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JULY/AUGUST 2022 VOL. 127 NO. 6

NEWS/4 BLUEFIELD COAL SHOW/19


feature articles
19 Bluef ield Coal Show Returns
Organizers expects thousands to attend
regional coal show

24 Appalachian Suppliers Offer Top


Scoop Solutions
Highland Machinery Corp. and Grace Equipment
Co. each have a superior solution for those
looking to buy new and those looking to rebuild
SHUTTLE CARS & SCOOPS/24 HAUL TRUCKS/30

30 Electrification, Tire Solutions Seek


to Win Acceptance

leading developments
4 Peabody Reports Record Revenue for Q2 2022
5 South Africa’s Just Transition

this issue
5 Supreme Court Limits EPA’s Authority
in Regulating Emissions

u.s. news
6 Arch Resources Reports Record Coking
Coal Realizations
7 Hallador Ramps Up in Indiana
11 Production Begins at Carnegie No. 2 Mine
This month, Coal Age reviews haulage systems for underground
11 Blue Sky Remediates and Repurposes Coal Waste and open-pit operations. On the cover, a scoop operator trams
12 Methane Ignition Occurs at Ramaco Resources’ toward the section. (Photo: Highland Machinery).
Berwind Mine
12 Alliance Plans to Add Capacity

worldwide news
8 Bowen Begins Mining at Broadmeadow East
8 Teck Provides Steelmaking Coal Sales and departments
Pricing Update 2 Editorial
8 India’s NTPC Moves Forward With New 4 Leading Developments News
Coal-fired Power Plant 6 U.S. News
8 Worldwide News
9 Queensland Increases Royalties on Coal Operators
10 Developments to Watch
9 Germany to Stop Buying Russian Coal
12 Dateline Washington
14 Coal Developer Files $3.4B Lawsuit 34 Operating Ideas
Against Alberta 36 Suppliers News
14 Japan’s JERA to Start New Coal-fired Power Plant 37 Product News
14 China Considers Ending Australian Coal Ban 39 Classifieds
14 Indonesia to Fill Russian Coal Supply Gap 40 Marketwatch
14 India’s Coal Imports Hit Record High in June
14 Drax Will Keep Its Coal-fired Power Plant Open
in the UK

July/August 2022 www.coalage.com 1


editor’s note

U.S. Congress Passes Inflation


Reduction Act
www.coalage.com

A cruel irony is that legislation sometimes has the


opposite effect of its intention. If that’s the case
with the Inflation Reduction Act of 2022, then taxpayers
Mining Media International, Inc.
11655 Central Parkway, Suite 306
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and businesses alike should brace themselves. Senator Phone: +1.904.721.2925
Joe Manchin (D-WV) played a starring role as the dra- Fax: +1.904.721.2930
ma unfolded. He won kudos for standing up to Build Editorial
Back Better, forcing the Democratic caucus to repack- Publisher & Editor-in-Chief—Steve Fiscor, sfiscor@mining-media.com
age a slimmed down version of it as the Inflation Re- Technical Writer—Jesse Morton, jmorton@mining-media.com
Contributing Editor—Russ Carter, rcarter@mining-media.com
duction Act of 2022, which passed along partisan lines.
BY STEVE FISCOR Manchin initially refused to support the Inflation European Editor—Carly Leonida, cleonida@mining-media.com
Latin American Editor—Oscar Martinez, omartinez@mining-media.com
PUBLISHER & Reduction Act of 2022, too, before doing an about-face Graphic Designer—Tad Seabrook, tseabrook@mining-media.com
EDITOR-IN-CHIEF
during the first week of August. The coal operators of
West Virginia knew this would happen. As the mainstream media was try- Sales
Midwest/Eastern U.S. & Canada, Sales—Craig Scharf, cscharf@mining-media.com
ing to portray Manchin as some kind of coal darling, coal operators were Western U.S., Canada & Australia—Frank Strazzulla, fstrazzulla@mining-media.com
having none of it on social media. Fiery comments on several LinkedIn Scandinavia, UK and European Sales—Colm Barry, colm.barry@womp-int.com
posts that touted Manchin’s support for West Virginia’s coal and natural gas Germany, Austria & Switzerland Sales—Gerd Strasmann, info@strasmann-media.de
Japan Sales—Masao Ishiguro, ma.ishiguro@w9.dion.ne.jp
sectors warned people that he fakes right and goes left every time. Their
General Manager-Operations—Dan Fitts, dfitts@mining-media.com
posts appear to be prophetic now. Marketing Manager—Misty Valverde, mvalverde@mining-media.com
Manchin claimed he supported the legislation because it doesn’t pick
winners and losers. He said he supports all of the above, meaning coal,
natural gas, nuclear, etc., when it comes to power generation, and the legis-
lation will advance a “realistic energy and climate policy that lowers prices
today and strategically invests in the long game.” He said he didn’t want
to undermine the U.S. by removing dependable and affordable fossil fuel
energy before new technologies were ready to reliably carry the load. Even
though he said “this legislation ensures that the market will take the lead,
rather than aspirational political agendas or unrealistic goals,” the truth is Coal Age, Volume 127, Issue 6, (ISSN 1040-7820) is published monthly ex-
cept January and July, by Mining Media International, Inc., 11655 Central
that the Inflation Reduction Act of 2022 offers substantial subsidiaries that Parkway, Suite 306, Jacksonville, Florida 32224 (mining-media.com). Pe-
tilt the scales in favor of renewable programs that seem to fail to deliver riodicals postage paid at Jacksonville, FL, and additional mailing offices.
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energy when it’s needed most. address: PO Box 2600, Mississauga ON L4T 0A8, Email: subscriptions@
The Inflation Reduction Act could raise $739 billion through a corpo- coalage.com. Current and back issues and additional resources, including
subscription request forms and an editorial calendar, are available online
rate minimum tax of 15%, prescription drug pricing reform and tax col- at www.coalage.com.
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ARCHIVES AND MICROFORM: This magazine is available for research and
decisions will likely drive up energy costs as well as the cost of doing busi- retrieval of selected archived articles from Proquest. For microform avail-
ness in general, which will ultimately drive inflation higher. ability, contact ProQuest at 800-521-0600 or +1.734.761.4700, or search
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COPYRIGHT 2022: Coal Age, incorporating Coal and


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2 www.coalage.com May 2016
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leading developments

Peabody Reports Record Revenue for Q2 2022


Revenue for Peabody Energy increased production on the J2 longwall panel. of $33.50/ton were 19% higher than the
by more 80% to $1.3 billion compared The company said it continues to as- prior quarter due to higher sales price,
to the prior year quarter, due to higher sess development of 70 million tons of sensitive costs, and fuel prices.
realized prices in every segment. the southern reserves at North Goo- Peabody’s seaborne met seg-
“For the first time as a public com- nyella. It increased 2023 Powder River ment shipped 1.6 million tons at an
pany, cash exceeds our debt balance,” Basin (PRB) sales to 68 million tons. average realized price of $330.56/
said Peabody President and CEO Jim During the second quarter, Pea- ton, a 28% increase in realized prices
Grech. “While we expect a strong sec- body’s seaborne thermal segment compared to the first quarter. Tons
ond half, severe July rains in Australia shipped 4 million tons and increased sold increased by approximately
will impact third quarter production, export tons 22% to 2.2 million tons 400,000 tons, with higher production
sales, and costs, and we have revised compared to the first quarter. The av- volume from the Coppabella and
full year expectations to reflect these erage export realized price increased Moorvale Joint Venture. Total seg-
continuing challenges.” The com- 21% to $143.43/ton, despite 264,000 ment costs of $144.91/ton increased
pany’s second quarter 2022 results metric tons (mt) sold at $84/mt under 28% from the prior quarter primarily
included a $24.5 million charge for the hedge program, which extended due to higher costs at Shoal Creek
unrealized mark-to-market losses re- the life of the Wambo underground from the transition to the J2 longwall
lated to its coal hedging activities. mine. Second quarter seaborne ther- panel, completion of a longwall move
The world’s largest publicly-held mal segment costs of $43.85/ton were at Metropolitan, sales price, sensitive
coal producer reported adjusted higher primarily due to higher sales costs, and higher fuel prices.
EBITDA of $578 million, the highest price, sensitive costs, and fuel prices. The company’s PRB operations
quarterly result in more than a de- Substantial rain and COVID impacts shipped 18.5 million tons at an av-
cade, as a result of record seaborne during the quarter reduced overbur- erage realized price of $12.44/ton in
pricing. With $342 million of free cash den removal productivity by 18%, the second quarter. Tons sold for the
flow, its cash balance exceeds its total which will impact second half volume. quarter were impacted by further deg-
long-term debt by $74 million. Wilpinjong shipped 3.3 million radation of PRB rail performance, re-
During the second quarter, Pea- tons at an average realized price of $85/ sulting in 4 million less tons shipped
body shipped the first metallurgical ton, which included 1.5 million tons than ordered by customers. PRB costs
coal from Moorvale South in Austra- of export sales at an average realized per ton increased by 6% over the pri-
lia. The Shoal Creek mine in Alabama price of $167/ton and 1.8 million do- or quarter to $12.55/ton primarily
completed set-up and commenced mestic tons. Average Wilpinjong costs due to lower production volume and
higher fuel costs.
During the second quarter, Pea-
body’s other U.S. thermal segment,
which includes Twentymile and its
Midwest Operations, shipped 4.4 mil-
lion tons at an average realized price
of $51.40/ton, a 6% increase in real-
ized prices compared to the first quar-
ter. Costs per ton increased 2% due to
higher repair spend and fuel prices.
Peabody lowered its full year sea-
borne thermal guidance by 1.0-1.3
million tons due to the impacts on
productivity from rain and COVID ab-
senteeism delaying re-establishment of
mine sequencing, saying it expects third
quarter export volume to be 1.8 million
tons, with 1.1 million tons priced at
$147/ton (including 264,000 mt hedged
St. Louis-based Peabody Energy posted its best quarterly financial results in more than a decade. at $84/mt). Approximately 500,000 tons

4 www.coalage.com July/August 2022


leading developments continued

from Wilpinjong and 200,000 tons from Meanwhile, the other U.S. thermal to review the scope of the U.S. En-
Wambo remain unpriced. volumes have been increased 500,000 vironmental Protection Agency’s
The company said full-year sea- tons due to increased demand. (EPA) authority to regulate green-
borne met volume was expected to be house gas emissions. The question
toward the high end of previous guid- Supreme Court Limits EPA’s at hand in West Virginia v. Environ-
ance. Peabody lowered its PRB vol- Authority in Regulating Emissions mental Protection Agency (EPA) was
ume guidance by 5-8 million tons due On June 30, the U.S. Supreme Court
to increasingly weak rail performance. ruled in favor of 19 states hoping Leading Developments Continued on Page 10

South Africa’s Just Transition


By Gavin du Venage, South African Editor
South Africa will push further into renewable energy sources, but
it is becoming increasingly clear that coal, the main source of the
country’s electricity, is not going away anytime soon. In late July, a
gathering of industry leaders came together for a ‘Just Transition
Day’ that was held in Johannesburg under the auspices of Jo’burg
Indaba, a mining industry showcase.
The ‘Just Transition’ is the term adopted by both coal min- Eskom’s Arnot power plant operates six 350-MW units in Mpumalanga.
ers and the government, as they work towards preserving a vital
industry in the face of fierce environmental opposition. The coun- talking about 2050,” he said. Meanwhile, state electricity provid-
try is also undergoing severe power cuts as its fleet of coal-fired er Eskom would have to make difficult decisions.
power plants suffer frequent breakdowns. For some, the prospect of ending coal was an unlikely goal
“We are not climate change deniers” said Mike Teke, CEO given South Africa’s dependence on it. “Even if South Africa was
of Seriti Resources a coal mining company. “But we want to play to cover every roof with solar, it still won’t meet electricity de-
a role in the energy mix of the future.” Coal producers could ex- mand,” said Brian Dames, a former Eskom CEO.
tend their lives by serving foreign markets and encouraging clean Further complicating the picture, most of South Africa’s coal
technologies such as emissions scrubbers to remove pollutants. is produced in the Mpumalanga province in the east of the coun-
Other emissions-heavy industries such as the automotive try. This means that electricity produced travels 950 miles by wire
sector have undertaken fitting devices to vehicles to reduce their to Cape Town, at the far southwest of South Africa.
carbon output. So too could the coal industry, Teke said. “It’s pos- Instead, coal should continue to be used where it is mined,
sible to retrofit carbon capture. We do the same thing with plati- close to the country’s industrial heartland. Other centers of elec-
num converters we fit to cars to remove emissions, why can’t we tricity demand could graduate to other forms of generation, con-
do the same with coal plants?” nected via a ‘mini grid,’ Dames said.
South Africa has vast coal resources and it relies on it However, renewables, including solar plants in the sunny
80% of its electricity generation. Replacing the electricity fleet Northern Cape province, couldn’t end power cuts. “We can build
is impractical. “We are not going to shut all 16 coal-fired power all the renewables we want; it won’t stop loadshedding, only re-
plants — it’s simply not going to happen,” Teke said. duce it. We will still need good old fashion coal plants.”
South Africa is a major contributor to the global coal trade. The point regarding the limitations of renewables was ham-
Around 260 million metric tons (mt) is produced each year, of mered home by Grant Pattison, managing director for Africa at
which 127 million mt is used for local energy production, accord- Heliogen, a California-based energy company that specializes in
ing to the Department of Minerals and Energy. concentrated solar power.
The country has added significant renewable generation to “When the renewable guys tell you they are the cheapest,
its power grid, yet still faces ongoing electricity shortages, noted that’s wrong,” Pattison told the forum. “To replace 30 GW (South
Vuslat Bayoglu, managing director of Menar, a junior coal produc- Africa’s approximate demand), we will need 90 GW in renewables,
er. “We have added 6,000 megawatts (MW) of renewables, but it and that’s with battery storage.” This was an impossible task,
hasn’t ended loadshedding. And, another 6,000 MW won’t solve especially as the country could not service its power needs with
the problem either. How do you grow this country’s economy with- its existing infrastructure.
out baseload?” “I don’t think we will be putting in 90 GW of energy in 15
Crispian Olver, a presidential adviser on climate change years. And we certainly won’t find anyone to finance it.”
noted that the country had yet to draw exit dates for when it would Which meant that environmentalists were going to have to
go carbon-free. While many had set benchmarks such as 2050 as accept that renewables were unlikely to meet the country’s needs
the deadline, South Africa had deliberately avoided doing so. alone, now or in the future, Pattison said. “Environmentalists
“We have not, as a country, put our head on the block re- need to pick. Along with renewables we need either coal or nucle-
garding timeline,” Olver said. “But for conversation’s sake we are ar. We can’t rely on wind and solar alone.”

July/August 2022 www.coalage.com 5


u.s. news

Arch Resources Reports Record Coking


Coal Realizations
driver behind the recent erosion in
coking coal market dynamics, Arch
believes, is slowing economic growth
across most of the world, which is
having the predictable knock-on ef-
fect on global steel markets.
However, Arch sees other market
dynamics that are acting to support
global coking coal markets at present.
The first of these is still-weak coking
coal production and shipping levels
globally. Coking coal exports out of
Day shift gathers at the Leer South mine. Australia — traditionally the source
of more than 50% of seaborne coking
Arch Resources reported net income Drexler said. “With 1.1 million tons coal supply — continue to under-
of $407.6 million for the second quar- of high-value coking coal in our mine shoot already weak 2021 levels, with
ter of 2022, record net income for and port stockpiles at quarter-end and export volumes down approximately
the third straight quarter. The com- the expectation of much-improved 5 million tons, or roughly 7%, year-to-
pany reported a net income of $27.9 geologic conditions at Leer South be- date. Additionally, the war in Ukraine
million during the second quarter of ginning in late August, we fully expect threatens to trim Russian coking coal
2021. In addition to achieved record to capitalize on still-strong market export levels, particularly once the
coking coal realizations during the conditions as rail service recovers.” EU’s ban on Russian coal imports
quarter, the company reduced its to- During the second quarter, Arch takes effect in a few weeks. Elsewhere,
tal indebtedness by $135.8 million, or sold 17.8 million tons of thermal coal U.S. and Canadian export levels are
42.1%, resulting in a net positive cash and 2.1 million tons of coking coal. The up only modestly year-to-date, de-
position of $94.9 million. coking coal sold for an average price of spite exceptionally strong pricing lev-
“During the second quarter, the $286.40/ton and the cash costs were els through the year’s first half.
Arch team delivered another strong $98.95/ton, generating a record profit Another potential support mecha-
financial performance — with record margin of $187.45/ton. This compares nism for the global coking coal market
net income, record coking coal realiza- to 2 million tons sold in the second is a still-strong international thermal
tions and record coking coal margins quarter of 2021 at an average price of market. The price for thermal coal in
— despite continuing rail service chal- $89.71/ton. With cash costs of $59.37 at Australia is currently around $415/mt,
lenges and isolated geologic issues in the time, the margin was $30.34/ton. and the thermal price in northern Eu-
our core metallurgical segment,” said Despite a sequential stepdown in rope stands at approximately $390/mt.
Arch President and CEO Paul Lang. shipments during the second quarter, As a result of that nearly unprecedented
Arch generated strong margins in which is typically the weakest ship- negative spread between metallurgical
both its core metallurgical and legacy ping period of the year in the Powder and thermal prices, Arch recently sold
thermal segments during the second River Basin, Arch said its legacy ther- a vessel of its High-Vol B coking coal
quarter despite ongoing rail service mal segment again generated robust to a European thermal customer for
disruptions, mounting inflationary amounts of cash. delivery in the fourth quarter at a price
pressures, and isolated geologic issues While global metallurgical coal significantly above the U.S. East Coast
in its coking coal portfolio, explained markets have softened considerably metallurgical marks, and is actively ex-
Arch COO John Drexler. “Even with in recent weeks, coking coal prices ploring other such opportunities.
localized, tougher-than-expected remain at exceptionally strong lev- In addition, Arch continues to cap-
cutting conditions in the second pan- els in historic terms. Arch’s primary italize on exceptionally strong inter-
el at Leer South, the metallurgical product, High-Vol A coking coal, has national thermal market conditions
segment continued to build coking dropped to $249 per metric ton (mt) directly through the export of thermal
coal inventories during the quarter,” on the U.S. East Coast. The principal volumes from its West Elk and – to a

6 www.coalage.com July/August 2022


u.s. news continued

lesser extent – Black Thunder mines. The company said the increased $36/ton for the fourth quarter of 2022
While rail service remains a signifi- production will come from its existing through 2023. The company also noted
cant barrier to moving additional vol- Oaktown mining complex, Hallador’s the additional coal volumes create add-
umes to energy-short international new Prosperity Surface mine near Pe- ed pressure on transportation networks
customers, Arch still anticipates ship- tersburg, Indiana, and new surface struggling to keep up with demand.
ping an incremental 600,000 tons of production near Freelandville, Indiana. The Freelandville mine is one of
West Elk coal and nearly 500,000 tons Production from both Prosperity and many new investments Hallador is
of Black Thunder coal into interna- Freelandville are higher cost and are ex-
tional markets in the second half of pected to increase the cost structure to U.S. News Continued on Page 11
2022 at exceptional price levels.
monthly stats from coal country — usa
Hallador Ramps Up in Indiana
Hallador Energy’s subsidiary, Sunrise top 10 coal-producing states and regions
Coal, announced a new investment (Thousands of Short Tons) Week Ending (7/16/22)
in Knox County, Indiana, with the re-
opening of the Freelandville surface YTD ‘22 YTD ‘21 % Change
mine. Mining activities are expected Wyoming 132,632 122,638 8.1
to commence immediately.
Sunrise Coal is currently hiring West Virginia 43,763 43,082 1.6
200 new employees in the area. They Pennsylvania 22,550 24,840 -9.2
are seeking experienced and non-ex-
Illinois 19,621 22,295 -12.0
perienced personnel for both their
underground and surface operations. Montana 15,387 14,639 5.1
The company is offering a $3,000 sign-
Kentucky 14,746 14,256 3.4
on retention with $1,500 paid after
their fifth month anniversary the final North Dakota 14,356 14,288 0.5
$1,500 paid after their 11th month an-
Indiana 10,601 10,355 2.4
niversary, weekly paid wages of up to
$30 per hour (after 90-days of service), Texas 8,482 8,415 0.8
paid vacation, family health insurance,
supplemental dental and vision, life Utah 6,470 6,757 -4.2
insurance and exclusive access to Hal-
lador’s wellness and medical clinic (free Appalachian Total 85,045 86,607 -1.8
to all Hallador employees and families).
Interior Total 49,257 52,013 -5.3
Presently, new hires who complete re-
quired MSHA training with Sunrise Western Total 180,885 169,221 6.9
receive a $750 gift card as a training in-
centive after 30 days of employment. U.S. Total 315,187 307,841 2.4
Hallador recently signed new coal
contracts that materially increases
its fourth quarter 2022 through 2023 weekly spot prices
pricing and volume. The new con- Week Ending
tract calls for Hallador to ship 1.6 mil- ($/ton) (7/22/22) (6/24/22)
lion tons of Illinois Basin (ILB) coal at
Central Appalachia (12,500 Btu, 1.2 SO2) $176.15 $138.80
$42/ton during the third quarter of
2022. The tonnage is the same as the Northern Appalachia (13,000 Btu, < 3.0 SO2) $137.30 $109.90
second quarter, but the price per ton
Illinois Basin (11,800 Btu, 5.0 SO2) $169.50 $126.00
increases $2/ton. During the fourth
quarter of 2022, they will ship 1.8 Powder River Basin (8,800 Btu, 0.8 SO2) 0$16.35 0$16.55
million tons at $56.50/ton. For 2013,
Uinta Basin (11,700 Btu, 0.8 SO2) 0$43.15 0$39.55
the tonnage per quarter remains the
same at 1.8 million tons, but the price Source: Energy Information Administration
increases to $58.50/ton.

July/August 2022 www.coalage.com 7


worldwide news

Bowen Begins Mining at Broadmeadow East


ing joint venture with Bowen and M
Resources, a specialist metallurgical
coal trading company.
Bowen acquired the Bluff mine
in December 2021 and significant
preparation works were undertaken
prior to first coal being mined in April
under a contract with HSE Mining.
The mine is currently operating three
hydraulic excavators.
Coal production at Bluff mine is
now expected to ramp up to a steady
state run-of-mine (ROM) target of
80,000 mt to 100,000 mt per month by
An excavator loads coal into a haul truck at the Broadmeadow East mine. the end of next month, representing
an annualized production rate of be-
Bowen Coking Coal reported that coal als being granted is a great testament tween 1 million mt/y and 1.2 million
mining has commenced at the Broad- to the hard work and capabilities of mt/y ROM over four to six years.
meadow East Pit near Moranbah in our company and contractors,” Re-
Queensland’s Bowen Basin as the delinghuys said. Teck Provides Steelmaking Coal
company consolidates its position as The coal at Broadmeadow East Sales and Pricing Update
Queensland’s new independent met- has the flexibility to produce a prima- Teck Resources reported second quar-
allurgical coal producer. Coal from ry coking coal product of either high ter metallurgical coal sales of 6.3 mil-
Broadmeadow East is planned to be quality (7.5% ash, up to CSN 7.5) or lion metric tons (mt), which was within
initially processed at the neighboring high yield (9.2% ash, CSN 4.5). In both the company’s previously announced
Fitzroy coal handling and preparation of the primary product cases, the sec- guidance of 6.3 – 6.7 million mt. Record
plant (CHPP) under an infrastructure ondary energy coal created from the met coal FOB prices resulted in an in-
sharing agreement with Fitzroy (CQ) primary coking coal discard has a cal- crease in the average realized price in
Pty Ltd and exported through the Dal- orific value of more than 6,500 kcal/ the second quarter to $453/mt. Teck
rymple Bay Coal Terminal. kg (ad) which is also a sought-after said it expects to record provisional
As the first producing pit of Bow- product for the export coal markets. pricing adjustments of negative $73
en’s expanded Burton Complex, Broadmeadow East’s first coal fol- million in the quarter due to the de-
which includes the Burton and Len- lows the company’s first coal shipment cline in coal prices at quarter end.
ton Pits 20 km to the north, Broad- from the Bluff Mine near Blackwa-
meadow East coal will be processed ter in June. First run-of-mine (ROM) India’s NTPC Moves Forward With
through the Burton CHPP following coal is targeted for late Q4 2022 from New Coal-fired Power Plant
the completion of its refurbishment the nearby Burton Pit as the company India’s largest power producer, NTPC,
in early 2023. works toward a 5-million-metric-ton- is advancing toward construction of
In May, after final approvals for per-year ROM capacity by 2024. its first coal-fired plant in six years.
the project were granted in March Earlier in July, Bowen announced Bharat Heavy Electricals Ltd. won the
this year, Bowen announced the ap- the first coal shipment from its Bluff contract to build the 1,320-megawatt
pointment of BUMA Australia Pty Ltd mine near Blackwater. Amid strong (MW) Talcher power plant in Odisha.
as the mining contractor. coal pricing, Bowen’s first delivery of NTPC said it is building new
Bowen Managing Director and approximately 35,000 mt of ultra-low plants to keep up with rising demand
CEO Gerhard Redelinghuys said the volatile pulverized coal injection was for electricity.
mining of first coal at Broadmeadow shipped under a sales contract with The $1 billion Talcher project will
East was a significant achievement Formosa Plastics Group, a large di- replace a smaller plant at the same
for the company. “The fact that we versified multinational conglomerate site that was phased out last year.
have commenced coal mining in less headquartered in Taiwan. The sale New Delhi-based NTPC will continue
than four months from final approv- was agreed under the 50/50 market- with its policy to not build coal-burn-

8 www.coalage.com July/August 2022


worldwide news continued

ing plants at any new locations. The • 15% for prices above A$150/mt. this year, creating more than 500 per-
company has a potential to add about The three new progressive tiers are: manent jobs in Queensland.
15 GW at existing plant locations. • 20% of revenue for prices up to Stanmore echoed those senti-
Bharat Heavy Electricals is report- A$175/mt; ments. The company recently ac-
edly gearing up for new orders. The • 30% for prices above A$225/mt; quired an 80% stake in the BMC oper-
company said it sees a tender pipe- and ations in Queensland for $1.2 billion.
line of 7.7 GW of coal-fired power • 40% for prices above A$300/mt. “The impact of these increases will be
projects this year, including NTPC’s The change represents a signifi- felt the most by workers and suppliers
Talcher plant. cant increase on top of an already high in regional Queensland communities
royalty regime. Coal operators have that underpin the resources sector,”
Queensland Increases Royalties warned the Queensland Government Stanmore CEO Marcelo Matos said.
on Coal Operators that this move could jeopardize future
On July 1, the Queensland Govern- investments in the industry, and place Germany to Stop Buying
ment implemented a new coal roy- them at a competitive disadvantage Russian Coal
alty regime as part of its 2022-2023 with coal operators in other regions. Germany will completely stop buying
budget, making royalties paid by coal “We’re extremely disappointed Russian coal on August 1 and Russian
producers in Queensland the highest in the way this massive royalty hike oil on December 31, Reuters reported,
in the world. Three new progressive has been implemented without any marking a major shift in the source of
royalty tiers have been introduced in consultation upon an industry that the country’s energy supply. Russian
addition to the current structure. The already pays billions of dollar an- previously supplied 40% of Germany’s
existing royalty structure was: nually in taxes and royalties to fund coal and 40% of its oil, said Joerg Kuk-
• 7% of revenue for prices up to schools, hospitals and services for ies, state secretary in the German fed-
A$100/mt; Queenslanders,” said Bowen Coking eral chancellery. “Anyone who knows
• 12.5% for prices above A$100/mt; Coal Executive Chairman Nick Jorss.
and Bowen has opened three met mines Worldwide News Continued on Page 14

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July/August 2022 www.coalage.com 9


leading developments continued

Leading Developments Continued from Page 5


whether or not Congress granted was within its authority granted in of national policy implicated in the
the EPA authority in the Clean Air the Clean Air Act. He said it was not. basic regulation of how Americans get
Act to issue significant rules, includ- “Congress did not grant EPA in Sec- their energy. “And this court doubts
ing those capable of reshaping the tion 111(d) of the Clean Air Act the that Congress… intended to delegate
nation’s electricity grids and decar- authority to devise emissions caps … decision[s] of such economic and
bonize any sector. based on the generation shifting ap- political significance, i.e., how much
In its 6-3 ruling, the Supreme proach the agency took in the Clean coal-based generation there should
Court said Congress has this author- Power Plan,” he said. be over the coming decades, to any
ity, not the EPA. He also pointed out the EPA’s his- administrative agency,” he added.
Chief Justice John Roberts deliv- tory of increasing its authority for The National Mining Association
ered the majority opinion, with Jus- “extraordinary cases,” which provid- (NMA) applauded the ruling. “We are
tices Clarence Thomas, Samuel Alito, ed a “reason to hesitate before con- pleased to see the court confirm that
Neil Gorsuch, Brett Kavanaugh, and cluding that Congress” meant to con- there are limits to the authority that
Amy Coney Barrett joining him. In fer such authority. administrative agencies have to uni-
his opinion, he said the court needed In his opinion, he said the EPA’s laterally issue transformative rules,
to determine whether the “best sys- view of Section 111(d) was that Con- particularly those that impose deep
tem of emission reduction” the EPA gress tasked it, and it alone, with bal- and uneven economic impacts on
identified in the Clean Power Plan ancing the many vital considerations every state and industry across the
country,” the NMA said. “While many
would have liked to label this as a case
d ev e l o p m e n ts to watc h about climate, it is not; it is a case

Innovation Center Opens in Wyoming


about the authority of government
agencies and the economic impacts
Officials gathered for the grand opening of the Wyoming Innovation Center (WyIC) in to the states and all Americans when
Campbell County. The 5,500-ft2 facility on 10 acres will be home to companies and that authority is abused.”
researchers developing commodities using coal and coal byproducts. The Clean Power Plan, which
Tenants at WyIC will focus on evaluating the commercial viability of high-value was enacted under former President
nonfuel, low- or zero-emissions products made from coal and extracting pivotal rare Barack Obama’s administration, was
earth elements found in the fly ash of coal burned at local power plants. (The U.S. stayed in 2016, preventing the rule
currently depends on China for as much as 97% of its rare earth element sources.) from taking effect. It was repealed
WyIC’s first tenant, the National Energy Technology Laboratory (NETL), will focus on when former President Donald
applied research for the production and use of clean energy resources. Trump took office. In 2019, the EPA
The new center is part of a broader effort to spur innovation in Carbon Valley, replaced the Clean Power Plan with
using its natural resources and mines to grow and sustain jobs and advance benefi- the Affordable Clean Energy Rule.
cial environmental studies. The Wyoming Innovation Center is among several projects A number of states and private
that are exploring new options to address the entire life cycle of carbon — including parties filed petitions for review in
the Wyoming Integrated Test Center (ITC) and the University of Wyoming School of
the D.C. Circuit, challenging the
Energy Resources’ CarbonSAFE project.
EPA’s repeal of the Clean Power Plan
and its enactment of the replace-
ment ACE rule. The Court of Appeals
consolidated the cases and held
that EPA’s repeal of the Clean Power
Plan rested critically on a mistaken
reading of the Clean Air Act — that
generation shifting cannot be a “sys-
tem of emission reduction” under
Section 111. The court vacated the
agency’s repeal of the Clean Power
Plan and remanded it to the agen-
cy for further consideration. It also
vacated and remanded the ACE rule
The Wyoming Innovation Center will explore new energy options. for the same reason.

10 www.coalage.com July/August 2022


u.s. news continued

U.S. News Continued from Page 7


making in the area. In February, Hal-
lador announced it would be acquir-
ing the Merom power plant, located
in Sullivan County, Indiana. Hallador
anticipates completing the purchase
in the third quarter and has entered
into a multiyear power purchase
agreement with Hoosier Energy. It
is expected, over time, up to half of
Sunrise’s coal production will be con-
sumed annually at the Merom power A rebuilt continuous miner is loaded for transport to the Carnegie No. 2 mine.
plant, securing long-term demand for
Sunrise’s large coal reserve base. expand our existing mines, to feed the in the process. The Utah-based com-
Earlier this year, Sunrise began global growth in the steel industry. pany will partner with coal producers
operating a new shaft in Russellville, “Our focus is to bring a low-cost, to convert coal and coal waste into
Illinois, which will provide employees low-risk and high-quality supply of useable, energy-efficient by-products,
located near the Russellville area ac- metallurgical [coal] to the market as which include crude oil, carbon neutral
cess to the Oaktown II underground we believe there are a substantial num- coal CHAR and industrial compressed
mine, the company said. As Hallador ber of high-cost, end-of-life mines that gasses. These products will be used by
Energy and Sunrise Coal continue to will decline over the next five years,” numerous industries primarily in mul-
expand, the company said it expects Jensen said. “Our platform puts us in tiple non-fuel burning applications.
its employee base to grow to more a great position to feed the global de- “Global climate change is a seri-
than 1,000 miners. mand from these new opportunities ous issue that needs to be addressed
yet maintain a low environmental im- while at the same time providing
Production Begins at pact on operations while still achieving cleaner energy products for a grow-
Carnegie No. 2 Mine our negative net acres impact commit- ing economy. With this in mind, a
American Resources Corp. has com- ment due to our continued land rec- team of high-level executives with
menced initial production at its lamation efforts to further reduce the expertise in science, business and the
greenfield Carnegie No. 2 metallurgi- overall cost for the business.” fossil fuel industries has been assem-
cal coal mine ahead of schedule. Fol- The Carnegie No. 2 mine is a new bled to tackle this challenge,” said
lowing the mine’s initial development operation that has more than 20 years Alan Hall, CEO, BSE Corp. “Using a
production, the company will in- of low-cost, favorable mining condi- game-changing energy innovation,
crease the output over the next several tions. It produces high-vol met coal we can save the planet and at the
months to fully expand and maximize from the same seam as the compa- same time provide the industry with
production, revenues and cashflow. ny’s Carnegie No. 1 mine. The mine needed cleaner energy products.”
“We are proud of our team, led by plan uses room and pillar mining BSE has obtained an exclusive,
Tarlis Thompson, to get the Carnegie and a completely rebuilt Joy 14CM15 global operating license from Renuva
2 into production ahead of schedule continuous miners with shuttle cars. Energy to commercialize its patented
and within budget,” said American The mine is set up to run one work- technology through innovative man-
Resources CEO Mark Jensen. ing section until it can expand to two ufacturing plants. These processing
“Supply chain issues and inflation- working sections accessed from one facilities convert coal and coal fines
ary pressures continue to present chal- mining portal to optimize the mine’s into reusable energy sources. One
lenges for many industries, however efficiency and asset base. plant ingesting 75,000 tons of coal
our extensive asset base and the efforts refuse will generate up to 24,750 tons
of our team has enabled us to use in- Blue Sky Remediates and of industrial-grade charcoal, 187,500
ternal resources to get this mine into a Repurposes Coal Waste barrels of crude oil and high volumes
great position to produce,” Jensen said. Philanthropist, venture capitalist and of commercial gasses — butane,
“Our McCoy Elkhorn complex will be serial entrepreneur, Alan E. Hall, has methane and propane — annually.
an area of growth for our business giv- launched a new company, Blue Sky The first BSE manufacturing plant
en the quality of the [coal] and the abil- Energy (BSE) Corp. to remediate coal is currently being fabricated for a lo-
ity to bring on a meaningful amount of waste, repurpose it as a clean energy cation in Price, Utah, in partnership
incremental new mine production, or source, and capture greenhouse gases with area mining companies. It is ex-

July/August 2022 www.coalage.com 11


u.s. news continued

pected to be operational in Novem-


ber 2022. Over the next five years, BSE

dat e l i n e wa s h i n g to n hopes to install 300 plants across the


United States and another 1,200 facil-
ities abroad.

European Energy Independence Methane Ignition Occurs at


With U.S. Coal Ramaco Resources’ Berwind Mine
On July 10, Ramaco Resources Inc.
by conor bernstein reported a material methane igni-
tion at its Berwind mining complex in
Fatih Birol, the head of Europe’s hard coal supply. The report projects Berwind, West Virginia. Currently, the
the International Energy that Europe will need an increase of 30 - 55
cause of the ignition is unknown. The
Agency, recently warned million metric tons (mt) of hard coal from the
company, in conjunction with the ap-
that the global ener- global market during the period from April
gy crisis is likely to get 2022 to March 2023. Securing this supply for propriate state and federal regulatory
worse before it gets bet- Europe, write the authors, “will likely depend authorities, will be conducting a full
ter, adding the coming on concerted action by the United States and investigation into the incident.
winter for Europe, “will other European allies.” The mine was idle at the time of
be very, very difficult.” In fact, while so much attention has been the incident, and there were no per-
His remarks reflect the increasing like- given to what the U.S. can do help provide gas sonnel in the mine nor any injuries
lihood that Russia will completely cut off the to Europe, the authors found that, “the most or fatalities. At this time, Ramaco Re-
flow of its natural gas to Europe. Even though important near-term role for the United States sources said it will be evaluating the
European buyers have pivoted to alternative in any plan to eliminate Europe’s reliance on extent of the damage. Production
gas supplies, particularly LNG, a Russian Russia gas is as a supplier of coal.” from the Berwind Complex is expect-
embargo would necessitate gas rationing or
ed to be impacted for an indetermi-
worse without an aggressive, multi-pronged The Pivot is Beginning
nant period of time.
plan to radically reduce gas use. but Needs a Boost
While the European Commission rolled A reembrace of coal is happening across
out a plan to curtail European reliance on Europe and not a moment too soon. Germa- Alliance Plans to Add Capacity
Russian gas in May, that plan — REPowerEU ny, for example, is not only ramping up use Continued robust market fundamen-
— already appears in need of significant of operating coal capacity but has passed tals during the second quarter of 2022
strengthening and augmentation. The good legislation bringing 10 GW of mothballed pushed coal sales prices, volumes
news, however, is that energy experts on capacity back into service. The Federation and coal sales revenues higher for
both sides of the Atlantic think it’s possible of German Industries — long weary of Ger- Alliance Resource Partners (ARLP) by
for Europe to gain independence from Rus- many’s race away from baseload power — 25.1%, 9.4% and 36.9%, respectively,
sian gas by this coming winter. While there’s called the decision “better late than never.” compared to the first quarter of 2022.
no silver bullet to make it happen, coal — It has taken a crisis, but Europe is
“ARLP delivered strong financial
particularly American coal — will be needed finally recognizing that a successful transi-
and operating performance during the
to do much of the heavy lifting. tion to a renewable energy future can’t hap-
pen without energy security. Europe’s coal second quarter of 2022, as we again
“The Most Important fleet — the energy infrastructure it should posted significant increases to coal and
Near-term Role” have been leaning on for the transition all oil and gas sales volumes and prices,
A new report from experts at the ZERO lab along — is precisely the bridge needed to total revenues, net income and EBIT-
at Princeton University identifies several navigate this unprecedented moment. DA compared to the second quarter of
paths for European countries to break their The U.S., for its part, needs to come to 2021,” said Joe Craft, chairman, pres-
Russian gas habit by the close of this Octo- the assistance of our allies and ensure we’re ident and CEO. “Segment Adjusted
ber. All three approaches lean on ramping taking every step possible to defang Russia’s EBITDA at our coal operations climbed
up the near-term use of coal — at varying energy weapon. As the Europeans are recog- sharply to $222.6 million for the second
levels — to slash gas use. nizing, and as the experts at Princeton argue, quarter as increased coal sales volumes
Getting Europe the coal it will need will the key role the U.S. can play is as a supplier
and prices more than offset contin-
not be easy. Coal markets are already tight of coal. It’s now time for Congress and the
ued inflationary cost pressures, supply
due to supply chain problems, industry con- Biden administration to step up to the plate.
traction following the implosion of demand chain challenges and ongoing shipping
during the pandemic, and reduced and re- Conor Bernstein is a spokesperson for the delays due to poor rail performance.”
shuffled supply due to sanctions on Russian National Mining Association, the industry’s Alliance’s coal sales prices per ton
coal exports that had accounted for half of trade group based in Washington, D.C. increased in all regions compared to

12 www.coalage.com July/August 2022


u.s. news continued

both Q2 2021 and Q1 2022 as a result


of continued favorable market con-
ditions. In the Illinois Basin, signifi-
cantly higher export prices during Q2
2022 drove coal sales prices higher
by 28.5% and 15.4% compared to Q2
2021 and Q1 2022, respectively. In Ap-
palachia, coal sales prices increased
by 62.7% and 32% compared to Q2
2021 and Q1 2022, respectively, pri-
marily due to substantially higher
export price realizations at all mines Alliance plans to add a fifth production unit at Gibson South (above).
in the region as well as increased do-
mestic pricing at the Tunnel Ridge increased export shipments from the delivered significant year-over-year
and Mettiki mines. Mettiki and MC Mining operations. per ton margin expansion, and we be-
Coal sales volumes were higher by ARLP ended Q2 2022 with total coal lieve ARLP is positioned to see further
7.5% in the Illinois Basin compared to inventory of 1.6 million tons, repre- margin growth in 2023 and 2024.”
Q2 2021 as a result of increased sales senting an increase of 200,000 tons Craft said the company plans to add
volumes at the Gibson South and compared to the end of Q2 2021 and a fifth production unit at the Gibson
Hamilton mines. In Appalachia, coal comparable to the end of Q1 2022. South mine and another develop-
sales volumes increased 28.1% and “ARLP was able to execute new ment unit at the Hamilton mine later
36.1% compared to Q2 2021 and Q1 coal sales commitments for delivery this year or early next year. As a result,
2022, respectively, as a result of high- of 24.9 million tons through 2025 at Alliance expects total tons produced
er domestic sales volumes from the prices above our recent expectations,” and sold in 2023 to be approximately
Tunnel Ridge longwall operation and Craft said. “Our coal operations have 1 million tons higher than this year.

July/August 2022 www.coalage.com 13


worldwide news continued

Worldwide News Continued from Page 9


the history of the Druzhba pipeline, coal-fired power plant in Taketoyo in Indonesia to Fill Russian Coal
which was already a tool of the Soviet central Japan, which could help to al- Supply Gap
empire over eastern Europe, ridding leviate an electricity crunch. The No. 5 Indonesia, the world’s largest ex-
yourself of that dependence is not a unit in Taketoyo thermal power station porter of thermal coal, will be able
trivial matter, but it is one that we will will replace three old oil-fired units. to increase output to help meet
achieve,” Kukies said. During trials, the unit has achieved a demand from countries that have
generation efficiency of 46%, among lost supplies from Russia, its ener-
Coal Developer Files $3.4B the highest for coal power in the world. gy minister said recently. Reuters
Lawsuit Against Alberta reported Energy and Mineral Re-
Cabin Ridge Holdings Ltd. and Cabin China Considers Ending sources Minister Arifin Tasrif said
Ridge Project Ltd. have initiated legal Australian Coal Ban countries had asked Indonesia for
proceedings against the government The Chinese news site sxcoal.com said coal in the wake of sanctions on
of Alberta in the court of Queen’s that talk of China ending its unofficial Russia. “We will help every country
Bench of Alberta, Canada. The com- ban on imports of Australian coal, in who is short of this kind of materi-
pany said it had invested significantly place since October 2020, had recently al as much as we can,” Tasrif said
to acquire their freehold mineral rights intensified, according to Reuters. “Ru- during an interview with Reuters
and project assets for the purpose of mors of easing the ban on Australian on the sidelines of the Sydney Ener-
developing a world-class metallurgi- coal imports have been circulating re- gy Forum hosted by the Australian
cal coal project. The claim is on the cently,’ the coal-trading website said. government and the International
government of Alberta’s change of po- The rumors gained currency af- Energy Agency.
sition by which the government sub- ter China’s foreign minister, Wang Yi, Indonesia’s target for coal output
stantially and unreasonably interfered met his Australian counterpart, Pen- this year is 663 million metric tons.
with Cabin Ridge’s development rights ny Wong, during the summit of the “We have the resources,” Tasrif said.
and deprived Cabin Ridge of any rea- Group of 20 economies in Bali. “In case the situation is very urgent at
sonable use of the valuable mineral Citing people familiar with the the end of the year, we don’t want to
rights that it acquired, Cabin Ride said. matter, Bloomberg News also report- let people suffer without coal.”
Consequently, the government of Al- ed that Chinese officials were propos-
berta’s de facto expropriation of Cabin ing to end the import ban because of India’s Coal Imports Hit Record
Ridge’s freehold mineral property has supply concerns due to Western-led High in June
prevented Cabin Ridge from continu- sanctions on Russia, and the proposal India’s coal imports hit a record high
ing to develop its steelmaking coal would be submitted to senior leaders. in June despite record prices, Reuters
project and has deprived the Cabin Commenting on Wong’s request for reported. India imported more than
Ridge companies of their substantial China to lift its “trade ban,” the com- 25 million metric tons (mt) of coal in
investments in Alberta, it said. merce ministry said, “China hopes June, rising by over a third compared
Without this interference, the Australia can take pragmatic actions with the same period last year. Ther-
proposed met coal mine would have to create favorable conditions for bi- mal coal imports for June total 19.6
generated approximately 500 direct lateral trade relations.” million mt and met imports amount-
jobs and $2 billion in taxes and other Australia’s metallurgical coal ex- ed to 5.4 million mt.
revenue for the provincial and federal ports have been hit the worst by the un-
governments. official ban, especially as it now trades Drax Will Keep Its Coal-fired
Cabin Ridge is seeking damages at a very rare and steep discount to Power Plant Open in the UK
in the amount of $3.441 billion due thermal coal prices, which are booming At the request of Secretary of State
to “loss of net present value” of the on the back of the loss of Russian sup- for Business, Energy and Industri-
property. Alternatively, the compa- ply. Benchmark Australian Newcastle al Strategy of the United Kingdom
nies are seeking $56 million in res- thermal coal prices are at $400 per met- (UK) Kwasi Kwarteng, Drax said it
titution, plus future and contingent ric ton (mt),, compared to about $178/ will keep its coal-fired power plant
remediation costs. mt for China’s domestic coal. China has open this winter. He said it was a
been stepping up coal imports from “sensible precaution” as Europe re-
Japan’s JERA to Start New Russia, which are priced at a discount duces its reliance on Russian natural
Coal-fired Power Plant compared to other sources, as many gas. Britain now has two coal-fired
Japan’s largest power generator, JERA, buyers have halted purchases from power plants for the winter, and it’s
is set to start a new 1.07-gigawatt (GW) Russia in the wake of the Ukraine crisis. considering one more.

14 www.coalage.com July/August 2022


Returning to pittsburgh May 9-11, 2023
David l. lawrence convention center

For nearly 25 years, Longwall USA has been the leading conference for
longwall mining. While shearers, AFCs and shields do much of the work, long-
walls also rely on a network of continuous miners and conveyors. It’s time to
broaden the discussion to include all aspects of underground coal mining.

We’re Expanding the Scope


Coal Handling Longwall RooM-and-Pillar
& Storage Mining Mining

Pittsburgh Is the Place to Be


for US Coal Operators in 2023

visit uscoalshow.com for more information


Exhibit options
10 X 10 - $2,000 10 X 20 - $4,000 20 X 20 - $8,000
2 Full-conference registrations 4 Full-conference registrations 8 Full-conference registrations
2 Exhibit-only guest passes 4 Exhibit-only guest passes 8 Exhibit-only guest passes

20 X 30 - $12,000 20 X 40 - $16,000 30 X 30 - $18,000


12 Full-conference registrations 16 Full-conference registrations 18 Full-conference registrations
12 Exhibit-only guest passes 16 Exhibit-only guest passes 18 Exhibit-only guest passes

40 X 50 - $40,000 Circular - $25,000


20 Full-conference registrations 20 Full-conference registrations
20 Exhibit-only guest passes 20 Exhibit-only guest passes

WALK THE FLOOR PACKAGE ADDITIONAL EXHIBITORS


(NON-EXHIBITING SUPPLIER) – $49 per person
– Early bird (August 1-October 31): $500 Exhibit-only pass for all 3 days.
– Advanced (November 1-December 31): $1,000 Badge is non-transferable.
– Regular (January 1-April 21, 2023): $1,500 Must be an existing exhibitor and
Access to Expo Hall to “Walk the Floor” have a booth on the show floor.
1 Full-conference registration

*Not all booth sizes are listed. Additional booth sizes available on request.

Full Conference Mining Delegate Exhibit-only Mining Delegate


Includes engineers and management Includes engineers and management
personnel from mining companies. personnel from mining companies.
Opening Keynote Opening Keynote
All Conference Sessions All Conference Sessions
Professional development hours.
Access to session archives after the conference.

3 Day Full COnference 3 day exhibit-only


– Early bird (August 1-December 31): $149 – Early bird (August 1-December 31): $49
– Advanced (January 1-April 21): $199 – Advanced (January 1-April 21): $59
– On-site: $229 – On-site: $69

1 day full conference 1 day exhibit-only


– Early bird (August 1-December 31): $79 – Early bird (August 1-December 31): $29
– Advanced (January 1-April 21): $99 – Advanced (January 1-April 21): $39
– On-site: $119 – On-site: $49
Booth Space Includes:
Logo and 100-word company description 7” x 44” exhibitor identification sign
in conference pocket guide, on website with company name and booth number
& on mobile app 8’ high back wall drape
“Opt-in” attendee contact list post-conference 3’ high side wall drape

to concessions

Floor plan is
Main Entrance subject to change.
Exhibitor Registrations are
for exhibitors and their guests.
Delegate Registrations are for personnel
from mining companies. Exhibit-only means
no access to presentations or professional development
hours after the conference. Advanced Registration is required.
additional Sponsorship opportunities

Evening Social $3,000 Pens $500 per day


Refreshments on the show floor toward the end of Your custom logo or company’s pen placed on all the
chosen day, 5-minute speaking slot during event and conference tables during the daily sessions. Sponsor
signage recognition. to provide pens.
3 available per day 2 days available

Mobile App $2,500 Notepads $500 per day


The mobile app is designed for attendees and exhibi- Your custom logo or company’s note pad placed on all
tors to easily network, connect and share information. the conference tables during the daily sessions. Sponsor
Prominent logo placed on the event mobile app for all to provide notepads.
delegates to see. 2 days available
1 available

Conference Bags $2,500 Giveaway in Conference Bags $250


Conference bag includes event logo and up to three Place one item or promotional materials in the
sponsor logos on the flap. This business-style bag delegates bags. Sample of item or materials must
with shoulder strap includes organizer pockets, and be supplied to check sizing. Does not include the
a phone holder with an expandable all-round zipper. purchase or creation of promotional items.
3 available

Custom Lanyards $2,000 Conference Pocket Show Guide


Heavy-duty quality lanyards featuring the sponsoring Print Advertising
company’s logo. Used throughout the event for every
attendee. Full-Page $700
1 available Full-page ad in Conference Pocket Show Guide
(approx. 4- x 9-in.)
Aisle Signage $1,500
Add your logo on the hanging numbered aisle signs in Half-Page $400
the exhibit hall for everyone to see. Half-page ad in Conference Pocket Show Guide
1 available (approx. 4- x 4.5-in.)

Custom Sponsorships Available. Contact your Sales Rep for more Information.

uscoalshow.com
bluefield preview

Bluefield Coal Show Returns


Organizers expects thousands to attend regional coal show
by steve fiscor, editor-in-chief

More than 150 exhibitors will display mining equipment and technology at the Brushfork Armory. (Photo: Chamber of Commerce of the Two Virginias)

After a 1-year postponement, the manageable and people are looking mood should be much more upbeat.
Bluefield Coal & Mining Show will forward to seeing each other in per- Southern West Virginia, eastern Ken-
take place September 14-16, 2022, son again and kicking the tires on tucky and Virginia are bustling with
at the Brushfork Armory in Blue- new equipment. activity. From an equipment sup-
field, West Virginia. The biennial The theme for the 2022 Bluefield plier’s perspective, Caterpillar’s exit
event is usually held in September Coal & Mining Show is “A Show for from the underground coal business
during the odd-numbered years, Mining: Our Past, Present, Future.” has opened opportunities for other
but last year’s show was postponed The event caters to regional coal suppliers. In the wake of the deci-
when the National Mining Asso- operators, who mostly cut coal from sion, Cat divvied up its underground
ciation announced it would move underground operations. Manufac- coal offering among several suppli-
MINExpo 2020 to September 2021. turers usually display a substantial ers and this will be their first oppor-
Today, COVID-19 concerns are amount of low-profile equipment tunity to shine.
for room-and-pillar mining in low The organizers, the Chamber of
coal seams. In the past, as many Commerce for the Two Virginias,
Exhibit Hours as 6,000 people have attended the added the term “& Mining” to the
Wednesday, September 14, 2022 3-day event. show’s name. It was previously the
(10 a.m. - 6 p.m.) There will likely be some notice- Bluefield Coal Show. With no met-
Thursday, September 15, 2022 able changes between this year’s al mining operations in the region,
(10 a.m. - 6 p.m.) event and the 2019 event. The market one can only surmise that this is an
Friday, September 16, 2022 has turned in favor of coal producers attempt by the organizers to diversi-
(9 a.m. - 2 p.m. ) since the last event and the overall fy into the aggregates business.

July/August 2022 www.coalage.com 19


bluefield preview continued

Exhibitors
Exhibitor....................................Booth Number Hilti Inc..................................................... 1505 Rodeco...................................................... 2201
Accutrex...................................................... 216 Hoover Conveyor & Fabrication Corp......... 1209 Royal Brass & Hose..................................... 107
AEEI................................................ 1503, 1502 ICL America LTD........................................ 1008 Saminco Int’l................................... 1517, 1518
American Electric Equipment Inc.... 1904, 1905 Imperial Conveying Systems LLC............... 1005 Sandvik Mining and Rock Solutions.... 108, 110
AMR Pemco Inc........................... 115, 117, 119 Industrial Plating...................................... 1512 Schroeder Industries LLC.......................... 1216
Anderson Industrial & Mining Producers LLC.... Innovative Wireless Technologies Inc (IWT)....... SeeTech LLC.............................................. 1719
................................................................... 103 ........................................................... 205, 207 SEMCO Publishing.................................... 1009
Applied Industrial Technologies.......... 401, 402 Integrated Power Services......................... 1204 Service Pump & Supply............................... 319
ARC 3 Gases............................................. 1315 Intermountain Electronics Inc..................... 314 Shrewsbury Machine and Gear Inc...... 218, 220
Arch Environmental................................... 1804 Irwin Mine & Tunneling Supply........ 1808, 1809 Silver Spur Conveyors...................... 1806, 1807
Becker Global America.............................. 1201 JP Tech Services.................................. 912, 914 Simmons Equipment Co...................1601-1606
Belt Tech............................................. 316, 318 J. H. Fletcher & Co........................... 1614, 1615 Solve Industrial Motion Group................... 1901
Betek Tools Inc.......................................... 1206 Jabo Supply Corp....................................... 1202 Somerset Int’l.............................................. 209
Blue Ridge Diesel Inc................................ 1810 Jazz Solutions Inc...................................... 1307 Splice One Inc............................................. 911
Blue Wolf Sales and Service Inc.................. 202 Jennmar.......................................... 1704, 1705 Stahura Conveyor Products Inc................. 2202
Bluefield Mfg Inc............................. 1213, 1215 Johnson Industries Inc.................... 1610, 1611 State Electric Supply Co...... 501, 502, 503, 504
Bluefield State University.......................... 1210 Kennametal......................................... 112, 114 Strata Worldwide............................. 1728, 1729
Boone Supply Co Inc.................................... 215 King’s Tire.................................................. 1812 Sumitomo Drive Technologies.................... 1516
Bradford Stuart Industries Inc.................. 1002 KOMATSU..........................................1708-1718 Swanson Industries................................... 1506
Brandeis Machinery.................................. 1203 Lee Supply Co Inc...................................... 1208 SWCC Procurement Technical Center.......... 707
Brookville Equipment Corp.......................... 105 Line Power................................................. 1507 Syntron Materials Handling............ 1016, 1014,
Buchanan Pump Service..................... 305, 307 Longwall Associates Inc.................. 1706, 1707 ....................................................... 1113, 1115
CAB Products.................................. 1114, 1116 MARTOR.................................................... 1107 System Controls Inc.................................. 1805
Capital Group Fasing Plc.......................... 1402 Matrix Design Group.............. 2005, 2006, 2007 The New York Blower Co.............................. 116
Carroll Engineering Co........................ 306, 308 Mazzella Companies................................. 1207 Trey K Mining & Electric Inc....................... 1015
ChemTreat................................................. 1105 Mefcor................................................. 201, 203 Triad Demolition & Dismantling.................. 309
Cincinnati Mine Machinery Co................... 1607 Metalcraft Mining Equipment........ 1725, 1726, Trojan Tire Inc............................................ 1205
Coal News/Coal Zoom................................. 917 ................................................................. 1727 U.S. Tsubaki Power Transmission LLC....... 1103
Coalfield Services Inc.................................. 904 Metallurgical Coal Producers Assoc.......... 1312 United Central Industrial Supply Co LLC...........
Cogar Manufacturing Inc...... 1721, 1722, 1723 Micon/Phoenix First Response..................... 101 ................................................... 102, 104, 106
Conn-Weld................................................... 304 Millennium Torque & Tensioning Inc.......... 1102 United Mining Equipment................... 208, 210
Conspec Controls...................................... 1104 Miller................................................... 913, 915 US Small Business Adm WV Dist. Office...... 704
Continental Global Material Handling LLC........ Mine Power Systems Inc...................... 310, 312 US Synthetic Mining & Const (Brady Mining)....
....................................................... 1303, 1305 Mining Connection.................................... 1313 ................................................................... 206
Conveyor Accessories Inc................ 1302, 1304 Mining Media Int’l Inc............................... 1111 Valtronics.................................................... 214
Cowin & Company/Raisebor...................... 1003 Mining People........................................... 1001 Victaulic...................................................... 212
Crown Battery Mfg Co Inc................ 1513, 1514 Minova........................................................ 219 Voith US Inc............................................... 1515
Custom Hydraulics Inc................................ 118 Mountain Air Compressor Inc.................... 1010 W. Va. Coal Assoc/Friends of Coal Ladies..........
D. J. Evans Enterprises Inc.......................... 404 NARCO............................................ 1608, 1609 ................................................................. 1612
East Penn Mfg Co...................................... 1724 Nexans AmerCable.............................. 211, 213 W. Va. Electric Supply Co............................. 217
Elgin Power Solution/Mining Controls LLC......... NTN Bearing Corp of America...................... 916 Wallace Electrical Systems LLS...... 1623, 1730,
................................................................. 1613 Paul’s Fan Co.................................. 1908, 1909 ................................................................. 1731
Enersys..................................................... 1720 Performance Industries............................... 302 WESCO................................................ 313, 315
Englo Inc..................................................... 905 Peters Equipment Co LLC............................ 301 West River Conveyors............ 1701, 1702, 1703
FGX Septech LLC....................................... 1511 Pewag Chain Inc....................................... 1301 West View Cunningham Co.......................... 311
FKC - Lake Shore....................................... 1004 Phillips Global, Inc................ 1616, 1617, 1618 White Armature Works............................... 1509
Flexco........................................................ 2104 Plymouth Rubber Europa........................... 1318 Wolf Hills Fabricators LLC......................... 1811
FUCHS Lubricants Co................................ 1510 Pollart Sales.............................................. 1211 W. Va. Department Economic Development.......
Fuel OX...................................................... 1006 Project Enterprises LLC............................... 303 ................................................................... 204
Gainwell Engineering Inc............ 906, 908, 910 R. M. Wilson Co............................... 2105, 2106 Xpress Services................................... 907, 909
GEC Inc....................................................... 120 Raw Resources Group................................. 109 Xylem Inc.................................................. 1306
GMS Mine Repair & Maintenance.... 1906, 1907 RCAC PTAC Regional Center........................ 700
Graybar Electric.............................. 1106, 1108 REI Drilling/Drilling Products Inc................ 902
Henkel Loctite Corp..... 2203, 2204, 2205, 2206 Rel-Tek Corp................................................ 320 Exhibitors list provieded by the Greater Bluefield
Highland Machinery.... 1619, 1620, 1621, 1622 Richwood............................................ 111, 113 Chamber of Commerce — as of August 5, 2022.

20 www.coalage.com July/August 2022


bluefield preview continued

July/August 2022 www.coalage.com 21


bluefield preview continued

As of press time, the Bluefield coal industry when he addresses us


Coal & Mining Show had nearly 150 at the breakfast. His presentation
exhibitors. In a press release ear- will be of great interest to everyone
lier this year, the organizers said at a time when there is certainly, a
they had exhibitors representing 17 renewed focus on the industry,” said
states and Canada. The organizers Bob Ramsey, president of Peters
will host a keynote presentation Equipment and Ramsey Industrial,
from David Stetson, CEO, Alpha family-owned companies.
Metallurgical Resources, during the In addition to his role as CEO,
Media Appreciation breakfast on Stetson is also chair of Alpha’s board
September 14, followed by the offi- of directors. Alpha rebranded in
cial opening of the show. February of 2021 from its prior com-
pany name of Contura Energy and
Stetson to Open the Show Stetson previously served on Contu-
Bob Ramsey, chairman of the Blue- Keynote speaker David Stetson, CEO, Alpha ra Energy’s Board of Directors from
field Coal & Mining Show, recently Metallurgical Resources. (Photo: AMR) November 2018 through April 2019.
announced that Stetson would open Before that, he served as chairman
the show. “We are delighted to have son of Alpha, who will provide his of the Board of Directors and CEO of
the show opened by David Stet- unique perspective of the American Alpha Natural Resources from July
2016 until the merger with Contura
in November 2018.
Stetson has extensive experience

THE THE
in management, finance, mergers
and acquisitions, corporate gover-

BLUEFIELD BLUEF
nance, restructuring, the law, and
reclamation. He is the founder and

COAL & MINING COAL &


most recent chairman of the Metal-
lurgical Coal Producers Association

SHOW (MCPA).
SHOW
A Show for Mining: Bluefield Snapshot A Show for
Our Past, Present, Future Our Past, P
While most exhibitors were playing
it close to the vest as of press time,
some did share their plans for the
September 14, 15, 16, 2022 September 14, 1
Bluefield Coal & Mining Show. J.H.
Fletcher (Booths 1614, 1615) said
it would be displaying roof bolting
Brushfork Armory-Civic Center Brushfork Armory
equipment, and Longwall Associ-
ates (Booths 1706, 1707) said it will
Bluefield, West Virginia Bluefield, Wes
also be on hand to discuss its orig-
inal equipment manufacturing ca-
Sponsored by: Sponsored
pabilities and its by:
rebuild services.
Richwood Industries (Booths
111, 113) is bringing its Air Stop
material containment system,
which dramatically reduces the is-
sues associated with airborne dust.
619 Bland Street Richwood was able to develop 619 the Bland St
Bluefield, WV 24701 solution by first identifying theBluefield,
root WV 2
t 304.327.7184 causes, explained Lorrie Spence, tse-304.327.71
coctwovirginias@gmail.com nior manager for corporate identity
coctwovirginias@g
www.coctwovirginias.com for Richwood Industries. “Anytime
www.coctwovirgin
product is moving dust can be gen-

22 www.coalage.com July/August 2022


bluefield preview continued

erated, especially when material is in free fall at a trans-


fer area,” Spence said.
Traditional dust collection methods have includ- COMING THIS FALL...
ed sprays or vacuum collection, but their perfor-
mance has been less than ideal. “Richwood uses a
passive dust containment system, which has a cham-
bered dust-stilling system that allows the materi-
al to settle before it leaves the transfer area,” Spen-
ce said. “Each system is designed for the application
CAP LAMP
and includes establishing correct belt support to allow
for the sealing components, a multi-layer approach
for containing bulk materials and dust using exter-
nal and internal liners, and dust curtains and stilling
WHEAT XL
chambers as needed. The system has proven very effec- FIRST GROUND UP REDESIGN IN

15 YEARS
tive in the field.”
Conn-Weld (Booths 304) will not be taking equip-
ment to the Bluefield Coal & Mining Show, but they said
they were excited to participate as an exhibitor. Their
stand will feature a visual impression of Conn-Weld’s
history in the coal industry, captivating video of Conn-
Weld’s process solutions in action, and a nod to the
aggregate industry as well. Having served the coal in-
dustry for 47 years, Conn-Weld said it was grateful to
the Chambers of the Two Virginias for providing this
platform to network and reconnect with its ‘Friends of
Coal.’ In addition, they also said they were glad to know
that the aggregate industry would play a role in the
event as well.
Jennmar (Booths 1704, 1705) said it would have a
lot of products displayed at its stand, including props,
cribs, bits, bolts, conveyors and ventilation equip-
ment. Jennmar designs and manufactures a wide range
of ground control products, from bolts and beams to
channels and trusses, resin, rebar, and more. The com-
pany takes pride in providing products that make the
mining industry safer and more efficient.
Because it understands the ever-changing and de-
manding conditions above and below ground, Jennmar
said it has built the richest portfolio of diverse and
complementary brands. Jennmar’s brand of affiliates
includes engineering services, resin manufacturing,
rolled-steel, and drill-steel manufacturing, carbide drill BRIGHTER
bits, custom steel fabrication, chemical roof support,
and sealing products, and even includes staffing solu- SUPERIOR VALUE
tions and a trucking company.
Jennmar said it sets the bar in every industry it
BUILT FOR GENERATIONS
serves and, as it continues to grow, its focus will always
be on the customer. The company feels it is essential to
develop close working relationships with every custom-
er to understand their unique challenges and ensure su-
perior customer service. Jennmar said its commitment
to the customer is guided by three words: safety, service
and innovation. KoehlerLighting.com

July/August 2022 www.coalage.com 23


underground mining

Appalachian Suppliers Offer


Top Scoop Solutions
Highland Machinery Corp. and Grace Equipment Co. each have a superior solution
for those looking to buy new and those looking to rebuild
by jesse morton, technical writer

Having a scoop rebuilt can save mon- which sets them apart these days, as industry standards compared to what
ey over buying new, but it is still an does the superior work for which they other manufacturers offer and con-
expense. Better is needing neither, are renowned. struct,” Bailey said.
which is the case for owners of the At roughly 34 ft long and 9 ft
Highland Machinery Corp. Model Low-seam Scoop for Any Task wide, and with ground clearance of
280, the OEM said. The proven unit Highland Machinery Corp. said the as much as 15 in., the 280, like all of
has benefited from numerous up- versatile Model 280 scoop for low- Highland’s scoops, is highly custom-
grades over the years and can now seam mining can tackle “any tasks” izable. A 140-ft3 bucket, a 60-gallon
sometimes go for up to 16 years with- and in most conditions. “The machine hydraulic oil tank, John Deere plan-
out needing a major overhaul. speaks for itself in its capabilities and etary four-wheel-drive axles, and
For those miners in the market for proven performance,” said Jarrod Bai- a certified four-post canopy come
a rebuild service, plan ahead, Grace ley, executive vice president. standard. Options include a hydraulic
Equipment said. The supplier offers Like the company, which has been winch, a camera system, and a prox-
fast turnaround times, but currently in business more than three decades, imity detection system.
business is stacking up. Customers are “the 280 had humble beginnings, “We offer a variety of attachments,
increasingly capitalizing on the compa- and started out with a lot to prove,” which include the standard bucket
ny’s ability to rebuild to like-new speci- he said. “It has proven itself time and with ejector blade, standard bucket
fications almost any make and model. time again with every machine we with rock dust bucket, maintenance
Both companies said they have, have put into service.” center bucket, hydraulic forklift mast,
can get, or can machine the parts The unit’s “construction exempli- road grader attachment, and dozer
needed to complete orders timely, fies Highland’s mission of exceeding blade,” Bailey said.

With a certified four-point canopy, the Model 280 is 34 ft long and 9 ft wide, with ground clearance of as much as 15 in. (Photo: Highland Machinery Corp.)

24 www.coalage.com July/August 2022


underground mining continued

The Model 280 can be built to run on either a 128-V or a 240-V lead-acid battery, a DC or AC traction system, and a DC or AC hydraulic pump motor.
(Photo: Highland Machinery Corp.)

The unit’s top feature is the rugged Over the years, updates to the machine and who can identify areas
frame, built and designed in house. model have focused on simplifying that could need possible changes or
“The frame is the most important and streamlining maintenance tasks. improvements.”
part of any piece of equipment,” he “Zone lubrication, an automatic lu- Maintenance of the 280 is fully
said. “While components can be re- brication system, moving filtration, supported by the supplier. “We have
placed and upgraded over time, the dedicated compartments located near a full field service division that is
frame is the life of the machine.” the hydraulic pump, and many other available 24/7 for diagnosing issues
The frame contributes to the su- improvements allow for easier mainte- and helping to provide technical sup-
perior longevity of the 280, which can nance,” Bailey said. “Our various elec- port,” Bailey said.
run for 16 years or more. trical systems also allow for easier trou- “Our parts division also is there
“Numbers like this speak for bleshooting and diagnosing issues.” to ensure that, when you do need a
themselves,” Bailey said. For compar- The advice received from external part for your machine, Highland will
ison, “our equipment rebuild shop maintenance techs helps drive de- be there to provide the replacement
has performed complete rebuilds on velopment of upgrades to the scoop. and get you back up and running,” he
5-year-old competitor machines that “Highland works hand-in-hand each said. “Our parts division has dedicated
needed frame replacements.” and every day with mine mainte- routes that are capable of servicing all
The scoop can be configured for nance departments around the world Northern, Central, and Southern Appa-
either a 128-V or a 240-V lead-acid and one thing that we do is listen,” lachian mines multiple days per week.”
battery, a DC or AC traction system, he said. “These are the people who If the customer is new, “we can
a DC or AC hydraulic pump motor, we have to ensure are happy with the also offer additional services and
“along with other options,” he said.
“Highland has been involved in
battery development projects for
the past 15-plus years with multi-
ple battery manufacturers world-
wide,” Bailey said. “We have explored
multiple different chemistries and
battery types.”
The scoop has a spacious and
comfortable cab. “Along with options
such as left-hand steering, joystick
integration, diagnostic displays, and
interactive information centers, the
280 allows for the operator to be com-
fortable while operating the machine,
and to have easy access to common With a 140-ft3 bucket, the Model 280 features a rugged frame, built and designed in house.
functions,” he said. (Photo: Highland Machinery Corp.)

July/August 2022 www.coalage.com 25


underground mining continued

support to their existing equipment


with our parts division, which carries
replacement parts for most all manu-
facturers and types of equipment, and
our field service department, which
works on most all brands and types of
equipment to provide solutions and
diagnostic services,” Bailey said.
Highland Machine Corp. offers
same-day order fulfillment on motor
freight, and ships with next-day-air
and standard ground “to ensure your
parts get to you as quickly as possi-
ble,” he said.
The first 280 was delivered more
than two decades ago. “Over the
course of 20 years there have been
many updates made to the machine
to make up the current generation of
the 280 scoop,” Bailey said.
For the typical scoop rebuild, Grace Equipment Co. will tear the unit down to the frame, rebuild
“While the original machine was a it from the frame up, plumb it, wire it, put lights on it, sandblast it, paint it, and send it back
standard 128-VDC machine, standard to the customer. (Photo: Grace Equipment Co.)
for the time of production, the ma-
chine proved one thing for certain,” he and technicians to continue to take “We rebuild scoops from the ground
said. “Like all machines that Highland on new customers and keep turn- up,” he said. “We’ve got one right now
manufactures, the machine is built to around times short. getting ready to go in the shop.”
out-perform customer expectations “We stay pretty well booked,” said Planned correctly, a mining scoop
and outlast competitor machines.” Frank Pearson, vice president. “We rebuild will perform like a new ma-
have got orders constantly coming in.” chine “at a fraction of the cost,” the
Like New at a Fraction of the Cost The company rebuilds conveyors, company said. In the typical rebuild,
Grace Equipment Co. said it is ex- mantrips, and other equipment, to cylinders are rebuilt or replaced and
periencing a surge in demand for include scoops. “We rebuild a wide tested. “Frame and body damage is
rebuilds, and that it has the facilities variety of machines,” Pearson said. repaired to specification.”
Hydraulic hoses and lines are re-
placed. “Major components are re-
paired or replaced,” the company
said. Wire harnesses are replaced.
“We go through everything and
put everything back on it new, all new
hoses, all new wiring, new lights,”
Pearson said. “We rebuild all the com-
ponents on it that can be rebuilt,” he
said. “If not then we buy new.”
The process typically starts with
a phone call. “We will go take a look
at it, and then figure out a time and
date that we can get started on it,”
Pearson said.
The customer brings it in and
then “we tear it down and do an eval-
uation of it,” Pearson said. “Some
Typically the customer is responsible for transporting the scoop to Grace Equipment, that will then of our customers want you to do an
tear it down and assess it prior to offering options for the rebuild. (Photo: Grace Equipment Co.) evaluation and get back with the

26 www.coalage.com July/August 2022


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underground mining continued

Grace Equipment Co. rebuilds almost any make and model scoop to its “original glory” and can upgrade it for improved clearance or rear end ratio.
(Photo: Grace Equipment Co.)

price,” he said. “Some of them that Another benefit is the compara- them to me and we would try them out
we have done services for before, tively quick turnaround time. and work all the bugs out of them.”
they just send us the scoop.” “Some of your other rebuild The mantrips ultimately were
Next, “we’ll tear it down to the shops, and I don’t knock any of them sold “to Peabody Energy and some
frame, rebuild any parts of the frame, because I was in mining for 41 years of the other larger companies out
build new frames, put in the center and I used them all, but most of these there,” he said.
sections, plumb it, wire it, put the shops are booked up and can’t get a Patriot folded amid a drop in coal
lights on it, sandblast it, paint it, and rebuild out in time,” Pearson said. prices. “So I went to work for Randy
then send it back to the customer.” “We’ve been fortunate,” he said. Workman, president of Grace Equip-
In other words, Grace Equipment “We have a machine shop where ment, and helped him grow the busi-
rebuilds “it to its original glory,” the we make the drive shafts and some ness. We expanded into rebuild ser-
company said. of the component parts, and have vices and bought our warehouse and
Sometimes customers want more them in house.” shop and its equipment,” Pearson
than the original glory, and adopt Grace Equipment can rebuild said. “For the past 10 years we’ve done
modifications and upgrades. “Some most makes and models. “We are fully a wide variety of equipment rebuilds
people like to change the ratio on the equipped to handle any size mining and component manufacturing.”
rear ends on them,” Pearson said. scoop,” the company said. Over time, the offering grew, along
“Some people want a bit more “We do all the scoops that are out with the demand for service. “We’ve
ground clearance than others,” he there,” Pearson said. “We get parts for proven that we can do the job,” Pear-
said. “Some of them want to put on them, and we make parts for them.” son said. “We stand behind our work.”
smaller tires. Some of them want to The rebuild offering launched The company is staffed and
put on bigger tires, and we can make more than a decade ago. equipped to go on location to sup-
adjustments for that.” Before that, Grace was “making the port customers. “If we have to go
Rebuilds offer several benefits. battery mantrips that haul the men underground, we go underground.
“You are looking at a large sum underground and through the mines,” We’ve got all our people certified for
of money to buy a brand new scoop Pearson said. At the time, Pearson ran a that,” Pearson said.
when, for less, you can have one com- contract mining operation at the Patriot “Customer satisfaction is our top
pletely rebuilt and all the new up- mine, “and as Grace Equipment would priority,” he said. “That is our number
dates put on it,” Pearson said. build these new rides, they would bring one goal.”

28 www.coalage.com July/August 2022


haul trucks

Electrification, Tire Solutions Seek


to Win Acceptance
Ampcontrol and Tritium’s min-
ing haul truck battery swap solution is
described as an end-to-end, ultra-fast
modular recharging station that is fully
automated, relocatable, scalable and
cell agnostic. In this drive-in/drive-out
approach, an autonomous transfer ro-
bot swaps batteries in 90 seconds.
BluVeinXL offered a dynamic
charging technology solution for
heavy battery electric vehicles in
open-pit mining and safely, which
allows grid power to be used to
power the electric drive motors and
charge the onboard vehicle battery
simultaneously.
Existing stationary charging solutions are too slow and can’t charge a massive battery-electric
powered truck within its haul cycle. The Charge On Innovation Challenge is aimed at attracting DB Engineering & Consulting
both traditional and nontraditional vendors to develop commercializable solutions to the problem. (DB E&C) and Echion Technologies
said they developed a Catenary and
The Charge On Innovation Challenge, then invited to present a detailed pitch Advanced Battery Technology system
a competition sponsored by BHP, Rio of their solution. The final eight were that combines proven rail industry
Tinto, Vale and other mining indus- chosen from these 21 companies. technology with cutting edge XNO
try patrons interested in accelerat- GHD, a professional services battery chemistry.
ing commercialization of solutions company, facilitated the Charge On Hitachi Energy (see sidebar page
for fast-charging large electric haul Innovation Challenge and will sup- 32) proposed a solution that said it ad-
trucks, recently chose eight contes- port the next step — the process of dresses the sustainability needs of the
tants’ submissions for further consid- establishing consortia to drive testing mining industry without compromis-
eration. The finalists will collaborate of preferred technologies. GHD’s role ing the productivity of the mine. Us-
with mining companies, OEMs and builds on the work of Austmine to ing Grid-eMotion Flash, the proposed
investors to support the future roll- launch the challenge, which attract- solution will rapidly and safely charge
out of zero-emissions fleets, accord- ed a number of supporting organiza- the haul trucks’ batteries in just a few
ing to contest sponsors. tions, OEMs and investors. minutes, according to the company. A
The eight finalists include ABB, The crux of the challenge is that holistic and detailed monitoring and
Ampcontrol and Tritium (Australia), diesel-powered haul truck fleets are control solution for the charging pro-
BluVein XL, DB Engineering & Con- responsible for up to 80% of a mine’s cess and the grid connection system
sulting with Echion Technologies, emissions, but electrifying them re- is provided by its e-mesh digital solu-
Hitachi Energy, Shell Consortium, quires charging systems capable of de- tions for e-mobility.
Siemens Off-board power supply, and livering energy at unprecedented pow- Shell Consortium’s approach com-
3ME Technology. er levels during operations. Here are bines a high-powered battery solution
The challenge, launched in 2021, thumbnail descriptions of the various with ultra-fast charging and a stan-
invited vendors and technology inno- approaches proposed by the finalists. dardized microgrid energy system.
vators to work with the mining industry ABB said by applying its ABB Ability Siemens’ patented solution com-
to present novel electric truck charging eMine framework of methods and solu- bines a proven off-board energy
solutions. The challenge received in- tions, it can provide a dual-charging source (trolley substation and over-
terest from more than 350 companies system solution for stationary and head catenary) with onboard energy
across 19 industries, with more than 80 in-motion charging that leverages stan- storage (LTO batteries) capable of
companies submitting expressions of dardized infrastructure and onboard dynamic 6C and more than 400-kWh
interest. Twenty-one companies were systems and components. in-cycle charging while simultane-

30 www.coalage.com July/August 2022


haul trucks continued

ously providing increased power to


the wheels to decrease overall cycle Anglo Rolls Out Hydrogen-powered Haul Truck
time and increase productivity. Anglo American recently unveiled a proto- energy. This energy, stored in the battery, to-
3ME Technology’s solution is de- type of the world’s largest hydrogen-pow- gether with the hydrogen, extends the truck’s
scribed as a purpose-refined version ered haul truck designed to operate in range and reduces the out-of-cycle time for
of its novel Bladevolt Battery System everyday mining conditions at its Mogal- the trucks, since hydrogen refueling is sig-
to fit the requirements of haul truck akwena platinum group metals mine in nificantly faster than recharging batteries.
operations. The Bladevolt XL system South Africa. The 2-MW hydrogen-battery As part of the integrated nuGen solu-
will be scalable to fit varied truck siz- hybrid truck, generating more power than tion, Anglo has also built a hydrogen pro-
es, cost-effective and compliant with its diesel predecessor and capable of duction, storage, and refueling complex at
the proposed charging infrastructure, carrying a 290-metric-ton (mt) payload, Mogalakwena that incorporates the largest
as well as enabled to capture and an- is part of Anglo American’s nuGen Zero electrolyzer in Africa and a solar PV field to
alyze critical data that will help im- Emission Haulage Solution (ZEHS). support the operation of the haul truck. nu-
prove operations going forward, the This is the first time a truck of this size Gen is part of FutureSmart Mining, Anglo’s
company said. and weight (510 mt laden, which includes a innovation-led approach to sustainable
220-mt gross vehicle weight and a payload mining, which brings together technology
OTR Wheel/Tire Combo capacity of 290 mt) has been converted to and digitalization to drive sustainability
Goes Airless run on hydrogen that will be produced on- outcomes, including its commitment to car-
An Arizona, USA-based engineering site in hybrid combination with a battery. bon-neutrality across its operations by 2040.
company is taking a serious stab at
The nuGen truck uses a hybrid hydro- “nuGen is a tangible demonstra-
gen fuel cell providing roughly half of the tion of our FutureSmart Mining program
reinventing the wheel, having devel-
power and a battery pack for the other half, to changing the future of our industry,” An-
oped and tested what it claims is an
allow energy recovery from braking. Hydrogen glo American CEO Duncan Wanblad said.
eco-friendly, cost-effective, stronger,
enters the fuel cell from the tank and mixes “With diesel emissions from our haul truck
and safer alternative to traditional
with oxygen to create water in a chemical re- fleet accounting for about 10%-15% of our
rubber-tire-and-wheel combinations
action catalyzed by platinum. This generates total Scope 1 emissions, this is an import-
for large off-road equipment.
electricity that is used to power the motors ant step on our pathway to carbon neutral
The company, Global Air Cyl- that drive the wheels. The only emission from operations by 2040. The mining industry is
inder Wheels (GACW), said it has the vehicle is water vapor. playing a considerable role in helping the
raised more than $2.5 million on eq- The 2-MW hybrid battery/hydrogen world decarbonize, both through our own
uity crowdfunding site StartEngine fuel cell powerplant, which replaces the die- emissions footprint and the metals and
to further advance its Air Suspension sel engine installed, has been designed by minerals that we produce that are critical to
Wheel (ASW), a patented airless me- Anglo American and First Mode in Seattle, low carbon energy and transport systems.”
chanical design. The ASW combines USA. The power management and battery Over the next several years, Anglo
an inner steel hub with an outer steel systems in the truck have been developed plans to convert or replace its current
drum that is connected by eight to to improve overall efficiency by recovering fleet of diesel-powered trucks with this ze-
12 nitrogen-filled cylinders and four energy when the haul trucks travel downhill, ro-emission haulage system, fueled with
to six oil-filled dampers that provide through regenerative braking. By harvesting green hydrogen. If this pilot is successful,
suspension. Individual bolt-on steel the regenerative energy created when driv- the company could remove up to 80% of
or polyurethane treads are fitted to ing downhill, it reduces the need for external diesel emissions at its open-pit mines.
the outer drum, and can be replaced
without removing the wheel, accord-
ing to the company.
Dr. Zoltan Kemeny, president and
CEO of GACW, explained that “as op-
posed to the traditional pneumatic
tire providing suspension outside
the rim, the ASW suspension is lo-
cated inside the wheel. Essentially,
our wheels become part of the ve-
hicle’s overall suspension system.
Our wheels are an effective and via-
ble option to rubber tires. They are This is the first time a 290-mt haul truck has been converted to run on hydrogen. (Photo:
cost-efficient, safer and are better for Anglo American)

July/August 2022 www.coalage.com 31


haul trucks continued

the environment, and for those in-


dustries that rely heavily on tires.”
In development since 2015, ASW
technology has been tested in re-
al-world conditions, according to the
company. Pointing out that rapid wear
and tear caused by impacts, rock cuts,
and extreme and uneven loading mean
the lifespan of an expensive mining tire
is short, the ASW, by contrast, is dura-
ble and designed to have the same
lifespan as the vehicle itself (approxi-
mately 10 to 15 years), meaning fewer
replacement costs and less time spent
swapping out damaged tires. Unlike
rubber tires, the ASW can be leased,
with a 15% residual value after 10 years
The ASW, according to its developer, is intended to have the same lifespan as the vehicle itself of service, according to the company.
(approximately 10 to 15 years), meaning fewer replacement costs and less time spent changing GACW said the major features and
tires. (Photo: Global Air Cylinder Wheels) benefits of ASW technology include:

Charging Haulers in a Flash


Hitachi Energy was named as one of the eight finalists in the try-leading, and our proven ability to innovate in other market
Charge On Challenge. According to the company (formerly segments such as rail and buses highlights our capability to
known as Hitachi ABB Power Grids), the principal innovative deliver leading edge solutions as vehicles electrify. Bringing
features of its proposal include: these three areas together positions us optimally to deliver in-
• Delivering 8 MW of power, enabling vehicles to be charged novations to this critical industry.
in just a few minutes in a safe way and allowing trucks to
operate 24/7. Coal Age: Hitachi Energy’s Grid-eMotion Flash technology has
• Delivering an interoperable, flexible Energy Transfer Sys- been used in on-highway transportation applications. Does Hi-
tem (ETS) that is free of any catenary infrastructure and tachi’s experience in that sector carry over to the technology’s
that can easily adapt to mine site changes over time. use in mining applications in any significant way? What kind of
• Dynamic energy management to increase reliability, re- adaptation is needed to transition the technology from trans-
siliency and power quality as mining operations transition portation to mining applications?
to broader electrification including their larger haul trucks. Zafuto: Our expertise in transportation gives us an excellent
• Achieving greater levels of sustainability while maintain- starting point with which to innovate. Because of our transpor-
ing core operating practices and productivity of the mine. tation expertise, we will have the ability to focus on “innovation,
Matt Zafuto, Hitachi Energy’s vice president of industry not invention.” Adaptations include ruggedizing our solutions
solutions, commented on how the company’s proposed innova- for mining environments as well as adding mobility to the way-
tions and overall technical competency led to a spot in the final side and Energy Transfer System in order to adapt and change
group of eight. as the mine site changes.
Coal Age: Congratulations to Hitachi Energy for being selected
as one of eight vendors shortlisted in the Charge On Innovation Coal Age: How would the use of Hitachi’s flash charging tech-
Challenge. There are several other major players in the list with nology change the nature of today’s typical mine infrastructure?
extensive experience in electrical engineering and industrial And broadly speaking, what changes would be needed, if any,
software as well. In what areas of high-capacity fast-charging in operator training, worker safety or maintenance know-how to
technology does Hitachi Energy believe it has a competitive edge sustain the system operationally?
when applied to large haul trucks and other OTR equipment? Zafuto: Several core business processes will change, including
Zafuto: Our expertise spans end-to-end mining processes in- maintenance of the vehicles, refueling practices, integration
cluding core assets, systems and digital technology enablers with autonomous vehicle systems and, most of all, more com-
and the interdependencies amongst the systems, assets and prehensive energy and power quality management. In fact, our
workforce. Our core competency with regards to microgrids, digital solutions will be a key driver of value and a crucial part
utility grids and electrification of industrial processes is indus- of accelerating our innovations.

32 www.coalage.com July/August 2022


haul trucks continued

• Durable and heat resistant, re- combinations. For example, Good-


ducing downtime caused by tire year introduced a two-piece tire de-
failure and replacement. sign in 2003 featuring an interchange-
• Safer, with no risk of explosion. able tread and carcass system. Known
• Installation requires no special- as the Two-Piece Assembly, the prod-
ized equipment, and individually uct consisted of a tread unit — a cir-
replaceable treads do not require cular belt composed of multi-strand
wheel removal. cable bonded to conventionally con-
• Self-aligning, self-balancing; no figured tread material — and a pneu-
wheel rotation necessary. matic carcass unit. The inside of the
• No need for tire pressure and tread belt had raised circumferential
temperature checks. bands that interlocked with grooves
• Up to 40% higher payload capacity. on the carcass, eliminating the need
• Saves at least 8% fuel. for any sort of fastener system to lock
• Reduces cost per hour/mile by the two units together. When the tread The ASW’s nitrogen-filled cylinders and
oil-filled dampers comprise a suspension
up to 60%. belt needed to be changed, the carcass design that can accommodate larger
• Up to 30% reduced rolling re- was deflated slightly, the old tread belt payloads, according to the vendor.
sistance, reducing CO2 and NOX was slipped off with the help of a fork-
emissions. lift, and the new tread belt was put in 63-in. versions. Although Goodyear
The ASW design is the latest effort place and secured against slippage by claimed the design offered benefits in
in a decades-long search for a safer, reinflating the carcass. terms of reduced tire-change down-
more reliable and less-expensive — Goodyear initially offered the two- time, better traction and improved heat
in total ownership cost — alternative piece assembly in a 45R57 size, to be dissipation, the product did not gener-
to the conventional OTR tire/wheel followed at a later date by 51-in. and ate significant market acceptance.

July/August 2022 www.coalage.com 33


operating ideas

Floating New Ideas


by carly leonida, european editor

Flotation might be one of the longest


standing techniques in beneficiation,
but it’s certainly not standing still.
Today, new cell designs and digital-
ly enabled control and monitoring
technologies are not only driving ef-
ficiencies in traditional applications,
but also opening new ones.
FLSmidth launched two new
products, the WEMCO II and the
REFLUX Flotation Cell (RFC), at the
2022 Society for Mining, Metallurgy
and Exploration (SME) conference
and exhibition earlier this year.
There are more than 40,000
WEMCO flotation cells installed at
mining operations across the globe,
and the WEMCO II builds upon this
success, incorporating improvements
to the WEMCO rotor and stator/hood
to lower power consumption, while
increasing air flow and slurry pump-
ing. The results are better hydrody-
namics and circulation, improved FLSmidth’s REFLUX Flotation Cell and WEMCO II on display at SME 2022. (Photo: FLSmidth)
kinetics and performance, optimized
energy efficiency and lower operating major project objectives and possible “Designing WEMCO II, we used
costs, and the ability to control air design changes,” Lelinski said. “In the our experience and lessons learned
without an external air supply. next stage, we worked in two parallel from the nextSTEP rotor/stator tech-
paths: 3D printing of dozens of rotor/ nology development to improve four
WEMCO, But Better disperser concepts followed by tests selected areas: metallurgical perfor-
Dariusz Lelinski, FLSmidth’s global in the laboratory environment (met- mance, air control with the self-as-
product line manager for flotation, allurgical performance) and making pirated method of air induction,
spoke about the new design. computational fluid dynamic (CFD) lower power consumption through
“WEMCO is the most popular flo- models of these concepts for hydro- more efficient slurry and air pump-
tation machine in the world,” he ex- dynamic evaluation. Based on the re- ing, and reduction of the ‘WEMCO
plained. “The rotor/disperser/hood sults, the selected concepts were mod- wave,’” Lelinski said. “We believe
design for conventional WEMCO ified and tested more intensively.” that a controlled wave is beneficial
machines had not been modified for The best performing units were for froth recovery.”
a while, and we decided recently that then tested at pilot scale — 1.5 m3 — in WEMCO II is similar to the next-
it was a good time to improve it as we plant conditions using a distribution STEP rotor/stator, which FLSmidth
could see some real benefits.” box and two units — conventional launched in 2015, as it has a new ro-
The goal of the WEMCO II project WEMCO and WEMCO II — for the best tor design for more efficient pump-
was to improve specific areas of the possible comparison. The top perform- ing, and the disperser was replaced
WEMCO and to make the new devel- ing WEMCO II rotor/disperser/hood by a stator with blades. This results
opments easy to retrofit into exist- design was selected to be retrofitted in smaller bubbles and better energy
ing machines. into two WEMCO 1+1 cells in rough- dissipation.
“We started with a brainstorming er duties, and two WEMCO SmartCell Lelinski added: “We also rede-
session with FLSmidth experts from 250-m3 units in rougher and scavenger signed the WEMCO standpipe to sta-
many departments and came up with duties. These tests are now under way. bilize the vortex and slurry surface.

34 www.coalage.com July/August 2022


operating ideas continued

Of course, all these changes are FLSmidth described the RFC as the RFC where air fractions in the or-
unique and patent protected.” “a ground-breaking technology that der of 45% are present. Consequently,
WEMCO II components have reduces plant footprint as well as this provides an order of magnitude
been designed to be retrofitted to all water, air and energy requirements.” greater bubble surface area for fur-
existing WEMCO cells, which lowers Aside from reducing capital expen- ther collection of floatable material.”
the cost barrier for mines with an diture by 35%, the RFC requires no The system is “frothless.” The
existing installed equipment base. direct power input, which can lower bubbly mixture is transported to
As with the conventional WEMCO, energy use in a flotation circuit by the overflow while being washed
WEMCO II is best suited to rougher up to 60%. Improved kinetic effi- with fluidized water to produce high
applications where the recovery is ciency reduces the amount of water grade concentrates. The cell operates
the most important part of the per- used in the recovery process, and with a strong positive bias or down-
formance; rotor placement at the the nature of the technology also re- ward volumetric flow, and the in-
top assures its advantage in this part duces the plant footprint, requiring clined channels allow for enhanced
of the flowsheet. less concrete for installation than bubble-liquid segregation affording
traditional systems. downward velocities in excess of
REFLUX Receives Official Launch “The RFC is essentially a staged bubble terminal rise rates. This en-
The RFC has now evolved from con- flotation device where feed is ables the RFC to process feed fluxes
ceptual design to a full-scale indus- pre-contacted in a sparger system, much greater than the typical indus-
trial machine. Several laboratory and ensuring elevated collision and at- trial limit of about 1 cm/second.
pilot test campaigns have been exe- tachment rates,” said Lance Christ-
cuted with results consistently show- odoulou, global product line manager This article was adapted from an ar-
ing improved recovery in a fraction for REFLUX Technologies. “This con- ticle that was originally published in
of the footprint normally associated tacted bubbly mixture is transported the April 2022 edition of Engineering
with open tank, traditional flotation. downward into the main chamber of & Mining Journal.
Coal Age July-Aug2022_Ad.qxp_Layout 1 7/14/22 3:34 PM Page 1 ai165730222521_Saminco_Bluefield Coal Show ad_2022 copy.pdf 1 7/8/2022 01:43:48 PM

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July/August 2022 www.coalage.com 35


suppliers news

Liebherr Mining to Unveil New Mid-class


Excavator and Other Innovations at Bauma
fleet availability, performance, en-
hanced machine health, and improve
the customer’s service journey.

AspenTech to Acquire Micromine


A global leader in industrial software,
AspenTech announced that it has en-
tered into a definitive agreement to
acquire Micromine, a global leader in
design and operational management
solutions for the mining industry, for
$623 million in cash.
AspenTech said the transaction
complements its existing asset opti-
Liebherr Mining will showcase its latest technology at the Bauma trade fair. (Image: Liebherr) mization solutions and positions the
company in a leadership role to de-
At Bauma, which will be held October ton. A wide range of options are avail- liver the “Digital Mine of the Future,”
24-30, in Munich, Germany, Liebherr able for the T 274 and the entire Lieb- in support of excellence in operations
Mining will unveil a new mid-size herr haul truck product line, including with a focus on safety, sustainability,
class hydraulic excavator — the sec- the Trolley Assist System and the next reliability, and efficiency. In addition,
ond Generation 8 machine within the generation of interoperable machine the company said its experience in
Liebherr Mining portfolio. The T 274, automation solutions. digitally transforming the chemicals
a 305-metric-ton mining truck, will The Liebherr Trolley Assist Sys- and oil and gas industries will be crit-
be on display, featuring trolley assist. tem uses an overhead pantograph to ical to the mining industry as it em-
In the dedicated technology pavilion, connect the electric-drive system to barks on rapid digitalization.
visitors will also experience the latest a mine site’s electrical network, pow- “Digitalization is critical for the
products and services from Liebherr ered by the customer’s energy source metals and mining industry to be-
Mining’s Technology Product portfo- of choice. The Trolley Assist System of- come sustainably sound and oper-
lio, including the company’s modular fers increased truck fleet productivity, ationally excellent for generations
approach to emission reduction. and potential for reduction in fleet size to come,” said AspenTech President
The Generation 8 excavator that while maintaining yearly production, and CEO Antonio Pietri. “AspenTech’s
will be displayed at Bauma 2022 has when compared with standard trucks. product portfolio and worldwide
already entered the testing phase, For trucks, Liebherr Mining will reach with Micromine’s mission-crit-
with the company planning the start showcase the Trolley Guidance Sys- ical technology and leadership in the
of serial production in early 2024. tem, Crusher Guidance System, and mining industry will equip customers
Other mining excavator technology autonomous haulage solutions. Trade with a comprehensive offering and the
products to be presented will include fair visitors will learn about Liebherr’s end-to-end ability to drive efficiencies
the Truck Loading Assistant, Perfor- industry-first open protocol, which de- across the entire mining value chain.”
mance Monitoring and Application livers the next generation of interoper- With a 35-year track record of
Severity analytic products, Liebherr able autonomous haulage solutions. success and 280 employees across 22
Power Efficiency, and the Bucket Fill- Supporting all product lines, the global offices, Micromine products
ing Assistant, which offers the first Liebherr digital platform, compris- are used at more than 2,000 sites in
step towards excavator automation. ing products to support assets, oper- over 90 countries. The software sys-
Designed and adapted from years ations, and maintenance activities, tems cover the entire mining lifecycle,
of experience in mining truck devel- will be displayed at the technology from geological exploration and data
opment, the T 274 provides fast cycle pavilion. These products use ma- management to resource estimation,
times, higher production rates, low chine-generated data to provide rec- 3D mine design, planning, schedul-
fuel consumption, and a low cost per ommendations and insights to drive ing and production control.

36 www.coalage.com July/August 2022


product news

Surface Miner Offers Durability, Comfort


The Wirtgen 280 SM(i) is a high-per- The operator’s cabin contributes rections. Up to six cameras can also
formance surface miner designed for to the operator’s ability to exploit be installed to provide even better
the reliable and selective extraction by the full potential of the machine all-round vision. Various automatic
direct loading, sidecasting, or cut-to- and maximize productivity. Wirtgen functions also contribute to operator
ground. Raw materials are extracted said the 280 SM(i) surface miner comfort, reduce the risk of fatigue, as-
and crushed in a single operation — is therefore the tool of choice for sist the operator in the achievement
without drilling and blasting, and with cost-efficient mining processes in of high productivity rates, and make
minimal environmental impact. The the 120-ton class. the overall process more efficient.
280 SM(i) is driven by four steerable The high-performance, hydrau- For the new surface miner, Wirt-
and height-adjustable crawler units. lically height-adjustable, rear dis- gen offers innovative technologies
The machine is highly maneuverable charge conveyor with a movable that minimize impact on the environ-
and can be quickly turned at the end counterweight can be slewed to the ment and conserve valuable natural
of a cut. The Level Pro Active automatic right and left by 90°, enabling the resources. Thanks to the reduction of
leveling system maintains the specified loading of 100-ton haul trucks. The carbon emissions through low spe-
cutting depth with consistent high pre- operator can continuously vary the cific fuel consumption, an efficient
cision and no need for additional aids. speed of the belt independent of the water management system, and ef-
The 9 ft (2,750 mm) cutting drum engine speed to reduce belt wear de- fective solutions for the minimization
unit with a cutting depth of up to 26 pending on the material volume and of dust pollution, the 280 SM(i) shows
in. (650 mm) is precisely adaptable to the piece-size of the mined material. that environmental and economic
each specific application and achieves Entirely new standards are set by considerations can be compatible
outstanding cutting performance with the dust-sealed and air-conditioned and are closely interconnected.
minimal pick wear. Wear-resistant tool- positive-pressure cabin with fresh www.wirtgen.com
holder systems ensure optimal pick air filtration, which effectively pre-
utilization and minimal downtimes. vents the entering of dust into the
The soft rock drum is designed espe- operator’s workplace. Mounted on
cially for high material flows in soft cut- the front left chassis column, the op-
ting conditions. In contrast, the hard erator’s cabin, with all round glazing,
rock cutting drum ensures maximum is decoupled from the machine body
durability in harder formations. and can be rotated by 90° in both di-
Brady Bits
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The 280 SM(i) surface miner’s air-conditioned and soundproofed operator’s cabin, with
all-round glazing, is swivel-mounted on the front chassis column and provides a productive visit: ussmining.com
working environment with a low risk of fatigue. (Photo: Wirtgen)

July/August 2022 www.coalage.com 37


product news continued

Fluids Analysis Program and provides a quick and accurate istics as well as an inherent ability to
The Ridgeline Fluids Analysis detects trend analysis. withstand impact-load conditions.
problems before they occur. The pro- www.ridgelinelubricants.com FAG Split Cylindrical Roller Bear-
gram provides a comprehensive anal- ings are available in 40-to 300-mm
ysis of equipment’s used oil/fluids Split Cylindrical Roller Bearings sizes. Larger sizes and special designs
every time the fluids and lubricants FAG Split Cy- can be custom-ordered.
are changed. This provides critical lindrical Roll- www.schaeffler.com
insight into the equipment’s perfor- er Bearings
mance trends, as fluids analysis ex- can be easily Density Measuring System
plains the engine’s performance level mounted and The SmartSeries
over time. Going beyond just oil anal- dismounted LB 414 radiometric
ysis, Ridgeline also offers coolant, fuel on a shaft, re- density measure-
and diesel exhaust fluid analysis — all ducing down- ment system con-
from a user-friendly app and website. time, the company said. tinuously monitors
Maintenance technicians will The housing is made from pow- solids content in the
ship four-to-six ounces of the used der-coated, high-strength ductile thickener underflow.
oil or fluid to the Ridgeline labora- iron, with steel available upon re- The device ensures
tory in a QR code-labeled test tube quest. The cartridge and housing smooth process flow
for the analysis of over 25 analytes to are self-aligning. The bearing as- and prevents pipes
detect wear and contamination and sembly features rolling elements as and valves from clogging. It can also be
determine fluid condition. The test well as inner and outer races that used to control the flocculant feeding
tube can be tracked and labeled in are made from through-hardened rate. When used with a flow meter, the
the app, where results will be shared. steel, a high-carbon-chrome low- LB 414 can determine mass flow. The
The program delivers a time-sensi- alloy steel that provides excellent load- non-contact installation avoids wear.
tive 24- to 48-hour turnaround time bearing strength and wear character- www.berthold.com

38 www.coalage.com July/August 2022


CONSULTANTS, SERVICES HELP WANTED ADVERTISING INDEX PAGE
.......................................................
Bluefield Coal & Mining Show 2022........ 22
Brady Mining........................................... 37
Conn-Weld Industries LLC......................... 3
Conspec Controls.................................... 21
Elgin Separation Solutions.....................IBC
Haulage & Loading 2023...................... 29
J.H. Fletcher & Co................................. IFC
Jennmar Corp........................................BC
Joburg Indaba 2022 - Resources4Africa....27
Koehler Brightstar................................. 23
Matrix................................................... 35
Mining Media Int’l - Subscriptions........ 33
Richwood Industries Inc.......................... 9
Saminco Inc.......................................... 35
Schurco Slurry....................................... 13
US Coal Show 2023..........................15-19
World Mining Equipment (WME)............ 38
This index is provided as an additional service.
The publisher does not assume liability for errors or omissions.

CONSULTANTS, SERVICES

CONTACT YOUR LOCAL SALES REPRESENTATIVE


FOR ADVERTISING INFORMATION:
Midwest/Eastern U.S. & Canada Scandinavia, U.K. & European Germany, Austria & Switzerland
Craig Scharf Colm Barry Gerd D. Strasmann
Tel: +1 904-721-2925 ext. 106 Tel: +46 (0) 736 334670 Tel: +49 202 28 14 64 83
cscharf@mining-media.com colm.barry@womp-int.com info@strasmann-media.de

Western U.S., Canada & Australia Japan


Frank Strazzulla Masao Ishiguro
Tel: +1 949-459-1767 Tel: +81 (3) 3719-0775
fstrazzulla@mining-media.com ma.ishiguro@w9.dion.ne.jp

July/August 2022 www.coalage.com 39


marketwatch

Changing Trade Flows for Coking Coal


by warren patterson

Coking coal has coal, which would free up alternative eral countries increasingly shunning
had a volatile year supplies (Australian) for those buyers Russian coal, we could very well see
so far. Russia’s in- who are avoiding Russian coal. Russian volumes to China continue
vasion of Ukraine While the Russian sanctions have to grow. But up until now, clearly no
has led to supply raised supply concerns, Australia has other origin has been able to make up
concerns as buyers struggled to help the market out with the shortfall from Australia. Reduced
shun Russian coal. stronger export flows. Instead, exports flows from Mongolia due to Covid-19
This comes at a time when Australian have been under pressure for much of restrictions have also had an impact
coking coal exports have suffered due the year due to heavy rainfall in both on overall imports.
to bad weather. Queensland and New South Wales. Despite lower Chinese imports,
Supply tightness has led to record And this follows weaker exports over the spread between Chinese domestic
prices. Australian coking coal prices 2021, with a little over 167 million mt futures and Australian coking coal has
have traded at record levels this year. shipped last year — the weakest vol- narrowed from the $200/mt plus lev-
Prices broke above $600 per metric umes since 2012. The latest data from els seen in 2021. In fact, we have seen
ton (mt) at one stage in March. Rain- the Australian Bureau of Statistics periods this year when Chinese do-
fall and floods in Australia also tight- shows that exports over the first four mestic coking coal futures have traded
ened up the supply side. The market months of the year totaled 51.8 mil- at a discount to Australian coking coal.
has given back a lot of these gains as lion mt, down 7% year-on-year. This is There are a number of reasons
trade flows slowly adjust, and amid the slowest pace of exports since 2017 behind the weakening in the spread.
worries over Chinese demand and the when Cyclone Debbie disrupted pro- In China, domestic coal output has
expectation that Australian flows will duction. However, given that Australia ramped up given concerns over do-
recover as we head into the dry sea- is moving further into the dry season, mestic energy supply. In addition,
son. However, the market is still up the market should see a recovery in demand has been under pressure.
more than 20% year-to-date. coking coal exports. Demand for Aus- Policy to cap steel output should
Russia is a fairly large exporter tralian coal should also be robust giv- weigh on demand. China aims to re-
of coking coal, making up around en that many buyers will be looking duce steel output further this year af-
9% of global export volumes, leav- for alternatives to Russian supply. ter seeing a decline in output in 2021
ing it in a tied third position with Trade data is yet to reflect any sig- for the first time since 2015. In addi-
Canada among the largest exporters. nificant changes in Australian trade tion, Covid-related restrictions this
Therefore the bans we have seen im- flows. In April, 32% of Australian cok- year have hit demand although the
posed by some countries, along with ing coal went to India, compared to Covid impact should start to subside
self-sanctioning, have had an impact 34% in April 2021. It may still be too as restrictions are gradually eased. If
on the market. The European Union soon to see India shifting to discount- China continues with its zero-Covid
(EU) imports of Russian coking coal ed Russian coal, or at least for it to be policy, however, this will remain a
in March (latest available data from reflected in trade data. Also, given the downside risk for demand.
Eurostat) have fallen by around 35% wind-down period in Russian coal These more bearish develop-
year-on-year, and given the EU ban flows to the EU, it will likely take some ments in the Chinese market have
on Russian coal, these volumes will time for this share to grow. There have come at a time when Australian ex-
only continue to trend lower. Japan been reports of increased interest from ports have been under pressure while
and South Korea have also reduced EU buyers for Australian coking coal. there has been a fair amount of sup-
volumes, with imports falling 45% Chinese imports are still strug- port due to bans and self-sanctioning
and 38% year-on-year, respectively, gling to get back to pre-2020 levels. of Russian coal.
in April. However, these reductions Since the unofficial ban on Austra-
have been more than offset by China, lian coal, China’s coking coal imports Based in Singapore, Patterson is Head
which increased Russian coking coal have struggled to reach pre-ban lev- of Commodities Strategy for ING. He
imports in April by 124% year-on-year. els. This is despite China importing covers the entire commodities com-
India will probably pick up a larger larger volumes from Russia in recent plex and can be reached at Warren.
share of discounted Russian coking months. Given the prospect of sev- Patterson@asia.ing.com.

40 www.coalage.com July/August 2022


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