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~ 5'~ Canada.

F'ISh ' an d
enes
Marine Service.
Industrial Development Branch
TECHNICAL REPORT
Ja{t)

This publication is number 59


in the Technical Report Series
DECK MACHINERY AND
of the Industrial Development Branch PROPULSION SYSTEMS FOR THE
MODERN STERN TRAWLER
Ottawa/Hull 1973

prepared by
o Garrett Manufacturing Limited
Rexdale, Ontario
D Project Officer
H. A. Kienzle

for

Vessels and Engineering Division


Industrial Development Branch
Fisheries and Marine Service
Environment Canada
w

Project Officer
D. P. Nash

Division Chief
H. A. Shenker

Opinions expressed and conclusions


File Number 796-8-8 reached by the author are not necessarily endorsed
March 12, 1973 by the sponsors of this project
ABSTRACT

This report presents various possible propulsion and winching

o systems for a 130 ft. 1500 SHP stern trawler. They are based
on quotations provided by manufacturers specifically for this
report.

Propulsion systems preeented include geared diesel and diesel


electric drive together with fixed pitch and controllable

o pitch propellers. The winching systems include single and


two motor combination winches, split winches, and arrangements
with various net winch combinations. Both hydraulic and
electric winch drives are included.

o
c

o
o i
ACKNOWLEDGEMENT

n The assistance and advice of all the companies whose quotations


are included in this report are most gratefully acknowledged.
Without these quotations and all the information that went with
them this report would not have been possible.

The co-operation of all those in the fishing and fish packing


industries who gave their time and advice so willingly in
discussion about the project is also acknowledged with gratitude.
And in particular it is wished to thank Captain Max Baker of the

o
MT "Cape Nelson" and Captain Philipe Cummings of the MI' "Cap-aux-
Meules" for their hospitality and generosity and for the very
great benefit of their explanations and opinions of modern fishing
methods.

o
o
Q

o
o ii
o
TABLE OF CONTENTS
Page

1.0 INTRODUCTION 1

2.0 STUDY OBJECTIVE . 2

3.0 PROPULSION SYSTEMS 8

o 3.1
3.l.a
- Geared Diesel Drive to a Fixed Pitch Propeller
- G.M. Diesel Proposal
9

r 3.l.b - Ruston Diesel Proposal

3.2 - Geared Drive to a Controllable Pitch Propeller. . • . • . 27


3.2.a - Burmeister"& Wain Proposal
3.2.b - Ruston Diesels Proposal
3.2.c - Deutz Diesel (Canada) Proposal
3.2.d - Caterpillar of Canada

3.3 - Diesel Electric Transmission with a Fixed Pitch Propeller. 54


3.3.a - G.M. Diesel Proposal
3.3.b - Harper Detroit Diesel Proposal
3.3.c - Deutz Diesel (Canada) Limited

4.0 SHIP SERVICES - REQUIREMENTS 82

5.0 AUXILIARY DIESEL UNIT • • • . 84


r 6.0 EVALUATION OF PROPULSION SYSTEMS 87
Optimum System including Installation Diagrams

7.0 DECK MACHINERY 88


Requirements and Arrangements

7.0.a DECK WINCH ARRANGEMENTS . . . • 95


·7.0.a - Fig. 35 FAPMO Single Motor Combination
Winch Arrangement (Electric)
7.0.b - Fig. 36 Single Motor Combination Winch
Arrangement (Electric)
7.0.c - Fig. 37 Double Motor Combination ' Winch
Arrangement (Electric)
7.0.d - Fig. 38 & 39 Split Winch Arrangement (All Hydraulic)
7.0.e - Fig. 40 Split Trawl Winch Arrangement with
Combination Net Reel/Sweepline Winch
(All Hydraulic)

iii
TABLE OF CONTENTS
Page
7.0.a DECK WINCH ARRANGEMENTS (cont'd) . . . . . . . . • • • • 95
7.0.f - Fig. 41 & 42 Split Winch Arrangement. Electric
Trawl & Ancillary Winches
(Hydraulic Net Reel)
7.0.g - Fig. 43 Split Trawl Winch Arrangement with
Combination Net Reel/Sweepline Winch
(Electric)

8.0 DECK WINCH POWER SYSTEMS . • 145


8.1 - Hydraulic Powered Winches
8.2. - Electric Po~ered Winches
8.3.a - Hydraulic Powered Net Reel - Sweepline Winch
8.3.h - Hydraulic Powered Net Reel - Gilson Winch

9.0 EVALUATION OF DECK WINCH SYSTEMS • • 162


Optimum System

10.0 INTEGRATION OF WINCH, MAIN PROPULSION AND AUXILIARY POWER SYSTEMS. 163

11.0 CONCLUSION............................ 167

iv
o
1.0 INTRODUCTION

A study on the Optimization of Machinery on a modern Canadian

stern trawler was authorized and outlined in an Agreement dated

17 November 1971, between the Minister of Fisheries and Garrett

Marine Systems of Garrett Manufacturing Limited in Rexdale,

Ontario.

A status report on the study was submitted by Garrett to the

Fisheries Service on 9th May 1972. The status report was limited

to a description of progress and an outline of various propulsion

systems and trawl handling systems with their associated power modes.

This final report describes the propulsion and deck winch systems

found to be suitable for a modern stern trawler of the defined class

but is limited to those systems which are of practical value to

Canadian interests. The findings are based on observation of

fishing operations on Canadian fishing vessels, and in particular

n on the "Cape Nelson" owned by National Sea Products Ltd. of Halifax,

Nova Scotia, and the "G.C. Cap-Aux-Meules" owned by Gorton Pew Ltd.

of Grindstone, Magdalen Islands, Quebec. Trips were taken in June


and July of 1972.

The "Cape Nelson", a ISS-foot LOA. stern trawler was equipped for ground

fishing and operated on Georges and Browns Banks off the east coast of

Canada. The "G.C. Cap-Aux-Meules", a l30-foot LOA. stern trawler was

equipped for midwater trawling and was fishing for ocean perch in the
Gulf of St. Lawrence.

1.
Other stern trawlers were visited in ports on the east coast,

and their machinery and fishing systems were observed and com-

pared. Discussions were held with representatives of the

industry who are directly engaged in fishing, vessel and equip-

ment maintenance, and administration.

Marine machinery manufacturers and suppliers were consulted at

length, and in detail, and the published work of world authorities

in the fields of vessel design, propulsion, machinery, fishing

techniques, electronics, and fish processing were studied.

The choice of systems was of course limited by the availability of

suitable equipment and components, the capacity of industry to

develop and manufacture necessary systems, and the ability of

manufacturers and suppliers to provide information.

Some of the systems described can be used on other stern trawler

classes or types, either in existing or future designs, when

developing situations warrant a change in fishing methods or oper-

ations. This could include for example larger vessels going to

more distant grounds, improved methods of storing and processing

fish on board, and the development of new fishing gear with

higher catch rates, or for catching species not now exploited.

2.0 STUDY OBJECTIVE

The owners and operators of Canadian fishing vessels are faced with

ever increasing capital, operating, and maintenance costs. A

vessel's main and auxiliary machinery and all her deck machinery

2.
represent an important part of total vessel system cost; and a

vessel's operational efficiency and reliability are almost totally

dependent on the operational efficiency and reliability of her main,

auxiliary, and deck machinery.

This study is an attempt to develop the major features of an optimum

propulsion and deck machinery system for a typical stern trawler.

Since owners' requirements, depending on their particular operations,

will vary even within their own fleets it is impossible to specify

'the' optimum system. However, the study should enable those concerned

with the selection of equipment to choose systems suitable for their

specific needs.

The study covers three basic groups of systems:

- The Propulsion System

- The Deck Machinery

- The Deck Winch Power System

From these three groups a total package can be selected consisting of

elements of each group. Each system is treated as a unit but can be

integrated with other systems of similar or differing characteristics.

The integration of these various systems, their requirements, problems,

and their advantages are presented in detail in the following pages.

Prices given in all instances were obtained from actual quotes made by

various suppliers in the summer and fall of 1972, based on specifications

prepar~d by the suppliers themselves, or by Garrett, in accordance with

the requirements as known at that time. The size and class of trawler

used in this study was given in the agreement and was developed further
in discussion with the Fisheries Service.

3.
o The following vessel characteristics were estab1ished:-

The vessel to be of the stern ramp type, suitable for fishing off

the east coast of Canada, and in the Gulf of St. Lawrence.

The vessel to be equipped for ground fishing and for midwater

trawling. Both type trawls to be carried with rapid changeover

possible from one type trawl to the other.

The engine room to be "unattended".

The vessel's machinery to conform to the appropriate rules and regul-

ations in force for operation in Canadian waters.

The main engine to be a diesel engine or engines.

The actual hull form of the vessel is not specified or defined in this

study, and will be left to Naval Architects to establish. The vessel

dimensions or capacities used in this study are typical.

Length, overall = 130' -0" approx .


.J Beam = 30'-0" to 32'-0"
Depth from main deck = 16'-0" approx.

Deck arrangement = Open, or semi-shelter

Displacement, loaded = Approx. 800 tons


Main engine = Diesel engine with
min. life of 50,000 hrs.
Continuous shaft horsepower = 1,500 SHP assumed.
Kort nozzle = Fixed type, 2,200 mm

Free running speed = 12.5 knots approx.


Trawling speed = 3 knots approx.
Type of nets = Midwater net, Diamond IX.
= Ground net, Atlantic
Western III.

4.
Size of fish hold = 10,000 to 13,000 cu. ft.

Average trip time = 9 days, max. IS days.

Complement = 12 to l7-Captain &Crew.


Winch power = Hyd.driven, 400 HP max.
= Elec.driven, 500 HP max.

It is assumed that manual gutting of the fish will be required on

board the trawler with the usual facilities provided, i.e. pond,

gutting tables, offal chutes, wash tanks, conveyors, fish hacker

and offal disposal system.

Icing of the fish hold would be provided for the gutted or whole fish

where required. Generally, fish hold cooling (refrigeration or

chilling) is provided, but together with the storing method depends

on the owner's requirements.

Winch characteristics were chosen to give a good balance between

required or desired performance and power requirements. The capacities

were calculated by conventional means and checked by comparison with

existing installations. Actual comprehensive winch test data have never

been taken on Canadian stern trawlers. However, data published by the

United Kingdom White Fish Authority confirm some of the assumptions and

methods used in the calculations. A sponsored project to establish

actual measured loads and powers on trawl and other winches and propulsion

machinery would be of great benefit to designers and manufacturers and

could possibly alter the demands on the propulsion and power

generating machinery. In this connection it is important to remember

S.
that hydraulically powered winches are generally of smaller

size, have slower speeds, and have a low unit cost; while

electrically powered winches are essentially larger in size,

have faster speeds, are more sophisticated in their control

mode, and have a higher unit cost.

The choice of type and arrangement of the winches and the deck

layout is governed by the fishing method. The recent innovation

of the Diamond IX midwater net on Canadian stern trawlers and the


L.I

necessity of usin~ both pelagic and demersal trawls with rapid

changeover while under way and on a fishing trip, required a

change in deck layout and machinery. Previously, vessels were

equipped for ground fishing only; . or in the case of some recent

vessels, built for midwater trawling only. Older vessels were

generally outfitted for ground fishing to meet the demand for the

type of fish their associated factories were designed to process,

and for which the market was known and established. Newer midwater

trawlers are equipped to fish pelagic species such as redfish, only

recently found to be in larger supply than previously known, or to

fish for herring. These trawlers proved to be successful. However,

the "single technique" vessels are not capable of the versatility


demanded for adapting to the fast changing conditions of fish supply

and fishing technology.

Some vessels have been modified for the "dual technique" method, but

most must be considered a compromise. With the use of the Canadian

Diamond series net came the problem of sometimes bringing catches of

70,000 to 80,000 lbs. and more of fish safely aboard. Adequate

6.
o facilities must be provided for handling and placing the catch on

deck. Gilsons must be powerful enough, and rigged to ensure a

balanced and controllable haul. Large capstans on both sides of

the fishing deck can assist in the haul, and large net coamings

have to be fitted to the deck to protect the crew and to keep the

filled cod end from rOlling. New methods of fish handling on deck,

o when midwater trawling, are required. The practice in some vessels

of manually shovelling the fish to and down the hatches, and the

method of icing is very slow and exhausting for the crew. This often

n results in a lower quality of fish landed. The delicate physical

properties of fish require that a faster and more gentle method of

o stowing be used when high quality is required for processing into

u food for human consumption.

Future developments of fish handling and stowage on board will have

some influence on the power requirements in the fishing vessels.

For conveying or transporting machinery with their moderate power

requirements, adequate power is generally available in existing

installations. Fish process and stowage systems require a larger

amount of power and may require the installation of a s~parate supply

source.

Since this study is not concerned with the development of new fishing

techniques or shipboard stowage and fish unloading methods, no fore-

cast can be given of the required power demand or changes in ship

layout. However, allowances have been made in the power generating

plant for some additional equipment to be installed at some time in

the future.

7.
3.0 PROPULSION SYSTEMS

Diesel engines for propulsion in stern trawlers in the past have

been of the low speed type, coupled either directly or through a

gearbox to the propeller shaft. These low speed diesel engines

were generally of the in line 6 or 8 cyliner, 4-stroke type, 800

to 1,500 horsepower, and turning up to 400 revolutions per minute.

Some were direct reversing, with a fixed pitch propeller and others

had a reversing gearbox. Most engines were coupled to a controll-

able pitch propeller giving good speed characteristics and

maneuverability.
The large size of these engines and their weight have made them

obsolete. Medium speed and high speed engines are now used exclus-

ively to take advantage of their smaller size and lighter weight.

For this reason the low speed diesel engines, as propulsion units,

are not included in this study.

Consideration has been given to hydrostatic transmissions but

consultations with manufacturers and designers of hydraulic equipment

revealed that this type of transmission would not be practical in the

required power range. New systems would have to be developed. Large

new components would have to be designed and manufactured and the

reliability of such systems and components would be very doubtful. In

view of these negative aspects, the hydraulic transmission for trawler

propulsion is not included in this study.

In this study, emphasis is placed on the use of equipment, material,

and methods provided by well known and reputable manufacturers and on

8.
"off the shelf components", which have proven to be reliable
o and serviceable. For the propulsion systems three basic groups

u emerged which will meet these requirements and these three

groups are covered in this study. Other systems have been

o investigated and have been rejected. For some schemes no readily

available components could be found; for others, reliability and


u cost compatibility could not be assured.

o 3.1 PROPULSION SYSTEMS - GEARED DIESEL DRIVE TO A FIXED

~ PITCH PROPELLER.

The propulsion system on Canadian stern trawlers has been almost


o exclusively a diesel engine driving a controllable pitch propeller

o either direct or through a reduction gearbox.

However, some stern trawlers in other countries and some Canadian

vessels such as seiners and notably off shore supply vessels, are

equipped with a fixed pitch propeller installation. These vessels

are in the same size category as the trawlers described in this


.J
study, and with similar performance requirements.

In view of these proven installations, this propulsion group has

been considered and included in this study.

After discussions with several diesel engine manufacturers, the

following systems were proposed as . shown in ship power system

diagrams Figures 1, 2,3 &4, and covered in this chapter.

9.
3.l.a PROPULSION SYSTEMS (Fig. 1 & 2)
The GM Diesel Division of General Motors of Canada

Limited, London, Ontario proposed in their quotation

'"'\ . no. 72-2256 their model 12-645 E2 Marine Propulsion

engine rated CSR, 1,500 BHP at 900 RPM and accessory

rack per specifications 7l34A, coupled to a Lufkin

model RS2S-2l20 two speed reverse reduction gear, with

a low speed ratio of 900/240 and a high speed ratio of

900/300 complete with main drive line couplings, control

components for engine room, bridge and fishing station

and two speed control modification.

The fixed pitch propeller equipment can be supplied by


..J
Canadian Stone Marine Limited, Iberville, Quebec. Their

proposal RS 117/72.

.., CHARACTERISTICS:
..J Canadian Stone Marine four-bladed propeller - Manganese

Bronze or CSM Novoston .


..J
Diameter 2210 mm (87 in.)

Mean Pitch, approx. 2625 mm

Blade Surface A 2.90 M2

No. of blades 4
Survey Lloyds Ice Class I
Material Manganese Bronze

Weight, approx. 1500 Kg (3310 lbs)


2
WR excluding entr. water
propeller boss 355 Kg M2
..J
Forward diameter 550 mm
Aft diameter 460 mm
Length 580 mm

10.
3.1.a CHARACTERISTICS: (cont'd) (CSM 4-b1aded propeller)

Tail shaft diameter 275 rmn

j
SET OF PROPELLER SHAFTS:

Tail shaft 5,000 mm x 250 mm diameter.

Two-section intermediate shaft 5,900 nun x 195 nun diameter,

complete with couplings.

The Kort Nozzle Assembly can be supplied by Kort Propulsion

Company Limited, London, England through their distributor-

Marine &Power Equipment Limited, Rosemere, Quebec. Their

proposal # 6628.

CHARACTERISTICS:

Kort, mild steel fixed nozzle to suit 2,210 mm propeller

including cathodic protection, i.e., zinc anodes, and all

attaching plates fully formed with generous cutting tolerances

for on site fitting to the hull.

Calculations by the propeller and nozzle manufacturer

established the estimated performance as follows:

Assumed 1,450 BHP.

Free running speed 12.0 knots.

Trawling - 3.0 knots. Propeller thrust 17.5 tons.

Static pull - 0 knots. Propeller thrust 18.0 tons.

A separate diesel generator is necessary to supply the power

for the ship services and a third diesel engine is required

to supply the power for the winches. These units can be

11.
supplied by Harper Detroit Diesel Limited, Toronto,

Ontario. Their proposal # G-9955.

The ship services diesel generator is a Detroit Model

4~7l engine, complete with AC generator of a make to be

specified, rated 75 kW continuous or 100 kW short time,


] 1,800 RPM at 230 volts, 3 phase, 60 Hz.

The winch power diesel is a Detroit Model 8V-7lT with an

intermittent rating of 375 HP at 1,800 RPM for hydraulic

powered winches with provision for connection to a dual

hydraulic pump drive, or a Detroit Model l2V-7lT with

an intermittent rating of 575 HP at 1,800 RPM for electric

powered winches with provision for connection to a generator.

The winch power generator or pump is included in the deck

winch power system and is not listed in this chapter.

The emergency AC ship services generator is of a make to be

specified, rated at 100 kW, 1,800 RPM and is to be clutched


J to the winch power diesel engine.

The cooling system for the ship's diesels, the installation

of the diesel engines and the supply and fitting of all

necessary supports, accessories and hardware is assumed to

be the responsibility of the shipyard.

12.
]
]
GENERAL ENGINE INFORMATION

GM 12-645 E2 - WITH ROOTS-BLOWER

Type Engine 2 - Cycle


Crankcase (Welded Steel) 45° V
Operating Speed - RPM 350 - 900
Full Power Speed Range - RPM 800 - 900
Bore x Stroke - IN. 9-1/16 x 10
230 mm x 254 mm

] Displacement per cylinder-CU. IN. 645 - 10.58 li tres


Compression Ratio 16:1
Scavenging Air Roots - Blower
Cylinder Air Inlet Ports in Cyc. Liner
No. Exhaust Valves per cylinder 4
Blower Drive Engine Gears

Governor Woodward
Engine Starting Air Motor
Fuel Injectors - GM Unit Type Need1eva1ve
Crank Shaft - Main Brg. DIA.-IN. 7.50 190.5 mm
Crank Pin ~ DIA.-IN. 6.50 165.1 mm
Piston Pin - DIA.-IN. 3.68 93.45 mm
Engine Driven Pumps:
-Fresh Water &Raw Water Centrifugal
-Fuel Supply Positive Displacement
-Lube Oil:
Scavenging Pressure Positive Displacement
Piston Cooling
Fuel Supply Pump Suction Lift -FT. 12 - 3658 mm
Raw Water Max. Allow. Temperature 85°F - 29°C
Exhaust Back Pressure Max. A11ow.-IN. 21 - 533 mm

o
13.
o
n
n OPERATING DATA

o GM 12 - 645 E2 / E6 ROOTS - BLOWER

o SPECIFICATIONS
No. cylinders 12
WEIGHf (approx.)
Engine-Dry .- 26,500 lbs.
J Displacement-CU. IN. 7740
Scavenging Blower 2

o Freshwater Pumps 2

Rated full load speed RPM 800 900

o Brake HP-continuous rated


Shaft HP-continuous rated
1300
1275
1500
1450

n BMEP
Intake Air Volume @ 90°F
PSI
CFM
83.1
4500
85.3
5100
Exhaust Gas Volume CFM 11,100 12,550
Exhaust Temperature of 850 875
Lube Scavenging Pump-capacity GPM 182 205
Lube Pressure Pump - capacity GPM 93 105
Lube Piston Cooling Pump-cap. GPM 43 48
Fuel Supply Pump-capacity GPM 1.9 2.1
Fresh Water Flow Rate Nom. GPM 375 425
Fresh Water Pump Pressure Rise PSI 40 53
Raw Water Pump Flow GPM 640 720
Raw Water Pump Pressure Rise:-
645 E2 Engine PSI 34 43
645 E6 Engine PSI 22 27
ENGINE RADIATION 2100 BTU/MIN. (Approximately)
TYPICAL SUPPLIES (U.S. GALS)
- Lubricating Oil -Engine 160
-Accessories 152
- Cooling Water -Engine 85
-Accessories
-645 E2 Engine 30
-645 E6 Engine 115

14.
APPROXIMATE WEIGHTS (IN LBS.)

GM Drive Model GM 12-645 E2


Reverse Reduction Gear RS 2120

Engine-Dry 26,500
Drive Line Coupling &Driving Disc 725
] SUB-TOTAL 27,225
Basic Vertical Gear-Dry 15,790
] TOTAL 43,015
Common Base 6,000

ACCESSORIES:
Exhaust Muffler 720
Freshwater Cooler 800
Free-standing Accessory Rack Assy
(including Raw Water Pump) 3,600
Alann Siren 5
Air Filter - Deck Mounted Attached
Console Control Assy 2-0FF 70
Meter Cabinet 2-0FF 30
Clutch Air Tank 95

TOTAL ACCESSORIES / per unit 5,320


I-set Special Tools 150

TOTAL - PER VESSEL - Less Base 48,485

WEIGHTS:-
Lube Oil in Engine 1,160
Lube Oil in Accessories 400
Water in Engine 710
Water in Accessories 810

NOTE: - FOR WEIGHTS OF 2-SPEED REDUCTION GEAR REFER TO FACTORY.

15.
HORSEPOWER vs ENGINE SPEED CURVES

ROOTS-BLOWER ENGINE GM l2-645-E2

RATING CONDITIONS
....--
90° F. Air Intake Temperature
90° F. Fuel Temperature
--
---- 19,600 BTU/LB Fuel (HHV)
IS In.
t - - - 21 In.
Water Intake De~ression
Water Exhaust Back Pressure ,
/1 -

t---
/ [I
~ ---Typical Propeller 11 /
I---
Horsepower Curve
L
I
'j j
I(
-- Engine Brake Horsepower "

~
Continuous Rating / J j
~'
/ / / 'I
V J J
/
~ l! V
,
// / V/ _.. -

/ / V/ I-- - - -

~/ V
"V/
i/
/1
~V
~
V
/ / -
~~
"
;.-.. .--
,
I

I i
300 400 500 600 700 800 900
Engine Speed - RPM
OVERLOAD RATING DEFINITION - The standard overload rating of the
engine permits an output of 10% in excess of full load rating for
two continuous hours, but not to exceed a total of two hours out
of any 24 consecutive hours of operation.

16.
FUEL CONSUMPTION DATA
LBS./BHP - HR. GM 12-64S-E2/E6

RATING CONDITIONS:
90° F. Air Intake Temperature
90° F. Fuel Temperature
19,600 BTU/LB Fuel (HHV).
IS In. Water Intake Depression
21 In. Water Exhaust Back Pressure

1800 --

1600
.41/
1400
I-<
<1.>
~
o .394/V
go 1200
til

) /
I-<
o .384
::r:
Q) 1000
~

')V
.~
I:l() .378
~
UJ 800
.378
V
/ ''"
600

400

/
300 400 500 600 7-00 800 900

Engine Speed - RPM

17.
SHIP POWER SYSTEM
GEARED DIESEL DRIVE
FIXED PITCH PROPELLER
ELECTRIC POWERED WINCHES

0 0
0 0 WINCH POWER
0 0
0 0 0 0 - 600V
0 0 0
0
0
0
0
MAIN
PROPULSION 0 0
ENGINE
0 0 DC GENERATOR
U 0 0 EMERGENCY AC GENERATOR
0 0 0
SHIP SERVICES

0 DIESEL
GENERATOR
I§I
rv
230V/3PH/60 eye.

Fig. 1
[
SHIP POWER SYSTEM
GEARED DIESEL DRIVE
FIXED PITCH PROPELLER
HYDRAULIC POWERED WINCHES

c
c ...
HYDRAULIC WINCH POWER
C
0 0
C 0 0
MAIN C 0 0
0
0
0
PROPULSION
ENGINE 0 0 0
0
0
0
0 0 EMERGENCY AC GENERATOR

( 0 0
SHIP SERVICES
0
DIESEL 0 r"\./
GENERATOR 230V/3PH/60 eye.
0
0

c
[
o Fig. 2
o
3.l.a CAPITAL COST OF SYSTEM (Fig. 1 & 2)

n The prices shown are in Canadian dollars, based on equip-

ment cost as quoted by the various suppliers. No taxes,

federal or provincial are included. Adjustments have

been made to include sea freight and insurance to the North


o American continent and duty where applicable. Transportation

costs on the North American continent are extra. Installation

of the equipment is not included but subject to provisions as

specified by some of the suppliers.

Main diesel engine GM12-465 E2, including


Lufkin reduction gear $ 138,900.
l Accessory Pack, for above engine 4,500.
Fixed Pitch Propeller Assembly (Manganese Bronze) 6,BOO.

Tail shaft (approx.) 3,700.

Intermediate shafting (if required)approx. 10,000.


Kort Nozzle Assembly B,900.

$ 172,BOO. $ 172, BOO.


Ship Services generator
Detroit 4-71, 100 kW 11,000. 11,000.

Diesel engine for Hydraulic


Winch Power, Detroit B-7lT 11,000.

Diesel engine for Electric


Winch Power, Detroit l2-71T 16,000.

Ship Services emergency AC


Generator, 100 kW 2,B50. 2,B50.
J $ 202,650. $ 197,600.

lB.
o 3.1. b PROPULSION SYSTEMS (Fig. 3 &4)
Ruston Diesels Limited, 2 Paxman Road, Etobicoke, Ontario

proposed in their quotation no. 732015, one Ruston model

8CSVM marine propulsion engine rated CSR 1,760 BHP at 900

RPM, including air start module and Lloyds certificate , j.per

specification 732015, coupled to a Modern Wheel Drive

Limited, or equal, reverse reduction gearbox having a speed

o ratio of 900/250 complete with flexible coupling on the

o input shaft, control components for engine room, bridge and

fishing station, spare parts and equipment, per specification

no. 732015.

o The fixed pitch propeller equipment can be supplied by Canadian

Stone Marine Limited, Iberville, Quebec.


o
The equipment would be similar to their proposal RS 117/72.

CHARACTERISTICS:

Canadian Stone Marine four-bladed propeller - Manganese Bronze

or CSM Novoston.

Diameter 2210 mm (87 in.)


No. of blades 4

Survey Lloyds Ice Class I

Material Manganese Bronze


Weight (approx.) 3,500 lbs

The Kort Nozzle Assembly can be supplied by Kort Propulsion

Company Limited, London, England through their distributor-

Marine &Power Equipment Limited, Rosemere, Quebec. This will

be similar to their proposal no. 6628 for a kort, mild steel

19.
fixed nozzle to suit a 2210 mm propeller.
o
A separate diesel generator is necessary to supply the

power for the ship services, and a third diesel engine

is required to supply the power for the winches. These

units can be supplied , by Ruston Diesels Limited. Their

o proposal # 732015.

o Required for Ship Services:

o One Ruston 125 kW, 1200 RPM, 230 V, 3 phase, 60 Hz diesel

_generating set supplied complete with one set of spare parts,

o and as detailed in Specification 732015.

Required for Winch power:

One Ruston 575 HP, 1200 RPM, CSR diesel engine including all

o controls and a set of spare parts suitable for mounting a

generator or hydraulic pumps for winch power, as detailed in

o Specification 732015.

The winch power generator or pump is included in the deck


IT
winch power system and is not listed in this chapter.

o The emergency AC ship service generator 125 kW, 1,200 RPM,


o is to be clutched to the winch power diesel and is identical

o to the main service generator.

o The cooling system for the ship's diesels, the installation

of the diesel engines, and the supply and fitting of all

o necessary supports, accessories and hardware is assumed to

be the responsibility of the shipyard.


[
o 20.
GENERAL ENGINE INFORMATION

RUSTON 8CSVM - TURBO CHARGED AND AFTERCOOLED

Type Engine 4 - cycle

" Construction

Operating speed - RPM


V - form

600 - 900

Bore x Stroke-In 10 x 12 - 254 x 305 mm


3 942 - 15,440 cm
3
Displacement per cylinder in

Compression ratio 11.53:1

Aspiration T &I

No. of inlet valves per cylinder 2

No. of exhaust valves per cylinder 2

Turbo charger Napier SA85

Governor Hydraulic Servo operated


Engine starting Direct in cylinder air

Fuel injectors Bryce Manufacture

Crank shaft:-
Main Brg.(dia. x 19th) 8 1/4 x 4 1/2 (210 x 114 mm)

L.E. " " 7 1/4 x 3.19 (184 x 81 mm)


Small end " " 3 1/2 x 3 7/8 (89 x 985 mm)
Engine driven pumps:-
Fresh water
Salt water
Fuel boost pump
Lube oil press pump
Lube oi 1 priming pump'

Starting air pressure - PSI 300 - 21. 1 Kg cm 2

Fresh water balance tank cap.- 25 imp.gals.


Raw water pump discharge head-ft 58
Jacket water pump discharge head-ft 58
Exhaust back pressure(max.a11ow-in.) 10

21.
OPERATING DATA (cont'd)
RUSTON 8CSVM - TURBO CHARGED AND AFTER COOLED
Engine Radiation - surface % heat input of fuel 5%

Heat dissipation rate: -


,., Oil BTU/BHP/Hr 305

Jacket water BTU/BHP/Hr 730

Inter cooler BTU/BHP/Hr 450

Lube oil sump capacity-IMP.GALS. 100


o
o
o

23.
HORSEPOWER vs ENGINE SPEED CURVE

RUSTON PRESSURE CHARGED AND INTERCOOLED ENGINE - 8CSVM

ENGINE BRAKE HORSEPOWER - CONTINUOUS RATING

OVERLOAD RATING: - The overload rating of the engine and associated


equipment permits an output of 10\ in excess of
full load rating for one hour in twelve hours.

2500

FUEL OIL TO BS 2869/1970


CLASSES AI, A2, Bl, B2
~
~ 2000
co

] ~
LU
~
0
~
LU
V)
J ~ 1500
0
~

LU
Z
~
~
Z
LU

1000 -----

500
600 700 800 900
ENGINE SPEED - RPM

RATINGS:- The continuous rating applies to normal sea going operation


and for inland waterways up to 500 ft. (150m) above sea
level, and intake air temperature not exceeding 95°F (35°C).

24.
o
Q FUEL CONSUMPTION DATA

o LBS/BHP/HR. RUSTON 8CSVM

Q RATING CONDITIONS:

On Class "A" fuel to BS/2869/57 net calorific

o Value 18,400 BTU/LBS.

FULL LOAD LBS/BHP/HR. 0.350


D 3/4 LOAD 0.350

1/2 LOAD 0.358

[The fuel consumption figures are subject to the usual 5% tolerance . ]


o
~
'-
Q.
::c:
n a:::l
'V)-
a:::l
....:I

0 Z
0
~
E-
Q..
0::
::c:
'-
.38
900 RPM
:E: Il..
170
:::> ::c:
0 V)
Z
0
U
a:::l
'-
V)
a:::l
....:I
.37
....:I C'l

0 loll
:::>
u..
z
0
1-1
E-
ll.. .36
- 165
itTl
C/l
?5 600 RPM '-

0 V)
:z
0
IU
160
t:I'
::z::
'"::z::
'-
....:I
.35 ~

t.Ll
:::>
u..
155
.34
0
, 150
0 0 25% 50%
I
75% 100%

Q LOAD

25.
0
SHIP POWER SYSTEM
GEARED DIESEL DRIVE
FIXED PITCH PROPELLER
ELECTRIC POWERED WINCHES
n
o
Q
o
SHIP SERVICES
IT ....-----+-- ---.,...----t-- A./ 230/3/60

a EMERGENCY
AC GENERATOR

o I--~ WINCH POWER


GENERATOR
Q
o o
00 o
SHIP SERVICE o
o
00 o
o
WINCH POWER
ENGINE

o GENERATOR SET
o 00 o
o o
o o 00 o
MAIN ENGINE

Figure 3
SHIP POWER SYSTEM
GEARED DIESEL DRIVE
FIXED PITCH PROPELLER
HYDRAULIC WINCHES

o
o
o
HYDRAULIC
0 WINCH POWER

0 SHIP SERVICE
GENERATOR SET

0
0 0
0
0
0 0 WINCH POWER

0 0
0
0 0 ENGINE

0 0 0 0
MAIN ENGINE
EMERGENCY
EMERGENCY PUMP AC GENERATOR
/'"\./
230/3/60
0 SHIP SERVICES

0
0 Figure 4
c
o 3.1. b CAPITAL COST OF SYSTEM (Fig. 3 &4)
The prices shown are in Canadian dollars with duty included

o where applicable, and are based on equipment cost as quoted

g by the suppliers.

included.
No taxes, federal or provincial are

The equipment is F.O.B. suppliers Canadian ware-

o house but freight is extra.

o Main engine - Ruston 8CSVM including the

reverse reduction box. $ 199,000.

o Air start module for above engine.

Fixed pitch propeller assembly (approx. )


10,900.

7,000.
Q Tail shaft (approx.) 4,000.
Intermediate shafting (if required)-approx. 11 ,000.
Kort Nozzle Assembly· 8,900.

o Ship Service generator - Ruston 125 kW,


$ 240,800.

o 1200 RPM

Winch power diesel engine - Ruston 575 HP,


15,000.

1200 RPM 24,000.


Ship Service emergency AC generator, 125 kW. 3,300.

$ 283,100.

26.
n 3.2 PROPULSION SYSTEMS - GEARED DRIVE TO A CONTROLLABLE
PITCH PROPELLER.

This system is used extensively on trawlers presently in service

in Canada and is a popular choice in other countries. Several

manufacturers and suppliers of diesel engines offer this system.

Most manufacturers can supply a complete installation, i.e. diesel

engine,reduction gearbox,propeller shaft and supports, C.P. propeller

and stern tube assembly, even so some components are made by a

different manufacturer.
n Several proposals for this system were received from suppliers and

manufacturers and are listed in this chapter and shown on Power

System diagrams 5 to 11 .

3.2.a PROPULSION SYSTEMS (Fig. 5 &6)


The Burmeister &Wain Motor OG Maskin Fabrik AF 1971

Copenhagen, Denmark, through their Canadian distributor -

Dynamic Engineering Limited, Dorval, Quebec, offer the follow-

ing propulsion unit in their proposal no. 1593.

Their B &W Alpha diesel engine, type 10V 23LU coupled to an

alpha gear reducer, their alpha propeller equipment and propeller


nozzle.

The main ship service generator and auxiliary diesel with

generator can be supplied by Cummins Ontario Limited, Toronto,

Ontario. Their proposal no. 4905.

27.
J
o
o 3.2.a (cont'd)

The components and specifications for this installation are:

o 1 - MAIN PROPULSION DIESEL ENGINE

&Wain
o
Burmeister alpha engine, type 10V 23 LU with 10

cylinders rated CSR 1450 BHP at 800 RPM per specification

o no. 909l72E including certificate from Lloyd's Register of

Shipping, complete with accessories and spare parts for

o unrestricted service per specification 100172E, and tools

o
per specification l20172E.

1 - REDUCTION GEAR

o Alpha Reduction Gear, ratio 2.66:1. Vertical type with built-

g in hydraulic activated disc clutch, hydraulic servo motor for

propeller pitch, thrust bearing and built-on accessories to

o specification 090l72E.

o 1 - CONTROLLABLE PITCH PROPELLER ASSEMBLY

Alpha Nicke1-Aluminum-Bronze - 4 blades controllable pitch

o propeller assembly with propeller shaft and stern tube and

o parts to specification 090l72E.

o 1 - SET OF INTERMEDIATE PROPELLER SHAFTS

Two-section intermediate shaft, each 6,000 mm diameter to

o suit, and 3 intermediate bearings, complete with couplings.

o 1 - KORT NOZZLE

Propeller nozzle, fixed type, to suit above propeller.


o
o
o 28.
o 3.2.a (cont'd)

o 1 - SHIP SERVICE ~~IN GENERATOR

o Stamford AC generator, 100 kW, 1,800 RP~1, 230/3/60

supply with V belt drive to flywheel of main diesel


o engine and mounting.

o 1 - AUXILIARY DIESEL ENGINE

o Cummins, type NT3l0, 230 HP at 1800 RP~1, 12SkW, 230/3/60

supply, continuous rated, complete with Stamford AC

o generator and power take-off on forward end of engine

for 100% of engine output at 1,800 RPH to specification


o no. 4905.

g The cooling system for the ship diesels, the installation

o of the diesel engines and the supply and fitting of all

necessary supports, accessories and hardware is assumed

o to be the responsibility of the shipyard.

o The B &W alpha diesel engine has been recently uprated

o from 125 BHP to 145 BHP per cylinder.

197.25 PSI (13.868 Kg m2).


The BMEP would be

The fuel and lube oil consump-

o tion rate data are not known for the rerated engine.

Prerated consumption was expected to be .368 lbs/bhp-hr

o (167g/bhp/hr) for FUEL, and .001 - .002 lbs/bhp-hr (0.65-

o 1.00g/bhp/hr) for LUBE oil.

o
o 29.
o
o
o SHIP POWER SYSTEM
GEARED DIESEL DRIVE
CONTROLLABLE PITCH PROPELLER

o ELECTRIC POWERED WINCHES

o
o
o
Q~
SHIP SERVICES

o 0 0
D EMERGENCY
AC
~ ~30V/3PH/60 eye.

o 0 0
0
GENERATOR

0 0
o MAIN
PROPULSION
ENGINE
0 0 0
0 AUX. DIESEL

o 0 0 0
0
0 0 0
o
o EMERGENCY
DC
GENERATOR

o WINCH POWER

o - 600V

o
o
o Fig. 5

o
0
0
SHIP POWER SYSTEM
0 GEARED DIESEL DRIVE
CONTROLLABLE PITCH PROPELLER
HYDRAULIC POWERED WINCHES

0
0
0
0 SHIP SERVICES
r"\J
EMERGENCY
0 AC GEN.
'------'~ 230V /3PH/60 cy

g 0 0
0 0
0 MAIN
PROPULSION 0 0
AUX. DIESEL

ENGINE
0 0 0
0 0
0 0 0 EMERGENCY HYD.PUMP

0
0
HYD. WINCH POWER
0
0
0
0 Fig. 6

0
3.2.a CAPITAL COST OF SYSTEM (Fig. 5 &6)

Prices as shown are in Canadian dollars, based on

equipment cost as quoted by the suppliers. No taxes,

federal or provincial are included. Prices are based

on an exchange rate of 100 U.S. dollars to 692 danish

kroners and 103 Canadian dollars to 100 U.S. dollars.

Transportation cost on the North American continent are

extra. Installation of the equipment is not included but

subject to provisions as specified by the suppliers.

Main diesel engine B &W Alpha 10V, 23LU

including reduction gear, engine accessories,

spare parts, propeller and shaft assembly,

and propeller nozzle. $ 197,245.

Seafreight and Insurance to Halifax, N.S.


(approximately) 3,270.

Duty 29,585.
$ 230,100.
Ship Service Main AC Generator, 100 kW

including controls and generator drive. 3,815.

Auxiliary diesel engine Cummins NT3l0

including 125 kW Emergency AC generator

and controls. 10,942.

Spare parts for Auxiliary diesel generator. 200.

$ 245,057.

30.
3.2.b PROPULSION SYSTEMS (Fig. 7 &~
J

Ruston Diesels Limited, 2 Paxman Road, Etobicoke, Ontario

offer in their proposal, reference no. 732015, the

following propulsion system.

MAIN PROPULSION DIESEL ENGINE

One Ruston model 8CSVM marine propulsion engine rated CSR,

1,760 BHP at 900 RPM including air start module, Lloyd's

certificate, spare parts and engine room controls.

REDUCTION GEARBOX

One Modern Wheel Drive Limited or equal, reduction gearbox

having a speed ratio of 900/300 complete with pneumatic,

flexible clutch coupling on the input shaft, two power take-

off shafts for generators or pumps including Lloyd's certificate

and spare parts.

CONTROLLABLE PITCH PROPELLER ASSEMBLY

One Kamewa Bronze - 4 bladed controllable pitch propeller

assembly with propeller shaft and short intermediate shaft

including Lloyd's certificate, bridge controls with two wing

positions and manual controls in the engine room.

KORT NOZZLE

The kort nozzle assembly can be supplied by Kort Propulsion

Company Limited, London, England through their distributor-

Marine &Power Equipment Limited

Rosemere, Quebec.

31 .
o
o 3.2.b (conttd)

o similar to their proposal no. 6628 for a Kort, mild steel

fixed nozzle to suit a 2,200 mm propeller.

o AUXILIARY DIESEL GENERATOR SET

o One Ruston 125 kW, 1,~00 RPM, 230V, 3 phase, 60 Hz diesel

o generator set supplied complete with Lloyd's certificate,

one set of spare parts and controls.

o SHIP SERVICE GENERATOR

o One 125 kW, 1,200 RPM, 230V, 3 phase, 60 Hz, two bearing,

AC generator including flexible coupling for connection to

o a take-off shaft on the propulsion gearbox otherwise as the

auxiliary generator.
o
o The winch power generator or pump is included in the deck

winch power system and is not listed in this chapter.

o The cooling system for the ship's diesels and gearbox, the

o installation of the engines, the supply and fitting of all

necessary supports, accessories and hardware is assumed to


o be the responsibility of the shipyard.

o
o
o
o
32.
o
o GENERAL ENGINE INFORMATION

RUSTON 8CS\~ - TURBO CHARGED AND AFTERCOOLED


o Type Engine 4 - cycle

o Construction

Operating speed - RPM


v- form

600 - 900

o Bore x Stroke-In
' 1 acement per cy l'In d er-In
,3
10 x 12 - 254 x 305 mm
3
DlSP 942 - 15,440 cm

Compression ratio 11.53:1

Aspiration T &I
No. of inlet valves per cylinder 2

No. of exhaust valves per cylinder 2

Turbo charger Napier SA85

Governor Hydraulic Servo operated

o Engine starting
Fuel injectors
Direct in cylinder air
Bryce Manufacture
o Crank shaft:-
Main Brg.(dia. x 19th) 8 1/4 x 4 1/2 (210 x 114 mm)

o - L.E. " " 7 1/4 x 3.19


3 1/2 x 3 7/8
(184 x 81 mm)
(89 x 985 mm)
o Small end
Engine driven pumps:-
" "

o Fresh water
Salt water
Fuel boost pwnp
o Lube oil press pump
Lube oil priming pwnp

o Starting air pressure - PSI 300 - 21. 1 Kg cm 2

o Fresh water balance tank cap.-


Raw water pump discharge head-ft
25 imp.ga1s.

58

o Jacket water pump discharge head-ft


Exhaust back pressure(max.a110w-in.)
58
10

o 33.
OPERATING DATA

RUSTON 8CS~ - TURBO QIARGED AND AFTERCOOLED

SPECIFICATIONS WEIGHT (approx.)

No. cy linders 8 Engine - Dry - 29,400 Ibs.


3
Displacement-IN. 7544

Rated full load speed RPM 900


J Brake HP-continuous rated 1760

Shaft HP-continuous rated 1670


Bt-1EP PSI 20S
Piston speed FPM 1800
Air consumption LBS/BHP/Hr. 13.6

Intake air volume CFM 4800


Exhaust gas flow LBS/BHP/Hr. (full load) 13.8

Exhaust gas temp. (full load) no


Lube oil circulation rate IM.G/Hr. (press pump) 8790
Lube oil pressure PSI 60
] Jacket water circulation rate IM.G/Hr. 9000
Raw water circulation rate 9000
Water temp. leaving engine 180
Oil temperature,engine to cooler OF 180
Piping bore sizes:
] Raw water inlet/outlet
Fresh water inlet/outlet
4 in.
4 in.
Exhaust pipe outlet from
engine 16 in.
Fuel pipe inlet to
engine 3/4- in.
Air s tart pipe 1 in.

34.
o OPERATING DATA (cont'd)
[ RUSTON 8CSvt-t - TIJRBO CHARGED AND AFTERCOOLED
5\
o Engine Radiation - surface % heat input of fuel
Heat dissipation rate:-

o Oil
Jacket water
BTU/BHP/Hr
BTU/BHP/Hr
305
730

n Inter cooler BTU/BHP/Hr 450


Lube oil sump capacity-IMP.GALS. 100
o
o
o

35.
o
o HORSEPOWER vs ENGINE SPEED CURVE

RUSTON PRESSURE CHARGED AND INTERCOOLED ENGINE - 8CSVM


o E~GINE BRAKE HORSEPOWER - CONTINUOUS RATING

[ OVERLOAD RATING: - The overload rating of the engine and associated


~quipment permits an output of 10\ in excess of
full load rating for one hour in twelve hours.

2500

FUEL OIL TO BS 2869/1970


CLASSES AI, A2, Bl, B2
:... 2000
x~
..,
-
~,

: ;:
0
?:
,..,
:I'l
1500
§
....
,.,
z
.....
l:)
Z
loLl

1000

500
600 700 800 900
ENGINE SPEE~ - RPM

RATINGS:- The continuous rating applies to normal sea going operation


and for inland waterways up to 500 ft. (150m) above sea
level, and intake air temperature not exceeding 95°p (35°C).

36.
0 FUEL CONSUNPTION DATA

LBSjBHP/HR. RUSTON 8CSVM


0
RATING CONDITIONS:
0 On Class "A" fuel to BS/2869/57 net calorific

0 Value 18,400 BTU/LBS.

FULL LOAD LBS/BliP/HR. 0.350


0 3/4 'LOAD 0.350

a 1/2 LOAD 0.358

[The fuel consumption figures are subject to the usual 5\ tolerance.]

0
0 c::
:c
.......
0.

a
::Q
.......
V)
c::
....:l

:z:
D 0
.....
E-
o.
c::
:c
.......
.38
900 RPM
::;;: 0.
:=> :c 170
0 0
V)
z
U
a:l
.......
V)
a:l
...J
.37
...J C')

i
W

0 :=>
Lt.
z
0
1-4
E-
0. .:S6
- 165
ttl
C/)
.......
!5 600 RPM
0 U)
z0
u
"tl
0'
:c
160 .......
:c
...J
.'35 ~

0 W
;:)
Lt.
ISS
.34
0
150
o 25% 50% 7 % 100%

LOAD

37.
D
SPECIFICATION OF C.P. PROPELLER EQUIPMENT

A typical C.P. Propeller arrangement of Kamewa manufacture has

been selected for this application with a relatively short shaft

length as it was assumed that the engine room will be located aft.

Controls would include the main bridge console and two wing positions

with manual controls retained on the engine for use in an emergency


with the E/R telegraphs mandatory.

TECHNICAL DATA:
Kamewa hub size 60S2/4
Type trawler Single Screw
BHP /RPM (MCR) 1700/300
Propeller diameter (mrn) 2200
Efficiency % 0.525
Speed - kn 12.0
Wake 0.22
No Ice Class
o Material
Thrust at bollard (lbs)
Bronze
36,300

o Propeller shaft D/L


No bronze liner but including
8 1/2" x 9'6"

SKF coupling
Inter~ediate shaft D/L 6 3/4" x 16' (i f req , d)
Approximate wgts. (lbs):
o - 1 propeller w/blades
- total equipment
3750
7675

o
D
IT
o 38.
3.2. b CAPITAL COST OF SYSTEM (Fig. 7 & 8)

The prices shown are in Canadian dollars with duty included


where applicable, and based on equipment cost as quoted by
the suppliers. No taxes, federal or provincial are included.

The equipment is FOB Suppliers' Canadian Warehouse but freight

is extra.

Main engine Ruston, 8CSVM including


reduction box. $ 191. 000.
Air start module for above engine. 10,900.
Kamewa controllable pitch propeller

o system including controls.


Kort nozzle assembly.
77,400.
8,900.
o Auxiliary diesel generator set,
Ruston, 125 kW, 1,200 RPM. 15,000.
Ship service main AC generator. 4,000.
$307,200.
Set of intermediate shafting, if required.

o (approx.) $ 9,000.

o
[
o
o
r

r
39.
c
c 3.2.c PROPULSION SYSTEMS (Fig. 9 & 10)

Deutz Diesel (Canada) Limited, 2740 Slough Street,

Mississauga, Ontario offer in their proposal, reference

and specifications telex 2580 CMP, the following

propulsion system.

o MAIN PROPULSION DIESEL ENGINE

o One Pielstick model 16 PA 4-lB5 marine propulsion engine

o rated CSR 1,700 BHP at 1,200 RPM, including accessories

as stated, spare parts. items under ABS. and engine controls.

o REDUCTION GEARBOX

One reduction gearbox having a speed ratio of 1200/300 or

1200/270 complete with air clutch, spare parts and items

under ABS.

CONTROLLABLE PITCH PROPELLER ASSEMBLY

The c. p. propeller assembly can be supplied by "Lips N. V.


D Drunen - Holland" similar to their proposal P 7205 VOIB.

o including a 4-bladed c.p. propeller. propeller shaft. 2-

intermediate shafts 19'-4"L each, hydraulic system. pitch

o control gear. All remote control gear for bridge and engine

o room and spare parts.

o KORT NOZZLE

The kort nozzle assembly can be supplied by Kort Propulsion

IT Company Limited. London, England through their distributor-

Marine &Power Equipment Limited


o Rosemere, Quebec

o 40.
SHIP POWER SYSTEM
GEARED DIESEL DRIVE
CONTROLLABLE PITCH PROPELLER
ELECTRIC POWERED WINCHES

SHIP SERVICES
230V/3PH/60HZ

o SHIP SERVICE
MAIN
WINCH POWER
MAIN GENERATOR WINCH POWER
440V/3PH/60HZ
GENERATOR or DC

EMERGENCY WINCH
POWER GENERATOR

I EMERGENCY AC SHIP
SERVICE GENERATOR

o 0 0
MAIN PROPULSIO I~O 0 o
ENGINE o AUXILIARY DIESEL
0 0 o
o
0 0 o
o

Figure 7
SHIP POWER SYSTEM
GEARED DIESEL DRIVE
CONTROLLABLE PITCH PROPELLER
HYDRAULIC POWERED WINCHES

HYDRAULIC
WINOI POWER

SHIP SERVICES
rv 230V /3PH/60HZ

EMERGENCY
HYDRAULIC PUMP

EMERGENCY AC
GENERATOR

0 0
MAIN PROPULSION
ENGINE 0 0
0 0 AUXILIARY DIESEL

0 0

Figure 8
J 3.2.c (cont'd)

similar to their proposal no. 6628 for a kort, mild

steel, fixed nozzle to suit.

AUXILIARY DIESEL G~NERATOR SET


One Deutz Diesel engine, model F6M 716, 172 BHP at

1,800 RPM with AC generator, 125 kW, 230V, 3 phase,

60 Hz. Set complete with spare parts and controls.

The main propulsion engine is provided with a power

take-off on the front end for ship service generator

and winch power generator or hydraulic pump.

The cooling system for the ship diesels and gearbox,

the stern tubes, tailshaft liner, journal bearings,

the installation of the engines, the supply and fitting

of all necessary supports, accessories and hardware is

not included.

r
41.
GENERAL ENGINE INFORMATION
DEUTZ - PIELSTICK 16 PA 4-185 [TURBO CHARGED AND INTERCOOLED]

1 Type Engine 4 - cycle

J Construction V - form

Operating speed - RPM 1,200


] Bore x Stroke-In. 7.28 x 8.27 185 x 210 mm
Swept volume per cylinder-In. 3 345 (5.65 litre)

Compression ratio 13.5:1


Aspiration T &I
Turbocharger Hispano-Suiza. or Brown-Boveri
Governor Hydr.actuated
Engine starting Direct in cylinder air
]
Fuel injectors Pintle
Engine driven pumps:-
Fresh water HT
Salt water LT
Fuel circulating pump
Fuel injection pump
Lube oil pumps 2-off
Starting air pressure - PSI 580

]
....J

OPERATING DATA
DEUTZ PIELSTICK, 16 PA 4-185 TURBOCHARGED AND INTERCOOLED

SPECIFICATIONS WEIGHT (APPROX.)


No. of cylinders 16 Engine - Dry - 15,750 lbs.
Displacement-IN. 3 5,520

Rated full load speed RPM 1,200


Brake HP-continuous rated 1,700
BMEP PSI 219
Piston speed FPM 1,650
Air consumption - weight LBS/MIN 458
Exhaust gas - weight LBS/MIN 474

Exhaust gas - temperature 490


Lube oil pressure PSI 80

J Fuel injection pump


-inlet pressure PSI 20
Flow rate of booster fuel pump-GAL/MIN 3.2

Jacket water circulation rate GAL/MIN 288


Water temperature
-leaving engine 85
Oil temperature-engine outlet 85
Heat dissipation rate:
Oil BTU/HR. 42,000 per cyl.
Jacket water BTU/HR. 157,000 per cyl.

]
] 43.
FUEL CONSUHPTION DATA
LBS/HP/HR. PIELSTICK PA4 V-185
Fuel specific consumption as a function of speed and torque.

RATING CONDITIONS:

Net heat value minimum: 10,100 mth/Kg.


18,400 BTU/LBS

506.34 "
100 k" ,I
'I,
-"
"-
-- - Specific consumption
LBS/HP/HR. • / "~X ~ 1/,
--- ""- 1/ -" -..:: 199.12
434.00 - -
Output per cy1inder-HP
", / ~~
--- Torque at constant
-
fuel flow rate
FT/LB- CYL. 75 "" rt:: f'/ ~
~
~
.... 170.68
'-r~
I"- ...-75% -
~ ~\
'\
361.66
'" ,,\ 1'-'. S53

\""V\\
0::
u.l
Q 5 142.23
Z .....
~
~"
H
....J
>-
U
........
U) 289.34 ~""\ X' ,\\ ~.358

<""~ ~'" ~ r-...... ~~ .360


r:t:l
....J
,,~
H
........
364 .... 113.78
U)

1 E-
(..I..,
-- _. "
)( .~ "
~ . "~ "'- 3D
0..

u.l
:::> 217.00 f- - - 25 \ K ~ ...... .375
0..
u.l
::<:
co
~ 5"~ F--
.............
~
0
E-
'" ~t'-... ./.
10-"
~ r-----..;:; I----
.381 l - 85.34
.383

--
"-
V~
~ ....
J
144.67

~.
~ '" ~
~
---:- "-- - - ~
",'

-- --
,,/

t-- .
~
~ '-
--:::: f-- .~---- -
1--::::::::: -
=-
r--- .414

-
_ .436 !-
56.89

-
............... ~.
l.-----;--<
1 72.33
V-
--
25% - - - -f--
- - t--_
f- 28.45

-
1 -
500 600 700 800 900 1000 1100 1200
1 ENGINE RPM
44.
J
o
o
o SHIP POWER SYSTEM
GEARED DIESEL DRIVE
CONTROLLABLE PITCH PROPELLER

o ELECTRIC POWERED WINCHES

o
o
u EMERGENCY

o WINCH GENERATOR

g EMERGENCY
0 0 AC GENERATOR
o 0 0
0 0
D MAIN
PROPULSION
ENGINE 0 0
0
0
0" 0 0 0 AUXILIARY DIESEL

0 0 0
o 0
0
0
0
0
0
a
o SHIP SERVICE
AC GENERATOR
SHIP SERVICES
~ 230V/3PH/60HZ

o WINCH POWER

o 440V/3PH/60HZ
or DC

Q Fig. 9

~
r

o SHIP POWER SYSTEM


GEARED DIESEL DRIVE
CONTROLLABLE PITCH PROPELLER
ELECTRIC POWERED WINCHES

r....
EMERGENCY
HYDRAULIC PUMP

J
o o EMERGENCY AC
GENERATOR
o o
o o o
o o o
]
MAIN
o o o AUXILIARY
PROPULSION
ENGINE o o o DIESEL

o o o
o
o o
SHIP SERVICE SHIP SERVICES
AC GENERATOR 230V/3PH/60HZ

,..-_ _ _ _ _ _-..I..._--t_ HYDRAULIC


WINCH POWER
J
]
] Fig. 10

J
3.2.c CAPITAL COST OF SYSTEM (Fig. 9 &10)
The prices shown are in Canadian dollars, based on
~

I equipment cost as quoted by the suppliers. No taxes,

federal or provincial are included. Prices are based

on an exchange rate of 100 Canadian dollars to 456

French francs and 100 Canadian dollars to 289 Dutch


guilders. Prices are CIF Canada, but transportation

cost on the North American continent are extra.

Installation of the equipment is not included but subject

to provisions as specified by the suppliers. Prices are

approximate and for systems comparison only.

Main diesel engine-Pie1stick 16 PA 4-185 $ 164,000.


Reduction gearbox 27,300.
Ship service generator 125 kW, 1200 RPM 3,900.
coupling, etc. 800.
Auxiliary diesel engine-Deutz F6M 716,

J including AC generator, 125 kW, 1800 RPM


Lips controllable pitch propeller assy,
15,800

including freight to Canada. 82,000.


] Kort Nozzle Assembly, including
freight to Canada. 9,000.

$ 302,800.

J 45 .
o 3.2.d PROPULSION SYSTEMS (Fig. 11)
o Caterpillar of Canada Limited, through their dealers

o Crothers Ltd., Toronto, Ontario or Hewitt Equip-


ment Ltd., Pointe Clare, Quebec, can supply the
following system.

1 MAIN PROPULSION DIESEL ENGINE (FATHER)

One Caterpillar, model CAT D399 TAC 1,125 BHP, 1,225

RPM, CSR, complete with certificate, spare parts and

controls.

ANCILLARY DIESEL ENGINE (SON)


One Caterpillar, model CAT D379 B TA, 565 HP, 1,225 RPM,
CSR, with power take-off on the front of the engine for

winch power and grooved flywheel for V-belt connection of


a 100 kW, 1,800 RPM ship service generator, complete with
certificate, spare parts and controls.

AUXILIARY DIESEL ENGINE (STANDBY)


One Caterpillar, model CAT D3304 AT with Stamford generator

C40B, 100 kW, 1,800 RPM and power take-off on the front of
the engine for emergency winch power, complete with certifi-
cate, spare parts and controls.

PROPULSION REDUCTION GEARBOX


A Lufkin CS-6606S marine compound reduction gear, ratio

1225/270 RPM, or similar, complete with 2 Fawick air clutches,

i.e. l4-VC-1000 and l4-VC-500 for connection of the diesel

46.
I 3.2.d PROPULSION REDUCTION GEARBOX (cont'd)

., engines to the reduction box, complete with certificate,

spare parts.

CONTROLLABLE PITCH PROPELLER ASSEMBLY

Canadian Stone Marine Limited, Box 68, 9th Avenue,


J Iberville, Quebec propose (their ref. 010/72) the following
equipment:
Set of SMM model XS (Seffle) C.P. propeller assembly complete
.
with controls, hydraulic system, spare parts and certificate.
Set of intermediate shafts as specified.

KORT NOZZLE ASSEMBLY


Kort Propulsion Company Limited, London , England through
their distributor- Marine &Power Equipment Limited,
Rosemere, Quebec, propose their reference no. 6628, a kort,
J mild steel, fixed nozzle with specified accessories to suit
a 2210 rnm (87 in.) propeller.

SHIP SERVICE GENERATOR


.;
Stamford, 2 bearing, C40B, 100 kW, 1,800 RPM, AC generator
230/3/60 with V-belts and pulley.

47.
GENERAL ENGINE INFORMATION

CATERPILLAR CAT 0399 TAC


[TURBO CHARGED AND INTERCOOLED]
and CAT 0379 B TA

Type Engine 4 - cycle

Construction v - form
] Operating speed - RPM 1,225

Bore x Stroke-In. 6.25 x 8.0 159 x 203 rnm


3
Swept volume per cy1inder-In. 246 (4.02 litres)

Compression ratio 15.5:1

Aspiration T &A
Turbocharger NA

Governor Hydra-Mechanical

Engine starting Direct air

J Fuel injectors NA

Crankshaft:-
Main brg. dia. x 19th. 5.75 x 3.00 / 146 x 76.2 rnm
Rod journal brg. dia. x 19th. 5.00 x 4.62 / 127 x 117.4 rnm

J Engine driven pumps:


Fresh water

J Salt water
Fuel priming
Fuel transfer
Lube oil

Starting air pressure - PSI 90 - 110


.J
Eng. jacket &surge tank cap.-GAL. 400

Max. sea water pump suction head-FT. 7

Exhaust back pressure-Max.allow.-IN. 20

48.
o
o OPERATING DATA

CATERPILLAR - CAT D399 TAC, 16 CYL.

o _ CAT 0379 B TA, 8 CYL. [TURBO CHARGED AND INTERCOOLED]

o SPECIFICATIONS

No. cylinders 8 16
WEIGHT (APPROX.)

10,110 1bs.(8 cy1.engine)


16,500 1bs.(16 cy1.engine)
o Disp1acement-IN~ 1964 3927
[8 CYL] [16 CYL]
o Rated full load speed
Brake HP - continuous rated
RPM 1,225
565
1,225
1,125

o Shaft HP - continuous rated


BMEP PSI
548
190
1,091
189

o Piston speed
Combustion air requirements
PPM
CFM
1,633
1,470
1,633
2,570
Exhaust gas volume CFM 3,560 6,290
9 Exhaust gas temp. at stack of 710 835
Lube oil flow through
o oil cooler.
Lube oil pressure
GPM
PSI
48
62
85
62

o Jacket water pump min. flow


5 ft.head
Sea water pump flow,
GPM 365 415

o 2 off-head
Water temp. leaving engine
GPM
of
285
175
285
175

o Max. lube oil temp. out of

Piping bore sizes:


cooler. of 210 210

o Sea water - inlet/outlet -IN.


,
Jacket water-inlet/outlet -IN.
4.5
4.5
4.5
5.0

o Exhaust pipe outlet dia. -IN.


Fuel pump inlet pipe size -IN.
8.0
1.0
12.0
1.0

o Fuel pump return pipe size-IN.


Air start pipe size -IN.
3/4
1.5
3/4
1.5
Engine heat radiation 85°F BTIJ/MIN. 4,650 9,270
o Heat dissipation rate:
After cooler BTIJ/MIN/BHP 7.7 7.3

o Jacket water
Lube oil sump capacity
BTIJ/MIN/BHP
GAL.
45.0
92
40.5
160

o 49.
o SPECIFICATIONS FOR SMM MODEL XS (SEFFLE)-CONTROLLABLE PITCH PROPELLER
o STANDARD ASSEMBLY WITH

o PRINCIPAL PARTICULARS

Total engine output


ASSEMBLY

1500 bhp
INTERMEDIATE SHAFT

o Absorbed horsepower (assumed)

Propeller revolutions
1425 dhp

270 rpm
o Ship speed (assumed) 12.5 knots

o Classification Society

Ice requirements
L10yds

No Ice

Diameter of propeller 2200 mm

Number of blades 4
Material Novoston

Hub size and type 63 XS

Hub diameter 630 mm

Electric supply - volts phase cycles


Tai1shaft diameter 225 mm
o Tai1shaft length 3443 mm 5000 mm
Actuation Unit forward flange dia. 490 mm 490 mm
Actuation Unit shaft length 1129 mm 1129 mm

J Intermediate shaft diameter 175 mm


Intermediate shaft length 4053 mm
o

50.
o HORSEPOWER VS ENGINE SPEED CURVE

o CATERPILLAR -CAT D399 TURBO CHARGED AND INTERCOOLED ENGINE


-CAT 0379" " "" "
o STANDARDS:
GENERAL: All BHP ratings are at SAE J816 Standard conditions-29.38 in Hg
(746 mm) and 85°F (30°C).
CONTINUOUS is the horsepower and speed capability that can be utilized
without interruption or load cycling.
Shaft ratings are net output ratings; i.e., the capabilities
of the engine equipped with air cleaners, fuel, lube oil,
jacket water pumps and marine gear.
FUEL PACTS:Fuel consumption applies to standard marine engine based on
fuel oil having a gross heat value of 19,5OOBTU per pound
(10,830K-cal/Kg).and weighing 7.12 pounds per U.S.gal(855gm/ltr).

1100 -- f- .. - - --.. f- -
Q..
J: 1000
P
l-- f.-- f.--
...- f--. ~
U)

L.-- I--' V

-
I
0:: 900 1--- /:
V I---'"
U.l
~
0 800 ~
V- PDC
Q.. ~
t.Ll
U) 700 G ~
V
0::
0
J: 600 ~
V ..- ._- f--- --
e- 500 V V -- ~-
~
U) 400 V ...... I
i -- '-

• 00 1001 1100 1 00
ENGINE SPEED - RPM
CAT D399 ENGINE
G = Continuous Shaft HP
PDC = Typical Prop. Demand
Curve .

.. f -.

500 ~ - .- ~~~V' --- V


~
i.,.....o-' I--- '"""
VVp~~ -'.'.
Q..
J: 1--. f-.. - - I-
U) i"'"
~~
I
0:: 400 ./
----
U.l P
. /V
~ G
0 ._f--..
Q..
U.l : V
U)
0::
300 ~-
I--""'"
V i -_. ..- 1---
0
J: f---'. V
V
e-
~
<
200 I --I---
J:
U) ...... i
9)0 1100 1 00 1 00
] ENGINE SPEED - RPM
CAT D379 ENGINE
S1.
o FUEL CONSUMPTION OATA
o RATING CONOITIONS:-
GAL/HR. CATERPILLAR 0399/0379

o Fuel consumption applies to standard marine engine based on fuel


oil having a gross heat value of 19,500 BTU per pound (10,830K-cal/Kg)
and weighing 7.12 pounds per U.S.gallon (855 gm/1tr).
J POX = Typical prop. demand fuel consumption curve.

o J = Fuel consumption based on continuous shaft horsepower.

o CAT 0399 ENGINE

o 80

o z
0
>-<
E-<
~
::E
60
-
,......... ,......... POX
~
:::> 0::

o en
z
0
U
.....:l
::c
.........
.....:l
<
l!)
40 f-- J

~~
~ -.....- ~ i-""'" --- --- I- -

20
o 'u.."'"
:::>

900 1000 1100 1200

o ENGINE SPEED - RPM

o
o CAT D379 ENGINE

35
z
0
>-<
E-<
30
25 .-" ~
~
-
~
,......... I--"""" PDX
?5
U)
z
0
u
.....:l
0::
::c
.........
.....:l
<
l!)
20
15
~
J

~
-.....- .....- - :.-...-
- --
10
'"'"
:::>
u..

900 1000 1100 1200


ENGINE SPEED - RPM

52.
o
o SHIP POWER SYSTEM
o GEARED DIESEL DRIVE
CONTROLLABLE PIiCH PROPELLER

o
o SHIP SERVICE
GENERATOR
o ANCILLARY
ENGINE (SON) MAIN PROPULSION
ENGINE (FATHER)
o SHIP SERVICES
"'-/. 230V/3PH/60H
o
B EMERGENCY
0 0 0 0 G
AC GENERATOR
o 0 0 0 0 0
0 0 0 0 0 AUXILIARY
D 0 0 0 DIESEL
0 0 0
0 0
o ,_1_-, 0 0 b. :(
I EMERGENCY
WINCH POWER
0 0 \ >
o ir,~ ~
r7 ~ G 0 0 r----' '1
(~/ \_~
o I I .
~
I
ELECTRIC
WINCH POWER
DC OR AC
L---.l_ - - - - - - _L_ ~
ALT. HYDR.
WINCH POWER

FIGURE 11
o
3.2.d CAPlT~L COST OF SYSTEM (Fig. 11)
o The prices shown are in Canadian dollars with duty included

o where applicable, and based on equipment cost as quoted by

suppliers. The cost of the propulsion gearbox was not avail-

able and has been estimated. No taxes, federal or provincial

are included. The equipment is FOB suppliers, Canadian Warehouse.


] Freight is extra.

J Main propulsion diesel engine-


Caterpillar - CAT D399 $ 65,000.
Ancillary diesel engine- •
Caterpillar - CAT D379 30,000.

Auxiliary diesel generator set-


J Caterpillar - CAT 3304 12,000.

Marine reduction gearbox (approx.) 27,000.


] Two Fawick air clutches,
l4-VC-1000 / l4-VC-500 3,500.
C.P. propeller equipment,
SMM Model XS (Seffle) 39,100.
Intermediate shafting 10,000.
Kort Nozzle assembly 8,900.
Ship service generator,
including Belt Drive 4,000.

$ 199,500.

53.
3.3 ~PR~O~P_U_LS~I~O_N~SY~~~EM~.~~. -. D~SEL ELECTRI~ TRANSMISSlON<WI~ A FIXED
PITCEr PROPELLER.

Diesel electric transmission for propulsion in fishing vessels and

trawlers is well known and tried in other countries where some of


l
the factory ships or freezer trawlers are diesel electric. Almost
all these ships are larger than the trawlers now in use in the

Canadian fishing industry. With highly productive fishing grounds

practically on our doorstep, factory ships or larger ships with


freezing capabilities were-not required. However, international
developments, advances in marketing, new fishing techniques, and

changing resource population make it probable that some Canadian


vessels will be going to more distant grounds before long. Diesel
electric propulsion would then become more practical and economical

in the smaller vessels or in yet to be developed larger vessels. The


projected objectives should be considered and thought given to
building diesel electric powered vessels for the Canadian fishing
industry. The advantages of diesel electric systems in factory ships
and for freezing in trawlers are well known, but cost considerations
has limited their use.

Consu1tations with several known suppliers of diesel electric propulsion


1

systems for trawlers and other ships resulted in the proposal of systems
as shown in this chapter, and on power system diagrams (fig. 12 to 18).

These installations are in nearly all cases custom designed for the

specific and particular service conditions required on each individual

ship. Therefore, detailed and precise specifications would not be of

54.
any value, or be practical in this report, without the ship's
j
intended service and characteristics being known. Many
] variations in the layout and arrangement of the generating and

propulsion equipment are possible, and to list these is beyond

the scope of this study, but it will show typical equipment

and relative cost of these systems.

3.3.a PROPULSION SYSTEMS (Fig. 12 & 13)


DIESEL GENERATORS

The GM Diesel Division of General Motors of Canada Limited,

London, Ontario proposes-their reference no. 72-2256 -(Figs.


] 12 and 13) and their specifications 7l35A Items A, B, and C.

Figure 12

One GM Model MG12 E7 Marine Generator Set rated for 1,550 kW

(2,150 BHP) at 900 RPM continuously, 450V AC, 3 phase, 60 Hz,

0.8 PF with a static voltage regulator (less current trans-


} formers and potential transformers) and with generator and

exciter spares. The engine,generator,and accessory rack are

premounted and interconnected on a common base.

Figure 13

Two GM Model M68 E6 Marine Generator Sets rated for 700 kw

(975 BHP) at 900 RPM continuously, 450V AC, 3 phase, 60 Hz,

0.8 PF with a static voltage regulator (less current trans-

formers and potential transformers) and with generator and

exciter spares. Each engine, generator, and accessory rack

combination is premounted, assembled and interconnected on


] a common base.

] 55.
,
3.3.a PROPULSION SYSTEMS (Fig.12 &13) - cont'd

PROPULSION MOTOR AND CONTROL

AEG Schiffbau of West Germany, through GAM Industries

Limited, Toronto, Ontario proposes their thyristor

controlled DC propeller drive.

2 - AEG DC propulsion motors @ 750 HP, 500V, 1200 RPM.


1 2 - sets Thyristor controls (SCR units).

2 - AC incoming units, 3 phase, 1000 ampere.

2 - cooling fans with AC motors.

1 - Marine transmission, 2 x 750 HP, ratio 1200/230 RPM.

FIXED PITCH PROPELLER ASSEMBLY

The fixed pitch propeller equipment can be supplied by

Canadian Stone Marine Limited, Iberville, Quebec. Their

propsal no. RSl17/72 for:-


J
1 - Canadian Stone Marine, 4-bladed propeller,

Manganese Bronze or CSM Novoston, dia. 2210 mm

(87 in.). Ice Class I.


j
I - Tail Shaft, 5000 mm x 275 mm, with half coupling

less stern tube assembly.

KORT NOZZLE ASSEMBLY

The Kort Nozzle Assembly can be supplied by Kort Propulsion

Company Limited, London, England through their distributor-

Marine &Power Equipment Limited, Rosemere, Quebec. Their

proposal no. 6628:-

Kort, mild steel fixed nozzle to suit 2210 mm propeller

including cathodic protection, ie zinc anodes, and all

56.
attaching plates fully formed with generous cutting

tolerances for on site fitting to the hull.

The estimated performance of the propeller and nozzle:


r
Free running speed 230 rpm 12 knots

Trawling 215 rpm 3 knots. Propeller


thrust l7.5T.

Static pull o knots. Propeller


thrust lS.OT.

AUXILIARY DIESEL ENGINE

Harper Detroit Diesel Limited, Toronto, Ontario can

supply:

the auxiliary diesel engine, Model Detroit 4-7lN.

a Detroit diesel generator, Model SV-71T

with a generator rated 240 kW continuous, lS00 RPM

for 450V/3PH/60Hz supply.


J
CONTROL CONSOLES
J
2 -control consoles (Wheelhouse and fishing station)

and control equipment for engine room, ship propulsion

system, and alarm system.

The cooling system for the ships diesel, the installation

of the diesel generator sets, motors and control equipment,

the supply and fitting of all necessary supports,

accessories, and hardware is assumed to be the responsibility

of the shipyard.

57.
..,

.,
GENERAL ENGINE INFOR~TION

GM 12 E5/E7 TURBO CHARGED

Type Engine 2 - Cycle


Crankcase (Welded Steel) 45° V
Operating Speed - RPM 350 - 900
Full Power Speed Range - RP~l 800 - 900
Bore x Stroke - IN. 9-1/16 x 10
230 mm x 254 mm

Displacement per cylinder-CU.IN. 645 - 10.58 litres


Compression Ratio 14.5:1
Sca.venging Air Centrifugal
Cylinder Air Inlet Ports in Cyl. Liner
No. Exhaust Valves per cylinder 4
Blower Drive Exhaust turbine w/engine gear
drive through overrunning clutch.

Governor Woodward
Engine Starting Air Motor
Fuel Injectors - Q.l Unit Type Unit Injectors-Needlevalve.
Crank Shaft - f.lain Brg. DIA. -IN. 7.50 190.5 mm
Crank Pin ~ DIA.-IN. 6.50 165.1 mm
Piston Pin - DIA.-IN. 3.68 93.45 mm
Engine Driven Pumps:
-Fresh Water &Raw Water Centrifugal
-Fuel Supply Positive Displacement
--Lube Oil:
Scavenging Pressure Positive Displacement
Piston Cooling
Fuel Supply Pump Suction Lift -FT. 12 - 3658 mm
Raw Water Max. Allow. Temperature 85°F - 29°C
Exhaust Back Pressure Max. Allow.-IN. 5 - 127 mm

58.
.,
GENERAL ENGINE INFORMATION

GM 8 - E6 - WITH ROOTS-BLOWER

Type Engine 2 - Cycle


Crankcase (Welded Steel) 45° V
Operating Speed - RPM 350 - 900
Full Power Speed Range - RPM 800 - 900
•j
Bore x Stroke -' IN .. 9-1/16 x 10
230 nun x 254 nun

Displacement per cylinder-CU. IN. 645 - 10.58 litres


Compression Ratio 16:1
...J
Scavenging Air Roots - Blower
Cylinder Air Inlet Ports in Cyc. Liner
No. Exhaust Valves per cylinder 4
Blower Drive Engine Gears

Governor Woodward
Engine Starting Air Motor
Fuel Injecto~s - GM Unit Type Needlevalve
J Crank Shaft - Main Brg. DIA.-IN. 7.50 190.5 nun
Crank Pin ~ DIA.-IN. 6.50 165.1 mm
Piston Pin - DIA.-IN. 3.68 93.45 nun
Engine Driven Pumps:
-Fresh Water &Raw Water Centrifugal
-; Fuel Supply Positive Displacement
...,Lube Oil:
Scavenging Pressure Positive Displacement
Piston Cooling
Fuel Supply Pump Suction Lift -FT. 12 - 3658 nun
Raw Water Max. Allow. Temperature 85°F - 29°C
Exhaust Back Pressure Max. Allow.-IN. 21 - 533 mm

}
59.
J OPERATING DATA

GM 12 - 645 E5 / E7 TURBO CHARGED


u
SPECIFICATIONS .WEIGHT (approx.)
No. cylinders 12 Engine-Dry - 29 200
J lbs.

o Displacement-CU.IN.
Turbo charger
7740
1
Freshwater Pumps 2
Air after coolers 2

] Rated full load speed RPM 800 900


Brake HP-continuous rated 1950 2150
Shaft HP-continuous rated 1900 2100
BMEP PSI 124.5 122.6
Intake Air Volume @ 90°F CFM 5880 6400
Exhaust Gas Volume CPM 13,300 14,150
Exhaust Temperature of 750 725
Lube Scavenging Pump-capacity GPM 248 279
Lube Pressure:· Pump - capacity GPM 140 157
Lube Piston Cooling Pump-cap. GPM 59 66
Fuel Supply Pump-capacity GPr-f 4 4.5
... Fresh Water Flow Rate Nom. GPM 620 675
Fresh Water Pump Pressure Rise PSI 37 48
Raw Water PUmp Flow . GP~f 640 720
Raw Water Pump Pressure Rise:-
645 E5 Engine PSI 34
o 645 E7 Engine
ENGINE RADIATION
PSI
3000 BTU/~nN.
22
(Approximately)
43
27

TYPICAL SUPPLIES (U.S. GALS)


- Lubricating Oil -Engine 160
-Accessories 152
- Cooling Water -Engine 85
-Accessories
-645 E5 Engine 60
] -645 E7 Engine 145

60.
OPERATING DATA

J
GM 8 - 645 E2/E6 ROOTS - BLO\\"ER

SPECIFICATIONS . ~~IGHT (approx.)


No. cylinders 8 Engine-Dry 20,500 lbs.
Disp.lacement-CU.IN. 5160
Scavenging Blower 1
Freshwater Pumps 1

Rated full load speed RPM 800 900


Brake HP-continuous rated 875 975
Shaft HP-continuous rated 850 950
BMEP PSI 84 83.5
Intake Air Volume @ 90°F CFM 3130 3550
Exhaust Gas Volume CFM 7220 8140
Exhaust Temperature of 77S 775
Lube Scavenging Pump-capacity GPM 124 140
Lube Pressure~Pump - capacity GPM 63 71

Lube Piston Cooling Pump-cap. GPM 32 36


,.
Fuel Supply Pump-capacity GPM 1.9 2.1
Fresh Water Flow Rate Nom. GPM 240 265
Fresh Water Pump Pressure Rise PSI 33 45
J
Raw Water PUmp Flow GPM 330 370
Raw Water Pump Pressure Rise:-
645 E2 Engine PSI 32 41
645 E6 Engine PSI 27 36
ENGINE RADIATION 1,400 , BTU/l-tIN. (Approximately)
TYPICAL SUPPLIES (U.S. GALS)
- Lubricating Oil -Engine 110
-Accessories 110
- Cooling Water -Engine 72
-Accessories
-645 E2 Engine 24
-645 E6 Engine 109

61.
J
HORSEPOWER vs ENGINE SPEED CURVES

TIJRBO CHARGED ENGINE G~1 12-645 E5

Rating Conditions:
90°F Air Intake Temperature
90°F Fuel Temperature
19,600 BTU/LB Fuel (HHV)
6 in. Water Intake Depression
5 in. Water Exhaust Back Pressure
Engine Brake Horsepower continuous rating
] Typical Propeller Horsepower Curve

J
2400

2200 ! - - - -
I
2000 ./ /
1800
/j"
'l /
0::
'-1J
~
0
c..
'-1J
tI)
0::
0
1600

1400 /
/
/
/ '
;
/ V ---- /
] :r:
'-1J
/ /
-

z
H
c..?
z'-1J
1200

1000
-7
~
V-V i --- --f--- - f----

800
/ V/ -- f - - - - - -

600
I / VV
~
- 1
400
V / ~V I I
V
200 / ~ ~/ " .. - ... - I- -- -- -
::::! =:::--- iI
I
I
300 400 500 600 700 800 900
Engine Speed - RPM
OVERLOAD RATING DEFINITION: The standard overload rating of the
engine permits an output of 10% in excess of full load rating for
two continuous hours, but not to exceed a total of two hours out
of any 24 consecutive hours of operation. 62.
o
HORSEPOWER vs ENGINE SPEED CURVES

ROOTS ... BLOWER ENG lNE__--=G::..:M:..-8.:...-~6_.,;.4.:...5~E..:..2

Rating Conditions:
.J
90°F Air Intake Temperature

o 90°F Fuel Temperature


19,600 BTU/LB Fuel (HHV)
IS in. Water Intake Depression
Q 21 in. Water Exhaust Back Pressure
- - Engine Brake Horsepower continuous rating
o - - Typical Propeller Horsepower Curve

o
o 1000 .- --_.& . -

u 900 vl
_1 ,/
V
o H
~
~
800

700
/
.-
V7
f--. ..

o 0-
~
III
H
0
::r::
600 ,/
Lo-
,/

/ V/ . - -
V
Q ~
I=:
.~

bO
500 /'
V
/ V
/ -
I=:
IJ.l
400 / / /
U 300 ./
./
/ /
V
-

~ r7
17
o 200 I;
./ -

~~
/ V
100

0
...
.-
-'- ~
I _. - -t-- -

L.
..

I_J
300 400 500 600 700 800 900
Engine Speed - RPM
OVERLOAD RATING DEFINITION: The standard overload rating of the engine
permits an output of 10% in excess of full load rating for two continuous
hours, but not to exceed a total of two hours out of any 24 consecutive
hours of operation. 63.
o
o FUEL CONSUMPTION DATA
LBS/BHP/HR.

o Rating Conditions:
Air Intake Temperature
Fuel Temperature
GM 8-E6
90°F
90°F
GM12-E7
90°F
90°F
BTU/LS Fuel (HHV) 19,600 19,600
Water Intake Depression 15 in. 6 in.
Water Exhaust Back Pressure 21 in. 5 in.

0 1000
,-- ROOTS-BLOWER ENGINE GM 8-645 E2/E6
.410
f-<
.394 \
./
~
0 a>
0
~
p.
a>
800

.378 ./V
III
600
0
f-<
0 " V

0
:I:
a>
s::
.~
b()
400
I .378 \.
V
s::
u.l

200
/'
V
./

i
300 400 500 600 700 800 900
ENGINE SPEED - RPM

2400 TURBO CHARGED ENGINE GM 12-645 E5/E7

J 2000 ~
.370
101'"

f-<
a>
~
0
1600 ;/ I'. .373

V
p.
a> f\.384
III
f-<
0 1200
::I::
4)
s::
.~
b()
s:: 800 / V "' .388

u.l

400 ./
V '.376

/'
i I
300 400 500 600 700 800 900

ENGINE SPEED - RPM


64.
SHIP POWER SYSTEM
I DIESEL ELECTRIC
FIXED PITCH PROPELLER

1
WINCH POWER
SOOV

M M

SHIP SERVICES
440/3/60

'V
G
G

0 0
0 0 0 0
0 0 0
0
0
0 AUX. ENGINE
0 0 0 0
0 0
0 0
0 0 MAIN ENGINE

0 0

Figure 12
J

SHIP POWER SYSTEM


] DIESEL ELECTRIC
FIXED PITCH PROPELLER

J C>i<)

.J
I J
~ .
M M WINCH POWER

- l/( f-
rl/ -- SOOV
HL
A ~

)
SHI P SERVICES
440/3/60

G f-- G r--
-r:l .-.....,

0 0 0 0 0
0
O· 0 0 0 0 AUX . ENGINE
0
0 0 0 0
0 0 0 0
MAIN ENGINES

Figure 13
3.3.a CAf~TAL,.COST?f S~S.TEt1 (Fig. 12 & 13)

The prices shown are in Canadian dollars, based on equipment


1 cost as quoted by suppliers. No taxes, federal or provincial

are included. Pric~s are based on an exchange rate of 100

U.S. dollars to 100 Canadian dollars to 323 West German DM.

Transportation costs on the North American continent are

extra. Installation of the equipment is not included, but

subject to provisions as specified by the suppliers.

FIG. 12
One GM diesel generator, MG 12 E7. $ 159,900.

Set of spare parts. 4,232.

FIG. 13
Two GM diesel generators, MG 8 E6. $ 215,100.

Set of spare parts. 3,877 .


AEG propeller drive. 201,750. 201,750.

Seafreight & Insurance to


Halifax, N.S. (approx.) 1,500. 1,500.
Duty 30,263. 30,263.
Fixed pitch propeller
(Manganese Bronze) 6,800. 6,800.
Tail shaft (approx.) 3,700. 3,700.
Kort Nozzle assembly. 8,900. 8,900.
Auxiliary diesel generator,
Model-Detroit 8V-71T (approx.) 22,000.

Auxiliary diesel generator,


Model-Detroit 4V-71T (approx.) 11 ,000.

Control equipment. 4,200. 4,200.


$443,245. $487,090.

65.
3.3.b PROPULSI:ON SYSTEMS (Figs. 14 & 15)
4 • • •

Harper Detroit Diesel Limited, 460 Evans Avenue,

Toronto, Ontario, offer in their proposal no. G-9955,

the followi.ng system:

DIESEL GENERATORS - FIG. 14


One Detroit Diesel, Model l6V 149 Tl, rated 1400 BHP,

1800 RPM, and a generator - 1000' kW, 600 V, AC.


One Detroit Diesel, Model l2V 149, rated 675 BHP, 1800
RPM, and a generator-475 kW, 600 V, AC.

DIESEL GENERATORS - FIG. 15

Three Detroit Diesel, Model l2V 149, rated 675 BHP each,

1800 RPM, and generators, each - 475 kW, 600 V, AC.

PROPULSION MOTOR
One CGE, or other, 1500 HP, 300 RPM, 440 V, DC, shunt wound

motor, totally enclosed with heat exchanger for marine


service.

'1 PROPULSION CONTROLS


Harper Detroit Diesel will furnish controls, CGE or other,
using variable voltage, AC generation with static rectific-

ation to feed the DC propulsion motor, as outlined on


diagram figure 14-1 and figure 15-1.

SHIP SERVICE DIESEL GENERATOR


One Detroit Diesel, Model 6-7lN, rated 155 BHP, CSR, 1800
RPM, and an AC generator - 115 kW, CSR, 1800 RPM, 230V/360V,

3 phase, 60 Hz, single bearing type.

66.
PIXED fITeR PROPELLER ASSEMBLY
.. c. c ,

Canadian Stone Marine Limited, Iberville, Quebec can

supply:

A CSM, 4-bladed propeller,22l0 mm (87 in.), in Manganese

Bronze or CSM Novoston, similar to their proposal no.

RSI17/72, and

A tail shaft with half coupling, 5000 mm x 275 mm, less

stern tube assemb!y.

KORT NOZZLE

Kort Propulsion Company Limited, London, England through

their distributor - Marine &Power Equipment Limited,

Rosemere, Quebec can supply:

A mild steel,fixed nozzle assembly to suit 2210 mm propeller,

similar to their proposal no. 6628.

NOTE:-
J
One of the 675 HP - 475 kW diesel generators will be used for

main winch power, but can be connected to the propulsion motor

for increased power when required for free running or trawling.

The cooling system for the diesel engines and propulsion motor,

the installation of the engines, motor and control equipment,

the supply and fitting of all necessary supports, accessories,

and hardware, is assumed to be the responsibility of the

shipyard.

67.
GENERAL ENGINE , INPORMATlON
.

DETROIT DIESEL l6V 149 Tl TURBO CHARGED AND INTERCOOLED

l2V 149 ROOTS-BLOWER

l6V 149 T1 l2V 149


Type engine 2 - cycle 2 - cycle

Construction v - form V - form

Operating speed - RPM 1,800 1,800

Bore x Stroke - In. 5-3/4 x 5-3/4 5-3/4 x 5-3/4


3
] Two cycle displacement - In. 2384 1788

Compression ratio 18:1 18:1


Aspiration T &I
Turbocharger NA NA

Governor Electronic Electronic

Engine starting 24V elec. 24V elec.


Fuel injectors Cam operated Cam operated
needle. needle.
Crankshaft bearings (Qty) 10 8

Generator 24V, 35amp,AC 24V,35amp, AC


Electric starter (Qty) 2 2

Battery recom./per starter,


AMP/HR 205 (2) 205 (2)
Rolling current/per starter-AMPS 760 690
Fuel suction @ Transfer pump:
Recom. , clean - In. Hg. 6 6

Max. static head @ Pump inlet:


Ft. H20 30 30
Basic engine water capacity-GALS. 46 36
Max. exhaust back pressure:
allowable - IN. Hg. 1.5 3.6

68.
OPERATING DATA

DETROIT DIESEL ... 16V 149 T1 ( 16 cy1 1 - TURBO CHARGED AND INTERCOOLED

12V 149 ( 12 cy1 J - ROOTS-BLOWER

SPECIFICATIONS WEIGHT (APPROX.)

No. of cylinders 12 16 16,000 1bs. (16 cy1.) -dry


12,000 1bs. (12 cy1.)-dry

Displacement 1788 2384

12 CYL. 16 CYL.
Rated full load speed RPM 1,800 1,800
Brake HP - continuous rated 675 1,400
kW rating - continuous rated 475 1,000
BMEP PSI 94.7 142.1
Piston speed FPM 1,725 1,725
Combustion air requirements CFM 2,370 4,000
Exhaust gas flow CFM 5,950 12,000
Exhaust gas temperature %F 910 840
Oil pan capacity QTS 120 160
Jacket water flow GPM 360 500
Jacket water temperature %F 170-185 170-185
Max. Raw water pressure PSI 65 65
Piping bore sizes:
Fuel system line, Min.I.D. IN. 1.00 1.00
Fuel return line, Min.I.D. IN. .68 .68
Exhaust outlet, I.D. IN. 5.88 (2) 7.88 (2)
Heat rejection to jacket water
@ rated ~HP BTU/MIN 25,410 61,600
Fuel consumption,
@ rated BHP LBS/BHP/HR .411 .382

69.
HORSEPOWER CURVE
Note; - Rated power output within 5% at SAE STD.
ambient conditions: Air Temp. 85°p
E1ev. 500 ft.
Dry air density .0705 1b/cu.ft.
~r-.--.--r--r~I--~~~--~~--~~~-- - --

J 1 , 100 _ - I - - - t - - + - t - - !I--+--+--ll---+ - -I---+--+-- f - f--

7
o 1 , 000t--+--+---+--+---lf--~+--IV~~-t--~~---l-~4-- DETRO IT
DIESEL
t--+-+--t--+--+--+~V:-..j-I--+-+--I--+---+--+~ 16 V-149 Tl
1/

,., v

DETROIT
DIESEL
12V-149

/ --+- .-11--"+-- - - - - - -+----+----jl--_+_ - - ----- -- ~ --

400
1.200 1,400 1,600 1,800

ENGINE SPEED - RPM

70.
o
o
o
FUEL CONSUMPTION DATA

o LBS/BHP/HR.

o
o
o DETROIT 16V - 149 Tl ENGINE

o I
.400
.390
o ~ - .380

.- -
.370
.360

1200 1400 1 00 1800

ENGINE SPEED-RPH

DETROIT 12V - 149 ENGINE


· -r -
.440
.430
...........
~~ - .420
....... r--- ~ - ..

J t0o- l--. j,....ooo'


--I- -

-
.410
.400
I
.390
I
I
1200 1400 1600 1800
ENGINE SPEED-RPM

71.
o
J
o SHIP POWER SYSTEM
DIESEL ELECTRIC
FIXED PITCH PROPELLER

(::::: ~

....

M
C CON TROLS
DC
WINCH POWER
,
AC I""-" -
AC

G G

0 0 0 0
0 0 0 0 AC ..- SHIP
rv SERVICES
0 0 0 0
G
0 0 0 0
0 0 0
0 0 0 0 0 SHIP SERVICE
o 0
0
0
0
0
0
DIESE L GENERATOR SET

(SON) 0
Q 0 0 ENGINE
Q
(FATHER)
o MAIN ENGINE

Figure 14
PROPOSED DIESEL ELECTRIC PROPULSION SYSTEM

HARPER DETROIT DIESEL


(FIGURE 14)
9~-----------------------------------'

2
1
8

A----------------t 5 1 - - - - - - - - - - - - - 1

1 - Diesel engines: 2
Detroit l6V 149 Tl, 1400 hp,1800 rpm 1
Detroit l2V 149, 675 hp, 1800 rpm
2 - Propulsion generators:
600V/3PH-1000 kW, 1800 rpm
600V/3PH- 475 kW, 1800 rpm
3 - Control voltage generator, ~...,_--~_ /"\./ WINCH POWER
15 kW, l15V/lPH.
4 - AVR
5 - Governors
6 - Rectifier &Switchgear ~--------------'--_ _ rv SHIP SERVICES
7 - Computer
8 - Propulsion motor, 1500 hp, 440V,DC,
o - 300 rpm.
9 - Field rectifier
10 - Reference
11 - Ship service generator-IOO kW
12 - Emergency control voltage
generator - 15 kW.

Figure 14-1
n
]
o SHIP POWER SYSTEM
DIESEL ELECTRIC
FIXED PITCH PROPELLER

C>o
CONTROLS
M- DC C
WINCH POWER
AC 1/
I,

G U G r- L G 1-0-1"
SHIP SERVICES
~ I""'V'
0 0 0 0 0 0 I;
0 MAIN
0 0 0 0 0 0
PROPULSION 0 0 0 0 0 0
0 ENGINES 0
0
0
0
0
0
0
0
0 0
0 0
0 0 0
0 0 0 0

0 G f ~

0
0 SHIP SERVICE
0
0
GENERATOR SET
0
0 0
0
0 EMERGENCY
EXCITER

0
Figure 15
J

PROPOSED DIESEL ELECTRIC PROPULSION SYSTEM

HARPER DETROIT DIESE L 9


(FIGURE 15) r--: ,....--,
5 I
~
L.-

"4J r 3}- 2
4 4~ I
1
........., II
51
0 8
~ ..-
~
2
0 -4J I
1
1 Diesel engines: ,..-..-, ~
Detroit-12V 149 , 675 HP, 1800 rpm 5 I
2 - Propulsion gene rators: .~ ~
600V/3PH, 475 kW, 1800 rpm \1
3 - Control voltage generator- 2
4J l 1

~
15 kW, 115V /lPH
4 - AVR I
5 - Governors
6 - Rectifier &Swit chgear 10 II
7 - Computer
8 - Propulsion motor , 1500 hp, 440V, DC, -.. '""-' WINCH POWE R

9 -
o - 300 rpm.
Field rectifier I 11 11 12 J
10 - Reference T I rv SHIP SERVI CES
11
12
-
-
Ship service generator - 100 kW
Emergency control voltage --
generator - 15 kW.

Figure 15-1
o
3.3.b ~ITAL COST Of e S~TEM (Fig. 14 and 15)
o ( t _ . " t ,,

The prices shown are in .Canadian dollars, based on equip-

ment cost as quoted oy suppliers. Budget prices can be

given only since propulsion and winch control schemes will

vary. depending on the owner's requirements and the winch


control mode dependance on the propulsion system. No taxes.

federal or provincial are included.

FIGURE 14
One Detroit Diesel generator set,
Model l6V l49T -- 1000 kW. $ 90,000.
(to $95,000.)
One Detroit Diesel generator set,
Model l2V 149 - 475 kW. $ 45,000.
(to $50,000.)

FIGURE 15
Three Detroit Diesel generator sets,
Model l2V 149 - 475 kW each. $ 135,000.
(to $150,000.)
Propulsion motor - 1500 HP. $ 70,000. $ 70,000.
Ship service, diesel generator set,
Detroit Model, 6-7lN - 115 kW. $ 12,000. $ 12,000.
Fixed pitch propeller assembly. $ 7,000. $ 7,000.
Tail shaft (approx . ) $ 4,000. $ 4,000.
Kort Nozzle assembly $ 9,000. $ 9,000.
Propulsion controls $ 40,000. $ 40,000.
(to $60,000.) (to $60,000.)
$277 ,000. $ 277 ,000.
(to $307,000.) (to $312,000.)

72.
o 3.3.c PROPULSION SYSTEM (FIGS. 16, 17, 18)

o Deutz Diesel (Canada) Limited

2740 Slough Street


o Mississauga, Ontario

Q offer the following systems with Deutz~Pielstick

and Siemens Actiengese11shaft Propulsion Drives, their


engines

reference Q51/21-0l06.

DIESEL GENERATORS (Fig. 16)


One Deutz-Pielstick Diesel generator set Model 8PA 4-200,
.
960 HP, 1200 rpm, 1840 kva.

One Deutz Diesel generator set Model BF 16M 716, 550 HP,

1200 rpm, 475 kva.

One Deutz Diesel generator set Model BF 8M 716, 278 HP,


1200 rpm, 240 kva.

PROPULSION MOTORS AND CONTROLS (Fig. 16)


o 2 - Siemens DC Propulsion Motors @ 800 HP, 1200 rpm.
1 - Complete converter set.
1 - Switchboard.

J 1 - Marine Transmission, 2 x 800 HP, 1200/230 or 300 rpm.

The drive and control mode in this system would be thyristor

controlled with constant voltage generators and variable


speed DC propulsion motors. The winch power and ship
service would be taken off the constant current loop
eliminating the need for an auxiliary diesel unit.

73.
o
...,.
DIESEL GENERATORS (Fig. 17)

One Deutz-Pielstick Diesel generator set Model 16 PA 4-200,

1950 HP, 1200 rpm, 1200 kw DC.

PROPULSION MOTOR AND CONTROLS (Fig.17)

1 - Siemens DC Propulsion Motor, 1100 kW, 300 rpm.


D 1 - Excitation Unit.
1 - Switchboard.
C
The drive and control mode in this system would be of the
n modified Ward Leonard type with a constant current loop

a which allows the trawl winches to be connected to the loop


when required. A ship service AC generator would be
driven by the main propulsion engine. The auxiliary diesel

would be for emergency use only for AC ship service and a


DC generator for winch power and as 'come home' power.

AUXILIARY DIESEL ENGINE (Fig. 17)


One Deutz F 6 M 716, ISO HP, 1200 rpm, 125 kW auxiliary

diesel generator set with:

1 - AC generator
1 - DC generator and transmission

DIESEL GENERATORS (Fig. IS)

Two Deutz-Pielstick diesel generator sets Model SPA 4-200,


960 HP, 1200 rpm, 670 kW each.

PROPULSION MOTOR AND CONTROLS (Fig. IS)

1 - Siemens DC Propulsion Motor, 1220 kW, 300 rpm.


1 - Excitation Unit.
1 - Switchboard.

74.
The drive and control mode in this sytem could be of the
] Ward Leonard, variable voltage type or of the modified

Ward Leonard constant current type with the generators

connected in parallel. The power for the trawl winches

would be taken from the loop or from No. 2 diesel gener-

ator with suitable switch gear for this purpose. The

No. 2 diesel would drive the ship service generator. An

auxiliary diesel would be required for emergency use.

AUXILIARY DIESEL ENGINE (Fig. 18)

One Deutz, F6 M 716, 180 HP, 1200 rpm, 125 kW, auxiliary

diesel generator for ship services.

FIXED PITCH PROPELLER SYSTEMS

All three systems would use a fixed pitch propeller which

can be supplied by: Canadian Stone Marine Limited

Iberville, P.Q.

similar to their proposal RS 117/72 for a 4-bladed Manganese

Bronze or CSM Novoston propeller, 2210 mm (87 in.) Ice Class

I. Tail shaft, 5000 mm x 275 mm, less stern turbe assembly,


with half coupling.

KORT NOZZLE ASSEMBLY

The kort nozzle assembly can be supplied by Kort Propulsion

Company Limited, London, England through their distributor:-

Marine &Power Equipment Limited, Rosemere, P.Q., similar to

their proposal no. 6628 for a fixed nozzle assemb16 to suit


a 2210 mm propeller.

75.
n
L

CONTROL CONSOLES

Two control consoles (wheelhouse and fishing station) and

control equipment for engine room. ship propulsion. and


alarm system.

r All electric machines are horizontal, foot-mounted. open,

drip-proof, screen protected with ball and roller bearings.

The switchboards include only sections necessary for the


[ .
propulsion drive, switch gear and monitoring instruments.

Sets of spare parts are included to classification society

rules.

o The cooling system for the ship's diesel. the installation

of the diesel generator sets, motors and control equipment.

the supply and fitting of all necessary supports, accessories

and hardware is assumed to be the responsibility of the

shipyard.

o
o

76.
GENERAL ENGINE INFORMATION

DEUTZ-PIELSTICK, 16 PA4-200
[TURBO CHARGED AND INTERCOOLED]
8 PA4-200

Type engine 4 cycle


Construction v - form
Operating speed - RPM 1,200
l Bore x Stroke - IN. 7.87 x 8.27
J 200 x 210 nun
Swept volume/per cy1inder-IN. 3 4'03 6.6 litre
Compression ratio 13.5:1
Aspiration T & I

Turbocharger Hispano-Suiza, or
Brown-Boveri
Governor Hydr. actuated
Engine starting Direct in cylinder air
Fuel injectors type Multi Hole
Engine driven pumps:
Fresh water - HT.
Salt water - LT.
Fuel circulating pump
Fuel injection pump
Lube oil pumps, 2-off
]
Starting air pressure - PSI 560

77.
]
"'
OPERATING DATA

DBUTZ-PIELSTICK 16 PA 4-200
[TURBO CHARGED AND INTERCOOLED]
DEUTZ-PIELSTICK 8 PA 4-200

SPECIFICATIONS WEIGHT (approx)

No. cylinders 8 16 8 - Engine-Dry - 9,500 lbs.


} Displacement CU. IN. 3,224 6,448 16- Engine-Dry 17,050 lbs.

8 CYL 16 CYL
Rated full load speed RPM 1,200 1,200

Brake HP-continuous rated 1,000 1,950


BMEP PSI 226 226

Piston Speed FPM 1,650 1,650

Air Consumption - Weight LBS/MIN. 299 598

Exhaust Gas - Weight LBS/MIN. 303 605


Exhaust Gas Temperature °c 480 480
Lube Oil Pressure PSI 75 75
Fuel Injection Pump Inlet Pressure PSI 21.5 21.5

Flow Rate of Booster Fuel Pump~in. GAL/MIN. 1. 26 1. 26

Jacket Water Circulation Rate GAL/MIN. 288 288


Water Temperature leaving Engine °c 95 95
Oil Temperature Engine Outlet °c 85 85

Heat Dissipation Rate:

Oil BTIJ/HR. 48,000 PER CYL.

Jacket Water BTU/HR. 144,000 PER CYL.

78.
SHIP POWER SYSTEM
DIESEL ELECTRIC
FIXED PITCH PROPELLER

.J

'l D k)
j

1 , ,
1

M f- M I-
WINCH POWER

AC
DC

1
,r "" 440/3/60

r-- -SW - - -- ....f-I


~-----
I--
..J
G
--- G - SHIP SERVICES

0 0 - "'v 220/3/60

0 0 G 0
] 0 0 0
0
0
0
0
0
0
18 0
0
0
0
0
0
0 0 0 0 0
OJ 0 0 0 0
ENGINE ENGINE ENGINE
No.2 No.1 No.3

Figure 16
J
,..

SHIP POWER SYSTEM


DIESEL ELECTRIC
FIXED PITCH PROPELLER

M
.., DC

G
=DC WINCH POWER

0 0
0 0 0 G
EMERGENCY
DC GENERATOR

J
0 0
0 0 0
.J
0 0 0 AUXILIARY
r MAIN ENGINE
0 0 0 ENGINE
0 0 0
0, 0
0 0
EMERGENCY
AC GENERATOR
G G
SHIP SERVICES
rv 230V / 3PH/ 60HZ

Figure 17

]
SHIP POWER SYSTEM
DIESEL ELECTRIC
FIXED PITCH PROPELLER

-
M DC C

DC
I-----I--~ --JSWL-
~ ~
=DC POWER
WINCH

o
G G G

o o o o o
o o o o oo AUXILIARY ENGINE
o o o o o
o
o o o o
MAIN ENGINE
o
MAlN ENGINE No.2
No. 1
EMERGENCY AC
G G GENERATOR

SHIP SERVICES SHIP SERVICES


GENERATOR L...-_ _--+-_ _ _---j~- 230V/ 3PH/ 60HZ

Figure 18
3.3.c CAPITAL COST OF SYSTEM

The prices are shown in Canadian dollars, based on

equipment cost as quoted by suppliers. No taxes,

federal or provincial are included. Prices are based

on an exchange rate of 100 Canadian dollars to 4S6

French francs. Prices are CIF Canada, duty included,

but transportation cost on the North American continent

are extra. Installation of the equipment is not included,

but subject to provisions as specified by the suppliers.

Prices are approximate, and for systems comparison only.

FIGURE 16

One Pielstick diesel engine, 8PA 4-200,


960 HP. $ 93,SOO.
One Deutz diesel engine, BF16 M716,
SSO HP. 28,000.
One Deutz diesel engine, BF8 M7l6,
278 HP. lS,OOO.

Engine control, and accessories


panel. 3,200.

Electrical propulsion eqpt.(Siemens) 330,000.


CSM propeller assembly 10,SOO.
Kort Nozzle assembly 9,000.

$489,200.

80.
t 3.3.c CAPITAL COST OF SYSTEM (Cont'd)

r
FIGURE 17
One Pielstick Diesel Engine 16PA4-200, 1950 HP. $ 176,000.

n Engine control and accessory panel 3,200.

Electrical propulsion equipment (Siemens) 268,000.

Ship service generator and clutch coupling 4,800.

One Deutz F6M716 auxiliary diesel generator set 15,800.


Q Auxiliary DC generator 5,000.

o CSM propeller assembly

Kort nozzle assembly


10,500.

9,000.

$ 492,300.

r FIGURE 18
Two Pielstick Diesel Engines 8PA4-200, 960 HP. $ 187,000.
(Each)
Engine control and accessory panel 3,200.

Electrical propulsion equipment (Siemens) 316,000.


i Ship service generator and clutch coupling 4,800 .
...J

One Deutz F6M716 auxiliary diesel generator set 15,800.

Auxiliary DC generator 5,000

CSM propeller assembly 10,500

Kort nozzle assembly 9,000

$ 551,300.
~

81.
o
o 4.0 SHIP SERVICES
. .
. . . REgUlREMENTS
.
To determine and specify the items required for ship services one

o must know the type of propulsion machinery, auxiliary machinery,


winch machinery, refrigeration, heating system, fish process and
o fish handling facilities aboard the trawler. Ship owners may

o have preference for certain makes of equipment or systems to suit


their maintenance programs , or existing stores, or local supply

o and service facilities. The make up of equipment on trawlers can,

even within a fleet, vary to suit the processing plants ashore.

Some items, however, are required on all trawlers for operation of

o the vessel and for safety as required by The Board of Steamship


Inspection or classification societies, where applicable.

o Power generation on trawlers is by a main ship service generator,


or alternator, with static or shaft driven exciter. These machines
are usually driven by the main engine wherever the main engine is

governed to keep a constant speed, and drives a controllable pitch

J propeller.

Emergency power in this case is generally supplied by an identical


generator, coupled to the auxiliary diesel engine. All vessels
req~ire independent diesel powered main generator sets when the main

propulsion diesel has insufficient power or is not run at a constant


speed.

The trawl winches and net reels with their large power demands are

not supplied by the ship service system unless the trawler has diesel

82 •
.J
o
o electric propulsion. These winches are supplied with power from

o a separate generator or generators to suit their particular

characteristics.

o The power supply for ship service is, in most installations,

o alternating current at 240 volts, 3 phase, 60 Hz. A transformer,

approximately 240/ll5V, 20,000 VA, 60 Hz is used to supply the

o power for the lighting circuits and small motors.

NOTE:- Some vessels might have AC 440/3/60 supply.

A typical electric distribution centre would provide circuits for

equipment, as shown in Figure 19 and Figure 20, for a typical

trawler.

Calculation of the actual power demand for ship services can not be

done very accurately since only some units are running at a time,

and the running times for other units can depend on or vary with

environmental and operational conditions. The average power demand,

when free running, or trawling, can be assumed to be between 35 kW

and 45 kW, on a typical stern trawler~ Peak power can be to about

75 kW for short periods. Safeguards can be built into the distri-

o bution system so that in case of excessive demand over the capacity

of th~ power generator, essential units will be switched off

o automatically.

83.
r
J J l J J J

SHIP SERVICES
ELECTRIC SWITCHBOARD

fOO-'O-'O
0 _ 0 0 _ 0 0

BI(Ov
000 000 000 000 I
0000 0
000
0000 0 0 0 0 00000
000 000
000 0 000 0 0 000 0
r- f--

0 0 0 0
I I
EJ
m
/f0 V

~. _ .. -
MAIN GEN. AUX. GEN.
MAIN WINCH SHORE DISTRIBUTION
GENERATOR POWER

,....
'Tl NOTE: Main winch generator panel not required
()Q with hydraulic powered winches.
.....
1.0

See Fig. 20 for Detail of


Distribution Panel
r
I
w

SHIP SERVICES ELECTRIC DISTRIBUTION CENTRE

240 V DISTRIBUTION

Refrig. Condenser Fuel Oil Transfer Pump


Refrig. Evaporator Fuel Oil Booster Pump
Fish Hold Conveyor Fuel Oil Standby Pump
Bucket Elevator Standby Lube Oil Pump
Fish Room Conveyor Main Engine P.W. Pump
Air Compressor -I Main Engine S.W. Pump
Air Compressor -II Bilge Pump
Fish Wash Pump General Servo Pump
Offal Disposal . Pump F.W. Pump
Standby Offal Pump Sani t. W. Pump
Fish Hacker Steering Gear Motor
Engine Room Ventilator Range Oven
Wheelhouse Breaker Panel Hot Water Tank
Standby Propeller Pump Heater
Engine Room Power Panel Spares

Capstan-Starboard Warp winch-Starboard


Capstan-Port Warp winch-Port
Windlass Sweepline Winch-Starboard
Net Reel Sweepline Winch-Port

110 V DISTRIBUTION

"A" LTG. M. Deck "0" Navig. LTG. Panel


"B" LTG. M. Deck Navig. Aids Panel
"c" LTG. Wheelhouse Spares

Fig. 20
5.0 AUXILIARY DIESEL UNIT

Stern trawlers with a single or with a twin-geared diesel

propulsion unit are equipped with an auxiliary diesel unit.

This engine would be installed in the engine room with a

J separate fuel supply. An AC generator, generally of the same

make and rating as the main ship service generator, is coupled


J to the diesel engine. The generator can be close-coupled, i.e.,

one bearing type, or it can be spaced with a coupling between

generator and diesel engine, i.e., a two bearing type. The main

purpose of the auxiliary diesel generator is to provide AC ship

service power when the main diesel engine is not running. This

can be,in harbour,with no shore power available, or in an emergency,

such as a breakdown of the main propulsion plant or generator. The

other purpose of the auxiliary diesel is to provide winch power in

an emergency to recover the trawl gear should the main power source

fail. For electric driven winches, a generator is coupled and engaged


] to the diesel engine. For hydraulic powered winches, a single or

twin pump is coupled and engaged to the diesel engine. Generators or

pumps are mounted on the same bedframe as the diesel engine, and can

be clutched in and out manually, or they can be air operated. The

capacity of this pump or generator is generally less than half the

capacity of the main winch power supply. The winches will run with

reduced speed, or reduced speed and reduced load.

The modern concept of the thyristor fed, DC control mode for winches

makes a separate auxiliary DC winch generator redundant, if the ship's

] services AC auxiliary generator has sufficient capacity for the

84.
]
additional load.

] In instances where the Ward Leonard system is used for winch

power, the auxiliary diesel engine can then serve as a 'come home'
1 unit, if the ship's main services AC generator and the DC winch

J generator are coupled to take-offs on the main engine reduction

gear. In this case, the DC winch generator, with the proper

1 characteristics, can be used as a propulsion motor to drive the

vessel's screw and the AC services generator. The power would

be supplied by the AC generator on the auxiliary diesel. The vessel's

speed would then depend on the size and output of the auxiliary

diesel generator with the ship services requirements considered.

j
Generally, power of the auxiliary diesel engine on a trawler of about
] 130'-0" LOA. is rated at approximately 175 BHP continuous, and can be

as high as approximately 300 BHP for short time duty. The short time

duty applies only for winch power when recovering the trawl gear.

The auxiliary diesel is commonly started by 24 volts supply, from

batteries stored in the engine room, or in a separate room. Air


] starting can be used if one of the two air compressors is engine driven

with battery or recoil start. The auxiliary diesel engines are of the

high speed type, often 1800 rpm, or even higher, are water cooled, and

can be of the normally aspirated or pressure charged, or pressure

charged and intercooled type.

On vessels with diesel electric propulsion having three or more AC

diesel-generator units, an auxiliary engine is not required. However,

one of the engines is normally designated as an emergency unit with


]
85.
]
automatic start should the power supply fail. Depending on the

control mode, a supply for the ships services and/or a supply

for the ships propulsion is then always available.

Ships with Ward Leonard control for propulsion would require a

separate diesel generator unit or units for ships supply.

On vessels with a geared diesel fixed pitch propeller installation


one or two auxiliary diesel units are required for ships services,

for winch power, and for emergency power. The main propulsion

diesel usually has a speed range from about 600 rpm at low speed to

900 or 1200 rpm at full speed. This range is not suitable for direct

coupli~g to an alternator.

86.
J

------ - - - -- - _._- . . ... ' .. .. --- .--- --------- --- _._----.----- ..-._-"- -_._---_..-

6.0 EVALUATION OF PROPULSION SYSTEMS


OPTIMUM SYSTEM

ENGINE INSTALLATION
lINSTALLATION SYSTEMS COST VOLUME-FT. 3 WEIGHT-LBS(DRY)
SYSTEM PRINCIPAL SUPPLIER DIAGRAM CANADIAN DOLLARS DIESEL ENGINES DIESEL ENGINES
FIG. NO.
---------- -
GEARED DIESEL DRIVE
FIXED PITCH PROPELLER
ALT. 1- 197,600.
3.1. a G.M. Diesel 1-2 (21) 706 31,500
ALT .II- 202 .600
3.1.b Ruston Diesel 3-4 (22) 283,100. 1,007 43,000
GEARED DIESEL DRIVE
CONTROLLABLE PITCH PROPELLER
3.2.a Alpha, B &W Diesel 5-6 (23) 245,000. 812 30,000
~

3.2.b Ruston Diesel 7-8 (24) 316,000. 627 34,400


3.2.c Deutz Diesel 9-10 (25) 302,800. 330 18,200
3.2.d Caterpillar Diesel 11 (26) 203,000. 536 29,000
DIESEL ELECTRIC TRANSMISSION
WITH FIXED PITCH PROPELLER
.". _ - - - - - -
3.3.a G.M. Diesel 12 (27a) ALT.B- 443,200. 671 32,000
AEG 13 (27b) ALT.C- 487,000. 1,095 44,600 r----
3.3.b Detroit Diesel 14 (28a) ALT.A- 307,000. 479 32,600
CGE 15 (28b) ALT.B- 312,000. 963 32.700
r-- -
Deutz Diesel 16 (29a) ALT.A- 489,200. 304 19,400
3.3.c Siemens 17 (29b) ALT.B- 492,300. 415 19,500
. 18 (29c) ALT.C- 551,300. 430 21,400
L J j .J J

SHIP PROPULSION SYSTEM


3.1.a GEARED DIESEL-FIXED PITCH PROPELLER
G.M. DIESEL - DETROIT DIESEL
DIESEL ENGINE VOLUME :706 ft.3
DIESEL ENGINE WEIGHT = 31,500 1bs.

E
-·I+~· .n~i]

Ct.' - 5 1/ , n
'Tl
1<0.1- 5" 3u 10 -5 15' - 9"
.....
.
()Q

N
I-' --- 8,'-3" ' ~ - --------
J J

lSi-I" 10'.10"

'I~O
SHIP PROPULSION SYSTEM
3.1.b GEARED DRIVE I
-FIXED PITCH PROPELLER
RUSTON DIESEL -~LDD~
DIESEL ENGINE VOLUME = 1007 ft 3
DIESEL ENGINE WEIGHT = 43,000 1bs

-'
lfl

=(1)
-,
If>

N
N -.
co

11
\6'-5" 1~ 5" 10'-5

lZI.9"
J L .J L-.J

SHIP PROPULSION SYSTEM


3.2.a GEARED DIESEL-C.P. PROPELLER
B &WALPHA - CUMMINGS
DIESEL ENGINE VOLUME = 812 ft 3 TOTAL
DIESEL ENGINE WEIGHT = 30,000 1bs TOTAL

~: DODDD ~()\
----I--+_

t: 00000

=\9
,

...\()
I

I, "
_3'- 5" 2,'-0" 39'-5" I
; - 2/2

81 '- 4'"
J J I.e J
j J J

SHIP PROPULSION SYSTEM


3.2.b GEARED DIESEL-CP PROPELLER
RUSTON DIESEL
DIESEL ENGINE VOLUME = 627 ft 3
DIESEL ENGINE WEIGHT = 34,400 Ibs

I I
L~_5_'--'_'\__~I_______n~'-=-3~_______ J
-<0
-'
If)

-'

9~011
ell

I~--- ---
1 -

L -.----.--- --.- -----.. -. -


lol-a"
_:} :2J 1-:- 2~ ____ ___. _________ ._ _______ _
J L-l .-l L.J J J

SHIP PROPULSION SYSTEM


3.2.c GEARED DIESEL-CP PROPELLER
DEUTZ DIESEL
DIESEL ENGINE VOLUME 330 ft 3
DIESEL ENGINE WEIGHT = 18,200 1bs

N
V1

tn , - ---I
- -: -11'- - , ,
-111- -l
- L _ _ _I
I
..,~s" IO~311 : 5~lO" !
---=-- - - - ------~I--==---=----l
...J ) )

- \0'-5"
SHIP PROPULSION SYSTEM '" 1 --- - -- -I
3.2.d GEARED DIESEL-CP PROPELLER
CATERPILLAR DIESEL ~CII ~
DIESEL ENGINE VOLUME = 536 ft 3
DIESEL ENGINE WEIGHT = 29,000 Ibs \4'-5'

,- - - - - I

I
1-.-------,...-1"-1-- I::' I
L ___ ~

16'-5" 39'-11' 4'-9" 5~S" 5~3n


r-~-!-=--=------+I-·------==~------+---~~-----;---- .=---+---=~=-~
A-ppeo)(. '

- ---- - - --- - - 11'- 9"


- - - - ------_._----- - - --- -J
l - - J -..J J

SHIP PROPULSION SYSTEM


3.3.a DIESEL ELECTRIC DRIVE
G.M. DIESEL - DETROIT DIESEL - AEG
DIESEL ENGINE VOLUME = 671 ft 3 TOTAL
DIESEL ENGINE WEIGHT = 32,000 1bs TOTAL

19~1----H I]
I II I /1
10 - 0 1'2-0 APPt20X.

1
,

L-
'T.I
.....

~
CIC<

2 4' -8._-.-/1 - - -
---.---
L-J ( J L-J L...J

, 1/
L. 7 -0 v
SHIP PROPULSION SYSTEM
3.3.a DIESEL ELECTRIC DRIVE I 1
G. M. DIESEL - DETROIT DIESEL - AEG
DIESEL ENGINE VOLuME- = 1095 ft 3 TOTAL
L1 IIJl
DIESEL ENGINE WEIGHT = 44,600 1bs TOTAL

IIOI¢- II I]

10 - 0
.1 , 1/
12 -0 APPe.O')(..
- +-1-1 I]

'Tl
.... "
.
l
()Q

N
-...)

2. r '- 9"
0'
L
1
'"
J J J J

SHIP PROPULSION SYSTEM


3.3.b DIESEL ELECTRIC DRIVE
DETROIT DIESEL
DIESEL ENGINE VOLUME = 479 ft 3
r-------·· - -"--"-l r -'---l
-
\\'_ lOll
\O~OII

DIESEL ENGINE WEIGHT = 32,600 lbs : 1

61t
-' !
~[;--I ----'-1---'tfD
~I
-- t

;
_ 1
I

N () :
00
._ 1
~
~9
J______ '"--______ ----J

I"""-"------ ,.--1 ,_If


,'-"- -.. ....
-J
I
SHIP PROPULSION SYSTEM
3.3.c DIESEL ELECTRIC DRIVE
DEUTZ DIESEL
DIESEL ENGINE VOLUME = 304 ft 3
DIESEL ENGINE WEIGHT = 19.400 1bs

~ll = ~L--------I
~L----I
10'-01' \2~O' A.ppeOX
1-

= r- ---=-
. .--- - - - II
J
-o!
_ I 1
-0 ,,9 1
01 !
~I
J)

.L - c:::=::====:::r-J
!=-1]-
_ _ _--==---+-" _ : _ , ___ __ __ _1
,
------ 10 '-10"
-- - - --_.---'='--=-- •
, :a:c:::c:a .--~- - - - - -''2' f} .. -II
!. --=--------- - - - - - _
w.

_ _ - - - - - . _ _ _. _ _
13'-eJ,'
. _ _ _ _ . _ 6 . ____ _ _ ~ __ . ~
.) J J ) 1

SHIP PROPULSION SYSTEM


3.3.c DIESEL ELECTRIC DRIVE
DEUTZ DIESEL
DIESEL ENGINE VOLUME = 415 ft 3
DIESEL ENGINE WEIGHT = 19,500 1bs
14'-ICl

B'-O
A.pp~oX

-- -.
/' - -
:r~-! r -i l - '
I I.-J J..~\..._~._

'An="
~

I
-t9
'Tl
I-t
C)
ft
I

J
N
~
- .-
0"

L----------.- 21'-5"
_.' --_. -. - - -- - - -- - _ . _ - - -
._ " ' -
SHIP PROPULSION SYSTEM
3.3.c DIESEL ELECTRIC DRIVE
DEUTZ DIESEL
DIESEL ENGINE VOLUME = 430 ft 3 \ '2.1_~M

-I
DIESEL ENGINE WEIGHT = 21,400 1bs

~ I
~ ~

10'-0" e'-o"
~ppeox

CIIJ~
-,
~
N
10
n

I ,I") I ~ \1
i- , ~-'O

-I
] 7.0 DECK MACHINERY: REQUIREMENTS AND ARRANGEMENTS

The introduction of the "Diamond" series nets to Canadian stern


J trawlers for midwater fishing required changes of the deck hand-

ling methods, and changes to the deck machinery and layout.


1 The net reel, first designed for and used on smaller trawlers,

1 was adapted and developed for the 130'-0" to 150'-0" vessels.

The size and restricted aft deck of Canadian and some smaller
J foreign stern trawlers made the net reel most practical. The

net reel, in the form used on most Canadian vessels, works

relatively well, especially if a split reel with independent

control of each half is used. Both sweep line drums should have

a small center flange to separate the bridles of the net. This

will prevent fouling of the cables and permit the Kelley's eyes

to move freely along the bridles. Some problems will be encount-


]
ered if the deck has obstructions, and is not flush. Recessed

hatches in particular, have to be constructed and fitted very


J
carefully to prevent snagging of the large mesh net. Adequate
] coamings have to be provided to guide,contain, and restrict the

large filled cod end and mid section on deck to prevent mishaps

to crew and vessel.

J Gilsons have to be powerful enough to haul the catch aboard. One

ten (10) ton capacity, high speed single fall gilson, preferably

over a controllable net roller, is required to haul smaller catches

aboard, and for cod end emptying. One thirty (30) ton capacity,

slower speed three fall gilson is required fOT bringing larger

catches aboard and two auxiliary hoists (capstans) will provide

sufficient hauling power and control. Maximum load capacity is

required when hauling the midsection and cod end of a large catch

88.
]
] up the ramp. The 3D-ton capacity gilson should be parallel with
the ramp which usually has a 27° slope.

Breaking strength of the 7/S" diameter Gilson rope at 29 - 30


J L.tons (6x19, I P10w/FC or 6x37, I P10w/WRC) has a safety factor

1 of 2:1 at 150% overload. With a coefficient of friction of


approximately 0.33 between cod end and wet ramp, the 3D-ton Gilson
] should bring, under average conditions, a catch of about 43 tons

aboard. In bad weather, with the vessel pitching heavily, this


] load should be reduced to aeout 32 tons, but with· electric winches
'1 a momentary overload of 150% can be accepted.
J

Warping heads . on the main or Gilson winches are not required if


J
.., one,or better two capstans of sufficient capacity are provided on

the aft deck for shooting the nets and any work which might be

required on deck.

] For efficient, ~afe handling of both the demersal and pelagic nets,

a total of S fixed winches with the ropes stored on the drums,

] ·2 capstans, and a net sounder winch are required.


1.) Main Trawl Winch/Drum - Port
] 2. ) Main Trawl Winch/Drum - Starboard
3. ) Split Net Reel, including Sweepline Drums - Pelagic Trawl

., 4. ) Sweepline Winch/Drum - Port - Demersal Trawl


5. ) Sweep line Winch/Drum - Starboard - Demersal Trawl
6. ) Gilson Winch/Drum - Single Fall 10 tons nom.
7. ) Gilson Winch/Drum - Triple Fall 30 tons nom.
S. ) Net Roller Winch
Capstan - Port Capstan - Starboard Net Sounder Winch

89.
For shiphandling, and for a simpler deck layout, a separate

anchor windlass and a separate davit winch should be provided.

J Particular attention must be given to the design of the arena

on the main deck. Generally, ground fishing does not present

J problems with the demersal net rigged in the usual manner and

the pelagic net stored above and out of the way on a net reel.
~J
Ho~~ver when mid-water trawling, provision must be made for

storing the demersal net. This can be done by placing the net

in a domed arena, with a canvas or heavy plastic cover over it,

or, by placing the net in a sunken arena with removable

aluminum battens. Either of these methods will provide an unimpeded


d path for the pelagic net, and will require very little time and

J labour when switching from one type net to the other.

J Not enough emphasis can be placed on the importance of having a good

unobstructed view of the arena and fishing deck from the fishing

console position. The operator should be able to see all winches,

except the demersal sweepline winches, from his normal position on


] the console. Particular attention is required by the operator when
1 spooling the pelagic net with its rather delicate meshing in the
J
wing sections. Moreover, the winch operator should have full speed

J and rudder control over the vessel to insure proper spooling of the

net and a safe warp state. If full view is not possible from the
] wheelhouse fishing console, a second man is required to relay signals

or operation from the deck console; all of which raises the

possibility of errors with resulting damage to gear, or injury to a


crew member.

90.
A second reel for the demersal net does not appear to be practical

for vessels of 130' -0" LOA., because of: (a) the limited deck

space available, (b) the employment of only one net for each type

of fishing, (c) the construction of the "Atlantic Western III"


J
and similar nets, and (d) the frequent repairs required on demersal

1 trawls.

] The siting of winches, particularly the main trawl winches, can be

arranged to gain more deck space. By placing split main trawl


] winches on a deck above the main deck, room will be provided for

unobstructed passage from the accommodation to the fishing deck.

It places the trawl warps well above the heads of the working deck

J crew for safety, and also provides some shelter. An alternative

would be to place the split trawl winches on the after deck, but

care must be taken to have a ~mall fleet angle to prevent undue

] wear of the warps. The short length of warp from the winch

to the block would not permit the installation of conventional warp


] meters, and the identification of warp markings by the winch operator,

would be difficult from the fishing console.


]
The cost of split winches is higher than that of the usual combin-

ation', winch, but this is offset by a reduction in hull cost due to a

] possible shorter deck, simpler operation, maintenance,and construction

of the winches, and improved safety on the working deck.

In mid-water trawling the shooting and hauling of the net and trawl
gear constitutes a large loss of productive fishing hours. The warp

speeds are slower and more warp usually has to be paid out than for

91.
]
ground fishing, yet increasing the power over established values
1 would not be economical if the warp winches are to be used for

both types of fishing. For demersal trawling, higher warp speeds

and lower loads are required, and the power demand is therefore
] about the same for both types of trawl. For hydraulically
powered winches the constant power and two speed characteristic is
]
desirable, while with electrically powered winches the character-

] istics of the DC drive fulfill the requirements.

J Records taken by the Bri~ish White Fish Authority on various

distant water trawlers established data for typical e1ectric-

driven winches.

MAIN WARP WINCH HAULING


J (4' -0" drum diameter) - Full Drum - each.

] STEADY STATE WARP DRUM TORQUE (FT/LBS) STEADY STATE


DRUM POWER
T RAW L TENSION SPEED STEADY nVFR .nAn
]
, .

TONS FT/MIN STATE FREOUENT OCCASIONAl kW


.-.
DEMERSAL I 6.0 460 26,500 47,800 53,000 140
MEDIUM PELAGIC
i 12.0 260 1 52 ,900 95,500 106,000 152

LARGE PELAGIC 15.0 260


I: 66,000 \119,000 132,000 186
] I
' I
I
MAIN WARP WINCH SHOOTING
(4' -~" drum di ameter) - Full Drum - each.

T RAW L DRUM TORQUE WARP SPEED BRAKING POWER


FT/LBS FT/MIN kW
-- - -- -- ~ - ... - ---- - -- - -- -- -- - - -... f-- - .- . ------- -- ---- -
DEMERSAL 13,200 875 132
MEDIUM PELAGIC 22,000 460 116
LARGE PELAGIC 33,000 460 175

J 92.
The ratio of warp l ength to depth of the trawl is about 3.5:1

or 4:1 for both demersal or pelagic fishing. A drum capacity

of 1200 fathoms has therefore almost twice the warp required

for average pelagic fishing, and almost four times the warp

for average demersal fishing. The advantage is that the rope

can be turned end for end on the dnlm to gain longer rope life,

and should a trawl be lost with the warps, a spare net can be

rigged with the remaining warp on the drum without the tedious

and time consuming spooliRg of a new wire rope. On the Other

hand, the rope close to the drum core can not be used efficiently

since the speeds would be too slow. A full drum to drum core

ratio of 'working warp' ratio of 3:1 is considered acceptable for

winch transmissions. The cost of two sets of 1" diameter wire

rope, 1200 fathoms long, for trawl warps is about $7,900.00.

To protect the trawl warps and winches from damage due to overload,

particularly when shooting or hauling, warp meters should be


J installed. The ship's speed must be matched to the warp speed

when shooting or hauling, to prevent the trawl from collapsing under

insufficient speed , or breaking under excessive speed. Warp

tension should be monitored and kept to a safe limit, since

transient loads in rough weather can impose overloads up to 100% of

rated load on the trawl and gear

Trawl warp meters are available to suit existing or new installations.

The equipment consists of two special warp blocks mounted on the port

and starboard sides of the mizzen or after gantry, and which incorporate

sensors and transmitters. The blocks can be supplied with a feature

93.
J
J to allow them to be moved to a position for mid-water or ground

fishing without removing the warps from the blocks. A receiver,

in the fishing console on the bridge, converts the signals from

the blocks into readable data. The read-outs for port and star-

board are mounted on the fishing console in the wheelhouse.

] The read-outs are:


Warp speed 600 - 0 - 600 FPM

J Fathoms counter
Warp tension
4 digits - Reset Button
o - 20 tons
A 'speed rule' in the fo~of a printed table can be furnished

and affixed to the top of the console which shows the range of

recommended ship's speeds for any warp speed. The arrangement

of the warp meter system on the ship and the warp block arrange-

ment is shown on Fig. 31. The read-out meters on the fishing

] console are shown on Fig. 32. Typical fishing console layouts

are shown on the next four pages, drawings MSK-1169, -1171, -1172 .

.J

94.
J ....l ...J .J L..J .J J

~PEED !aLlI.!;.
o:.k\OOTINcs, IoIAUL.IN',
WA~P spucl I ~I==:{I
"'WP '!>PlleD I I [

I II VOI.TS

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F.:Nc"IN!;. PIlOP£:.L.l.al.,
c:.T&E'ltIN-' C;ONTIaOL..~
C,IL.~ON WINC" G,II.SON la)! OiHEU)
·BRAKE COUP\,INa, COUPLING.
l8! 0 \iii 001'1 ONOli/1
Ii! 0 l8! OOF-F OF'" 0 l8!

I
~ S\\l~i~~I""· ....till:. NET <i>WEEPL.INE T@.AWL. I
WliS '''' ~ ~ ~ WING.H 1tThIQL I
CL.UTCH£:'S CL.UTG.HE'!> I
~ 0 ~ 0 l8! 0 :N IN 0 l8! 0 l8! 0 ~
l8! 0 ~ 0 ~ vouT OVTO l8! () l8! 0 l8! II
B~"I'-E'!>
SHOO; I:
'! I
OFF
l8! 0 181 :) l8! JON ON 0 l8! I

~
l8! 0 ~ 0 l8! o OFF
IolAUL.

_______________._______ cr=___________________________________________________________8
Os:.r-O Jill 1<..-_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _- '
JI ~
\1
I !
!
i
I.,IOTE,.,:
TlC.A'N1. TENo:./ON ME':'=IC. - CAL.I!2ATI:.D 0- ,\,0,000 I.e.~,
I'
TR.AWL WAJi!P ""PEED - c.Al.la~ATED 0- "00 FPM
~A TH OMS COUNTala "T DIGITS WITfoi R.ESF- T ~LlTTO"l
, NI: T 'l)OI)N05R.. WINCH c.ON'raOL~
"TIC!.AWI. WAH DRUMS
"'!T- R.EI:L ";)HIP!. _0':;'
"'WEEP • .~E '::IWI'IS } DC) VA2IAS:"'.: <;'PEEO CONTROl. E.NG,INE. 12.00111 ~i~IC :>ANEL!\F o;,UF'PLlED),
c..,~ SON :::a.UfII <:. TO BE .OCATED oN "'I:PA~"'7~ .
C;O"-lTR,OL. !!:"'~~O~.JII.E.
T~~w~ WA~P ~R.AKES '\
""fJE,I:PL.i",E. !ItA ... 5 "" SOL.ENOID :::>PF-rl.A':'ED, oa.P~IN6,
'Ej·1C.IiP!~
'" _SON U,AKe",
:'laAI'.;S
r '1>E'!', iolYOItAULIC, ~EL.rs.A"l>E.O

T~WL 'JArl.P c~'J~c"es


""WE=P~!"'E c:.'-VT~HF-S
,,~j-R.1:F. ... '.JTCI-(F.S } SOLENOID OP51&ATEO
;:OOWI!Il. APP:"II;O.

• • • • KTT .... NU ..AO"I'U.IN. U,,""D


A ." •• '.'1..., .r TMII . . . . . TT . . . . . . . ." . . ..

FISHING CONSOLE
ElECTRIC-COMil.-TR.AWl GEAR WINCH

' - - - - - - - - - - _ . _ - - - - - .. ----------
- - - - - - - - - - - _.. _ - - - - - - -
.-J~=..=_==-':.=~~_M""._S=:_=1::1_/j=~~!::G::SI=:=_,!, :_i=OC=T=19..72==-~-~
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J

ir--' - - - - _.. _.- _. ---- - - -------- . _ - - - ------ - - - - - - - - - - - - - - - - - - - - - - - - - - , 1


------------------ / ' ] ~
i' II SPEED ~

~
I -- - -~OOTIN6 ->1}.-U-L.-,-N-G.."",
--l c==--]
I
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/
181 001=10 01=10 0 l8!

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/' I

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~'+JI:1O?INE
fliNG", LUb
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WINCH
Tr;.A~1.
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J8I'
0 lSI
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'-...L.._ _ _ _ _ _ _ _ _ _ _

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----'O__~-
------------__ =~-- -

NOTE~:
i ll....WI. n.N5 10N ME.TSR. - CA1. IBIUi'&.n 0- ~O) 000 L.B~ ,
TItA'+J1. WA2.P SPl:E.D - c.A1.!BR.,o,T!O 0 - '"00 ~PM .
~ATHOI'I'" C.OUNT!:1l. - 4 0lCOIT5 WITH ~;~E.T 8v,TON

TIa ...WL.
"';ET-REE.1..
WINC.HE ~

-:'WeIiPL.INE W INCHES
c:;.11.S0N W!N, ... ec;,
t DC) VA~IAe.1.E '5PEED C.ONTIaOL
NET SOUNQE.1t 'fJINC.H CONT~OL.?
SHIP~ LOc:;.
="'&INE raOOM '-1IMIC "'... NF.:1.. ( ~ .. UPPI.IED)
"'0 ae'-0 c.). T;O IN ~ePA/Vo. T! c;.ONT/tOI..
~NC.1..0"'uiE.

"UTOM ...TIC- ",,,eKING, B2.AKI:. ON Oe.CI.UT~"'EO ",IT IC.EEL ~


COWEEPI.INE - GoIL.o;,o\.l C2.UM~.

~ __"P___ u ......
--
a ..... ' ....................... -
~ .....

FISHING CONSru
REC WINCI£S. COMII. NET-SMI.PlIIE WINCH
.....J

I\",ULI>-I<;

II" s.pm~
~=:::::;II I~I=~I
I
T~"WL
o~ HYI)R. .... U~IC
"ENIQION

DJUJ
.INc PR.co;,o;,uu C..,I\..!>ON &.1\..c;,ON
~ ~ aoo!>T PUMP
181 0 ON ON 0 ® ONO ®
~ HY02.AUI.IC !:.Nc:m.. a. ~i.DPa\"L1!Il,
V aOOlO1 p~!!>suall 181 0 OFf OI'\F 0 ® OFF 0 ® STEERING CONTIPL':..
L
By OTloj.as.~
!ItAI'-E MAIN PUMI>
ONO' ® ON 0 ®
OFI=O ® OFF 0 ®
FAiHOM~

POTlT calO&

I I
!>~1i:IPI.INE 1i!I NeT SWEEELINc TR. ....WL
WIN."t4 WIN't-I WINC.H ~ :tiIN,H
® 0 ® OO~ ON \) ® 0 ® 0 ®
® 0 ® OOFF 01''' 0 ® 0 ® 0 ®
!It-100T
8'~A""e~ BR. .... ~E!>
OFF

~~~ ~ ~_:_:_ (_)~ - -------~_-_-_ -.~. ~_~~ ,-.~ ~-~= - = =-_-_~_-_-_-_~r


ON 0 ® 0 ® 0 ®
"AU\..
01=1=0 ® 0 ® 0 ®

_ ..__-_-=-_-_=-__ -_-_-.,-__ ____ ._'_=_-___=_-_-._-_-_-_.-._-._-__ -_----_-_-_----:=_=-_==-_==-_==-_-, __'


!
I !
I
NOlES: I
\R~WL It:I-\SION Mt:T£.R; C.A.lIBR~Tm 0 - 40,000 L1:!.~,
TR~'WL W~RP SPEED C!>,UBRA1E.D 0 - GOO F.P.M.
n II-\0M':> COUNiER 4 DI<>' TS WITH 'R1Cc:,t:T 'Bil,ION, "ET c:,oINDER NoNC'; ::O"<TRoLo;.
5~IPS LuG,
ENGINE. 'i?OoM "IIMIC :o."NEI.. : =- :'..JPPLI'EO/ -', 3E.

)
w.~w WARP WINCHEo;:,
Lc::>cAiED 'N SEP~R~\"E CON"TI<OL E"'C_o::.~l<.E.
NE-T RE:EL HY~uUC. V"RI~1!,LE '::>PEED CON1ROl
5WE-EPLINE WlNC.HE"::>
GILSON WINCI1t:o;:,
/

-l't"wL W"RP ~KE.':>


SWEEPLINE "BRI','O<E':> I> SOLENOID OPER"TEO
SPl'/ING.
SE.\" I
. "lEI "<ICEL "BR~\(E.o;:,
GIL':>ON t!.R"'o<E'::>
I IWOR, RELE"SED, , I

.A•• ~ ...... u ..AaTU.IN. UMITaD


I
I
I

FISHING CONSOlE
HYDRAULIC NI"ICHES

L -_ _ _ _ _ _ _ _ I -MSK 117iTGS/HKTOcT~ 1972 -


- - ----_.. _..
L .J ..J .J

lW~p !>pr.l!cl
"'HIP SPlLel)
!iOHOOTINc. HA()LINGo

c=- J
I !II
I
I
II

VOLTS171
I - - - - - - - - --------------71 :-

~ i

i II
I I
I ! : I
AMPsI!1 EN(i,INc p/lopal.L.1i1i.
~T~"2IN t:i., C:ONTIlOL.~.
I
1
I
I
:
iI
~WU.J)\.IN& ~WE.eJ)LINE [BY OTHF-"~)
WINcaol . NII-Jci-I , i
I.OW(ifjPIiIC~ 0 ON ON 0 J8I !.Dr ~~I ~PE e. 0 / I
o 'jg{ 0 OFF OFF 0 J8I ~ i I
II I
':>TAli.I!lOAR.O ~ID= I I PORT !Oloa
[
powu. I
PACK
.lR.AWJ.. ~ liI OON
WINC:;H WINC.H
!!II o OF'"
J8I 0 J8I 0 J8I OON o J8I
J8I 0 J8I 0 J8I 001'1' o ll!!

N!T. Il-UL ~ 0 ON
a~6 181 001'1'

( )

NOTa,:
TlAWI. U\.jtlQN MUcll. - GAI.Ie.2.ATEO 0- +0,°00 loa!!.
TIl.,t.WL. W.... RP ~"a.o - c..4\.IU.ATeo O-IioOO FPM.
J:It.TH~1016 COUWTIiIl - ~ 'OI4lIT~ WITH J!IU8T aUT TON
- HYCIL.... I.IL.Ic: VAIi!.\AJL.a c::.ONTILOL. NIT ~O\JNO=1a 'tJINC.~ CONTROL.~
~IIP"ItAT~ pow.a PAu.. bPlIP' 1.0.6.
aN"IN& 1L00I.I\ MIMIC PAIo.I&.\. (Il" <OUPPL.Ie.O)
TIi!.,ItIWI. WINCH~S } TO " L.OGATIOO IN SEP..... u.n
6IL"'ON W1Nc.Ha'!l 11') VARV-'L.1l ~PEEtI C:OWTaOI.. C.ONTta.OI. eNCL.O~IJe.e..

SWEEPL.I)o.IS WIWC.H&.t. - At:. J l·'!>PE.ltI GONTIlOI. (1O&L.E.c:.TOIl "WITCH)


TMWI. WI).!"H 'lU.j.(,a~ - AUTO"'ATI" (. S,P2.IN6, ~E.T THIl.V!lToe. JlIiI.E.At.I:C)
G.IL.'!ION WINCH U.Aj.(,a - AUTOIIIATIC l c;.Pi.1N~~I!T,' THRU'lITOR. 1l1i1.1'iIA(,IiO),
c;,WE.EPL/NS, 'tJINGH I!!.1Ut<.E.S- AUTO~TIC (spaiN" 6&.i, SOI.&'\,/OIO 2.!L. .....'1i1:l \.
N~T IlUI. QaA~~ - HYD~. AG.TVATiO, o::.OI.E:NOIO "PIU. .... TSD.
AUTOMATIG PA~IWC!t alt.#>.~a ON OI:GI.UTGl-laO 6011.501-1 C~UM~.
-....... _ _ ueen.a

I~ -- -
.. _.......... ""............ -
FISHIt«> CONSOlE
ELECTRIC WINCI£S - HYDR. f£T REEl.

I MSK 1112 GS/HK OCT. 1972


1
L

[ TRAWL WARP METER

o
n TRAWL BLOCK
PORT

o MAIN DECK~_-t-_-t-_

o
TRAWL BLOCK RECEIVER
} STARBOARD TENSION READ OUT
RPM READ OUT
GROUND TRAWL DOORS WIRING TYP. FATHOMS READ OUT
MIDWATER TRAWL DOORS

AFT GANTRY
00
0 o 0
1

~~~~======~==~~======~~=
=0: J -
0
-

Fig.31
WIRING TO RECEIVER GANTRY EXTENSION
ON BRIDGE STARBOARD &PORT

\
n I MOVABLE
I GROUND FISH
I T WUNG I

I
I CARRIER
_" J LOAD CELL ASSY

F=::::::t."._- SWIVEL

SHEAVE HOUSING

WARP SHEAVE
GENERATOR &GEAR BOX

T STARBOARD

r:J
TENSION
ON
PORT

r:J
TENSION
OFF

~ (l) ([)
RECEIVER WITH FPM FPM
READ OUTS ON BRIDGE L::J CJ
FATHOMS FATHOMS

Fig. 32
DECK NINCR ARRANGEMENTS

DRAWING INDEX:

DECK LAYOUT
SYSTEM FIG. NO. DRAWING NOS.
'""'
w 7.0(A) 35 FAPMO 1712 P701
1712 C4-12
7.0 (B) 36 MSK 1178-1

7.0(C) 37 MSK 1178

L.l 7.0 (D) 38-39 MSK 1156


MSK 1161

n MSK
MSK
MSK
1160
1158
1165
'"""1
MSK 1167

7.0(E) 40 MSK 1163

7.0 (F) 41-42 MSK 1155


MSK 1161
MSK 1159
MSK 1157
~
"' MSK 1164
MSK 1166

7.0 (G) 43 MSK 1162


J

..J

.J

95.
7.0(A) DECK WINC~ ARRANGEMENT (Fig. 35)

This arrangement is proposed by:

Fapmo
Ateliers et Chantiers Maritimes Du Boulonnais
Boulogne-Sur-Mer, France

and can be supplied through their distributor - Brading


Equipment Sales Limited, 5175 De Maisonneuve W., Montreal 260,

Quebec. Their ~roposal no. 6/1012.

The equipment would consist of:

J One Ward Leonard electric trawl winch, type 1712 P7,


360 HP, complete with the mechanical equipment, including
one drive shaft between electric motor and winch,
one double coupling,
bulkhead gland,
one general control console for - speed control,
pneumatic braking, and clutch control,
] one main generator, 300 kW, 1500 rpm,
one standby generator, 100 kW, 1500 rpm,

The winch characteristics given are for pelagic fishing:

Warp diameter 1" dia. (25.4 mm)


Warp drum capacity 1000 fathoms, each (1830 m)
1
J
Warp load /per drum 10 tons
Reference drum dia.(600f) 37.2 in (945 mm)
Rated speed
] Drum speed - Hauling
220 FPM
23 RPM
(1.13 m/s)

Drum torque - Hauling 34,000 FT/LBS (4,700 m/Kg)


J Power output/per drum at warp 151 HP
Electric motor 360 HP
Motor speed 590 RPM/FLS
Motor speed 1500 RPM/NLS
Permissible frequent overload 61,500 FT/LBS (8,500 m/Kg)
Permissible occasional overload 68,000 FT/LBS (9,400 m/Kg)

96.
Winch characteristics for pelagic fishing: (cont'd)

Drum speed - Shooting 39 RPM


Drum torque - Shooting 16,650 FT/LBS (2,300 m/Kg)
Brake release torque 72,300 FT/LBS (10,000 m/Kg)
Sweepline drum capacity 150'-0" x 7/8" dia.,each
Gilson drum capacity 150'-0" x 7/8" dia. ,each
Drum core diameter 16" (all)
Load @ lst.1ayer-sweep1ines 10,000 1bs

Load @ lst.1ayer-gi1sons 24,000 1bs


Maximum speed - sweep line 295 FPM (1.5 m/sec)
Maximum speed - gilson 138 FPM (0.7 m/sec)

The arrangement of the winch is shown on dwg. no. 1712 P7 01 .


...J
The pneumatic circuit (schematic) is shown on dwg. no. 1712
C4 12.

"

97 .
..J
J .. J J J

,--------- -- -------- -------- .._ - - - - - ------ --- .--


=---=-=~-=l- !
I) PORT CAPSTAN I I
2) COMBINATION TRAWL II' I
G~R WI~CH I
3) ANCHOR WINOLASS i'
1

:I I
!
I 1

.....

o (/ 00

I 7. OCA)
FAPMO SINGLE MOTOR COMBINATION WINCH ARRANGEMENT
"
Electric
L_ _ __,_ _ _ _ _ _ ._ __ Pi g. 3S
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to-

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. _...__ .____ ._:.24120 _____
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1
J
SPECIFICATIONS
1
DESIGN

The Fapmo type 1712 P7, is a single motor combination trawl gear

winch. The winch can be used for mid-water and ground fish

] trawling. Both net types can be used without changing drums.


The winch is designed for independent or simultaneous operation
] of the port and starboard drums of the winch, with the exception

1 of the net reel.


J
Drive is of the Ward Leonard system. The winch DC generator is

connected to a high speed shaft on the main gearbox and driven

..J
by the main diesel engine. A suitable flexible coupling is to

be supplied by ot.h ers. The generator is self-ventilating, drip


] proof, base mounted, and has an intermittent service rating.

1
The Ward Leonard DC winch motor is located in the winch motor

compartment, and drives the winch by an intermediate shaft through


the bulkhead. An overload clutch, rated at 90% of motor stall torque
] is fitted at the input shaft of the right angle winch reduction box.
A double shoe type electro-mechanical brake, rated at nominal motor
] torque, is supplied and is to be installed on the second motor
extension shaft .
....J

J The Ward Leonard drive has good operating characteristics for net

hauling and shooting. It allows for constant power, variation of


] speed controlled by a master switch, and its speed is load dependent.
For reference, see the load-speed curve attached.
]
98.
]
The winch motor is self-ventilated. drip proof. base mounted and

has an intermittent service rating. Regenerative braking is

provided when shooting the net. and protection against overspeed

is by a centrifugal switch set at max. allowable speed. and

triggering a warning device.

The control components, switches, relays. rectifiers, amplifiers.

resistors, and one ammeter. are mounted in a wall-mounted welded

sheet steel enclosure - totally enclosed. with forward opening.

lockable doors.

The winch speed control is by sealed controllers with 'metallurgy'

type handles. one controller at the fishing console. and one at a

location on the fishing deck.

One standby generator. 100 kW, 1500 rpm, is supplied for connection

to the auxiliary diesel engine. This generator is of similar

construction as the main generator.

The drum clutches are air operated and valve controlled. See

pneumatic diagram 1712C 412G.

The drum brakes are spring applied with pneumatic torque regulation.

Control is automatic, according to the clutch lever position. See

pneumatic diagram 17l2C 4l2G.

99.
CONSTRUCTION

Winch base: - The base frame is of welded steel construction.

Winch gearbox: The spiral bevel gear drive is of special heat

I treated steel. The drive pinion is supported by spherical roller


J bearings in a separate housing. All gears are of the Gleason type

for high efficiency, silent running, and absence of shock. The

low speed gear train has helical gears of special heat treated

steel. The shafts are supported by spherical roller bearings. The

housing is of heavily ribbed welded steel construction. The gear-

box is provided with an inspection cover, and an oil dip stick.

Rope drums: - All drums are of steel construction, heavily ribbed

to resist the bursting forces resulting from spooling under high

loads. The drums are free running on roller bearings and driven

through toothed clutches sliding on splines.

Spooling _gear: - Automatic spooling gear for the warp drums is

provided. It is driven by a sprocket and chain to a reduction gear,

and another chain drive to the follower. A friction type overload

clutch is fitted to the reduction gear. Provision is made for hand

operation in an emergency.

Drum brakes: - The brakes are of the band type, with Ferodo pads.

The brakes are designed to resist any accidental high torques.

Brakes are spring applied, i.e., elastic washers and air released.

The brakes are normally in ON position. Brake bands are designed

for maximum friction on the contact area with the rims, and provided

100.
J

J with lugs to prevent side friction when released. Each brake

1 has an emergency hand operation feature.

] Drum clutches: - Clutches are of the dog type with teeth

engaging the drum and sliding on splines on the shaft. Clutch

J operation is pneumatically through a lever and fork system.

Warping heads: - The warping heads are of cast iron, and mounted

on the outboard shafts of the warp drums.


]
SPARE PARTS: (for 'FAPMO' one motor combination trawl winch)
....I

1 kit for each motor and generator, including


] 1 set of brushes

2 brush holders

1 set of baIlor roller bearings

1 kit for the accessories, including

J 1 set of parts subject to wear (according to the requirements


of the organization of control concerned - Lloyd's Register

] of Shipping - Veritas - American Bureau of Shipping.


1 set of coils

1 set of resistors

1 set of fuses
] 1 set of contacts for main and auxiliary poles

1 excitation rectifier assembly


.J

J
]
] 101.
I
~ l l J J J t J l J J )

RP~1

1,500

LOAD-SPEED CURVE 1,000


HAULING

500

150% 100% 50%


, "-
50% " 100%', 150%
"- ,, .....
.....
..... , .....
..... .....
..... ...... ...... OVERHAUL
.....
......
......
......
......
SHOOTING
.... .....

TRAWL-WINCH
FAPMO TYPE 1712 P7 '

......
o
IV
]
7.0(A) CAPITAL COST OF SYSTEM (Fig. 35)

The prices shown are in Canadian dollars, based on equip-

ment cost as quoted by suppliers. No taxes, federal or

provincial are included. Prices are based on an exchange

] rate of 100 Canadian dollars to 456 French francs.

Transportation cost on the North American continent are


] extra. Installation of the equipment is not included, but

the service of a Fapmo technician and electrician is

provided, free of charge, for three days.

One Ward Leonard electric trawl winch-


type 1712 P7 (one motor, 7 drums). $ 158,500.
One generator set. 10,300.

$ 168,800.

Two capstans. 19,700.

One net roller winch. 12,100 .


..A
One anchor windlass. 19,400.
One warp tension meter. 5,400.
.J
One ELAC net sounder - complete,
Model NS 3E, including cable teletempmeter,
and spare parts. 20,000.

The prices for the capstans, the net roller winch, and the

anchor windlass are approximate, and for systems comparison

only.

103.
J
]
7.0(8) DECK WINCH ARRANGEMENT (Fig. 36)

The equipment in this arrangement would consist of:

One Garrett thyristor fed DC controlled,


combination one motor trawl gear winch-
type 71 C-E, complete with:-

- the mechanical equipment

- the thyristor control unit (SCR unit)

- the AC incoming unit, 3 phase, 470 amps.

The winch controls with fishing console and the deck


console.

One generator, two bearing type, 250 kW, 1800 rpm, AC,
440/3/60, 0.8 PF supply, foot mounted - suitable for
connection to a diesel engine with an air operated
clutch coupling.

One set of spare parts (to Lloyd's requirement's) for


a two year period.

A warp meter system, as described in para. 7.0, is


optional.

Two fishing deck capstans.

One anchor windlass.

The winch characteristics are:


--- -
Winch motor 230 kW, 500 V- DC
oJ
Main drums capacity 1000 fathoms, each
(1 " dia. wire rope)
J Warp speed - Hauling:
low drum 80 FPM
mean drum (400 fath.out) 180 FPM
full drum 220 FPM

Warp speed - Shooting:


low drum 140 FPM
mean drum (400 fath. out) 300 FPM
full drum 380 FPM

104.
Winch characteristics: (cont t d)

Drum speed - Hauling 18 RPM

Drum speed - Shooting 31 RPM

Drum torque 35,000 FT /LBS

Drum brake torque 65,000 FT/LBS

Warp loads (maximum)

low drum 22.4 L.tons

mean drum (400 fath. out) 10 L. tons

full drum S.2 L. tons

Net reel - sweepline drums - pelagic

capacity Diamond IX trawl

sweepline speed - hauling 130 FPM (bare drum)

sweepline speed - shooting 230 FPM (bare drum)

drum load 15 L.tons each (bare drum)

Gilson drum

capacity 300 ft. 3/4" dia. wire rope


(each)
h.pok speed 130 FPM (bare drum)
J drum load (2/1 fall) 12 L.tons,nom.

Sweepline drums - demersal

capacity 50 fathoms, 2 x 5/S" dia.


wire rope.
line speed 130 FPM (bare drum)

drum load 5 L.tons, nom. (each)

The arrangement of the winch is shown on dwg. MSK l17S-l.

The arrangements of the capstans and windlass are shown on dwgs.

MSK 1166, - 1164.

105.
L ...1 .J .J J J J l J l .J J J

I) PORT CAPSTAN I '

2) COMBINATION TRAWL
GEAR WINCH
3 ) ANCHOR WINDLASS

o 00 o
o

7.0 (B)
SINGLE MOTOR COMBINATION WINCH ARRANGEMENT
Electric
Fig. 36
,.,S" 117'-/
...J L J

.. -n I I

..II

Itl· ()

TRfiWi t:EfiR WINCH


_s"

CRl'fieliy :
M':II/./ ORUM.$ .. I.cOO 'RTHOMS 1-01'1. W.R
10 rON.! '1,- MEfiN Ofii'U/V'J fERt:/oI)
1 75 rPM MEI1NORuM HRU,{INtS
t:1/. SONS : 300 PI: "tS"O/;9 IYR.
Ie TONS IOOPPM. f~R(!H)
,sW~ePUNC I)RUM,s : 50r"lTHO...,.s C¥~/e"Olll. WI('.
STCA/S IOO,:PM. I-=H~/oI)
II!cT/?ee.L: 15rONS .30rl',w .sW':i!PI. . OlfUMJIE4<!N)
DC VfiRIR8i.£ sP££o CONJI('OL.

/ j" Z ~ ,," ~_:SN FlI'I'RO)(. We/t:Hr 78, OOOLBS .


- - -- - ----4- - -~-------,
.... - - - . - - - -- - --- . -1-
. .1,.: 10"
25:2"
. . . . . ftT ...... YrA8TU •••• UMI'TS8 A
o"-&.
4 . . . .,., ........ TIle ___ a..., ••• ~....'" • •

T,fI7WL GER/? WINCH


/Vortf: THI.! PRRWfllltS NOT TOBLE u.sEa
rOR COIIIST!?VCrION
o SPECIFICATIONS

DESIGN
o The type 7lC-E, is a single motor combination trawl gear winch.

o This winch can be used for mid-water and ground fish trawling.

Both type nets can be used .without changing drums. Only the warps
L
need to be changed over at the doors. The winch is designed for

o independent or simultaneous operation of the port and starboard

drums of the winch, including the net reel.

Drive is by thyristor fed DC control. The winch AC generator is

o driven by the main propulsion diesel engine or by an auxiliary


diesel engine. The DC winch motor has double shafts and is
o directly coupled to the port and starboard main gear boxes. A

o motor brake can be installed,and is optional.

o The drive has inherent good operating characteristics for net

hauling. The speed torque performance is load dependent.

Hauling speed of the warp is reduced as the warp tension increases,

and speeded up as the load on the winch is reduced. Excessive

warp tension or fouling of the net, causes the motor to stall, and
u then ·to reverse. The winch is then driven by the warp as it is

o paid out. Load changes due to wave action are inherently controlled

by built-in features in the equipment.

The trawl doors are slowJy hauled in against the stern or quarter
brackets with the motor developing only a low torque.

106.
When shooti,ng the net, the warp is under full control all the

time. Motor speed is increased only when a serious overload

occurs. Such characteristics are important at high warp speeds,

ie., as selected on the master controller.

The winch motor is separately pipe ventilated. This permits

prolonged full torque operation at low speed which is particularly


important for the operation of the net reel. Short time overloads
up to 1.5 times rated to~que, can be sustained without damage.

Electric regenerative braking is provided when shooting the net.


An optional, double shoe brake on the motor's shaft is recommended,
though generally, electric braking is used to bring the winch to

rest.

Step1ess speed control permits easy matching of warp to ship's

speed. Synchronous operation of port and starboard drums is ensured

by the single motor direct engagement drive.

The control components, modules, and assemblies required for the


thyristor convertor, the amplifiers, power supplies, logic modules,
contactors, relays, etc. are mounted in a ventilated steel cabinet.

This ', cabinet should be housed in the winch control compartment. The
equipment is readily accessible behind lockable doors. Anti-
condensation heaters are installed in the control cabinet, motor and

generator, with indicators on the cabinet front.

The winch speed control is by a single lever master switch on the

fishing console in the wheelhouse and on the deck console. Control

107.
of the drum clutches and drum brakes are by in-out/off-on push

buttons, with indicator lights and nameplates. On the console,

volt and amp meters, selector switches, and generator controls


are mounted. The deck console has a hinged water tight cover.

Clutch and brake for each drum is electrically controlled, and


electric-hydraulic operated by two pump units installed on the
winch frames - one for the port half of the winch, and one for

the starboard half. Howe~er, air controlled and operated clutches

and brakes can be furnished if desired.

A trawl warp meter is available and can be furnished with the

winch installation. This trawl warp meter consists of special


warp blocks to be mounted port and starboard on the gantry, and
incorporates the sensors and transmitters. The blocks can be

supplied with an adjusting feature to allow them to be used for

mid-water and ground fishing without removing the warps from the
blocks. A receiver in the fishing console converts the signals
from the blocks. The read-outs for port and starboard are:

Warp speed 600 - 0 - 600 FPM

Digital fathoms counter 4 digits, Reset Button


Warp tension o - 20 tons
These indicators are mounted on the fishing console in the wheel
house.

108.
CONSTRUCTION

] Winch Base: - The base frames are of sectional welded construction,

built up from structual sections and plates. The frames have bolted

and keyed joints for shipping. The frames are adequately braced to

1 resist lateral and torsional strains. Machined pads are welded to

the frame to receive the winch machinery, mounting holes are provided
] for the bolting of the frame to the supports provided on the ship's

deck.

Winch Gearb oxes : All gears in the gear reductions are mounted on

short shafts and supported by roller bearings adjacent to their hubs.

J Gears are to A.G.M.A. specifications and have spur gears on the

slower and helical gears on the higher turning shafts. All gears

are encased in substantial oil tight housings, split in a horizontal

plmle and are readily accessible. Gearbox housings are of either

cast iron or fabricated steel construction. Larger boxes are of all

steel construction.

Rope Drums: - All drums are of welded steel construction, heavily

ribbed where required, to resist the bursting forces resulting from

spool~ng under high loads. All drums are stress relieved after

welding, and before machining. The drums are supported on the toothed

ends of the gearbox stud shafts for an elastic connection and


,.,
supported by spherical roller bearing on the outboard ends.
,

Spooling Gear: - A spooling device is furnished for the trawl warp

drums only. The spooling is automatic. The diamond screws are

109.
n Spooling Gear: (cont'd)

driven by a chain transmission off the outboard shaft of the

warp drums. A carriage supported on two heavy rods traverses

o the length of the drum. Two heavy rollers in the carriage are

suitable to absorb side loads from either direction. The


o carriage is equipped with an automatic lubricator system.

o Drum Brakes: - Drum brakes are of the band type. They are

o designed for holding onl¥. They are set to release at 175% of

design torque to protect the warps and the machinery. The brakes

o are spring applied and hydraulically released. Air operation of

the brakes is optional. A hand lever for emergency release is


o furnished.

o Drum Clutches: - Dog clutches are furnished to engage the drums.

o The clutch body has a toothed bore and engages a gear ring on the

drive shaft. Operation is by conventional collar and lever system


o and an electro-hydraulic unit incorporated in each winch half. Air

o operation of the clutches is optional.

o Winch Motor: - On single motor combination winches, the DC machine

is foot mounted to the winch base and has a double output shaft

connected by Falk gear couplings to the input shafts of both main

gearboxes. If a motor brake is furnished, the gear coupling has

the brake wheel attached, and the brake is installed between gear-

box and motor. The motor is pipe ventilated with watertight

fittings through the deck and to the winch compartment.

110.
"ONE MOTOR "COMBINATION TRAWL WINCH

ELECTRICAL SPARES:

1 - Kit for each machine (Generator-Motor)

1 - Set of Brushes

2 - Set of Brush Holder

1 - Set of Shaft Bearings and Seals

1 - Kit for the Electrical Controls

1 Set of Coils

1 - Set of Fuses

1 - Set of Contacts

MECHANICAL SPARES:

2 - Brake Band Assemblies Trawl Drum

2 - Brake Band Assemblies Net Reel

2 - Brake Band Assemblies Gilson Drums

2 - Brake Band Assemblies Sweep line Drums

1 - Set Dog Clutches Trawl Drum - Net Reel

1 - Set Dog Clutches Gilson - Sweepline Drum

1 - Drum Bearing Trawl Drum

1 - Drum Bearing Gilson - Sweepline Drum

111.
..,

Mechanical Spares Cont'd

1 - Set of Bushings Net Reel


1 1 - Set of Bearings Spooling Gear Diamond Shaft
..,
1 - Set of Bushings Spooling Gear Carriage

1 - Roller Chain Spooling Gear


J 1 - Set of Rollers Spooling Gear Carriage

1 - Brake Actuator Trawl Drum

1 - Brake Actuator Net Reel

1 - Brake Actuator Gilson Drums

1 - Brake Actuator Sweep line Drum

1 - Clutch Actuator

1 - Set of Hydraulic Spares

112.
7.0(8) CAPITAL COST Of S~TEM (PiS' 36l

The prices shown are in Canadian dollars. No tax is included.


The prices are approximate and for systems comparison only.
Freight and installation of the equipment is not included.

One thyrist .~ fed DC controlled, Garrett trawl


winch, type 7lC-! - (one motor, 7 drums) $ 153,000.

One generator set and controls (complete) 41,000.

Two capstans 19,700.

One net roller winch 12,100.

One anchor windlass 19,400.


One set of spares 6,000.
Alternative I:
Warp tension meter only 5,400.
Alternative II:
Warp meter set 9,400.
One ELAC net sounder, Model NS 3E,
including cable, teletempmeter &
spare parts. 20,000.

113.
7.0eC) DECK WINCH ARRANGEMENT (Fig. 37)

The equipment in this arrangement would consist of:~

One Garrett thyristor fed DC controlled,


combination two motor trawl gear winch-Type 70C-E,
t.J
complete with:
- the mechanical equipment
- the thyristor control unit (SCR unit)

- the AC incoming unit, 3 phase, 330 amps.

The winch controls with fishing console and deck


console.

One generator, two bearing type, 500 kVA, 1200 rpm


or 900 rpm, AC, 440/3/60, O.B PF supply, foot mounted
- suitable for connection to a diesel engine with an
air operated clutch coupling.

One set of spare parts (to Lloyd's requirements) for


a two year period.

Two fishing deck capstans .


.....L

One anchor windlass.

The winch characteristics are:

Winch motors 185 kW, 500 V- DC, each.


Main drums capacity 1200 fathoms, each
(1" dia. wire rope) or
900 f (l-l/B" dia. wire rope)
Warp speed - Hauling:
low drum 115 FPM
mean drum 210 FPM
full drum 325 FPM

oJ
Warp speed - Shooting:
low drum lB5 FPM
mean drum 330 FPM
full drum 510 FPM

114.
Winch characteristics: (cont'd)

Drum speed - Hauling 28 RPM

Drum speed - Shooting 44 RPM

Drum torque 46,000 FT/LBS

Winch brake torque 60,000 FT/LBS (for l"dia.w.r.)


76,000 FT/LBS (for 1-1/8"dia.
w.r.)
Warp loads (maximum)
low drum 19.0 L.tons
mean drum 14.5 L.tons
full drum 10.3 L.tons

Net reel - sweepline drums - pelagic

capacity Diamond IX trawl

sweepline speed - hauling 130 FPM (mean drum)

sweepline speed - shooting 230 FPM (bare drum)

drum load 15 L.tons each (bare drum)

Gilson drum

capacity 300 FT. 7/8" dia. wire rope


(each)
line speed 100 FPM (mean drum)
drum load 10 L.tons (full drum)

Sweepline drums - demersal

capacity 120 fathoms, 2 x 5/8" dia.


wire rope.
line speed 130 FPM (mean drum)
drum load 4 L.tons, each (full drum)

The arrangement of the winch is shown on dwg. MSK 1178.

The arrangements of the capstans and windlass are shown on dwgs.

MSK 1166, -1164.

115.
I 1 PORT CAPSTAN
21 COMBINATION TRAWL
GEAR WINCH
31 ANCHOR WINDLASS

o
I' 00

7.0 (C)
DOUBLE MOTOR COMBINATION WINCH ARRANGEMENT.
Electric
Fig. 37
------------- ----- - - - - - - - - - - - - - - - - - - - -
----------------------------------------------------------------'
o o
Z-'7'

I .¥ ~~=====odYl==~
c
~ __ 2'·11' -1
c

~
'7'-~'

~-3'.e"
_--lI
I TRAWL GE.AR WINCH.

.... I"""'" I CAP...CITY:


W"'RP DRUMS: 1000 F"'T~OMS I·OI ... . WIRE. ROPE
...
tt~~----···-
ICO TONS ...T ME ... IJ DRUM ([. .... CH)
325 FPM FUl..l.. DRUM HAULIIoJG
510 FPM FULL DRUM SHOOTI"-lG
SWUPLINE DRUMS':20 F....THOMS 5/S'ol".WIRE
4 TONS, AT FULL DRuM (E.ACH)
1;0 FPM ME."'I-J DRuM SP&E.D

- - -.- =~-~=T==r
~ET REE.L- 5WEE.PL..II-JE.. DRUMS:
IS TONS A.T ME.AI-J ~UM (EACH) .EV
.1
+
~1 ... fOIt c;'.~'
2'·3' c;'-~' 5'-10' I~O FPM ME"'N :>RUM SPEED
• I· --- .._-- GIL-SON ORU .... S: LT.
B .-.- ~

I~'-IO'
I 100 F"'THOMS 7/6·01 ... . wIRE. ROP!.
B
IE/-IO' .
.. 10 TONS FUI..L-ORUM (£"'CH)
100 FPM '<IE.AN ::>RUM '='PELO
o C 'I"'RIABl.E. S PE..E.O COI-JTROl..

NOTE:. .
TI-lI!> DRA.WING "-lOT TO BE USE.O =-OR
CONSTRUCTIOIoJ .

~RAWL
• A • •~

• • " • • • • 1..... •

GE.AR WINCH
r n •• aaa •• TT
-
M... urArru •• 1III' . . - -
.......

TYPE. 70C- E. (ELe:.c1~ I C)


SPECIFICATIONS

DESIGN

The type 70C-E, is a two motor combination trawl gear winch.

This winch can be used for mid-water and ground fish trawling.

Both type nets can be used without changing drums. Only the

warps need to be changed over at the doors. The winch is

designed for independent or simultaneous operation of the port

and starboard drums of the winch, including the net reel.

Drive is by thyristor fed DC control. The winch AC generator is

dri ven by the main propulsion diesel engine or by an auxiliary


diesel engine. The DC winch motors have single shafts and are

directly coupled to the port and starboard main gear boxes. A

motor brake can be installed and is optional. The drive has

inherent good operating characteristics for net hauling. The speed

torque performance is load dependent.

Hauling speed of the warp is reduced as the warp tension increases,

and speeded up as the load on the winch is reduced. Excessive

warp tension or fouling of the net causes the motor to stall and

then to reverse. The winch is then driven by the warp as it is

paid out. Load changes due to wave action are inherently controlled

by built-in features in the equipment.

The trawl doors are slowly hauled in against the stern or quarter

brackets with the motor developing only a low torque.

116.
When shooting the net, the warp is under full control all the

time. Motor speed is increased only when a serious overload

] occurs. Such characteristics are important at high warp speeds,

i.e., as selected on the master controller.

The winch motors are separately pipe ventilated. This permits

prolonged full torque operation at low speed which is particularly


,
J important for the operation of the net reel. Short time overloads

up to 1.S times rated torque can be sustained without damage.

Electric regenerative braking is provided when shooting the net.

An optional double shoe brake on the motor's shaft is recommended,

though generally, electric braking is used to bring the winch to

rest.

Stepless speed control permits easy matching of warp to ship speed.

Independent operation of port and starboard winches,when required,

is ensured by the two lever control arrangement.

The control components, modules, and assemblies required for the

thyristor convertor, the amplifiers, power supplies, logic modules,

contactors, relays, etc. are mounted in a ventilated steel cabinet.

This Icabinet should be housed in the winch control compartment. The

equipment is readily accessible behind lockable doors. Anti-

condensation heaters are installed in the control cabinet motor and

generator, with indicators on the cabinet front.

The winch speed control is by two lever master switches on the

fishing console in the wheelhouse and on the deck console. Control

117.
of the drum clutches and drum brakes are by In-out/off-on push

buttons, with indicator lights and nameplates. On the console,


volt and amp meters, selector switches, and generator controls

are mounted. The deck console has a hinged water tight cover.

Clutch and brake for each drum is electrically controlled and

electric-hydraulic operated by two pump units installed on the

winch frames - one for the port half of the winch, and one for

the starboard half. However, air controlled and operated

clutches and brakes can be furnished if desired.

A trawl warp meter is available, and can be furnished with the

winch installation. This trawl warp meter consists of special

warp blocks to be mounted port and starboard on the gantry,and

incorporates the sensors and transmitters. The blocks can be

supplied with an adjusting feature to allow them to be used for

midwater and ground fishing without removing the warps from the

blocks. A receiver in the fishing console converts the signals

from the blocks. The read-outs for port and starboard are:

Warp speed 600 - 0 - 600 FPM

Digital fathoms counter 4 digits, Reset Button

Warp tension o- 20 tons

These indicators are mounted on the fishing console in the wheel-


house.

118.
J CONSTRUCTION

Winch Base: - The base frames are of sectional welded construction,

~
built up from structual sections and plates. The frames have bolted
I
and keyed joints for shipping. The frames are adequately braced to

resist lateral and torsional strains. Machined pads are welded to

the frame to receive the winch machinery, mounting holes are provided

for the bolting of the frame to the supports provided on the ship's

deck.

Winch Gearboxes: - All gears in the gear reductions are mounted on


I
J short shafts and supported by roller bearings adjacent to their hubs.

Gears are to A.G.M.A. specifications and have spur gears on the slower

and helical gears on the higher turning shafts. All gears are encased

in substantial oil tight housings, split in a horizontal plane and

are readily accessible. Gearbox housings are of either cast iron or

fabricated steel construction. Larger boxes are of all steel

o construction.

o Rope Drums: - All drums are of welded steel construction, heavily ribbed

o where required, to resist the bursting forces resulting from spooling

under ~igh loads. All drums are stress relieved after welding, and

before machining. The drums are supported on the toothed ends of the

gearbox stud shafts for an elastic connection, and supported by


r

spherical roller bearings on the outboard ends.

Spooling Gear: - A spooling device is furnished for the trawl warp

drums only. The spooling is automatic. The diamond screws are

119.
driven by a chain transmissi,on off the outboard shaft of the

warp drums. A carri,age supported on two heavy rods traverses

the length of the drum. Two heavy rollers in the carriage


are suitable to absorb side loads from either direction. The
carriage is equipped with an automatic lubricator system.

Drum Brakes: - Drum brakes are of the band type. They are
designed for holding only. ' They are set to release at specified

torque to protect the waI1>s and the machinery. The brakes are
spring applied and hydraulically released. Air operation of the
brakes is optional. A hand lever for emergency release is furaished.

Drum Clutches: - Dog clutches are furnished to e,ngage the drums.


The clutch body has a toothed bore and engages a gear ring on the
drive shaft. Operation iS/ by conventional collar and lever system
and an electro-hydraulic un~t incorporated in each winch half. Air

operation of the clutches is optional.

Winch Motors: - On two motor combination winches, the DC machines


are foot mounted to the ,winch base, and have a single output shaft
connected by Falk gear couplings to the input shafts of each main
gearbox. If a motor brake is furnished, the gear coupling has the

brake wheel attached, and the brake is installed between gearbox and
motor. The motors are pipe ventilated with watertight fittings
through the deck and to the winch compartment.

The list of spares would be similar to that of the single motor winch
arrangement.

120.
7.0(C) CAPITAL COST
, OF S"tSTEM (fig. 37)

The pri.ces shown are in Canadian dollars. No tax is

included. The prices are approximate, and for systems

comparison only. Freight and installation of the equip-

ment is not included.

One thyristor fed DC controlled, Garrett trawl


winch, Type 70C-E - (two motor, 7 drums) $166,000.

One generator set and controls (complete) 52,000.


Set of spares 7,000.

Alternative I:
One warp tension meter, only 5,400.

Alternative II:
One warp meter set 9,400.
Two caps tans 19,700.

One net roller winch 12,100.


One anchor windlass 19,400.
One ELAC net sounder, Model NS 3E,
including cable, te1etempmeter &
spare parts. 20,000.

121.
7.0(0) DECK WINCH ARRANGEMENT (Fig.S8 &Fig.39)

The equipment in these arrangements would consist of:

Two Garrett hydraulic operated trawl winches,


Type 10H.

One hydraulic operated, net reel, Type 20H.

One hydraulic operated, two drum gilson winch,


J Type 40H.

Two hydraulic operated sweepline winches-demersal,


Type 30H.

One hydraulic operated net roller winch,


.J Type 30H.

Two hydraulic operated capstans,


Type 60H.

One hydraulic operated anchor windlass,


Type SOH.
complete with:
Speed-up gearbox couplings and hydraulic two pump assembly and

.J controls .

Power pack for the after deck capstans and net roller winch.
Power pack for the windlass.
The winch controls, with fishing console and deck console controls.

A set of spares.

The winch characteristics are:


Winch motors Hagglunds, med.pressure
-Type 6l8SA.
Warp winch capacity 1200 fathoms, each
(l"dia. wire rope)
Warp speed - Hauling - Shooting
low drum 88 FPM (full torque)
150 FPM (half torque)

122.
Winch characteristics.: Lcont td)

Warp speed - Hauling - Shooting

mean drum 160 FPM (full torque)


270 FPM (half torque)

full drum 240 FPM (full torque)


410 FPM (half torque)

Drum speed - full torque 21 RPM

Drum speed - half torque 36 RPM

Drum torque - full torque 36,000 FT/LBS


Drum torque - half torque 18,000 FT/LBS

Winch brake torque 65,000 FT/LBS

Warp loads (maximum)


low drum 18 L.tons

mean drum 14.5 L. tons


full drum 10.3 L. tons

Net reel - sweepline drums - pelagic

capacity Diamond IX trawl

sweep line speed 100 FPM/175 FPM


drum load 15 L.tons (each side)

Gilson winch

c;apacity 300 ft.-7/8"dia.wire


rope, each.
line speed 130 FPM
drum load 10 L.tons, each

Sweepline winch - demersal


Net roller winch
capacity 70 fathoms - 2 x 5/8" dia.
wire rope.

123.
Wi.nch characteri.st~ (cont I d)

Sweep1ine winch - demersal

Net roller winch

line speed 70 fathoms, 2 x 5/8" dia.


wire rope.

drum load 3 L.tons

The arrangements are shown on dwgs. MSK 1156 - Main trawl winch.
MSK 1161 - Net reel winch.

MSK 1160 - Gilson winch.

MSK 1158 - Sweep1ine/Net roller winch.


MSK 1165 - Capstans.
MSK 1167 - Anchor windlass.

124.
J

I) PORT CAPSTAN
2) PORT MAIN TRAWL WINCH
3) N€T- REEL
4) PORT SWEEPLINE WINCH
5) GILSON
6) ANCHOR WINDLASS
7) NET ROLLER WINCH

00 o

I
I

7.0 (D)
iI
I
!
SPLIT WINCH ARRANGEMENT.
All Hydraulic Fig. 38
J

I) PORT CAPSTAN
2) PORT MAIN TRAWL WINCH
3) NET-REEL
4) GILSON
S) PORT SWEEPLINE WINCH
6) ANCHOR WINDLASS

00 o

7.0 (D)
SPLIT WINCH ARRANGEMENT.
All Hydraulic

Fig. 39
~--------- - - - - - - - - -- - ---- - - - - - -
- - - - - - - - - - - - - - - - - - - - - - - - - - - - --------- --- .
3'-6'

r h
IItf
~r
r-I\=
~ 1\
1=-========-'=
II
I
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r - - ~- ~,

1
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l~~~~--~~--~~
I

II
----- LIN"" !>ULL
11"
:r -

~~
ill
i l~lnnnrOn:< )%)[
I~
'-----.J.I.
1 '-

,,"'-0' T2..AWLWIN'H : \ i!.EQ'D A~ <SHOWN


; I2.E.Q'O OPPO~ . 4"' ....0

."'• • ETT MA.NUP'ADTU.'N. UMIT&D


.I:..... L• •
.. • U • • • • I ......... TN. _ _ _ cn eo •••••n ...

8'·4" ~AIN TR.~-NL W'""G,,,


TYP5 10

- - - - - - - - - - - - - - - -- - --

U
U I .-
-
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- -
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rr.
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N&T UEL:
I- r FOe. t'\IDw,A.UJi.. N.T DIAMOND 1)1. 011 EQU",",I...
INGl.urm.u., /o1.""I!N~&R. )0..1'10 "!)Wr.'P~IN6C!1.
~ ~
Q 15 iON~ ON FULL. t;,WIEPI.. INE
~
I
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H !)~Ut-'l
100
B)lGH "'IDE.
~P'M l-\)o..VI..INcSi
ON I=IJ~I.
~
-- u
~ a ~w.a"l.lt-Ia OIlUM
1.,5 F PM 0:,\100 TIN6i.
- III ~
~ ~ .. 1-!yt)a.AUI.IG VAIlIA!l.i <:'PE.~O CONTR.OL.
- WIT"" '1. 4EoPIiD SEI.ac:.TIOIo.l.

I-~
I _LLl

I ~-Io-I

NOTE:
--
~""''''''''.III.'''''''
................ - - . . . . - s_

~REB.
THIS OR."'''''ING NO'! TO BE U!';~D
):OR. C.ON"!lTllUCTlON. 1YPf25t UHYORAI1.IC)

OCT. 1912
~IL'lON WINC.H '. I ~eq'l) A'!l ~HOWN
c::.APACITY : M).}t ·570 FT. Y&' DIA,WIU ~OPE.
UTIit:) 1..0)'0: 10 TON~ (eACH t>II.U~)
HOOK c)"~Ac:.ITY : I'T !)\!.u·..... 10 TONS, SING. .. E FA~L
I?O ~ ~M,
.-- - - - - - --,--- 2.NO !)ltUM : ~O TO)J~, ~ ~AL L
4'!o ~PM
r ·
!-iYDl2.,A.,U\.IG IJA~LA~Le SPEEC c;.ONTlaOL
- =- - - : r--- - -
--ft--I--1HII-_1tHt~
--=-I=-_-._-+HIr-11-tHt-':":""-
'," ~ - '-,_..--tH+lf---1tHt--r--il-- -.-

~ ~ ~
1 If 11 II I II
I ~ I I
1'-0"
-

NOTE;
,.Hlo:. D2}..WIN4:i, NOT "0 IU U~IiO GILSON WINCH
FOe. CONc;,TR.UCT/ON. TYPE 40H (HYDRAULIC/

OCT. 1m
.J

r
I
I
I
I 1\ 0 0 I
IJI---- f\F-~'

I~ Jl I 0 0 ~
r- 0L
1 f--
1
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I ~ >---

V--~
I. • II lie • 1I .'

'-0' ~WEEPL.IN - NET IN


1-0' <;WEePL. INE ONI.Y
SWiEPL.INE WINCH: I ~&~'D "'~ ~HOWN
N&TWIN~ WINCH: I R.EQ'C OPP05, I-+"~,

CAPAC.ITY: 70 F.... TI-IOM!> O~ 2.~· OIA ,


WIi.I!~P! AND ~ I TTINdo~

R.ATED ,-OAO', .... TON~ ",u\,1. DRuM 130 FPM

. . . . . . . . . . . . . . . . . . . . . . .C'YY . . . . . .. - . . . -

""WEEPI.INE - NETWIN",
NOTa', SWEEPLINE WINCH
THI!o tl~"'WIN" NOT TO ae v .. u 1=01' TYPE 30H (HYDRAl1.ICI
C:ONIOT2.V'-TI.QN,
OCT, 1972
J

TOP OF DEC.K

c:"PST.... N
~~-
-
~"'TED LOAD: ~ TON!l 110 f:P""

i'.~'" CIA,]
I-IYDIi.AIJL I' c::ON'lIT.... NT SPEE.D
.. (VArtIAaLf: SP!IiO GONT1COI- OPTIO"''''L.)
I- -
./

ifT
1
" ra-

TOP OF DEGI'o.
'10jNTI Nc:. P~1'!
~
(BY diAl II.'=TT,
i I

]'.7' OIA
NOT!.',
TI-II':> DJ<.AW'N" NOT TO &E Uc;,Etl ~ ..--.
A • ., ••••• ....,
--, --.•."_.
-.......n" ....... U ..ADTU . . . . UMtT-..

Ttl. .•" •••


ar ~

L
~Of! CON!>TR.UG T ION,
CAPSTAN
TYPE 60 H (HYDkAULICI

I MSK 1165 1 GS/HK 1 OCT, 197'2


-

'- r'

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I
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i.
ii
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~------I
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"!.'-o" CAMC.ITY: 1'2.0 FAT~OM€I 1/2.' tll .... Wllle: lopa

0( JUo.T&O 1..0... 0: Eo TON'!. AT FUI..L. O!C.UM


'~ 0 ... ~, ~PI1 Ai 1=l)\..L OR.UI-'l,
<> ·0 F
-",
-,:. '-
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r-
- - .. - - ---. -----
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- - - -
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-- .~ ".--' . -. ~
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5'-e"
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. . .Id'ft' .....U ..A8TU . . .
...,.- ... u .......
. . .W • • , . . . . . . . . . TN. _ _ • • TT . . . ._ ..." . . .

b _____
_ ._ .
.I . THIS DRAWIt'-.4- NOT TO
~OR CONSTR.UC:: TICIN .
B~ .)S~D
WINDLASS
lYP£ SOH (HYDRAUlICl

1972
- -------- ---------.l-.",-===:!::",;"==b"'==-",;,,,;,,~"""""'=d
1
SPECIfICATIONS

1
DESIGN
]
The type lOH are hydraulic operated, two range,variable speed,

split trawl winches. These winches can be used for mid-water

and ground fish trawling. The winches are designed for independ-

ent or simultaneous operation of the port and starboard units.

The type 20H is a hydraulic operated, two range,variable speed,

net reel/sweepline winc~. This reel is for operation and storing

of the pelagic net. The split drum allows for independent or

simultaneous operation of both sides.

The type 40H is a hydraulic operated, variable speed, two drum -

two motor, gilson winch. The drums can be operated independently

or simultaneously for maximum control and load capacity.

The type 30H are hydraulic operated, sweepline/net roller winches.

Each winch has variable apd independent speed control.

The type 60H - capstans, and the type SOH - anchor windlass, are

fixed speed, hydraulic operated units with separate power packs.

The ~indlass has a standby connection to a second pump for emergency

service.

The two range units have a two speed valve to allow faster speeds

with reduced loads. The fixed speed units are controlled by an

ON-OFF switch.

125.
The medium pressure hydraulic drive, gives predictable speeds

in all ranges under varying loads to the winches. No over-

hauling characteristics are present for the trawl or other

winches.

Counter-balance valves are fitted to the motors for dynamic

braking. The band brakes incorporated in the moto~ housings

are for holding only, and operate off the boost pressure in

the main circuit. The winches operate without clutches, and

therefore no air supply or separate hydraulic circuits are

required.

Two variable displacement pumps, driven by the propulsion diesel

engine, or a separate diesel engine and through a speed-up

gearbox, deliver power to the port and/or starboard winches. A

standby pump is driven by the auxiliary diesel unit for emergency

service.

The hydraulic drive is particularly well suited for the net reel/

demersal sweepline winch. The absence of load dependance character-

istics and clutches in the drive, allows for precise and fast

control of the independent halves of the reel. Very slow speed of

the reel, when winding on the net, is possible with this drive, thus

increasing the margin of safety for the crew, and minimizing the

possibility of damage to the gear and net. Furthermore, the simple

construction with maximum free deck area, and the imperviousness to

water, are desirable for the frequent cleaning and hosing-down of the

net reel when trawling for red fish or herring.

126.
Winch speed control is by a two lever actuator on the fishing

console in the wheelhouse, and on the deck console. Step less

speed control permits easy matching of warp to ship's speed.

Selection of winches is by pushbutton and indicator lights on

the consoles.

The fishing deck capstans and windlass are powered by independent

J power packs to simplfy installation, and minimize the run of

pipes. The power packs would be installed near the capstans, and

can be used to operate the wave trap and fish flap. The power

packs are AC motor operated, and controlled by pushbuttons from

the after deck.

CONSTRUCTION

Winch Base: - The base frames are of welded construction, built

up from structual sections and plates. The frames are adequately

braced to resist lateral and torsional strains. Machined pads

are welded to the frame to receive the winch machinery. Mounting

holes are provided for the bolting of the frame to the supports

provided on the ship's deck.

Rope Drums: - All drums are of welded steel construction, heavily

ribbed where required, to resist the bursting forces resulting

from spooling under high loads. All drums are stress relieved

after welding, and before machining. The drums are supported by

special bearings on the motor end and by spherical roller bearings

on the outboard ends.

127.
Spoolin& Gear: - A spooling device is furnished for the trawl

warp drums only. The spooling is automatic. The diamond screws are

driven by a chain transmission off the outboard shaft of the warp

drums. A carriage supported on two heavy rods traverses the length

of the drum. Two heavy rollers in the carriage are suitable to

absorb side loads from either direction. The carriage is equipped

with an automatic lubricator system.


J

Drum Brakes: - Drum brakes are of the band type, and integral with

the motors. They are designed for holding only. They are set to

release at 175% of design torque, to protect the warps and the

machinery. The brakes are spring applied, and hydraulically released.

A hand lever for emergency release is furnished.

128.
7.0(0) CAPITAL COST OF SYSTEM (piS' 38 &Fig.39)

The prices shown are in Canadian dollars. Duty is

included, but no taxes are included. The prices are

approximate, and are for systems comparison only.


J
Freight and installation of the equipment is not
] included.

Two Garrett hydraulic split trawl winches,


Type 10H. $ 51,500.
One hydraulic, net reel sweepline winch,
Type 20H. 29,100.
One hydraulic, gilson winch, Type 40H. 21,800.
Two hydraulic, sweepline winches-demersal,
Type 30H. 19,300.
One hydraulic, net roller winch-Type 30H. 8,600.
Two capstans, Type 60H, including power
pack and controls. 23,500.
One anchor windlass, Type SOH, including
power pack and controls. 15,600 .
..J
Hydraulic pump assembly, speed-up gearbox
with clutch, controls. 26,200.
Set of spares 6,000.

..J ALT. I: - Warp tension meter only 5,400 .


ALT.!!: - Warp meter set 9,400.
One ELAC net sounder, Model NS 3H,
including cable, teletempmeter &
spare parts. 17,500.

129.
]
1 7.0(E)

] In this arrangement the individual net reel for the pelagic

net and the two sweepline winches for the demersal net have

been combined. Otherwise, it is similar to arrangement on

1 Figures 38 and 39.

] Capacities, speeds and performance are the same as specified

for Figure 38 and Figure 39. However, clutches and small

friction brakes have been added to the combination winch, with

their associated controls to allow for either operation of

the demersal or pelagic type of net.

The arrangement of the combination winch is shown on dwg.

MSK 1163. For other winches, see Figure 38 and Figure 39.

For specifications, see Fig. 38 and Fig. 39; for gearbox,

clutch and brake specifications, see Fig. 37.

130.
J J
J

- __0 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _,

I) PORT CAPSTAN
2) PORT MAIN TRAWl. WINCH
3) COMBINATION NET REEL
- SWEEPLINE WINCH
4) GILSON
5) ANCHOR WINDLASS

00 o

, 7.0 (E)
I' SPLIT TRAWL WINCH ARRANGEMENT WITH
COMBINATION NET REEL/SWEEPLINE WINCH.
AU Hydraulic

-- 0_ 0_ .0_,0. - - - - - - - - - -_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

- - - - - - - - - - - -_ _ _ _ _ _
. _ _0 _ _

0 • •0 _ _
_

• • _
_
Fig. 40
__ J
,..------_._.-_ . .- - - - --_._--_.-

II 1

-
- ,....: ~.
0
- Ir
'--'

- -
I

-
-

-
0-
---11
JI
---
-
/
~,
- I~ . -
--'
~ ~ -

C.OM&IN .. T 10N !'I F..'T R.!aE.L - ~'NIiIiP"' I "~ r'JiNC\-O


NE.T R.F-E._ FOR. :-I\O'N""7~~ "F- i ,) ,AMONC \ X ~~ 1:'11.1"''-,
p'-o' "'C..JD 1 N~ :v1;~~::Nc::,:.:<.~ At-C -;'N",:'!>;" : ~E'"

5WIHPkiNE :liUM~ =Oe. MES'5EN,c,F-R5 ":lW=so~,:'>iE'"


r--:-r- Ai'. "E~WIN"~ ;::o:c. ~eO\)"c :-.::'T,
<
a $c ;v..'TeD L-OAtl', I;; iON .. 0" F \J \..\. ~Wl!=-Q L "e,

-
0 ~ -
~
CJ I.
DR.UM 5ACIo1 '; IDE.
100 I=PM ,..A.\JL IN6 0 ..... FULL
'"I c,- ,- .3I
.-
~

UI
rl! "'W~I:.PL I Na OR.Uf'l
':tOO I=PI"I ~HOOT N",
iJ- - I
I H'iOa .... IJLIC 'J"'R. IAIH.I: C;Pf:E:D GON"'I'OL
F WliH 2. "'PE.e.tl ",;~ec. Tl ON

= =~==
1~1 ~ -- I ~ ==
fj"'

,'-'!a" ,'-}"
-I
NOJE: :
.~ ----.
. . . .Im" ..... u ..A8ftI . . . . LMn88
___
II. . . . . . . ~.r,... an . . . ~~

TIo1I~ DRAWIN(" NOi TO n u~aD


C0M8I~T\ON t€T REEl. - SWE£PlIht WINCH
1=011 C.ON(OTlluG."\'ION
lYPE 20C - H (1fT DRAUlICI
7.0 (E) CAPiTAL COST Oe SYSTEM (fi~. 40)

The prices shown are in Canadian dollars. Duty is included,

where applicable but no taxes are included. The prices are

approximate and are for systems comparison only. Freight and

installation of the equipment is not included.

Two Garrett, hydraulic split winches,


Type 10H. $ 51,500.
One combination hydraulic net reel/sweepline
winch, Type 20C-H. 52,800.

One hydraulic gilson winch, Type 40H. 21,800.

One hydraulic net roller winch, Type 30H. 8,600.

Two capstans, including power pack and


controls, Type 60H. 23,500.
'1
One anchor windlass, including power pack
J and controls, Type SOH. 15,600.

Hydraulic pump assembly, speed-up gearbox


with clutch, controls. 26,200.

Set of spares. 8,000.

ALT. !: - Warp tension meter only 5,400.

ALT.!!: - Warp meter set 9,400.

One ELAC net sounder, Model NS 3H, including


cable, teleternpmeter and spare parts. 17,500.

131.
J
DECK WINCH. ARRANGEMENT (fig: 41 & FiS' 42)
] 7.0(F)

The equipment in this arrangement would consist of:


J
Two Garrett, electric driven trawl winches,
Type 10E.
)

One hygraulic operated net reel, Type 20H.


1 One power pack for above net reel, including
electric motor, controls.
J One electric driven, two drum gilson winch,
Type 40E.
J Two electric driven, sweep line winches-demersal,
Type 30E .
.J
One electric driven, net roller winch, Type 30E.

J Two electric driven capstans, Type 60E.

] One electric driven anchor windlass, Type 50E.

complete with:

The mechanical equipment.

The thyristor control unit (SCR unit) .


..J
AC incoming unit, 3 phase, 330 amps.

The winch controls with fishing console and deck console.

One generator, 500 KVA, 1200 rpm or 900 rpm, AC, 440/3/60,
0.8 PF supply, two bearing type, foot mounted- suitable for
connection to a diesel engine with an air operated clutch
coupling.

One set of spare parts (to Lloyd's requirements) for a two


year period.

132.
1
The winch characteristics are:
]
WARP WINCHES

Motors 185 kW, 500 V-DC (each)

Drums (capacity each) 1200 fathoms-(l" dia.wire rope)


] or 900 f -(I-I/8"dia.wire rope)

Warp speed - Hauling

low drum 115 FPM

mean drum 210 FPM

full drum 325 FPM

Warp speed - Shooting

low drum 185 FPM

mean drum 330 FPM

full drum 510 FPM

Drum speed - Hauling 28 RPM

Drum speed - Shooting 44 RPM

Drum torque . - 46,000 FT/LBS

Winch brake torque drum 52,000 FT/LBS (1" dia.wire rope)


55,500 FT/LBS (1-1/8"dia.w.rope)
Warp loads (maximum)
low drum 19.0 L.tons

mean drum 14.5 L.tons


full drum 10.3 L.tons

Net reel - sweepline drums - pelagic


motors Hagglunds Hydr. 6185
capacity Diamond IX trawl
sweep line speed 100 / 175 FPM
drum load 15 L.tons (each side)

133.
Winch characteristics: (cont~d)
,

Gilson winch

motor 56 kW, 500 V -DC

capacity (3 fall-30 T.drurn) 560 ft. - 7/8" dia.w.rope


(1 fall-lO T.drum) 300 ft. - 7/8" dia. w. rope

line speed 100 PPM

drum load 10 L. tons, each

Sweep line winch - demersal

Net roller winch

motor 25/9.38 HP, AC, 440/3/60

capacity 400 ft.-2 X 5/8" dia. w. rope,


(including fittings, etc.)
line speed 130/58 PPM

drum load 3 L.tons, each

The arrangements are shown on dwgs. MSK 1155 - Main trawl winch.

MSK 1161 - Net reel.

MSK 1159 - Gilson winch.

MSK 1157 - Sweepline/Net roller winch.

MSK 1164 - Capstans

MSK 1166 - Anchor windlass.

134.
I) PORT CAPSTAN
2) PORT MAIN TRAWL WINCH
3) NET-REEL
4) GILSON
!I) PORT SWEEPuNE WINCH
6) ANCHOR WINDLASS
7) NET ROLLER WINCH

o 00 o
o

,i
I
i 7.0 (F)
lSPLIT ~INCH ARRANGEMENT.
!E1ectr1c Trawl &Ancillary Winches
Hydraulic Net Reel

Fig. 41
- - - - - - - - - ====-=======================-::=._ ._-- - -.-
f..--J L J J J

I1 PORT CAPSTA N
21 PORT MAIN TRAWL WINCH
3) NET- REEL
4) PORT SWEEPLINE WINCH
5) GILSON
6) ANCHOR WINDLASS
7) NET ROLLER WINCH

00 o

I
i7.0(F)
ISPLIT WINCH ARRANGEMENT.
:Electric Trawl & Ancillary Winches
Hydraulic Net Reel

Fig. 42 _J
- - - - - - - - - - - - _. - - - -- ----- - - - _.
'!I'- • ~'-IO"

-t'-o'
iR.).,W~ WING," "
- R.EQ · C A'" ""140WN.
'I I 1- 2.ECI'D OPPOC;I-~ "ANO,

?~;
~ ~

FJ ~
0
':n "
()
-'<t
..n.
I

-
f-

~
CA?AGITY:
2A1'e.O

D.C. VAR.IA8.!
;;"00
~O)o.C:
~""'1'\.I"M'"
' Eo -0 ......
.. ;) 1..... , 'IIIIR.!:
A- "'lOA" )!C..VI"I
:''2.5 I=PM, '''_:... O!(,VM . -f)o.V~
51" FPM. C:J_~ ;)2.V"" ·. -:'HOOT:"G..
""PC .. ';) C.Oro,":,~O_.
~ope

"'c.,
II
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rm -
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~
,;'-" " " . " • • • • , ......... TMII: . _ • • TT . . . . . . . ." . . ..

tjOT e ', M.A IN TRJoWl WINCH


'!l.- ..... il4l'5 C2.A'IIIINCio NO, 1'0 SE V">E;)
TYPE IDE ELECTRIC
FQIC. C."N"'''~U ''-ION ,
r----r----,--O-CT~19n ---- I I

L -_ _ _ _ _ _ . . _
.J

,
c~~ .,!. t

11 F.:= r=-
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,,'- O·
NaT i.E!:\,,:
,-,- FOi. t'\ICW....UIL NiT DIAMOND Ill. Oil EQV)<"L..
INC,I.I)!)ING. MIi~toE!N','R .... 1'10 ~W.,pL.INeS.
~ :SCl ilA,.E.D LOA!) IS iON';) ON FULL. ~WIiEP\'INE


~
r,i
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f-
I
!)~U"" &..A.(;'H ""ID6.
JOo ~I'M I"I .... VL.INCSO
0,.. ~1J1.1..

If ~ nn "!>Wi.llPL.INI! OIlUIo1
115' FilM <:'I-IO"T/N6..

~
. -- II -- ,.. I-tU
C ~ l-IYOR.M)I..IG VAIlIA&l..i o:,~e.ao C:ONi/l.OL.
- WITH '1. c;,P.I.11 SEI.!!(;TIOIo.l.

I '_1- I
I

I --~-IC: I
-...-,..,.. .-.-...
-- ..............-
~

.. ..--..-
NOTE: JETRm
THIS OR.A'IlINca NO,. TO BE u~~D ~ IIHYDRAll.lCI
-Fora C.O"''!ITIlU~TION.

OCT. 1m
J
J

1--
.- - - - - - - - - ---_ .--.- - - - - ------------------------------------------- ----------------------------------------,

I
,
-zts-· -,1if\,- ---- - -
I
, \..IJ ,u .. I
, rl:t...,
I
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I
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I=OR. cO,...'OT~U"TION:
TVI'( G: (ElECTRIC)
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TYPE n (ElECTRIC)

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~OR. CONSTR.UC;TION,
TYPE 511: (ruCTRICI
SPECIFICATIONS

DESIGN

Type IOE are DC thyristor fed, split trawl winches. These winches

can be used for mid-water and ground fish trawling. The winches

are designed for independent or simultaneous operation of the port

and starboard units.

Type 40E is a DC thyristor fed, two drum, gilson winch. The drums

can be operated independen!ly, but not simultaneously. Clutches and

brakes are pushbutton controlled from the fishing consoles, and are

hydraulically operated by an independent electro-hydraulic power

unit on the winch.

Type 30E are AC, two speed, sweepline winches for demersal nets, and

net roller winches. Each winch can be operated independently by push-

buttons from the fishing consoles.

Type 20H is a hydraulic operated, net reel-sweepline winch. It has

variable control with two speed ranges. This reel is for operation

and storage of the pelagic net. The split drum allows for independent

or simultaneous control of both sides of the drum by two control

levers from the fishing consoles. Power is supplied by an electro-

hydraulic power pack, driven by a 440 Volt - AC motor, installed in

a convenient location close to the net reel to minimize piping runs.

Type 60E are AC, two speed capstans for use on the fishing deck. The

drive for the capstans is mounted below decks for maximum protection.

Control is by pushbuttons from stations on the deck.

135.
Type SOE is an AC, two speed, anchor windlass. Control is by

pushbuttons from a station on the foredeck. A hand operated

clutch and second brake is furnished for emergency use. A

warping head is fixed to the extended output shaft of the gear

box.

Electric power is supplied by a single AC, 400 V generator,

driven by the propulsion or other diesel engine.

The thyristor fed, DC drive has inherent good operating character-

istics for net hauling. The speed torque performance is load

dependent. Hauling speed of the warp is reduced as the warp tension

increases, and speeded up as the load on the winch is reduced.

Excessive warp tension or fouling of the net, causes the motor to

stall, and then to reverse. The winch is then driven by the warp as

it is paid out. Load changes due to wave action are inherently

controlled by built-in features in the equipment.

The trawl doors are slowly hauled in against the stern or quarter

brackets with the motor developing only a low torque.

When shooting the net, the warp is under full control all the time .

Motor speed is increased only when a serious overload occurs. Such

characteristics are important at high warp speeds, i.e., as selected

on the master controller.

The winch motors are separately pipe ventilated. This permits pro-

longed full torque operation at low speeds. Short time overloads up


to 1.S times rated torque, can be sustained without damage.

Electric regenerative braking is provided when shooting the net.

A thrustor type, double shoe brake is fitted between the motor

and gearbox, and is designed for holding only, since electric

braking is used to bring the winch to rest.

The control components, modules, and assemblies required for the

thyristor convertor, the amplifiers, power supplies, logic

modules, contactors, re~ays, etc. are mounted in a ventilated

steel cabinet. This cabinet should be housed in the winch control

compartment. The equipment is readily accessible behind lockable

doors. Anti-condensation heaters are installed in the control

cabinet motors and generator, with indicators on the cabinet front.

The winch speed control is by two lever master switches on the

fishing cbnsole in the wheelhouse and on the deck console. Step1ess

speed control permits easy matching of warp to ship's speed.

Control of the drum clutches and drum brakes for the gilson winch,

are by IN-OUT/OFF-ON pushbuttons with indicator lights and nameplates.

On the console, volt and amp meters, selector switches, and generator

controls are mounted. The deck console has a hinged water tight

cover.

Clutch and brake for each gilson drum is electrically controlled,

and electric-hydraulic operated by a pump unit installed on the

winch frame. However. air controlled and operated clutches and

brakes can be furnished if desired.

137.
A trawl warp meter is available, and can be furnished with the

winch installation. This trawl warp meter consists of special

warp blocks to be mounted port and starboard on the gantry,and

incorporates the sensors and transmitters. The blocks can be

supplied with an adjusting feature to allow them to be used for

mid-water and ground fishing without removing the warps from

the blocks. A receiver in the fishing console converts the

signals from the blocks. The meter can be furnished with

equipment and read-outs for warp tension only, or can be

supplied to indicate warp tensions, warp speeds, and digital

fathoms counter with reset button. The indicators are suitable

for mounting on the fishing console in the wheelhouse.

The split net reel is driven by two-medium pressure, high torque

Hagglunds hydraulic motors. The hydraulic drive gives predictable

speeds in all load ranges. No overhauling characteristics are

present, and counter-balance valves are fitted for dynamic braking.

Two speed valves permit faster speeds with half torque on the motor.

The band brakes incorporated in the motor housing are for holding

only, and operate off the boost pressure of the drive. The reel

ope~ates without clutches, and therefore no air supply or separate


hydraulic circuits are required.

The hydraulic drive is particularly well suited for the net reel -

demersal sweepline winch. The absence of load dependance character-


istics and clutches in the drive, allows for precise and fast

control of the independent halves of the reel. Very slow speed of

138.
the reel when winding on the net is possible with this drive,

increasing the margin of safety for the crew, and minimizing the

possibility of damage to the gear and net. Furthermore, the simple

construction, with maximum free deck area, and the imperviousness

to water, are desirable for the frequent cleaning and 'hosing-down'

of the net reel when trawling for red fish or herring.

Winch speed control is by a two lever actuator on the fishing console,

in the wheelhouse and on ~he deck console.

CONSTRUCTION

Winch Base: - The base frames are of sectional welded construction,

built up from structual sections and plates. The frames are adequately

braced to resist lateral and torsional strains. Machined pads are

welded to the frame to receive the winch machinery. Mounting holes are

provided for the bolting of the frame to the supports provided on the

ship's deck.

Winch Gearboxes: All gears in the rear reductions are mounted on

short shafts and supported by roller bearings adjacent to their hubs.

Gears are to A.G.M.A. specifications, and have spur gears on the

slower and helical gears on the higher turning shafts. All gears are

encased in substantial oil tight housings, split in a horizontal plane,

and are readily accessible. Gearbox housings are of either cast iron

or fabricated steel construction. Larger boxes are of all steel

construction.

139.
Rope Drums: -. All drums are of welded steel construction,

heavily ribbed where required, to resist the bursting forces

resulting from spooling under high loads. All drums are stress

relieved after welding, and before machining. The drums are

supported on the spJined ends of the gearbox stud shafts for an

elastic connection and supported by spherical roller bearing on

the outboard ends.

Spooling Gear: - A spooling device is furnished for the trawl

warp drums only. The spooling is automatic. The diamond screws

are driven by a chain transmission off the outboard shaft of the

warp drums. A carriage supported on two heavy rods traverses the

length of the drum. Two heavy rollers in the carriage are suit-

able to absorb side loads from either direction. The carriage

is equipped with an automatic lubricator system.

Brakes: - The trawl winches are equipped with thrustor brakes of

the double shoe type. The brakes are selected to release at

specified torque to protect the warps, the gears, and the machinery.

A similar brake is fitted to the gilson winch as an operating brake,

but each drum has an integral band brake for holding the load when

declutched. The sweepline/net roller winches, and the capstans

and windlass have integral motor disc brakes as standard equipment.

Hand levers for emergency release are furnished.

Gilson Drum Clutches: - Dog clutches are used to engage the drums.

The clutch body has a toothed bore, and engages a gear ring on the

140.
drive shaft. Operation is by conventional collar and lever system
and an electro-hydraulic power unit is incorporated in the winch.

Air operation of the clutches and brakes is optional.

Winch Motors: - All DC motors are compound wound, totally

enclosed, and pipe ventilated. The DC machines are foot mounted

to the winch base, and have single shafts connected by Falk

brake wheel couplings to the input shaft of the gearbox.

All AC ~otors are two speed, two winding, squirrel

cage motors, totally enclosed with attached brake. The motors are

connected to their gearboxes by a Falk flexible gear coupling.

The list of spares would be similar to the equipment as shown in

Figure 36.

141.
7.0 (F) CAPITAL COST OF SYSTEM (Fig. 41 and Fig.42)

The prices shmm are in Canadian dollars ., are approximate,

and are for systems comparison only. Duty is included

where applicable. No taxes are included. Freight and

installation of the equipment is extra.

.J Two Garrett, electric split trawl winches,


Type 10E. $ 115,800.

One hydraulic, net reel/sweepline winch,


Type 20H. 29,100.

One electro-hydraulic power pack for net


reel, including controls. 18,500.

One electric, two drum gilson winch.


Type 40E. 40,300.

Thyristor controls, AC units, etc. 60,000.

One AC generator and clutch. 20,000.

Two electric, sweep1ine winches-demersal,


Type 30E, including controls. 22,600.

One electric net roller winch, including


controls. Type 30E. 10,500.

Two electric capstans, including controls.


Type 60E. 19,700.

One electric anchor windlass, including


controls. Type 50E. 19,400.

Set of spare parts. 9,000.

ALT. I: - Warp tension meter only 5,400.


ALT. II: - Warp meter set 9,400.

One ELAC net sounder-Model NS 3E, including


cable, teletempmeter, and spare parts. 20,000.

142.
7.0(G) DECK WINCH ARRANGEMENT
,
(fig.43)
~

In this arrangement the individual net reel for the pelagic

net, and the two sweepline winches for the demersal net, have

been combined and are driven by two DC motors for independent

control of each side. Otherwise, it is similar to the

arrangement shown in Figures 41 and 42.

Capacities, speeds and performance are as specified in the

arrangement shown on Figures 41 and 42 [section 7.0(F)], with


J
the exception of the combination net reel - sweepline winch.

Net Reel - Sweep line Drums (Pelagic)

motors Two 56 kW, 500 V -DC

capacity Diamond IX trawl

sweep line speed 100 FPM

drum load 15 L.tons, each side

Sweepline - Net Wing Drums (Demersal)

capacity Messenger, Sweepline &


Net Wings.
sweepline speed 125 FPM

drum load 5 L. tons, each

The arrangement of the combination winch is shown on dwg.

MSK 1162.

For all other winches, see specifications [section 7.0 (F)] ,

and figures 41 and 42 [section 7.0(F)].

] 143.
J J J .J

.- -- -- - - - - - - - - - - - - - - - -1-) -POR-T-CA-P-S-TA-N-----,II
2)
3)
PORT MAIN TRAWL WfIICH :
COMBINATION NET REEL-
I
SWEEPLlr.E WINCH I
4) GILS ON I I
~) ANCHOR WINDLASS
6) NET ROLLER WINCH
II
i

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7.0 (G)
SPLIT TRAWL WINCH ARRANGEMENT WITH COMBINATION I
I
I NET REEL/SWEEPLINE WINCH. , i
!
Electric
._.Ji i
Fig. 43
I
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.. '-0" C.OI-t!!>INATION NcT ItEE.L • ;'WcE.?It-.E N:l'."H
NET ~&E.l. .. ora Mlt)'NAie.r.>.. NE.T ( OlA,..,ONO 1)(. ()ii!. S.Q:J......~
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,NC.LUDINc" '''I1:;''''!>EN60E.R~ AND ~WIOE?-I"'E.

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rr--1 <;WEIi"~IN& OIl.VMS !=O~ MeSOSENG,ER.-:' C;W:E.PLI~E'"
:- G I
~. AND NETWIN4!> ;:OJi, c..raouN15 "e.i
~~r.e ..
r f-
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---
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Ia}o.TEO LO ..... D: IS TON~ ON FULL ':;''fJEaPl.NE
o:AGI-i S I DE. 00 cPM.
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NOiE:
il1l'!> Dr.>..,Ioo.WINo:!. NO, TO S! UtOcD COM8INA1IO~ NET REEl · SWE£PlIN£ WINCH
):Oll CON!>iIt.UC:TION TYPE 20C - E I El.ECTR IC)
]
7.0 (G) CAPITAL COST OF SYSTEM (Fig. 43)

The prices shown are in Canadian dollars, duty included.

The prices are approximate, and for systems comparison

only. No tax is included. Freight and installation of

the equipment is extra.

] Two Garrett, electric split trawl winches,


Type 10E. $ 115,800.

One electric combination net reel/sweep-


line winch, Type 20C-E. 72 ,300.
] One electric two drum gilson winch,
Type 40E. 40,300 .

.J
Thyristor controls, AC units, etc. 72 ,000 ..

One AC generator, and clutch. 20,000.

One electric net roller winch, including


controls, Type 30E. 10,500.

Two electric capstans, including controls,


Type 60E. 19,700.

One electric anchor windlass, including


controls, Type 50E. 19,400.

Set of spare parts. 9,000.

ALT. I - Warp tension meter only 5,400.


ALT.II - Warp meter set 9,400.

One ELAC net sounder-Model NS 3E, including


cable, teletempmeter and spare parts. 20,000.

144.
1
] 8.0 DECK WINCH POWER SYSTEMS

1 From the various power systems suitable to drive deck winches,

three have been selected and are covered in this report. Of

J these, the hydraulic power systems and the electric power

systems have been developed over the years and have reached

J a high state of reliability and efficiency. This applies

equally to the electro-hydraulic systems, even so their use is

limited on trawlers. Other systems, such as mechanically driven

] winches or direct engine powered winches, or similar, are

not used on modern stern trawlers with their rather large and
] relatively powerful winches. The space limitations, cumbersome

transmissions, awkward control arrangements and the associated


J high maintenance required render them impractical.

]
Low pressure hydraulic systems are not used on modern medium

sized trawlers. The high power demand and speeds would require

very large pumps and piping and the large volume of hydraulic
J fluid in the system renders this system impractical. Medium

J pressure systems, however, have many advantages and are widely

used. High pressure systems, even though they are available,


] have not the reliability demanded by industry standards.

] Electric winch power systems are available in many modes and

have been installed on trawlers by various suppliers. Three

control modes are common:


] The Ward Leonard System

The Modified Ward Leonard System


] The Thyristor Fed DC Motor System
145.
j
J
A fourth mode, the Constant Voltage DC System, used extensively

in industry, can be applied to drive trawl winches, but it is not

as efficient as the other systems.

J Direct AC drives, in the power range required, are not practical

J for trawler application. Special AC control modes, though

modern, have not yet the reliability of other systems, and the
J expertise required by shipyard and maintenance personnel to

install, service o.r maintain the equipment would make it a poor


J choice.

]
8. 1 HYDRAULIC POWERED WINCHES

Vickers Division of Sperry Rand Canada Limited, Toronto, Ontario,


] proposes a power system, their reference no. 27A-102-11-14

suitable to drive winches, as shown on deck layout, fig. 38,


1 fig. 39 and fig. 40.

{
• .t
One trawl winch - Port (See) MSK 1156

One trawl winch - Starboard MSK 1156

One Net Reel - Pelagic MSK 1161

One sweep line winch -Port -Demersal· MSK 1158


] One sweepline winch -Starboard-Demersal MSK 1158

] One double drum Gilson winch MSK 1160

One net roller winch MSK 1158

J The schematic is shown on Vickers drawing no. 2772 247 A.

Two deck capstans MSK 1165


J
One anchor windlass MSK 1167
] The schematic is shown on Vickers drawing no. 2772 248 A.

] 146.
The system as shown on the diagrams has the following items:

ITEM #

1 - 3 Vickers PVB110, special marine piston pumps


complete with remote hydraulic displacement
control.
] 2 - 3 OF3 - 12 - 10 Strainer

3 - 1 OFM - 300 - 25 Filter

4 - 1 OCA Cooler

5 - 1 DT8P1 - 10 ~ 65 - 11 Check

6 - 18 DTPG2 - 16 - 10 Shut off valves (8-optional)

7 - 3 C2 - 820 Check

8 - 1 Special manifold with 4 valves, 27-72-247A

9 - 1 Special manifold with 5 valves, 27-72-247A

J 10

11
- 10

- 8
C2-820

C2-820
Check

Check
] 12 - 3 2" crane gate valves #431

13 - 10 DTPG2-10-10 Shut off valves (Optional)


J 14 - 1 T200-200 U.S. gal. power unit. 27-72-248A

- 1 75 HP - 1.800 RPM TEFC 230/3/60 Double Shaft Motor

15 - 4 DTPG2-10-10 Shut off valves

16 - 1 T60-60 U.S. gal. power unit. 27-72-249A

- 1 15 HP. 1,800 RPM. TEFC 230/3/60 motor

The fishing console would be as shown on drawing MSK 1171.

] The controls for the two capstans and the anchor windlass would

be locally mounted.
]

] 147.
I
..........
- .
.J

Hf' ~".I~'. r t.' ~r _IN!! W1WC,,", Nf-" "'Tl2.a..~ WItr.JC.~ -Z G\LSOt-J TIZIo.'N\.. WlNC.H NET WINC.H SWc&PLIN& 1GIL'.>O'"
• ~~ "C;;: .,c..ry:.r-. LPoc.. ~1=-.=- -lS.occ""'lJY.:.. ~~ 3"7tOOO

-
..~O;O 20.000"'" ~

,-
-"'eo& *'OOOFTLes ....I6S~.,IaOOI"TL&5 .. 'ZI ~O~!>ooFT. L8!1 00~0"10 '20.000FTlB'E.
10"16';, iI'>,ooo"'" le5 .

I-
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1412.~",c.oGtP'" "2 ~~ 39G. ~""
~
al IL'. PM "l!.G.f':M

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'N(X'lCING PIlE-SSUeE .
"-lIN . 1.0 OF LlloES SI-IO'HtoI

I (i:'
3. '!IOI..ENOOO CL >IO'f ~
4 . ...LL. ~IG~ PIl~ PlPltoG 10 BE W(:l.O~D

I SPeCI-'L. CIlIl.l.EO ..",..""IFOI..D 119 120


5. 5V~"T~"" oe"'Ic:.N~O TO COM~~C.IA.L. 'TVPI:
SPECS NOT MIL . sPEC...

~
6 . CUS,OMeli! CON""ECTIQNS-·
'I-z' 101 - lie. 1'/4' N.P.T
2'1-/ G) 119 - 1'22 2'1-]' N P.'T
-5} 1 5PI:CIA.L. P!\.INT O?~UII2ED sulT"ae roe
56.L"T 'N1o."T<:12 A.PPLlCA.TIOt-.l
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ICALI
...........
\I1Ct<ERSDlVleIDN
--
• .L .....

'f'UIICI~""-"
Jf'UIICI~ .......
~ ..
:It . . '* '"".....~ WITH M UNDfftTAHO- I-M,mo;;.----J"---------------;
• I'UOIIIC-.... ...... :It . . M:O T~' IISIINCI TMUICt WlU NOI •
..........IWID~
-
........ - - - . 1: r' Itf'tIClOI.ICID .. WMOLI 01 IN , ...., wmtOUt

--_.-.- ...
_ _ _ ..-a.. __
~=..~tII _fTlWiI ~lA'tON Of VIe(.IH. W JN '_'" L ,-',,,E:S
5 ' , 's1E.l..l i.

J
J
J J

NO.

PIPE TO Ctl..PSTb.N PUMP


FOIC STlIo.NDBY EWo.ca::,eNCY

NO~S

I. S,YSTcM CE:'=»IGNED roe '2,5000 P.S.I


t.M.X. ¥002i'II"~ PIZe:~2E
2. MIN. 1.0 OF LINl:5. ~
a. ~~L Pfl..INT 2EQU1~D ~1'T"a..&
~ SA.LT ~TEr ~1CA.TlON
4. S"'r'S1l:M DESIG"*D "TO COMMSa2:CIA,.l.
i'r'PI: <:'PeCS. NOT MIL SP£:CS.
S. Cus.iOWC~ CON~-:,:-
10'.10'2' IO!. ~'t-lP'T

DO NOT SCAlE If IN DOUIT·ASIC

TOlHANCI$ CUNlISS 0 _ 1 1 Sllel.OlD)


MACH • AS ,.. v.s. 2.3.3.1
I rtAct DlCIMAt D'.'$: ± .060
2 PlACI DECIMAL DtMN"S: ± .030 THIS 'RINT IS flJlNlSHft) WI1M n« ~....o.
VlOiB&anr.laN
3 PlACE DfCIMAL O"'''S: :!: .010
ANGUlAR DIMH"S: :!: 2-
ING THAT THE ESSENCE THEIIEOf WILl NOT lIE
REPROOUCEO IN WHOlE 011 IN PAIl WITHOUT
TITlE
WIN.bLASS :b2IVt:.
+_ • tL{ fWIN» c:rtrll'l,¥
...... =......
MACHMD ~Act 'IMIIH: !.!I
WlonfN AUTHOIIlATION Of VICGD.
.. t . . . . .

• 27
0 , S
CONCINTIICITY: . .010 ' .1.1. "SYS1E~ . 1.
....CHMD IUIfAUS "'lISKTtNG AT ItGHJ
ANGUS TO • SQ. _ .002 Nt ...
HD.1 . 2 .
72.· J~~"' .
l J L J J
j ) L J

... ......

4500F11h .

I
@ ® I
.)105 tol loz 11oro /IIOT E.5 ,
1. SvS ' e u J>~SI<.,joje.ll Foe 2'\00 P.S.I. UAX ,

!rt® I WOI<'ICINCj pI<'Eo5SUet=.


!V4"

1 2
3.
.4
UIN . I D . OF lINEo.S SHowN.
A\..l.. HI~H f'121::SSllCE:. PiPIN(j

5P(o'C.S. NOI MIL' "5PE:.C~.


.0
BE wE.LI:>ED .
SYS1E:.t.A ",~SIQNcD 1tl C.OLAue.ecIAL lYPf=.

:s '::uSI.:l""E:.C COt.lNE.c..lI0NS '.-


101 - Jo-I 1'/4 .. P.T
I I ® 105· 1Q(4, SIs N P T
I SPE.C.,AL. PAIN, E'E.o<.:,ee.;) . SU I 1A&~"- ",OiZ
SAL' Wl\lE:.e APPL IC..,;"'O ... .

OONOT3CAiE WINOOUJT·_
. ~,

qAC't?E:.1 I.IACJNf:. .

CAP51AN l)f>IVt:.S
'SY'SIEU 1.
~
B.l CAPITAL COST OF SYSTEM

o Prices shown are in Canadian dollars, based on equipment

o cost as quoted by suppliers.

provincial are included.


No taxes, federal or

Freight extra.
o
o One Vickers Hydraulic Winch Drive System,

27-72-247A, 27-72-24BA, 27-72-249A. $ l7,BOO.

o One set of Fishing Console controls 3,900.

o One twin disc speed up gearbox and clutch

assembly for mounting to the diesel engine. 3,700.

o One clutch coupling for mounting one hydraulic

pump to the auxiliary diesel engine. BOO.


o
~ The installation of the hydraulic power system and the

supply of the piping and hardware is usually the

lJ responsibility of the shipbuilder, and is not covered

here.
~
o

148.
n
I 8.2 ELECTRIC POWERED WINC»ES
L

o G.A.M. Industries Limited, Toronto, Ontario, proposes a

thyristor fed DC winch drive system, their reference

o GM/01/72, using AEG Equipment, West Germany, for the main

trawl split winches, net reel and gilson winch.

J
o The equipment would be suitable for DC driven winches as

shown on deck layouts, fig. 41 to fig. 45.

o One trawl winch - Port (See) MSK 1155

o One trawl winch - Starboard MSK 1155

c One double drum gilson winch

OR
MSK 1159

o One trawl winch - Port (See) MSK 1155

J One trawl winch - Starboard

One combination Net Ree1/Sweep1ine winch


MSK

MSK
1155

1162

o One double drum gilson winch MSK 1159

o The equipment for the drives would consist of:

o TRAWL WINCH DRIVE

Two lDC motors @ 185 kW, 500 V, 900 RPM.

o Two thyristor controls (SCR units).

Two AC incoming units, 3 phase, 330 amps.


o Two cooling fans with AC motors.

Two trawl winch controls.

149.
J GILSON WINCH DRIVE

J One DC motor, 56 kW, 500 V, 1,200 RPM.

One thyristor control (SCR unit).


-J
One AC incoming unit, 3 phase, 100 amps.

One winch control unit.


1
] NET REEL DRIVE

Two DC motors, 50 kW, 500 V, 700 RPM.

J Two thyristor controls (SCR units)

Two AC incoming units, 3 phase, 90 amps.


] Two reel controls.

J
WINCH POWER GENERATOR

1 One AC generator, 440/3/60, 0.8 PF, brushless,

complete with switchgear but without synchronisation.

640 kVA, 1,200 RPM or 900 RPM for a 750 BHP diesel engine.

]
]
]

]
] 150.
J
8.2 CAPITAL COST OF SYSTEM

Prices shown are in Canadian dollars, FOB Hamburg, Germany.


] Taxes, insurance, freight and duty are not included. Cost

for witnessed tests and inspection are extra.

] Trawl winch drive $ 65,540.


Gilson winch drive (approx. ) 20,000.
] Net reel drive 29,950.

Winch drive generator, ~40 kVA, 1,200 RPM 20,850.

or 640 kVA, 900 RPM 21,540.

Flex. coupling (Generator) 600.

]
151.
8.3.a HYDRAULIC 'POWERED 'NET 'REEL - SWEEPLINE -WINCH

1 Dowty Equipment of Canada Limited, Ajax, Ontario,

proposes a power system suitable to drive a net reel


] for pelagic nets and sweepline winches for demersal

] nets. This arrangement could be used with electric

trawl and Gilson winches or for conversions where a

1 pelagic net reel is to be installed on existing

trawlers.
]
] The hydraulic power unit can be driven by a diesel

engine or an AC motor running at 1,200 RPM. Peak

d input power required at the pumps is 300 HP.

J The system would be suitable for net reels as shown

on dwg. MSK 1161 and for sweepline wiriches as shown

on dwg. MSK 1158 or similar.

J
The deck layout could be as shown on fig. 44 or similar.
J
] The schematic is shown on Dowty dwg. no. 006-1949.

J
152.
The winch performance specifications are as follows:

The winch drive would be a hydraulic power driveline

to power (a) Two Sweepline Winches which operate

together as a pair but must be controlled seperately

and (b) A Net Winch. The sweepline winches do not

operate at the same time as the net winch.

The net winch is-of the "Split Drum" design which

requires a hydraulic motor to power each half of the

winch drum. The hydraulic motors must therefore act

as a pair, but be controlled seperately.

Sweepline winch performance specification:


J
Max. RPM of drum with no cable is 62 RPM.

RPM of drum with full cable capacity is 28 RPM.

Maximum torque required at full drum is 4,500 lb. ft.

Hydraulic motor is Hagglunds # 2150.

Net winch performance specification: Requirement for each


half.
Max. RPM of drum empty is 25 RPM.

RPM of drum full is 14 RPM.

Max. torque required with full drum is 33,750 lb. ft.

Hydraulic motor is Hagglunds # 6185.

153.
]

The hydraulic circuit is shown on Dowty dwg. no.

006-1949 issue A. It is an open centre, open circuit

arrangement using fixed displacement pumps at a maximum

system pressure of 3,000 psi. Each pump supplies one

hydraulic motor. The flow rate of each sweepline winch

pump is directed to augment the flow rate to a net

winch motor. In this way the pump size required to supply

each net winch motor can be minimised. The speed and

the direction of each sweepline winch and each half of

the net drum are controlled by restricting the oil flow

to the hydraulic motors by spring centered manually

operated control valves. These valves may be directly

operated by a lever attached to the valve body or, if

remote operation is desired, by cable connected directly

to the valve spool. The pumps should be driven at a

speed between 1,500 and 2,000 RPM. and if driven by the

ship's engines, be capable of being disconnected from the

drive when not required. When the pumps are running and
J all winch control valves are in neutral, the oil is

circulated through the open centre of the control valves

and returns to the reservoir via a 100 psi. back pressure

valve, a 10 micron full flow filter and an oil to water

heat exchanger. The heat exchanger is thermostatically

controlled to limit oil temperature to about 130 0 F maximum.

154.
The 100 psi. back pressure valve is required to supply

pressure to the winch brakes and two speed valves and

to generate the necessary back pressure on the hydraulic

motors.

Hydraulic braking of the winches in veer is accomplished

by means of the counterbalance valve installed in the line

to the motor 'pI port and the relief valve fitted across

the motor ports. The counter balance valve prevents a

runaway local condition by demanding a minimum pressure

of 125 psi. at the inlet to the motor to open the valve.

If this pressure is lost the valve closes and oil can

only leave the motor by passing across the relief valve.

When the load is being heaved, the oil bypasses the

counterbalance valve.

A two speed valve is fitted to each motor to permit it

to be operated at twice its normal running speed at loads

up to half maximum torque. The control lines for the

two speed valves on each pair of motors are connected

together since the motors must be in the same speed range

at the same time.

In similar manner the brake cylinders of each pair of

motors are connected together. The brakes and two speed

valves are controlled by a bank of four plungers, detent

155.
positioned, which may be directly or remotely operated.

This valve bank is vented to reservoir through a 10

micron filter which also receives the leakage from the

hydraulic motors.

]
The performance specifications can be achieved but the

speed versus system pressure characteristics are such as

to cause an approximate 30% droop in winch speed as

pressure is increased from zero to maximum. This is due

to a 12% loss of pump flow and 20% of the flow received

by the motor leaking internally across the motor parts

as the system pressure is increased.

Hydraulic oil flow to each sweep1ine winch motor is 24

gpm. nominal.

Hydraulic oil flow to each net winch motor is 72 gpm.

nominal.

Peak input power to the pumps when both sweep1ine

winches are operating is 88 HP.

Peak input power to the pumps when net winch is

operating is 300 HP.

]
156.
Dowty recommends that the hydraulic power unit be

] supplied as a complete unit. This power unit would

contain the four pumps, gear box, reservoir, oil


] cooler, filter and relief valves. The unit would be

completely piped and tested and ready for connection

to the piping running to the hydraulic motors and

their control valves. It would be suitable for

connection to an engine driven power take off and

clutch rotating at 1,200 rpm. The arrangement of the

power unit would be similar to ·that shown on Dowty

drawing no. 835-380, but modified to include a larger

capacity oil cooler and a gear box suitable for driving

four pumps.

Winch motor directional control valves would be supplied

as loose items to be installed at a location of the

shipbuilders choice.

In addition to this, the counterbalance and relief valves

installed close to each of the hydraulic motors will be

supplied as loose items.

157.
J

- I
t
"!. ..!.

r - _.- -
.. - II
I I IU
l~
+
f-;~
~
I

tl -,...
NaT IlEE.\.:
FOil ~IC'NAnlL ).I.T DIAMOND Ill. Oil ~QV"'l­

i~
INGI..Ul)IWG. MIi~"I!!N(i,U AND ~W.'P~IN&t6.

-:2A'TE.C \..OAO 15 "ON';) ON FUL.L. o:,WIEPL INE


ll~u"" BACH ~ll)& .
.1 I JOO ~"M MAVI.INcS, 0101 S:1J~1..
·~WIi.I"I.INI! DR.UM
== H 11'5' F P tJ\ <:'HOQ TINc:II .
u
I
Eo; -

D )-!yt)U-UL.IC. VAR.IA&L.I ~PE.!O C:ONTILOI..


.w.!,.'" '2. ."P...11 SEIZe. Tlolo.l .

I I I- I- I

-- -
. . . - n ' MS • ....,. E
• _ _ _ _ ..... - . . . .
• ...-.-
liM• •

HEY REB.
lYiif3it UHYDRAll.ICI
OCT. 1m
J '- . .J J J

0 I
---- pw- --
C

I~ II II 0 0 ~
r- 1
-- -
-
-
I~ '-
..
h,
-
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I . • II II- • II

I'·S·

~:-! ..

/'-6" I :''+IEE~''INr,·
:1'·0· NETWINdo
11-0. c;,WEEPLINII ONL.Y
SWiEPLINE WlNC .. : I ~;,,'O "!I ~MOWN
NIiTWIN.:io WINCH i I 12.EQ'O OPPOf>, HAN!),

~ ~ CAPAGITy: 70 F....TIolOMf> OF! 1.~· OIA,


\:i ~1i.!.ltOpe )o,Ntl ~IT"INdof>
~ --
-- -,:.. ~ r--
I
r-- "ATEO LO.... O: "'; iON .. ~ULL DiuM 130 FPM
--
- - \o4YOTl.AU~IC VA~I""~L.6 ~P!.EO c:oNT~oL.
- -- - .- r--
~~
.-
~-

r
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~ I III ~ _ _ UM_
.. -........
..............---.........
I I I
I I I I
l +'-2'
~'
""WEr.PLINE - NETWINcS, J NOTE', SWEEPLINE WINCH
~--..-.-

I 2.' ~W&'IiPLI).IE OIoJI..)I


I THI ~ O~...w\N" NoT TO ali U":.IU) I=OIl TYPE lOtI (HYDRAtl. leI
C:~N'itTi.\)"'TICN ,

OCT, 1912
J J J l J J J J J J

I) PORT CAPSTA N
2) PORT MAIN TRAWL WINCH
3) NET - REEL
4) PORT SWEEPUNE WINCH
5) GILSON
6) ANCHOR WINDLASS
1) NET ROLLER WINCH

I I
I'
II
00 o I.
.I
II
I
1

8.3.a
SPLIT WINCH ARRANGEMENT.
II
Electric Trawl/Gilson Winches i I
~ I
Hydraulic Net Reel/Sweepline Winches Fig. 44 ; i
--------------------------
- ~-=---. =---
. --
. - --.----~~~~
1 _~b _ _ _ _ " _ _ " ' _ _ _ _ bb"'''bo

"* .. a:r ........ - ~ .,~ .. . Itf . . . . . . . . . . . . . . . . ... . - . . . . ..


- ... ~

.... n IQI.. 'D •• ' O. C ..... D .. 'no

D r
1
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- ------- I ' II
OUANTlTY REO PER
ZONE I ,All NO. CODE
J
DESCIII'TION
I I I J

LIST OF MATERI A L
TOURANCES UNLESS OTHERWISE SPECIRED DO NOT SCALE DWG

t======~j[====:j===-~-i;.~G~E~N~E~R~A~L~~~~LI~M~lfT~S~=t~~~~~~~~~o~~~~V~I~
1--------1---+---+--1'. Ne \IJI~CH €. SI,JE£R
MOO NO.
ItMrIT
-
DlMSAII'H\HCHIS I. UHIAIDIMS± .o,O
2. IUIII'AC' ~... 2..... fT 01 ...." '"01'" DATE ~ "'lIl
'o/"MAI ,. !!~ ± MI' ~DRA":';'WN"-----I""!l...-=-.....-=·t----t ~'\lE.t.JI.J£S.
c:i.A12U-., MfG t ---
I '1-
J. IIMOV........ _IS.oU 4. •AlALLI" ......... _ . fQ(
_ _~_~~~____~__~~~~~~~~__________________-t
, r-----;---+---+-~

IN ACCOIaANC. s. "ClIO
MAl NU~~~WN ~OE~a~m~

5 I I 1-C-
r-----;---~=_:::~-~ 4. T....os ICC_OOC," NOT TO API'IIOVID
~":":':=....L- _ _I....-~ DWG
J NEXT A$SY
WITH MlL·S-77.,
USl:D ON ::. -
EI"Y S. HOLII ... ACCOIIAHC.
WITH AND 10111
_ nl.
,. sr_ _ MO\JT All M/C
C...rlll UNO'"
_uCAill PIOCDI IOIIC"'CATIONS
~
CAlC ~
=-...l-_--L-rW::.'!.!.1O~H~T_.L.-_...r.._ _f--_ _ _'"T""_ _ _ _ _" " ' "
s_
SCALf
ACT"'" NO.
c:-.:-'
Ooe, -Ie 4
_ I
.
...

I
" J
8.3.a CAPITAL COST OF SYSTEM

The prices shown are in Canadian dollars, based on

equipment cost as quoted by suppliers. No taxes,


] federal or provincial are included. Freight extra.

One Dowty hydraulic power unit

no. 835-380 inc. valves. (approx. ) $ 10,500.

One air clutch coupling (approx. ) 900.

One Garrett net reel type 20H (approx. ) 29,000.

Two Garrett swee~line winches

type 30H. (approx. ) 19,300.

Not included in the above prices is the cost of design

and fabrication of the pipe work which interconnects the

hydraulic power unit, operator's control valves and

Hagglunds motors. This part of the system must be

J completely designed and installed if successful

operation is to be achieved, but its cost depends to

some extent on the size of the vessel.

A price of $2,500.00 would likely cover the cost of

all pipes, tubing, hoses and fittings.

J Engineering time required would be approximately

60 hours.

158.
8.3.b HYDRAULIC POWERED NET 'REEL - GILSON WINCH

The Vickers Division of Sperry Rand Canada Limited, Toronto,

Ontario, proposes a power system, their reference no. 27A-

102-11-14, suitable to drive a net reel for pelagic nets

and a two drum gilson winch. This arrangement could be used

with electric trawl and demersal sweepline winches or for

o conversions where a pelagic net reel is to be installed on

existing trawlers.
o
The hydraulic power unit could be driven by diesel engines

or AC motors running at 1,200 rpm. Input power required

is 250 kW. A standby pump is included.

The system would be suitable for net reels as shown on dwg.

MSK 1161 and for gilson winches as shown on dwg. MSK 1160 or

similar.
The deck layout could be as shown on fig. 45 or similar.

Specifications and schematics are shown on Vickers dwg. 27.72.246A

and having the following items:

ITEM NO.
1 - 4 DTP 62-16-10 1-1/2 shut off
J

2 - 3 Crane # 431 2" Gate Valve


3 - 3 50 FB-IP-10 Inlet Strainer

4 - 1 OFM-300-25 Return Filter

5 - 1 OCW-6-10 Cooler

6 - 1 DT 8PI-10-65-11 Check

159.
..,
~

ITEM NO.

7 - 2 PVB 110 Piston Pump

..., 8 - 2 125 kW, 1,200 RPM, AC Motors

9 -11 C2 - 820 Check


'I 10 - 4 DG5S4-108C-50 Directional Control
..J
11 - 4 BKDGOl-633 Bolt Kit

12 - 1 Special Steel Manifold

20 - 4 DTPG2-16-10 2" Shut-off


""\

21 Not Used

22 - 1 PVB 110 Piston Pump

23 - 8 DTPG2-16-10 2" Shut-off

..J

]
J
1
160.
J J

I
- + t t
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1 i
LI
=-, - - - - - U
I ~
In
!ill +
I
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I

It-
jO'-Q'"
N&'T 2.I!!EI.:

Il :S
F02. I"IIDw"TU.. NaT DIAMOND III
ING\..l)DIN6
Oil
t-l'''''I!N"U. .... NO ~W""L.INlie.

IS TON';) ON FULL. c;,WIEPI..,NE


~QU"1..

~
Q

~
r- !m.UIJI Il).GH "'106.
~ I 100 FJlM l-I.... VI..INc5t 0101 I=IJ\.\..
'!oW&IlPI..It-I1! OIlUM
E F {] 11lS' !"PM <il\040QTIN6t.
I
U
~ ~ -_ rlY01lAIJLlG VAllA"... ",PE.ED CONTR.c:IL.
- WITl-4 1. '!op.n .D !t61.at.TIO"-l.

I ,-~
..1 ..l

~"J9·1. .
~"
-- -
. ____MTTn
--.. • ....-
nm_
NOTE:
:rHIS DllJo..'IlING. NO'T TO BE. UU!)
mREB.
J:OIl C.ON'!:I'TIlUGTlON. 1YPE15t UHYDRAIl.ICI

OCllm
6.IL'lION WINCH " I ~EGI'tI ).'3 ~HOW'"
~P""\T')I : MAX , 570 FT. y&' 01 ..... W1II.a RoOPE.
UTSC \..0).0: 10 iON~ (eACH 1)~J.)I-\)
1.'-4"
HOOK c.APA'-ITY: \.T DI!.U,,", .10 ;0I'00I'0, IOINGoI..E FA!.L
I~O ~r>M.
- - - - --....--- 'l.NC DI?UM : '!>o TO)Jf:! I ~ ~AL L
4~ ~PM

HYOR.)...ULIC. I/A~lAa\..e SPEeo C.ONT2.01..

~'C'
,
-,.,
-'('I
\

1 11 I II
I

-I
.......,. ....u ......",..... u .."..•
......~.r,..................,.,...
NOJ!:
11-41" OIlAWIN~ NOT 10 al U~IiD GILSON WINCH
FOe.. CON<;r~\JC.TION . TYPE ollH' (HYDRAULI Cl

___ ._______________ _____ .J..._ _


OCT. 1972
,."b,==""!.,."".".,.~'""""'=="=::::1

' - - - - - - - - - - - - - - - - - - - - - - - - - - - - ----_ .. _--- ---- --- -- ---------------- - - - - - -------------'


J

I) PORT CAPSTAN
2) PORT MAIN TRAWL WI""CH
S) NET - REEl..
4) GLSON
5) PORT SWE~INE WINCH
.) ANCHOR WINDLASS

8.3.h
SPLIT WINCH ARRANGEMENT.
Hydraulic Winches
Fig. 45
-I ...• I
-

]
,-- --t-t - - - - - + 1 - - ---+-+-- - --+-+---,
pL~ IT~ l~
J @'ii)
...
rr
p p

rJArr
p

I wJ ,. ,HTI"' ..J .. ,. Inro II


TA 6 r A6 I
I
l I L
I
(
L I'----L ,,---LI'----..J I

@
~=----------- --------

r---------~--------~~------~
r.
NOTES
I 5YSTC .... DeSIGNeD I'Oe t~ P.~.I r..u.lt

-n,·
~1N6 P2f6!loUlZE

110 III 112


2. "",N 1.0 OF L'~ ~
- a. SOLENOID .... NOT UY:O
4. ...u.I-I1G14 PIi!E~UIZ6 PlPING'O BE weLCH)
~ 2' 5. 5Y!:oTE"" DE!>IGNE:O"1t) CClM_ecl"-L.,"TYPE !>PECS.
NO. ....IL. SPI:C.So.
10. CUSTOME-r CCN1-Ie:CTION~:·

\

J
@) ® II 10Z - 109
101,110"\110
Ivi N.P.'"
t N.P.T

~ I~
~.

~.

-'

J
I lD\~!oE'"
2' liS

I
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1
B.3.b CAPITAL COST OF SYSTEM

Prices shown are in Canadian dollars, based on

equipment cost as quoted by suppliers. No taxes,

federal or provincial are included. Freight extra.

1 ALTERNATIVE 1

One Vickers Power Unit T200-200 US GAL.


1 No. 27-72-276A Incl. solenoid operated

J selection valves. $ 17,300.

ALTERNATIVE 2

One Vickers power unit as above but without

solenoid operated selection valves. 15,300.

Two 125 kW, 1,200 RPM, AC motors incl.

coupling and controls. (approx.) 7,000.

J One Vickers standby pump PVB 110 3,700.

Four shut-off valves 120.


] One clutch coupling for mounting the standby

] pump to the aux. diesel. BOO.

The installation of the hydraulic power system and the

piping and hardware is not included.

One Garrett net reel Type 20H (approx.) 29,000.

One Garrett two drum gilson winch Type 40H

(approx.) 21,BOO.

] 161.
J .J J
J

I 9.0 EVALUATION OF DECK WINCH SYSTEMS


II OPTIMUM SYSTEM

I DRIVE MODE
DECK
LAYOUT 1 = Trawl Winches SYSTEMS COST
SYSTEM WINCH ARRANGEMENT 2 = Net Reel
FIG.NO. 3 = Ancillary Winches CANADIAN $

7.0(A) FAPMO
One motor combination winch 35
~} Ward Leonard DC
249,500.
3 - AC Standard Control

7.0 (B) GARRETI


One motor combination winch 36
~} Thyristor Control 276,600.
3 - AC Standard Control

7.0(C) Two motor combination winch 37 ~} Thyristor Control 301,400.


3 - AC Standard Control
7.0(0) Spli t Winches 38-39
nAl! hydraulic 225,000.

7.0(E)
Split trawl winches
Combination Net Reel/
Sweep line winch
---
40 n AU hydraulic

1 - Elec. Thyristor Control


231,000.

7.0 (F) Split winches 41-42 2 - Hydr. powerpack 390,400.


3 - AC Standard Control

~}
Split trawl winches
°
7. (G) Combination Net reel /
Sweep line winch
43
Elec. Thyristor Control
3 - AC Standard Control
404,400.

8.3.a Net Reel/Sweepline winches 44 2 - Hydr. powerpack 59,700. *


8.3.b Net Reel Gilson winch 45 2 - Hydr. powerpack 79,000. *
NOTE:- * for trawler conversion only.
]
lO.Q INTEGRATION OF WINCH, MAIN PROPULSION AND AUXILIARY POWER SYSTEMS

1 Integration ot these systems, that is, to match the winch

power system with the main propulsion and auxiliary power


J
system, requires careful consideration when designing or

selecting this equipment for trawlers.

] The main propulsion diesel engine or engines have to be

suitable for driving the winch power generating equipment,

may it be an AC generator, a DC generator, or the hydraulic

pump or pumps. The sp~ed of the propulsion engine is quite


1 often lower than the optimum rpm of the generators or pumps

] which are of the high speed type. The installation of a

speed-up gearbox or drive then becomes necessary. A disconnect

means between the propulsion diesel and power generator has to

be provided since winch power is only required when shooting

and hauling the trawl. The horsepower distribution has to be

calculated, or established values have to be used to ensure that


J
enough horsepower is available for propulsion, for winch power,
1
J and for ship services.

Multi-engine installations in particular require these consider-

]. ations to give efficient service under all conditions. The main

propulsion engine or engines are to have sufficient power for a

vessel speed increase while pelagic trawling to clear obstructions

or variations on the sea bed. Engaging the trawl warp winches for

this purpose is not practical. With the winch power off, and the

pelagic trawl on the winch brakes, not enough time is available to

engage the winches for raising the trawl after an obstruction or

163.
variation on the sea bed i ,s. eyident. Extra power has to be

available in excess of the requirements for normal trawling

and ship services. A twin propulsion engine installation

requires both engines to be run all the time with reduced

load on the engines for extended periods. A 'Father' and 'Son'

installation provides a better horsepower distribution over a

J twin engine installation of equal horsepower. For free running,

both engines are engaged, with one engine ('Father'), providing

power for the ship services. For pelagic trawling, approximately

1,000 to 1,250 BHP is required, and only one engine ('Father'),


.J

is engaged, and provides power for propulsion and ship services.

To raise the trawl over an obstruction, or in adverse weather

conditions which impose high transient loads on the trawl, the


J second engine ('Son') is engaged and run until average trawling

conditions ret~rn, and it can then be shut down.

J For net shooting and net hauling, one engine ('Father'), is used

to provide propulsion and/or steerage. The second engine ('Son'),


] is used to provide winch power. With the reduced ship propulsion

power while shooting or hauling, the advantage and efficient


.J
utilization of this installation becomes apparent.

The auxiliary engine, with the ship services' generator and the

winch power generating equipment. is then used for emergency

conditions only, unless the main propulsion engine characteristics

are not suitable for power generation .

.J

164.
1 The generating equipment on the auxiliary engine should be

of the same make as the main generating equipment.


The capacity of the ship services' generator should be the

] same as the main generator, and the winch power generating

equipment should be about half the capacity of the main


] generating equipment or less.

Electric controls or valving must be designed for rapid switching


..,
from the main generating equipment to the auxiliary generating

equipment in an emergency. The starting, shut down, engagement

and disengagement of all engines and all switching operations on

modern trawlers should be controlled from the bridge, with the

engine room "unattended".

A 'come home' feature can be incorporated in the propulsion power


] system if one of the generators for winch power, when coupled to

take-offs on the main reduction gearbox, can be used as a propul-


...1
sion motor, and also drive the services generator, should the single

main propulsion diesel fail. In this case, the auxiliary diesel

generator would supply the AC power.


]
Combinations of propulsion systems and winch power systems and

auxiliary systems are manifold, and it would be impractical to

list all here, but almost all of the various systems, single or

mUlti-engine propulsion, with fixed or controllable pitch propeller,

or diesel electric, can be integrated with hydraulic or electric


winch power systems.

165.
The auxiliary system is generally a back~up system, and is

relatively easy to select, and to install, to suit the main

or operational equipment.

166.
1
11.0 CONCLUSION

The study- for the optimum machinery· on a 130'-.0" modern

stern trawler has shown that the propulsion system and

the deck machinery are to be given maximum consideration.


The ancillary systems are fixed for a large sector and
can easily be extended when special requirements demand it.

Power supply and arrangement of the ancillary equipment


] is dependent on the characteristics of the propulsion
machinery but does not alter the size or cost of the

components to a large degree not even if a separate


diesel engine is required for power generation since these
engines are of relatively small size.

In the propulsion systems, the medium high or high speed

diesel engines have low weight, low cost and minimum space

requirements, and offer flexibility that a low speed heavy


engine with large components i.e. pistons, cylinder heads etc.
does not have. These new engines require a major overhaul at

about 15-20,000 hours which is competitive with low and low


medium speed engines but repair does not demand the heavy
labour and gear required for those engines.

The diesel electric propulsion systems are not very practical

for a 130' -0" wet fish trawler because of cost and complexity,
but should be considered for freezer trawlers of s'omewhat
larger size.

167.
The geared diesel drive with a fixed pi.t ch propeller is a

relatively· simple, low cost system but requires separate

diesel engines for winch power and ship services.


J
The geared diesel drive with a controllable pitch propeller
] system can be considered, as is well known, the optimum

] system. The variations in the equipment offered by the

suppliers are price, weight, size and flexibility and the


] selection of a particular installation is by owner or

operators choice.
l
The systems shown in this study should be considered typical

only since variations are possible and required for certain

applications. The systems cost for the equipment as shown

can be used for comparison only and proper quotations must

] be obtained from the suppliers when required. The unsettled

financial world market causes prices to be valid only for


J brief periods and due consideration must be given to this

since some of the equipment is made in other countries.

The selection of the deck machinery for a 130'-0" stern


] trawler required some special effort since data and specifications

were not readily available from the manufacturers, though the

requirements are known and some equipment is already in use on

some trawlers. However, by observing the actual fishing conditions

on board trawlers engaged in midwater trawling and ground fishing,

the need for effective machinery was recognized and the deck

layouts produced. The layouts show optimum equipment for both

midwater and ground fishing but can be modified to suit owners

demands.
168.
o
o The all hrdrilulic split winches are cOJDpilrahle in price

to electric single motor combination winches and they have

o excellent flexibility because of their smaller size but do

o not have the higher speeds of the electric winches. Of all

the systems shown, Fig. 41 and 42 [system 7.0(F)] has

optimum performance and features, is modern in concept but

cost is higher.
o The systems costs are based on optimum equipment for each

o layout for best possible·performance but some reductions in

o
equipment can be accepted for a working arrangement.

Several winch power modes can be employed and controls can

o be furnished by manufacturers to suit any specified arrangements

o but the many variations possible makes it impractical to

list the specifications and price.

The investigation into the propulsion and in particular the

o deck machinery has shown that quite often the considerable

development costs by the architect/marine engineer and

o systems supplier are applied only to a few, i.e. 3 or 6,


trawlers. If a good design were to be developed and shared by

all ~ishing industries engaged in the same type of fishing

o the capital costs, maintenance and operating cost would be


reduced. Furthermore the possibility of practical and

economical leasing or transfer arrangements between fishing


companies and agencies could be effected.

o 169.

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