WE3B0018101

2019 year 1month Version 2

 table of Contents

Foreword ........................................................................................................................ Error! Bookmark not defined.

Chapter One Vehicle assembly ....................................................................................... Error! Bookmark not defined.

1.1WE3B0018101 Vehicle assembly ............................................................................................................................. 5

Chapter Two Body assembly device ............................................................................. Error! Bookmark not defined.

2.1 Body system ............................................................................................................................................................ 6

2.2 Interior system components ................................................................................................................................... 8

2.2.1 Steering gear seal assembly ............................................................................................................................. 8

2.2.2 Manipulating the shroud assembly................................................................................................................... 9

2.2.3 Body logo assembly ....................................................................................................................................... 10

2.2.4 Seat assembly................................................................................................................................................. 10

2.3 Exterior system components ................................................................................................................................ 12

2.3.1 Rubber strip assembly .................................................................................................................................... 12

2.3.2 Trademark component ................................................................................................................................... 13

chapter third Chassis assembly device ....................................................................... Error! Bookmark not defined.

3.1 Steering component structure diagram................................................................................................................ 14

3.2 Steering connection assembly structure .............................................................................................................. 15

3.3 Shock absorber assembly structure ...................................................................................................................... 17

3.3.1 Front hub assembly structure ......................................................................................................................... 18

3.4 Braking System ...................................................................................................................................................... 19

3.4.1 Pedal bracket assembly：.............................................................................................................................. 19

3.4.2 Vacuum booster assembly（1） ................................................................................................................... 20

3.4.3 Vacuum booster assembly（2） ................................................................................................................... 22

3.4.4 Parking brake assembly.................................................................................................................................. 24

3.4.5 Clutch component .......................................................................................................................................... 25

3.5 Transmission system ............................................................................................................................................. 26

3.5.1 Six-speed cable shifting assembly .................................................................................................................. 26

3.6 Transmission system tensioning assembly ........................................................................................................... 29

3.7 Push rod system .................................................................................................................................................... 30

2
 3.8 Rear axle system ................................................................................................................................................... 31

3.8.1 Gearbox assembly .......................................................................................................................................... 32

3.8.2 Differential assembly ..................................................................................................................................... 39

3.8.3 Clutch assembly ............................................................................................................................................. 40

3.8.4 Right half shaft tube ....................................................................................................................................... 42

3.8.5 Brake .............................................................................................................................................................. 44

3.8.6 Left half shaft tube ......................................................................................................................................... 46

3.8.7 Handbrake rear cable assembly ..................................................................................................................... 48

3.9 Leaf spring assembly assembly structure ............................................................................................................. 49

3.10 Hydraulic oil pump assembly, joystick assembly structure diagram .................................................................. 50

3.11 Hydraulic cylinder assembly, cylinder assembly shaft assembly structure diagram .......................................... 52

3.12 Car box strut welding, car box rotating pin assembly structure diagram........................................................... 53

3.13 Hydraulic oil tank assembly, oil pump inlet and outlet oil pipe assembly structure diagram ............................ 55

Chapter Four Electrical assembly device ........................................................................ Error! Bookmark not defined.

4.1 Electric horn assembly .......................................................................................................................................... 57

4.2 Battery and battery holder assembly ................................................................................................................... 58

4.3 Generator assembly .............................................................................................................................................. 59

4.4 Harness assembly.................................................................................................................................................. 60

4.5 General parts for electrical appliances ................................................................................................................. 60

4.6 Combination switch assembly .............................................................................................................................. 61

4.7 Combination instrument component ................................................................................................................... 61

chapter Five Powertrain device .................................................................................. Error! Bookmark not defined.

5.1 Engine assembly structure .................................................................................................................................... 62

5.2 Pulley structure ..................................................................................................................................................... 63

5.3 Triangle tape assembly structure.......................................................................................................................... 64

5.4 Engine general parts structure.............................................................................................................................. 64

5.5 Oil supply assembly structure ............................................................................................................................... 66

5.6 Vacuum decompression component structure diagram ...................................................................................... 68

5.7 Fuel tank assembly structure ................................................................................................................................ 69

3
 Foreword

The products covered in this catalogue are the E3 platform of the export model. The

semi-circleless 1800-car box square frame frame is self-unloading, referred to as the E1003

export model. Specific parameter characteristics are as follow：

The products covered in this catalogue are the E3 platform of the export model. The

semi-circleless 1800-car box square frame frame is self-unloading, referred to as the E1003

export model. Specific parameter characteristics are as follow。

Due to the continuous improvement of product design, upgrades and product

specifications, the details of some pictures and texts in this manual may differ from the

products you have. We reserve the right to amend the Parts Catalogue due to technical

improvements. The rights to the content are subject to change without notice and are

expected to be understood by users

Thank you very much for your trust and support for the "Five Group" products, and I

sincerely wish you all the best

4
 Chapter One Vehicle assembly

1.1WE3B0018101 Vehicle assembly

1 2 3 4

Vehicle assembly WE3B0018103

Component Component Quantit
SEQ
coding name y
Powertrain
1 WE3B0018103-W1 1
device
Chassis
2 WE3B0018103-W2 1
assembly device
Electrical
3 WE3B0018103-W3 1
assembly device
Body assembly
4 WE3B0018103-W4 1
device

5
 Chapter two Body assembly device

2.1 Body system

Body system parts

Component Qua
SEQ Component name Drawing number
coding ntity
1 90214333 Fender upper cover fixing bracket E1003.45.209 1

2 30121699 screw bolt GB/T5781-2000(M6×16)-Y 6

30121700 Flat pad GB/T96.2-2002(6)-Y 12

30119757 screw nut GB/T6170-2000(M6)-Y 6

3 30026874 screw bolt GB/T5781-2000(M8×25) 4

6
 30027767 Spring washer GB/T93-1987(8) 4

30027798 Flat pad GB/T96.1-2002(8) 4

4 90209828 Fender welding E1003.45.016 1

5 30026874 screw bolt GB/T5781-2000(M8×25) 4

30027767 Spring washer GB/T93-1987(8) 4

30027798 Flat pad GB/T96.1-2002(8) 8

30027217 screw nut GB/T6170-2000(M8) 4

6 90206842 Left floor E1003.45.101 1

7 30026874 screw bolt GB/T5781-2000(M8×25) 6

30027798 Flat pad GB/T96.1-2002(8) 12

30027767 Spring washer GB/T93-1987(8) 6

30027217 screw nut GB/T6170-2000(M8) 6

8 90206844 Frame seal welding E1003.45.013 1

9 90206843 Right floor E1003.45.012 1

10 90207638 Frame seal fixing bracket E1003.45.210 2

11 30027450 Screw GB/T818-2000(M6×35) 2

30061327 Flat pad GB/T96.2-2002(6) 4

30027766 Spring washer GB/T93-1987(6) 2

30027215 screw nut GB/T6170-2000(M6) 2

12 30027446 Screw GB/T818-2000(M6×20) 2

30061327 Flat pad GB/T96.2-2002(6) 4

30027766 Spring washer GB/T93-1987(6) 2

30027215 screw nut GB/T6170-2000(M6) 2

13 30026863 screw bolt GB/T5781-2000(M6×16) 1

30061327 Flat pad GB/T96.2-2002(6) 2

30027215 screw nut GB/T6170-2000(M6) 1

7
2.2 Interior system components

2.2.1 Steering gear seal assembly

Steering gear seal assembly

PART
Quantity）
Component Component NAME
Drawing number
SEQ coding name & Remarks
SPEC
GB/T818-2000(M6 ×
1 30027446 Screw 4
20)
2 30061327 GB/T96.2-2002(6) Flat pad 6
Steering gear
3 30057168 WZ001.45-24B.030 1
seal

8
 7YP1150KD8- Dust cover
4 30076082 1
5A.45.150 left holder
5 30027215 GB/T6170-2000(M6) screw nut 2
7YP1150KD8- Dust cover
6 30076081 1
5A.45.151 right holder

2.2.2 Manipulating the shroud assembly

Manipulating the shroud assembly

PART
Quantity
Component Component NAME
Drawing number
SEQ coding name & Remarks
SPEC
GB/T845-1985(ST4.8
1 80017043 Screw 4
×2×16)
7YP1150-21D.45.012- Variable speed
2 30079949 1
3 sheath assembly

9
2.2.3 Body logo assembly

Body logo assembly

PART
Quantity
Component Component NAME
SEQ coding PART No. name & Remarks
SPEC
Product
1 90219951 3904010-D10-01A 1
nameplate
2 30128110 Q440B0310 Blind rivet 4
3 30174748 CKWZ001.45.101A warning sign 1

2.2.4 Seat assembly

10
Seat assembly 90204388
Qu
Compon
an
SEQ ent Component name Drawing number
ti
coding
ty
1 90204392 Right side shield E1003.44.022 1
Rivet nut GB/T17880.1-1999(M5 GB/T17880.1-
2 30026598 4
×12) 1999(M5×12)
3 30027800 Flat pad GB/T96.2-2002(5) GB/T96.2-2002(5) 4
Screw GB/T819.1-2000(M5 × GB/T819.1-2000(M5×
4 30027462 4
20) 20)
5 90074246 Luxury leather seat WZ001.44.010H-2 1
6 30061330 Flat Washers GB/T95-2002(8) GB/T95-2002(8) 4
7 30027767 Spring washer GB/T93-1987(8) GB/T93-1987(8) 4

11
 8 30027217 screw nut GB/T6170-2000(M8) GB/T6170-2000(M8) 4
9 90204389 Single seat bracket welding E1003.44.011 1
GB/T5781-2000(M8 ×
10 30026877 screw bolt 4
40)
11 30027217 screw nut GB/T6170-2000(M8) GB/T6170-2000(M8) 4
12 30027767 Spring washer GB/T93-1987(8) GB/T93-1987(8) 4
13 30061326 Flat pad GB/T96.2-2002(8) GB/T96.2-2002(8) 8
14 90204391 Left side shield E1003.44.021 1
Rivet nut GB/T17880.1-1999(M5 GB/T17880.1-
15 30026598 4
×12) 1999(M5×12)
Screw GB/T819.1-2000(M5 × GB/T819.1-2000(M5×
16 30027462 4
20) 20)
17 30027800 Flat pad GB/T96.2-2002(5) GB/T96.2-2002(5) 4

2.3 Exterior system components

2.3.1 Rubber strip assembly

90207081= Rubber strip assembly

Component
SEQ Component name Drawing number Quant
coding

12
 ity

1 90336028 Front wheel cover trim WZ001.45.109(1165) 1

2 90337515 Front wheel cover trim WZ001.45.109(710) 2

3 90336656 Front wheel cover trim WZ001.45.109(250) 1

2.3.2 Trademark component

Trademark component
PART
Quantity
Component Component NAME
SEQ coding PART No. name & Remarks
SPEC
1 30032615 WZ001.45.186 Trademark card 1

13
third chapter Chassis assembly device

3.1 Steering component structure diagram

90301585= Worm gear steering assembly

Component Quan
SEQ Component name Drawing number
coding tity
1 90035171 Steering wheel assembly WZ001.35.012-10B 1

2 30058049 Horn jacket WZ001.35.131-1A 1

3 30178347 Steering gear assembly WZ001.35.013-3A 1

4 30027193 screw nut GB/T6170-2000(M10)-8 4

5 30027759 Spring washer GB/T93-1987(10) 4

6 30029205 screw bolt Q150B1045 4

14
3.2 Steering connection assembly structure

90243848= Steering connection assembly structure

Component Quan
SEQ Component name Drawing number
coding tity
1 30027750 Cotter pin GB/T91-2000(4×36) 1

2 30032607 Hexagon slotted nut WZ001.35.101A 1

GB/T812-
3 30121526 screw nut 1
1988(M45×1.5)-ZN.C
4 30121527 Stop washer GB/T858-1988(45)-ZN.C 1

15
5 30058053 screw nut WZ001.35.130 1

6 30175136 Bearing ZCG698709A 1

Pin key GB/T1096-2003(C8×
7 30061914 GB/T1096-2003(C8×22) 1
22)
8 30058097 Steering column WZ001.35.102-6A-2 1
Oil Cup JB/T7940.2- JB/T7940.2-1995(45°
9 30061278 1
1995(45°M8×1) M8×1)
Pin key GB/T1096-2003(12×
10 30026302 GB/T1096-2003(12×40) 1
40)
11 30058094 Vertical dust cover WZ001.35.103 1

12 30175137 Bearing ZCG698909A 1

13 30058079 Steering column nut lock WZ001.35.106 1

14 30058081 Steering column nut WZ001.35.105-1 1

screw bolt GB/T5781- GB/T5781-2000(M12×
15 30026837 2
2000(M12×40) 40)
screw nut GB/T6170-
16 30027195 GB/T6170-2000(M12) 2
2000(M12)
screw bolt GB/T5781-2000(M6
17 30026863 GB/T5781-2000(M6×16) 2
×16)
18 30055928 Vertical curtain plate WZ001.70.112-2 1

19 90065670 Vertical curtain WZ001.35.211-1 1

20 30027215 screw nut GB/T6170-2000(M6) GB/T6170-2000(M6) 2

16
3.3 Shock absorber assembly structure

90206097=5358 Single damper assembly

Component Quant
SEQ Component name Drawing number
coding ity
screw bolt GB/T5789-
1 30027170 GB/T5789-1986(M6×12) 2
1986(M6×12)
Shock absorber locking
2 30058078 WZ001.35.107 2
piece
3 90195664 Coupling plate Z1001.35.104 1

4 90181661 Single damper assembly WZ001.5358 2

5 30032801 Steel ring nut WZ001Z.35.102Y 6

6 30058075 Head screw WZ001.35.108-2 6

7 90206104 Front hub assembly E1003.35.010 1

17
3.3.1 Front hub assembly structure

90206104= Front hub assembly

Component Qua
SEQ Component name Drawing number
coding ntity
Cotter pin GB/T91-2000(6.3
1 30027755 GB/T91-2000(6.3×50) 1
×50)
Slotted nut GB/T9459-
2 30027776 GB/T9459-1988(M30×2) 1
1988(M30×2)
3 90205580 Left retaining ring E1003.35.109 1
Front hub bearing dust
4 30058058 WZ001.35.113-2 2
cover
Bearing GB/T276-2013(6307-
5 30026660 GB/T276-2013(6307-Z) 2
Z)
6 30058056 Oil sump WZ001.35.114-1 2

7 90309498 Front axle E1003.35.110A 1

8 30058064 Spacer WZ001.35.111-2 1

Oil Cup JB/T7940.1-1995(M8
9 30027984 JB/T7940.1-1995(M8×1) 2
×1)
10 30038793 Front hub WZ001.35.112-3 1

18
 11 90205581 Right retaining ring E1003.35.109-1 1

3.4 Braking System

3.4.1 Pedal bracket assembly：

90202519= Brake pedal assembly

Quan
Component
SEQ Component name Drawing number
coding
tity

1 30027217 screw nut GB/T6170-2000(M8) GB/T6170-2000(M8) 1

2 30027767 Spring washer GB/T93-1987(8) GB/T93-1987(8) 1

3 30061330 Flat pad GB/T95-2002(8) GB/T95-2002(8) 1

4 90202604 Foot pedal welding E1003.20.079 1

5 30026875 screw bolt GB/T5781-2000(M8 × GB/T5781-2000(M8×30) 1

19
 30)

6 90199203 Brake pedal welding E1003.20.022 1

7 30027199 screw nut GB/T6170-2000(M14) GB/T6170-2000(M14) 1

8 30027761 Spring washer GB/T93-1987(14) GB/T93-1987(14) 1

9 30027784 Flat pad GB/T95-2002(14) GB/T95-2002(14) 1

10 90100113 Brake arm before braking K1024.20.153 1

11 90125619 Flat pad D6067.80.101 2

12 30127911 Cotter pin GB/T91-2000(3.2×32) GB/T91-2000(3.2×32) 2

13 30032591 Clutch return spring WZ001.20.151 1

3.4.2 Vacuum booster assembly（1）

Quant
Component
SEQ Component name Drawing number
coding
ity

1 30076635 Brake welding before braking 7YP1150KD8-3-3A.20.023 1

screw nut GB/T6170-
2 30027192 GB/T6170-2000(M10) 1
2000(M10)

20
3 30055905 Fork WZ001.80.106-1 1

4 30061394 Pin GB/T882-2008(B10×28) GB/T882-2008(B10×28) 1

5 30027782 Flat pad GB/T95-2002(10) GB/T95-2002(10) 2

Cotter pin GB/T91-
6 30127911 GB/T91-2000(3.2×32) 2
2000(3.2×32)

7 30069696 Brake arm welding 7YPJ1150KD1.20.026 1

8 30027785 Flat pad GB/T95-2002(16) GB/T95-2002(16) 1

Cotter pin GB/T91-
9 30127911 GB/T91-2000(3.2×32) 2
2000(3.2×32)
Vacuum booster with pump
10 90201971 7YPJZ16100D.20.034-1 1
assembly

11 90199691 Brake pipe assembly E1003.20.027 1

12 30039105 Hose hoop Q67216 Q67216 2

13 30055740 Oil cup tubing WZ001Z.20.127(260)-1 1

screw bolt GB/T5781-2000(M6×
14 30026863 GB/T5781-2000(M6×16) 2
16)

15 30048275 Brake cup assembly 7YP950D1.20.028A-1 1

16 30027788 Flat pad GB/T95-2002(6) GB/T95-2002(6) 2

17 30027766 Spring washer GB/T93-1987(6) GB/T93-1987(6) 2

18 30027215 screw nut GB/T6170-2000(M6) 2

screw nut GB/T6173-2000(M16
19 30027240 GB/T6173-2000(M16×1.5) 1
×1.5)

20 30064011 Rear brake hose assembly 7YPJZ1675P-65-2.20.031 1

21 90199760 Rear brake left tubing assembly E1003.20.023-1 1

22 90199761 Rear brake right oil pipe assembly CK7Y1150KD3.20.022 1

23 30032589 Rear brake tubing tee WZ001.20.119 1

screw bolt GB/T5781-2000(M8×
24 30026874 GB/T5781-2000(M8×25) 1
25)
Rear axle brake right tubing fixing
25 30062452 CK7YPJ1150-21.20.111 1
card
screw bolt GB/T5781-2000(M8×
26 30026871 GB/T5781-2000(M8×16) 1
16)

21
3.4.3 Vacuum booster assembly（2）

22
 Vacuum booster assembly（2）

Quant
Component
SEQ Component name Drawing number
coding
ity

1 30058450 Vacuum hose WZ001.20.303(1300) 1

2 30039105 Hose hoop Q67216 Q67216 4

3 30038952 Vacuum tank 7YP850-23D.20.037 1

4 30061330 Flat pad GB/T95-2002(8) GB/T95-2002(8) 2

5 30027767 Spring washer GB/T93-1987(8) GB/T93-1987(8) 2

6 30026874 screw bolt GB/T5781-2000(M8×25) 2

7 30058448 Vacuum hose WZ001.20.303(1400) 1

8 30074656 Brake inlet pipe assembly 7YP850-16D-10A.20.064 1

9 30073718 Brake outlet pipe assembly 7YP850-18DA.20.065 1

10 30027217 screw nut GB/T6170-2000(M8) GB/T6170-2000(M8) 2

11 30061326 Flat pad GB/T96.2-2002(8) GB/T96.2-2002(8) 4

12 30032718 Rubber gasket WZ001.50.103 2

screw bolt GB/T5781-2000(M8× GB/T5781-2000(M8×
13 30026875 2
30) 30)

14 90216034 Vacuum pump tank WKH4B301.20.033 1

23
3.4.4 Parking brake assembly

Parking brake assembly

Component Quant
Component
SEQ Drawing number
coding
name ity

1 30115145 Hand brake assembly WZ001.20.026-3A 1

2 30026873 screw bolt GB/T5781-2000(M8×20) 2

3 30061326 Flat pad GB/T96.2-2002(8) 1

4 30061330 Flat pad GB/T95-2002(8) 3

5 30027767 Spring washer GB/T93-1987(8) 2

6 30027217 screw nut GB/T6170-2000(M8) 2

Hand brake front cable
7 30058574 WZ001.20.032-1(2510) 1
assembly
8 30062390 Hand brake coupling pin CKWZ001.20.117 1

24
3.4.5 Clutch component

Clutch component

Quan
Component
SEQ Component name Drawing number
coding
tity

1 90202604 Foot pedal welding E1003.20.079 1

2 30061330 Flat pad GB/T95-2002(8) GB/T95-2002(8) 1

25
 3 30027767 Spring washer GB/T93-1987(8) GB/T93-1987(8) 1

4 30027217 screw nut GB/T6170-2000(M8) GB/T6170-2000(M8) 1

screw bolt GB/T5781-2000(M8 ×
5 30026875 GB/T5781-2000(M8×30) 1
30)

6 90100095 Brake pedal welding K1024.20.022 1

7 90204318 Clutch cable assembly E1003.20.038 1

8 30032591 Clutch return spring WZ001.20.151 1

9 30127911 Cotter pin GB/T91-2000(3.2×32) GB/T91-2000(3.2×32) 2

10 90125619 Flat pad D6067.80.101 2

11 90100113 Brake arm before braking K1024.20.153 1

12 30027784 Flat pad GB/T95-2002(14) GB/T95-2002(14) 1

13 30027761 Spring washer GB/T93-1987(14) GB/T93-1987(14) 1

14 30027199 screw nut GB/T6170-2000(M14) GB/T6170-2000(M14) 1

3.5 Transmission system

3.5.1 Six-speed cable shifting assembly

90206677= Six-speed cable shifting assembly

26
 Component Component
SEQ Drawing number Quantity
coding name
Variable speed
1 90352985 handball 7YP1450-10D.20.063A-1 1
assembly
2 30027782 Flat pad GB/T95-2002(10) 1
Shift seat
3 90200982 E1003.20.058 1
assembly
GB/T5781-2000(M10×
4 30026822 screw bolt 2
25)
5 30027782 Flat pad GB/T95-2002(10) 2
6 30027759 Spring washer GB/T93-1987(10) 2

27
7 30027192 screw nut GB/T6170-2000(M10) 2
Shift shroud
8 90204660 E1003.20.055 1
welding
9 30027788 Flat pad GB/T95-2002(6) 3
10 30027766 Spring washer GB/T93-1987(6) 3
11 30026863 screw bolt GB/T5781-2000(M6×16) 3
Shift push
12 90200406 E1003.20.051 1
cable assembly
Transposition
13 90200407 push cable E1003.20.052 1
assembly
14 30027217 screw nut GB/T6170-2000(M8) 4
15 30027767 Spring washer GB/T93-1987(8) 4
16 30061330 Flat pad GB/T95-2002(8) 4
17 30026874 screw bolt GB/T5781-2000(M8×25) 4
18 30127847 Pin GB/T882-2008(B8×26) 4
19 30061330 Flat pad GB/T95-2002(8) 4
20 30125521 Cotter pin GB/T91-2000(2×25) 2

28
3.6 Transmission system tensioning assembly

90354140= Tensioning component

Component Quant
SEQ Component name Drawing number
coding ity
1 90354140 Tensioning component WZ001.24.001-8 1

29
3.7 Push rod system

30068172= Pusher assembly (left and right)

Qu
Component
SEQ Component name Drawing number ant
coding
ity
1 30068172 Putter assembly 7YPJ1150P-66D-1.25.002 2

2 30061381 Pin GB/T882-2008(B16×65) GB/T882-2008(B16×65) 2

3 30061382 Pin GB/T882-2008(B16×60) GB/T882-2008(B16×60) 2

4 30027785 Flat pad GB/T95-2002(16) GB/T95-2002(16) 4

5 30027750 Cotter pin GB/T91-2000(4×36) GB/T91-2000(4×36) 4

30
 30068172= Putter assembly
Component Quant
SEQ Component name Drawing number
coding ity
1 30156813 Push rod welding 7YPJ1150P-66D-1.25.011 1
screw nut GB/T6170-
2 30061483 GB/T6170-2000(M20) 1
2000(M20)
3 30124920 Rear joint welding WZ001.25.012 1

3.8 Rear axle system

30102892=(WZ38P6Ⅰ-1.001-1) Rear axle assembly

31
 Component Qua
SEQ Component name Drawing number
coding ntity
Hand brake cable
1 30054470 WZ38P6.014 1
assembly
2 30054270 Right half shaft tube WZ38P6Ⅰ-1.015 1

3 30055422 Handbrake cable holder WZ38P10.128 2

4 30119404 screw bolt GB/T5781-2000(M8×16)-N 4

5 30119425 Spring washer GB/T93-1987(8)-Y 4

6 30054273 Gearbox assembly WZ38P6Ⅰ-1.011 1

7 30054271 Left half shaft tube WZ38P6Ⅰ-1.012 1

8 90294171 Clutch assembly WZ38P10.030B 1

3.8.1 Gearbox assembly

32
 Component
SEQ Component name Drawing number Quantity
coding
1 90067130 Pull rod WZ38P6Ⅰ.158-1 1

2 30054394 Return spring II WZ38P6-1.162-1 2

3 30053662 Tie joint WZ38P9.174 1

4 30054425 Tie rod joint I WZ38P6-1.102 1

5 30128934 Arm welding WZ38P9.024-2 1

6 30053864 Changing guide welding WZ38P8E.028 1

7 30041316 Locking shaft rocker WZ38P8E.155 1

8 30054302 Locking shaft WZ38P6Ⅰ.136-1 1

9 90067129 Cover welding WZ38P6Ⅰ.027-2 1

10 ———— ———— ———— ——

11 30054321 Box WZ38P6Ⅰ.116C 1

12 30053642 Combination washer 16 WZ38P9.213-2 1

13 30055463 Magnetic oil drain bolt WZ38P10.035 1

GB/T13871.1-2007(FB35
14 30061708 Oil seal 1
×55×10)
15 30054294 Input shaft cover WZ38P6Ⅰ.142A 1
Separate bearing
16 30053665 WZ38P9.170 1
housing
17 30053663 Clutch separation fork WZ38P9.173 1

18 30033300 Bearing ZCQ588909 1

19 30054391 Pin WZ38P6-1.165 1

GB/T5781-2000(M8 ×
20 30119405 screw bolt 8
22)-N
21 30119425 Spring washer GB/T93-1987(8)-Y 10

24 30054308 Left cover WZ38P6Ⅰ.132A 1

25 ———— ———— ———— ——

26 90038261 Clutch rocker welding WZ38P6Ⅰ.025-2 1

27 ———— ———— ———— ——

28 ———— ———— ———— ——

33
29 30032591 Clutch return spring WZ001.20.151 1
GB/T5781-2000(M8 ×
30 30119404 screw bolt 12
16)-N
Spring washer GB/T93-
31 30119425 GB/T93-1987(8)-Y 39
1987(8)-Y
32 30035029 Refueling screw plug WZ38P4.139 1

30
31 32

Ⅱ
Component Qua
SEQ Component name Drawing number
coding ntity
1 30027783 Flat pad GB/T95-2002(12) 3

2 30054292 Shift shifting rocker WZ38P6Ⅰ.144 1

Transposition arm
3 30053694 WZ38P9.142 1
shaft
4 90341648 Shift rocker welding WZ38P6Ⅰ.028-2 1

5 90235031 Shift dial WZ38P10F.029 1

7 30119405 screw bolt GB/T5781-2000(M8×22)-N 17

8 30119425 Spring washer GB/T93-1987(8)-Y 39

9 30124165 Right side cover WZ38P6Ⅰ.130C 1

34
10 ———— ———— ———— ——
Fork shaft right gland
11 90346158 WZ38P6Ⅰ-1.125A 1
rubber pad
12 30054313 Fork shaft right gland WZ38P6Ⅰ.126 1
IV, V gear fork shaft
13 30054346 WZ38P6Ⅰ.020 1
welding
14 30054301 IV, V shift fork WZ38P6Ⅰ.137 1
II, III shift fork
15 30054345 WZ38P6Ⅰ.135A 1
shaft welding
16 30054300 II, III shift fork WZ38P6Ⅰ.138 1
I, R gear fork shaft
17 30054344 WZ38P6Ⅰ.023 1
welding
18 30054299 I, R shift fork WZ38P6Ⅰ.139 1

21 30061482 screw nut GB/T6170-2000(M8)-Y 4

22 90210355 Fork fixing bolt WZ38P10F.136 3

23 30120120 screw bolt GB/T29.2-1988(M8×25)-N 5

O-ring GB/T3452.1-2005(20
26 30061592 GB/T3452.1-2005(20×3.55G) 3
×3.55G)
27 30054341 Wire bracket welding WZ38P6Ⅰ.026B 1

28 30054305 Fork shaft left cover WZ38P6Ⅰ.134A 1

Fork shaft left press
29 30054303 WZ38P6Ⅰ.135A 1
cover paper pad
30 90315184 Self-locking bolt WZ38P10F.303 2

31 30119423 Spring washer GB/T93-1987(12)-Y 2

32 90315121 Rear bridge WZ38P10F.302 1

35
 Ⅲ

Component
SEQ Component name Drawing number Quantity
coding
1 30035941 Cotter pin GB/T91-2000(3.2×36) 1

2 30032606 Hexagon slotted nut WZ001.35.101 1

Oil seal GB/T13871.1- GB/T13871.1-
3 30061708 1
2007(FB35×55×10) 2007(FB35×55×10)
4 30026637 Bearing GB/T276-2013(6207) GB/T276-2013(6207) 5

5 90354608 I input shaft WZ38P6Ⅰ.101-1 1

6 30054337 IV, V gear slip gear WZ38P6Ⅰ.102 1

7 30054336 I-axis constant meshing gear WZ38P6Ⅰ.103-1A 1

8 30026635 Bearing GB/T276-2013(6206) GB/T276-2013(6206) 5

9 30054314 II, III gear shift gear WZ38P6Ⅰ.123 1

36
10 30054333 II axis WZ38P6Ⅰ.106 1

11 30054335 I, R gear WZ38P6Ⅰ.104 1

12 30054334 II axis constant meshing gear WZ38P6Ⅰ.105-1A 1

13 30054332 Reverse shaft WZ38P6Ⅰ.107 1

14 30054315 Reverse gear II WZ38P6Ⅰ.122 1

15 30054283 Reverse shaft spacer II WZ38P6Ⅰ.153 1

16 30054330 Reverse gear I WZ38P6Ⅰ.109-1 1

17 30054331 Reverse shaft spacer I WZ38P6Ⅰ.108 1

screw bolt GB/T5781-
18 30121699 GB/T5781-2000(M6×16)-Y 2
2000(M6×16)-Y
19 90204852 Locking plate WZ38P10F.160 1

20 30054316 III gear WZ38P6Ⅰ.121 1

21 30054318 III shaft spacer WZ38P6Ⅰ.119 1

22 30054317 II gear WZ38P6Ⅰ.120 1

23 30054328 Ⅰgear WZ38P6Ⅰ.111 1

24 30054329 III gear shaft WZ38P6Ⅰ.110-1 1

25 30054319 Small ring gear WZ38P6Ⅰ.118 1

26 30054318 III shaft spacer WZ38P6Ⅰ.119 1

27 30054324 IV gear WZ38P6Ⅰ.115 1

28 90205795 IV axis WZ38P6Ⅰ-1.114 1

29 30054327 IV axis constant meshing gear WZ38P6Ⅰ.112-1 1

30 30054326 IV shaft ring WZ38P6Ⅰ.113 1

37
 Component
SEQ Component name Drawing number Quantity
coding
1 30061457 Screw GB/T73-1985(M12×9) 2

2 30053671 Fastening screw WZ38P9.162 3

3 30053789 Self-locking pin WZ38P8F.120 3

4 30053719 Self-locking spring WZ38P9.119 3

GB/T308.1-
5 30026706 Steel ball 3
2013(10G100b)

38
 6 30053715 Interlocking pin WZ38P9.122 2
GB/T3452.1-2005(15 ×
7 30046937 O-ring 1
2.65G)
Retaining ring GB/T896-
8 30061353 GB/T896-1986(15) 1
1986(15)

3.8.2 Differential assembly

30053893= Differential assembly

Component
SEQ Component name Drawing number Quantity
coding
1 30054205 Large ring gear WZ38P6ⅠF.168 1

2 30054208 Right differential case WZ38P6ⅠF.166 1

30053624 WZ38P9.227-1
3 Half shaft gear washer 2
WZ38P9.227-2

39
 4 90264341 Half shaft gear WZ38P6ⅠF.167-1 2

5 30053625 Planetary gear gasket WZ38P9.226-1 2

6 30053638 Planetary gear WZ38P9.221 2

7 30053628 Planetary gear shaft WZ38P9.225 1

8 30061685 Pin key GB/T1567-2003(6×10) 1

9 30054204 Left differential case WZ38P6ⅠF.169 1

10 30061400 Pin GB/T882-2008(10×45) 2

11 30055185 Locking plate WZ38P10A.228A 4

GB/T5782-
12 30117056 screw bolt 2000(M12×40×20)-10.9- 8
Y
13 30061685 Pin GB/T1567-2003(6×10) 2

3.8.3 Clutch assembly

40
 90181580= Clutch assembly
Component
SEQ Component name Drawing number Quantity
coding
1 30027444 Screw GB/T818-2000(M6×12) 3

3 30092630 Bearing cap WZ38P4.164 1

4 30026631 Bearing GB/T276-2013(6204-Z) 1

5 30027055 screw bolt GB/T5783-2000(M8×20) 6

6 30027767 Spring washer GB/T93-1987(8) 6

7 30124961 Pulley cover WZ38P10.211 1

8 90193428 Driven disk assembly WZ38P10.040A 2

9 30092589 Active disk WZ38P10.212 1

10 30092590 Clutch pressure plate WZ38P10.213 1

11 30092591 Adjustment screw WZ38P10.214 3

30113827 Flat pad GB/T97.3-2000(10) 3

12 30092752 spring WZ38P9.212 9

13 30061678 Bearing GB/T276-2013(6007-Z) 1

30027688 Hole circlip GB/T893.1-1986(62) 1

14 90294173 Clutch pulley WZ38P10.210-1 1

15 30061348 Cotter pin GB/T91-2000(2.5×20) 3

16 30061330 Flat pad GB/T95-2002(8) 3

17 90193592 Separation lever WZ38P10.167-1 3

18 30027233 screw nut GB/T6172.1-2000(M10) 6

19 30102122 Round shoulder pin WZ38P4.169 3

41
3.8.4 Right half shaft tube

Component
SEQ Component name Drawing number Quantity
coding Remarks
GB/T6171-2000(M12 ×
1 30119415 screw nut 8
1.25)-8-Y
2 30119423 Spring washer GB/T93-1987(12)-Y 8
GB/T5781-2000(M8 ×
3 30119405 screw bolt 2
22)-N

42
4 30027217 screw nut GB/T6170-2000(M8) 2

5 90238560 Half shaft WZ38P8F.196 1

6 ———— ———— ———— ——

GB/T819.1-2000(M8 ×
7 30119420 Screw 3
25)-N
Spherical nut
8 30054795 WZ38P4.155 6
(right wire)
9 30054763 Brake drum WZ38P4-1.103A 1

10 30054376 Lock nut I WZ38P6-2.112 1

11 30054377 Nut lock piece WZ38P6-2.111 1

12 30054378 Lock nut Ⅱ WZ38P6-2.110 1

13 30026691 Bearing GB/T297-1994(32011) 1

14 30055183 Stud WZ38P10A.231 8

15 30085987 Ball iron head WZ38P8.168-1 1

Tip screw (right
16 30054758 WZ38P4-1.108 6
wire)
17 30026692 Bearing GB/T297-1994(32012) 1
GB/T13871.1-2007(FB95
18 30061700 Oil seal 1
×120×12)
GB/T5789-1986(M10 ×
19 30119412 screw bolt 6
30)-Y
20 30053612 Half shaft head WZ38P9-3.101 1
Right half shaft
21 90319022 WZ38P6Ⅰ-1.105B 1
tube
screw bolt
22 80000145 Q1801440F9 8
Q1801440F9
23 ———— ———— ———— ——
GB/T13871.1-2007(FB40
24 30061703 Oil seal 1
×89×12)
Bearing GB/T276-
25 30026618 GB/T276-2013(6013) 1
2013(6013)
26 30054380 Spacer WZ38P6-2.107 1

43
3.8.5 Brake

30054768= Right brake assembly

SEQ Component coding Component name Drawing number Quantity
Right brake
1 30092638 WZ38P4-1.052 1
floor assembly
Pressure spring
2 30092624 WZ38P4.056 2
assembly
Front brake
3 30174009 WZ38P4.054 1
shoe assembly
Rear brake shoe
4 30174008 WZ38P4.053 1
assembly
Brake cylinder
5 30092625 WZ38P4.057 1
assembly

44
 30054769= Left brake assembly
SEQ Component coding Component name Drawing number Quantity
Left brake
1 30102123 WZ38P4-1.051 1
floor assembly
Pressure spring
2 30092624 WZ38P4.056 2
assembly
Front brake
3 30174009 WZ38P4.054 1
shoe assembly
Rear brake shoe
4 30174008 WZ38P4.053 1
assembly
Brake cylinder
5 30092625 WZ38P4.057 1
assembly

45
3.8.6 Left half shaft tube

Component
SEQ Component name Drawing number Quantity
coding
GB/T6171-2000(M12 ×
1 30119415 screw nut 8
1.25)-8-Y
2 30119423 Spring washer GB/T93-1987(12)-Y 8
GB/T5781-2000(M8 ×
3 30119405 screw bolt 2
22)-N
4 30027217 screw nut GB/T6170-2000(M8) 2

5 90074500 Half shaft WZ38P8F.196 1

6 ———— ———— ———— ——

GB/T819.1-2000(M8 ×
7 30119420 Screw 3
25)-N
8 30054796 Spherical nut WZ38P4.154 6

46
 (left wire)

9 30054763 Brake drum WZ38P4-1.103A 1

10 30054376 Lock nut I WZ38P6-2.112 1

11 30054377 Nut lock piece WZ38P6-2.111 1

12 30054378 Lock nut II WZ38P6-2.110 1

13 30026691 Bearing GB/T297-1994(32011) 1

14 30055183 Stud WZ38P10A.231 8

15 30085987 Ball iron head WZ38P8.168-1 1

Tip screw (left
16 30054759 WZ38P4-1.107 6
wire)
17 30026692 Bearing GB/T297-1994(32012) 1
GB/T13871.1-2007(FB95
18 30061700 Oil seal 1
×120×12)
GB/T5789-1986(M10 ×
19 30119412 screw bolt 6
30)-Y
20 30053612 Half shaft head WZ38P9-3.101 1

21 90319023 Left half shaft tube WZ38P6Ⅰ-1.103B 1

screw bolt
22 80000145 Q1801440F9 8
Q1801440F9
23 ———— ———— ———— ——
Oil seal GB/T13871.1- GB/T13871.1-2007(FB40
24 30061703 1
2007(FB40×89×12) ×89×12)
Bearing GB/T276-
25 30026618 GB/T276-2013(6013) 1
2013(6013)
26 30054380 Spacer WZ38P6-2.107 1

47
3.8.7 Handbrake rear cable assembly

Handbrake rear cable assembly

Component Quan
SEQ Component name Drawing number
coding tity
Handbrake rear
1 30054470 WZ38P6.014 1
cable assembly
Handbrake cable
2 30055422 WZ38P10.128 2
holder

48
3.9 Leaf spring assembly assembly structure

Compone Qua
SEQ Component name Drawing number
nt coding ntity
screw nut GB/T6171-2000(M16 GB/T6171-2000(M16 × 1.5 ×
1 30027226 8
×1.5×20) 20)
2 30027762 Spring washer GB/T93-1987(16) GB/T93-1987(16) 8

3 30023137 Leaf spring plate 7YPJ1150P-17X.31.104 2

4 30069141 Riding bolt 7YPJ1150P-46X.31.101 4

5 30121565 Leaf spring assembly F2008.31.010 2

6 30027745 Cotter pin GB/T91-2000(3.2×25) GB/T91-2000(3.2×25) 4

7 30027782 Flat pad GB/T95-2002(10) GB/T95-2002(10) 4

49
 8 30061388 Pin GB/T882-2008(B10×90) GB/T882-2008(B10×90) 4

3.10 Hydraulic oil pump assembly, joystick assembly structure diagram

Qua
Component
SEQ Component name Drawing number ntit
coding

1 90206927 Hydraulic oil pump assembly E1003.80.010 1

2 30027789 Flat pad GB/T96.2-2002(12) GB/T96.2-2002(12) 3

Spring washer GB/T93-
3 30027760 GB/T93-1987(12) 4
1987(12)
screw nut GB/T6170-
4 30027195 GB/T6170-2000(M12) 4
2000(M12)

50
5 30027789 Flat pad GB/T96.2-2002(12) GB/T96.2-2002(12) 2

6 30027071 screw bolt GB/T5784-1986(M12×70) 1

screw bolt GB/T5784-
7 30061494 GB/T5784-1986(M12×85) 1
1986(M12×85)
screw bolt B/T5780-
8 30061575 GB/T5780-2000(M12×60) 1
2000(M12×60)
9 30026832 screw bolt GB/T5781-2000(M12×100) 1

10 90199042 Oil pump cover F1031.80.015 1

After the oil pump is fixed,
11 90335073 F1037.80.011-1 1
the bracket is welded
12 90216859 Oil pump fixed front bracket F1037.80.101 1
Cotter pin GB/T91-2000(1.6
13 30061350 GB/T91-2000(1.6×10) 2
×10)
14 30061378 Pin GB/T882-2008(B5×20) GB/T882-2008(B5×20) 2

15 30070747 Handle cover 7YPJ1150-62D.80.101-1 1

16 90207471 Lifting handle E1003.80.101 1

17 30061450 Screw GB/T818-2000(M4×8) GB/T818-2000(M4×8) 1

18 30127210 Stem guard sleeve assembly 7YP950D7A-3.80.016 1

Triangle tape GB/T1171-
19 80000836 GB/T1171-2006(B750LI) 1
2006(B750LI)

51
3.11 Hydraulic cylinder assembly, cylinder assembly shaft assembly
structure diagram

Component c Quan
SEQ Component name Drawing number
oding tity
1 30115121 Hinged bolt 700M-20-L1 2

2 30072229 Composite washer 7YP950D7A.80.208 4

2SN-13 × 1620-
3 90206932 Hydraulic hose assembly 1
IM20+IM204-2
4 30067092 Hydraulic cylinder assembly 7YPJ1450D-72X.80.021 1
screw bolt GB/T5781-2000(M16 GB/T5781-2000(M16 ×
5 30026848 4
×35) 35)
6 30038805 Cylinder lug welding WZ001.80.014-2 2
Spring washer GB/T93-
7 30027762 GB/T93-1987(16) 4
1987(16)

52
 screw nut GB/T6170-
8 30027202 GB/T6170-2000(M16) 4
2000(M16)
9 30027750 Cotter pin GB/T91-2000(4×36) GB/T91-2000(4×36) 1

10 90125619 Flat pad D6067.80.101 1

11 30074630 Cylinder pin 7YP850-16D-10A.80.101 1

3.12 Car box strut welding, car box rotating pin assembly structure
diagram

Component Qua
SEQ Component name Drawing number
coding ntity
1 30073360 Car bar strut welding 7YP850-23D.80.013 1

53
2 30061386 Pin GB/T882-2008(B12×50) GB/T882-2008(B12×50) 1

3 30027783 Flat pad GB/T95-2002(12) GB/T95-2002(12) 1

Cotter pin GB/T91-2000(3.2
4 30127911 GB/T91-2000(3.2×32) 1
×32)
Cotter pin GB/T91-2000(4×
5 30027750 GB/T91-2000(4×36) 2
36)
6 30027786 Flat pad GB/T95-2002(20) GB/T95-2002(20) 2

7 30113265 Car rotation pin 7Y850-20.80.102 2

GB/T5781-2000(M6×1
8 30026863 screw bolt 1
6)
9 30032859 Clip WZ002.80.104 1
Spring washer GB/T93-198
10 30027766 GB/T93-1987(6) 1
7(6)
screw nut GB/T6170-2000
11 30027215 GB/T6170-2000(M6) 1
(M6)

54
3.13 Hydraulic oil tank assembly, oil pump inlet and outlet oil pipe
assembly structure diagram

Component Qua
SEQ Component name Drawing number
coding ntity
screw bolt GB/T5781- GB/T5781-2000(M8 ×
1 30026874 4
2000(M8×25) 25)
2 30061326 Flat pad GB/T96.2-2002(8) GB/T96.2-2002(8) 4

3 30061330 Flat pad GB/T95-2002(8) GB/T95-2002(8) 4

Spring washer GB/T93-
4 30027767 GB/T93-1987(8) 4
1987(8)
screw nut GB/T6170-
5 30027217 GB/T6170-2000(M8) 4
2000(M8)
7YPJ1450D-71Q.80.011-
6 30176864 Hydraulic oil tank assembly 1
4
7 30029464 Hose hoop Q67527 Q67527 4

55
8 30055848 Oil pump inlet and outlet pipe WZ001.80.112(720) 1

9 30055839 Oil pump inlet and outlet pipe WZ001.80.112(880) 1

screw bolt GB/T5781- GB/T5781-2000(M10 ×
10 30026829 4
2000(M10×60) 60)
11 30027782 Flat pad GB/T95-2002(10) GB/T95-2002(10) 4
Spring washer GB/T93-
12 30027759 GB/T93-1987(10) 4
1987(10)
screw nut GB/T6170-
13 30027192 GB/T6170-2000(M10) 4
2000(M10)
14 90236919 Hydraulic tank bracket welding E1003.80.012 2
9000(
15 30033524 Hydraulic oil NY13HL32 NY13HL32
mL)

56
 Chapter Four Electrical assembly device

4.1 Electric horn assembly

Component Qua
SEQ Component name Drawing number
coding ntity
1 30026863 screw bolt GB/T5781-2000(M6×16) 1

2 30038760 Electric horn assembly WZ001.48.019 1

3 30027766 Spring washer GB/T93-1987(6) 1

4 30027215 screw nut GB/T6170-2000(M6) 1

57
4.2 Battery and battery holder assembly

Component
SEQ Component name Drawing number 数量 备注
coding
1 30027217 screw nut GB/T6170-2000(M8) GB/T6170-2000(M8) 4

2 30032601 Battery plate WZ001.27.102-1 1

3 30032598 Battery pad WZ001.27.101 2

4 30062793 Battery CK6-QW-120MF 1

screw bolt GB/T5783-2000(M10
5 30026990 GB/T5783-2000(M10×55) 2
×55)
6 30120100 Battery plastic mat WZ001.27.101-6 1

7 90167274 Battery bracket welding WZ001.27.015 1

8 30026979 screw bolt GB/T5783-2000(M10 GB/T5783-2000(M10×20) 2

58
 ×20)

9 90190942 Battery lever WZ001.27.103G 2

10 30027192 screw nut GB/T6170-2000(M10) GB/T6170-2000(M10) 4

Spring washer GB/T93-
11 30027759 GB/T93-1987(10) 4
1987(10)
12 30027782 Flat pad GB/T95-2002(10) GB/T95-2002(10) 2

4.3 Generator assembly

Component Quan
Component name Drawing number
coding tity
1 90143890 Vacuum buzzer English alarm WZ001.48.022CK 1

2 30091764 Cotter pin GB/T91-2000(3.2×20) GB/T91-2000(3.2×20) 1

3 30061330 Flat pad GB/T95-2002(8) GB/T95-2002(8) 1

59
 Triangle tape GB/T1171-
4 30061765 GB/T1171-2006(B1730LI) 1
2006(B1730LI)

5 90137404 Boss bolt WZ001.26.101 1

6 30027767 Spring washer GB/T93-1987(8) GB/T93-1987(8) 1

7 30027217 screw nut GB/T6170-2000(M8) GB/T6170-2000(M8) 2

8 30116659 Generator assembly WZ001.48.021-13 1

9 90207304 Motor lever KF38301.26.101 1

10 30027217 screw nut GB/T6170-2000(M8) GB/T6170-2000(M8) 1

11 30026863 screw bolt GB/T5781-2000(M6×16) GB/T5781-2000(M6×16) 1

12 30027215 screw nut GB/T6170-2000(M6) GB/T6170-2000(M6) 1

4.4 Harness assembly

Component Qua
SEQ Component name Drawing number
coding ntity
1 90238815 Harness E1003.48.012-1 1

4.5 General parts for electrical appliances

Component Qua
标号 Component name Drawing number
coding ntity
1 90138961 Positive start line WZ001.48.030-4(900) 1

2 90138984 Battery ground wire WZ001.48.029-4(250) 1

3 30114151 main power switch JK451-1 1

screw bolt GB/T5781-2000(M8
4 30026874 GB/T5781-2000(M8×25) 2
×25)
screw nut GB/T6170-
5 30027217 GB/T6170-2000(M8) 2
2000(M8)
Spring washer GB/T93-
6 30027767 GB/T93-1987(8) 2
1987(8)

60
 Screw GB/T818-2000(M6 ×
7 30027446 GB/T818-2000(M6×20) 2
20)
8 90190886 Electrical box WZ001.48.041-4A 1

4.6 Combination switch assembly

Component Qua
SEQ Component name Drawing number
coding ntity
1 90086428 Lock cover assembly WZ001.48.054 1

4.7 Combination instrument component

Component Qua
SEQ Component name Drawing number
coding ntity
1 30056252 Ammeter assembly WZ001.48.017D-2 1

61
 chapter Five Powertrain device

5.1 Engine assembly structure

Component Quan
SEQ Component name Drawing number
coding tity
1 90364947 Muffler welding WKT3B301.81.010-1 1

2 90204912 Intake pipe joint welding E1003.20.101 1

3 30029495 Hose hoop Q67275 Q67275 2

4 30069085 Engine intake pipe 7YPJ1150P-47D.20.101A 1

Engine Changchai 1115 flat
5 90204623 CCZS1115B-CK 1
water tank 12V electric (export)
screw bolt GB/T5781-2000(M12 GB/T5781-
6 30026832 2
×100) 2000(M12×100)
7 30027195 screw nut GB/T6170- GB/T6170-2000(M12) 2

62
 2000(M12)

8 30032579 Engine pad welding WZ001.20.025 2

screw nut GB/T6170-
9 30027195 GB/T6170-2000(M12) 4
2000(M12)
Spring washer GB/T93-
10 30027760 GB/T93-1987(12) 4
1987(12)
11 30023133 Flat pad 7YPJ1150P-15.20.103 4
screw bolt GB/T5780-2000(M12 GB/T5780-2000(M12×
12 30061575 4
×60) 60)
30221760 Motor oil NY8CD30 NY8CD30 3000

5.2 Pulley structure

Component Qua
SEQ Component name Drawing number
coding ntity
1 30073570 Engine pulley 7YP850-18DA-5.20.105 1

63
5.3 Triangle tape assembly structure

Component Qua
SEQ Component name Drawing number
coding ntity
1 30061748 Triangle tape GB/T1171-2006(B2850LI) 4

5.4 Engine general parts structure

64
 Component Qua
SEQ Component name Drawing number
coding ntity
1 90179452 Water pipe 7YP850-32.20.101A 1

2 30029491 Hose hoop Q67250 Q67250 1

3 30058540 Rocker support WZ001.20.102 1

30027759 Spring washer GB/T93- GB/T93-1987(10) 2

4
1987(10)
30027192 screw nut GB/T6170- GB/T6170-2000(M10) 2
5
2000(M10)
30061328 Flat padGB/T96.2- GB/T96.2-2002(10) 2
6
2002(10)
30026822 screw bolt GB/T5781- GB/T5781-2000(M10×25) 2
7
2000(M10×25)
30027767 Spring washer GB/T93- GB/T93-1987(8) 2
8
1987(8)
30027217 screw nut GB/T6170- GB/T6170-2000(M8) 2
9
2000(M8)
30026873 screw bolt GB/T5781- GB/T5781-2000(M8×20) 2
10
2000(M8×20)
30061326 Flat padGB/T96.2- GB/T96.2-2002(8) 2
11
2002(8)
12 90183701 Heat pipe 7YP1150-45D-5.82.112A 1

13 30037045 Hose hoop Q67228 Q67228 1

14 30032576 Shake WZ001.20.020 1

30079208 Oil bath air filter 7YP1150-28DX.20.021 1

15
assembly
16 90206954 warning sign CKWZ001.45-1.120 1

65
5.5 Oil supply component

Oil supply component -A（90206947）

Component Quan
SEQ Component name Drawing number
coding tity
1 30061375 Pin GB/T882-2008(B6×55) 1

2 30058486 Throttle torsion spring WZ001.20.196-2 1

3 30081170 Throttle pedal welding 7Y1150D14-1.20.078 1

4 30027788 Flat pad GB/T95-2002(6) 2

5 30080642 Throttle push rod welding 7Y850-12-2.20.027 1

6 30027743 Cotter pin GB/T91-2000(2×20) 6

7 30027787 Flat pad GB/T95-2002(5) 5

8 30074331 Throttle rocker welding 7YP850-16D-1A.20.043 1

9 30027782 Flat pad GB/T95-2002(10) 1

10 30079816 Throttle front lever 7YP1150-23D.20.105 1

12 30027740 Cotter pin GB/T91-2000(2.5×25) 1

13 30115810 Throttle shaft assembly 7Y850-6D-1.20.036 1

14 30080635 Throttle rear lever 7Y850-12-3.20.106 1

66
 screw nut GB/T6170-
15 30027215 GB/T6170-2000(M6) 2
2000(M6)
Spring washer GB/T93-
16 30027766 GB/T93-1987(6) 2
1987(6)
Throttle rocker bracket
17 30058563 WZ001.20.044 1
welding
Pin GB/T882-
18 30061391 GB/T882-2008(B10×50) 1
2008(B10×50)
Cotter pin GB/T91-
19 30027745 GB/T91-2000(3.2×25) 1
2000(3.2×25)

Oil supply component -B（90206947）

Component Qua
SEQ Component name Drawing number
coding ntity
Throttle rear arm
1 30058565 WZ001.20.042-1 1
support welding
2 30027740 Cotter pin GB/T91-2000(2.5×25) 2

3 30061330 Flat pad GB/T95-2002(8) 2

Throttle rear arm
4 30058566 WZ001.20.041 1
welding
5 30027788 Flat pad GB/T95-2002(6) 1

67
5.6 Pressure reduction component

Pressure reduction component（90206942）

Component Quan
SEQ Component name Drawing number
coding tity
1 30027461 Screw GB/T819.1-2000(M5×16) 2
Decompression handle
2 30032592 WZ001.20.223 2
lock block
Decompression cable
3 30078446 7YP1150-44D.20.151 1
puller
Cable assembly after
4 90334150 E1003.20.050 1
decompression
Cable assembly after
5 90238166 E3003.20.021 1
decompression
6 30029438 Lock pin Q50112 Q50112 1

7 90107805 Pressure rod welding K4001.20.026-1 1

68
 Flameout cable
8 90086422 K4001.20.068 1
assembly

5.7 Fuel tank assembly structure

Fuel tank assembly structure（90206962）

Component Qua
SEQ Component name Drawing number
coding ntity
screw bolt GB/T5781-
1 30050701 GB/T5781-2000M8×60) 4
2000(M8×60)
2 30064947 Fuel tank bracket 7YPJZ1450P.50.011-1 1
Spring washer
3 30027767 GB/T93-1987(8) 4
GB/T93-1987(8)
screw nut GB/T6170-
4 30027217 GB/T6170-2000(M8) 8
2000(M8)
5 90254706 Bundling WZ001.50.016A-2 2
Fuel tank and rubber
6 90081652 7YPJ1150A3D2-1A.50.010B 1
pad assembly
Spring washer
7 30027759 GB/T93-1987(10) 1
GB/T93-1987(10)
screw bolt GB/T5781-
8 30026830 GB/T5781-2000(M10×70) 1
2000(M10×70)

69
 Oil return pipe
9 90130316 WZ001.50.014(800) 1
assembly
10 30032716 Oil pipeline II WZ001.50.013-1(350) 1

11 30066787 Oil pipeline assembly I 7YPJ1450P-20X.50.012-1 1

Fuel tank front bracket
12 30079376 7YP1150-28D.50.011-1 1
welding
Flat pad GB/T96.2-
13 30061328 GB/T96.2-2002(10) 4
2002(10)

70