SMIT GS980 F - Brochure

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ONE PROVIDER · THOUSANDS SOLUTIONS

The fastest
free flight
rapier machine

Designed
and exclusively
Made in Italy
SMIT GS980 F ultimate inventions The free flight ribbons system High flexibility, excellent fabric
improve productivity in terms of marks out SMIT weaving machine quality, quick set-up, ergonomics,
speed combined with efficiency since many years: smart and ease of use and maintenance
and versatility for the widest flexible, SMIT GS980 F elements that have always
range of production. is conceived in Italy combining distinguished Smit machines,
some of the most reliable SMIT have been further improved for
SMIT GS980 F ensures features with groundbreaking SMIT GS980F.
top-quality, exclusively patterned function solutions to make
terry towel fabrics: from heavy SMIT GS980 F an asset that will
velours to matched towels and keep its value for a long time.
bulk terry production.

SMIT 4 5
SMIT GS980 F
has improved in terms of:

Versatility Production
SMIT GS980 F ensures cost-effective weaving
Quality
of a wide variety of terry fabrics with
outstanding performances.
With seven different working widths, from 220 SMIT GS980 F features ensure the most
to 360 cm, SMIT GS980F is ideal for weaving advantageous weaving settings to produce
terry fabrics, in one or several panels. high quality terry fabrics for any target sector
widening weavers’ creativity and market
opportunities.

Performance
SMIT GS980F excels in terms of performance:
Efficiency
rugged structure and stiff drive mechanisms
ensure high productivity and operational SMIT GS980F fast set-up and
stability both in Dobby and Jacquard change solutions enable to reach
arrangements. the highest weaving hall efficiency.

Sustainability
SMIT GS980F energy and
environmental performances
are certified.

SMIT 6 7
SMIT What’s New
New Leno
Software Updates Force System

New Real Time


Weft Insertion
Monitoring New
New New Patented
Cognitive Software Grippers
Brake System Controlled New PTE - Pile
E-cut Tension Equalizer
New Sound New
Proof Guards Dobby Setting
from Terminal
New Rocking
Reed

New
Direct drive

New High
Efficient
And Heavy
Torque
Motor

New New Energy Efficient New Shedding New New High


Dobby Power Motion Sturdy And Performance
Transmission High-Resolution Efficient
Encoders Lubrication
System

SMIT 8 9
SMIT 10 11
Versatility
03. • Reduced grippers
cross section shaped
New in accordance with the
Patented warp shed geometry to
benefit of very low pile
Grippers warp tension
and • Great versatility for every
Supporting type of yarn

01. Teeth • Rapier sliding supporting


teeth, specific for terry
New fabrics ensure easy
settings and self-cleaning
Rocking Reed warp shed

SMIT GS980F further The innovative Dynamic


enhances the greatest Pile Control, once 04. New SMIT GS980 F different in terms of count
functional advantages programmed on loom software-controlled E-cut and fiber, from mercerized
of Smit terry weaving
technology, to achieve
terminal or jacquard
memory, allows to switch
New ensures optimal cutting cotton to multifilament
conditions and top (bright Rayon) or Fancy
top results in terms from one pick ratio to Software performance even when Yarns and Chenille.
of pile regularity, pile
height evenness and
another while machine is
running to create unique
Controlled terry towels, mostly in the
border, require the insertion
performance of the relief patterns and effects E-Cut of several types of weft
machine. like pile waveforms.
Dynamic Pile Control is
the distinguishing Smit 05. The modular and very different types and
system of pile formation expandable Electronic counts of weft are used
by sley deferred motion Electronic Weft Selector for 4-8- respectively for the
(Rocking reed), with
loose pick distance up
Weft 12 weft channels, with
converging presentation
terrycloth and the border
of the towel.
to 24 mm, securing the Selector fingers, ensures optimal
gentlest treatment of warp (Ews) weft distinction, also when
yarns for a first-rate terry
fabric.

06. The ground warp beam, up


to 1000 mm in diameter,
02. New SMIT GS980 F • Maximum effectiveness Wide and the overhead pile

New Leno
programmable Leno-Force
System allows to program
in the control of the weft
stretching and weft tail
Range of warp beam, up to 1250
mm, Euronorm solutions
Force System the false selvedge and leno reduction, ensured at the Warping and quick beam change

(for Dobby version)


yarn crossing, pick-by pick,
independently for each side
highest operational speed Solutions systems are available upon
request.
• Higher tension in the
which means:
fast selvedge and more
• Quick adaptation to the precise opening of the
most varied types of shedshed
yarns filled in the different
parts of the towel (terry
cloth, border)

SMIT 12 13
Performance

01. New SMIT GS980 F high


efficient and heavy torque
New motor motion is improved
High Efficient with optimal acceleration,
high speed and less
and Heavy vibrations. 05. The Rapier Drive, carried The sturdy machine
out by a “spherical structure and the optimized
Torque Rapier Drive crankshaft” and one gear distribution of the
Motor and Optimized stage, ensures minimum mechanism masses ensure
the greatest stability and
Distribution weft cutting, transfer and
release speed, with the the most effective reduction
of the highest regularity in weft of dynamic load on the

02. The new sturdy and high Mechanism insertion. floor.

torque drive for Jacquard Masses


New High ensures the top running
Performance regularity and speed, also
in combination with the
Jacquard Drive largest Jumbo Jacquard
(for Jacquard version) machines. SMIT GS980 F is equipped SMIT GS980 F new
06.
with two sturdy magnetic high-resolution encoders
New encoders to control the are less sensitive to
loom vibrations, dirt,
Sturdy and crossing position of the
shed in relation to the oil and water, are more
High-Resolution beating up point. reliable and need very low
maintenance.
03. Shed motion is ensured by Encoders
the new electronic dobby
New (up to 20 shafts).
New dobby guarantees
Dobby better performances:
(for Dobby version) weaving with SMIT GS980
F is faster and smoother.
Higher performance with
minimum maintenance.

07. New crankcase to cover


the moving parts of the
04. The new dobby drive with
increased transmission
New machine for operator safety

New capacity and the new Sounds are made of polymeric


materials to reduce the
Shedding
shedding motion, optimized
in combination with the
Proofs noise.

Motion latest dobby model, ensure Guards


minimal vibrations of heald
(for Dobby version) frames, with increased
warp efficiency ay top
speed.

SMIT 14 15
Production
Quality
01. SMIT GS980F offers • High stiffness and 04. Precision of the electronic whatever count and type of
Pile Tension Control System the greatest functional
advantages of the Pile
precision of warp
tensioning Optimized Textile
let-off motion, stability and yarn and steady terry fabric
repeatability of the warp weight, from full to empty
Tension Control System
for the pile warp yarns,
• High sensitivity of tension Geometries and tension parameters are beam.
granted by high accuracy
especially designed to
detectors and pile warp
let-off control
Warp Control by load cell with “self-learning
achieve:
• Interactive utilities
High Precision utilities” which ensure
excellent fabric quality with
• Top evenness of pile
height
between pile tension Load Cell
control system and the
• Light rocking cylinder machine main control
and supports that grant terminal, for optimal
minimal and regular pile “self-learning” set-up of
warp tension for the most textile parameters
delicate yarns
• High productivity of the
• Pile warp path loom
optimized to ensure high
accessibility to warp stop
motion 05. Electronic speed control
without frequency
New converter:

02. The new PTE - Pile Tension The gentlest treatment of


Direct • High “power factor”
Equalizer system, ensures the pile yarn grants high Drive • Low energy consumption
New the gentlest treatment of loom productivity and
• Low heat generation (no
PTE - Pile warp yarns, for a first-rate
terry quality, guaranteeing
perfectly evened pile also in
presence of not necessarily
auxiliary cooling device
Tension the highest performances strong staple yarns to
required)

Equalizer also with single-ply and


low torsion pile yarn, for
achieve significant savings
on the row material cost. Thanks to the new direct
• Control of weaving speed
at start and stop phases
the most soft, absorbent drive and the short within one beat-up cycle
and luxurious terry fabrics. kinematic arrangement,
higher regularity is • Full stop control in case of
achieved with the lowest black-out (no defects on
vibration and noise level. the cloth)

03. Warp let-off, electronic


Features: Advantages:
take-up, pile formation
Warp Let-Off, drive and main direct drive,
Let-Off
Motor • High performance • High fabric quality
Electronic simultaneously controlled
Reed
Pile
Warm
permanent magnet motor
• Low energy consumption
ensure maximum accuracy Proximity with feedback by resolver
Take-Up and in the electronic warp
Take Up
Roller
Beam
for high response • Reduced air conditioning
Main Direct Drive, control and excellent and
• Speed control by terminal cooling load
stable fabric quality for
simultaneously whatever yarn count and • Nor clutch, neither brake • Low maintenance
Controlled type of pattern. Encoder
Load-Cell
• Slow-motion and pick • User friendly speed setup
Take Up
finding by main drive. and programming
Motor
The slow-motion clutch • High speed stability and
and auxiliary drive are not low vibrations
Main more necessary
Reed Motor
Let-Off Ground Warp
Position Motor
Motor Beam
SMIT 16 17
Efficiency 04.

Fast Change Operations


Fast set-up and style change solutions
enable to reach the highest weaving hall
efficiency:

• Fast working width (symmetrical or


asymmetrical) changes as no ribbon
hooks are requested.
• Buttons keyboards opportunely located
to ensure efficient weaver operations
• Quick fastening of soundproof guards
to ensure high protection and ease of
access to the regulating parts.
• Easy removal of the rocking cylinders to
effectively arrange the pile warp on the
clamping rails of warp tying frame

01. The new functionality


of shed-crossing phase
New setting from touch
Dobby and screen terminal shortens 05. Long-Lasting Rapier Drive The Free Flight Ribbons System solution ensures the
most effective reduction of power consumption and
Jacquard Setting
considerably the
set-up and start-up time
Components ribbons are longer granted by the friction-free movement.

From Terminal in combination with both


dobby and jacquard.

07. Easy control of technical


parameters. Simplified
READY Electronic maintenance by the
for
02. New High Performance SMIT GS980 is excellently The new efficient INDUSTRY Platform and modular arrangement of
both cabinet and machine
reliable thanks to lubrication system, Touch Screen
Lubrication System continuous lubrication and with forced oil circulation, 4.0 wiring system.
Multilingual user-friendly
oil filtering. guarantees the lowest
touch screen.
energy dissipation in the
mechanisms, avoiding the
adoption of additional oil
cooling systems.
Extended lubricant life
time reduces maintenance
costs.

Sustainability
01. Smit is an Italian textile SMIT GS980 F comes
machinery manufacturer with ACIMIT Green
03. The new Energy efficient Green Certified registered as Supplier of Label certification that
power transmission ensures Sustainable Technologies. aims to identify energy
New the highest regularity and environmental
Energy and the lowest energy performances of the
machine.
consumption, also in
Efficient Power combination with Jacquard.
Transmission

SMIT 18 19
Technical Data

PERFORMANCE

Up to 1550 m/min

SPEED*

Loom width 260 cm 360 cm

Speed 500 rpm 430 rpm

YARN RANGE
Spun yarns: 4 Tex – 400 Tex (Ne 150 ÷ 1,5)

Filament yarns: 10 Den – 3500 Den


(11 dTex ÷ 400 Tex)

Fancy yarn (for border): slub, bouclè,


twisted, brushed up to 2 Nm (500 Tex)

GS980 2200 2400 2600 2900 3200 3400 3600 *Free flying technology
A 5390 5590 5790 6190 6590 6790 6990

B-Beam 800 1955 1955 1955 1955 1955 1955 1955 *Mechanical speed. Weaving speed and weft insertion rate are influenced by the type
of fabrics, yarn quality, yarn count and shedding motion.
B-Beam 1000 2150 2150 2150 2150 2150 2150 2150
For textile technical reason, reductions in speed may be required.

SMIT 20 21
Loom Codifications

GS980 220 F 8 D

Shedding
System
Loom Model D Dobby

GS980 J Jacquard

Reed Width (in cm) Weft Colors


4 / 8 / 12
220
240
260
290
320
340 Fabric Type
360 C Classic

F Terry

T Technical

SMIT 22 23
Reed widths Filling selection Reed motion Let-off motion Warp stop Machine drive Lubrication Safety

• 220 - 360 (Free Flying) • 1 - 12 colors • Positive conjugated cam • Load-cell electronically motion • Direct machine drive • By forced circulation • Light curtain, protection
electronically controlled outside fabric area controlled lower warp (DD) of filtered oil guards
let-off system • 2+2 bars
• I-torque motor (optional
• Sectional warp stop for big sized jacquard)
• Proximity sensor
Width reduction electronically controlled motion
Monitoring Regulations
Filling monitor Pile formation upper warp let-off system
• 80 - 100 depending on
• CE Mark
the reed width • Piezo electric detector • Pile formation by
“rocking reed” Cloth take-up Pick-finding • Stop-distribution
reporting
with double pick
prevention • Automatic full
• Pile height up to 12 mm Warp beam • Electronically controlled
pick-finding • Connection provided
Performance • Lower beam diameter:
take-up system for major weaving room
monitoring systems
800, 1000 • Batching motion unit
• Up to 1550 m/min
Filling cutter Shed Control
depending on style
and machine width • Upper beam diameter: • Fabric illumination Machine
• Mechanical cutter
• 3020 electronic 800, 1000, 1250 controls Automation
dobby upto 20 frames
• Electronic Weft Disk (VR, DRC4, DRC10) • Color touch-screen (USB • Quick Style Change
Yarn range Cutter EWC-A, Cloth roller and ethernet connection) (beam, harness, reed and
• Electronic jacquard Back-rest
• Push buttons on front
warp stop motion)
• Spun yarns: • 600 mm
4 Tex – 400 Tex • Programmable Motorized • Electronic setting of • Single roller with breaking panel
(Ne 150 ÷ 1,5) Weft Cutter E-CUT the crossing moment system

• Filament yarns: • Deviation cylinder


10 Den – 3500 Den
(11 dTex ÷ 400 Tex) Insertions Selvedge
• Fancy yarn (for border): • Prewinder switch-off formation

slub, bouclè, twisted, • Indipendent Lenomat
• Pneumatic feeder
brushed up to 2 Nm threading up
(500 Tex) • Tucked selvedge
(mechanical)
• Active filling brake
• Central selvedge

Shed geometry
Ribbon motion
• Optimized warp shed • One gear stage
angle and geometry both
for pile and ground

• Gripper tip position
closer to the reed,
far from cloth fell

SMIT 24 25
SMIT@SANTEXRIMAR.COM
WWW.SANTEXRIMAR.COM

SANTEX RIMAR SMIT

ITALY ITALY
Località Colombara 50, Località Colombara 50,
36070 Trissino, Vicenza 36070 Trissino, Vicenza
Ph. +39 0445 1761444 Ph. +39 0445 1761444
Fax. +39 0445 1761445 Fax. +39 0445 1761445

SWITZERLAND CHINA
Fliegeneggstrasse 9, Room 411-415 2, Huajing Road,
9555 Tobel South Building 3UDC, Shanghai
Ph. +41 71 9186666 Ph. +86 021 50465881
Fax. +41 71 9186600 Fax +86 021 50465882

CHINA INDIA
Tianying Rd 609, Kumaran Illam Vijaya Shree
201712 Qingpu District, Gardens, 641015 Uppilipalyam
Shanghai Post Coimbatore – Tamilnadu
Ph. +86 021 59228252 * 822 Ph. +91 934 5753249
Fax. +86 021 59228392 Fax. +91 934 5540776

INDIA
Kumaran Illam Vijaya Shree
Gardens, 641015 Uppilipalyam
Post Coimbatore – Tamilnadu
Ph. +91 934 5753249
Fax. +91 934 5540776
SMIT@SANTEXRIMAR.COM
WWW.SANTEXRIMAR.COM

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