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SOLUTIONS.
Since 1937, Fletcher has been answering some of un-
derground mining’s toughest questions. At Fletcher we
provide more than solutions, we provide an atmosphere
for an open dialogue with customers to ensure their
operations are reaching maximum efficiency. Fletch-
er provides lifetime support through an experienced,
knowledgable team of sales staff, engineers and field
service technicans. Is your operation facing obstacles
that mass produced equipment isn’t addressing? Get
your custom solution started today. Learn more at
www.jhfletcher.com
Built on Answers. ®
304.525.7811 MANUFACTURED IN
800.543.5431 HUNTINGTON, WV
FOLLOW OUR SOCIALS: J.H. Fletcher & Co. cannot anticipate every mine hazard that may develop during use of these products. Follow your mine plan and/or roof control plan prior to use of the product.
@FLETCHERMININGEQUIPMENT Proper use, maintenance and continued use of (OEM) original equipment parts will be essential for maximum operating results. 2022 J.H. Fletcher & Co. All Rights reserved.
JULY/AUGUST 2022 VOL. 127 NO. 6
leading developments
4 Peabody Reports Record Revenue for Q2 2022
5 South Africa’s Just Transition
this issue
5 Supreme Court Limits EPA’s Authority
in Regulating Emissions
u.s. news
6 Arch Resources Reports Record Coking
Coal Realizations
7 Hallador Ramps Up in Indiana
11 Production Begins at Carnegie No. 2 Mine
This month, Coal Age reviews haulage systems for underground
11 Blue Sky Remediates and Repurposes Coal Waste and open-pit operations. On the cover, a scoop operator trams
12 Methane Ignition Occurs at Ramaco Resources’ toward the section. (Photo: Highland Machinery).
Berwind Mine
12 Alliance Plans to Add Capacity
worldwide news
8 Bowen Begins Mining at Broadmeadow East
8 Teck Provides Steelmaking Coal Sales and departments
Pricing Update 2 Editorial
8 India’s NTPC Moves Forward With New 4 Leading Developments News
Coal-fired Power Plant 6 U.S. News
8 Worldwide News
9 Queensland Increases Royalties on Coal Operators
10 Developments to Watch
9 Germany to Stop Buying Russian Coal
12 Dateline Washington
14 Coal Developer Files $3.4B Lawsuit 34 Operating Ideas
Against Alberta 36 Suppliers News
14 Japan’s JERA to Start New Coal-fired Power Plant 37 Product News
14 China Considers Ending Australian Coal Ban 39 Classifieds
14 Indonesia to Fill Russian Coal Supply Gap 40 Marketwatch
14 India’s Coal Imports Hit Record High in June
14 Drax Will Keep Its Coal-fired Power Plant Open
in the UK
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from Wilpinjong and 200,000 tons from Meanwhile, the other U.S. thermal to review the scope of the U.S. En-
Wambo remain unpriced. volumes have been increased 500,000 vironmental Protection Agency’s
The company said full-year sea- tons due to increased demand. (EPA) authority to regulate green-
borne met volume was expected to be house gas emissions. The question
toward the high end of previous guid- Supreme Court Limits EPA’s at hand in West Virginia v. Environ-
ance. Peabody lowered its PRB vol- Authority in Regulating Emissions mental Protection Agency (EPA) was
ume guidance by 5-8 million tons due On June 30, the U.S. Supreme Court
to increasingly weak rail performance. ruled in favor of 19 states hoping Leading Developments Continued on Page 10
lesser extent – Black Thunder mines. The company said the increased $36/ton for the fourth quarter of 2022
While rail service remains a signifi- production will come from its existing through 2023. The company also noted
cant barrier to moving additional vol- Oaktown mining complex, Hallador’s the additional coal volumes create add-
umes to energy-short international new Prosperity Surface mine near Pe- ed pressure on transportation networks
customers, Arch still anticipates ship- tersburg, Indiana, and new surface struggling to keep up with demand.
ping an incremental 600,000 tons of production near Freelandville, Indiana. The Freelandville mine is one of
West Elk coal and nearly 500,000 tons Production from both Prosperity and many new investments Hallador is
of Black Thunder coal into interna- Freelandville are higher cost and are ex-
tional markets in the second half of pected to increase the cost structure to U.S. News Continued on Page 11
2022 at exceptional price levels.
monthly stats from coal country — usa
Hallador Ramps Up in Indiana
Hallador Energy’s subsidiary, Sunrise top 10 coal-producing states and regions
Coal, announced a new investment (Thousands of Short Tons) Week Ending (7/16/22)
in Knox County, Indiana, with the re-
opening of the Freelandville surface YTD ‘22 YTD ‘21 % Change
mine. Mining activities are expected Wyoming 132,632 122,638 8.1
to commence immediately.
Sunrise Coal is currently hiring West Virginia 43,763 43,082 1.6
200 new employees in the area. They Pennsylvania 22,550 24,840 -9.2
are seeking experienced and non-ex-
Illinois 19,621 22,295 -12.0
perienced personnel for both their
underground and surface operations. Montana 15,387 14,639 5.1
The company is offering a $3,000 sign-
Kentucky 14,746 14,256 3.4
on retention with $1,500 paid after
their fifth month anniversary the final North Dakota 14,356 14,288 0.5
$1,500 paid after their 11th month an-
Indiana 10,601 10,355 2.4
niversary, weekly paid wages of up to
$30 per hour (after 90-days of service), Texas 8,482 8,415 0.8
paid vacation, family health insurance,
supplemental dental and vision, life Utah 6,470 6,757 -4.2
insurance and exclusive access to Hal-
lador’s wellness and medical clinic (free Appalachian Total 85,045 86,607 -1.8
to all Hallador employees and families).
Interior Total 49,257 52,013 -5.3
Presently, new hires who complete re-
quired MSHA training with Sunrise Western Total 180,885 169,221 6.9
receive a $750 gift card as a training in-
centive after 30 days of employment. U.S. Total 315,187 307,841 2.4
Hallador recently signed new coal
contracts that materially increases
its fourth quarter 2022 through 2023 weekly spot prices
pricing and volume. The new con- Week Ending
tract calls for Hallador to ship 1.6 mil- ($/ton) (7/22/22) (6/24/22)
lion tons of Illinois Basin (ILB) coal at
Central Appalachia (12,500 Btu, 1.2 SO2) $176.15 $138.80
$42/ton during the third quarter of
2022. The tonnage is the same as the Northern Appalachia (13,000 Btu, < 3.0 SO2) $137.30 $109.90
second quarter, but the price per ton
Illinois Basin (11,800 Btu, 5.0 SO2) $169.50 $126.00
increases $2/ton. During the fourth
quarter of 2022, they will ship 1.8 Powder River Basin (8,800 Btu, 0.8 SO2) 0$16.35 0$16.55
million tons at $56.50/ton. For 2013,
Uinta Basin (11,700 Btu, 0.8 SO2) 0$43.15 0$39.55
the tonnage per quarter remains the
same at 1.8 million tons, but the price Source: Energy Information Administration
increases to $58.50/ton.
ing plants at any new locations. The • 15% for prices above A$150/mt. this year, creating more than 500 per-
company has a potential to add about The three new progressive tiers are: manent jobs in Queensland.
15 GW at existing plant locations. • 20% of revenue for prices up to Stanmore echoed those senti-
Bharat Heavy Electricals is report- A$175/mt; ments. The company recently ac-
edly gearing up for new orders. The • 30% for prices above A$225/mt; quired an 80% stake in the BMC oper-
company said it sees a tender pipe- and ations in Queensland for $1.2 billion.
line of 7.7 GW of coal-fired power • 40% for prices above A$300/mt. “The impact of these increases will be
projects this year, including NTPC’s The change represents a signifi- felt the most by workers and suppliers
Talcher plant. cant increase on top of an already high in regional Queensland communities
royalty regime. Coal operators have that underpin the resources sector,”
Queensland Increases Royalties warned the Queensland Government Stanmore CEO Marcelo Matos said.
on Coal Operators that this move could jeopardize future
On July 1, the Queensland Govern- investments in the industry, and place Germany to Stop Buying
ment implemented a new coal roy- them at a competitive disadvantage Russian Coal
alty regime as part of its 2022-2023 with coal operators in other regions. Germany will completely stop buying
budget, making royalties paid by coal “We’re extremely disappointed Russian coal on August 1 and Russian
producers in Queensland the highest in the way this massive royalty hike oil on December 31, Reuters reported,
in the world. Three new progressive has been implemented without any marking a major shift in the source of
royalty tiers have been introduced in consultation upon an industry that the country’s energy supply. Russian
addition to the current structure. The already pays billions of dollar an- previously supplied 40% of Germany’s
existing royalty structure was: nually in taxes and royalties to fund coal and 40% of its oil, said Joerg Kuk-
• 7% of revenue for prices up to schools, hospitals and services for ies, state secretary in the German fed-
A$100/mt; Queenslanders,” said Bowen Coking eral chancellery. “Anyone who knows
• 12.5% for prices above A$100/mt; Coal Executive Chairman Nick Jorss.
and Bowen has opened three met mines Worldwide News Continued on Page 14
Eliminate
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For nearly 25 years, Longwall USA has been the leading conference for
longwall mining. While shearers, AFCs and shields do much of the work, long-
walls also rely on a network of continuous miners and conveyors. It’s time to
broaden the discussion to include all aspects of underground coal mining.
*Not all booth sizes are listed. Additional booth sizes available on request.
to concessions
Floor plan is
Main Entrance subject to change.
Exhibitor Registrations are
for exhibitors and their guests.
Delegate Registrations are for personnel
from mining companies. Exhibit-only means
no access to presentations or professional development
hours after the conference. Advanced Registration is required.
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uscoalshow.com
bluefield preview
More than 150 exhibitors will display mining equipment and technology at the Brushfork Armory. (Photo: Chamber of Commerce of the Two Virginias)
After a 1-year postponement, the manageable and people are looking mood should be much more upbeat.
Bluefield Coal & Mining Show will forward to seeing each other in per- Southern West Virginia, eastern Ken-
take place September 14-16, 2022, son again and kicking the tires on tucky and Virginia are bustling with
at the Brushfork Armory in Blue- new equipment. activity. From an equipment sup-
field, West Virginia. The biennial The theme for the 2022 Bluefield plier’s perspective, Caterpillar’s exit
event is usually held in September Coal & Mining Show is “A Show for from the underground coal business
during the odd-numbered years, Mining: Our Past, Present, Future.” has opened opportunities for other
but last year’s show was postponed The event caters to regional coal suppliers. In the wake of the deci-
when the National Mining Asso- operators, who mostly cut coal from sion, Cat divvied up its underground
ciation announced it would move underground operations. Manufac- coal offering among several suppli-
MINExpo 2020 to September 2021. turers usually display a substantial ers and this will be their first oppor-
Today, COVID-19 concerns are amount of low-profile equipment tunity to shine.
for room-and-pillar mining in low The organizers, the Chamber of
coal seams. In the past, as many Commerce for the Two Virginias,
Exhibit Hours as 6,000 people have attended the added the term “& Mining” to the
Wednesday, September 14, 2022 3-day event. show’s name. It was previously the
(10 a.m. - 6 p.m.) There will likely be some notice- Bluefield Coal Show. With no met-
Thursday, September 15, 2022 able changes between this year’s al mining operations in the region,
(10 a.m. - 6 p.m.) event and the 2019 event. The market one can only surmise that this is an
Friday, September 16, 2022 has turned in favor of coal producers attempt by the organizers to diversi-
(9 a.m. - 2 p.m. ) since the last event and the overall fy into the aggregates business.
Exhibitors
Exhibitor....................................Booth Number Hilti Inc..................................................... 1505 Rodeco...................................................... 2201
Accutrex...................................................... 216 Hoover Conveyor & Fabrication Corp......... 1209 Royal Brass & Hose..................................... 107
AEEI................................................ 1503, 1502 ICL America LTD........................................ 1008 Saminco Int’l................................... 1517, 1518
American Electric Equipment Inc.... 1904, 1905 Imperial Conveying Systems LLC............... 1005 Sandvik Mining and Rock Solutions.... 108, 110
AMR Pemco Inc........................... 115, 117, 119 Industrial Plating...................................... 1512 Schroeder Industries LLC.......................... 1216
Anderson Industrial & Mining Producers LLC.... Innovative Wireless Technologies Inc (IWT)....... SeeTech LLC.............................................. 1719
................................................................... 103 ........................................................... 205, 207 SEMCO Publishing.................................... 1009
Applied Industrial Technologies.......... 401, 402 Integrated Power Services......................... 1204 Service Pump & Supply............................... 319
ARC 3 Gases............................................. 1315 Intermountain Electronics Inc..................... 314 Shrewsbury Machine and Gear Inc...... 218, 220
Arch Environmental................................... 1804 Irwin Mine & Tunneling Supply........ 1808, 1809 Silver Spur Conveyors...................... 1806, 1807
Becker Global America.............................. 1201 JP Tech Services.................................. 912, 914 Simmons Equipment Co...................1601-1606
Belt Tech............................................. 316, 318 J. H. Fletcher & Co........................... 1614, 1615 Solve Industrial Motion Group................... 1901
Betek Tools Inc.......................................... 1206 Jabo Supply Corp....................................... 1202 Somerset Int’l.............................................. 209
Blue Ridge Diesel Inc................................ 1810 Jazz Solutions Inc...................................... 1307 Splice One Inc............................................. 911
Blue Wolf Sales and Service Inc.................. 202 Jennmar.......................................... 1704, 1705 Stahura Conveyor Products Inc................. 2202
Bluefield Mfg Inc............................. 1213, 1215 Johnson Industries Inc.................... 1610, 1611 State Electric Supply Co...... 501, 502, 503, 504
Bluefield State University.......................... 1210 Kennametal......................................... 112, 114 Strata Worldwide............................. 1728, 1729
Boone Supply Co Inc.................................... 215 King’s Tire.................................................. 1812 Sumitomo Drive Technologies.................... 1516
Bradford Stuart Industries Inc.................. 1002 KOMATSU..........................................1708-1718 Swanson Industries................................... 1506
Brandeis Machinery.................................. 1203 Lee Supply Co Inc...................................... 1208 SWCC Procurement Technical Center.......... 707
Brookville Equipment Corp.......................... 105 Line Power................................................. 1507 Syntron Materials Handling............ 1016, 1014,
Buchanan Pump Service..................... 305, 307 Longwall Associates Inc.................. 1706, 1707 ....................................................... 1113, 1115
CAB Products.................................. 1114, 1116 MARTOR.................................................... 1107 System Controls Inc.................................. 1805
Capital Group Fasing Plc.......................... 1402 Matrix Design Group.............. 2005, 2006, 2007 The New York Blower Co.............................. 116
Carroll Engineering Co........................ 306, 308 Mazzella Companies................................. 1207 Trey K Mining & Electric Inc....................... 1015
ChemTreat................................................. 1105 Mefcor................................................. 201, 203 Triad Demolition & Dismantling.................. 309
Cincinnati Mine Machinery Co................... 1607 Metalcraft Mining Equipment........ 1725, 1726, Trojan Tire Inc............................................ 1205
Coal News/Coal Zoom................................. 917 ................................................................. 1727 U.S. Tsubaki Power Transmission LLC....... 1103
Coalfield Services Inc.................................. 904 Metallurgical Coal Producers Assoc.......... 1312 United Central Industrial Supply Co LLC...........
Cogar Manufacturing Inc...... 1721, 1722, 1723 Micon/Phoenix First Response..................... 101 ................................................... 102, 104, 106
Conn-Weld................................................... 304 Millennium Torque & Tensioning Inc.......... 1102 United Mining Equipment................... 208, 210
Conspec Controls...................................... 1104 Miller................................................... 913, 915 US Small Business Adm WV Dist. Office...... 704
Continental Global Material Handling LLC........ Mine Power Systems Inc...................... 310, 312 US Synthetic Mining & Const (Brady Mining)....
....................................................... 1303, 1305 Mining Connection.................................... 1313 ................................................................... 206
Conveyor Accessories Inc................ 1302, 1304 Mining Media Int’l Inc............................... 1111 Valtronics.................................................... 214
Cowin & Company/Raisebor...................... 1003 Mining People........................................... 1001 Victaulic...................................................... 212
Crown Battery Mfg Co Inc................ 1513, 1514 Minova........................................................ 219 Voith US Inc............................................... 1515
Custom Hydraulics Inc................................ 118 Mountain Air Compressor Inc.................... 1010 W. Va. Coal Assoc/Friends of Coal Ladies..........
D. J. Evans Enterprises Inc.......................... 404 NARCO............................................ 1608, 1609 ................................................................. 1612
East Penn Mfg Co...................................... 1724 Nexans AmerCable.............................. 211, 213 W. Va. Electric Supply Co............................. 217
Elgin Power Solution/Mining Controls LLC......... NTN Bearing Corp of America...................... 916 Wallace Electrical Systems LLS...... 1623, 1730,
................................................................. 1613 Paul’s Fan Co.................................. 1908, 1909 ................................................................. 1731
Enersys..................................................... 1720 Performance Industries............................... 302 WESCO................................................ 313, 315
Englo Inc..................................................... 905 Peters Equipment Co LLC............................ 301 West River Conveyors............ 1701, 1702, 1703
FGX Septech LLC....................................... 1511 Pewag Chain Inc....................................... 1301 West View Cunningham Co.......................... 311
FKC - Lake Shore....................................... 1004 Phillips Global, Inc................ 1616, 1617, 1618 White Armature Works............................... 1509
Flexco........................................................ 2104 Plymouth Rubber Europa........................... 1318 Wolf Hills Fabricators LLC......................... 1811
FUCHS Lubricants Co................................ 1510 Pollart Sales.............................................. 1211 W. Va. Department Economic Development.......
Fuel OX...................................................... 1006 Project Enterprises LLC............................... 303 ................................................................... 204
Gainwell Engineering Inc............ 906, 908, 910 R. M. Wilson Co............................... 2105, 2106 Xpress Services................................... 907, 909
GEC Inc....................................................... 120 Raw Resources Group................................. 109 Xylem Inc.................................................. 1306
GMS Mine Repair & Maintenance.... 1906, 1907 RCAC PTAC Regional Center........................ 700
Graybar Electric.............................. 1106, 1108 REI Drilling/Drilling Products Inc................ 902
Henkel Loctite Corp..... 2203, 2204, 2205, 2206 Rel-Tek Corp................................................ 320 Exhibitors list provieded by the Greater Bluefield
Highland Machinery.... 1619, 1620, 1621, 1622 Richwood............................................ 111, 113 Chamber of Commerce — as of August 5, 2022.
THE THE
in management, finance, mergers
and acquisitions, corporate gover-
BLUEFIELD BLUEF
nance, restructuring, the law, and
reclamation. He is the founder and
SHOW (MCPA).
SHOW
A Show for Mining: Bluefield Snapshot A Show for
Our Past, Present, Future Our Past, P
While most exhibitors were playing
it close to the vest as of press time,
some did share their plans for the
September 14, 15, 16, 2022 September 14, 1
Bluefield Coal & Mining Show. J.H.
Fletcher (Booths 1614, 1615) said
it would be displaying roof bolting
Brushfork Armory-Civic Center Brushfork Armory
equipment, and Longwall Associ-
ates (Booths 1706, 1707) said it will
Bluefield, West Virginia Bluefield, Wes
also be on hand to discuss its orig-
inal equipment manufacturing ca-
Sponsored by: Sponsored
pabilities and its by:
rebuild services.
Richwood Industries (Booths
111, 113) is bringing its Air Stop
material containment system,
which dramatically reduces the is-
sues associated with airborne dust.
619 Bland Street Richwood was able to develop 619 the Bland St
Bluefield, WV 24701 solution by first identifying theBluefield,
root WV 2
t 304.327.7184 causes, explained Lorrie Spence, tse-304.327.71
coctwovirginias@gmail.com nior manager for corporate identity
coctwovirginias@g
www.coctwovirginias.com for Richwood Industries. “Anytime
www.coctwovirgin
product is moving dust can be gen-
15 YEARS
tive in the field.”
Conn-Weld (Booths 304) will not be taking equip-
ment to the Bluefield Coal & Mining Show, but they said
they were excited to participate as an exhibitor. Their
stand will feature a visual impression of Conn-Weld’s
history in the coal industry, captivating video of Conn-
Weld’s process solutions in action, and a nod to the
aggregate industry as well. Having served the coal in-
dustry for 47 years, Conn-Weld said it was grateful to
the Chambers of the Two Virginias for providing this
platform to network and reconnect with its ‘Friends of
Coal.’ In addition, they also said they were glad to know
that the aggregate industry would play a role in the
event as well.
Jennmar (Booths 1704, 1705) said it would have a
lot of products displayed at its stand, including props,
cribs, bits, bolts, conveyors and ventilation equip-
ment. Jennmar designs and manufactures a wide range
of ground control products, from bolts and beams to
channels and trusses, resin, rebar, and more. The com-
pany takes pride in providing products that make the
mining industry safer and more efficient.
Because it understands the ever-changing and de-
manding conditions above and below ground, Jennmar
said it has built the richest portfolio of diverse and
complementary brands. Jennmar’s brand of affiliates
includes engineering services, resin manufacturing,
rolled-steel, and drill-steel manufacturing, carbide drill BRIGHTER
bits, custom steel fabrication, chemical roof support,
and sealing products, and even includes staffing solu- SUPERIOR VALUE
tions and a trucking company.
Jennmar said it sets the bar in every industry it
BUILT FOR GENERATIONS
serves and, as it continues to grow, its focus will always
be on the customer. The company feels it is essential to
develop close working relationships with every custom-
er to understand their unique challenges and ensure su-
perior customer service. Jennmar said its commitment
to the customer is guided by three words: safety, service
and innovation. KoehlerLighting.com
Having a scoop rebuilt can save mon- which sets them apart these days, as industry standards compared to what
ey over buying new, but it is still an does the superior work for which they other manufacturers offer and con-
expense. Better is needing neither, are renowned. struct,” Bailey said.
which is the case for owners of the At roughly 34 ft long and 9 ft
Highland Machinery Corp. Model Low-seam Scoop for Any Task wide, and with ground clearance of
280, the OEM said. The proven unit Highland Machinery Corp. said the as much as 15 in., the 280, like all of
has benefited from numerous up- versatile Model 280 scoop for low- Highland’s scoops, is highly custom-
grades over the years and can now seam mining can tackle “any tasks” izable. A 140-ft3 bucket, a 60-gallon
sometimes go for up to 16 years with- and in most conditions. “The machine hydraulic oil tank, John Deere plan-
out needing a major overhaul. speaks for itself in its capabilities and etary four-wheel-drive axles, and
For those miners in the market for proven performance,” said Jarrod Bai- a certified four-post canopy come
a rebuild service, plan ahead, Grace ley, executive vice president. standard. Options include a hydraulic
Equipment said. The supplier offers Like the company, which has been winch, a camera system, and a prox-
fast turnaround times, but currently in business more than three decades, imity detection system.
business is stacking up. Customers are “the 280 had humble beginnings, “We offer a variety of attachments,
increasingly capitalizing on the compa- and started out with a lot to prove,” which include the standard bucket
ny’s ability to rebuild to like-new speci- he said. “It has proven itself time and with ejector blade, standard bucket
fications almost any make and model. time again with every machine we with rock dust bucket, maintenance
Both companies said they have, have put into service.” center bucket, hydraulic forklift mast,
can get, or can machine the parts The unit’s “construction exempli- road grader attachment, and dozer
needed to complete orders timely, fies Highland’s mission of exceeding blade,” Bailey said.
With a certified four-point canopy, the Model 280 is 34 ft long and 9 ft wide, with ground clearance of as much as 15 in. (Photo: Highland Machinery Corp.)
The Model 280 can be built to run on either a 128-V or a 240-V lead-acid battery, a DC or AC traction system, and a DC or AC hydraulic pump motor.
(Photo: Highland Machinery Corp.)
The unit’s top feature is the rugged Over the years, updates to the machine and who can identify areas
frame, built and designed in house. model have focused on simplifying that could need possible changes or
“The frame is the most important and streamlining maintenance tasks. improvements.”
part of any piece of equipment,” he “Zone lubrication, an automatic lu- Maintenance of the 280 is fully
said. “While components can be re- brication system, moving filtration, supported by the supplier. “We have
placed and upgraded over time, the dedicated compartments located near a full field service division that is
frame is the life of the machine.” the hydraulic pump, and many other available 24/7 for diagnosing issues
The frame contributes to the su- improvements allow for easier mainte- and helping to provide technical sup-
perior longevity of the 280, which can nance,” Bailey said. “Our various elec- port,” Bailey said.
run for 16 years or more. trical systems also allow for easier trou- “Our parts division also is there
“Numbers like this speak for bleshooting and diagnosing issues.” to ensure that, when you do need a
themselves,” Bailey said. For compar- The advice received from external part for your machine, Highland will
ison, “our equipment rebuild shop maintenance techs helps drive de- be there to provide the replacement
has performed complete rebuilds on velopment of upgrades to the scoop. and get you back up and running,” he
5-year-old competitor machines that “Highland works hand-in-hand each said. “Our parts division has dedicated
needed frame replacements.” and every day with mine mainte- routes that are capable of servicing all
The scoop can be configured for nance departments around the world Northern, Central, and Southern Appa-
either a 128-V or a 240-V lead-acid and one thing that we do is listen,” lachian mines multiple days per week.”
battery, a DC or AC traction system, he said. “These are the people who If the customer is new, “we can
a DC or AC hydraulic pump motor, we have to ensure are happy with the also offer additional services and
“along with other options,” he said.
“Highland has been involved in
battery development projects for
the past 15-plus years with multi-
ple battery manufacturers world-
wide,” Bailey said. “We have explored
multiple different chemistries and
battery types.”
The scoop has a spacious and
comfortable cab. “Along with options
such as left-hand steering, joystick
integration, diagnostic displays, and
interactive information centers, the
280 allows for the operator to be com-
fortable while operating the machine,
and to have easy access to common With a 140-ft3 bucket, the Model 280 features a rugged frame, built and designed in house.
functions,” he said. (Photo: Highland Machinery Corp.)
5 - 6 October 2022
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underground mining continued
Grace Equipment Co. rebuilds almost any make and model scoop to its “original glory” and can upgrade it for improved clearance or rear end ratio.
(Photo: Grace Equipment Co.)
price,” he said. “Some of them that Another benefit is the compara- them to me and we would try them out
we have done services for before, tively quick turnaround time. and work all the bugs out of them.”
they just send us the scoop.” “Some of your other rebuild The mantrips ultimately were
Next, “we’ll tear it down to the shops, and I don’t knock any of them sold “to Peabody Energy and some
frame, rebuild any parts of the frame, because I was in mining for 41 years of the other larger companies out
build new frames, put in the center and I used them all, but most of these there,” he said.
sections, plumb it, wire it, put the shops are booked up and can’t get a Patriot folded amid a drop in coal
lights on it, sandblast it, paint it, and rebuild out in time,” Pearson said. prices. “So I went to work for Randy
then send it back to the customer.” “We’ve been fortunate,” he said. Workman, president of Grace Equip-
In other words, Grace Equipment “We have a machine shop where ment, and helped him grow the busi-
rebuilds “it to its original glory,” the we make the drive shafts and some ness. We expanded into rebuild ser-
company said. of the component parts, and have vices and bought our warehouse and
Sometimes customers want more them in house.” shop and its equipment,” Pearson
than the original glory, and adopt Grace Equipment can rebuild said. “For the past 10 years we’ve done
modifications and upgrades. “Some most makes and models. “We are fully a wide variety of equipment rebuilds
people like to change the ratio on the equipped to handle any size mining and component manufacturing.”
rear ends on them,” Pearson said. scoop,” the company said. Over time, the offering grew, along
“Some people want a bit more “We do all the scoops that are out with the demand for service. “We’ve
ground clearance than others,” he there,” Pearson said. “We get parts for proven that we can do the job,” Pear-
said. “Some of them want to put on them, and we make parts for them.” son said. “We stand behind our work.”
smaller tires. Some of them want to The rebuild offering launched The company is staffed and
put on bigger tires, and we can make more than a decade ago. equipped to go on location to sup-
adjustments for that.” Before that, Grace was “making the port customers. “If we have to go
Rebuilds offer several benefits. battery mantrips that haul the men underground, we go underground.
“You are looking at a large sum underground and through the mines,” We’ve got all our people certified for
of money to buy a brand new scoop Pearson said. At the time, Pearson ran a that,” Pearson said.
when, for less, you can have one com- contract mining operation at the Patriot “Customer satisfaction is our top
pletely rebuilt and all the new up- mine, “and as Grace Equipment would priority,” he said. “That is our number
dates put on it,” Pearson said. build these new rides, they would bring one goal.”
Of course, all these changes are FLSmidth described the RFC as the RFC where air fractions in the or-
unique and patent protected.” “a ground-breaking technology that der of 45% are present. Consequently,
WEMCO II components have reduces plant footprint as well as this provides an order of magnitude
been designed to be retrofitted to all water, air and energy requirements.” greater bubble surface area for fur-
existing WEMCO cells, which lowers Aside from reducing capital expen- ther collection of floatable material.”
the cost barrier for mines with an diture by 35%, the RFC requires no The system is “frothless.” The
existing installed equipment base. direct power input, which can lower bubbly mixture is transported to
As with the conventional WEMCO, energy use in a flotation circuit by the overflow while being washed
WEMCO II is best suited to rougher up to 60%. Improved kinetic effi- with fluidized water to produce high
applications where the recovery is ciency reduces the amount of water grade concentrates. The cell operates
the most important part of the per- used in the recovery process, and with a strong positive bias or down-
formance; rotor placement at the the nature of the technology also re- ward volumetric flow, and the in-
top assures its advantage in this part duces the plant footprint, requiring clined channels allow for enhanced
of the flowsheet. less concrete for installation than bubble-liquid segregation affording
traditional systems. downward velocities in excess of
REFLUX Receives Official Launch “The RFC is essentially a staged bubble terminal rise rates. This en-
The RFC has now evolved from con- flotation device where feed is ables the RFC to process feed fluxes
ceptual design to a full-scale indus- pre-contacted in a sparger system, much greater than the typical indus-
trial machine. Several laboratory and ensuring elevated collision and at- trial limit of about 1 cm/second.
pilot test campaigns have been exe- tachment rates,” said Lance Christ-
cuted with results consistently show- odoulou, global product line manager This article was adapted from an ar-
ing improved recovery in a fraction for REFLUX Technologies. “This con- ticle that was originally published in
of the footprint normally associated tacted bubbly mixture is transported the April 2022 edition of Engineering
with open tank, traditional flotation. downward into the main chamber of & Mining Journal.
Coal Age July-Aug2022_Ad.qxp_Layout 1 7/14/22 3:34 PM Page 1 ai165730222521_Saminco_Bluefield Coal Show ad_2022 copy.pdf 1 7/8/2022 01:43:48 PM
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The Ridgeline Fluids Analysis detects trend analysis. withstand impact-load conditions.
problems before they occur. The pro- www.ridgelinelubricants.com FAG Split Cylindrical Roller Bear-
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ysis of equipment’s used oil/fluids Split Cylindrical Roller Bearings sizes. Larger sizes and special designs
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Maintenance technicians will The housing is made from pow- solids content in the
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oil or fluid to the Ridgeline labora- iron, with steel available upon re- The device ensures
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for the analysis of over 25 analytes to are self-aligning. The bearing as- and prevents pipes
detect wear and contamination and sembly features rolling elements as and valves from clogging. It can also be
determine fluid condition. The test well as inner and outer races that used to control the flocculant feeding
tube can be tracked and labeled in are made from through-hardened rate. When used with a flow meter, the
the app, where results will be shared. steel, a high-carbon-chrome low- LB 414 can determine mass flow. The
The program delivers a time-sensi- alloy steel that provides excellent load- non-contact installation avoids wear.
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CONSULTANTS, SERVICES
Coking coal has coal, which would free up alternative eral countries increasingly shunning
had a volatile year supplies (Australian) for those buyers Russian coal, we could very well see
so far. Russia’s in- who are avoiding Russian coal. Russian volumes to China continue
vasion of Ukraine While the Russian sanctions have to grow. But up until now, clearly no
has led to supply raised supply concerns, Australia has other origin has been able to make up
concerns as buyers struggled to help the market out with the shortfall from Australia. Reduced
shun Russian coal. stronger export flows. Instead, exports flows from Mongolia due to Covid-19
This comes at a time when Australian have been under pressure for much of restrictions have also had an impact
coking coal exports have suffered due the year due to heavy rainfall in both on overall imports.
to bad weather. Queensland and New South Wales. Despite lower Chinese imports,
Supply tightness has led to record And this follows weaker exports over the spread between Chinese domestic
prices. Australian coking coal prices 2021, with a little over 167 million mt futures and Australian coking coal has
have traded at record levels this year. shipped last year — the weakest vol- narrowed from the $200/mt plus lev-
Prices broke above $600 per metric umes since 2012. The latest data from els seen in 2021. In fact, we have seen
ton (mt) at one stage in March. Rain- the Australian Bureau of Statistics periods this year when Chinese do-
fall and floods in Australia also tight- shows that exports over the first four mestic coking coal futures have traded
ened up the supply side. The market months of the year totaled 51.8 mil- at a discount to Australian coking coal.
has given back a lot of these gains as lion mt, down 7% year-on-year. This is There are a number of reasons
trade flows slowly adjust, and amid the slowest pace of exports since 2017 behind the weakening in the spread.
worries over Chinese demand and the when Cyclone Debbie disrupted pro- In China, domestic coal output has
expectation that Australian flows will duction. However, given that Australia ramped up given concerns over do-
recover as we head into the dry sea- is moving further into the dry season, mestic energy supply. In addition,
son. However, the market is still up the market should see a recovery in demand has been under pressure.
more than 20% year-to-date. coking coal exports. Demand for Aus- Policy to cap steel output should
Russia is a fairly large exporter tralian coal should also be robust giv- weigh on demand. China aims to re-
of coking coal, making up around en that many buyers will be looking duce steel output further this year af-
9% of global export volumes, leav- for alternatives to Russian supply. ter seeing a decline in output in 2021
ing it in a tied third position with Trade data is yet to reflect any sig- for the first time since 2015. In addi-
Canada among the largest exporters. nificant changes in Australian trade tion, Covid-related restrictions this
Therefore the bans we have seen im- flows. In April, 32% of Australian cok- year have hit demand although the
posed by some countries, along with ing coal went to India, compared to Covid impact should start to subside
self-sanctioning, have had an impact 34% in April 2021. It may still be too as restrictions are gradually eased. If
on the market. The European Union soon to see India shifting to discount- China continues with its zero-Covid
(EU) imports of Russian coking coal ed Russian coal, or at least for it to be policy, however, this will remain a
in March (latest available data from reflected in trade data. Also, given the downside risk for demand.
Eurostat) have fallen by around 35% wind-down period in Russian coal These more bearish develop-
year-on-year, and given the EU ban flows to the EU, it will likely take some ments in the Chinese market have
on Russian coal, these volumes will time for this share to grow. There have come at a time when Australian ex-
only continue to trend lower. Japan been reports of increased interest from ports have been under pressure while
and South Korea have also reduced EU buyers for Australian coking coal. there has been a fair amount of sup-
volumes, with imports falling 45% Chinese imports are still strug- port due to bans and self-sanctioning
and 38% year-on-year, respectively, gling to get back to pre-2020 levels. of Russian coal.
in April. However, these reductions Since the unofficial ban on Austra-
have been more than offset by China, lian coal, China’s coking coal imports Based in Singapore, Patterson is Head
which increased Russian coking coal have struggled to reach pre-ban lev- of Commodities Strategy for ING. He
imports in April by 124% year-on-year. els. This is despite China importing covers the entire commodities com-
India will probably pick up a larger larger volumes from Russia in recent plex and can be reached at Warren.
share of discounted Russian coking months. Given the prospect of sev- Patterson@asia.ing.com.
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