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  • COPQ

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    Quality (Aditi Power)
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    The document shows cost of poor quality indicators and calculations for an organization from April 2022 to March 2023. In March 2023: - Total internal failure cost was Rs. 5150 - Total external failure cost was Rs. 5000 - Total cost of poor quality (internal + external) for March 2023 was Rs. 10,150. The cost of poor quality fluctuated over the months but had an overall downward trend with a high of Rs. 28,745 in March 2022 and Rs. 10,150 in March 2023.

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    The document shows cost of poor quality indicators and calculations for an organization from April 2022 to March 2023. In March 2023: - Total internal failure cost was Rs. 5150 - Total external failure cost was Rs. 5000 - Total cost of poor quality (internal + external) for March 2023 was Rs. 10,150. The cost of poor quality fluctuated over the months but had an overall downward trend with a high of Rs. 28,745 in March 2022 and Rs. 10,150 in March 2023.

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    © All Rights Reserved
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    5 views10 pages

    COPQ

    Uploaded by

    Quality (Aditi Power)
    The document shows cost of poor quality indicators and calculations for an organization from April 2022 to March 2023. In March 2023: - Total internal failure cost was Rs. 5150 - Total external failure cost was Rs. 5000 - Total cost of poor quality (internal + external) for March 2023 was Rs. 10,150. The cost of poor quality fluctuated over the months but had an overall downward trend with a high of Rs. 28,745 in March 2022 and Rs. 10,150 in March 2023.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
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    of 10

    Cost of Poor Quality Ca

    Indicators April 22 May 22 June 22


    Internal Failure/Rejection -Scrap (Nos.) 0 1 0
    Internal Failure/Rejection -Scrap (Amount -Rs.) 0 3000 0

    Internal Failure/Rejection-Rework/Segregation 4.75 4.25 0


    Internal Failure

    (Man-hours )
    Internal
    Failure/Rejection-Rework/Consumable/Segregati 1548 1010 0
    on (Amount-Rs.)

    Internal Failure/Rejection-Rework/Segregation
    (Cost deployed for tools, Fixture for rework, 120 100 0
    segregation)
    Sub Total Cost for internal Failures 1668 4110 0

    External Failure/Rejection/Rework/Seggregation -
    Scrap (Nos.)- at GCL
    20 18 42

    External Failure/Rejection
    –Scrap/Rework/Seggregation (Amount -Rs.) at 20000 19000 19500
    GCL.
    External Failure

    External Failure/Rejection -Rework/Segregation


    (Nos.)- Warranty/Customer complaint
    0 0 0

    External Failure/Rejection -Rework/Segregation


    (Amount -Rs.) Warranty/Customer complaint
    0 0 0

    External Failure/Rejection-Rework/Segregation
    (Cost deployed for tools, Fixture for rework, 2400 2300 1500
    segregation)
    Travel/Stay expenses 2800 2500 2500
    Sub Total Cost for External Failures 25200 23800 23500
    COPQ (Internal+External) 26868 27910 23500

    27910
    26868
    30000 22945
    23500 22745 2296

    25000

    20000

    15000

    10000

    5000

    0
    April 22 May 22 June 22 July 22 Aug 22 Sep 22
    10000

    5000

    0
    April 22 May 22 June 22 July 22 Aug 22 Sep 22
    Cost of Poor Quality Calculation
    July 22 Aug 22 Sep 22 Oct 22 Nov 22 Dec 22 Jan 23 Feb 23 March 23
    0 0 0 0 0 0 0 0 0

    0 0 0 0 0 0 0 0 0

    0.75 0.75 1.25 1.75 3 3 0 0.75 0.5

    45 45 261 337 192 255 0 45 45

    0 0 0 130 150 80 0 0 0

    45 45 261 467 342 335 0 45 45

    45 41 40 32 10 25 41 40 48

    19000 19000 19000 17000 18000 18000 18000 17000 25000

    0 0 0  0 0 0 0 0  0 

    0 0 0 0 0 0 0 0 0

    1500 1500 1500 1500 1000 2000 1500 1500 1500

    2200 2400 2200 3000 2200 5000 2400 2200 2200


    22700 22900 22700 21500 21200 25000 21900 20700 28700
    22745 22945 22961 21967 21542 25335 21900 20745 28745

    TARGET-30000
    28745
    25335
    22945
    45 22961
    21967 21542
    21900 20745

    Row 17

    2 Aug 22 Sep 22 Oct 22 Nov 22 Dec 22 Jan 23 Feb 23 March 23


    2 Aug 22 Sep 22 Oct 22 Nov 22 Dec 22 Jan 23 Feb 23 March 23
    Total
    1
    3000

    20.25

    3738

    580
    OPL
    7318

    354

    203500
    Rework charges with manpower sallery

    18200

    29400
    251100
    258418

    30000
    28745

    45

    Row 17

    3 March 23
    3 March 23
    Cost of Poor Quality Calcul
    Indicators April 23 May 23 June 23
    Internal Failure/Rejection -Scrap (Nos.) 0 0 0
    Internal Failure/Rejection -Scrap (Amount -Rs.) 0 0 0

    Internal Failure/Rejection -Rework (Nos.) 10 7 7


    Internal Failure/Rejection-Rework/Segregation
    Internal Failure

    5.0 3.0 2.50


    (Man-hours )
    Internal
    Failure/Rejection-Rework/Consumable/Segregati 5150 3090 2575
    on (Amount-Rs.)

    Internal Failure/Rejection-Rework/Segregation
    (Cost deployed for tools, Fixture for rework, 0 0 0
    segregation)
    Sub Total Cost for internal Failures 5150 3090 2575
    External Failure/Rejection/Scrap (Nos.)- at GCL 0 0 0
    External Failure/Rejection –Scrap/(Amount -Rs.) 0 0 0
    at GCL.
    External Failure/Rework/Seggregation -(Nos.)- at
    GCL
    15 9 17

    External Failure/Rejection –Rework/Seggregation 5000 3000 7000


    (Amount -Rs.) at GCL.
    External Failure

    External Failure/Rejection -Rework/Segregation


    (Nos.)- Warranty/Customer complaint
    0 0 1

    External Failure/Rejection -Rework/Segregation


    (Amount -Rs.) Warranty/Customer complaint
    0 0 5000

    External Failure/Rejection-Rework/Segregation
    (Cost deployed for tools, Fixture for rework, 0 0 0
    segregation)
    Travel/Stay expenses 0 0 0
    Sub Total Cost for External Failures 0 0 5000
    COPQ (Internal+External) 5150 3090 7575

    7575

    8000
    7000
    5150
    6000
    5000
    3090
    4000
    3000
    2000 0
    0
    1000
    4000
    3000
    2000 0
    0
    1000
    0
    April 23 May 23 June 23 July 23 Aug 23
    Cost of Poor Quality Calculation
    July 23 Aug 23 Sep 23 Oct 23 Nov 23 Dec 23 Jan 24 Feb 24 Total
    0
    0

    24

    10.5

    10815

    10815
    0
    0

    41

    15000

    5000

    0
    0 0 5000
    0 0 0 0 0 0 0 0 15815

    Target -
    300000

    Row 20

    0 0
    0 0 0
    Row 20

    0 0
    0 0 0

    July 23 Aug 23 Sep 23 Oct 23 Nov 23

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