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Energy Reports 8 (2022) 3964–3969

Contents lists available at ScienceDirect

Energy Reports
journal homepage: www.elsevier.com/locate/egyr

Research paper

Cuttings-test method for predicting rock strength



Lian Chen a,b , , Xu Chen a , Ying-xin Yang a , Er-shuai Li c , Shi-wei Niu a
a
School of Mechatronic Engineering, Southwest Petroleum University, Chengdu 610500, China
b
Post-Doctoral Research Workstation, CNPC Xibu Drilling Engineering Company Limited, Urumchi, 830046, China
c
China Petroleum First Construction Corporation, Luoyang 471000, China

article info a b s t r a c t

Article history: In drilling engineering, it is an urgent technical problem to obtain the rock mechanical parameters
Received 25 January 2022 of the drilled formation in time and accurately. Rock cuttings is another form formed after rock is
Received in revised form 24 February 2022 broken. Rock cuttings contain some physical properties of the original rock. Taking cuttings as the
Accepted 5 March 2022
object of research, this paper puts forward the penetration test featuring ‘‘penetrating without fracture’’
Available online xxxx
to test penetrating depth using acicular indenter so as to demonstrate parameters of rock mechanics.
Keywords: Experimental study showed that if the rock did not crack, under a certain load, the depth of cuttings is
Cuttings correlated with the uniaxial compressive strength and hardness of primeval rock. In the paper, models
Rock mechanics of relationship between penetrating depth and uniaxial compressive strength of primeval rocks, and
Penetrating between the penetrating depth and hardness of primeval rocks were established, and were verified by
Formation
experiment. The error of experimental results is small. The method of ‘‘penetrating without fracture’’
Experiments
can reduce the dispersion of test data of cuttings, leading to high accuracy of calculation model. This
method is an effective way to obtain the parameters of rock mechanics of formation in drilling timely
and accurately.
© 2022 The Author(s). Published by Elsevier Ltd. This is an open access article under the CC BY-NC-ND
license (http://creativecommons.org/licenses/by-nc-nd/4.0/).

1. Introduction only after finishing drilling. The disadvantages of logging while


drilling are big error, low accuracy, high cost, and easily leads to
In the project of oil and gas drilling and exploitation, the down-hole accident.
mechanics properties of rocks are the basic technical parameters Another method is cuttings, testing mechanics properties of
(Zeng and Liu, 2005; Kang, 2013; Lei et al., 2021; Liu, 2021; Tong cuttings taken from drilling field to get the mechanics properties
et al., 2018). To obtain mechanics properties of formation rock of formation. In the early 1990s, Exxon Production and Research
in drilling accurately and timely is important for selecting ideal Company applied a patent of measuring the specific surface area
drill bit, optimizing drilling parameters and analyzing stability of cuttings to determine the strength of the formation indirectly
of borehole on drilling site (Yan et al., 2021). In order to obtain (Steiger and Leung, 1993), because of the weak correlation, the
mechanical properties of rocks, a lot of researches have been patent was not promoted. A Norwegian oil company smash the
carried out (Wang et al., 2020, 2018). The method of coring (Deere cuttings and made it into core, conducting triaxial strength exper-
and Miller, 1966; Santarelli et al., 1991; Cook and Thiercelin, iment (Santarelli et al., 1996; Xie et al., 2021), but this method
1989; Chen, 2004; Qu et al., 2016; Li et al., 2020) and well logging could not provide real-time reference for on-site drilling. Some
data prediction (Bruce, 1990; Bond, 1990; Kuang et al., 2010; researchers tried to test wave velocity of cuttings to show the me-
Liu et al., 2011; Di et al., 2019; Chai et al., 2009) are useful in chanics properties of the rock (Zhang et al., 2004; Zou et al., 2004;
obtaining mechanical properties of rocks. The coring method is Zausa et al., 1997). Marsala and Zausa developed measurement
the way of drilling rock from formation, then taking rock cores techniques of pulse wave velocity (Marsala et al., 1997; Santarelli
back to lab for experiment on rock mechanics. The disadvantages et al., 1998). Nes et la. used acoustic technology to test the
of this method are difficult to complete, high cost, long period and mechanics parameters of rock (Nes et al., 1996, 1998). Zausa and
lack continuous data of rock mechanical properties. The method Santarelli used hemispherical indenter of 1 mm to conduct micro
of well logging data prediction includes logging after drilling and point-load test on cuttings, finding that the slop of straight line
logging while drilling. Logging after drilling can be conducted on the pressure and displacement curve is related to the uniaxial
compressive strength of the rock (Zausa and Santarelli, 1995). Ge
∗ Corresponding author at: School of Mechatronic Engineering, Southwest Hongkui et al. in Oil University also conducted study on testing
Petroleum University, Chengdu 610500, China. wave velocity and micro hardness of the rock (Ge et al., 2002).
E-mail address: chenlian8121@sina.com (L. Chen). Later, Wang Guihua in the same university conducted study on

https://doi.org/10.1016/j.egyr.2022.03.005
2352-4847/© 2022 The Author(s). Published by Elsevier Ltd. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-
nc-nd/4.0/).
L. Chen, X. Chen, Y.-x. Yang et al. Energy Reports 8 (2022) 3964–3969

Fig. 2. The loading principle of experiment device.


Fig. 1. The method of experiment.

micro-hardness of the rock to identify mechanics parameters


of formation. Cathrine Ringstad et al. used Young modulus to
conduct pressuring test on rock samples and cuttings in different
size, finding that the size of the indenter and sample has impact
on results of the test (Wang et al., 2003). Cathrine (Ringstad
et al., 1998; Uboldi et al., 1999), and (Meyers et al., 2005) test
the strength of the cuttings to show the mechanical properties
of rock. Li et al. (2005) in Southwest Petroleum University have
conducted study on identifying mechanical properties of rock by
using hardness and plasticity parameters of cuttings. The test-
ing of wave velocity can be largely influenced by components,
density, micro structure and defects of rock, leading to discrete
results. Due to the large indenter, the pressure, the micro point-
Fig. 3. The Equipment of experiment.
load or hardness test of cuttings could fracture the rock. The test
can be also influenced by granularity, shape, micro defects of the
rocks and direction of pressure, leading to casual testing results
and difficulties to comply with rule of statistical. principle, the load F2 on end A must meet the following formula:
As a kind of heterogeneous material, cuttings is a form of frac-
tured rock in formation and must contain some of the mechanical F 2 · L2 = F 1 · L1 (1)
properties of primeval rocks (Chang et al., 2020). Cuttings is
byproduct of drilling, which can be returned to the ground timely Wherein, L1 presents the distance between end B with load F1
and accessed easily. In order to obtain mechanical properties of and fulcrum O. L2 presents the distance between point A on lever
rock in drilling formation timely and accurately, this paper takes loading on cuttings and fulcrum O.
cuttings as the study object and adopts acicular indenter, putting On basis of formula (1), calculating formula of the load F2 on
forward penetrating method-‘‘penetrating without fracture’’ to cuttings can be derived as:
obtain mechanical properties of rock. F1 · L1
F2 = (2)
L2
2. Methods and principles of experiment The loading method used in the experiment is simple and easy
to operate. When L2 is unchanged, we can adjust L1 or F1 to
The testing method of ‘‘penetrating without fracture’’ means get different load F2 . The adjusting range of load F2 is large, the
that the acicular indenter penetrates into cuttings under certain loading becomes convenient, more accurate and easier to adjust.
load without fracturing it. In this process, the penetrating depth In accordance with the above method and principle, the loading
of indenter is recorded, and then a correlation between depth experiment device is developed (shown in Fig. 3).
and parameters of rock mechanics is established. The penetrating
depth of indenter reflects the mechanical properties of cuttings. 3.2. The selection of sample and preparation of cuttings
The study uses the acicular indenter of 30◦ angle. The experi-
ment method of penetrating one particle of cuttings is shown in There are hard formation and soft formation on drilling sites.
Fig. 1. In this experiment, we choose 4 kinds of rocks from soft to
hard. They are yellow sandstone, fine sandstone, sandstone and
limestone. The uniaxial compressive strength and hardness pa-
3. Experiment test
rameters of the rocks are shown in Table 1.
In order to get cuttings which are similar with that on drilling
3.1. The way and device of test experiment site, the cuttings samples of this experiment are taken from
corresponding rocks drilled by experimental drilling bit. Fig. 4
Due to the size of specimen is small and the shape is irregular, shows drilling process. Fig. 5 shows the cuttings generated by the
the load cannot be too large to prevent the cuttings from frac- process in Fig. 4. The cuttings particles used in the experiment
turing. To facilitate loading and ensure the accuracy of loading, should not be too small, so as to provide enough pressing space
the lever principle is used for loading. The method and principle for the acicular indenter. The particle size of cuttings selected in
of experiment is shown in Fig. 2, the lever OAB turns around the experiment shall be more than 3.5 mm. Rock cuttings will
O, when increasing load F1 on end B, in accordance with lever encounter water or mud after formation, so they need to be dried
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L. Chen, X. Chen, Y.-x. Yang et al. Energy Reports 8 (2022) 3964–3969

Table 1
Mechanics parameters of rock sample.
Category of rocks Yellow sandstone Fine sandstone Sandstone Limestone
Uniaxial compressive strength, MPa 28.69 38.58 57.18 92.89
Hardness, MPa 267.7 541.3 1013.4 1523.6

Fig. 6. Different depth under different load.

Fig. 4. The process of drilling and breaking rocks.

Fig. 7. The curve of relationship between dispersion of the experiment and the
amount of samples.

Fig. 5. The cuttings. In accordance with experiment results, loading 50N to inden-
ter of 30◦ angle, the penetrating depth on 4 types of cuttings is
effective and obvious and the rock remains integrity. Therefore,
the load of this experiment is 50N.
before the experiment. The cuttings shall be placed in a low-
temperature (no more than 70 ◦ C) oven for more than 1 h, and
the water in the cuttings shall be dried slowly. 3.4. Defining the amount of sample

3.3. Determining the load The small and irregular cuttings leads to dispersion of the
experiment results. To identify the amount of sample, the statistic
The experiment adopted acicular indenter of 30◦ angle and analysis was conducted on different amount of cuttings rang-
followed the method of ‘‘penetrating without fracture’’. Ensuring
ing from 10, 15, 20...to 50. The Fig. 7 shows the relation curve
the integrity of cuttings, indenter penetrate in the cuttings under
between the discrete coefficient of experiment results and the
certain load in certain depth, using of penetrating depth to reflect
amount of sample. The Fig. 8 shows the relation curve between
the mechanical properties of rock.
the average value of penetrating depth of test and the amount of
Due to the small size of cuttings, the large load may break
sample. The Fig. 7 shows that the dispersion will decrease with
the cuttings. If the penetrating load is small, the depth is hard
the increase of the amount of sample. The Fig. 8 reflects that the
to measure and is not accurate. To select the proper load, the
experiment used different load to penetrate in the cuttings. The average value of penetrating depth is stable with the increase
Fig. 6 shows the curve of penetrating depth of different rock types of the amount of sample, which means that the fluctuation of
under different load. When the load is over 60N, the cuttings of average depth is getting smaller. When the sample reached 25,
soft yellow sandstone and fine sandstone would fracture. When the discrete coefficient is around 30%, and the average depth
the load is 40 to 50N, the 4 rock types can obtain obvious pene- begins to become stable. The study of rock mechanic shows that
trating depth. When the load is below 30N, the penetrating depth the dispersion of strength of rocks is between 15% and 40% (Xu
of limestone is small and hard to test. The figure presents that and Yu, 1984). Therefore, under the precondition that the ex-
the depth will get deeper with the increase of load. The harder periment results meet the rule and requirement of statistics, the
the rock is, the more load it can bear. The softer the rock is, it is experiment takes 30 rock samples to improve the effectiveness of
easier to fracture. the experiment.
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L. Chen, X. Chen, Y.-x. Yang et al. Energy Reports 8 (2022) 3964–3969

Table 2
The average penetrating depth of different cuttings.
Category of rocks Yellow sandstone Fine sandstone Sandstone Limestone
Average penetrating depth, mm 0.317 0.248 0.202 0.118

Fig. 8. The changing trend of penetrating depth alone with the amount of Fig. 10. The penetrating experiment.
samples.

Fig. 11. The relationship between penetrating depth and uniaxial compressive
strength of rocks.
Fig. 9. The stuck and polished cuttings.

significance level α = 0.05, the regression equation has meaning


4. Analyzing experiment results and establishing models of significance, and P < 0.01 shows that the regression equation
is highly significant. In the experiment, the number of samples
4.1. The test and results of experiment for regression is 4. The F-test table tells when α = 0.05, Fcritical
is 6.388. The regression function satisfies F ≫Fcritical . It indicates
The cuttings with certain granularity is selected and stuck on that the degree of significance test of logarithmic function is very
the platen. The cuttings are polished with sandpaper, forming a significant. Therefore, the penetrating depth and uniaxial com-
plane with an area of over 1 mm (shown in Fig. 9). The acicular in- pressive strength fits the relation model of logarithmic function,
denter penetrates in the cuttings with 50N load, recording the which means:
depth within 30 s to 2 min after penetrating in (shown in Fig. 10).
Table 2 shows the average penetrating depth of 30 cuttings of
σ = −67.19 ln (H ) − 51.04 (3)
these four types. Wherein, σ is uniaxial compressive strength (MPa); H is pene-
trating depth (mm), penetrating load 50N.
4.2. Establishing models (2) The model of relationship between depth of penetrating
and hardness
(1) The model of relationship between penetrating depth and The Fig. 12 shows the curve of relationship between average
uniaxial compressive strength penetrating depth and hardness of four rocks types. The depth
In Fig. 11, the curve shows the relationship between aver- decreases with the increase of hardness. With the same way of
age penetrating depth and uniaxial compressive strength. The analysis, the penetrating depth of cuttings and the hardness of
depth increases with uniaxial compressive strength getting big- rock have sound correlation. The linear function has the best
ger. Through analysis, the penetrating depth and uniaxial com- fitting results. The penetrating depth of cuttings and the hardness
pressive strength are correlated, and the logarithmic function has of rock fit the linear relationship model, which means:
sound fitting results. Correlation coefficient R is 0.99. Significance
p = −6549.2H + 2287.2 (4)
probability P is 0.002. F of F-test (also known as joint hypothesis
test) is 548.423. The significance of regression equation demon- Wherein, p is the hardness of rocks (MPa); H is penetrating depth
strates that if the significance probability P is lower than the (mm), penetrating load 50N.
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L. Chen, X. Chen, Y.-x. Yang et al. Energy Reports 8 (2022) 3964–3969

Table 3
The comparison of experiment results of uniaxial compressive strength, hardness and penetrating test of cores.
Cores Penetrating depth (mm) Uniaxial compressive strength (MPa) Errors (%) Hardness (MPa) Errors %
Value of actual test Calculating value Value of actual test Calculating value
1# 0.336 28.29 22.24 −21.38 103.6 86.7 −16.31
2# 0.187 60.64 61.61 1.60 1088.4 1062.5 −2.38
3# 0.243 40.93 44.01 7.53 599.7 695.7 16.01
4# 0.023 238.90 202.42 −15.27 1969.5 2136.6 8.48
5# 0.123 105.49 89.76 14.91 1331.2 1481.6 11.30

(3) The ‘‘penetrating without fracture’’ testing method can re-


duce the dispersion of testing data, having more accurate results
than the existing cuttings methods.
The new method is an effective tool to obtain the parameters
of rock mechanic of the formation timely and accurately in the
process of drilling.

CRediT authorship contribution statement

Lian Chen: Conceptualization, Writing – review & editing. Xu


Chen: Writing-original. Ying-xin Yang: Methodology. Er-shuai
Li: Investigation. Shi-wei Niu: Resources.

Fig. 12. The relationship between penetrating depth and hardness of rocks.
Declaration of competing interest

The authors declare that they have no known competing finan-


cial interests or personal relationships that could have appeared
to influence the work reported in this paper.

Acknowledgments

The research work was supported by Postdoctoral Science


Foundation of China (Grant No. 2021M693909), and National
Natural Science Foundation of China (Grant No. 51304168 and
51374176).
Fig. 13. Drilled core.
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