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Influence of Seawater On Alkaliactivated Slag ConcreteMaterials and StructuresMateriaux Et Constructions
Influence of Seawater On Alkaliactivated Slag ConcreteMaterials and StructuresMateriaux Et Constructions
https://doi.org/10.1617/s11527-021-01719-5 (0123456789().,-volV)
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ORIGINAL ARTICLE
Received: 15 December 2020 / Accepted: 2 May 2021 / Published online: 12 May 2021
Ó RILEM 2021
Abstract This study examines the use of natural mechanical performance compared to other samples.
seawater as mixing water for alkali-activated slag C–S–H carbonation did not occur, refinement of the
concrete and reports the characteristics of alkali- pore structure was confirmed, and the compressive
activated slag concrete with exposure to seawater. strength increased after exposure to seawater. The
Preliminary experiments were conducted on pastes in release of partial chloride ions, which were bound in
order to measure pH and select optimum activator solid phases, occurred; however, such slight leaching
content under the experimental conditions. Wet- did not affect the strength of the samples. The
sieved pastes from fresh concrete were used to investigation within the experimental conditions of
evaluate the mineralogical and microstructural char- this study showed a positive result regarding the use of
acteristics of reaction products. Compressive strengths seawater as mixing water in alkali-activated slag
and chloride contents were measured with the hard- concrete.
ened concrete samples. The activators used in alkali-
activated slag concrete were sodium hydroxide (5% Keywords Alternative cement Seawater Alkali
weight of slag) and liquid sodium silicate (5% weight activator Mixing water Exposure
of slag). The alkali-activated slag samples showed the
carbonation of calcium silicate hydrate (C–S–H),
which resulted in the reduction in strength with time.
The seawater-mixed alkali-activated slag samples 1 Introduction
produced additional reaction products, C4AH13, and
chloride-bearing hydrocalumite, and they improved Concrete is annually produced about 11 billion tons
the strength. The seawater-mixed alkali-activated slag worldwide, which requires upwards of 1 billion tons of
samples exposed in seawater exhibited improved fresh water per year [1]. Global climate change has
serious impacts on resources around the world. World
Meteorological Organization reported that more than
Y. Jun J. H. Kim (&) S. H. Han
Department of Civil and Environmental Engineering,
half of the world’s population would lack safe
Korea Advanced Institute of Science and Technology, drinking water by 2025 [2]. The construction industry
Daejeon 34141, Republic of Korea would face the fresh mixing water supply problem in
e-mail: jae.kim@kaist.ac.kr near future.
T. Kim
From the viewpoint of replacing fresh water in plain
Department of Civil Engineering, Pusan National concrete production, positive and negative opinions
University, Busan 46241, Republic of Korea
121 Page 2 of 16 Materials and Structures (2021) 54:121
toward concrete mixed with seawater were reported. containing slag, volcanic ash, and sea sand, in which
Etxeberria et al. [3] found that the compressive the concrete had been exposed to seawater for 60
strength of concrete produced with seawater increases years, did not show severe corrosion of its reinforcing
compared to freshwater-mixed concrete and the bars and deterioration of the concrete structures.
strength enhancement is observed not only during Nishida et al. [13] mentioned that the utilization of a
the early ages but also in the long term. The chemical suitable admixture could have a positive effect on the
composition of cement has a more significant effect on corrosion of reinforced concrete produced using
the mechanical properties of concrete than the selec- seawater and observed that a higher replacement level
tion of either freshwater or seawater [3, 4]. Shi et al. of the slag improved the corrosion resistance to
[5] reported that the 28-day strength of seawater- chloride attack.
mixed concrete is higher than that of freshwater-mixed Although these existing literatures reported a
concrete. The use of supplementary cementitious promising result, one possible solution for the corro-
materials seems to intensify the positive effect of sion issue is replacing the conventional steel with
seawater. Katano et al. [6] showed that the early noncorrosive reinforcement. Another may be the
strength and long-term strength of concrete produced application of alkali-activated binders in plain con-
with seawater increases with the incorporation of slag, crete. Alkali-activated binder has been introduced as
fly ash, silica fume, or calcium nitrate. Otsuki et al. [7] an eco-friendly construction material to replace Port-
found that blast-furnace slag cement concrete fabri- land cement binder due to the low environmental
cated with seawater exhibited better durability than impact which is associated with the utilization of by-
concrete produced using ordinary Portland cement and products such as ground-granulated blast-furnace slag
freshwater. and coal fly ash. Alkali-activated slag, which is
However, controversial results were reported by generally synthesized by mixing slag with alkaline
Mbadike and Elinwa [8], in which the compressive solution, can possess better mechanical properties as
strengths of freshwater-mixed concrete exceeded compared to cement [14–16]. Alkali-activated slags
those of salt-water mixes. Kaushik and Islam [9] have been utilized in civil infrastructure such as a
found that hydration products with chloride ions housing slab, sidewalk, precast panel, and retaining
blocked the pores in the concrete and subsequently wall [17]. Chloride ions can exist as free ions in the
improved its early-age strength. The hydration prod- pore solution or they can be bound by reaction
ucts were incredibly soft to be leached out after products. Bound chloride ions become inactive for
substantial time had passed, which resulted in the the depassivation of steel. It is reported that alkali-
decrease in strength at later ages. Wegian [10] activated slags are capable of binding and immobiliz-
reported a similar phenomenon: Concrete produced ing chloride [18, 19]. It could expect that the bound
with seawater showed a higher compressive strength at chloride prevents induction of the reinforcement
early ages, but a negative effect was observed at later corrosion. In order to be the safe utilization of
ages. Younis et al. [11] showed that gain in early seawater in practical applications, this study opens
strength occurred, but the later strength decreased by up the chances for the seawater to be applied as mixing
7–10% for seawater-mixed concrete when compared water in alkali-activated slag concrete.
with freshwater-mixed concrete. In this study, the effect of seawater mixing on
Regarding the use of seawater, the main concern alkali-activated slag concrete and characteristics of
will be the risk of steel corrosion inside concrete. alkali-activated slag concrete exposed in seawater are
Chloride ions in seawater can destroy a passive film on investigated. The compressive strength and chloride
the steel surface, and as the steel reinforcement contents in hardened samples are measured to report
depassivates, corrosion initiates. Therefore, reinforced the properties of the alkali-activated slag concrete.
concrete structure located in marine environments has The microstructural characterization of the alkali-
a high risk of corrosion. Undoubtedly, the use of activated slag binder is conducting using X-ray
seawater will promote steel corrosion. Nevertheless, diffraction (XRD), mercury intrusion porosimetry
some studies reported positive results regarding the (MIP), and thermogravimetry (TG). A series of the
use of sea sand and seawater in reinforced concrete. test results support the use of the alternative cement for
Ozaki and Sugata [12] reported that concrete seawater-mixed concrete.
Materials and Structures (2021) 54:121 Page 3 of 16 121
2 Experimental program
2.1 Materials
33.58 13.88 41.89 0.33 0.63 3.06 0.29 0.82 4.18 1.04 0.21
Other oxides included SrO, BaO, P2O5, ZrO2, Y2O3, and Cr2O3
121 Page 4 of 16 Materials and Structures (2021) 54:121
400A, Woo Jin Co.) at a loading rate of 1.0 kN/s. Each applied for the concrete samples. A total of 21 kg of
strength result was obtained as an average value of five NaOH pellets was dissolved in mixing water (tap
replicated samples. After each compressive strength water or seawater) of 214 kg, and next, a total of 21 kg
test, the fractured specimens were finely powdered to of liquid Na2SiO3 was added. The water-to-binder
measure pH in the paste samples. The powder was ratio was 0.5, and the water content for producing 1 m3
diluted with deionized water at a water-to-powder of concrete was 214 kg. The sand-to-aggregate ratio
ratio of 3, and stirred for 10 min [21, 22]. The pH of the was 40.3% by mass. The fine aggregate was natural
diluted solution was measured using a digital pH meter river sand with a fineness modulus of 2.85 and a
(Testo SE). density of 2,600 kg/m3, while the coarse aggregate
was crushed stone with a maximum size of 20 mm,
2.3 Concrete samples fineness modulus of 7.10, and density of 2,700 kg/m3.
Concrete mixing was performed in accordance with
Table 4 lists the mix proportion of the alkali-activated ASTM C192 [23]. The slump measured after mixing
GGBFS concrete sample. The samples were produced was approximately 150 mm for all the samples.
by the activator of NaOH solution and liquid Na2SiO3 The freshly mixed samples were cast in 100 mm
at 5% of the GGBFS content. The activator content diameter cylinders, each with a height of 200 mm.
giving the highest strength in the preliminary test was Some of the paste were wet-sieved through a 45 lm
sieve (42.5 lm opening), and the pastes that passed were used for phase identification. MIP was performed
through the sieve were cast in cylindrical molds, each using an AutoPore IV 9500-type mercury porosimeter
with a 25.4 mm diameter and 25.4 mm height. The (Micromeritics Instrument) capable of generating
wet-sieved pastes were prepared for microstructural pressure within the range of 0.1 to 60,000 psi
and mineralogical analyses (XRD, MIP, and TG). (0.0007 to 414 MPa). For TG analysis, temperature
All the samples (concrete and paste wet-sieved range from room temperature to 950 °C was applied at
from the concrete samples) mixed with tap water or a heating rate of 10 °C/min in a nitrogen atmosphere
seawater were cured in a humidity chamber at 23 °C using an SDT Q600 instrument (TA Instruments).
and 80 ± 5% RH for 28 days. Half of the samples for
each type of mixing water were kept in a humidity
chamber, and the other half were immersed in 3 Results
seawater for 56 days (Table 4). For example, the
C-TW-HC sample represents the concrete sample 3.1 Alkali-activated GGBFS paste
(denoted C) mixed with tap water (denoted TW) and
placed in a humidity chamber (23 °C and 80 ± 5% In alkali activation of GGBFS, the pH of the pore
RH) for 56 days (denoted HC) after 28 days of curing. solution plays an important role in its hydration [32].
The paste extracted from fresh concrete is denoted as Previous studies reported that the pH of diluted pastes
P, i.e., the P-TW-HC sample represents a paste sample can monitor the process of the alkali activation
of C-TW-HC. [21, 22, 33]. In this study, the pH values of diluted
Compressive strength values of concrete samples pastes are shown in Fig. 2. A higher pH values
were obtained in triplicate for each mixture after 28, generally lead to better GGBFS activation [34], due to
56, and 84-day following ASTM C39 standards [24]. the ability of OH- to provoke GGBFS and accelerate
After the strength values were determined, the frac- its dissolution [35]. A successive increase in the pH
tured specimens were subjected to acid- and water- with time is believed to be caused by the further
soluble chloride tests. Acid- and water-soluble chlo- dissolution of Ca, Na, K, and Mg from the GGBFS
rides in the concrete were measured according to [21]. In this study, the pH values of the paste samples
ASTM C1152 [25] and ASTM C1218 [26], respec- generally increased under all the exposure conditions
tively. Chlorides can exist either in a pore solution after curing, except for the P-50 sample after immer-
(free chloride) or reaction product (bound chloride). sion in seawater. This trend implied that the dissolu-
Free chloride in an uncombined form in the pore tion of slag continuously occurred even after 28 days
solution was water-soluble, and some of the chlorides
could be captured by the hydration products. The
bound chloride content could be calculated by sub-
tracting the free chloride content from the total
chloride content (acid-soluble content) [27–29].
At 28, 56, and 84 days, for XRD and TG tests,
cylinder samples (25.4 mm diameter and 25.4 mm
height) were fractured using a universal test machine
and subsequently powdered. Cross sections with a
thickness of 3 mm along the length of cylinder samples
were prepared for MIP using a precision saw. All the
samples used for the XRD, MIP, and TG tests were
immersed in isopropanol to stop further hydration.
XRD patterns were obtained using a Rigaku high-
power X-ray diffractometer with Cu-Ka radiation
(k = 1.5418 Å) and scanning from 5° to 60° at a sweep
speed of 1°/min. The International Centre for Diffrac-
tion Data (ICDD) Powder Diffraction File [30] and the Fig. 2 pH values of diluted pastes after exposure under
Inorganic Crystal Structure Database (ICSD) [31] different conditions
121 Page 6 of 16 Materials and Structures (2021) 54:121
Fig. 3 Compressive strength test results of a P-30, b P-40, and 28 days after 28 days of curing, and P-##-SW: exposed in
c P-50 paste samples under different exposure conditions; P-##: seawater for 28 days after 28 days of curing
28 days of curing, P-##-HC: exposed in humidity chamber for
Materials and Structures (2021) 54:121 Page 7 of 16 121
Fig. 7 Characterization of
the P-TW-HC sample:
a XRD pattern, b TG-DTG
curves, and c pore-size
distribution
Materials and Structures (2021) 54:121 Page 9 of 16 121
Fig. 8 Characterization of
the P-TW-SW sample:
a XRD pattern, b TG-DTG
curves, and c pore-size
distribution
121 Page 10 of 16 Materials and Structures (2021) 54:121
Fig. 9 Characterization of
the P-SW-HC sample:
a XRD pattern, b TG-DTG
curves, and c pore-size
distribution
Materials and Structures (2021) 54:121 Page 11 of 16 121
Fig. 10 Characterization
results of the P-SW-SW
sample: a XRD pattern,
b TG-DTG curves, and
c pore-size distribution
121 Page 12 of 16 Materials and Structures (2021) 54:121
(d[Å]/relative intensity(%): 3.039/100). The dotted existing pores within the sample increased in size
box B in Fig. 7a shows that diffraction peaks owing to the release of chloride ions from the bound
overlapped C–S–H and calcite from 29° to 30° 2h. A chlorides. However, the change in pore size owing to
comparison with the reference patterns revealed that the release of bound chlorides did not contribute to the
the C–S–H peak in P-TW-HC increased at 56 days and strength loss. Its concrete sample, C-TW-SW, showed
later decreased at 84 days, while the calcite peak similar strength development between 56 and 84 days.
increased with time. Figure 7b shows the TG weight Figure 9a and b show the XRD and TG results of
loss curve and the weight loss derivative (DTG) curve P-SW-HC mixed with seawater. The XRD analysis
of P-TW-HC. According to previous TG and DTG revealed that the crystalline reaction products were C–
studies, a weight loss below 200 °C indicates the loss S–H, calcite, C4AH13 (ICDD no. 11–0203), and
of combined water through the dehydration of C-S–H hydrocalumite (ICSD code 63251) (Fig. 9a). It was
[36], and a weight loss between 600 and 750 °C observed in this study that hydrocalumite was a
indicates the presence of calcite [37]. As shown in reaction product because of the presence of chloride
Fig. 7b, the DTG peak of C–S–H increased at 56 days ions in seawater. Hydrocalumite existed in the form of
and subsequently decreased at 84 days, while the DTG a chloride-bearing phase [19, 39], C1H43.2Al4Ca8Cl2-
peak of calcite increased with time, which was O36.6. In the DTG curves (Fig. 9b), the weight loss
consistent with the XRD results. Figure 7c depicts between 130 and 170 °C was attributed to the presence
the pore size distribution curves of the P-TW-HC with of C4AH13 [40], which had an overlapping tempera-
time. Pores with size diameters of approximately 1 lm ture range of C–S–H [36]. The weight losses near 157
(see dotted ellipse A in Fig. 7c) were detected in and 322 °C were influenced by the presence of
P-TW-HC at 56 and 84 days. hydrocalumite [41]. As the weight losses partially
Figure 8a and b show the XRD and TG results of overlapped with each other, it was difficult to compare
P-TW-SW exposed to seawater after curing. The the reaction products quantitatively on time during
reaction products were C-S–H and calcite, which were TG/DTG. Considering the XRD patterns of the
the same as those of P-TW-HC. A slight change in reaction products, no visible change in the C4AH13
C-S–H peaks with time was observed for XRD and and hydrocalumite peaks with time were observed.
TG, while the calcite peak increased at 56 days and The P-SW-HC also had pores with sizes between 0.4
then, slightly decreased at 84 days. Figure 8c shows and 1.3 lm (see the areas marked by ‘A’ in Fig. 9c),
the pore-size distribution curves of P-TW-SW with which was similar to those of the P-TW-HC sample.
time. Pores with a size of approximately 1 lm, which Figure 10a and b show the XRD and TG results for
were observed in P-TW-HC (Fig. 7c), disappeared the P-SW-SW sample. The reaction products in P-SW-
significantly (see the areas marked by ‘A’ in Fig. 8c). SW were C–S–H, calcite, C4AH13, and hydrocalumite.
Note that peaks of chloride-bearing crystalline The hydrocalumite was confirmed to exist in the
phases were not present in XRD patterns of P-TW- chloride-bearing phase, similar to that of the P-SW-
SW, but bound chloride was present in its concrete HC sample. The bound chloride in its concrete sample
sample (C-TW-SW) (Fig. 5). This implies that even (C-SW-SW) could be likely attributed to the chloride
though it is difficult to distinguish by XRD, a reaction binding by C–S–H, C4AH13, and hydrocalumite. It
product bound chloride exists. Previous studies have was observed that the bound chloride content of the
shown that chloride can be bound by C-S–H and C-SW-SW sample decreased with time (Fig. 5), and
calcium aluminate hydrate (C-A-H) [27, 29, 38]. Thus, the compressive strength of the C-SW-SW increased
the bound chloride content in the sample is attributed with time. Hence, the decrease in the bound chloride
to some C–S–H phases. The bound chloride generated did not influence the decrease in strength. Although
in C-TW-SW at 56 days decreased at 84 days (Fig. 5), evident differences were not observed in the reaction
and it appeared that this decrease resulted in a change products over time, P-SW-SW showed a decrease in
in the pore-size distribution. The pore-size distribution the pores between 0.015 and 0.1 lm and an increase in
of P-TW-SW showed more of finer pores at 56 days, the pores smaller than 0.01 lm over time. Thus, P-SW-
and then shifted toward coarser sizes at 84 days. This SW experienced pore-size refinement (Fig. 10c).
behavior probably implied that the generated bound
chloride contributed to pore refinement, and the
Materials and Structures (2021) 54:121 Page 13 of 16 121
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Publisher’s Note Springer Nature remains neutral with
49. Jun Y, Kim T, Kim JH (2020) Chloride-bearing character-
regard to jurisdictional claims in published maps and
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institutional affiliations.