®

PRECAST CONCRETE PRODUCTS

CONCRETE PIPE

SOLUTION FOR
SHAPING
THE FUTURE
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PRECAST CONCRETE PRODUCTS

In line with the fast growing development throughout Indonesia, the demand for
concrete pipes are increasing steadily. PT Dantosan Precon Perkasa is a leading
precast concrete company in Indonesia which is recognised for producing high
quality concrete drainage pipes.

PIPE DESIGN
Precon concrete pipes are manufactured using German’s High Technology
machinary. Utilising a fully computerised concrete batching system, Bidirection-
al Radial Press System and reinforcement cage welding machines, we can ensure
a high quantity of production of reinforced and non-reinforced concrete pipes,
whilst maintaining a high quality. Precon has a wide range of concrete pipes sizes,
the standard ranging from 300mm to 2500mm inside diameter.

2 PT Dantosan Precon Perkasa | Concrete Pipe | Product Profile

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LOAD CAPACITY DESIGN

Our standard pipes are designed based on the
strength requirement according to the German
Standard - DIN 4035, which specifies a higher
loading test and thicker pipe walls in comparison
to the other International Standards. However,
we can also produce thinner wall pipes which
have a lower load capacity for constructing utili-
ty in the real estate area.

DURABILITY
For most common environment, the service life
of concrete pipe can be considered unlimited.
Our pipes have concrete strength of 450 kg/cm2
and high density concrete resulted from our
superiority process. The use of Type-V Sulfate
Resisting Cement combined with the fly ash may
be applied to enchance durability.
HYDRAULIC
Precon pipe has smooth inside surface, which is
an important factor in design flow of the pipe-
line.
Precon Pipes have the roughness coefficient
- Manning’s Value of 0.011 - 0.013.

Product Profile | Concrete Pipe | PT Dantosan Precon Perkasa

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NR-PIPE (Non Reinforced - Extra Wall Pipe)

T
Dimension Tolerance

Leff diameter: -6mm, +6mm, dia. <600mm

-12mm, +12mm, dia. >600mm

thickness: -5mm, +5mm, dia. <600mm

D1

D0
-8mm, +8mm, dia. >600mm

length: -15mm, +15mm

L1

SPECIFICATION
CONCRETE
Cube Compressive Strength at 28 day = 450kg/cm2

DESIGN LOAD
Live Load : Light Vehicle Load of 5.0 Tons Axle Load Rubber Ring Profile
Dead Load : Earth Load
Cover Depth : Minimum Cover Depth = 0.4m
Maximum Cover Depth = 2.4m
Standard : Class-L, BS 5911 Part 100
Can be produced to meet the requiments of SNI or
other International Standards
Joint Detail

DETAIL DIMENSION
Inner Diameter Wall Thickness Socket Diameter Effective Length Total Length Product Weight Load Test Capacity
D0 – (mm) T – (mm) D1 – (mm) Leff – (mm) L1 – (mm) (kg) (kN/m)
300 NR 53 510 2500 2600 389 25.0
400 NR 58 630 2500 2600 554 27.0
500 NR 73 800 2500 2600 851 30.0
600 NR 78 925 2500 2600 1165 40.0
700 NR 83 1065 2500 2600 1512 45.0
800 NR 93 1185 2500 2600 1793 50.0
900 NR 103 1291 2500 2620 2257 50.0
1000 NR 112 1410 2500 2620 2647 50.0

For further technical assistance please contact our engineers

4 PT Dantosan Precon Perkasa | Concrete Pipe | Product Profile
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STANDARD WALL PIPE

T
Leff
D1

D0
L1
JOINT DETAIL
For Drainage Cement Mortar can be
used instead of Rubber Ring
SPECIFICATION
CONCRETE
Cube Compressive Strength at 28 day = 600kg/cm2
DESIGN LOAD
Live Load : Heavy Truck Load
Axle Load 14.5 Tons (AASHTO)
Dead Load : Earth Load
Cover Depth : Minimum H = 0.6m (RT - 2)
Minimum H = 0.4m (RT - 3)
Standard : Class-2 & Class-3, AS 4058:2007
Can be produced to meet the requiments of SNI or
other International Standards

DETAIL DIMENSION
Diameter / Type Wall Thickness Socket Diameter Effective Length Total Length Product Weight
Crack Load Test Ultimate Load Test
D0 – (mm) T – (mm) D1 – (mm) Leff – (mm) L1 – (mm) (kg)
350 RT-2 366 16 kN/m 24 kN/m
38 542 2500 2600
350 RT-3 330 24 kN/m 36 kN/m
450 RT-2 569 20 kN/m 30 kN/m
43 674 2500 2600
450 RT-3 482 30 kN/m 45 kN/m
550 RT-2 665 24 kN/m 36 kN/m
48 750 2500 2600
550 RT-3 668 36 kN/m 54 kN/m
650 RT-2 929 27 kN/m 41 kN/m
53 870 2500 2600
650 RT-3 934 41 kN/m 61 kN/m
750 RT-2 1172 32 kN/m 48 kN/m
58 1010 2500 2600
750 RT-3 1182 48 kN/m 72 kN/m
850 RT-2 1323 36 kN/m 54 kN/m
58 1150 2500 2600
850 RT-3 1335 54 kN/m 81 kN/m
1000 RT-2 1555 41 kN/m 61 kN/m
60 1291 2500 2620
1000 RT-3 1568 61 kN/m 91 kN/m
1100 RT-2 1662 43 kN/m 65 kN/m
63 1405 2500 2620
1100 RT-3 1674 65 kN/m 98 kN/m
1200 RT-2 1907 46 kN/m 69 kN/m
65 1552 2500 2620
1200 RT-3 1922 69 kN/m 104 kN/m
1300 RT-2 2466 48 kN/m 72 kN/m
78 1676 2500 2620
1300 RT-3 2486 72 kN/m 108 kN/m
1400 RT-2 2826 50 kN/m 75 kN/m
83 1800 2500 2620
1400 RT-3 2841 75 kN/m 115 kN/m
Dimension tolerances, please see page 4.

For further technical assistance please contact our engineers

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EXTRA WALL PIPE

Dimension Tolerance

diameter: -6mm, +6mm, dia. <600mm

-12mm, +12mm, dia. >600mm

thickness: -5mm, +5mm, dia. <600mm

-8mm, +8mm, dia. >600mm

length: -15mm, +15mm

SPECIFICATION
CONCRETE
Cube Compressive Strength at 28 day = 450kg/cm2

DESIGN LOAD
Live Load : Heavy Truck Load
Axle Load 22.5 Tons (SNI 1725 - 2016)
Dead Load : Earth Load
JOINT DETAIL Cover Depth : Minimum Cover Depth h= 0.3m
For Drainage Cement Mortar can be Standard : DIN 4035
used instead of Rubber Ring Can be produced to meet the requiments of SNI or
other International Standards

DETAIL DIMENSION
Diameter / Type Wall Thickness Socket Diameter Effective Length Total Length Product Weight
Crack Load Test Ultimate Load Test
D0 – (mm) T – (mm) D1 – (mm) Leff – (mm) L1 – (mm) (kg)
300 RB 396 45 kN/m 62 kN/m
53 510 2500 2600
300 RA 397 63 kN/m 87 kN/m
400 RB 561 47 kN/m 65 kN/m
58 630 2500 2600
400 RA 562 66 kN/m 91 kN/m
500 RB 857 49 kN/m 68 kN/m
73 750 2500 2600
500 RA 861 69 kN/m 95 kN/m
600 RB 1177 52 kN/m 72 kN/m
78 870 2500 2600
600 RA 1181 73 kN/m 101 kN/m
700 RB 1529 58 kN/m 80 kN/m
83 1010 2500 2600
700 RA 1542 81 kN/m 112 kN/m
800 RB 1811 60 kN/m 83 kN/m
93 1150 2500 2600
800 RA 1820 84 kN/m 116 kN/m
900 RB 2278 67 kN/m 92 kN/m
103 1291 2500 2620
900 RA 2288 94 kN/m 130 kN/m
1000 RB 2677 75 kN/m 104 kN/m
112 1405 2500 2620
1000 RA 2685 105 kN/m 145 kN/m
1100 RB 3029 79 kN/m 113 kN/m
113 1552 2500 2620
1100 RA 3048 111 kN/m 159 kN/m
1200 RB 3682 83 kN/m 119 kN/m
128 1676 2500 2620
1200 RA 3704 116 kN/m 166 kN/m
1300 RB 4145 87 kN/m 124 kN/m
133 1800 2500 2620
1300 RA 4167 122 kN/m 174 kN/m
1400 RB 4775 102 kN/m 146 kN/m
143 1920 2500 2620
1400 RA 4802 132 kN/m 189 kN/m

For further technical assistance please contact our engineers

6 PT Dantosan Precon Perkasa | Concrete Pipe | Product Profile
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NCR-PIPE

Rubber Ring Profile

Joint Type : In-wall Joint

Rubber ring : GJS-24 (Ethyl Propyl Diene Monomer)
Hardness 47-55 Durometer
Note:
* For Drainage Cement Mortar can be used instead of Rubber Ring

SPECIFICATION
CONCRETE
Cube Compressive Strength at 28 day = 450kg/cm2 (Dry Cast)
Cube Compressive Strength at 28 day = 400kg/cm2 (Wet Cast)
DESIGN LOAD
Live Load : Heavy Truck Load
Axle Load 22.5 Tons (SNI-1725-2016)
Dead Load : Earth Load
Cover Depth : Class - 2 : H = 0,6 ~ 2m’
Class - 3/4 : H = 0,3 ~ 6m’
Standard : AS 4058:2007 and JIS A 5302
Can be produced to meet the requiments of SNI or other
International Standards

DETAIL DIMENSION
Diameter Wall Thickness Join Length Effective Length Total Length Product Weight
Type Crack Load Test Ultimate Load Test
D0 T – (mm) (mm) Leff – (mm) L1 – (mm) (kg)
1500 Cls-2 3,431 54 kN/m 81 kN/m
106
1500 Cls-3 1500 120 2440 2560 3,469 81 kN/m 122 kN/m
1500 Cls-4 140 4,671 108 kN/m 162 kN/m
1650 Cls-2 3,901 58 kN/m 87 kN/m
110
1650 Cls-3 1650 120 2440 2560 5,379 87 kN/m 131 kN/m
1650 Cls-4 150 5,399 116 kN/m 174 kN/m
1800 Cls-2 4,756 62 kN/m 93 kN/m
123
1800 Cls-3 1800 120 2440 2560 6,254 93 kN/m 139 kN/m
1800 Cls-4 160 6,289 124 kN/m 186 kN/m
2000 Cls-2 5,363 67 kN/m 101 kN/m
2000 125
2000 Cls-3 120 2440 2560 7,500 101 kN/m 152 kN/m
2000 Cls-4 175 7,641 135 kN/m 203 kN/m
2100 Cls-2 5,654 70 kN/m 105 kN/m
2100 Cls-3 2100 125 120 2440 2560 5,689 105 kN/m 158 kN/m
2100 Cls-4 5,737 140 kN/m 210 kN/m
2200 Cls-2 6,431 73 kN/m 109 kN/m
137
2200 Cls-3 2200 120 2440 2560 9,033 109 kN/m 164 kN/m
2200 Cls-4 190 9,250 145 kN/m 218 kN/m
2500 Cls-2 8,928 81 kN/m 121 kN/m
175
2500 Cls-3 2500 140 2440 2580 11,592 121 kN/m 182 kN/m
2500 Cls-4 215 11,680 162 kN/m 242 kN/m
Tolerance 12mm 8mm 3mm 15mm

For further technical assistance please contact our engineers

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Pipe Strength Requirements

Precon’s Pipes are manufactured in many types of load class, each type has different load capacity
expressed in crack load test and ultimate load test. To determine the type of pipe, the designer need to
calculate all loads may applied in installed pipe and condition of supporting ground installation.
The following table may be use to assist the designer in choosing type of pipe.

NO
LIVE LOAD

NT-PIPE Hmin = 0.2m

NON Reinforced - STANDARD Wall Hmax = 1.5m
NR-PIPE (dia 300~600mm) Hmin = 0.2m Hmin = 0.4m Hmin = 0.4m
NON Reinforced - EXTRA Wall Hmax = 2.4m Hmax = 2.4m Hmax = 2.4m
NR-PIPE (dia. 700~1000mm) Hmin = 0.2m Hmin = 0.4m Hmin = 0.4m
NON Reinforced - EXTRA Wall Hmax = 2.0m Hmax = 2.0m Hmax = 2.0m
RT-2 PIPE (dia 300~600mm) Hmin = 0.2m Hmin = 0.2m Hmin = 0.2m Hmin = 0.6m Hmin = 0.6m
Cls-2 AS-4058/2007 STANDARD Hmax = 2.4m Hmax = 2.4m Hmax = 2.4m Hmax = 1.0m Hmax = 1.0m
RT-2 PIPE (dia. 700~2500mm) Hmin = 0.2m Hmin = 0.2m Hmin = 0.2m Hmin = 0.6m Hmin = 0.6m
Cls-2 AS-4058/2007 STANDARD Hmax = 2.4m Hmax = 2.4m Hmax = 2.4m Hmax = 1.5m Hmax = 1.0m
RT-3 PIPE (dia 300~600mm) Hmin = 0.2m Hmin = 0.2m Hmin = 0.2m Hmin = 0.4m Hmin = 0.4m
Cls-2 AS-4058/2007 STANDARD Hmax = 5.0m Hmax = 5.0m Hmax = 5.0m Hmax = 3.6m Hmax = 3.6m H = 0.4m ~ 3.6m
RT-3 PIPE (dia. 700~2500mm) Hmin = 0.2m Hmin = 0.2m Hmin = 0.2m Hmin = 0.4m Hmin = 0.4m
Cls-2 AS-4058/2007 STANDARD Hmax = 4.0m Hmax = 4.0m Hmax = 4.0m Hmax = 3.0m Hmax = 2.5m H = 0.4m ~ 2.0m
RB PIPE (dia 300~600mm) Hmin = 0.2m Hmin = 0.2m Hmin = 0.2m Hmin = 0.3m Hmin = 0.3m
Cls-B DIN-4035 EXTRA WALL Hmax = 20m Hmax = 20m Hmax = 20m Hmax = 16m Hmax = 16m H = 0.3m ~ 16m
RB PIPE (dia 700~2500mm) Hmin = 0.2m Hmin = 0.2m Hmin = 0.2m Hmin = 0.3m Hmin = 0.3m
Cls-B DIN-4035 EXTRA WALL Hmax = 12m Hmax = 12m Hmax = 12m Hmax = 10m Hmax = 10m H = 0.3m ~ 10m
RA PIPE (dia 300~600mm) Hmin = 0.2m Hmin = 0.2m Hmin = 0.2m Hmin = 0.2m Hmin = 0.2m
Cls-A DIN-4035 EXTRA WALL Hmax = 40m Hmax = 40m Hmax = 40m Hmax = 40m Hmax = 40m H = 0.2m ~ 40m
RA PIPE (dia. 700~2500mm) Hmin = 0.2m Hmin = 0.2m Hmin = 0.2m Hmin = 0.2m Hmin = 0.2m
Cls-A DIN-4035 EXTRA WALL Hmax = 30m Hmax = 30m Hmax = 30m Hmax = 25m Hmax = 25m H = 0.2m ~ 25m

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CONCRETE SEWER PIPES

PIPE DESIGN: DESIGN LOAD:

Flexible Joint System with Rubber Ring Live Load 22,5 Tons axle load, SNI 1725-2016
Working Pressure 90 kPa Class B (DIN 4035)
Test Pressure 120 kPa Corrosion Factor is afected by the following data:
Concrete Strength 600kg/cm2 Biological Oxygen Demand (BOD)
Concrete Cover 20mm Hydraulic gradient of pipe
Cementitious Content > 450kg/m3 Temperature of sewage and pH
Manning Coefficient “n” = 0.011-0.013 Wetted perimeter of pipe, and reaction efficiency

DETAIL DIMENSION
Inner Diameter Wall Thickness Socket Diameter Effective Length Total Length Product Weight
D0 T – (mm) D1 – (mm) Leff – (mm) L1 – (mm) (kg)
300 Se 53 510 2500 2600 397
400 Se 58 630 2500 2600 565
500 Se 73 800 2500 2600 867
600 Se 78 925 2500 2600 1188
700 Se 83 1065 2500 2600 1541
800 Se 93 1185 2500 2600 1828
900 Se 103 1291 2500 2620 2301
1000 Se 112 1410 2500 2620 2699
1100 Se 115 1560 2500 2620 2989
1200 Se 130 1685 2500 2620 3712
Dimension tolerances, please see page 6.

TYPE OF PROTECTION
TYPE DESCRIPTION USAGE RECOMMENDATION
Sulfate Resisting Cement + Slightly Aggresive Environment
Type S
Fly Ash Where Calculated Corrosion Factor “c” < 0.3mm per year
Using Calcareous Aggregate Midly Aggresive Environment
Type C
in Concrete Where Calculated Corrosion Factor “c” < 1.0mm per year
Using Calcareous Aggregate Aggresive Environment
Type SC
+ Sulfate Resisting Cement Where Calculated Corrosion Factor “c” > 1.0mm per year

For further technical assistance please contact our engineers

Product Profile | Concrete Pipe | PT Dantosan Precon Perkasa

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MANHOLE COMPONENT FOR SEWERAGE

Cast Iron /
Steel Frame
Component t - (mm) D - (mm) H - (mm) Weight

Top Component
MH Cover Light Duty (LD) 80 715 80
MH Cover Heavy Duty (HD) 125 715 110
MH Sorround 140 625 180 100

Middle Component
Make Up Ring 100 100 81
Make Up Ring 150 140 625 150 122
Make Up Ring 225 225 181
Straight Back Taper 625/100 90 625/1000 680 466
MH Conversion Slab 625/1000 625/1000 192 425
MH Conversion Slab 625/1200 625/1200 192 557
MH Conversion Slab 625/1500 625/1500 192 743
MH Conversion Slab 625/1800 625/1800 192 1129
MH Conversion Slab 625/2200 625/2200 192 1678

Bottom Component (Non Reinforced) LD HD

MH Shaft 1000x300 300 213 217
MH Shaft 1000x600 600 427 435
MH Shaft 1000x900 90 1000 900 642 654
MH Shaft 1000x1200 1200 855 871
MH Shaft 1000x1500 1500 1069 1089

Base Component
Conversion Slab 1000/1500 180 1000/1500 230 534
Conversion Slab 1000/1800 180 1000/1800 230 916
Conversion Slab 1000/2200 1000/2200 180 1463
MH Shaft Base 1200 118 1200 1250~2250 1461~2641
MH Shaft Base 1500 140 1500 1250~2250 2326~4114
Lifting Clucth MH Shaft Base 1800 160 1800 1250~2250 3189~5634
MH Shaft Base 2200 190 2200 1250~2250 4479~7912
MH Base Slab 1200 1480 150 603
MH Base Slab 1500 1810 150 907
MH Base Slab 1800 2140 200 1718
MH Base Slab 2200 2590 200 2447
MH Base 90/160 1000 1000 1535

t D t SPECIFICATION
Design Load
Axle Load 22.5 Tons conform to SNI 1725 - 2016
MH Base
Load Test > 22.5 Tons
Joint Design
H
Rubber Ring : MH Base and Inlet Pipe Connection
Dia. Pipe Bitument Sealant : Bottom Components and Middle Components
Dia. Pipe
Dia. Pipe (Compriband) (MH Base - MH Shaft - SBT/Conversion Slab)
Mortar Cement : Top Components Connection
Joint are designed to withstand water
pressure of 90 kPa (Test Pressure 120 kPa)
160
Accessories
t D t Step Ladder : Steel Bar Dia. 19mm, Hot Dip Galvanized
Protection (Drainage Usage),
Encapsulated Plastic Protection (Seware Usage)
Maximum Type - 1 Type - 2 Type - 3 Handling Tools : DEHA Spherical Head Anchorage 1.3t each
Pipe Diameter for
Each MH Shaft Base Installation Depth : 0 ~ 20m

MH Shaft Base 1200 Max. 600mm Max. 500mm Max. 500mm

Material
Cement Type : Type V, Sulfate Resisting Cement
MH Shaft Base 1500 Max. 800mm Max. 700mm Max. 700mm
Cementitious Content 420 kg/m3 (minimum)
MH Shaft Base 1800 Max. 1100mm Max. 900mm Max. 900mm Concrete : 500kg/cm2 Cube Compressive Test
MH Shaft Base 2200 Max. 1650mm Max. 1200mm Max. 1200mm Steel Reinforcement : Hard Drawn Deformed Wire, fy > 5000kg/cm2
For further technical assistance please contact our engineers BJTD-40, Fy > 4000kg/cm2

10 PT Dantosan Precon Perkasa | Concrete Pipe | Product Profile

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POROUS WELL
K. 400Kg/Cm

ROUND COVER
O600x75mm

TOB SLAB
O1180x150mm

PIPA O4”
PIPA O4”
300

400
FLOW IN

CHAMBER POROUS FLOW OUT

O1000x1000mm

1000
700

600

K.75 ~ 100Kg/Cm
100

220

SPECIFICATION
Porous Well o1000mm
CHAMBER POROUS Concrete Grade : 75-100kg/Cm2 (Kubus 28 Days)
1000

O1000x1000mm
Comentitous : Min. 385kg/m3
800

Porosity / Permeability : 20% - 35%

780

Product Weight : 526kg

Accessoris : Lifting Eye 1,3 (2pcs), Type DEHA
Spherical Head Anchorage
100 100

Tob Slab o1180.150mmt

Concrete Grade : K-450 (DryCast) ; K-400 (WetCast)
220

Product Weight : 321kg

Accessoris : Lifting Eye 1,3 (2pcs), Type DEHA
Spherical Head Anchorage
1000

CHAMBER POROUS
Round Cover o600.75mm
O1000x1000mm
800

780

Concrete Grade : K-450 (DryCast) ; K-400 (WetCast)

Product Weight : 52kg
Accessoris : Lifting Eye 1,3 (2pcs), Type DEHA
Spherical Head Anchorage

Design Load
Vertical Load : Light Vehicle 10 Tons
TOP VIEW Horizontal Load : Active Soil Load and Hidrostatic Load

ROUND COVER O600x75mm

DETAIL LIFTING EYE
75

O60

O16 O600
10
20

TAG WELDED
65

TOP SLAB O1000x150mm

45

D10-200
150

O24
O600 O1057
O1180
O610

O1180

For further technical assistance please contact our engineers

Product Profile | Concrete Pipe | PT Dantosan Precon Perkasa

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JACKING PIPES
Inside Dia. Thickness Outside Dia. Eff. Length Collar Length Collar Thickness Pipe Weight Collar Weight Crack Load Ultimate Load Axial Load
D0 – (mm) T – (mm) OD – (mm) L Eff – (mm) Lc – (mm) Tc – (mm) (kg) (kg) (Kg/m) (kg/m) (Tonnes)
450 67 584 688 19.0 4,300 6,500 107
600 78 760 1,076 24.7 4,700 7,100 133
700 83 866 1,266 27.9 4,900 7,400 187
800 93 986 1,652 30.8 7,200 10,800 230
900 103 1106 2,016 35.5 7,800 11,700 299
260 4.5
1000 112 1224 2,409 39.3 8,400 12,600 377
1100 115 1330 2,721 42.3 8,700 13,000 438
1200 128 1456 3,209 45.6 9,000 13,500 531
1300 133 1566 2430 3,737 64.5 9,300 14,000 578
1400 143 1686 4,270 66.9 9,600 14,400 624
1500 140 1780 4,702 73.6 10,200 15,300 794
1650 150 1950 5,534 80.6 10,800 16,200 945
260 6.0
1800 160 2120 6,371 91.0 11,400 17,100 1,109
2000 175 2350 7,716 100.8 12,000 18,000 1,364
2200 195 2590 9,131 110.9 12,600 18,900 1,646
2500 215 2930 300 9.0 11,843 195.8 13,500 20,250 2,123
Dimension tolerances, please see page 6.

Jacking for Direction

SPECIFICATION
Material Design
Concrete Strength : 500 kg/cm2 (Cube Compressive Strength @28 days) Live Load SNI 1725-2016 (Axle Load 22,5 Tons)
Steel Wire : Hard Drawn Deformed Wire fy > 5000 kg/cm2 Rail Way RM-19211 1~8 Axle Load
Steel Collar : Mild Steel Plate ST-37 (SS-41), Hot Dip Galvanized Excavation Depth 2.0~20.0m
Rubber Ring : Vulcanized Rubber, Ethyl Proopyldiene Monome Hidrostatic Test Pressure 120 kPa
Tensile > 8.5MPa, Hardness 45-55, Sulfate Resisting Rubber High Axial Load Application, the allowable jacking
Forces are affected by angular deflection during jacking

Standard Reference
Japanese Sewerage Water Work Association, JS-WAS A2 1991, Cls 2-500

For further technical assistance please contact our engineers

12 PT Dantosan Precon Perkasa | Concrete Pipe | Product Profile
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JACKING INSTALLATION

Concrete Pipe Jacking is a method of installing Pipelines without disrupting the surface facilities
or activities concrete pipes is installed by applying jacking force to push the concrete pipes into
the cavity excavated ahead of the progressing pipelines.

Generally, the work method consistly of repetitive sequence works of

horizontal excavation at the face, pushing the pipes into excavated
cavity and removing the soils by using muck cart on rails or slurry
pipes

The Hydraulic jack’s capacity is

depend on the pipe size, pipeline
section length, and the soil
conditions.

Typical two or four hydraulic jacks

The Steel Cutting Shield, fitted to
the lead pipes gives protection to
the workers and allows steering
and alignment adjustment. The
shield and the lead pipe are
pushed into receiving pit and
removed for reuse.
Horizontal excavation is usually
carried by using boring Machine.
In case of the pipe size is larger
than 1200mm, the excavation may
be carried out by manually
digging.
are used for pushing and steering
the pipes.
Thrust block is installed in the
Main Pit to resist jacking force,
which is applied to the Pipes
through Steel Thrusting Ring.

MAXIMUM JACKING FORCE AND DEFLECTION

Pipe alignment is continually monitored and adjusted by laser

light from the main jacking pit to the target fixed to inside
crown of the lead pipe shield.

Gradually adjustments are continously made to avoid

over-stressing on the pipes.

In the alignment adjustment process, deflection between

concrete pipes is limited as shown of The Graph, otherwise
Concrete Pipes may be cracks.

Installation | Concrete Pipe | PT Dantosan Precon Perkasa

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14 PT Dantosan Precon Perkasa | Concrete Pipe | Delivery and Handling

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Water Flow In Water Flow Out

Water Flow In Water Flow Out

Preparation | Concrete Pipe | PT Dantosan Precon Perkasa

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PROJECT REFERENCE
The numerous variety of Precon’s concrete pipes have enabled it to be used in wide variety of projects. Our
jacking drainage, waste water and sewerage pipes are used in toll roads, industrial and real-estate projects.
Government Projects : Toll Road Drainage : Residential Projects:
PLTU Banten JORR W1 & W2 Sentul City
PLTU Cirebon Toll Jakarta - Merak Vimala Hills
Bandara Kertajati Toll Solo - Kertosono Premier Park
Stadion Pakansari - Bogor Toll Bawen - Salatiga Sinarmas Land
Suku Dinas Tata Air Bekasi Toll Cikupa - Balaraja Sentul Nirwana
Suku Dinas Tata Air Jakarta Toll Ciawi - Sukabumi Kota Kasablanka
Flyover Jombor - Yogyakarta Toll Cinere - Jagorawi Paramount - Serpong
Universitas Diponegoro - Semarang Toll Pemalang - Batang Alam Sutera - Serpong
Jakarta Automatic Air Traffic Service Toll Batang - Semarang Kota Baru Parahyangan
Bandara International Soekarno-Hatta Toll Soreang - Pasir Koja Palem Semi - Tanggerang
Bandara International Kualanamu (Medan) Toll Cikampek Palimanan Survarna Sutera - Balaraja
PPLP (Prasarana Pemukiman & Lingkungan Toll Gunung Putri - Bogor Jaya Real Property - Bintaro
Perumahan) Daerah Istimewa Yogyakarta Toll Cisumdawu - Sumedang Taman Harapan Indah - Bekasi
Toll Semarang Bawen / Semarang Solo
Standard Factory (Warehouse) : Jacking Pipe Projects :
Unilever Industrial Projects: Toll Purbaleunyi
Suzuki - Deltamas Kawasan Jababeka Jalan TB Simatupang
SGMW - Deltamas Kawasan Deltamas Stasiun Kereta Api Cakung
Astra Honda Motor Kawasan Lippo Cikarang Jalan Alternatif Cibubur
Texmaco - Karawang Kawasan Industri Gresik Normalisasi Kali Cibening
Mitsubishi Factory Deltamas Kawasan Bukit Indah City Toll Balaraja Timur
Kawasan Nikomas Gemilang
Porous Well : Kawasan Industri Modern Cikande Sewer Pipe Projects :
Q-Big Bumi Serpong Damai Kawasan Industri Kendal - Jawa Tengah Surya Cipta
Hotel D Anaya - Karawang Kawasan Bekasi Fajar Industrial MM2100 KIIC Karawang
Social Security Tower - Jakarta Tangguh - Papua
Woodland Park - Kalibata MM2100 Bekasi Fajar
Wijaya Karya Tower - Jakarta

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Jl. Pangeran Jayakarta 117 Blok B 52-54
Jakarta 10730, Indonesia
Phone : (62-21) 6009087, 6007830
Fax : (62-21) 6018992
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Jl. Raya Kosambi Curug km. 2 Klari
Karawang Timur 41371
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Fax : (62-267) 431931
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Update April 2019

Tanggal Cetak: 12 Juni 2019