G2206070002 0001 Test Report

Format No: GIAL/TRF/GEN
Issue No: 01 Issue Date: 02.11.2020
Page No: 1 of 12
CIN: U74220JK2013PTC003789
TEST REPORT
Test Report Issue To: Test Report No : G2206070002-0001
POWER GRID CORPORATION OF INDIA LIMITED Date of Issue: 23/07/2022
(LADDAKH)
RURAL ELECTRIFICATION WORKS AT
KARGIL J&K.
Sample Booking/Receipt : 07/06/2022
Date of Start of Testing: 08/06/2022
Date of Completion of Test: 19/07/2022
Customer Relationship Number : G0433
Sample Description :
DESIGN MIX OF CONCRETE M-25
Name of Work :CONSTRUCTION OF 66/11 KV S/S UNDER

RE WORKS AT KARGIL.
Customer Reference No.: REW/KARGIL/DESIGN MIX/2022/05.DATE: 07.06.2022

Kind Attention: MR. JOGINDER SINGH
Contact No.: 8295684488
E-Mail: joginders@powergrid.in
Sample Condition : Ok
Sample Size (Approx):
Sample Quantity (Approx): 1
SAMPLE DRAWN BY : Customer

TEST PERFORMED AT : LAB
Results relate only to the items Tested.
Reviewed & Authorized By
This is Digitally Signed Report and hence doesn't require Physical Signature
Geotech International Analytical Lab Pvt. Ltd,
6-B, 2nd Rotary EPIP, Bari Brahmana,Jammu-181133(India)
Phone : +911913507089, +911913507090 || Web: www.geotechanalytical.com || Email: jammu@geotechanalytical.com
ISO 9001:2015, ISO 14001:2015 & ISO 45001:2018 Certified Laboratory
Issue No: 01, Issue Date: 02.11.2020
CIN: U74220JK2013PTC003789
TEST REPORT Page No: 2 of 12
Report No: G2206070002-0001
MIX DESIGN M-25

Coarse Aggregate (10 & 20)mm – Everest stone crusher crusher, airport road,
Source
1. Pashkum, Kargil), Sand- Suru River Bed at kargil, Cement-Ambuja (OPC-43,
week 21, 2022), Admixture- Fosroc & Water – Dakshina River, Lalung.
2. Date of Receiving 07/06/2022
3. Date of Starting of Test 08/06/2022
4. Date of Casting 21/06/2022
5. Date of Testing ( 7 Days ) 28/06/2022
6. Date of Testing (28 Days) 19/07/2022
7. Date of Reporting 23/07/2022
8. Report No. G2206070002-0001
IS:2386 (Pt-1,3,4) 1963 RA-2007, IS: 516-1959 RA-2008, IS:4031 (Pt-4,5,6
9. Method of Test &11) 1988 RA-2005, SP-23, IS:383-1970 RA-2007, IS: 1199-1959 RA-2008,
IS:9103-1999 RA-2004 & IS:10262:2019
10. Condition of sample when Received O.K.
1. STIPULATIONS FOR CONCRETE PROPORTIONING

S. No. Description Value Unit As Per Standard
a Concrete Grade M-25 - IS-456:2000, Reaffirmed-2021
b Type Of Cement OPC-43 - IS:269-2015
c Brand Ambuja - -
d Type Of Aggregate Crushed Angular - -
e Maximum Nominal Size Of Aggregate 20 MM IS-456:2000, Reaffirmed-2021Table 6
f Minimum Cement Content 300 Kg/m3 IS-456:2000, Reaffirmed-2021Table 5
g Maximum W/c Ratio 0.50 - IS-456:2000, Reaffirmed-2021Table 5
h Exposure Condition Moderate - IS-456:2000, Reaffirmed-2021Table3
Analyst Reviewed & Authorized By
Geotech International Analytical Lab Pvt Ltd; 6-B, 2nd Rotary EPIP, Bari Brahmana, Jammu-181133(J&K)
Phone- 01923-220615 II Web: www.geotechanalytical.com II Email: jammu@geotechanalytical.com
ISO: 9001-2015 Certified Laboratory
CIN: U74220JK2013PTC003789
Report No: G2206070002-0001
1. PHYSICAL PROPERTIES OF CEMENT

REQUIREMENT
S. No. Description Value as per IS 269-2015, REFFRENCE
RA-2020
1 Specific Gravity 3.15 - IS-4031 (Part-11)-1988, Reaffirmed 2005
2 Consistency, Value in % 29.5 - Is-4031 (Part-4)-1988, Reaffirmed 2005
3 Setting time, Value in minute
1 Initial Setting time 135 30 Min
2 Final Setting Time 220 600 Max IS-4031 (Part-5)-1988, Reaffirmed 2005
4 Compressive Strength, Value in N/mm2

1 3 days 29.8 23.0 Min
IS-4031(Part-6)-1988, Reaffirmed 2005
2 7 days 39.5 33.0 Min
3 28 days 51.0 43.0 Min
2. PHYSICAL PROPERTIES OF COARSE/FINE AGGREGATES
Requirement
S No. Parameters Test Method 20mm 10mm Sand
As per IS:383-2016
Specific Gravity As per IS :2386
1 2.74 2.72 2.62 2.1-3.2
pt-3
30 Max. for wearing surfaces, as
runways, roads, pavements, tunnel
Impact Value (%) As per IS :2386 lining carrying water, spillways and
2 17 19 - stilling basins)
pt-4
45 Max. for other than wearing
surfaces
As per IS :2386
3 Water Absorption (%) 0.30 0.36 1.40 5 Max.
pt-3
3. GRADATION OF FINE AGGREGATE Total Weight of sample = 500g

IS Sieve Weight % Weight Cumulative % Passing Cumulative % Finer as Remark
Designation retained retained % per IS :383-2016 Zone –
in g Retained II
10mm 0.0 0 0 100 100
4.75mm 0.0 0.0 0.0 100 90-100
2.36mm 57.5 11.5 11.5 88.5 75-100
1.18mm 145.5 29.1 40.6 59.4 55-90 --
600micron 109.5 21.9 62.5 37.5 35-59
300micron 98.0 19.6 82.1 17.9 8-30
150micron 63.5 12.7 94.8 5.2 0-10
4. Gradation of 10mm Total Weight of sample = 3000g
Designation retained retained % per IS :383-2016
in g Retained
12.5 0 0 0 100.0 100
10.0 162 5.4 5.4 94.6 85-100
--
4.75 2457 81.9 87.3 12.7 0-20
2.36 348 11.6 98.9 1.1 0-5
5. Gradation of 20mm Total Weight of sample = 4000g
Designation retained retained % per IS :383-2016
in g Retained
40.0mm 0 0 0 100 100
20.0mm 468 11.7 11.7 88.3 85-100
--
10.0mm 3384 84.6 96.3 3.7 0-20
4.75mm 140 3.5 99.8 0.2 0-5
CIN: U74220JK2013PTC003789
Report No: G2206070002-0001
6. COMBINED SIEVE ANALYSIS OF COARSE AGGREGATE

IS Sieve Aggregate Fraction %Finer % of Different Fraction
Designation 20mm 10mm 20mm 10mm Combined Requirement for Graded
(50%) (50%) (100%) Aggregate As per IS:383
40mm 100.0 100.0 50.0 50.0 100.0 100
20mm 88.3 100.0 44.2 50.0 94.2 90-100
10mm 3.7 94.6 1.9 47.3 49.2 25-55
4.75mm 0.2 12.7 0.1 6.35 6.45 0-10
7. ALL IN AGGREGATE GRADATION:-

IS Sieve Aggregate Fraction % of Different Fraction
Designation % finer
Requirement for
20mm 10mm FA Combined
20mm 10mm FA all In Aggregate as
(29%) (29%) (42%) (100%)
Per IS :383
40mm 100.0 100.0 100.0 29.00 29.00 42.00 100 100
20mm 88.3 100.0 100.0 25.61 29.00 42.00 96.6 95-100
4.75mm 0.2 12.7 100.0 0.06 3.81 42.00 45.9 30-50
0.600mm - - 37.5 - - 15.75 15.8 10-35
0.150mm - - 5.2 - - 2.18 2.2 0-6
Particle sizeUpper
Lower Limit
distribution
limit Mid limit % Passing
150
100
% Passing
50
0
0.1 1 Particle size in mm 10 100
8. TARGET MEAN COMPRESSIVE STRENGTH (FCK)

(IS: 10262-2019 Clauses-4.2 & Clause 4.2.1.3)
The Target mean Compressive Strength required to be achieved by the designed mix in the
Laboratories
Fck =fck+1.65 x S F’ck = fck+ X
= 25 + 1.65 X 4 = 31.6 N/mm2 25+ 5.5= 30.5 N/mm2
Where
F ck = Target mean Compressive Strength at 28 days (N/mm2)
fck = Characteristic Compressive Strength at 28 days (N/mm2)
S =Standard deviation
X =Factor Based on Grade of Concrete
Higher Value is to be adopted. Therefore, target strength will be 31.6 N/mm2 as 31.6 > 30.5
Fck = 31.6 N/mm2
CIN: U74220JK2013PTC003789
Report No: G2206070002-0001
MIX DESIGN CALCULATION (TRIAL-I)

7. Selection of Water Cement Ratio
From Table 5 of IS 456 : 2000, maximum Water Cement ratio = 0.5
Adopted water cement ratio =0.46, 0.46 < 0.50, Hence OK.
8. SELECTION OF WATER CONTENT
From Table 4 of IS 10262-2019, maximum water content for 20 mm Aggregate =186 litre
Estimated water content for 100-150mm slump = 186 + (186 x 3/100) = 191.58 Liter
Based on trial with admixture dose @0.7% water content reduction of 18.4% has been achieved.
Arrived water content =(191.58-(191.58x18.4/100)) = 156.4 liter.
9. CALCULATION OF CEMENT CONTENT

Adopt Water-cement ratio = 0.46
156.4 From IS 456 Table No 5
Cement content = 340 kg/m3
0.46
Minimum Cement Content for moderate condition = 300 kg/m3
From IS 456 Table No 6
300 < 340, Hence OK.
So the Cement Content = 340 kg/m3
The mix calculations per unit volume of concrete shall be as follows

a) Total Volume of concrete = 1m3
𝑀𝑎𝑠𝑠 𝑜𝑓 𝐶𝑒𝑚𝑒𝑛𝑡 1 340 1
b) Volume of cement ∗ = ∗ = 0.1079 M3
𝑆𝑝𝑒𝑐𝑖𝑓𝑖𝑐 𝐺𝑟𝑎𝑣𝑖𝑡𝑦 𝑜𝑓 𝐶𝑒𝑚𝑒𝑛𝑡 1000 3.15 1000
𝑀𝑎𝑠𝑠 𝑜𝑓 𝑊𝑎𝑡𝑒𝑟 1 156.4 1
c) Volume of water ∗ = ∗ = 0.1564 M3
𝑆𝑝𝑒𝑐𝑖𝑓𝑖𝑐 𝐺𝑟𝑎𝑣𝑖𝑡𝑦 𝑜𝑓 𝑊𝑎𝑡𝑒𝑟 1000 1.00 1000
d) Volume of chemical admixture (@ 0.7 percent by mass of cementitious material)
𝑀𝑎𝑠𝑠 𝑜𝑓 𝐴𝑑𝑚𝑖𝑥𝑡𝑢𝑟𝑒 1 2.38 1

∗ ∗ = 0.0022 M3
𝑆𝑝𝑒𝑐𝑖𝑓𝑖𝑐 𝐺𝑟𝑎𝑣𝑖𝑡𝑦 𝑜𝑓 𝐴𝑑𝑚𝑖𝑥𝑡𝑢𝑟𝑒 1000 1.08 1000
e) Volume of all in aggregate = (a-(b+c+d)) = = (1-(0.1079+0.1564+0.0022)) m3 = 0.7335 M3
f) Mass of coarse aggregate = e x Volume coarse aggregate x combine Sp. Gravity of coarse aggregate x 1000
0. 7335 X 0.58 X 2.73 X 1000 = 1161.4 kg

g) Mass of fine aggregate = e x Volume fine aggregate x combine Sp. Gravity of fine aggregate x 1000
= 0.7335 X 0.42 X 2.62 X 1000 = 807.1 kg

h) Mass of 20 mm aggregate = 1161.4 x 0.50 = 580.7 kg
i) Mass of 10 mm aggregate = 1161.4 x 0.50 = 580.7 kg
CIN: U74220JK2013PTC003789
Report No: G2206070002-0001
10. MIX PROPORTIONS BASED ON AGGREGATES IN S.S.D. CONDITION

Actual Quantities Reqd. for the mix per 1 m3 of Concrete(IS: 10262-2019, Clauses -5) W/C = 0.46
Water (kg) Cement (kg) Admixture(kg) Sand (kg) Coarse Aggregate
10 mm (kg) (50%) 20 mm (kg) (50%)
156.4 340 2.38 807.1
580.7 580.7
Slump (Initial) = 120 mm
11. MIX PROPORTIONS BASED ON AGGREGATES IN DRY CONDITION
 Actual QuantitiesClauses
(IS: 10262-2019, -5) the mix per 1 m3 of Concrete
Reqd. for W/C = 0.46
10 mm (kg) (50%) 20 mm (kg) (50%)
171.53 340 2.38 795.8
578.6 579.0
Ratio of mix Proportioning
Water : Cement : Admixture : Fine Aggregate : Coarse Aggregate
0.46 : 1 : 0.007 : 2.374 : 3.416
Actual Quantities Reqd. for the mix per 1 Bag of Cement in dry condition W/C = 0.46
10 mm (kg) (50%) 20 mm (kg) (50%)
25.23 50.0 0.35 117.0
85.09 85.09
Compressive Strength (N/mm2)

Average Compressive strength after 7 Days (N/mm2) 22.4
NOTE:-
1 It is advised to check the silt content of sand at frequent intervals during the supply. If the silt Content in sand is higher than the permissible limit the sand
may require washing.
2
The mix design can be adopted at the site after carrying out trials, as usual.
CIN: U74220JK2013PTC003789
Report No: G2206070002-0001
MIX DESIGN CALCULATION (TRIAL-II)

Arrived water content =(191.58-(191.58x15.44/100)) = 162.0 liter

162.0
Cement content = 360 kg/m3 From IS 456 Table No 5
0.45
300 < 360, Hence OK.


∗ ∗ = 0.0027 M3
= 0.7211 X 0.58 X 2.73 X 1000 = 1141.7 kg

= 0.7211 X 0.42 X 2.62 X 1000 = 793.5 kg

h) Mass of 20 mm aggregate = 1141.7 x 0.50 = 570.85 kg it says 570.9
i) Mass of 10 mm aggregate = 1141.7 x 0.50 = 570.85 kg it says 570.9
CIN: U74220JK2013PTC003789
Report No: G2206070002-0001

10 mm (kg) (50%) 20 mm (kg) (50%)
162.0 360 2.88 793.5
570.9 570.9
10 mm (kg) (50%) 20 mm (kg) (50%)
176.9 360 2.88 782.4
568.8 569.2
0.45 : 1 : 0.008 : 2.173 : 3.172
10 mm (kg) (50%) 20 mm (kg) (50%)
24.57 50.0 0.40 108.67
79.0 79.1

NOTE:-
2
CIN: U74220JK2013PTC003789
Report No: G2206070002-0001
MIX DESIGN CALCULATION (TRIAL-III)

Arrived water content =(191.58-(191.58x12.73/100)) = 167.2 liter

167.2 From IS 456 Table No 5
Cement content = 380 kg/m3
0.44
300 < 380, Hence OK.


∗ ∗ = 0.0027 M3
= 0.7095 X 0.58 X 2.73 X 1000 = 1123.4 kg

= 0.7095 X 0.42 X 2.62 X 1000 = 780.7 kg

h) Mass of 20 mm aggregate = 1123.4 x 0.50 = 561.7 kg
i) Mass of 10 mm aggregate = 1123.4 x 0.50 = 561.7 kg
CIN: U74220JK2013PTC003789
Report No: G2206070002-0001

10 mm (kg) (50%) 20 mm (kg) (50%)
167.2 380 2.88 780.7
561.7 561.7
10 mm (kg) (50%) 20 mm (kg) (50%)
181.8 380 2.88 769.8
559.7 560.0
0.44 : 1 : 0.008 : 2.054 : 2.956
10 mm (kg) (50%) 20 mm (kg) (50%)
23.92 50.0 0.38 101.29
73.64 73.68

NOTE:-
2
CIN: U74220JK2013PTC003789
Report No: G2206070002-0001
Conclusion and Recommendations

As per the trials and laboratory test results it is recommended that trial-II may be taken as a final Mix design. The
given materials when mixed in proportion (by weight) of 1 cement: 2.173 Fine aggregate: 3.172 Coarse Aggregate with a W/C
Ratio of 0.45 will be able to produce a concrete of desired characteristic compressive strength of 25 N/mm2 (M-25) required in
field after 28 days within the design stipulations provided by the customer. The chemical admixture “FOSROC” with the dosing
0.8% by weight of cement has been used in the mix design.
...End of Test Report...
CIN: U74220JK2013PTC003789

Report No: G2206070002-0001
Term & Conditions

1. The results are related only to the items Tested
2. Total Liability of our Laboratory is limited to the invoiced Amount. No Liability will be accepted
after Sample is taken back
3. The Sample Description is given “As desired by the customers”. Sample not drawn by us &
Analysis Conducted on Received sample unless specified otherwise.
4. Retained sample will be destroyed after 30 days from the date of issue of the test report unless
instructed otherwise.
5. Any Complaints or Retest request should be communicated within 15 days from the issue of the
Test report.
6. Test Report shall not be reproduced except in full, without Written approval of the Laboratory
7. The Test report is not to be reproduced wholly or in parts & cannot be used as an evidence in a
court of law & shall not be used in advertising media without our permission in writing.

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Format No: GIAL/TRF/GEN

Issue No: 01 Issue Date: 02.11.2020

Customer Relationship Number : G0433

Name of Work :CONSTRUCTION OF 66/11 KV S/S UNDER

Customer Reference No.: REW/KARGIL/DESIGN MIX/2022/05.DATE: 07.06.2022

SAMPLE DRAWN BY : Customer

Reviewed & Authorized By

MIX DESIGN M-25

1. STIPULATIONS FOR CONCRETE PROPORTIONING

Analyst Reviewed & Authorized By

1. PHYSICAL PROPERTIES OF CEMENT

4 Compressive Strength, Value in N/mm2

3. GRADATION OF FINE AGGREGATE Total Weight of sample = 500g

Analyst Reviewed & Authorized By

6. COMBINED SIEVE ANALYSIS OF COARSE AGGREGATE

7. ALL IN AGGREGATE GRADATION:-

8. TARGET MEAN COMPRESSIVE STRENGTH (FCK)

Fck = 31.6 N/mm2

Analyst Reviewed & Authorized By

MIX DESIGN CALCULATION (TRIAL-I)

Arrived water content =(191.58-(191.58x18.4/100)) = 156.4 liter.

9. CALCULATION OF CEMENT CONTENT

Minimum Cement Content for moderate condition = 300 kg/m3

From IS 456 Table No 6

300 < 340, Hence OK.

So the Cement Content = 340 kg/m3

The mix calculations per unit volume of concrete shall be as follows

d) Volume of chemical admixture (@ 0.7 percent by mass of cementitious material)

𝑀𝑎𝑠𝑠 𝑜𝑓 𝐴𝑑𝑚𝑖𝑥𝑡𝑢𝑟𝑒 1 2.38 1

e) Volume of all in aggregate = (a-(b+c+d)) = = (1-(0.1079+0.1564+0.0022)) m3 = 0.7335 M3

0. 7335 X 0.58 X 2.73 X 1000 = 1161.4 kg

= 0.7335 X 0.42 X 2.62 X 1000 = 807.1 kg

i) Mass of 10 mm aggregate = 1161.4 x 0.50 = 580.7 kg

Analyst Reviewed & Authorized By

10. MIX PROPORTIONS BASED ON AGGREGATES IN S.S.D. CONDITION

0.46 : 1 : 0.007 : 2.374 : 3.416

Compressive Strength (N/mm2)

Average Compressive strength after 28 Days (N/mm2) 31.3

Analyst Reviewed & Authorized By

MIX DESIGN CALCULATION (TRIAL-II)

Arrived water content =(191.58-(191.58x15.44/100)) = 162.0 liter

14. CALCULATION OF CEMENT CONTENT

Minimum Cement Content for moderate condition = 300 kg/m3

From IS 456 Table No 6

300 < 360, Hence OK.

So the Cement Content = 360 kg/m3

The mix calculations per unit volume of concrete shall be as follows

d) Volume of chemical admixture (@ 0.8 percent by mass of cementitious material)

𝑀𝑎𝑠𝑠 𝑜𝑓 𝐴𝑑𝑚𝑖𝑥𝑡𝑢𝑟𝑒 1 2.88 1

e) Volume of all in aggregate = (a-(b+c+d)) = = (1-(0.1142+0.1620+0.0027)) m3 = 0.7211 M3

= 0.7211 X 0.58 X 2.73 X 1000 = 1141.7 kg

= 0.7211 X 0.42 X 2.62 X 1000 = 793.5 kg

i) Mass of 10 mm aggregate = 1141.7 x 0.50 = 570.85 kg it says 570.9

Analyst Reviewed & Authorized By

15. MIX PROPORTIONS BASED ON AGGREGATES IN S.S.D. CONDITION

0.45 : 1 : 0.008 : 2.173 : 3.172

Compressive Strength (N/mm2)

Average Compressive strength after 28 Days (N/mm2) 34.8

Analyst Reviewed & Authorized By

MIX DESIGN CALCULATION (TRIAL-III)

Arrived water content =(191.58-(191.58x12.73/100)) = 167.2 liter

19. CALCULATION OF CEMENT CONTENT