MECHANICAL ENGINEERING PROGRAM SCHOOL OF ENGINEERING & INFORMATION TECHNOLOGY UNIVERSITI MALAYSIA SABAH

COURSE CODE COURSE NAME LECTURER JAM KREDIT TEX BOOK REFRANCE:

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KM40103 MACHINE MAINTENANCE CONDITION MONITORING

ABDULLAH MOHD TAHIR 3 HOURS CREDIT (3 Hours lecture) NIL

1. Dr Ron Barron, 1996, Engineering Condition Monitoring, Longman. 2. John Bentley, 2/e, 1999, Introduction to Reliability & Quality Engineering, Addison Wesley. 3. Lindley R Higgins, 5/e, 1994, Maintenance Engineering Handbook, McGraw Hill. 4. Trevor M. Hunt, 1996n Condition Monitoring of Mechanical and Hydraulic Plant, Chapman and Hall. 5. Jon Juel Thomsen, 1997, Vibrations & Stability, McGraw Hill. 6. Victor Wowk, 1999, Machinery Vibration Alignment, McGraw Hill.

COURSE SYNOPSIS This course discusses one main topic: General Maintenance of the Operating Machine: Cost Control, Maintenance Management, House Keeping Maintenance of Mechanical Equipment, Maintenance of Electrical Equipment, Lubrication.

COURSE OBJECTIVE To develop student ability to run and operate machines in the best condition, to monitor the machine condition (speed, pressure, temperature, etc.) and to apply regular maintenance of the operating machine periodically.

COURSE OUTCOMES Relationship of Course Outcomes (CO) to Program Outcomes (PO) Course Outcomes (CO) PO1 CO1 Ability to differentiates between maintenance and condition monitoring Ability to do maintenance management (planning, scheduling and work execution) to get profit in manufacturing. Understanding the important about Lubrication in machine maintenance. Ability to do maintenance of mechanical and electrical equipment (bearing, power transmission, gear, belting, motor etc) Knowledge about machine vibration 1 1 Slightly PO2 PO3 PO4 2 Moderately Substansive PO5 PO6 2 PO7 PO8 3 PO9 3 PO10

CO2

CO3

CO4

CO5

2 1 2

Ability to do vibration CO6 analysis in condition monitoring Understanding of reliability and CO7 economics in machine maintenance.

EVALUATION SYSTEM

Assessments Methods 1. Mid-Term Test 2. Assignments / Projects 3. Laboratory Works 4. Short Quizzes 5. Final Exam TOTAL

Percentage 30% 15% 0% 10% 50% 100%

CO1

CO2

CO3

CO4

CO5

CO6

CO7

COURSE SCHEDULE

WEEK
1 2 3 4 5 6 7 8 9 10 11 12 13 14

TOPIC
1 Introduction to Maintenance 2 The Maintenance Management 2 The Maintenance Management 3 Instruments and Tools in maintenance 4 Vibration Monitoring 4 Vibration Monitoring 5 Lubrication 5 Lubrication 6 Maintenance of Mechanical Equipment 6 Maintenance of Mechanical Equipment 6 Maintenance of Mechanical Equipment 7 Maintenance of Electrical Equipment 8 Cost and Control in Maintenance 8 Cost and Control in Maintenance

1. Introduction to Maintenance Engineering 1.1 Understand Maintenance and condition monitoring 1.2 Analogy 1.3 Cost and time 1.4 Type of maintenance 1.5 Breakdown Maintenance 1.6 Preventive Maintenance 1.7 Corrective Maintenance 1.8 Advance Maintenance Program

2. The Maintenance Management 2.1 Maintenance organization 2.2 Planning , scheduling and work execution 2.3 Labor control 2.4 Material control 2.5 Non-maintenance work 3. Instruments and Tools in Maintenance 3.1 Mechanical Instrument 3.2 Electrical Instrument 3.3 Calibration 3.4 Quality and Standard 3.5 Physical and Nondestructive Testing 4. Vibration Monitoring 4.1 Vibration analysis 4.2 Application 4.3 Cause of machine vibration 4.4 Characteristics of Vibration 4.5 Signal Analysis technique 5. Lubrication
5.1 Organized Machine Lubrication 5.2 Lubricant 5.3 Lubricating Oil Analysis

5.4 Planning and implementing lubrication program 6. Maintenance of Mechanical Equipment 6.1 Bearings 6.2 Power Transmission 6.2 Gears 6.4 Belt Drives 6.5 Valves 6.6 Compressors 6.7 Pumps 7. Maintenance of Electrical Equipment 7.1 Electrical motors 7.2 Industrial Batteries 7.3 Motor controller 7.4 Relay 8. Cost and Control in Maintenance 8.1 Economics of Maintenance 8.2 Calculating Return on Investment 8.3 Estimating Repair and Maintenance Cost