North Gas Compression Plants (NGCP) Pipelines Projects

Contract # 6600042306 BI-10-02029-0003

WELDING, CUTTING, DRILLING AND GRINDING WORKS AT HRDH 331 (MLV-1) REV 00 STATUS IFI

Document No: CPP-NGCP-HSE-JSA 1140 Page# 2/8

➢ SAPO APPROVED DELIVERABLES
REFERENCES: • Contractor (CPP) Site Safety Program Rev-08
➢ SAUDI ARAMCO General Instructions: • Contractor (CPP) Approved Work Permit System (WPS) Rev-04
• G.I 2.100 Work Permit System • Contactor (CPP) Hazard Identification Plan (HIP) Rev-02
• G.I 6.030 Traffic and Vehicle Safety • Contractor (CPP) Emergency Response Plan (ERP) Rev-08
• G.I 2.709 Gas Testing Procedure ➢ REQUIRED SAFETY EQUIPMENT:
• Hard hat
• G.I 8.002 Safety Spectacles
• Fire Resistant Clothing (FRC)
• G.I 6.000 Incident Notification, Reporting & Investigation • Hand Gloves- Leather & Cotton
• G.I 2.721 Electrical Arc Flash Hazard Mitigation • Safety Shoes / Safety Glasses
• Full body Harness
➢ SAUDI ARAMCO CONSTRUCTION SAFETY MANUAL (CSM) 5TH EDITION: • Safety Warning/Signage and Barricades
• Fire Extinguishers (FM/ UL listed)
• 4.0 GENERAL REQUIREMENTS
• Heat stress shelter, ideally the shaded area.
• 4.8 Hazard Control and PPE
• First Aid Kit/ Ambulance on Standby
• 4.12 Work Permit • MX-4 Gas Monitor
• CSM I-12 Material Handling (Pages 1-7) • High Visibility Vest
• CSM II-10 Cutting, Welding and Brazing (1-10) • Water Tanker
• CSM lll-3 Electrical Equipment (1-18) • Personal H2S Detector
• Temperature and Humidity monitoring device

EMERGENCY RESPONSE
IN THE CASE OF EMERGRNCY THINGS YOU MUST TO DO HOW TO REPORT EMERGENCY
• Do Not Panic & Stop the work When transmitting a message by telephone, radio or messenger ensure the following
• Check Wind Direction and Source of Toxic Gas (if any) information is provided
• Move Cross Wind Direction than Upwind • Say, “This is an emergency!”
• Proceed to the Nearest Safest Assembly Area • Describe the incident location.
• Call the Emergency Number • Describe the incident.
• Do Not Return to the Job Site until all clear sound by Authorized Person • Report injuries, if any.
• Give your name and badge number.
(Note: All personnel must be trained and aware of emergency nos. and ERP and • Repeat the above information.
defined medium of communication (i.e. Phone, two way-radio communication etc.)
• Stay on the line until further instructed.
should be available all the time and everyone should know how to use them).
 North Gas Compression Plants (NGCP) Pipelines Projects
Contract # 6600042306 BI-10-02029-0003
WELDING, CUTTING, DRILLING AND GRINDING WORKS AT HRDH 331 (MLV-1) REV 00 STATUS IFI

Document No: CPP-NGCP-HSE-JSA 1140 Page# 3/8

SEQUENCE OF STOP WORK

POTENTIAL
S. N BASIC JOB REQUIRED HAZARD CONTROLS TRIGGER RESPONSIBILITY
HAZARDS
STEPS
1.1. Inspect the out-fit of the gas cylinder especially the hose free from Stop work if Const. Manager,
grease and oil, attached with flashback arrestor to anticipate and avoid Cylinders are not HSE
fire. secured in trolley Superintendent,
1.2. The Acetylene pressure should not be more than 15 psi. It should be with chain. HSE Supervisor
used the ON/OFF wrench, not by hand. Site Foreman,
1.3. Cylinder must be secured in trolley with chain for possible fall in the WPR, HSE Officer
same level.
1.4. Jubilee Clamps shall not be used to fixed / tight the hoses.
1.5. Cylinders shall be placed at safe location under shade away from
1. Leakage of flames/sparks.
Compressed Gas 1.6. Oil, grease or other hydrocarbons shall not be used as a lubricant on
valves, fittings or threaded attachments.
1.7. Cylinders should be stored in shaded and well-ventilated area in
upright position and secured with chains.
1.8. Cylinders should not be stored in a location where they are directly
exposed to sun-light, flames or other heat sources.
1.9. At storage area ‘’No smoking’’ ‘’Gas cylinders storage area’’ warning
CUTTING,
Signage’s in Arabic, English, Chinese must be posted.
1. GRINDING &
1.10. Oxygen cylinder will be kept at a distance of at least 6.1 m (20 ft)
DRILLING
away from other flammable (acetylene) gas cylinders.
2.1. Use of friction lighter (striker), do not use spark from electrode or Stop work if Flash Const. Manager,
lighter to avoid fire incident or personal injury like skin burn. back arrestors are HSE
2.2. The torch nozzle shall be kept closed when not in use. Lighted torches not fitted with both Superintendent,
shall not be left unattended. ends. HSE Supervisor
2.3. Ensure that flash back arrestors are fitted with both ends (Cylinder and Site Foreman,
torch side). WPR, HSE Officer
2.4. Gas testing shall be performed by using MX-4 device by a certified gas
tester every 2 hours or depending on job nature.
2. Fire
2.5. Ensure provision of calibrated personnel H2s T40 gas monitoring
device.
2.6. Wind sock shall be provided to recognize the wind direction in case of
emergency.
2.7. Fire watchman equipped with fire extinguisher shall be assigned and
remained at site at least up to 30 minutes.
2.8. Ensure housekeeping and remove combustible materials in the
affected area, to avoid fire incident or personal injury.
 North Gas Compression Plants (NGCP) Pipelines Projects
Contract # 6600042306 BI-10-02029-0003
WELDING, CUTTING, DRILLING AND GRINDING WORKS AT HRDH 331 (MLV-1) REV 00 STATUS IFI

Document No: CPP-NGCP-HSE-JSA 1140 Page# 4/8

SEQUENCE OF STOP WORK
POTENTIAL
S. N BASIC JOB REQUIRED HAZARD CONTROLS TRIGGER RESPONSIBILITY
HAZARDS
STEPS
3.1. Use residual current devices (RCDs), including ground fault circuit Stop work if Const. Manager,
interrupters (GFCIs) and earth leak circuit breakers (ELCBs) for all damage cables HSE
110/220 V portable electric power tools and temporary wiring used at site. Superintendent,
installations. HSE Supervisor
3. Electrocution from 3.2. Make sure power cables are free from any damage or cuts to the Site Foreman,
insulation. WPR, HSE Officer
damage cable and
3.3. Defective electrical equipment, tools and cables shall not be used and
open connection shall be immediately removed from the job site.
3.4. Do not bypass or defeat any electrical interlocks or other devices by
removing, modifying, or destroying them.
3.5. Emergency contact number should be posted at visible places at site
and Call CPP medical clinic /center in case of any emergency.
4.1. Wear personal protective equipment including FRC, long sleeves shirt, Stop work if Face Const. Manager,
leather gloves, and face shields together with safety glasses to avoid shield not HSE
from sparks, molten metal and flying objects. provided. Superintendent,
4.2. Always ensure that the speed of the grinder machine does not exceed HSE Supervisor
4. Flying Particles the operating speed marked on the grinding disc. Site Foreman,
4.3. Cover the work area with fire blankets to protect nearby personnel and WPR, HSE Officer
equipment from exposure to flying sparks and/or spatters.
4.4. Provide Flying object and particles hazards awareness training to the
Power tools user and fire watchman)
5.1. Power operated portable tools shall be inspected by operator prior to Stop work if Safety Const. Manager,
use and they must have such as but not limited to side handle and guard not HSE
dead man switch. provided. Superintendent,
5.2. Safety guards provided by the manufacturer for grinding/cutting wheels HSE Supervisor
5. Un-protected Site Foreman,
shall be used and maintained at all times.
rotating parts
5.3. Grinder operator should avoid to wear loss clothes, jewelry and other WPR, HSE Officer
loss staff while operating the grinding machine.
5.4. Power operated portable tools users should be provided with hand and
power tools safety awareness training.
6.1. Grinding tools shall be inspected by a competent person prior to use Stop work if Const. Manager,
and shall be replaced immediately if found to be defective. Grinding tools not HSE
6.2. Underwriters’ Laboratories (UL), Factory Mutual (FM) or KEMA- KEUR inspected. Superintendent,
6. Failure of power
approved power tools shall be used on site. HSE Supervisor
tools
6.3. Safety guards / handles /dead man switch provided by the Site Foreman,
manufacturer for grinding equipment / drills shall be used and WPR, HSE Officer
maintained at all times.
 North Gas Compression Plants (NGCP) Pipelines Projects
Contract # 6600042306 BI-10-02029-0003
WELDING, CUTTING, DRILLING AND GRINDING WORKS AT HRDH 331 (MLV-1) REV 00 STATUS IFI

Document No: CPP-NGCP-HSE-JSA 1140 Page# 5/8

SEQUENCE OF STOP WORK
POTENTIAL
S. N BASIC JOB REQUIRED HAZARD CONTROLS TRIGGER RESPONSIBILITY
HAZARDS
STEPS
6.4. Modification of power tools is strictly prohibited.
6.5. Ensure that power tools are inspected color coded/ tagged (safe for
use) prior to use. Homemade, modified power tools are not allowed to
be used on sites.
6.6. Proposed power tool users should be provided with hand and power
tools safety awareness training.
6.7. Face shield should be worn all the time while using portable grinder.
7.1. Ample supplies of approved hearing protection (e.g., earplugs) shall be Stop work if ear Const. Manager,
provided at the job site and shall be worn in high noise areas (i.e., 85 plugs not HSE
decibels [dBA] or higher provided. Superintendent,
7.2. Limiting the time workers spend in noisy areas by job design and job HSE Supervisor
7. High Nosie
rotation and provide them rest breaks in areas away from a noisy work Site Foreman,
environment. WPR, HSE Officer
7.3. PPE usage training for the workers must be arranged and competent
supervisor should be available to watch and strict the PPE usage.
8.1. Craftsman to ensure that the disk is installed correctly with correct Const. Manager,
locking nut. HSE
8.2. Suitability of grinding disc for particular grinder. RPM of grinding Superintendent,
8. Shattering disks
machine shall not exceed RPM of grinding disc. HSE Supervisor
8.3. Ensure disk is not used if it gets wet or damaged. Site Foreman,
WPR, HSE Officer
9.1. Operators shall be allowed to take regular breaks to avoid the hazard
9. Vibration of whole-body vibrations.
9.2. Wear heavy duty gloves to reduce the effect of vibration.
10.1.Ample supplies of approved respiration protection (3M dust mask) Stop work if dust Const. Manager,
shall be provided at the job site and shall be worn while operating mask not HSE
power tools/ exposing to dusty environment. provided. Superintendent,
10. Exposure to Dust 10.2. Eyeglass shall be worn in order to prevent dust & sand particles to HSE Supervisor
contact into eye. Site Foreman,
10.3. Competent supervisor shall be available to watch and strict the WPR, HSE Officer
PPE usage.
11.1. Make sure housekeeping shall be carried out regularly. Pieces of Stop work if Const. Manager,
equipment, timber, hoses and cables shall be removed or rearranged. housekeeping not HSE
11.2. Boulders/stone shall be cleared off work zone which may cause maintain at site. Superintendent,
11. Slip/Trip/Fall
twisting of ankle; especially access and regress. HSE Supervisor
11.3. Rubbish /garbage shall be collected, stored and disposed of as per Site Foreman,
WPR, HSE
 North Gas Compression Plants (NGCP) Pipelines Projects
Contract # 6600042306 BI-10-02029-0003
WELDING, CUTTING, DRILLING AND GRINDING WORKS AT HRDH 331 (MLV-1) REV 00 STATUS IFI

Document No: CPP-NGCP-HSE-JSA 1140 Page# 6/8

SEQUENCE OF STOP WORK
POTENTIAL
S. N BASIC JOB REQUIRED HAZARD CONTROLS TRIGGER RESPONSIBILITY
HAZARDS
STEPS
environmental procedure. Officer
1.1. Direct current (DC) shall be used for welding/cutting operations in any
situation when the effect of electric shock is likely to be extreme.
1.2. Electrical outlets on welding machines shall be rated for 125 volts Const. Manager,
1. Electrocution due to maximum and be equipped with ground fault circuit interrupters Stop work if GFCIs HSE
(GFCIs). not provided and Superintendent,
damage insulation &
1.3. Welding equipment must be inspected and in good working condition. damage cables HSE Supervisor
Expose connection used at site. Site Foreman,
1.4. Power and grounding cables must be free from cuts or damage.
1.5. Welding cables (welding leads) shall be continuous (i.e., free from WPR, HSE Officer
repair/joints) for a minimum distance of 3 m (10 ft.) from the end to
which the electrode holder is connected.
2.1. Sufficient means of local ventilation shall be provided to avoid
accumulation of welding fumes. Stop work if Const. Manager,
sufficient means of HSE
2.2. Training shall be delivered to the involved workforce regarding
local ventilation Superintendent,
hazardous dust awareness.
2. Welding fumes not provided to HSE Supervisor
2.3. N95, 3M respirator for respiratory Protection shall be used.
avoid Site Foreman,
2.4. Combination of face shield and safety glasses shall be used.
accumulation of WPR, HSE
WELDING 2.5. In case of inhalation move to open area and seek medical attention if welding fumes. Officer, Welder
2. required.
WORKS
3.1. Wear welding helmet with proper filter lens (shade number) for eye Const. Manager,
protection against arc flash and radiation. HSE
3.2. Put “Welding on Progress” sign board and restrict unauthorized person Stop work if FRC Superintendent,
3. Arc flash entry by barricade. and welding Apron HSE Supervisor
not provided Site Foreman,
3.3. Welder should wear FRC and Welding apron during welding. during welding WPR, HSE
Officer, Welder
4.1. Deploy trained Fire Watch to look after the area to avoid fire incident or
to respond in case of fire. Fire watcher must stay on site up to 30 Const. Manager,
minutes after hot work activity. HSE
4.2. Use fire resistant blank for the immovable material or equipment's. Superintendent,
Stop work If
4. Fire 4.3. Have a suitable fire extinguishing (FM/UL Listed) equipment within 3 HSE Supervisor
trained fire watch
m. (10ft) Site Foreman,
not deploy at site.
4.4. Ensure housekeeping and remove combustible materials in the WPR, HSE
affected area, to avoid fire incident or personal injury. Officer, Welder,
4.5. No activity shall start without ensuring safe atmosphere by conducting Fire watch
gas test (Gas tester must be calibrated)
 North Gas Compression Plants (NGCP) Pipelines Projects
Contract # 6600042306 BI-10-02029-0003
WELDING, CUTTING, DRILLING AND GRINDING WORKS AT HRDH 331 (MLV-1) REV 00 STATUS IFI

Document No: CPP-NGCP-HSE-JSA 1140 Page# 7/8

SEQUENCE OF STOP WORK
POTENTIAL
S. N BASIC JOB REQUIRED HAZARD CONTROLS TRIGGER RESPONSIBILITY
HAZARDS
STEPS
4.6. rained first aider with fully equipped first aid box should be available at
site.
4.7. Full equipped ambulance with certified male nurse should visit the site
daily.
4.8. Emergency contact number should be posted at visible places at site
and Call CPP medical clinic /center in case of any emergency.
5.1. Welders shall wear proper coverall and leather apron.

5. Molten slags fall on 5.2. Shirt pockets must have flaps.

body 5.3. No folds at the bottom of the pants.
5.4. Provide proper signs and barricades to prevent unauthorized entry
inside work area.
6.1. Use Open design glare hood that provided sufficient ventilation and
Const. Manager,
have less weight.
HSE
6.2. Wear welding helmet with proper filter lens (shade number) for eye Stop work If
Superintendent,
protection against reflection, arc flash and radiation. welding helmet
6. Welding Glare HSE Supervisor
6.3. Use round screen that blocks out light and get your vision back and with proper filter
Site Foreman,
you can concentrate on the job at hand. lens not provided.
WPR, HSE
6.4. Put “Welding on Progress” sign board and restrict unauthorized person Officer, Welder
entry by barricade.
1.1. Ensure that trash and debris is properly collected and disposed of
1. Site Waste daily.
1.2. Once the work is completed ensure that all the unwanted materials Const. Manager,
Stop work if you
has been removed HSE
notice any
1.3. Trash containers shall be covered, clearly marked and emptied daily. Superintendent,
3. Site Restoration 2.1. Access should be kept free from any kind of obstruction to ensure obstruction on the
HSE Supervisor
2. Slip., Trip and Fall safe evacuation in the case of any emergency. access way. Site Foreman,
2.2. Install barricades and warning sign boards at a reasonable distance. WPR, HSE Officer
3.1. Use mechanical air movers to reduced dust accumulation.
3. Dust
3.2. Use M3 rating dust mask as a protection against dust inhalation
 North Gas Compression Plants (NGCP) Pipelines Projects
Contract # 6600042306 BI-10-02029-0003
WELDING, CUTTING, DRILLING AND GRINDING WORKS AT HRDH 331 (MLV-1) REV 00 STATUS IFI

Document No: CPP-NGCP-HSE-JSA 1140 Page# 8/8

JSA ATTENDANCE SHEET

Sr. Name Position ID/ Badge # Signature

10

11

12

13

14

15