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(2021) Realization of A Thin and Broadband Microperforated Panel (MPP) Sound Absorber
(2021) Realization of A Thin and Broadband Microperforated Panel (MPP) Sound Absorber
Applied Acoustics
journal homepage: www.elsevier.com/locate/apacoust
a r t i c l e i n f o a b s t r a c t
Article history: Microperforated panel (MPP) absorber progress has continued with various configurations for a relatively
Received 10 December 2020 narrow bandwidth. Serial, parallel, and a combination of serial and parallel (hybrid) configurations of
Received in revised form 1 July 2021 MPPs have been proposed to address the bandwidth problem, and experimental results agree well with
Accepted 5 July 2021
theoretical ones. However, considerable space is still required, particularly at low frequencies, because of
Available online 20 July 2021
the presence of a backing air cavity. This drawback has limited MPP applications for low-frequency noise
control, where longer cavity depths are required. Therefore, in this study, a coiling structure was intro-
Microperforated panel (MPP) sound
duced on the backing air cavity to obtain a thinner MPP for the same targeted operating frequency.
absorber
Parallel MPP configuration
Moreover, a parallel configuration consisting of several sub-MPPs was utilized to excite multiple reso-
Thin and broadband MPP nances to obtain an overall wider absorption bandwidth. Minute holes were applied to avoid the consid-
Coiled backing cavity erable dips that are generally present in such a configuration. Thin and broadband MPPs were developed,
and theoretical and experimental results are provided.
Ó 2021 Elsevier Ltd. All rights reserved.
https://doi.org/10.1016/j.apacoust.2021.108295
0003-682X/Ó 2021 Elsevier Ltd. All rights reserved.
I. Prasetiyo, I. Sihar and A.S. Sudarsono Applied Acoustics 183 (2021) 108295
However, the intrinsic problem of MPPs for low frequency absorp- where J0ð1Þ is the Bessel function of zeroth (first) order,
pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
tion is still persistent because of the total backing cavity required k ¼ d xq0 =4g, d is the pore diameter, x is the angular frequency,
for such a configuration. Consequently, the use of a single-layer q0 is the air density, g is the dynamic viscosity of air, t is the panel
MPP should be a more natural choice, where only a single cavity
thickness, / ¼ pd =4b is the perforation ratio, and b is the center-
2 2
is needed. For the single-layer case, Maa [1] found that a wider
to-center hole distance. For any value of k including kvalues
absorption bandwidth is possible for a single-layer MPP by using
between 1 and 10, the MPP impedance (Z) can be approximated as
minute holes with diameters approximately 0.1–0.3 mm. As the
pore diameter was reduced to less than 100lm, the bandwidth Z ¼ r þ jxm ; ð2Þ
extension of four octaves was obtained, as demonstrated experi- 0"
mentally by Qian et al. [19]. All these efforts, of course, require a
#
2 1=2
pffiffiffi 1
32gt @ k 2 dA
specific fabrication technology to combine a very-small-diameter r¼ 1þ þ k ð2aÞ
/q0 cd
2 32 32 t
perforation with a very small distance between holes. Neverthe-
less, such a concept is worth investigating further to avoid addi-
0 " # 1
tional space because of the use of multilayer MPPs, i.e., by 2 1=2
xt @ k dA
utilizing the benefit of a parallel configuration as well as minute xm ¼ 1þ 1þ þ 0:85 ð2bÞ
/c 2 t
holes that are acceptable for fabrication techniques.
A thinner sound absorber is achieved when the total absorber
where r and xm are the MPP resistance and reactance, respectively.
thickness is smaller than a quarter of the wavelength of the sound
As a sound absorber, the MPP system is usually combined with a
wave, and this is preferable for low-frequency sound absorption.
backing cavity to compensate for the MPP reactance (imaginary
The MPP has the potential to satisfy such a requirement if the back-
part). The impedance of the MPP system is given by
ing air cavity, which is governed by the depth of the cavity, is mod-
ified by adopting coiling structures. Since its introduction by Liang Z MPP ¼ Z þ Z D
and Li [20], the coiled structure concept has become attractive
because it provides versatility in wave manipulations, such as nega- Z D jcotðk0 DÞ
tive refraction [21,22], one-way transmission [23], and zone-plate
whereZ D , k0 , and D are the backing cavity impedance, acoustic
focusing [24].
wavenumber, and backing air cavity depth, respectively. For normal
Some progress on coiled implementations for sound absorber
sound incidence, the sound absorption coefficient (a) is defined as
systems has been made, and most were developed based on Helm-
holtz resonator (HR) and Fabry–Pérot (FP) resonator [25–27]. 4RefZ g
Recent studies have shown that the coiled channels are useful for
a0 ¼ 2 2
: ð3Þ
ð1 þ RefZ gÞ þ ðImfZ g cotk0 DÞ
realizing a subwavelength structure in panel and MPP absorbers
[28–30]. Furthermore, Wu et al. [31] and Li et al. [32] developed From Eq. (3), it is evident that the maximum sound absorption
an MPP with a coiling backing cavity to have a thin and relatively (a0;max ) exists when ImfZ g cot ðk0 DÞ ¼ 0. This yields
wider low-frequency absorption bandwidth. A similar approach 4RefZ g
was also demonstrated by Liu et al. [33] in which a single HR a0;max ¼ : ð4Þ
ð1 þ RefZ gÞ2
and MPP defined as a unit cell were compared, while the broad-
band characteristics were obtained by using more MPP cells. In As the frequency progresses, the imaginary part can create mul-
that work, a wider sound absorption bandwidth was obtained tiple resonance frequencies f 0 whenever ImfZ g cot ðk0 DÞ ¼ 0 is
using 12 parallel configurations of the MPP structure with submil- satisfied.
limeter perforations.
In this article, a different structure is proposed for a thin and 2.2. Coiled structures in parallel configuration
broadband MPP that is suitable for low frequency absorption pur-
poses. The proposed structures differ from the other structures by The parallel configuration puts different sub-MPPs on the same
adopting a coiling structure for the backing air cavity as well as a panel, as shown in Fig. 1(a). If the cavity depth is the same for all
minute-hole perforation MPP layer under a parallel configuration. sub-MPPs, then the configuration is a conventional parallel config-
Moreover, by maintaining a homogenous perforation, the proposed uration. However, it requires a more complicated structure,
structures are tuned solely by the air cavity depth parameters. The- because the air cavity must be portioned to enable each sub-MPP
oretical and parametric studies were performed, and the associated to work independently. Otherwise, the sub-MPP works as a single
results are discussed. Moreover, experiments were conducted to MPP owing to the averaging of the panel impedance. With such a
validate the concept. configuration, it is reasonable to assume that the non-resonating
sub-MPP can be regarded as a non-perforating rigid wall, while
2. Theory most sound absorption exists because of the resonating sub-MPP.
In general, the MPP configuration can be represented by an
2.1. Basic formulation equivalent electro-acoustic circuit [5,37]. For the case of parallel
configuration as shown in Fig. 1(b), the total surface impedance
Maa [1] proposed an approximate formula to calculate the is expressed as
acoustic impedance of an MPP panel following the formulation of !1
sound propagation in a tube by Rayleigh [34] and Crandall [35]. X
q
ai
Z MPP ¼ ; ð5Þ
The end correction of the MPP pores modeled as piston sound radi- i¼1
Z MPPi
ation at the pores was also applied based on the formulation by
Morse and Ingard [36]. The MPP impedance (Z) can be written as where Z MPPi ¼ ri þ jxmi þ Z Di is the surface impedance of sub-MPP-i,
ai ¼ Ai =AT is the area ratio of sub-MPP-i, and AT is the total area of
2 pffi 31 the panel. The coiling backing cavity of the MPP can be useful for
Dp q0 t 4 2 J1 k j 5 qd reducing the total thickness of the MPP. With the cavity dimensions
Z ¼ jx 1 pffi pffi j0:85x 0 ; ð1Þ
v / k j J0 k j / of each MPP significantly smaller than the operating sound
wavelength, the air cavity of the MPP can be coiled with a specific
2
I. Prasetiyo, I. Sihar and A.S. Sudarsono Applied Acoustics 183 (2021) 108295
Fig. 1. (a) Conventional parallel configuration of the MPP system and (b) associated equivalent electro-acoustic circuit model.
orientation, while Maa’s formulation still holds. For a simple 2.3. Pressure distribution characteristics of coiled backing cavity
approach, the coiled cavity is only applied on the sub-MPP with
the longest air cavity, while the others remain straight. In the other Fig. 3 presents the absorption coefficients of the coiled parallel
case, where three sub-MPPs or more are used, the proposed struc- MPP obtained by Maa’s formula with dimensions of
ture permits other cavities to be coiled except the shortest one to L1 ¼ L2 ¼ 29:7mm, D2 ¼ 75 mm, andd2 ¼ 82:5 mm (see Fig. 2).
ensure that the combination of all absorption spectra can produce The MPP-1 properties were equal to MPP-2 ones with dimensions
a wider absorption bandwidth overall. of d = 0.32 mm, t ¼ 0:9 mm, and / ¼0.0201. With the perforation
Fig. 2(a) shows the basic structure of the coiled parallel struc- and geometrical properties, the first and second resonance absorp-
tures of the MPP. For simplicity, the perforations of the sub-MPPs tion are pronounced around 317 Hz and 568 Hz. To study the char-
are the same, where the widths of each sub-MPP are L1 and L2 , acteristics of the pressure distribution in the coiled backing cavity
respectively. Hence, the designated resonance frequencies of associated with those resonance absorptions, the same structure
MPP-1 and MPP-2 are governed by cavities D1 and D2 , where the was simulated using the finite-element method (FEM) and imple-
air cavity of MPP-1 is coiled, as shown in Fig. 2(b). Compared with mented using COMSOL Multiphysics 5.6 [38]. The system was
the conventional MPP or another parallel MPP system, the total- modeled using the pressure acoustics module in the frequency
cavity thickness D is equal to summation of D2 , d2 and t 0 domain for a 3D geometry with a square section area. A waveguide
ðD ¼ D2 þ d2 þ t0 Þ by which a thin MPP can be realized when with a length of 0.85 m was given to mimic the impedance tube
D < k=4 is satisfied. Moreover, the coiled cavity of MPP-1 suggest measurement in front of the MPP panel. The entire domain was
that D1 is related with the effective cavity depth which is approx- discretized with the maximum element length set by the mini-
qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
L 2 2ffi qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
L 2 2 mum wavelength divided by six. The MPP was defined as an inte-
imately, D1 2
1
þ D L21 þ 2
2
þ d2 L21 . By keeping
rior impedance boundary condition according to Eqs. (2a)–(2b),
L1 and L2 are smaller than D1 and D2 , the resonance absorption
while the other surfaces were set to acoustically rigid walls.
characteristics are governed by the cavity depths and parallel
In Fig. 4, the pressure distributions inside the cavity are dis-
absorption mechanisms can sustain. In this work, the unit cell is
played for both absorption peaks. Blue indicates the minimum
defined as a system consisting of two parallel MPPs, as indicated
absolute pressure, whereas red–dark-red indicates higher absolute
in Fig. 2(c).
Fig. 2. Coiled parallel structure of MPP: (a) 3D-coiled structure, (b) schematic of coiled parallel MPP, and (c) definition of unit cell in a periodic arrangement.
3
I. Prasetiyo, I. Sihar and A.S. Sudarsono Applied Acoustics 183 (2021) 108295
greater hole diameter, which was 0.5 and 0.9 mm, under a given
perforation ratio. The half-absorption bandwidth was used as the
primary indicator, while perforation ratios smaller and greater
than 1% were considered.
Fig. 5(a) shows a sound absorption spectrum comparison for a
perforation ratio of 0.79% with cavity depths of 237 and 60 mm.
It is clear that the minute holes can produce a wider absorption
bandwidth without experiencing a dip in the sound absorption
curve due to the combination of the resonances of the sub-MPPs,
as shown by that of the 0.5- and 0.9-mm hole diameters for the
same frequency range (less than700 Hz). It was found that an
absorption coefficient difference of 0.2 to 0.4 between the peaks
and the dip can exist for a greater hole diameter. Such a situation
was also seen in the greater-perforation-ratio case, which was set
to 1.54%, as shown in Fig. 5(b). In this case, greater dips were also
Fig. 3. Absorption coefficients obtained by theoretical calculation for the coiled- observed for greater hole diameters of approximately 0.3 and 0.4
parallel MPP. difference compared with the minute hole, which was only
approximately 0.1. Moreover, a wide absorption bandwidth was
present for minute holes with a higher absorption coefficient. Com-
acoustic pressures. It is clear that the fundamental cavity mode is pared with the case of a 0.79% perforation ratio, the absorption
present in the coiled backing cavity, designated as cavity depth 1, coefficient increases as the overall acoustic resistance in this case
as shown in Fig. 4(a). Similarly, a fundamental cavity mode is seen is close to 1 because of the use of a greater perforation ratio that
in cavity depth 2, which is a straight tube, as shown in Fig. 4(b). can compensate for the hole diameter reduction. Considering the
This shows that the original MPP formulation is applicable for this two cases, it is clear that the use of minute holes is beneficial to
coiled structure, while space can be saved as a result of the coiling avoid a considerable dip in the parallel configuration in order to
backing cavity. Moreover, using the same perforation for all MPPs attain a wide absorption bandwidth. In practice, such a potential
in the parallel configuration can reduce the complexity of MPP benefit may not be feasible because of the difficulty in fabricating
structures and associated manufacturing processes compared with a very small hole diameter. Hence, more acceptable minute holes
those found in inhomogeneous perforations [16,17]. Hence, the (i.e., d = 0.3 mm) can be used as an initial effort to incorporate such
proposed structures are expected to be more relevant in practice. a hole in the MPP system.
3. Parametric studies
3.2. Cavity depth combination under fixed thickness
In this section, the main parameters are varied to assess their
effect on absorption characteristics on different frequency. For this, With a fixed cavity thickness D of the MPP, D2 was varied so
normal sound absorption coefficients are plotted again frequency that D1 changed accordingly. This is useful when the total thick-
where the range has been set from 125 Hz to 2 kHz to be more con- ness is constrained, while the change in behavior is important to
sistent. We consider this frequency range as all behavior of the meet certain requirements. Considering the cavity of D1 and D2 is
MPP under consideration have been sufficiently covered up; higher back to back each other (see Fig. 2 (b)), the change of D1 cavity will
frequency does not have specific behavior and only relevant for the affect that of D2 cavity accordingly and on the other way around.
occurrence of multiple peaks as a consequence of cot ðk0 DÞ or cav- The resulting behavior is shown in Fig. 6. The cavity depth combi-
ity modes. nation can change the sound absorption behavior, particularly at
frequencies between consecutive peaks where more flat sound
3.1. Minute-Hole effect on absorption bandwidth absorption is present as the cavity depth increases. Although the
total thickness of the MPP remains, the MPP performance can be
To obtain insight into the influence of the minute hole on the tuned further using the coiled cavity depth. Such a feature is absent
absorption bandwidth characteristics, the hole diameter was var- in conventional MPPs, where a different thickness is required to
ied from 0.1 to 0.3 mm. Moreover, this was compared with a accommodate the change in cavity depth.
Fig. 4. Pressure distribution of coiled cavity for associated absorption coefficients: (a) pressure distribution of cavity depth 1 with a coiled channel and (b) pressure
distribution of cavity depth 2.
4
I. Prasetiyo, I. Sihar and A.S. Sudarsono Applied Acoustics 183 (2021) 108295
Fig. 5. Effect of hole diameter under a given perforation ratio that is smaller or greater than 1% with respect to absorption bandwidth: (a) perforation ratio of 0.79% and (b)
perforation ratio of 1.54%
Fig. 7. Sound absorption behavior of a particular case with fixed thickness and various cavity depth ratios: (a) d = 0.28 and b = 2 mm and (b) d = 0.32 mm and b = 2 mm.
5. Experiments
Fig. 10. (a) sound absorption of different L unit cell; (b) Sound absorption comparison between single and periodic unit cells with L = 20 mm; (c) Sound absorption
comparison between single and periodic unit cells with L = 60 mm; (d) Sound absorption comparison between single and periodic unit cells with L = 80 mm.
Table 1
Geometrical properties of MPP for cases I and II.
Case I
MPP-n d (mm) b (mm) t (mm) Dn (mm)
MPP-1 0.3 ± 0.01 2 0.9 222.6
MPP-2 0.3 ± 0.01 2 0.9 75
Case II
MPP-n d (mm) b (mm) t (mm) Dn (mm)
MPP-1 0.3 ± 0.01 2 0.9 198.4
MPP-2 0.3 ± 0.01 2 0.9 60
MPP-3 0.3 ± 0.01 2 0.9 20
the same perforation ratio where a pore diameter of 0.3 mm and comparison results in section 6.1. All possible gaps were sealed
hole-to-hole distance of 2 mm were considered. Reducing the hole with adhesive; otherwise, the resulting leakages could have caused
diameter to less than 0.3 mm has not yet been done because of fab- poor performance because of the resonance mechanism issue.
rication constraints. Despite this, it was considered that the two
cases were still worth investigating to test the proposed concept.
5.3. Measurement method
Fig. 11. Measurement samples for validations: (a) case I and (b) case II (note: one side is open for coiling backing cavity illustration).
square tube with a side length of 60 mm to cover a frequency of types of microphone spacing were considered to cover the
125 Hz to 2800 kHz. This plane wave conditions hold because low- and high-frequency ranges. A microphone spacing of
the wavelength of the wave at the highest frequency was longer 30 cm was used to obtain data from 125 to 500 Hz, while a
than the lateral tube width to avoid cross-section modes. To spacing of 5 cm was used for data from 400 to 2800 Hz. The
obtain the phase correction factor of the microphones, the data of the overlapped frequency range were averaged to obtain
microphones were swapped during the measurements. Two the overall absorption coefficient curves.
8
I. Prasetiyo, I. Sihar and A.S. Sudarsono Applied Acoustics 183 (2021) 108295
6. Results
6.1. Case I
7. Conclusions
Fig. 13. Sound absorption comparisons between theoretical and measured results A class of MPP configurations consisting of coiled backing cavi-
for case I. ties arranged in a parallel configuration was developed and
9
I. Prasetiyo, I. Sihar and A.S. Sudarsono Applied Acoustics 183 (2021) 108295
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