MOTORCYCLE 6123106 | M2006-010

USA
YAMAHAMOTORCORPORATION,
@2006 r/v
AVC
2006FJRI3OOAV,
FuelConsumption
Displayof Instantaneous
Incorrect

Symptom: Tfe displayof instantaneousfuel

consumption on the meterwill not
go higher
than17.0mpg.
Cause: The meterwas not programmed
to displaymorethan 17
correctly
mpg instantaneous fuel consump-
tion.
Remedy: The meterprogramming has been
correctedon all unitsproducedafter
theatfectedrangeto displaya maxi-
mumof 99 mpginstantaneous fuel
consumption. Units within
theatfect-
ed rangeshouldhavetheir meter
assemblyreplacedwith the meter
kit assembly(see Partslnformation
section,page10).

Unsold
Units: Pleasereplacethe meterassemblyduringpre-deliveryset up on all atfectedunits.
Sold
Units: Pleasecontactaffectedcustomersand explainaboutthe availabilityof the new odometer.The
newodometerwill havezero miles,so it will be necessaryto use stickersto makenotationin the
owner'smanualand on the motorcyclerecordingthe actualmileageon the motorcyclewhen the
odometerwas replaced.Beforemodifyingan unfamiliarunit,checkto see if the instantaneous
fuelconsumption readingwill go above17 mpg (youcan alsocheckYDSor, on someunits,look
for a stickerinsidethe accessorystoragebox).
IMPORTANT:There are stickersincludedwith the replacementmeter.These must be used
on unitswith mileageto complywith federalmotorvehiclerequirements. Affix one insidethe
accessorystoragebox lid on the motorcycleand the otherinsidethe backcoverof the Owner's
Manual.You must also followany additionalsteps requiredby your state'sDMV regulations,if
applicable,
whenreplacingthe odometer. A set bf stickersis alsoincludedwiththis bulletin.
Parts
Bequired: Yes,orderone kit per affectedunit (referto Partslpformationsection,page 10).
Warranty: Submita Service-Per-Bulletin
(90 Code)WarrantyRequestfor parts and labor.

PAGE1 of 10
 AFFECTED
MNGE
2006FJR1300AV:RP15E-0000003-0001400
-0000240
2006FJR1300AVC:RP15Y-0000001

SERVICE
PROCEDURES
Please read the entire followingprocedurebefore
starting:
1. Removethe inner cowl panelsby performing
the following:
. Removethe 6 screwsfrom the top of the inside
panel(silvercoloredscrewsat center,see adja-
centphoto).
Tools:4mm
hexwrench
Removethe 3 plasticrivetsfromthe bottomof
theinsidepanel(2 leftside,onerightside).
NOTE:Pushthecenterof therivetto releasethe
rivet.
Tools: smallpunch
Removethe 1 screwinsidethe accessory
stor-
agebox(seeadjacentphoto).
Tools:
#3 Phillips
screwdriver
Removethe 2 plasticrivetsbelowthe center
vent.
Tools:smallpunch
Removethe rightrearand left rearinnerpan-
els.

Removethe right and left headlightadjuster

screws,then the adjusterknobsand retaining
nuts.
Tools:
#2 Phillips
screwdriver
17mmwrench

PAGE2 of 10
 Removethe rightfrontthen left front inner pan-
els.

IMPORTANT:Be sure to note the routing of the

headlightadjustmentcablesduringdisassembly. lf
they are routedincorrectlyduringdisassembly,the
front cowl must be removedto correctlyroutethese
cables.

2. Remove the mirrorsby performing

thefollowing:
. Removethe 4 nutsretainingthe mirrors.(The
rubberwasherat themirrorbaseis notsymmet-
ricalandmustbeinstalled correctly
to matchthe
mirrorbaseduringassembly.)
Tools:1Ommsocketwrench

PAGE3 of 10
3. Removethe windshieldby performingthe follow-
ing:
Removethe 2 screws retainingthe windshield
molding,thenthe molding(slidethe moldingup
alongthe shieldthenoff).
Tools:3mmhexwrench

Removethe 7 screwsretainingthe windshield,

thenthe windshield.
Tools:#2Phillipsscrewdriver

4. Remove mountbyperforming
thewindshield the
following:
Removethe 2 screwsand2 boltsretaining
the
windshield
outermount,thentheoutermount.
Tools:Smm
hexwrench
1Ommsocketwrench

Remove the4 screwsretaining

the innerwind-
shieldmount,thentheinnermount.
Tools:Smm
hexwrench

PAGE4 of 10
5 . Remove
the sideventby performing
the follow-
ing:
Remove thequickfasteners,openthesidevent,
flexthehingeopenslightly,
thenremovetheside
vent.
Tools:#3Phillipsscrewdriver
Largeflat bladescrewdriver

Removethe left lowercowl panelby performing

the following:
Removethe 2 screws on the left of the lower
centercowlpanel.
Tools:4mmhexwrench

Remove the2 screwsonthebottomof thelower

leftcowlpanel.
Tools:4mm
hexwrench

PAGE5 of 10
Removethe 4 plasticrivets from inside of the
lowerleft and rightcowl panel.
Tools:smallpunch

Removethe 3 screwsfrom the top of the lower

leftand rightcowlpanel.
Tools:4mmhexwrench

Removethe 3 screwsfrom the outsideof the

lowerleft cowl panel.
Tools:4mmhexwrench

Disconnectthe left turn signal wire connector,

then removethe lowerleftcowlpanel.
Tools:4mmhexwrench

PAGE6 of 10
7. Removethe wiringfrom the storagebox by per-
formingthe following:
Openthe wire clampon the side of the storage
box and removethe wires.

Clipthe zip tie attachingthe wire harnessto the

storagebox.
Disconnectthe black connectorfor the acces-
sory poweroutlet.
Disconnectthe connectorat the storaoe box
solenoid.

8 . Removethe frontcowl by performingthe follow-

ing:
Removethe 4 screwsretainingthe frontcowlto
the frontcowlbracket.
Turn the main switchon and open the storage
box lid.
Disconnect the batterynegativeterminal.

Apply protectivetape aroundthe insideedge of

the frontcowland storagebox lid.
Tools:maskingtape

PAGE7 of 10
 Pushthe windshield armsfullydownintothe
slotsin thefrontcowl.
Pullthefrontcowloutandup (onthe rightside)
to disconnect
withtherightlowercowl.

Flexthesidesof theuppercowloutwardandlift
the frontcowlup andoverthe windshield
lifting
mechanism.

Disconnectthe rightandleftheadlight
couplers
at theheadlights
andremovethefrontcowl.

9. Removethe meterassembly
by performing
the
following:
Removethe3 screwsretaining
the meterto the
frontcowlbracket.
Tools:Long#2 Phillipsscrewdriver

PAGE8 of 10
. Disconnect thewireconnector
at themeterand
removethe meter.
10.lnstallthe
newmeter.
NOTE:Newandoldmeterscanbe identified by
the labelon thebackof the meterhousing(see
loweradjacentillustration).
11.Reassemble
in reverseorderof the removalse-
quence.
IMPORTANT: Be sure to correctlyroute the
headlight adjustmentcableswheninstalling the
frontcowl.lf the cablesare routedincorrectly
duringreassembly, the frontcowl mustbe re-
movedagainto correctlyroutethem(seephoto
in step 1, page2 for the correctroutingof the
cables).
12.Usinga screwdriver, bendoverthe pinsinside
the connectoron the backof theold meterso it
cannotbe reusedaccidently. Tagand holdthe
meterfor g0 days.

Unitswith Mileage
To complywithfederalmotorvehiclerequirements Oiloh.Lr FaDlEmf R@d
regardingdisclosure of actualvehiclemileage,re- Tha odoirdor h tho Fild€ w neta.€d o 6'29-06
wtr 4,172 h
cordthe actualmileageat thetimeof odometer re- D!dc. Nama
mro.

placementon unitswith mileage.Stickersfor this anflownYamaha

purposehavebeenincludedwiththe replacement
meter(seeadjacent illustration). Todddptudid.dL4a, t il{.'M hrMbaadddbbffi
trhe.tuohdd,h$h.

Completebothstickers. Putone on the inside(un-

derside)of the accessorystoragebox lid on the
motorcycle and the otherinsidethe backcoverof
the Owne/sManual.Your statemayhaveadditional
notification
requirementsyoumustfollow;checkwith
yourstate'sDMVif you do not knowif applicable
regulationsexist.

UnitswithoutMileage PLACEONESTICKER PLACEONESTICKER

It is notnecessary INSIDEACCESSORY INSIDEBACKCOVEN
to usethestickers. OF OWNER'SMANUAL

PAGE9 of 10
 90891-30035-00 MeterKit
. MeterAssembly (3P6-83500-21-00)
. Clamp(Ziptie) (90465-13152-00)
OdometerReplacementRecordSticker

NOTE:Thepurposeof theclamp(ziptie)(90465-13152) is forsecuring

thewireharnessto thestoragebox.lt
is necessary
to cuttheoriginalclampto removethefrontcowling,therefore
it is including
in thiskit.

Serviceof all atfectedunitsis authorizedregardless

of warrantystatus.To receivecreditfor partsandlabor
for the modification
aftercompletion, select90TRfromthe ProblemCodepulldownmenuin theYamaha
DealerSystem(YDS).lf submitting a standardwarrantyclaim,useProblem Code90TR.Thelaborallowance
is 1.2hours.
NOTE:Be sureto accurately
recordmileageat the timeof replacement
(tothe nearestwholemile)on the
claim.

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