
10.0073
10
9.998
9.996
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Data Points

10.0021
0.018
Range (R chart)
0.016 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
0.0162
0.014
0.012
Range
0.01
0.008
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
0.006
0.004
0.002
0.0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
0.0071
Data Points
Page 19 of 55 Filename: 679915282.xlsx / 09 PCS (Largo)

DIMENSION Description Largo Units pulgadas Upper spec limit (USL) 10.0380
SPEC 10.008 PLUS 0.03 MINUS 0.03 Total sum 1,000.7297
85
80
25 24 9.9780 10.0380 Average Range (R) 0.0071
23
70 D2 Value n=4 2.0590
20 60
Upper capability index (CPU) 2.9763
Lower capability index (CPL) 2.8400
15 50
15 Capability index (Cp) 2.9082
40 Process Capability (Cpk) 2.8400
10
Capability ratio (CR) 0.3439
30
7 7
6
5 20 Std Deviation (n) 0.0037
5 11 Variance (n-1) 0.0000
2 2 10
1 4 Variance (n) 0.0000
0 0 0 0 0 0
0 0
Performance index (PP) 2.6963
9.960
9.972
9.984
9.996
10.008
10.020
10.044
10.056
10.032
10.000
10.002
10.005
10.007
10.009
10.011
10.013
10.014
10.016
9.998
10.004

S U B G R O U P S
n 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
1 10.0000 10.0020 10.0050 10.0100 10.0000 10.0040 10.0030 10.0040 10.0060 10.0130 10.0080 10.0090 10.0040 10.0070 10.0080 10.0170 10.0150 10.0070 10.0080 10.0050
R 2 10.0040 10.0070 9.9990 10.0100 10.0080 10.0060 10.0060 10.0070 10.0100 10.0060 10.0090 10.0090 10.0050 10.0090 10.0100 10.0100 10.0015 10.0090 10.0100 10.0120
E 3 10.0060 9.9990 10.0060 10.0060 10.0030 10.0050 10.0090 10.0090 10.0140 10.0140 10.0070 10.0050 10.0060 10.0050 10.0050 10.0050 10.0060 10.0050 10.0070 10.0130
A 4 10.0050 10.0010 10.0020 10.0120 10.0010 10.0100 10.0040 10.0110 10.0130 10.0070 10.0150 10.0100 10.0110 10.0080 10.0110 10.0080 10.0017 10.0100 10.0110 10.0080
D
I
N
G
S
Average 10.0038 10.0023 10.003 10.0095 10.003 10.0063 10.0055 10.0078 10.0108 10.01 10.0098 10.0083 10.0065 10.0073 10.0085 10.01 10.0061 10.0078 10.009 10.0095
Range 0.006 0.008 0.007 0.006 0.008 0.006 0.006 0.007 0.008 0.008 0.008 0.005 0.007 0.004 0.006 0.012 0.0135 0.005 0.004 0.008
n 21 22 23 24 25 N O T E S
1 10.0080 10.0040 10.0060 10.0080 10.0080
R 2 10.0015 10.0110 10.0110 10.0120 10.0150
E 3 10.0060 10.0080 10.0080 10.0050 10.0060
A 4 10.0070 10.0070 10.0070 10.0060 10.0080
D
I
N
G
S
Average 10.0056 10.0075 10.008 10.0078 10.0093

Range 0.0065 0.007 0.005 0.007 0.009
Page 20 of 55 Filename: 679915282.xlsx / 09 PCS (Largo)

Supplier REPEATIBILITY AND REPRODUCIBILITY ANALYSIS REPORT Using TOLERANCE Method u
Organización Industrial Vega S.A de C.V method
Using Part to Part Total cou
Part Certification NON DESTRUCTIVE TEST variation Button K1
Button K2
Button K3
PLEASE SPECIFY THE FOLLOWING PARAMETERS AND COMPLETE THE FORM ACCORDINGLY PARAMETERS ARE K1 Trials
K1 Number of Trials Must be either 2 or 3 3 OK k2 Appra
K2 Number of Operators Must be either 2 or 3 3 OK K3 Parts
K3 Number of Parts Can be any value between 2 and 10 10 OK count
A1
'01 PS '01 PSW'!A6 '01 PSW'!A21 '01 PSW'!A54 '01 PSW'!H54 GAGE APPROVED, USE IT
Part number 00004017 Part name Case G-24 ,950 (Caja 24) Plant Organización Industrial Vega A3
S.
Characteristic Espesor de 0.065 mm Gage number 500-171 Coord by Julián Gámez Rincón A4
Tolerance 0.02 Units Gage name Vernier de 0 a 6" Phone # 52 (81) 8351-6592 A5
Tolerance (Tol) 0.02 Gage ECL/revision Date A6

A7
OPERATOR P A R T RESULTS A8
TRIAL # 1 2 3 4 5 6 7 8 9 10 AVG
A 1 0.07 0.0695 0.0705 0.0695 0.07/ 0.07 0.0695 0.0695 0.07 0.069 A1 0.06972
2 0.0695 0.0695 0.07 0.0695 0.07 0.07 0.069 0.07 0.07 0.069 A2 0.06965
3 0.0695 0.07 0.07 0.0695 0.07 0.07 0.069 0.0695 0.07 0.069 A3 0.06965
Average 0.06967 0.06967 0.07017 0.0695 0.07 0.07 0.06917 0.06967 0.07 0.069 XA 0.06968
Range 0.0005 0.0005 0.0005 0.0 0.0 0.0 0.0005 0.0005 0.0 0.0 RA 0.00025
B 1 0.071 0.071 0.0715 0.0705 0.072 0.071 0.072 0.072 0.0715 0.0715 B1 0.07140
2 0.071 0.0715 0.072 0.071 0.072 0.071 0.072 0.072 0.072 0.0715 B2 0.07160
3 0.0715 0.0715 0.072 0.071 0.072 0.071 0.0715 0.072 0.072 0.072 B3 0.07165
Average 0.07117 0.07133 0.07183 0.07083 0.072 0.071 0.07183 0.072 0.07183 0.07167 XB 0.07155
Range 0.0005 0.0005 0.0005 0.0005 0.0 0.0 0.0005 0.0 0.0005 0.0005 RB 0.00035
C 1 0.071 0.0705 0.071 0.071 0.071 0.0715 0.07 0.0705 0.071 0.071 C1 0.07085
2 0.0705 0.0705 0.071 0.071 0.0705 0.0715 0.07 0.071 0.071 0.0705 C2 0.07075
3 0.0705 0.0705 0.071 0.071 0.071 0.0715 0.07 0.0705 0.071 0.071 C3 0.07080
Average 0.07067 0.0705 0.071 0.071 0.07083 0.0715 0.07 0.07067 0.071 0.07083 XC 0.07080
Range 0.0005 0.0 0.0 0.0 0.0005 0.0 0.0 0.0005 0.0 0.0005 RC 0.00020
Part Avg 0.0705 0.0705 0.071 0.07044 0.07106 0.07083 0.07033 0.07078 0.07094 0.0705 xPART = 0.07069
Part Range RPART = 0.00073
R= RA+ RB + RC / No of operators = 0.00025 + 0.00035 + 0.00020 / 3 R= 0.00027
XDIFF= [Max (X)ABC] - [Min (X)ABC] = 0.07155 - 0.06968 XDIFF = 0.00187
UCLR= R * D4 = 0.00027 * 2.580 UCLR = 0.00069
LCLR= R * D3 = 0.00027 * 0.000 LCLR = 0.00000
OPERATOR NAME NOTE: It has been statistically proven that the Tolerance Method is better Errors_sum
A Julieta Cinthya Bracho to determine measurement equipment reliability. Even with negative
B Gerardo Peña Kurtosis data sets, the recorded measurements will be less than 1% away
C Mónica Torres from the true value if GR&R is below 30%. Contact Quality Group if you
GOOD UNTIL GAGE ECL/revision CHANGE need more information.
FROM DATA SHEET: R= 0.00027 XDIFF = 0.00187 RPART = 0.00073
Measurement Unit Analysis Based on the TOLERANCE Method
Repeatibility - Equipment Variation (EV)
EV = R * K1 % EV = 100[EV/Tol]
EV = 0.00081 Trials K1 % EV = 4.07
3 3.05
Reproducibility - Appraiser Variation (AV)
AV= [ ( XDIFF * K2)2 - (EV2 / nr)] (n parts, r trials) % AV = 100[AV/Tol]
AV= 0.00504 Oper K2 % AV = 25.19
3 2.70
Repeatibility & Reproducibility (R & R) % R&R = 100[R&R/Tol]
R&R= (EV2 + AV2) % R&R = 25.52
R&R= 0.00510
Part Variation (PV)
PV= RPART * K3 Parts K3 % PV = 100[PV/Tol]
PV= 0.00118 10 1.62 % PV = 5.91
Total Variation (TV) 1.62
TV= (R&R2 + PV2) #REF! Gage may be accepted, see next page
TV= 0.00524 All ranges OK
Packard Electric Systems Filename: 679915282.xlsx / 10 GRR ND Equivalent to NAP 4.5-1 F-GRR ND
12/1/99
Button K2
Button K3
A1
S.
Characteristic Espesor de 0.065 mm Gage number 500-171 Coord by Julián Gámez Rincón A4

A7
Guidelines for acceptance of gage repeatability and reproducibility (%R&R):

UNDER 10% ERROR: Gage system OK
10% to 30% ERROR: May be acceptable based upon importance of application. Calculate "breakpoint" = RPN x (% Gage R&R/100) and
check that is less than 37.8 and (% Gage R&R) less than 30%. See next page for conclusion of usage.
OVER 30% ERROR: Gage system needs improvement. Identify the problems and have them corrected.
DETERMINE THE RISK PRIORITY NUMBER (RPN) FROM THE FMEA ASSOCIATED BREAKPOINT = RPN # x %GRR/100
WITH THE DIMENSION BEING GAGED. TYPE THE RPN # UNDER THE RPN # FIELD
PROVIDED (RIGHT) AND FOLLOW INSTRUCTION OF USAGE IN NEXT ROW: 7.14 = 28.0 x 0.25515
CONCLUSION IS ... GAGE APPROVED, USE IT
Range Chart by operator
0.0008
0.0007 0.00069
0.0006
0.0005
Range
0.0004
0.0003
0.0002
0.0001
0.0
1 2 3 4 5 6 7 8 9 10
Part
Julieta Cinthya Bracho Gerardo Peña Mónica Torres
UCLr
0.0725
Average Run Chart
0.072
0.0715
0.071
Average
0.0705
0.07
0.0695
0.069
0.0685
0.068
0.0675
1 2 3 4 5 6 7 8 9 10
Part
Julieta Cinthya Bracho Gerardo Peña
Mónica Torres
Notes:
Packard Electric Systems Filename: 679915282.xlsx / 10 GRR ND Equivalent to NAP 4.5-1 F-GRR ND
12/1/99
0.02250
Packard Electric Systems Filename: 679915282.xlsx / 0.0000_-1 Equivalent to NAP 4.5-1 F-GRR ND
12/1/99
Packard Electric Systems Filename: 679915282.xlsx / 0.0000_-1 Equivalent to NAP 4.5-1 F-GRR ND
12/1/99
Button K2
Button K3
A1
S.
Characteristic Altura de la caja 8.025 Gage number 500-193 Coord by Julián Gámez Rincón A4

A7
OPERATOR P A R T RESULTS A8
TRIAL # 1 2 3 4 5 6 7 8 9 10 AVG
A 1 8.0085 8.0065 8.0065 8.0085 8.0065 8.0065 8.0075 8.0065 8.0075 8.0085 A1 8.00730
2 8.0085 8.0065 8.0065 8.0075 8.0065 8.0065 8.0085 8.008 8.0085 8.0065 A2 8.00735
3 8.0085 8.0065 8.0065 8.007 8.0075 8.0065 8.0075 8.007 8.0065 8.007 A3 8.00705
Average 8.0085 8.0065 8.0065 8.00767 8.00683 8.0065 8.00783 8.00717 8.0075 8.00733 XA 8.00723
Range 0.0 0.0 0.0 0.0015 0.001 0.0 0.001 0.0015 0.002 0.002 RA 0.00090
B 1 8.0085 8.0045 8.008 8.007 8.009 8.0045 8.006 8.0065 8.0065 8.005 B1 8.00655
2 8.007 8.001 8.0065 8.007 8.0055 8.0085 8.007 8.006 8.006 8.0065 B2 8.00610
3 8.006 8.001 8.0065 8.005 8.006 8.0075 8.0055 8.008 8.0065 8.0035 B3 8.00555
Average 8.00717 8.00217 8.007 8.00633 8.00683 8.00683 8.00617 8.00683 8.00633 8.005 XB 8.00607
Range 0.0025 0.0035 0.0015 0.002 0.0035 0.004 0.0015 0.002 0.0005 0.003 RB 0.00240
C 1 8.0045 8.001 8.0085 8.0045 8.008 8.0075 8.005 8.006 8.005 8.0095 C1 8.00595
2 8.0065 8.0 8.0065 8.003 8.0065 8.0045 8.0045 8.006 8.0055 8.0075 C2 8.00505
3 8.006 8.001 8.007 8.004 8.007 8.0055 8.005 8.006 8.006 8.008 C3 8.00555
Average 8.00567 8.00067 8.00733 8.00383 8.00717 8.00583 8.00483 8.006 8.0055 8.00833 XC 8.00552
Range 0.002 0.001 0.002 0.0015 0.0015 0.003 0.0005 0.0 0.001 0.002 RC 0.00145
Part Avg 8.00711 8.00311 8.00694 8.00594 8.00694 8.00639 8.00628 8.00667 8.00644 8.00689 xPART = 8.00627
Part Range RPART = 0.00400
R= RA+ RB + RC / No of operators = 0.00090 + 0.00240 + 0.00145 / 3 R= 0.00158
XDIFF= [Max (X)ABC] - [Min (X)ABC] = 8.00723 - 8.00552 XDIFF = 0.00172
UCLR= R * D4 = 0.00158 * 2.580 UCLR = 0.00408
LCLR= R * D3 = 0.00158 * 0.000 LCLR = 0.00000
OPERATOR NAME NOTE: It has been statistically proven that the Tolerance Method is better Errors_sum
A Julieta Cinthya Bracho to determine measurement equipment reliability. Even with negative
B Gerardo Peña Kurtosis data sets, the recorded measurements will be less than 1% away
C Mónica Torres from the true value if GR&R is below 30%. Contact Quality Group if you
GOOD UNTIL GAGE ECL/revision CHANGE need more information.
FROM DATA SHEET: R= 0.00158 XDIFF = 0.00172 RPART = 0.00400
Measurement Unit Analysis Based on the TOLERANCE Method
Repeatibility - Equipment Variation (EV)
EV = R * K1 % EV = 100[EV/Tol]
EV = 0.00483 Trials K1 % EV = 12.07
3 3.05
Reproducibility - Appraiser Variation (AV)
AV= [ ( XDIFF * K2)2 - (EV2 / nr)] (n parts, r trials) % AV = 100[AV/Tol]
AV= 0.00455 Oper K2 % AV = 11.38
3 2.70
Repeatibility & Reproducibility (R & R) % R&R = 100[R&R/Tol]
R&R= (EV2 + AV2) % R&R = 16.59
R&R= 0.00664
Part Variation (PV)
PV= RPART * K3 Parts K3 % PV = 100[PV/Tol]
PV= 0.00648 10 1.62 % PV = 16.20
Total Variation (TV) 1.62
TV= (R&R2 + PV2) #REF! Gage may be accepted, see next page
TV= 0.00927 All ranges OK
Packard Electric Systems Filename: 679915282.xlsx / 10 GRR ND (2) Equivalent to NAP 4.5-1 F-GRR ND
12/1/99
Button K2
Button K3
A1
S.
Characteristic Altura de la caja 8.025 Gage number 500-193 Coord by Julián Gámez Rincón A4

A7
Guidelines for acceptance of gage repeatability and reproducibility (%R&R):

UNDER 10% ERROR: Gage system OK
10% to 30% ERROR: May be acceptable based upon importance of application. Calculate "breakpoint" = RPN x (% Gage R&R/100) and
check that is less than 37.8 and (% Gage R&R) less than 30%. See next page for conclusion of usage.
OVER 30% ERROR: Gage system needs improvement. Identify the problems and have them corrected.
DETERMINE THE RISK PRIORITY NUMBER (RPN) FROM THE FMEA ASSOCIATED BREAKPOINT = RPN # x %GRR/100
WITH THE DIMENSION BEING GAGED. TYPE THE RPN # UNDER THE RPN # FIELD
PROVIDED (RIGHT) AND FOLLOW INSTRUCTION OF USAGE IN NEXT ROW: 4.64 = 28.0 x 0.16588
CONCLUSION IS ... GAGE APPROVED, USE IT
Range Chart by operator
0.0045
0.004 0.00408
0.0035
0.003
Range
0.0025
0.002
0.0015
0.001
0.0005
0.0
1 2 3 4 5 6 7 8 9 10
Part
Julieta Cinthya Bracho Gerardo Peña Mónica Torres
UCLr
8.01
Average Run Chart
8.008
8.006
Average
8.004
8.002
8.0
7.998
7.996
1 2 3 4 5 6 7 8 9 10
Part
Julieta Cinthya Bracho Gerardo Peña
Mónica Torres
Notes:
Packard Electric Systems Filename: 679915282.xlsx / 10 GRR ND (2) Equivalent to NAP 4.5-1 F-GRR ND
12/1/99
0.02250
Packard Electric Systems Filename: 679915282.xlsx / 0.0000 Equivalent to NAP 4.5-1 F-GRR ND
12/1/99
Supplier CONTROL PLAN
Part Certification
Control Plan Category Pr Key Contact Name Date (Orig) Date (Rev) Page
ot 1 of 55
Julián Gámez Rincón 4/24/2004 5/2/2004
Control Plan Number
ot Pre-Launch Production Key Contact Phone Customer Engineering Approval (If Req'd) Date (If Req'd)
PC-CA27001 yp (81)8351-6592 No aplica No aplica
Part Number
e ECL Supplier / Plant Approval / Date Customer Quality Approval (If Req'd) Date (If Req'd)
00004017 1 No aplica No aplica

Part Name / Description Other supplier approval by (If Req'd) Other Approval (If Req'd) Date (If req'd)
Case G-24 ,950 (Caja 24) No aplica No aplica

Supplier / Plant Supplier Code Other Approval Date (If Req'd)
Organización Industrial Vega S.A de DP 812386969
Core team Members
Julián Gámez R. (Gerente de Aseg. De Calidad), Gerardo Peña (Procesos), Mónica Torres (Inspectora de calidad), Margarito Reyes (Mantenimiento),Jose Villanueva (Almacén y embarques)
Characteristics Methods
Evaluation /
Part / Process Name / Machine, Device, Jig, Product / Process Sample Sample
No. Product Process Special Char. Class. Measurement Control Method Reaction Plan
Proc # Operation description Tools For Mfg. Specification / Tolerance Size Freq.
Technique
10 Inspección de --------- Identificación del Polipropileno KW- Inspección 100% cada Historial de Rechazar el material,
recibo material 1250 G visual lote Inspección notificar al proveedor
recibid Recibo del rechazo y solicitar
o RE-CC-01 acción correctiva al
proveedor
Tipo de material Certificado de Inspección 100% cada Historial de Rechazar el material,

polipropileno KW- material visual lote Inspección notificar al proveedor
1250G recibid Recibo del rechazo y solicitar
o RE-CC-01 acción correctiva al
proveedor
Apariencia del Sin humedad y Inspección 1 vez cada Historial de Rechazar el material,
pellet que no se tengan visual lote Inspección notificar al proveedor
pellets recibid Recibo del rechazo y solicitar
acumulados en o RE-CC-01 acción correctiva al
forma de piedra proveedor
Indice de fluidez 10 a 12 gr/10 min. Inspección 1 vez cada Historial de Rechazar el material,
del polipropileno visual lote Inspección notificar al proveedor
comparando el recibid Recibo del rechazo y solicitar
certificado o RE-CC-01 acción correctiva al
contra la proveedor
especificación.
Humedad de los Inspección 100% Lotes Historial de Rechazar el material,

pellets visual y manual recibid Inspección notificar al proveedor
os Recibo del rechazo y solicitar
RE-CC-01 acción correctiva al
proveedor
OIVSA Filename: 679915282.xlsx / 12 CP

Part Certification
ot 2 of 55
Control Plan Number
Part Number


Core team Members
Evaluation /
Technique
Color del pigmento Master Inspección 100% Lotes Historial de Rechazar el material,
visual recibid Inspección notificar al proveedor
os Recibo del rechazo y solicitar
RE-CC-01 acción correctiva al
proveedor
20 Transporte de Montacargas / Empaque de los Sin daños o Prcedimiento Reempacar el material

material Patín pellets deterioro al de
empaque Almacenamient
o de producto,
fabricación y
Embarque PR-
AL-03
Estado del material Sin daños o Inspección 1 vez cada Prcedimiento Registrar en el
deterioro al visual lote de inventario el material
material recibid Almacenamient dañado, separar el
o o de producto, material y notificar al
fabricación y supervisor de calidad y
Embarque PR- al jefe de almacén. Si
AL-03 el material es del
cliente se le notifica al
cliente y al jefe de
almacén.

Part Certification
ot 3 of 55
Control Plan Number
Part Number


Core team Members
Evaluation /
Technique
Manejo de Sin daños o Inspección 1 vez cada Prcedimiento Daño al empaque
materiales deterioro al visual lote de
empaque recibid Almacenamient
o o de producto,
fabricación y
Embarque PR-
AL-03
30 Almacén de Pellets No. De lote El lote Inspección 1 vez lote Reporte de Se rechaza el material
y de pigmento. especificado en la visual recibid Identificación de si el lote no
etiqueta o material RE-AL- corresponde con el
06 certificado, o con la
cantidad del material
requerido
Acomodo del PEPS Inspeccción 100% lote Prcedimiento Reacomodo del

material (Sistema visual recibid de material
de localización) o Almacenamient
o de producto,
fabricación y
Embarque PR-
AL-03

Part Certification
ot 4 of 55
Control Plan Number
Part Number


Core team Members
Evaluation /
Technique
40 Transportar el Montacargas Estado del material Sin daños o Inspección 1 vez cada Prcedimiento Registrar en el
material al deterioro al visual lote de inventario el material
contenedor material recibid Almacenamient dañado, separar el
o o de producto, material y notificar al
almacén.
50 Mover el material a Aspiradora Transporte del Sin daños o Prcedimiento Registrar en el

la máquina material deterioro al de inventario el material
inyectora material Almacenamient dañado, separar el
o de producto, material y notificar al
almacén.

Part Certification
ot 5 of 55
Control Plan Number
Part Number


Core team Members
Evaluation /
Technique
60 Proceso de Máquina C-3 , Apariencia del Sin: rebaba, Inspección 1 vez cada Liberación de la Rechazar el material,
Inyección molde 5083 material inyectado bubujas, visual inicio primera pieza notificar supervisor y al
rechupes, piezas de con Reporte jefe de porducción y se
incompletas, corrid RE-CC-04 les solicita acción
pandeamiento, ay correctiva.
deformidad, sin despu
marca de flujo, es
perforaciones, cada
marcas de hora
esfuerzo,
manchas de
humedad,
manchas de
silicon, marcas
de molde,
contaminación
Parámetros de Hoja de de Inspección 1 vez cada Hoja de Se ajustan los

operación moldeo de la caja visual arranq arranque de parametros
27 ue de molde
proces
o

Part Certification
ot 6 of 55
Control Plan Number
Part Number


Core team Members
Evaluation /
Technique
Dimensiones del Ayuda visual de Vernier de 6 y 1 cada Liberación de Ajustar el proceso y no
producto especificación, 12" pieza inicio primera pieza aprobarlo hasta que el
Código ES- de con el reporte material cumpla con las
CC-03 corrid de Inspección especificaciones
ay de producto en
despu proceso RE-
es CC-04
cada
hora
Ayuda visual de Vernier de 6 y 1 cada Reporte de Rechazar el material,

especificación, 12" pieza hora Inspección de notificar supervisor y al
Código ES- producto en jefe de porducción y se
CC-03 proceso RE- les solicita acción
CC-04 correctiva.
70 Inspección Alto, ancho, largo y CR Ayuda visual de Vernier de 6 y 1 cada Gráfica X-R y Rechazar el material,
dimensional espesor de la especificación, 12" pieza hora CEP notificar supervisor y al
batería Código ES- jefe de porducción y se
CC-03 les solicita acción
correctiva.
80 Prueba dieléctrica Màquina de prueba Fugas Sin fugas Máquina de 100% 100% Registro de Se rechazan las piezas
dieléctrica D1 prueba prueba y se inspecciona el
dieléctrica D1 dieléctrica RE- material al 100% de
CC-11 acuerdo a la instrucción
de trabajo IT-CC-02

Part Certification
ot 7 of 55
Control Plan Number
Part Number


Core team Members
Evaluation /
Technique
Fugas Sin fugas Inspección Según cada Registro Se rechazan las piezas
visual el tarima RE-CC-07 y se inspecciona el
tamañ material al 100% de
o de acuerdo a la instrucción
muest de trabajo IT-CC-02
ra
90 Mover el material a Patín Manejo del Sin daños o cada Prcedimiento Registrar en el
empaque material deterioro al tarima de inventario el material
material produ Almacenamient dañado, separar el
cida o de producto, material y notificar al
almacén.
100 Empaque Cantidad del 168 cajas por Inspección 1 vez cada Registro Reempacar el material
producto tarima visual tarima RE-CC-07
Acomodo del 8 tendidos de 6 Inspección 1 vez cada Registro Reacomodar el material

producto cajas por 3 visual tarima RE-CC-07
Envoltura de las Que la bolsa Inspección 1 vez cada Registro Envolver de nuevo las
cajas plástica quede visual tarima RE-CC-07 cajas de la tarima
ajustada para
evitar movimiento
de las cajas

Part Certification
ot 8 of 55
Control Plan Number
Part Number


Core team Members
Evaluation /
Technique
Identificación del No. De parte, Inspección 1 vez cada Registro Reetiquetar el producto
producto código, No. de visual tarima RE-CC-07
lote, cantidad de
piezas y
descripción del
producto
Apariencia del las Sin daño o Inspección 1 vez cada Registro Se rechazan cajas con
cajas deterioro visual tarima RE-CC-07 mala apariencia y se le
reporta al supervisor de
producción y al
departamento de aseg.
de calidad
110 Mover el material Montacargas Manejo del Sin daños o Inspección 1 vez cada Procedimiento Registrar en el
al almacén de material deterioro al visual tarima PR-AL-03 inventario el material
producto final material produ dañado, separar el
cida material y notificar al
supervisor de calidad y
al jefe de almacén.
120 Almacenamiento Estado del material Que no se dañe, Inspección Procedimiento Se registra en el
de producto final que no se moje, visual PR-AL-02 y inventario, notifica al
que no se registro RE- supervisor de calidad y
contamine con AL-01 al jefe de almacén.
aceite y que nos
se revuelva el
producto de
acuerdo a cuerdo
a Lay out de
almacén

Part Certification
ot 9 of 55
Control Plan Number
Part Number


Core team Members
Evaluation /
Technique
Acomodo del PEPS Inspeccción 100% lote Prcedimiento Reacomodo del
material (Sistema visual recibid de material
de localización) o Almacenamient
o de producto,
fabricación y
Embarque PR-
AL-03
130 Mover el material Montacargas Manejo del Sin daños o cada Prcedimiento Registrar en el
al almacén de material deterioro al tarima de inventario el material
auditoría de muelle material produ Almacenamient dañado, separar el
cida o de producto, material y notificar al
Embarque PR- al jefe de almacén.
AL-03
140 Auditoría de muelle Identificación del Ayuda visual de Inspección 100% cada Reporte de Se reporta al supervisor
producto especificación, visual tarima Auditoría de de calidad y al
Código ES- produ muelle supervisor de
CC-03 cida producción para
reponer la identificación
(etiqueta)
Empaque Ayuda visual de Inspección 1 vez cada Reporte de Se reporta al supervisor

especificación, visual tarima Auditoría de de calidad y al
Código ES- produ muelle supervisor de
CC-03 cida producción para
reempacar el material

Part Certification
ot 10 of 55
Control Plan Number
Part Number


Core team Members
Evaluation /
Technique
150 Embarque Cantidad requerida Requisición de Inspección 1 vez cada Inspección de Mantener inventario
por el cliente material visual embar muelle
qu
enviad
o
Entrega de Requisición de Inspección 1 vez cada Avance de Envío de embarque

producto al cliente material visual embar embarques RE- urgente
qu AL-08
enviad
o

Part Certification Approval Checklist
Part Number ECL level Page 11 / 55 .

00004017 1
Part Desc. Approved by Date
Case G-24 ,950 (Caja 24)
See the reference section of NAP 4.5-1 for the appropriate Part Certification forms.
Yes No N/A DESCRIPTION
A) Part Certification Status
X Is this a Full Approval Submission? If "NO", follow the remainder of the checklist as required by the customer.
X Do all component parts of assemblies have full approval? If "NO", follow the remainder of the checklist as required by the customer.
B) Customer Approval
X For harness assemblies, or component assemblies and components that are direct-ship exclusively (not used within any DPES operation),
is customer approval required prior to shipment? Refer to Customer Specific Instructions.
1) Part Submission Warrant

X Is the Supplier Authorized Signature and date complete? (a typed name is acceptable)
2) Appearance Approval Report

X Is the Appearance Approval Report form required?
X Is the Supplier Signature, phone number and date complete? (a typed name is acceptable)
3) Sample Submission and Retention

X Are submission samples required? Refer to Customer Specific Instructions.
X Is master sample retention required? Refer to Customer Specific Instructions.
4) Design Record
X Is the product print distributable? If "No", include a copy of NAP 4.5-1 F-DRR or obtain the signature of the Component Chief Engineer in
order to SUBMIT the non-distributable drawing in the package.
5) Change Documents
X Are there any change documents?
If "YES", has the change document been recorded either on the Part Submission Warrant or on the Additional Engineering Changes form?
(Include a copy of the change documents in the package.)
6) Dimensional Results
X Are the dimensional results included?
X For harness assemblies, are dimensional results from duplicate tools included or referenced in the package?
X Is the product print marked with dimension numbers that match the inspection report?
7) Checking Aids
X Is a checking aid(s) required ?
X If "Yes", are the checking aids verified? The use of form NAP 4.5-1 F-CAV is preferred for verification of checking aids.
8) Test Results
X For harness and component assemblies, are tests required by the product print?
X If "YES", are test results included?
X For components, is a copy of the material certification included?
X In all cases, do the test results show the quantity tested (may be referenced through a controlled standard), actual test results, required
specification limits, the name of the party who performed the test and are the results less than one year old at the time of submission?
X Is the Scope of Accreditation for the testing organization on file and readily available upon request?
679915282.xlsx / CheckList
Part Certification Approval Checklist
Part Number ECL level Page 12 / 55 .

00004017 1
Part Desc. Approved by Date
Case G-24 ,950 (Caja 24)
See the reference section of NAP 4.5-1 for the appropriate Part Certification forms.
Yes No N/A DESCRIPTION
9) Process Flow Diagrams
X Is the part number indicated on the Process Flow Diagram? (Excluding material described by Master Bulk Specifications)
X Is the Process Flow Diagram current?
10a) Process FMEAs

X Is the part number indicated on the Process FMEA? (Excluding material described by Master Bulk Specifications)
X Is the Process FMEA current?
X Is the Process FMEA restricted? If "YES", do not SUBMIT the Process FMEA in the package unless it is to be sent to the "restricted" customer.
10b) Design FMEAs

X Is the part number indicated on the Design FMEA? (Excluding material described by Master Bulk Specifications)
Is the Design FMEA current?
Is the Design FMEA restricted? If "YES", do not SUBMIT the Design FMEA in the package unless it is to be sent to the "restricted" customer.
11) Control Plan

X Is the Control Plan for Part Certification included in the file (could be pre-lunch or production)?
X Is the part number indicated on the Control Plan(s)? (Excluding material described by Master Bulk Specifications)
X Is the Control Plan current?
X Do the part process numbers in the Control Plan correspond to those in the Process Flow Diagram?
X Is pre-approval of the Control Plans required? Refer to Customer Specific Instructions. If "Yes", obtain approval prior to insertion in the package.
12) Process Capability Studies

X Are Process Capability Studies performed on the Select Product Characteristics that are identified in the Control Plan ?
X Is the part number and ECL indicated on the Process Capability Study? (Excluding material described by Master Bulk Specifications)
X Is the Process Capability Study current?
X Are Process Capability Studies included, if required, for each variable characteristic?
X Are attribute studies included for each or all attribute characteristics (if required, at a minimum)?
13) Measurement Systems Studies

X Is an acceptable Gage R&R study included for all types/manufacturers of measurement devices, gages and/or test equipment used for
product inspection and/or verification activities identified or referenced in the Control Plan?
14) Design Engineering Approval

X Are the Design Record and any existing Additional Engineering Changes approved by Product Engineering ?
X Are there any additional Engineering Approvals required (refer to Customer Specific Instructions) ? If "Yes", include them in the package.
679915282.xlsx / CheckList
ORGANIZACION INDUSTRIAL VEGA, S.A DE C.V.
División Plásticos
16 MUESTRA DEL PRODUCTO
NOMBRE DE LA PARTE
Case G-24 ,950 (Caja 24)

PART SUBMISSION WARRANT
DaimlerCh
rysler
Part Certification
Part Name Part Number

Case G-24 ,950 (Caja 24) 00004017
Tool Number
5093
Safety and/or Government Regulation Engineering Drawing Change Level Dated
1 7/28/2004
Additional Engineering Changes Dated
Ninguno No aplica
Shown on Drawing No. Purchase Order No. Weight
00004017 78N0070 0.8177 kg
Checking Aid No. Engineering Change Level Dated
Yes No
Ninguno No aplica No aplica
SUPPLIER MANUFACTURING INFORMATION SUBMISSION INFORMATION
Supplier Name Supplier Code Customer Name / Division
Organización Industrial Vega S.A de C.V DP 812386969 Empresas Cale deTlaxcala / Delphi Ca-le Planta 94
Street Address Buyer / Buyer Code
Framboyanes No. 111 Col. Del Prado Ing. Antonio Rodríguez Pelcastre
City / State / Postal Code Application
Monterrey N.L. / C.P. 64410 Bateria Híbrida
Yes
Note: Does this part contain any restricted or reportable substances
Are plastics parts identified with appropriate ISO marking codes Yes
✘ Dimensiona
REASON FOR SUBMISSION
REQUESTED SUBMISSION LEVEL (Check one)
Initial Submission Change to

SUBMISSION RESULTS
Engineering Change(s) Sub-Suppli
The results for
Tooling: Transfer, Replacement, Refurbishment, or additional Change in
These results meet all drawing and specification requirements:
Correction of Discrepancy
Mold/cavity/Production Process 5093 / 1 cavidad / Inyección de Plástico Parts Produ
Tooling Inactive
>than 1 Year
Other - ple
DECLARATION
.
I hereby affirm that the samples represented by this warrant are representative of our parts, have been made to the applicable Production Approval Process Manual 3rd Edition
Requirements. I further warrant these samples were produced at the production rate of 520 Pieces /8 hours.
I have noted any deviations from this declaration below.* I have noted any deviations from this declaration below.
Level 1 - Warrant only (and for designated appearance items, an Appearance Approval Report) submitted to customer
EXPLANATION / COMMENTS:
*MayLevel 2 - Warrant
not demonstrate thewith product
production samples
Run-at- and limited supporting data submitted to customer
Rate capacity
Print Name Title Phone No.
Level 3 - warrant with product samples and complete supporting data submitted to customer
Julián Gámez Rincón Gerente de Aseg. de Calidad 52 (81) 8351-6592
Level
Supplier 4 - Warrant
Authorized Signatureand other requirements as defined by customer Date
Level 5 - Warrant with product samples and complete supporting data reviewed at supplier's manufacturing location. 9/28/2004
Part warrant disposition: Part Functional Approval:

dimensional
✘ measuremen
Part Disposition Customer Name material
✘ and functional tests Customer Signature Date
ts

The original copy of this document shall remain at suppliers location while the part is active (see Glossary)
Yes
Optional: customer tracking number #
No
CFG - 1001 Filename: 679915282.xlsx / 01 PSW NAP 4.5-1 F-PSW

Jul 1999 2/7/00
INTERIM APPROVAL WORKSHEET (GM 1411)
SUPPLIER NAME: Organización Industrial Vega S.A de C.V PART NAME: Case G-24 ,950 (Caja 24)
SUPPLIER CODE: DP 812386969 PART # 00004017
RESUBMISSION DATE: Sep.-30-04
INTERIM EXPIRE DATE: Oct.-15-04
APPLICATION Baterias Hibridas EWO # N/A
Submission Level: 4 IG Wt: 0.8177 ECL: 1 DATE:
SAMPLE # N/A INSP/SQE: - ADD.SAMPLE: N/A PKG: N/A INTERIM #:

INTERIM CLASS: (type interim class or circle for manual entry):
STATUS: Type or fill in appropriate status (A = Approved, I =Interim, N = Not made).
DIM: APP: LAB: PROCESS: ENG:
BRIEF REASONS
Acualizacion de Dibujos de Parte
ISSUES:( List Dim, APP, LAB, Process, Tooling capacity, or start-up issues) ACTION PLANS (Provide with date of completion)
Se actualizara el numero del dibujo para reflejar el numero de parte acordado Actualizar dibujo julio 30
con el cliente.
Se corregira dimension que actualmente estan fuera de especificacion.
Se cambia el nivel de ingenieria del uso de letra a numero.
WHERE APPLICABLE, ARE INTERIM ISSUES ADDRESSED ON THE G-12 PLAN? (e.g. rework, temporary operations)
(Please explain below):
SUPPLIER ( Authorized signauture ): PHONE: 52 (81) 8351-6592

NAME & TITLE: (Print) Julián Gámez Rincón Gerente de Aseg. de Calidad FAX: 52 (81) 8351-6596
Warrant submission must be included with customer approvals in order to process your request and send to procuring division
CUSTOMER APPROVALS: SIGNATURE NAME (Print) PHONE
SUPPLIER QUALITY ENGINEER:
PRODUCT ENGINEER ( DRE ):
LAB/MATERIAL ENGINEER:
APPEARANCE/PAINT ENGINEER:
OTHER (Buyer, Assembly plant, etc.):

APPROVAL WORKSHEET (GM 1411)
Case G-24 ,950 (Caja 24)
07/28/04
52 (81) 8351-6592
52 (81) 8351-6596
DATE

Supplier
SAMPLE IDENTIFICATION TAG
Organización Industrial Vega S.A de C.V Master Sample
Part Certification Part Certification Aproval Date:
Submission Sample
Part number Part Description Number of pieces
00004017 Case G-24 ,950 (Caja 24) 1

ECL Level ECL Date Make department & supplier location
1 07/28/04 Organización Industrial Vega S.A de C.V

Tool number Cavity number Machine number
5093 1 C-3
Material lot or identification number Collected by Collected date
Polipropileno Julieta Cinthya Bracho 3 de Marzo de 2004

MASTER SAMPLES ARE TO BE RETAINED by the manufacturing location.
SAMPLE SUBMISSION FOR PRODUCTION APPROVAL
TO: FROM:
Empresas Cale deTlaxcala / Delphi Ca-le PlantaOrganización Industrial Vega S.A de C.V
Bateria Híbrida Framboyanes No. 111 Col. Del Prado
Monterrey N.L. / C.P. 64410
NAP 4.5-1 F-SIT
Packard Electric Systems 12/01/99
Filename: 679915282.xlsx / 17 SIT

Supplier CHECKING AID VERIFICATION FORM
Part Certification Date Verified:
SECTION I MANUFACTURING LOCATION 9/28/2004
Make department Verified by Title Telephone #
Julián Gámez Rincón Gerente de Aseg. de Calidad 52 (81) 8351-6592
Part Number Part Description
00004017 Case G-24 ,950 (Caja 24)
Drawing Number ECL ECL Date
00004017 1 7/28/2004
Applicable Spec Applicable Spec date

SECTION III CHECKING AID REQUIREMENTS
1.- Check the content of the control plan to find the applicable part specific checking aids such as holders,
fixtures etc. that are to be used to hold the part while measuring this part number, including the QC
specifications if applicable. (THIS DOES NOT INCLUDE GAGES).
2.- List by number or description the checking aids required to be used for inspection purposes.
3.- Checking aids are to be verified that they work, are free from damage, that the last verification date has not
expired and that they have been accepted and marked as good during the last verification.
Not Damaged
Not Expired
Functional
ITEM # Checking Aid Number Checking aid ECL NOTES
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
NOTES / COMMENTS NOTES
Packard Electric Systems Filename: 679915282.xlsx / 18 CAV NAP 4.5-1 F-CAV

12/1/99

Ppap Caja 24 950 Niv 3

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HELP !! HELP !! HELP !! HELP !!

VERSION LAST UPDATE:

TO MOVE OR COPY A TAB FROM A SOURCE FILE TO A NEW FILE DESTINATION:

Keep PPAPALL.xls file original.

Family name Date (Orig.) Prepared by

20 Transportar material al almacén Sin daños o

Identificación incorrecta Contaminación, Inestabilidad 5 Error del proveedor 1 D Inspección de recibo 8 40

Filename: 679915282.xlsx / 06 FMEA

Rebaba (flash) Provoca retrasos en la 2 Temperatura alta en cañon 2 D Reparación de molde 4 16

Rechupes Provoca retrasos en la 5 Temperatura alta en cañon 2 P Mantenimiento 4 40

Marcas de flujo falla en la trazabilidad del 2 Alta o baja temperatura en el 3 P Mantenimiento 4 24

Filename: 679915282.xlsx / 06 FMEA

Burbujas Provoca retrasos en la 8 Velocidad de inyección alta. 1 P Hoja de arranque de 4 32

Manchas de humedad Provoca retrasos en la 2 Contaminación por el 1 P Liberación de primera 4 8

70 Inspección Dimensiones y espesor Provoca desperdicios, 7 CR Falta de material. 1 D Ajustar dimensiones de 4 28

Filename: 679915282.xlsx / 06 FMEA

Material cambiado un Material inoperante, 7 No seguir la especificación de 1 Ninguno 10 70

Filename: 679915282.xlsx / 06 FMEA

Filename: 679915282.xlsx / 06 FMEA

Purchased Part: Yes No

Complete Partial Product Drawing Tool Drawing

Filename: 679915282.xlsx / 07 PIR

Filename: 679915282.xlsx / 07 PIR

Supplier Organización Industrial Vega S.A de C.V

TYPE OF MATERIAL SPEC. NO / DATE / SUPPLIER TEST RESULTS OK NOT OK

fisica / Indice de fludez de 10 a 12 gr/10 min. 11.53 se anexa el informe de resultados de X

Signature Title Date

Espesor de la caja CR SI 5.4557 2.7003

Altura de la caja CR SI 3.2476 1.7954

Ancho de la caja CR SI 3.0423 2.9914

Largo de la caja CR SI 2.8361 1.7839

Data Values UCLx AveX LCLx

Data Values UCLr AveR LCLr

Performance index (Ppk) 1.6405

Average 0.9318 0.9293 0.9315 0.929 0.9318

Data Values UCL x AveX L CLx

Performance index (Ppk) 1.3382

Average 0.4028 0.4053 0.406 0.4088 0.409

Data Values UCLx AveX LCLx

Page 15 of 55 Filename: 679915282.xlsx / 09 PCS (altura) NAP 4.5-1 F-PCS

Performance index (Ppk) 2.4873

Average 8.0028 8.0025 8.0095 8.0048 8.0073

Page 16 of 55 Filename: 679915282.xlsx / 09 PCS (altura) NAP 4.5-1 F-PCS

Data Values UCLx AveX LCLx

Page 17 of 55 Filename: 679915282.xlsx / 09 PCS (ancho) NAP 4.5-1 F-PCS

Performance index (Ppk) 2.8760

Average 6.3683 6.369 6.3705 6.3718 6.3683

Page 18 of 55 Filename: 679915282.xlsx / 09 PCS (ancho) NAP 4.5-1 F-PCS

Data Values UCLx AveX LCLx

Page 19 of 55 Filename: 679915282.xlsx / 09 PCS (Largo)

Performance ratio (PR) 0.3709

Average 10.0056 10.0075 10.008 10.0078 10.0093

Page 20 of 55 Filename: 679915282.xlsx / 09 PCS (Largo)

K1 Number of Trials Must be either 2 or 3 3 OK k2 Appra

K2 Number of Operators Must be either 2 or 3 3 OK K3 Parts

K3 Number of Parts Can be any value between 2 and 10 10 OK count

Tolerance (Tol) 0.02 Gage ECL/revision Date A6

K1 Number of Trials Must be either 2 or 3 3 OK k2 Appra

K2 Number of Operators Must be either 2 or 3 3 OK K3 Parts

K3 Number of Parts Can be any value between 2 and 10 10 OK count

Tolerance (Tol) 0.02 Gage ECL/revision Date A6

Guidelines for acceptance of gage repeatability and reproducibility (%R&R):

CONCLUSION IS ... GAGE APPROVED, USE IT

Range Chart by operator